SLIM PG Wedgemounts 21b
SLIM PG Wedgemounts 21b
SLIM PG Wedgemounts 21b
Farrat Wedgemounts
Levelling Mounts with Anti-Vibration
and Damping Variants
Wedgemounts
Wedgemounts are Levelling Mounts with Anti-Vibration Variants.
Farrat Wedgemounts have provided the ideal solution for accurate, efficient and economical machine installations
globally, for over 50 years. Whether you are relocating existing machinery, a machine manufacturer, or simply
require a better solution for your existing installation, Farrat can help.
Typical Applications
• General Machine Tools • Boring and Milling Machines • Grinding Machines • Long Bed Machinery
• Printing Machines • Injection Moulding Machines • Transfer Machines • Building and Structures
• CNC Lathes and Machining Centres • Die-Casting Machines • Rolling Mills • Civil Engineering
The Standard Grade* offers the greatest amount of damping but does have the greatest compression under load, so
is recommended for machines which have a high level of structural stiffness. The Very Stiff Grade* offers the greatest
support with little deflection, but with the benefits of micro-damping to improve the performance of the machine. To
achieve the greatest support / stiffness for a machine, the Precision Wedgemount without pads is recommended.
Global Reach
Farrat supplies directly to a broad range of customers in size and
industry, across all continents. Customers range from the Original
Equipment Manufacturers, end users relocating machinery,
to Production Engineers wishing to enhance operational
effectiveness.
www.farrat.com 3
Wedgemount Accessories
• Farrat Spheriseats fit on the top plate of the Farrat Wedgemount and allow up to 3.2° misalignment for when the floor is not
level, providing equal distribution of the load through the Wedgemount
• Farrat Screw Assemblies are offered as an option for the Bolt-On Wedgemount
• Farrat AWR Anti-Vibration Washers are required for Bolt-Through Wedgemounts with damping pads to prevent the vibration
bridging through the holding down bolt
AWR Anti-Vibration
Washer
Screw Assembly
Machine Foot
Adjustment Screw
Spheriseat
Damping Pad
Damping Pad
4 SLIM-PG-Wedgemounts-21b
Wedgemount Installation
Heavy Machinery Installation on Wedgemounts and Precision Levelling Elements.
METHOD 1: Where facilities are available for lowering machine onto the mounts using a crane.
Figure 1.1
Figures 1.1 and 1.2
1. Place the mounts in position on the floor.
Figure 1.3
2b. If there is insufficient adjustment on any mount to cater
for excessive floor slope or uneven surfaces, individual mounts
may be packed up to bring them in line with the others using a
combination of steel plates and Farrat Squaregrip pads. Packers Figure 1.3
can consist of a steel plate with a 5mm thick Farrat Squaregrip
SG (SG5P2) pad bonded to the underside. The packer should be
at least the same size as the underside of the mount.
Steel plate and Farrat Squaregrip Pads used to bring pads
level with others
Figure 1.4
3. The machine can now be lowered onto the mounts. Figure 1.4
Figure 1.5
4. Carry out fine levelling of the machine. Should it be found
that a mount requires undue torque, incrementally adjust the
neighbouring mounts so that the lifting load is shared by several
mounts, or use ancillary jacks.
5. After the machine has been levelled, check that each mount
is taking load by applying a spanner to each screw and ensuring
that the mount is tight.
7. Check alignment after one weeks service and correct if Figure 1.5
necessary.
Figure 2.2
10. Bring the machine into position and leave on temporary Figure 2.2
packing, or rollers or jacks. Ensure that there is sufficient
gap between the underside of the machine and the floor to
accommodate the mount.
Figure 2.3
11. Place the mounts into position again under the machine,
jacking the machine further if necessary.
12. Withdraw the temporary supports, lowering the machine Figure 2.3
onto the mounts.
13. Proceed as paragraphs: 4, 5, 6, 7 & 8 on previous page.
Figure 2.4
14. Ensure that before the machine is lowered onto the mounts,
the sliding surfaces of the WL mounts are all in contact with each
other, i.e., that the wedges have not ridden up on their keys.
Figure 2.4
15. Never use excessive torque when adjusting upwards. Bring
up several mounts together in small increments. This will ensure
that the heavy overloads during levelling can be shared by several
mounts. Alternatively use ancillary jacks.
Damping Grade A B E F G H P
Level of Flexibility Standard Stiff Very Stiff Standard Stiff Very Stiff Precision
Top Plate Pad Type SG05TP SG02PP SG02PP - - - -
Bottom Plate Pad Type SG15TP SG05PP SG02PP SG15TP SG05PP SG02PP -
General m/c tools
Printing machines
CNC lathes For
applications
Machining centres where
Boring machines Precision
Milling machines Levelling is
required with
Grinders no damping.
Transfer machines
Long bed machinery
STEP 2. The next step is to select the size of Wedgemount appropriate for the load and Wedgemount dimensions.
Table 3 Bolt-On and Bolt-Through Wedgemount Style Dimensions and Load Ratings
STEP 3. Having selected any required damping / isolation, Wedgemount size, the next step is to select any additional
requirements from Table 4.
For further details on Farrat’s Wedgemount Accessories, please refer to the tables on page 6.
Selection Example:
10 tonne CNC lathe with four points each supporting an equal amount of load. Load per Wedgemount = 2,500kg. Machine
foot dimensions are 200mm x 200mm with a central 22mm clearance hole. The machine foundation is to be re-located on
a flat concrete base.
Step 1: Select Damping Grade - Using Table 1, select the Machine Type from the left hand column and search across to
where a tick indicates the correct damping grade according to the fixing type. Result: Damping Grade G.
Step 2: Select the Wedgemount style and dimensions - As the fixing type is Bolt-On refer to Table 3 and column G to
find an equal or greater load per Wedgemount (2,500Kg). 3S has a load capacity of 3,000Kg for a Damping Grade G. The
second number in the cell provides the mid-height of that size Wedgemount including the damping pads, which is 51mm.
Table 3 indicates that the 3S Wedgemount has plan dimensions of 150mm x 150mm which is acceptable as the full area
of the Wedgemount is under load. Point or part loads are not recommended as this may affect the performance of the
Wedgemount.
Step 3: Check whether the bolt thread size is suitable - Referring to Table 4, the bolt thread size of the 3S
Wedgemount is M20 which fits in a 22mm clearance hole, so it is suitable. As Bolt-On Wedgemounts require a Screw
Assembly, this can be selected from Table 4, which indicates that the 1SN2010 is appropriate for 3S Wedgemounts. If
some points of the floor are not parallel to the other points, Spheriseats are recommended on all Wedgemounts as they
allow up to 3.2° of angular misalignment to ensure the load is supported evenly and at an equal height. For the 3S, this
would be part reference 1SPS-150.
This worked example is for use as a guide only. Please contact us if you have any queries about the selection of an appropriate solution.
Height Adjustment
n
n
w A/F h
Mid
h= Height
l
Mid
h= Height
Top Pad
w A/F
Bottom Pad
l
Mid
h= Height
Thread
Size ‘c’ e
w A/F
e
Bottom Pad
d
For Farrat Spheriseats, Farrat Anti-Vibration Washers (AVW) and Farrat Bolt Assemblies (SN), please view Table 4
and Wedgemount Accessories.
10 SLIM-PG-Wedgemounts-21b
For Farrat Spheriseats and Farrat Anti-Vibration Washers (AVW) please view Table 4 and Wedgemount Accessories.
www.farrat.com 11
d1 d2 d3 d4 h h
Part Ref mm mm mm mm mm
1SPS080 80 80 49 58 18
1SPS110 110 110 70 81 24 d3 d4 d2 d1
Features and Benefits For machines without strong dynamic forces, Freestanding
mounts can also be used in conjunction with holding down
• Rigid machine to foundation integration bolts located alongside the mount (Figures 3.2 and 3.3).
• Precision adjustment to obtain very fine alignment
• Systemised heavy machine installation
• An extremly high degree of machine bed stiffness Figure 3.1
• Minimal machine bed distortion
• Facility to carry out subsequent alignment readjustments
• For machines with significant changes in load distribution
• No horizontal forces applied when adjusting
• High ratio of lifting force to adjustment torque
• Developed and manufactured by Farrat
Figure 3.2
• Used for decades in countless applications worldwide
Typical Applications
• Heavy components on • Boring and Milling Machines
Machine Tool Tables • Transfer Machines
• Long Bed Machinery • Rolling Mills
• Grinding Machines Figure 3.3
• Gas Turbines
• Large Compressors • Nuclear Reactors
Height Adjustment
h n
n
l
Mid
h= Height
Hole
Size ‘c’ e
w A/F
e
Product Details
Bolt / Hole size ‘c’
Bolt-
Size Load l w h n A/F Bolt-On d e Mass
Through
Reference
(Kg) (mm) (mm) (mm) ± (mm) (mm) (mm) (mm) (Kg)
Size
Free Standing Bolt-On Bolt-Through
Reference
2R 1WL-F-2R-P
3R 1WL-F-3R-P
5R 1WL-F-5R-P
Wedgemount Applications
Farrat Wedgemount and Farrat WL-LE Installations
Farrat Wedgemounts have provided the ideal solution for accurate, efficient and economical machine installations globally for over
50 years. Whether you are relocating existing machinery, a machine manufacturer, or simply require a better solution for your
existing installation, Farrat can help.
Electric Motor Dynometer on Farrat WLF Wedgemounts. Spindle-Drilling Machine on Farrat WL-LE Precision Levelling Elements.
Automotive Rolling Road on Farrat WLT Wedgemounts. Horizontal Broach on Farrat WL-LE Precision Levelling Elements.
Next Steps:
For further information, technical advice or
to place an order, please contact us:
About Farrat
Farrat is a global specialist in the design and manufacture of vibration control, thermal
isolation and precision levelling solutions for the construction, industrial and power
generation sectors.
We help solve technically challenging projects through applying the knowledge and
experience we have gained from delivering solutions for over 60 years.
Note: Although care has been taken to ensure that all the information contained herein is accurate,
Farrat Isolevel Limited assumes no responsibility for any errors or misinterpretations or any loss or
damage arising therefrom.