For Use With R410A Outdoor Unit: Air-Conditioners For Building Application Inverter Y-Series
For Use With R410A Outdoor Unit: Air-Conditioners For Building Application Inverter Y-Series
For Use With R410A Outdoor Unit: Air-Conditioners For Building Application Inverter Y-Series
OUTDOOR UNIT
TUHYP-AN40AN/AB
TUHYE-AN40AN/AB For use with R410A
INSTALLATION MANUAL
GB
For safe and correct use, please read this installation manual thoroughly before installing the air-conditioner unit.
MANUAL DE INSTALACIÓN
E
Para un uso seguro y correcto, lea detalladamente este manual de instalación antes de montar la unidad de aire acondicionado.
11
12
CONTENTS
1. Safety precautions················································································· 2
1-1. General precautions............................................................................................................... 2
1-2. Precautions for transporting the unit....................................................................................... 3
1-3. Precautions for unit installation............................................................................................... 4
1-4. Precautions for piping work.................................................................................................... 5
1-5. Precautions for electrical wiring.............................................................................................. 5
1-6. Precautions for relocating or repairing the unit....................................................................... 6
1-7. Additional precautions............................................................................................................. 6
2. About the product·················································································· 9
GB
3. Combination of outdoor units·································································· 9
4. Specifications······················································································· 11
5. Package contents··················································································15
6. Transporting the unit·············································································16
7. Installation location···············································································17
7-1. Single unit installation........................................................................................................... 17
7-2. Multiple unit installation......................................................................................................... 18
8. Foundation work···················································································20
9. Refrigerant piping work·········································································22
9-1. Restrictions........................................................................................................................... 22
9-2. Pipe selection....................................................................................................................... 24
9-3. Twinning kit selection............................................................................................................ 25
9-4. Pipe connection example...................................................................................................... 25
9-5. Piping connections and valve operations............................................................................. 30
9-6. Air-tightness test................................................................................................................... 34
9-7. Thermal insulation for pipes.................................................................................................. 35
9-8. Evacuation of the system...................................................................................................... 37
9-9. Additional refrigerant charge................................................................................................. 38
10. Electrical work····················································································42
10-1. Before electrical work......................................................................................................... 42
10-2. Power cables and device capacity...................................................................................... 42
10-3. Control cable specifications................................................................................................ 47
10-4. System configuration.......................................................................................................... 47
10-5. Wiring connections in the control box................................................................................. 50
10-6. Address setting................................................................................................................... 56
11. Test run······························································································57
11-1. Before a test run.................................................................................................................. 57
11-2. Function setting................................................................................................................... 58
11-3. Operation characteristics in relation to the refrigerant charge............................................ 59
11-4. Operation check.................................................................................................................. 59
12. Inspection and maintenance·································································60
13. Rating plate information·······································································61
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1. Safety precautions
►
►Read and observe the safety precautions below and the instructions provided on the
labels affixed to the unit.
►
►Retain this manual for future reference. Make sure that this manual is passed on to the
end users.
► refrigerant piping work, electrical work, air-tightness test, and brazing work must be
►All
performed by qualified personnel.
►
►Incorrect use may result in serious injury.
Do not use any refrigerant other than the type indicated in the manuals for the unit and on
the nameplate.
--Doing so will cause the unit or pipes to burst, or result in an explosion or fire during use, during
repairs, or at the time of disposal of the unit.
--It may also be in violation of applicable laws.
--MITSUBISHI ELECTRIC CORPORATION cannot be held responsible for malfunctions or
accidents resulting from the use of the wrong type of refrigerant.
Do not use the unit in an unusual environment.
--If the unit is used in areas exposed to large amounts of oil, steam, organic solvents, or corrosive
gases (such as ammonia, sulfuric compounds, or acids), or areas where acidic/alkaline solutions
or special chemical sprays are used frequently, it may significantly reduce the performance and
corrode the internal parts, resulting in refrigerant leakage, water leakage, injury, electric shock,
malfunction, smoke, or fire.
Do not change the settings of the safety or protection devices.
--Forcing the unit to operate by disabling the safety devices, such as the pressure switch or the
thermal switch, may result in bursting, fire, or explosion.
--Operating the unit with a safety device whose settings have been changed may result in
bursting, fire, or explosion.
--Using safety devices other than those specified by Mitsubishi Electric may result in bursting, fire,
or explosion.
Do not alter or modify the unit.
--Doing so will result in refrigerant leakage, water leakage, serious injury, electric shock, or fire.
Do not wet the electrical parts.
--Doing so may result in current leakage, electric shock, malfunction, or fire.
Do not touch the electrical parts, switches, or buttons with wet fingers.
--Doing so may result in electric shock, malfunction, or fire.
KJ79K829H03
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Do not touch the refrigerant pipes and refrigerant line components with bare hands during
and immediately after operation.
--The refrigerant in the pipes will be very hot or very cold, resulting in frostbite or burns.
Do not touch the electrical parts with bare hands during and immediately after operation.
--Doing so may result in burns.
Ventilate the room while servicing the unit.
--If the refrigerant leaks, oxygen deficiency may result. If the leaked refrigerant comes in contact
with a heat source, toxic gas will be generated.
If you notice any abnormality (e.g., a burning smell), stop the operation, turn off the power
switch, and consult your dealer.
GB
--Continuing the operation may result in electric shock, malfunction, or fire.
Properly install all required covers and panels on the terminal box and the control box.
--If dust or water enters the unit, this may result in electric shock or fire.
Periodically check the unit base for damage.
--If the damage is left uncorrected, the unit will fall and cause serious injury.
Consult your dealer for the proper disposal of the unit.
--The refrigerant oil and the refrigerant in the unit will pose a risk of environmental pollution, fire,
or explosion.
Do not make any modifications or alterations to the unit. Consult your dealer for repair.
--Improper repair may result in water leakage, electric shock, smoke, or fire.
Children should be supervised to ensure that they do not play with the appliance.
Do not operate the unit with the panels and guards removed.
--Rotating, hot, or high-voltage parts may cause injury, electric shock, or fire.
Do not touch fans, heat exchanger fins, or the sharp edges of components with bare
hands.
--Doing so may result in injury.
Wear protective gloves when working on the unit.
--Failure to do so may result in injury.
--High-pressure pipes poses a risk of burns if touched with bare hands while the unit is in
operation.
When lifting the unit, pass the slings through the four designated sling holes.
--Improper lifting will cause the unit to topple or fall, resulting in serious injury.
Do not lift the unit with the PP bands that are used on some products.
--Doing so may result in injury.
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Observe the restrictions on the maximum weight that a person can lift, which is specified
in local regulations.
--Failure to do so may result in injury.
Seal all openings around pipes and wires to keep out small animals, rainwater, or snow.
--Failure to do so may result in current leakage, electric shock, or damage to the unit.
Outdoor unit with salt-resistant specification is recommended to use in a place where it is
subject to salt air.
Even when the unit with salt-resistant specification is used, it is not completely protected
against corrosion.
Salt-resistant unit is resistant to salt corrosion, but not salt-proof.
Install the salt-resistant unit out of direct exposure to sea breeze, and minimize the
exposure to salt water mist.
Periodically wash salt deposits off the unit, especially when the unit is installed in a
coastal area.
Periodically check the unit, and apply anti-rust agent and replace corroded parts as
necessary.
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1-4. Precautions for piping work
Before heating the brazed sections, remove the gas and oil that are trapped in the pipes.
--Failure to do so may generate fire, resulting in serious injury.
Do not purge the air using refrigerant. Use a vacuum pump to evacuate the system.
--Residual gas in the refrigerant lines will cause bursting of the pipes or an explosion.
Do not use oxygen, flammable gas, or a refrigerant containing chlorine for air-tightness
testing.
--Doing so may result in an explosion. Chlorine will deteriorate the refrigerant oil.
GB
When installing or relocating the unit, do not allow air or any substance other than the
specified refrigerant to enter the refrigerant lines.
--Any substance other than the specified refrigerant may cause abnormally high pressure in the
refrigerant lines, resulting in bursting of the pipes or an explosion.
After the installation has been completed, check for refrigerant leaks.
--If the refrigerant leaks, oxygen starvation may result. If the leaked refrigerant comes in contact
with a heat source, toxic gas will be generated.
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After the wiring work has been completed, measure the insulation resistance, and make
sure that it reads at least 1 MΩ.
--Failure to do so may result in electric leakage, malfunction, or fire.
Only qualified personnel must relocate or repair the unit. Do not attempt to disassemble or
alter the unit.
--Failure to do so will result in refrigerant leakage, water leakage, serious injury, electric shock, or
fire.
Do not service the unit in the rain.
--Doing so may result in electric leakage, electric shock, wire shorting, malfunction, smoke, or fire.
GB
--Gas leak detectors for conventional refrigerants will not react to a refrigerant that does not
contain chlorine.
--If the specified refrigerant is mixed with water, refrigerant oil, or another refrigerant, the
refrigerant oil will deteriorate and the compressor will malfunction.
Use a vacuum pump with a check valve.
--If the vacuum pump oil flows back into the refrigerant lines, the refrigerant oil may deteriorate
and the compressor may malfunction.
Keep tools clean.
--If dust, dirt, or water accumulates on the charging hose or the flare processing tool, the
refrigerant will deteriorate and the compressor will malfunction.
Use refrigerant piping made of phosphorus deoxidized copper (copper and copper alloy
seamless pipes) that meets local requirements. Pipe joints should also meet local
requirements. Keep the inner and outer surfaces of the pipes clean and free of sulphur,
oxides, dust/dirt, shaving particles, oils, moisture, or any other contaminants.
--Contaminants on the inside of the refrigerant piping will cause the refrigerant oil to deteriorate
and cause the compressor to malfunction.
Store pipes indoors, and keep both ends of the pipes sealed until just before making a
flare connection or brazing. (Store elbows and other joints in plastic bags.)
--If dust, dirt, or water enters the refrigerant lines, the refrigerant oil will deteriorate and the
compressor will malfunction.
Braze the pipes with a nitrogen purge to avoid oxidation.
--Oxidized flux inside the refrigerant pipes will cause the refrigerant oil to deteriorate and cause
the compressor to malfunction.
Do not use existing refrigerant piping.
--The old refrigerant and refrigerant oil in the existing piping contain a large amount of chlorine,
which will cause the refrigerant oil in the new unit to deteriorate and cause the compressor to
malfunction.
Charge refrigerant in a liquid state.
--Charging refrigerant in the gaseous state will change the composition of the refrigerant and lead
to a performance drop.
Do not use a charging cylinder when charging refrigerant.
--The use of a charging cylinder may change the composition of the refrigerant and lead to a
performance drop.
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If a large electric current flows due to a malfunction or faulty wiring, earth-leakage breakers
on the unit side and on the upstream side of the power supply system could both operate.
Depending on the importance of the system, separate the power supply system or take
protective coordination of breakers.
This appliance is intended to be used by expert or trained users in shops, in light industry
and on farms, or for commercial use by lay persons.
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless they
have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety.
Only qualified personnel may touch the USB port in the control box.
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2. About the product
・The outdoor unit described in this manual is air-conditioning equipment that is designed only for human comfort.
・The numeric values in the unit model name (e.g., TUHYP-AN40AN/AB, TUHYE-AN40AN/AB) indicate the capacity
index of the unit.
・This unit uses R410A refrigerant.
GB
TUHYP0723AN40AN/AB - - -
TUHYP0963AN40AN/AB - - -
TUHYP1203AN40AN/AB - - -
TUHYP1443AN40AN/AB - - -
TUHYP1683AN40AN/AB - - -
TUHYP1923BN40AN/AB TUHYP0963AN40AN/AB TUHYP0963AN40AN/AB -
TUHYP2163BN40AN/AB TUHYP1203AN40AN/AB TUHYP0963AN40AN/AB -
TUHYP2403BN40AN/AB TUHYP1203AN40AN/AB TUHYP1203AN40AN/AB -
TUHYP2643BN40AN/AB TUHYP0963AN40AN/AB TUHYP0963AN40AN/AB TUHYP0723AN40AN/AB
TUHYP2883BN40AN/AB TUHYP1203AN40AN/AB TUHYP0963AN40AN/AB TUHYP0723AN40AN/AB
TUHYP3123BN40AN/AB TUHYP1203AN40AN/AB TUHYP1203AN40AN/AB TUHYP0723AN40AN/AB
TUHYP3363BN40AN/AB TUHYP1203AN40AN/AB TUHYP1203AN40AN/AB TUHYP0963AN40AN/AB
TUHYP3603BN40AN/AB TUHYP1203AN40AN/AB TUHYP1203AN40AN/AB TUHYP1203AN40AN/AB
TUHYP3843BN40AN/AB TUHYP1443AN40AN/AB TUHYP1203AN40AN/AB TUHYP1203AN40AN/AB
TUHYP4083BN40AN/AB TUHYP1443AN40AN/AB TUHYP1443AN40AN/AB TUHYP1203AN40AN/AB
TUHYP4323BN40AN/AB TUHYP1443AN40AN/AB TUHYP1443AN40AN/AB TUHYP1443AN40AN/AB
* "Twinning Kit" is required to connect combination units on site.
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(2) Y-power models (460 V)
Outdoor unit model Combination of outdoor units
TUHYP0724AN40AN/AB - - -
TUHYP0964AN40AN/AB - - -
TUHYP1204AN40AN/AB - - -
TUHYP1444AN40AN/AB - - -
TUHYP1684AN40AN/AB - - -
TUHYP1924BN40AN/AB TUHYP0964AN40AN/AB TUHYP0964AN40AN/AB -
TUHYP2164BN40AN/AB TUHYP1204AN40AN/AB TUHYP0964AN40AN/AB -
TUHYP2404BN40AN/AB TUHYP1204AN40AN/AB TUHYP1204AN40AN/AB -
TUHYP2644BN40AN/AB TUHYP0964AN40AN/AB TUHYP0964AN40AN/AB TUHYP0724AN40AN/AB
TUHYP2884BN40AN/AB TUHYP1204AN40AN/AB TUHYP0964AN40AN/AB TUHYP0724AN40AN/AB
TUHYP3124BN40AN/AB TUHYP1204AN40AN/AB TUHYP1204AN40AN/AB TUHYP0724AN40AN/AB
TUHYP3364BN40AN/AB TUHYP1204AN40AN/AB TUHYP1204AN40AN/AB TUHYP0964AN40AN/AB
TUHYP3604BN40AN/AB TUHYP1204AN40AN/AB TUHYP1204AN40AN/AB TUHYP1204AN40AN/AB
TUHYP3844BN40AN/AB TUHYP1444AN40AN/AB TUHYP1204AN40AN/AB TUHYP1204AN40AN/AB
TUHYP4084BN40AN/AB TUHYP1444AN40AN/AB TUHYP1444AN40AN/AB TUHYP1204AN40AN/AB
TUHYP4324BN40AN/AB TUHYP1444AN40AN/AB TUHYP1444AN40AN/AB TUHYP1444AN40AN/AB
* "Twinning Kit" is required to connect combination units on site.
KJ79K829H03
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4. Specifications
(1) T-power models (208-230 V)
Model TUHYP0723AN40AN/AB TUHYP0963AN40AN/AB
Sound pressure level*4 (50/60 Hz) 55.0 dB <A> 56.5 dB <A>
External static pressure 0 Pa*2
Total capacity 50% to 130%*1
Indoor unit Model 05 to 96
Quantity 1 to 15 1 to 20
Operation Outdoor D.B. -5.0°C to +52.0°C (+23.0°F to +125.6°F)
temperature
(Cooling) Indoor W.B. +15.0°C to +24.0°C (+59.0°F to +75.0°F)
Operation Outdoor W.B. -25.0°C to +15.5°C (-13.0°F to +60.0°F)*3
GB
temperature
(Heating) Indoor D.B. +15.0°C to +27.0°C (+59.0°F to +81.0°F)
KJ79K829H03
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Model TUHYE0723AN40AN/AB TUHYE0963AN40AN/AB
Sound pressure level*3 (50/60 Hz) 55.0 dB <A> 56.0 dB <A>
External static pressure 0 Pa*2
Total capacity 50% to 130%*1
Indoor unit Model 05 to 96
Quantity 1 to 15 1 to 20
Operation Outdoor D.B. -5.0°C to +52.0°C (+23.0°F to +125.6°F)
temperature
(Cooling) Indoor W.B. +15.0°C to +24.0°C (+59.0°F to +75.0°F)
Operation Outdoor W.B. -25.0°C to +15.5°C (-13.0°F to +60.0°F)
temperature
(Heating) Indoor D.B. +15.0°C to +27.0°C (+59.0°F to +81.0°F)
KJ79K829H03
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(2) Y-power models (460 V)
Model TUHYP0724AN40AN/AB TUHYP0964AN40AN/AB
Sound pressure level*4 (50/60 Hz) 55.0 dB <A> 56.5 dB <A>
External static pressure 0 Pa*2
Total capacity 50% to 130%*1
Indoor unit Model 05 to 96
Quantity 1 to 15 1 to 20
Operation Outdoor D.B. -5.0°C to +52.0°C (+23.0°F to +125.6°F)
temperature
(Cooling) Indoor W.B. +15.0°C to +24.0°C (+59.0°F to +75.0°F)
Operation Outdoor W.B. -25.0°C to +15.5°C (-13.0°F to +60.0°F)*3
temperature
(Heating) Indoor D.B. +15.0°C to +27.0°C (+59.0°F to +81.0°F)
GB
Sound pressure level*4 (50/60 Hz) 60.0 dB <A> 62.5 dB <A> 60.5 dB <A> 60.0 dB <A>
External static pressure 0 Pa*2
Total capacity 50% to 130%*1
Indoor unit Model 05 to 96
Quantity 1 to 26 1 to 31 1 to 36 1 to 41
Operation Outdoor D.B. -5.0°C to +52.0°C (+23.0°F to +125.6°F)
temperature
(Cooling) Indoor W.B. +15.0°C to +24.0°C (+59.0°F to +75.0°F)
Operation Outdoor W.B. -25.0°C to +15.5°C (-13.0°F to +60.0°F)*3
temperature
(Heating) Indoor D.B. +15.0°C to +27.0°C (+59.0°F to +81.0°F)
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Model TUHYE0724AN40AN/AB TUHYE0964AN40AN/AB
Sound pressure level*3 (50/60 Hz) 55.0 dB <A> 56.0 dB <A>
External static pressure 0 Pa*2
Total capacity 50% to 130%*1
Indoor unit Model 05 to 96
Quantity 1 to 15 1 to 20
Operation Outdoor D.B. -5.0°C to +52.0°C (+23.0°F to +125.6°F)
temperature
(Cooling) Indoor W.B. +15.0°C to +24.0°C (+59.0°F to +75.0°F)
Operation Outdoor W.B. -25.0°C to +15.5°C (-13.0°F to +60.0°F)
temperature
(Heating) Indoor D.B. +15.0°C to +27.0°C (+59.0°F to +81.0°F)
KJ79K829H03
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5. Package contents
The table below lists all the parts and their quantities included in the package.
Tie band
072 2
096 2
120 2
144 2
168 2
GB
Tie band
072 2
096 2
120 2
144 2
168 2
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6. Transporting the unit
When lifting the unit, pass the slings through the four designated sling holes.
--Improper lifting will cause the unit to topple or fall, resulting in serious injury.
・Always use two slings to lift up the unit. Each sling must be at least 8 m (26 ft) long and must be able to support the
weight of the unit.
・Put protective pads between slings and the unit where the slings touch the unit at the base to protect the unit from
being scratched.
・Put 50 mm (2 in) or thicker protective pads between slings and the unit where the slings touch the unit at the top of
the unit to protect the unit from being scratched and to avoid contact with the slings and the fan guard.
・Make sure that the angles between slings at the top are less than 40 degrees.
072 model 096 to 144 model
≤ 40°
Ⓐ
≤ 40°
Ⓐ
Ⓔ
Ⓔ
Ⓑ
Ⓑ
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7. Installation location
・Provide sufficient space around the unit for effective operation, efficient air movement, and ease of access for
maintenance.
・Note that refrigerant gas is heavier than air and will therefore tend to collect in low spots such as basements.
・When an indoor unit that draws in outside air exits near the outdoor unit, be careful not to affect the normal
operation of the indoor unit.
GB
・When the amount of drain water is excessive, drain water comes out of the outdoor unit along the panel during
heating operation. Provide sufficient space around the unit according to the instructions below.
L3 L2
L1
h2
h2 h2
Unit height
Unit height
Unit height
h3 h3
≤ Unit height
h1 h1
Unit height
Unit height
L3
≤ Unit height
Unit height
Unit height
L2
L2 L3 L2
L3 L3
L1 L1 L1
Add the dimension that exceeds the height limit (shown as "h1" through "h3" in the figures) to L1, L2, and L3 as
shown in the table below.
Required minimum distance [mm (in)]
L1 (Front) L2 (Rear) L3 (Right/Left)
When the distance behind the unit (L2) needs to be small 450 (17-3/4) + h1 100 (3-15/16) + h2 50 (2) + h3
When the distance to the right or left (L3) needs to be small 450 (17-3/4) + h1 300 (11-13/16) + h2 15 (5/8) + h3
KJ79K829H03
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(3) When there are overhead obstacles
≥ 1000 (39-3/8)
≥ 240 (9-1/2)
≥ 45°
≥ 50 (2)
h2 h2
L4
L4 Unit height Unit height
h1
h1
L2 Unit height L2
Unit height Ⓐ
Ⓐ
L1
L1
Required minimum distance [mm (in)] Required minimum distance [mm (in)]
L1 (Front) L2 (Rear) L4 (Between) L1 (Front) L2 (Rear) L4 (Between)
450 (17-3/4) + h1 300 (11-13/16) + h2 30 (1-3/16) 450 (17-3/4) + h1 100 (3-15/16) + h2 100 (3-15/16)
h2
Ⓐ
Unit height
h3
L2
h1 L4 Unit height L4
Ⓐ
L4 L4
Unit height
L3
L1
Required minimum distance [mm (in)] Required minimum distance [mm (in)]
L1 (Front) L2 (Rear) L4 (Between) L3 (Right/Left) L4 (Between)
450 (17-3/4) + h1 100 (3-15/16) + h2 450 (17-3/4) 15 (5/8) + h3 450 (17-3/4)
KJ79K829H03
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(3) Combination of face-to-face and side-by-side installations
When there are walls in the front and rear of the block of units
h2
Ⓐ
Unit height
h2’ L2
Unit height L4
GB
Ⓐ
L2’
h3
h2
Unit height
Unit height
L3
L2
Ⓐ
L4
KJ79K829H03
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8. Foundation work
Install the unit in accordance with the instructions to minimize the risk of damage from
earthquakes and strong winds.
--Improper installation will cause the unit to topple, resulting in serious injury.
The unit must be securely installed on a structure that can sustain its weight.
--Failure to do so will cause the unit to fall, resulting in serious injury.
・When performing the foundation work, make sure that the floor surface has sufficient strength and carefully route
pipes and wires in consideration of the water drainage that will be required when the unit is operated.
・If considering routing the pipes and wires across the bottom of the unit, make sure that the base is at least 100 mm
(3-15/16 in) high so that the through-holes will not be blocked.
・Provide a strong base of concrete or angle iron. If a stainless steel base is used, insulate the area between the
base and the outdoor unit by putting a rubber cushion or by applying an electrically insulated coating to prevent the
base from rusting.
・Install the unit on a level surface.
・With some types of installation, unit vibration and sound will be transmitted to the floors and walls. In such locations,
take measures to prevent vibration (such as using anti-vibration rubber pads).
[mm (in)]
≤ 30 (1-3/16)
Ⓑ
Ⓓ
Ⓐ Ⓒ
・Make sure that the corner section is securely received. If not, the unit legs could bend.
・The length of the projecting part of the anchor bolt should be 30 mm (1-3/16 in) or less.
・This unit is not designed to be anchored with post-installed anchor bolts unless fixing brackets are installed at
the bottom four locations (six locations for units 168 and 192 model).
KJ79K829H03
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・In abnormally harsh environments such as cold and/or windy areas, sufficient countermeasures to guard against
excessive wind and snow should be taken to ensure the unit’s correct operation. When the unit is expected to
operate in cooling mode in conditions under 10°C (50°F), in snowy areas, in environments subject to strong
winds or rain, install snow hoods of the following specifications (not supplied) as shown in the figure below.
Material: Galvanized steel plate 1.2T
Painting: Overall painting with polyester powder
Color: Munsell 3.0Y 7.8/1.1 (same as the unit color)
Size: Refer to the Data Book.
Ⓒ Ⓒ Ⓐ Outlet
Ⓑ Inlet
Ⓐ
Ⓒ Snow hood
Ⓓ Raised base
Ⓒ Ⓒ Ⓒ Ⓒ
GB
Ⓑ Ⓑ Ⓑ Ⓑ
Ⓓ Ⓓ
・Install the unit so that the wind will not blow directly against the inlet and outlet.
・If necessary, install the unit on a raised base of the following specifications (not supplied) to prevent damage
from snow.
Material: Angle iron (Build a structure that snow and wind can pass through.)
Height: Expected maximum snowfall plus 200 mm (7-7/8 in)
Width: Within the unit width (If the raised base is too wide, snow will accumulate on the raised base.)
・When the unit is used in a cold region and the heating operation is continuously performed for a long time when
the outside air temperature is below freezing, install a heater on the raised base or take other appropriate
measures to prevent water from freezing on the raised base.
・When installing a panel heater, provide sufficient space for maintenance accordingly. For details, refer to the
Data Book or installation manual for the panel heater.
KJ79K829H03
GB-21
33
9. Refrigerant piping work
Do not use any refrigerant other than the type indicated in the manuals for the unit and on
the nameplate.
--Doing so will cause the unit or pipes to burst, or result in an explosion or fire during use, during
repairs, or at the time of disposal of the unit.
--It may also be in violation of applicable laws.
--MITSUBISHI ELECTRIC CORPORATION cannot be held responsible for malfunctions or
accidents resulting from the use of the wrong type of refrigerant.
After the installation has been completed, check for refrigerant leaks.
--If the refrigerant leaks, oxygen starvation may result. If the leaked refrigerant comes in contact
with a heat source, toxic gas will be generated.
Use the following tools specifically designed for use with the specified refrigerant: Gauge
manifold, charge hose, gas leak detector, check valve, refrigerant charge base, vacuum
gauge, and refrigerant recovery equipment.
--Gas leak detectors for conventional refrigerants will not react to a refrigerant that does not
contain chlorine.
--If the specified refrigerant is mixed with water, refrigerant oil, or another refrigerant, the
refrigerant oil will deteriorate and the compressor will malfunction.
Do not use existing refrigerant piping.
--The old refrigerant and refrigerant oil in the existing piping contain a large amount of chlorine,
which will cause the refrigerant oil in the new unit to deteriorate and cause the compressor to
malfunction.
9-1. Restrictions
・Existing refrigerant piping must not be used because the design pressure for systems using R410A is higher than
that for systems using other types of refrigerants.
・Do not install outdoor unit piping when it is raining.
・Do not use special detergents for washing piping.
・Always observe the restrictions on refrigerant piping (such as pipe size, pipe length, and vertical separation
distance) to prevent equipment failure or a decline in heating/cooling performance.
・Do not install solenoid valves to prevent oil backflow and compressor start-up failure.
・Do not install a sight glass because it may show improper refrigerant flow. If a sight glass is installed, inexperienced
technicians that use the glass may overcharge the refrigerant.
・Branching cannot be made after header branching.
Ⓐ Ⓐ Ⓐ From outdoor unit
Ⓑ Cap
Ⓑ Ⓒ Indoor unit
Ⓑ
Ⓒ Ⓒ Ⓒ Ⓒ Ⓒ Ⓒ Ⓒ Ⓒ Ⓒ Ⓒ
KJ79K829H03
GB-22
34
・The pipe from multiple outdoor units must be installed so that oil will not accumulate in the pipe under certain
conditions. Refer to the figures below for details.
* Small dots in the figures indicate branching points.
Ⓐ To indoor units
(1) The pipe from the outdoor units must be inclined downward to the indoor unit side. In the figure on the right,
because the pipe is inclined upward, the oil in the pipe accumulates when Unit 1 is in operation and Unit 3 is
stopped.
Ⓐ
Ⓐ
GB
(2) The distance between the unit bottom and the pipe (H) must be 0.2 m (7-7/8 in) or below. In the figure on the
right, because the distance is more than 0.2 m (7-7/8 in), the oil accumulates in Units 1 and 2 when Unit 3 is in
operation and Units 1 and 2 are stopped.
Unit 1 Unit 2 Unit 3
(3) The vertical separation between units (H) must be 0.1 m (3-15/16 in) or below. In the figure on the right,
because the distance is more than 0.1 m (3-15/16 in), the oil accumulates in Unit 1 when Unit 3 is in operation
and Unit 1 is stopped.
Unit 1 Unit 1
Ⓐ
Ⓐ H
H
H ≤ 0.1 m (3-15/16 in) H > 0.1 m (3-15/16 in)
(4) The vertical separation between units (H) must be 0.1 m (3-15/16 in) or below. In the figure on the right,
because the distance is more than 0.1 m (3-15/16 in), the oil accumulates in Unit 3 when Unit 1 is in operation
and Unit 3 is stopped.
Unit 1 Unit 2
Unit 1 Unit 2
Unit 3
H Unit 3
Ⓐ Ⓐ
H
・Make sure that the inclination tolerance of the Twinning Kit is ±15˚ to the ground to avoid unit damage.
Ⓐ Ⓐ Twinning Kit
±15°
KJ79K829H03
GB-23
35
・Restriction on installing the indoor unit twinning kit CMY-Y202S-G2 or CMY-Y302S-G2 on the gas piping
--The indoor unit twinning kit on the gas piping must be installed horizontally (as shown in the figure at left below)
or with the branched pipes facing up (as shown in the figure at right below).
--If the size of the refrigerant pipe that is selected by following the instructions under section 9-4 does not match
the size of the indoor unit twinning kit, use a reducer to connect them. A reducer is included in the indoor unit
twinning kit.
Horizontal installation Vertical installation
Indoor-unit side (branched pipe)
±15° or less
・If the length of the pipe between the branching point and the outdoor unit exceeds 2 m (6 ft), provide a trap within 2
m (6 ft) from the branching point.
The trap must be at least 200 mm (7-7/8 in) in height. (gas pipe only) If there is no trap, oil can accumulate inside
the pipe, causing a shortage of oil and may damage the compressor.
* Small dots in the figures indicate branching points.
Ⓐ Ⓐ
2 m (6 ft) Ⓒ
≤ 2 m (6 ft)
Ⓐ To indoor units
Ⓑ Trap (gas pipe only)
Ⓒ Gas pipe
Use refrigerant piping made of phosphorus deoxidized copper (copper and copper alloy
seamless pipes) that meets local requirements. Pipe joints should also meet local
requirements. Keep the inner and outer surfaces of the pipes clean and free of sulphur,
oxides, dust/dirt, shaving particles, oils, moisture, or any other contaminants.
--Contaminants on the inside of the refrigerant piping will cause the refrigerant oil to deteriorate
and cause the compressor to malfunction.
Use refrigerant pipes for use with R410A refrigerant system. Piping for systems for use with other types of refrigerants
may not be able to be used.
Use refrigerant pipes with the thicknesses specified in the table below.
Size [mm (in)] Minimum wall thickness [mm (in)]
ø6.35 (ø1/4) 0.67 (0.0265)
ø9.52 (ø3/8) 0.72 (0.0285)
ø12.7 (ø1/2) 0.72 (0.0285)
ø15.88 (ø5/8) 0.8 (0.0315)
ø19.05 (ø3/4) 0.98 (0.0385)
ø22.2 (ø7/8) 1.04 (0.0410)
ø25.4 (ø1) 1.17 (0.0460)
ø28.58 (ø1-1/8) 1.17 (0.0460)
ø31.75 (ø1-1/4) 1.28 (0.0505)
ø34.93 (ø1-3/8) 1.28 (0.0505)
ø41.28 (ø1-5/8) 1.41 (0.0555)
KJ79K829H03
GB-24
36
9-3. Twinning kit selection
9-3-1. Indoor unit twinning kit
Select a proper indoor unit twinning kit (sold separately) based on the total capacity of the downstream indoor units,
using the table below as a reference.
Line branching
Total capacity of downstream indoor units Kit model
72 or below CMY-Y102SS-G2
73 to 144 CMY-Y102LS-G2
145 to 240 CMY-Y202S-G2
241 or above CMY-Y302S-G2
GB
192 to 240 CMY-Y202S-G2
264 to 432 CMY-Y302S-G2
Header branching
Total capacity of downstream indoor units Number of branches Kit model
72 or below 4 CMY-Y104-G
144 or below 8 CMY-Y108-G
240 or below 10 CMY-Y1010-G
* Use an adapter, if necessary, to connect a refrigerant pipe to a twinning pipe of a different diameter.
Ⓐ
Ⓑ
Ⓐ
Ⓑ
KJ79K829H03
GB-25
37
・Example of pipe connection between outdoor units and indoor units
072 to 192 model
Unit 1 Unit 1
Ⓐ Ⓐ
Ⓓ
Ⓑ
Ⓒ Ⓒ Ⓒ
Ⓒ Ⓒ Ⓒ Ⓒ Ⓒ Ⓒ
Ⓒ
Ⓐ Ⓐ Ⓐ Ⓐ
Ⓑ
Ⓔ Ⓑ Ⓔ
Ⓒ
Ⓒ Ⓒ Ⓒ Ⓓ
Ⓒ
Ⓒ Ⓒ
Ⓒ Ⓒ Ⓒ
Ⓐ Ⓐ Ⓐ Ⓐ Ⓐ Ⓐ
Ⓑ
Ⓔ Ⓑ Ⓔ
Ⓔ Ⓔ
Ⓒ
Ⓒ Ⓒ Ⓒ Ⓓ
Ⓒ
Ⓒ Ⓒ
Ⓒ Ⓒ Ⓒ
Ⓐ Outdoor unit
Ⓑ 1st branching
Ⓒ Indoor unit
Ⓓ Cap
Ⓔ Outdoor unit twinning kit
Ⓕ Header branching
* The total length of A1, A2, A3, and A4 is less than 10 m (32 ft).
KJ79K829H03
GB-26
38
(1) TUHYP models
Pipes A, A1, A2, A3, A4 [mm]
Combination unit Pipe A Pipe A1*3 Pipe A2*3 Pipe A3*3 Pipe A4
Unit model
Unit 1 Unit 2 Unit 3 Liquid Gas Liquid Gas Liquid Gas Liquid Gas Liquid Gas
TUHYP0723AN40AN
- - - ø9.52 ø22.2 - - - - - - - -
TUHYP0724AN40AN
TUHYP0963AN40AN ø9.52
- - - ø22.2 - - - - - - - -
TUHYP0964AN40AN *1
TUHYP1203AN40AN ø9.52
- - - ø28.58 - - - - - - - -
TUHYP1204AN40AN *2
TUHYP1443AN40AN
- - - ø12.7 ø28.58 - - - - - - - -
TUHYP1444AN40AN
TUHYP1683AN40AN
- - - ø15.88 ø28.58 - - - - - - - -
TUHYP1684AN40AN
TUHYP1923BN40AN
096 096 - ø15.88 ø28.58 ø9.52 ø22.2 ø9.52 ø22.2 - - - -
TUHYP1924BN40AN
GB
TUHYP2163BN40AN
120 096 - ø15.88 ø28.58 ø12.7 ø28.58 ø9.52 ø22.2 - - - -
TUHYP2164BN40AN
TUHYP2403BN40AN
120 120 - ø15.88 ø28.58 ø12.7 ø28.58 ø12.7 ø28.58 - - - -
TUHYP2404BN40AN
TUHYP2643BN40AN
096 096 072 ø19.05 ø34.93 ø9.52 ø22.2 ø9.52 ø22.2 ø9.52 ø22.2 ø19.05 ø34.93
TUHYP2644BN40AN
TUHYP2883BN40AN
120 096 072 ø19.05 ø34.93 ø12.7 ø28.58 ø9.52 ø22.2 ø9.52 ø22.2 ø19.05 ø34.93
TUHYP2884BN40AN
TUHYP3123BN40AN
120 120 072 ø19.05 ø34.93 ø12.7 ø28.58 ø12.7 ø28.58 ø9.52 ø22.2 ø19.05 ø34.93
TUHYP3124BN40AN
TUHYP3363BN40AN
120 120 096 ø19.05 ø41.28 ø12.7 ø28.58 ø12.7 ø28.58 ø9.52 ø22.2 ø19.05 ø34.93
TUHYP3364BN40AN
TUHYP3603BN40AN
120 120 120 ø19.05 ø41.28 ø12.7 ø28.58 ø12.7 ø28.58 ø12.7 ø28.58 ø19.05 ø34.93
TUHYP3604BN40AN
TUHYP3843BN40AN
144 120 120 ø19.05 ø41.28 ø12.7 ø28.58 ø12.7 ø28.58 ø12.7 ø28.58 ø19.05 ø34.93
TUHYP3844BN40AN
TUHYP4083BN40AN
144 144 120 ø19.05 ø41.28 ø12.7 ø28.58 ø12.7 ø28.58 ø12.7 ø28.58 ø19.05 ø34.93
TUHYP4084BN40AN
TUHYP4323BN40AN
144 144 144 ø19.05 ø41.28 ø12.7 ø28.58 ø12.7 ø28.58 ø12.7 ø28.58 ø19.05 ø34.93
TUHYP4324BN40AN
KJ79K829H03
GB-27
39
*1 Use the ø12.7 (ø1/2) pipe if the piping length from the outdoor unit to the farthest indoor unit is 90 m (295 ft) or longer.
*2 Use the ø12.7 (ø1/2) pipe if the piping length from the outdoor unit to the farthest indoor unit is 40 m (131 ft) or longer.
*3 If the combination units 1, 2, and 3 are in a different order as listed in the table, make sure to use the pipes of appropriate size for the situation.
*4 If the pipe length after the first branching point exceeds 40 m (131 ft) (≤ 90 m (295 ft)), use the one size larger liquid pipe for all pipes from indoor
units to the first branch.
*5 When the vertical separation between the indoor units is 15 m (49 ft) (≤ 30 m (98 ft)), use the one size larger liquid pipe for all pipes from the
lower indoor units to the first branch.
KJ79K829H03
GB-28
40
Pipes A, A1, A2, A3, A4 [in]
Combination unit Pipe A Pipe A1*3 Pipe A2*3 Pipe A3*3 Pipe A4
Unit model
Unit 1 Unit 2 Unit 3 Liquid Gas Liquid Gas Liquid Gas Liquid Gas Liquid Gas
TUHYE0723AN40AN
- - - ø3/8 ø7/8 - - - - - - - -
TUHYE0724AN40AN
TUHYE0963AN40AN
- - - ø3/8 *1 ø7/8 - - - - - - - -
TUHYE0964AN40AN
TUHYE1203AN40AN
- - - ø3/8 *2 ø1-1/8 - - - - - - - -
TUHYE1204AN40AN
TUHYE1443AN40AN
- - - ø1/2 ø1-1/8 - - - - - - - -
TUHYE1444AN40AN
TUHYE1683AN40AN
- - - ø5/8 ø1-1/8 - - - - - - - -
TUHYE1684AN40AN
TUHYE1923AN40AN
- - - ø5/8 ø1-1/8 - - - - - - - -
TUHYE1924AN40AN
TUHYE1923BN40AN
096 096 - ø5/8 ø1-1/8 ø3/8 ø7/8 ø3/8 ø7/8 - - - -
TUHYE1924BN40AN
GB
TUHYE2163BN40AN
120 096 - ø5/8 ø1-1/8 ø1/2 ø1-1/8 ø3/8 ø7/8 - - - -
TUHYE2164BN40AN
TUHYE2403BN40AN
120 120 - ø5/8 ø1-1/8 ø1/2 ø1-1/8 ø1/2 ø1-1/8 - - - -
TUHYE2404BN40AN
TUHYE2643BN40AN
096 096 072 ø3/4 ø1-3/8 ø3/8 ø7/8 ø3/8 ø7/8 ø3/8 ø7/8 ø3/4 ø1-3/8
TUHYE2644BN40AN
TUHYE2883BN40AN
120 096 072 ø3/4 ø1-3/8 ø1/2 ø1-1/8 ø3/8 ø7/8 ø3/8 ø7/8 ø3/4 ø1-3/8
TUHYE2884BN40AN
TUHYE3123BN40AN
120 120 072 ø3/4 ø1-3/8 ø1/2 ø1-1/8 ø1/2 ø1-1/8 ø3/8 ø7/8 ø3/4 ø1-3/8
TUHYE3124BN40AN
TUHYE3363BN40AN
120 120 096 ø3/4 ø1-5/8 ø1/2 ø1-1/8 ø1/2 ø1-1/8 ø3/8 ø7/8 ø3/4 ø1-3/8
TUHYE3364BN40AN
TUHYE3603BN40AN
120 120 120 ø3/4 ø1-5/8 ø1/2 ø1-1/8 ø1/2 ø1-1/8 ø1/2 ø1-1/8 ø3/4 ø1-3/8
TUHYE3604BN40AN
TUHYE3843BN40AN
144 120 120 ø3/4 ø1-5/8 ø1/2 ø1-1/8 ø1/2 ø1-1/8 ø1/2 ø1-1/8 ø3/4 ø1-3/8
TUHYE3844BN40AN
TUHYE4083BN40AN
144 144 120 ø3/4 ø1-5/8 ø1/2 ø1-1/8 ø1/2 ø1-1/8 ø1/2 ø1-1/8 ø3/4 ø1-3/8
TUHYE4084BN40AN
TUHYE4323BN40AN
144 144 144 ø3/4 ø1-5/8 ø1/2 ø1-1/8 ø1/2 ø1-1/8 ø1/2 ø1-1/8 ø3/4 ø1-3/8
TUHYE4324BN40AN
*1 Use the ø12.7 (ø1/2) pipe if the piping length from the outdoor unit to the farthest indoor unit is 90 m (295 ft) or longer.
*2 Use the ø12.7 (ø1/2) pipe if the piping length from the outdoor unit to the farthest indoor unit is 40 m (131 ft) or longer.
*3 If the combination units 1, 2, and 3 are in a different order as listed in the table, make sure to use the pipes of appropriate size for the situation.
*4 If the pipe length after the first branching point exceeds 40 m (131 ft) (≤ 90 m (295 ft)), use the one size larger liquid pipe for all pipes from indoor
units to the first branch.
*5 When the vertical separation between the indoor units is 15 m (49 ft) (≤ 30 m (98 ft)), use the one size larger liquid pipe for all pipes from the
lower indoor units to the first branch.
Pipes B,C,D [mm (in)]
Pipe
Total capacity of indoor units
Liquid Gas
54 or below ø9.52 (ø3/8) ø15.88 (ø5/8)
55 to 72 ø9.52 (ø3/8) ø19.05 (ø3/4)
73 to 108 ø9.52 (ø3/8) ø22.2 (ø7/8)
109 to 144 ø12.7 (ø1/2) ø28.58 (ø1-1/8)
145 to 240 ø15.88 (ø5/8) ø28.58 (ø1-1/8)
241 to 308 ø19.05 (ø3/4) ø34.93 (ø1-3/8)
309 or above ø19.05 (ø3/4) ø41.28 (ø1-5/8)
KJ79K829H03
GB-29
41
9-5. Piping connections and valve operations
Before heating the brazed sections, remove the gas and oil that are trapped in the pipes.
--Failure to do so may generate fire, resulting in serious injury.
Ventilate the room while servicing the unit.
--If the refrigerant leaks, oxygen deficiency may result. If the leaked refrigerant comes in contact
with a heat source, toxic gas will be generated.
Store pipes indoors, and keep both ends of the pipes sealed until just before making a
flare connection or brazing. (Store elbows and other joints in plastic bags.)
--If dust, dirt, or water enters the refrigerant lines, the refrigerant oil will deteriorate and the
compressor will malfunction.
Keep the service valves closed until refrigerant charging is completed.
--Failure to do so will damage the unit.
Place a wet towel on the service valves before brazing the pipes to keep the temperature of
the valves from rising above 120ºC (248ºF).
--Failure to do so may result in equipment damage.
Keep the flame out of contact with the cables and metal sheet when brazing the pipes.
--Failure to do so may result in burnout or malfunction.
Braze the pipes with a nitrogen purge to avoid oxidation.
--Oxidized flux inside the refrigerant pipes will cause the refrigerant oil to deteriorate and cause
the compressor to malfunction.
KJ79K829H03
GB-30
42
9-5-1. Removing the pinched connecting pipes
The unit is shipped with the pinched connecting pipes attached to the liquid- and gas-side service valves to prevent
gas leakage.
Take the following steps ① through ③ to remove the pinched connecting pipes before connecting refrigerant pipes to
the outdoor unit.
① Check that the service valves are fully closed (turned clockwise all the way).
② Remove the gas in the pinched connecting pipes, and drain out all the refrigerant oil. (See Ⓔ below.)
③ Remove the pinched connecting pipes. (See Ⓕ below.)
<A> <B> <A> Refrigerant service valve (liquid/brazed)
Ⓐ <B> Refrigerant service valve (gas/brazed)
Ⓐ Valve shaft
The unit is shipped with the valve closed. Keep the valve closed while connecting pipes or
Ⓑ evacuating the system. Open the valve upon completion of this work.
Turn the shaft counterclockwise as far as it will go (90˚) to open the valve, and clockwise to close
GB
Ⓒ it.
Ⓓ
Ⓑ Stopper pin
Ⓕ Prevents the shaft from turning 90˚ or more.
Ⓒ Service port
Through the service ports, you can charge refrigerant, remove the gas in the pinched connecting
pipes, or evacuate the system.
Ⓔ
Ⓓ Cap
Remove the cap before turning the shaft. Put the cap back on upon completion of all work.
Ⓔ Severed section of the pinched connecting pipe
Ⓕ Brazed section of the pinched connecting pipe
KJ79K829H03
GB-31
43
<Refrigerant piping connection examples>
・Obtain joints and elbows on site as necessary according to the pipe diameter, and connect the pipes as shown in
the figures below.
(1) When routing the pipes through the front of the unit
<A>
<B>
Ⓑ Ⓐ
Ⓓ
(2) When routing the pipes through the bottom of the unit
<A>
<B>
Ⓓ Ⓒ Ⓐ
KJ79K829H03
GB-32
44
<Reference> Size of refrigerant pipes
[Unit: mm (in)]
Refrigerant piping Service valve piping
Liquid Gas Liquid Gas
ø9.52 (ø3/8)
072 *1 ø9.52 (ø3/8) ø22.2 (ø7/8)
Brazed
ø9.52 (ø3/8) ø22.2 (ø7/8)
*2 *2
Brazed Brazed
096
ø12.7 (ø1/2)
*2 *4
Brazed
ø9.52 (ø3/8)
*2 ø12.7 (ø1/2)
Brazed
120 ø28.58 (ø1-1/8)
ø12.7 (ø1/2)
*1 *3 *5
Brazed ø28.58 (ø1-1/8)
*1
ø12.7 (ø1/2) Brazed
144 *1
Brazed
GB
168 ø15.88 (ø5/8)
*1 ø15.88 (ø5/8)
192 Brazed
*1 Expand the on-site piping and connect to the refrigerant service valve piping.
*2 Use the pipe joint (not supplied) and connect to the refrigerant service valve piping.
*3 When the unit is used in combination with other outdoor units
*4 When the piping length from the outdoor unit to the farthest indoor unit is 90 m (295 ft) or more
*5 When the piping length from the outdoor unit to the farthest indoor unit is 40 m (131 ft) or more
・When expanding the on-site piping, satisfy the minimum insertion depth requirement as follows.
Pipe size [mm (in)] Minimum insertion depth [mm (in)]
ø5 (ø1/4) or more, less than ø8 (ø3/8) 6 (1/4)
ø8 (ø3/8) or more, less than ø12 (ø1/2) 7 (5/16)
ø12 (ø1/2) or more, less than ø16 (ø11/16) 8 (3/8)
ø16 (ø11/16) or more, less than ø25 (ø1) 10 (7/16)
ø25 (ø1) or more, less than ø35 (ø1-7/16) 12 (1/2)
ø35 (ø1-7/16) or more, less than ø45 (ø1-13/16) 14 (9/16)
KJ79K829H03
GB-33
45
9-5-3. Sealing the openings around the pipes
Seal all openings around pipes and wires to keep out small animals, rainwater, or snow.
--Failure to do so may result in current leakage, electric shock, or damage to the unit.
Ⓐ Example of closure materials (not supplied)
Ⓑ Fill the openings
Ⓐ Ⓑ
Do not use oxygen, flammable gas, or a refrigerant containing chlorine for air-tightness
testing.
--Doing so may result in an explosion. Chlorine will deteriorate the refrigerant oil.
After refrigerant pipe installation is completed, check the system for leaks by conducting an air-tightness test. If there
is a leak, the composition of the refrigerant will change and the performance will drop.
Ⓐ Ⓖ Liquid piping
Ⓓ Ⓔ Ⓙ
Ⓗ Gas piping
Ⓘ Outdoor unit
Ⓙ Service port
KJ79K829H03
GB-34
46
9-7. Thermal insulation for pipes
Insulate the liquid and gas pipes separately with polyethylene foam insulation materials. Inadequate insulation may
cause condensation to drip. Pipes in the ceiling are especially vulnerable to condensation and require adequate
insulation.
GB
ø6.35 (ø1/4)–ø25.4 (ø1) ø28.58 (ø1-1/8)–ø41.28 (ø1-5/8)
Thickness [mm (in)] Min. 10 (7/16) Min. 15 (5/8)
Heat resistance Min. 120°C (248°F)
* The insulation thickness may need to be increased in high-temperature/humidity conditions.
* Even when specifications are defined by your client, the standards in the table should be met.
Ⓑ Ⓐ Ⓒ Ⓐ Steel wire
Ⓑ Pipe
Ⓒ Oily mastic asphalt or asphalt
Ⓓ Insulation material A
Ⓔ Outer covering B
Ⓓ Ⓔ
・Make sure that the pipe connections all the way from the indoor unit are properly insulated.
KJ79K829H03
GB-35
47
9-7-2. Insulation for the section of the pipe that goes through a wall
(1) Inner wall (concealed) (2) Outer wall (3) Outer wall (exposed)
Ⓓ Ⓔ
Ⓐ Ⓑ Ⓒ Ⓑ
Ⓐ Ⓑ
(4) Floor (waterproof) (5) Rooftop pipe shaft (6) Protecting the penetrating parts in a fire limit zone
or through a parting wall
Ⓓ Ⓓ Ⓗ
Ⓑ [mm (in)]
Ⓘ
Ⓕ
Ⓒ
Ⓕ
Ⓖ
Ⓐ
Ⓑ
1000 1000
(39-3/8) (39-3/8)
Ⓐ Sleeve
Ⓑ Insulation material
Ⓒ Lagging
Ⓓ Caulking material
Ⓔ Band
Ⓕ Waterproof layer
Ⓖ Sleeve with a flange
Ⓗ Caulk with a nonflammable material such as mortar.
Ⓘ Nonflammable insulation material
・When caulking the gaps with mortar, cover the section of the pipe that goes through the wall with a metal sheet to
prevent the insulation material from sagging. For this section, use nonflammable insulation and covering materials.
(Vinyl tape should not be used.)
KJ79K829H03
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9-8. Evacuation of the system
Do not purge the air using refrigerant. Use a vacuum pump to evacuate the system.
--Residual gas in the refrigerant lines will cause bursting of the pipes or an explosion.
<Evacuation procedures>
GB
① Evacuate the system from both service ports, using a vacuum pump with the service valves closed.
② After the vacuum reaches 650 Pa, continue evacuation for at least one hour.
③ Stop the vacuum pump and leave it for an hour.
④ Verify that the vacuum has not increased by more than 130 Pa.
⑤ If the vacuum has increased by more than 130 Pa, water infiltration is suspected. Pressurize the system with dry
nitrogen gas up to 0.05 MPa. Repeat ① though ⑤ until the vacuum is increased by 130 Pa or below. If the
results persist, then perform the "Triple Evacuation" below.
<Triple Evacuation>
① Evacuate the system to 533 Pa from both service ports, using a vacuum pump.
② Pressurize the system with dry nitrogen gas up to 0 Pa from the discharge service port.
③ Evacuate the system to 200 Pa from the suction service port, using a vacuum pump.
④ Pressurize the system with dry nitrogen gas up to 0 Pa from the discharge service port.
⑤ Evacuate the system from both service ports, using a vacuum pump.
⑥ After the vacuum reaches 66.7 Pa, stop the vacuum pump and leave it for an hour. A vacuum of 66.7 Pa must
be maintained for at least one hour.
⑦ Verify that the vacuum has not increased for at least 30 minutes.
Ⓓ Ⓐ Gauge manifold
Ⓝ Ⓑ Low pressure knob
Ⓔ
Ⓒ High pressure knob
Ⓝ Ⓕ Ⓓ Service valve
Ⓔ Liquid piping
Ⓞ
Ⓐ Ⓕ Gas piping
LO HI
Ⓖ Ⓖ Service port
Ⓑ Ⓒ
Ⓗ Three-way joint
Ⓗ Ⓘ Ⓘ Valve (vacuum pump)
Ⓙ Valve (for charging refrigerant)
Ⓜ Ⓚ Refrigerant tank
Ⓚ
Ⓛ Scale
Ⓜ Vacuum pump
Ⓙ Ⓝ To indoor unit
Ⓛ Ⓞ Outdoor unit
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9-9. Additional refrigerant charge
The table below summarizes the factory-charged amount of refrigerant, the maximum amount of refrigerant to be
added on site, and the maximum total amount of refrigerant in the system.
[kg (oz)]
Maximum Maximum
Factory- Maximum Factory- Maximum
amount to be amount to be
Unit model charged total amount Unit model charged total amount
added on added on
amount in the system amount in the system
site site
TUHYP0723AN40AN TUHYE0723AN40AN
6.5 (230) 14.0 (493) 20.5 (722) 6.5 (230) 14.0 (493) 20.5 (722)
TUHYP0724AN40AN TUHYE0724AN40AN
TUHYP0963AN40AN TUHYE0963AN40AN
9.8 (346) 22.6 (798) 32.4 (1143) 9.8 (346) 22.6 (798) 32.4 (1143)
TUHYP0964AN40AN TUHYE0964AN40AN
TUHYP1203AN40AN TUHYE1203AN40AN
9.8 (346) 24.0 (845) 33.8 (1191) 9.8 (346) 24.0 (845) 33.8 (1191)
TUHYP1204AN40AN TUHYE1204AN40AN
TUHYP1443AN40AN TUHYE1443AN40AN
10.8 (381) 24.3 (858) 35.1 (1239) 10.8 (381) 24.3 (858) 35.1 (1239)
TUHYP1444AN40AN TUHYE1444AN40AN
TUHYP1683AN40AN TUHYE1683AN40AN
10.8 (381) 32.2 (1135) 43.0 (1516) 10.8 (381) 32.2 (1135) 43.0 (1516)
TUHYP1684AN40AN TUHYE1684AN40AN
TUHYP1923BN40AN TUHYE1923AN40AN
19.6 (692) 32.2 (1136) 51.8 (1828) 10.8 (381) 33.1 (1167) 43.9 (1548)
TUHYP1924BN40AN TUHYE1924AN40AN
TUHYP2163BN40AN TUHYE1923BN40AN
19.6 (692) 34.0 (1200) 53.6 (1891) 19.6 (692) 32.2 (1136) 51.8 (1828)
TUHYP2164BN40AN TUHYE1924BN40AN
TUHYP2403BN40AN TUHYE2163BN40AN
19.6 (692) 34.9 (1231) 54.5 (1923) 19.6 (692) 34.0 (1200) 53.6 (1891)
TUHYP2404BN40AN TUHYE2164BN40AN
TUHYP2643BN40AN TUHYE2403BN40AN
26.1 (921) 44.1 (1558) 70.2 (2478) 19.6 (692) 34.9 (1231) 54.5 (1923)
TUHYP2644BN40AN TUHYE2404BN40AN
TUHYP2883BN40AN TUHYE2643BN40AN
26.1 (921) 44.1 (1558) 70.2 (2478) 26.1 (921) 44.1 (1558) 70.2 (2478)
TUHYP2884BN40AN TUHYE2644BN40AN
TUHYP3123BN40AN TUHYE2883BN40AN
26.1 (921) 44.1 (1558) 70.2 (2478) 26.1 (921) 44.1 (1558) 70.2 (2478)
TUHYP3124BN40AN TUHYE2884BN40AN
TUHYP3363BN40AN TUHYE3123BN40AN
29.4 (1038) 45.6 (1610) 75.0 (2647) 26.1 (921) 44.1 (1558) 70.2 (2478)
TUHYP3364BN40AN TUHYE3124BN40AN
TUHYP3603BN40AN TUHYE3363BN40AN
29.4 (1038) 45.6 (1610) 75.0 (2647) 29.4 (1038) 45.6 (1610) 75.0 (2647)
TUHYP3604BN40AN TUHYE3364BN40AN
TUHYP3843BN40AN TUHYE3603BN40AN
30.4 (1073) 47.3 (1669) 77.7 (2742) 29.4 (1038) 45.6 (1610) 75.0 (2647)
TUHYP3844BN40AN TUHYE3604BN40AN
TUHYP4083BN40AN TUHYE3843BN40AN
31.4 (1108) 47.2 (1666) 78.6 (2774) 30.4 (1073) 47.3 (1669) 77.7 (2742)
TUHYP4084BN40AN TUHYE3844BN40AN
TUHYP4323BN40AN TUHYE4083BN40AN
32.4 (1143) 47.1 (1662) 79.5 (2805) 31.4 (1108) 47.2 (1666) 78.6 (2774)
TUHYP4324BN40AN TUHYE4084BN40AN
TUHYE4323BN40AN
32.4 (1143) 47.1 (1662) 79.5 (2805)
TUHYE4324BN40AN
Both refrigerant overcharge and undercharge will cause problems. Charge the system with the proper amount of
refrigerant.
Record the added refrigerant amount on the label attached to the control box panel for future servicing.
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9-9-1. Calculation of the amount of additional refrigerant
・The amount of refrigerant to be added depends on the size and the total length of the liquid piping.
・Calculate the amount of refrigerant to be charged according to the formula below.
・Round up the calculation result to the nearest 0.1 kg (0.1 oz).
GB
072 0 27 or below 2.0
096 0 28 to 54 2.5
+ 120 0 55 to 126 3.0
144 0 127 to 144 3.5
168 0 145 to 180 4.5
+
192 0 181 to 234 5.0
* Amount of refrigerant to be 235 to 273 6.0
charged for single-module units 274 to 307 8.0
308 to 342 9.0
343 to 411 10.0
412 to 480 12.0
481 or above 14.0
・When the piping length from the outdoor unit to the farthest indoor unit is longer than 30.5 m (100 ft)
Amount of
ø19.05 total length ø15.88 total length ø12.7 total length ø9.52 total length ø6.35 total length
additional = + + + +
× 0.26 (kg/m) × 0.18 (kg/m) × 0.11 (kg/m) × 0.054 (kg/m) × 0.021 (kg/m)
charge (kg)
<Example>
Outdoor unit model: 120
Total capacity of connected indoor units: 144
* Refer to the pipe connection examples in section 9-4 for the pipes marked with the letters below.
A : ø12.7; 40 m
B : ø9.52; 10 m
C : ø9.52; 15 m
D : ø9.52; 10 m
a : ø9.52; 10 m
b : ø9.52; 5 m
c : ø6.35; 10 m
KJ79K829H03
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d : ø6.35; 10 m
e : ø9.52; 10 m
Therefore, when the piping length from the outdoor unit to the farthest indoor unit is longer than 30.5 m (100 ft),
Amount of additional charge = (40 × 0.11) + (60 × 0.054) + (20 × 0.021) + 0 + 3.5
= 11.6 kg (Fractions are rounded up.)
<Example>
Outdoor unit model: 120
Total capacity of connected indoor units: 144
* Refer to the pipe connection examples in section 9-4 for the pipes marked with the letters below.
A : ø1/2; 131 ft
KJ79K829H03
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B : ø3/8; 32 ft
C : ø3/8; 49 ft
D : ø3/8; 32 ft
a : ø3/8; 32 ft
b : ø3/8; 16 ft
c : ø1/4; 32 ft
d : ø1/4; 32 ft
e : ø3/8; 32 ft
Therefore, when the piping length from the outdoor unit to the farthest indoor unit is longer than 30.5 m (100 ft),
GB
Amount of additional charge = (131 × 1.19) + (193 × 0.58) + (64 × 0.23) + 0 + 124
= 406.6 oz (Fractions are rounded up.)
<Notice>
・Do not vent the refrigerant into the atmosphere.
・Refer to the table below for the appropriate tightening torque.
Pipe size [mm (in)] Shaft cap (N·m) Service port cap (N·m)
ø9.52 (ø3/8) 25
ø12.7 (ø1/2) 30 14
ø15.88 (ø5/8) 35
ø22.2 (ø7/8)
24.5 18
ø28.58 (ø1-1/8)
・If the refrigerant tank does not have a siphon pipe, charge the liquid refrigerant with the tank upside-down as shown
in the figure below.
Ⓐ Siphon pipe
・After evacuation and refrigerant charging, ensure that the service valves are fully open. Do not operate the unit
with the service valves closed.
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10. Electrical work
If a large electric current flows due to a malfunction or faulty wiring, earth-leakage breakers
on the unit side and on the upstream side of the power supply system could both operate.
Depending on the importance of the system, separate the power supply system or take
protective coordination of breakers.
KJ79K829H03
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・Wiring example
Ⓐ Earth leakage circuit breaker
T(S)NU: Ⓐ
3~208–230 V Ⓑ Outdoor unit
Y(S)NU: 3~460 V Ⓑ
L1, L2, L3
Ⓒ Pull box
Ⓓ Indoor unit
Ground
Ⓒ
Ⓐ
~208–230 V
L1, L2
Ⓓ Ⓓ Ⓓ Ⓓ
・Be sure to use the appropriate type of circuit breaker. Note that generated overcurrent may include some amount of
direct current.
・Select the type of breaker for an inverter circuit as an earth leakage circuit breaker. (Mitsubishi Electric NV-S series
GB
or its equivalent)
・The earth leakage circuit breaker should be used in combination with a local switch.
・Ensure the correct phase sequence. (L1, L2, and L3)
・If the power cable is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified
persons in order to avoid a hazard.
・Use dedicated power cables for the outdoor unit and indoor unit. Ensure OC and OS are wired individually.
・Power cable size, device capacity, and system impedance
(If local regulations do not specify the minimum power cable size or device capacity, follow the values in the table
below.)
TUHYP0723AN40AN/AB – 5.3 (10) 5.3 (10) 30A 30mA or 100mA 0.1 sec. or less 24/22 40/35
TUHYP0963AN40AN/AB – 8.4 (8) 8.4 (8) 40A or 100mA 0.1 sec. or less 33/31 50/45
TUHYP1203AN40AN/AB – 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 41/38 60/60
TUHYP1443AN40AN/AB – 21.2 (4) 21.2 (4) 60A or 100mA 0.1 sec. or less 49/45 80/70
TUHYP1683AN40AN/AB – 21.2 (4) 21.2 (4) 70A or 100mA 0.1 sec. or less 59/54 90/90
TUHYP0963AN40AN/AB 8.4 (8) 8.4 (8) 40A or 100mA 0.1 sec. or less 33/31 50/45
TUHYP1923BN40AN/AB
TUHYP0963AN40AN/AB 8.4 (8) 8.4 (8) 40A or 100mA 0.1 sec. or less 33/31 50/45
TUHYP1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 41/38 60/60
TUHYP2163BN40AN/AB
TUHYP0963AN40AN/AB 8.4 (8) 8.4 (8) 40A or 100mA 0.1 sec. or less 33/31 50/45
TUHYP1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 41/38 60/60
TUHYP2403BN40AN/AB
TUHYP1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 41/38 60/60
TUHYP0963AN40AN/AB 8.4 (8) 8.4 (8) 40A or 100mA 0.1 sec. or less 33/31 50/45
TUHYP2643BN40AN/AB TUHYP0963AN40AN/AB 8.4 (8) 8.4 (8) 40A or 100mA 0.1 sec. or less 33/31 50/45
TUHYP0723AN40AN/AB 5.3 (10) 5.3 (10) 30A 30mA or 100mA 0.1 sec. or less 24/22 40/35
TUHYP1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 41/38 60/60
TUHYP2883BN40AN/AB TUHYP0963AN40AN/AB 8.4 (8) 8.4 (8) 40A or 100mA 0.1 sec. or less 33/31 50/45
TUHYP0723AN40AN/AB 5.3 (10) 5.3 (10) 30A 30mA or 100mA 0.1 sec. or less 24/22 40/35
TUHYP1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 41/38 60/60
TUHYP3123BN40AN/AB TUHYP1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 41/38 60/60
TUHYP0723AN40AN/AB 5.3 (10) 5.3 (10) 30A 30mA or 100mA 0.1 sec. or less 24/22 40/35
TUHYP1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 41/38 60/60
TUHYP3363BN40AN/AB TUHYP1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 41/38 60/60
TUHYP0963AN40AN/AB 8.4 (8) 8.4 (8) 40A or 100mA 0.1 sec. or less 33/31 50/45
TUHYP1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 41/38 60/60
TUHYP3603BN40AN/AB TUHYP1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 41/38 60/60
TUHYP1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 41/38 60/60
TUHYP1443AN40AN/AB 21.2 (4) 21.2 (4) 60A or 100mA 0.1 sec. or less 49/45 80/70
TUHYP3843BN40AN/AB TUHYP1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 41/38 60/60
TUHYP1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 41/38 60/60
TUHYP1443AN40AN/AB 21.2 (4) 21.2 (4) 60A or 100mA 0.1 sec. or less 49/45 80/70
TUHYP4083BN40AN/AB TUHYP1443AN40AN/AB 21.2 (4) 21.2 (4) 60A or 100mA 0.1 sec. or less 49/45 80/70
TUHYP1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 41/38 60/60
TUHYP1443AN40AN/AB 21.2 (4) 21.2 (4) 60A or 100mA 0.1 sec. or less 49/45 80/70
TUHYP4323BN40AN/AB TUHYP1443AN40AN/AB 21.2 (4) 21.2 (4) 60A or 100mA 0.1 sec. or less 49/45 80/70
TUHYP1443AN40AN/AB 21.2 (4) 21.2 (4) 60A or 100mA 0.1 sec. or less 49/45 80/70
TUHYE0723AN40AN/AB – 5.3 (10) 5.3 (10) 30A 30mA or 100mA 0.1 sec. or less 23/21 35/30
TUHYE0963AN40AN/AB – 8.4 (8) 8.4 (8) 40A or 100mA 0.1 sec. or less 31/29 45/40
TUHYE1203AN40AN/AB – 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 40/37 60/50
TUHYE1443AN40AN/AB – 21.2 (4) 21.2 (4) 60A or 100mA 0.1 sec. or less 47/44 70/70
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Minimum cable size [mm2 (AWG)]
TUHYE1683AN40AN/AB – 21.2 (4) 21.2 (4) 70A or 100mA 0.1 sec. or less 56/51 90/80
TUHYE1923AN40AN/AB – 21.2 (4) 21.2 (4) 70A or 100mA 0.1 sec. or less 68/62 110/100
TUHYE0963AN40AN/AB 8.4 (8) 8.4 (8) 40A or 100mA 0.1 sec. or less 31/29 45/40
TUHYE1923BN40AN/AB
TUHYE0963AN40AN/AB 8.4 (8) 8.4 (8) 40A or 100mA 0.1 sec. or less 31/29 45/40
TUHYE1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 40/37 60/50
TUHYE2163BN40AN/AB
TUHYE0963AN40AN/AB 8.4 (8) 8.4 (8) 40A or 100mA 0.1 sec. or less 31/29 45/40
TUHYE1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 40/37 60/50
TUHYE2403BN40AN/AB
TUHYE1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 40/37 60/50
TUHYE0963AN40AN/AB 8.4 (8) 8.4 (8) 40A or 100mA 0.1 sec. or less 31/29 45/40
TUHYE2643BN40AN/AB TUHYE0963AN40AN/AB 8.4 (8) 8.4 (8) 40A or 100mA 0.1 sec. or less 31/29 45/40
TUHYE0723AN40AN/AB 5.3 (10) 5.3 (10) 30A 30mA or 100mA 0.1 sec. or less 23/21 35/30
TUHYE1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 40/37 60/50
TUHYE2883BN40AN/AB TUHYE0963AN40AN/AB 8.4 (8) 8.4 (8) 40A or 100mA 0.1 sec. or less 31/29 45/40
TUHYE0723AN40AN/AB 5.3 (10) 5.3 (10) 30A 30mA or 100mA 0.1 sec. or less 23/21 35/30
TUHYE1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 40/37 60/50
TUHYE3123BN40AN/AB TUHYE1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 40/37 60/50
TUHYE0723AN40AN/AB 5.3 (10) 5.3 (10) 30A 30mA or 100mA 0.1 sec. or less 23/21 35/30
TUHYE1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 40/37 60/50
TUHYE3363BN40AN/AB TUHYE1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 40/37 60/50
TUHYE0963AN40AN/AB 8.4 (8) 8.4 (8) 40A or 100mA 0.1 sec. or less 31/29 45/40
TUHYE1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 40/37 60/50
TUHYE3603BN40AN/AB TUHYE1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 40/37 60/50
TUHYE1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 40/37 60/50
TUHYE1443AN40AN/AB 21.2 (4) 21.2 (4) 60A or 100mA 0.1 sec. or less 47/44 70/70
TUHYE3843BN40AN/AB TUHYE1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 40/37 60/50
TUHYE1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 40/37 60/50
TUHYE1443AN40AN/AB 21.2 (4) 21.2 (4) 60A or 100mA 0.1 sec. or less 47/44 70/70
TUHYE4083BN40AN/AB TUHYE1443AN40AN/AB 21.2 (4) 21.2 (4) 60A or 100mA 0.1 sec. or less 47/44 70/70
TUHYE1203AN40AN/AB 13.3 (6) 13.3 (6) 50A or 100mA 0.1 sec. or less 40/37 60/50
TUHYE1443AN40AN/AB 21.2 (4) 21.2 (4) 60A or 100mA 0.1 sec. or less 47/44 70/70
TUHYE4323BN40AN/AB TUHYE1443AN40AN/AB 21.2 (4) 21.2 (4) 60A or 100mA 0.1 sec. or less 47/44 70/70
TUHYE1443AN40AN/AB 21.2 (4) 21.2 (4) 60A or 100mA 0.1 sec. or less 47/44 70/70
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(2) Y-power models (460 V)
Minimum cable size [mm2 (AWG)]
15A 30mA or
TUHYP0724AN40AN/AB – 2.1 (14) 2.1 (14) 11 15
100mA 0.1 sec. or less
20A 30mA or
TUHYP0964AN40AN/AB – 3.3 (12) 3.3 (12) 15 20
100mA 0.1 sec. or less
25A 30mA or
TUHYP1204AN40AN/AB – 5.3 (10) 5.3 (10) 19 30
100mA 0.1 sec. or less
30A 30mA or
TUHYP1444AN40AN/AB – 5.3 (10) 5.3 (10) 22 35
100mA 0.1 sec. or less
TUHYP1684AN40AN/AB – 5.3 (10) 5.3 (10) 40A or 100mA 0.1 sec. or less 27 45
20A 30mA or
TUHYP0964AN40AN/AB 3.3 (12) 3.3 (12) 15 20
100mA 0.1 sec. or less
TUHYP1924BN40AN/AB
20A 30mA or
TUHYP0964AN40AN/AB 3.3 (12) 3.3 (12) 15 20
GB
100mA 0.1 sec. or less
25A 30mA or
TUHYP1204AN40AN/AB 5.3 (10) 5.3 (10) 19 30
100mA 0.1 sec. or less
TUHYP2164BN40AN/AB
20A 30mA or
TUHYP0964AN40AN/AB 3.3 (12) 3.3 (12) 15 20
100mA 0.1 sec. or less
25A 30mA or
TUHYP1204AN40AN/AB 5.3 (10) 5.3 (10) 19 30
100mA 0.1 sec. or less
TUHYP2404BN40AN/AB
25A 30mA or
TUHYP1204AN40AN/AB 5.3 (10) 5.3 (10) 19 30
100mA 0.1 sec. or less
20A 30mA or
TUHYP0964AN40AN/AB 3.3 (12) 3.3 (12) 15 20
100mA 0.1 sec. or less
20A 30mA or
TUHYP2644BN40AN/AB TUHYP0964AN40AN/AB 3.3 (12) 3.3 (12) 15 20
100mA 0.1 sec. or less
15A 30mA or
TUHYP0724AN40AN/AB 2.1 (14) 2.1 (14) 11 15
100mA 0.1 sec. or less
25A 30mA or
TUHYP1204AN40AN/AB 5.3 (10) 5.3 (10) 19 30
100mA 0.1 sec. or less
20A 30mA or
TUHYP2884BN40AN/AB TUHYP0964AN40AN/AB 3.3 (12) 3.3 (12) 15 20
100mA 0.1 sec. or less
15A 30mA or
TUHYP0724AN40AN/AB 2.1 (14) 2.1 (14) 11 15
100mA 0.1 sec. or less
25A 30mA or
TUHYP1204AN40AN/AB 5.3 (10) 5.3 (10) 19 30
100mA 0.1 sec. or less
25A 30mA or
TUHYP3124BN40AN/AB TUHYP1204AN40AN/AB 5.3 (10) 5.3 (10) 19 30
100mA 0.1 sec. or less
15A 30mA or
TUHYP0724AN40AN/AB 2.1 (14) 2.1 (14) 11 15
100mA 0.1 sec. or less
25A 30mA or
TUHYP1204AN40AN/AB 5.3 (10) 5.3 (10) 19 30
100mA 0.1 sec. or less
25A 30mA or
TUHYP3364BN40AN/AB TUHYP1204AN40AN/AB 5.3 (10) 5.3 (10) 19 30
100mA 0.1 sec. or less
20A 30mA or
TUHYP0964AN40AN/AB 3.3 (12) 3.3 (12) 15 20
100mA 0.1 sec. or less
25A 30mA or
TUHYP1204AN40AN/AB 5.3 (10) 5.3 (10) 19 30
100mA 0.1 sec. or less
25A 30mA or
TUHYP3604BN40AN/AB TUHYP1204AN40AN/AB 5.3 (10) 5.3 (10) 19 30
100mA 0.1 sec. or less
25A 30mA or
TUHYP1204AN40AN/AB 5.3 (10) 5.3 (10) 19 30
100mA 0.1 sec. or less
30A 30mA or
TUHYP1444AN40AN/AB 5.3 (10) 5.3 (10) 22 35
100mA 0.1 sec. or less
25A 30mA or
TUHYP3844BN40AN/AB TUHYP1204AN40AN/AB 5.3 (10) 5.3 (10) 19 30
100mA 0.1 sec. or less
25A 30mA or
TUHYP1204AN40AN/AB 5.3 (10) 5.3 (10) 19 30
100mA 0.1 sec. or less
30A 30mA or
TUHYP1444AN40AN/AB 5.3 (10) 5.3 (10) 22 35
100mA 0.1 sec. or less
30A 30mA or
TUHYP4084BN40AN/AB TUHYP1444AN40AN/AB 5.3 (10) 5.3 (10) 22 35
100mA 0.1 sec. or less
25A 30mA or
TUHYP1204AN40AN/AB 5.3 (10) 5.3 (10) 19 30
100mA 0.1 sec. or less
30A 30mA or
TUHYP1444AN40AN/AB 5.3 (10) 5.3 (10) 22 35
100mA 0.1 sec. or less
30A 30mA or
TUHYP4324BN40AN/AB TUHYP1444AN40AN/AB 5.3 (10) 5.3 (10) 22 35
100mA 0.1 sec. or less
30A 30mA or
TUHYP1444AN40AN/AB 5.3 (10) 5.3 (10) 22 35
100mA 0.1 sec. or less
15A 30mA or
TUHYE0724AN40AN/AB – 2.1 (14) 2.1 (14) 10 15
100mA 0.1 sec. or less
20A 30mA or
TUHYE0964AN40AN/AB – 3.3 (12) 3.3 (12) 14 20
100mA 0.1 sec. or less
25A 30mA or
TUHYE1204AN40AN/AB – 5.3 (10) 5.3 (10) 18 25
100mA 0.1 sec. or less
30A 30mA or
TUHYE1444AN40AN/AB – 5.3 (10) 5.3 (10) 21 35
100mA 0.1 sec. or less
TUHYE1684AN40AN/AB – 5.3 (10) 5.3 (10) 40A or 100mA 0.1 sec. or less 25 40
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Minimum cable size [mm2 (AWG)]
TUHYE1924AN40AN/AB – 8.4 (8) 8.4 (8) 40A or 100mA 0.1 sec. or less 31 50
20A 30mA or
TUHYE0964AN40AN/AB 3.3 (12) 3.3 (12) 14 20
100mA 0.1 sec. or less
TUHYE1924BN40AN/AB
20A 30mA or
TUHYE0964AN40AN/AB 3.3 (12) 3.3 (12) 14 20
100mA 0.1 sec. or less
25A 30mA or
TUHYE1204AN40AN/AB 5.3 (10) 5.3 (10) 18 25
100mA 0.1 sec. or less
TUHYE2164BN40AN/AB
20A 30mA or
TUHYE0964AN40AN/AB 3.3 (12) 3.3 (12) 14 20
100mA 0.1 sec. or less
25A 30mA or
TUHYE1204AN40AN/AB 5.3 (10) 5.3 (10) 18 25
100mA 0.1 sec. or less
TUHYE2404BN40AN/AB
25A 30mA or
TUHYE1204AN40AN/AB 5.3 (10) 5.3 (10) 18 25
100mA 0.1 sec. or less
20A 30mA or
TUHYE0964AN40AN/AB 3.3 (12) 3.3 (12) 14 20
100mA 0.1 sec. or less
20A 30mA or
TUHYE2644BN40AN/AB TUHYE0964AN40AN/AB 3.3 (12) 3.3 (12) 14 20
100mA 0.1 sec. or less
15A 30mA or
TUHYE0724AN40AN/AB 2.1 (14) 2.1 (14) 10 15
100mA 0.1 sec. or less
25A 30mA or
TUHYE1204AN40AN/AB 5.3 (10) 5.3 (10) 18 25
100mA 0.1 sec. or less
20A 30mA or
TUHYE2884BN40AN/AB TUHYE0964AN40AN/AB 3.3 (12) 3.3 (12) 14 20
100mA 0.1 sec. or less
15A 30mA or
TUHYE0724AN40AN/AB 2.1 (14) 2.1 (14) 10 15
100mA 0.1 sec. or less
25A 30mA or
TUHYE1204AN40AN/AB 5.3 (10) 5.3 (10) 18 25
100mA 0.1 sec. or less
25A 30mA or
TUHYE3124BN40AN/AB TUHYE1204AN40AN/AB 5.3 (10) 5.3 (10) 18 25
100mA 0.1 sec. or less
15A 30mA or
TUHYE0724AN40AN/AB 2.1 (14) 2.1 (14) 10 15
100mA 0.1 sec. or less
25A 30mA or
TUHYE1204AN40AN/AB 5.3 (10) 5.3 (10) 18 25
100mA 0.1 sec. or less
25A 30mA or
TUHYE3364BN40AN/AB TUHYE1204AN40AN/AB 5.3 (10) 5.3 (10) 18 25
100mA 0.1 sec. or less
20A 30mA or
TUHYE0964AN40AN/AB 3.3 (12) 3.3 (12) 14 20
100mA 0.1 sec. or less
25A 30mA or
TUHYE1204AN40AN/AB 5.3 (10) 5.3 (10) 18 25
100mA 0.1 sec. or less
25A 30mA or
TUHYE3604BN40AN/AB TUHYE1204AN40AN/AB 5.3 (10) 5.3 (10) 18 25
100mA 0.1 sec. or less
25A 30mA or
TUHYE1204AN40AN/AB 5.3 (10) 5.3 (10) 18 25
100mA 0.1 sec. or less
30A 30mA or
TUHYE1444AN40AN/AB 5.3 (10) 5.3 (10) 21 35
100mA 0.1 sec. or less
25A 30mA or
TUHYE3844BN40AN/AB TUHYE1204AN40AN/AB 5.3 (10) 5.3 (10) 18 25
100mA 0.1 sec. or less
25A 30mA or
TUHYE1204AN40AN/AB 5.3 (10) 5.3 (10) 18 25
100mA 0.1 sec. or less
30A 30mA or
TUHYE1444AN40AN/AB 5.3 (10) 5.3 (10) 21 35
100mA 0.1 sec. or less
30A 30mA or
TUHYE4084BN40AN/AB TUHYE1444AN40AN/AB 5.3 (10) 5.3 (10) 21 35
100mA 0.1 sec. or less
25A 30mA or
TUHYE1204AN40AN/AB 5.3 (10) 5.3 (10) 18 25
100mA 0.1 sec. or less
30A 30mA or
TUHYE1444AN40AN/AB 5.3 (10) 5.3 (10) 21 35
100mA 0.1 sec. or less
30A 30mA or
TUHYE4324BN40AN/AB TUHYE1444AN40AN/AB 5.3 (10) 5.3 (10) 21 35
100mA 0.1 sec. or less
30A 30mA or
TUHYE1444AN40AN/AB 5.3 (10) 5.3 (10) 21 35
100mA 0.1 sec. or less
・The wire size is the minimum value for metal conduit wiring. If the voltage drops, use a wire that is one size
thicker in diameter. Make sure the power-supply voltage does not drop more than 10%. Make sure that the
voltage imbalance between the phases is 2% or less.
・Power supply cords of parts of appliances for outdoor use shall not be lighter than polychloroprene sheathed
flexible cord (design 60245 IEC57). For example, use wiring such as YZW.
・The user must ensure that this unit is connected only to a power supply system which fulfils the requirement
above.
If necessary, the user can ask the public power supply company for the system impedance at the interface point.
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10-3. Control cable specifications
・Transmission cable
Type 2-core shielded cable CVVS, CPEVS, or MVVS
Size 1.25 mm2 (AWG 16), or ø1.2 mm or above
Length Max. 200 m (656 ft)
The maximum allowable length of transmission cables via outdoor units (both centralized control transmission cables
and indoor-outdoor transmission cables) is 500 m (1640 ft)*1.
Remarks
The maximum allowable length of transmission cables from the power supply unit to each outdoor unit or to the system
controller is 200 m (656 ft).
* Do not use a single multiple-core cable to connect indoor units that belong to different refrigerant systems. The use of a multiple-core cable
may result in signal transmission errors and malfunctions.
* Ensure shield continuity when extending the transmission cable.
*1 When extending the length of the transmission cables to 1000 m (3280 ft), consult your dealer.
GB
ME remote controller cable MA remote controller cable
Type 2-core sheathed cable (unshielded) CVV
Size 0.3–1.25 mm2 (AWG 22–16) (0.75–1.25 mm2 (AWG 18–16) if a simple remote controller is connected)
Max. 10 m (32 ft)
Length * If the length exceeds 10 m (32 ft), use a 1.25 mm2 Max. 200 m (656 ft)
(AWG 16) shielded cable.
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・System configuration example
* The numbers in the parentheses in the figures below indicate address numbers.
Ⓑ
* Leave the power jumper
connected to CN41.
* SW5-1: ON *2
*1 When a power supply unit is not connected to the centralized control transmission cable, move the power jumper from CN41 to CN40 on
only one of the outdoor units (except TNU model). When the system controller is connected to TB7 side and TNU outdoor unit model is
used, connect a power supply unit to TB7 side. If a power supply unit cannot be used, connect the system controller to TB3 side. Up to
three system controllers can be connected to TB3 side.
*2 If a system controller is used, set SW5-1 on ALL of the outdoor units to ON.
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(2) When MA remote controllers are connected
Ⓐ Shielded cable
Ⓑ Sub remote controller
* Move the power jumper from Group 1 Group 3 Group 5
Ⓒ System controller
CN41 to CN40. *1
* SW5-1: ON *2
GB
Ⓒ
*1 When a power supply unit is not connected to the centralized control transmission cable, move the power jumper from CN41 to CN40 on
only one of the outdoor units (except TNU model). When the system controller is connected to TB7 side and TNU outdoor unit model is
used, connect a power supply unit to TB7 side. If a power supply unit cannot be used, connect the system controller to TB3 side. Up to
three system controllers can be connected to TB3 side.
*2 If a system controller is used, set SW5-1 on ALL of the outdoor units to ON.
*3 When a PAR-30MAAU is connected to a group, no other MA remote controllers can be connected to the same group.
Earth
Ⓐ Shielded cable
*1 Daisy-chain terminals (TB3) on outdoor units together in the same refrigerant system.
*2 Leave the power jumper connected to CN41.
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10-5. Wiring connections in the control box
(1) When routing the wiring through the front of the unit (2) When routing the wiring through the bottom of the unit
Ⓔ
Ⓔ
Ⓐ
Ⓒ
Ⓐ Cable strap
Ⓑ Power cable
Ⓒ Transmission cable
The length of the section after the cable access hole must be at least 1100 mm (43 in).
Ⓓ Clamp
Ⓔ Ground wire that connects Main Box and Inverter Box
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<Notice>
・Do not remove the ground wire that connects Main Box and Inverter Box.
・Install the transmission cable as shown in the figure above so that the cable is long enough for the Main Box to be
moved for servicing.
・If there are any gaps around the power cable and transmission cable, please be sure to fill these in with a suitable
material to prevent snow from entering, which may cause damage to the electrical parts, and to protect your hands
from direct contact with cables.
・When putting the power cable through the knockout hole without using a conduit tube, deburr the hole and protect
the power cable with protective tape.
・Use a conduit tube to narrow down the opening if there is a possibility of small animals entering the unit.
・When taking the conduit tube out from the bottom part of the unit, caulk around the tube opening to prevent water
infiltration.
GB
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10-5-2. Fixing the cables in place
Route the cables as shown in the figures below.
・072 4AN (460 V)
Inverter Box
Main Box
Power supply terminal block
Cable strap
Rubber bushing 1
Tie band
(Supplied)
Rubber bushing 2
Power cable
(not supplied)
Main inverter
connection wiring Transmission cable (not supplied)
(low voltage) The length of the section after the cable
access hole must be at least 1100 mm (43 in).
Inverter Box
Main Box
Power supply terminal block
Cable strap
Rubber bushing 1
Tie band
(Supplied)
Rubber bushing 2
Power cable
(not supplied)
Main inverter
connection wiring Transmission cable
(low voltage) (not supplied)
Fill the gap.
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・096 to 168 4AN (460 V)
Cable strap
GB
Rubber bushing 1
Tie band
(Supplied)
Rubber bushing 2
Power cable
(not supplied)
Transmission cable
(not supplied)
Cable strap
Rubber bushing 1
Tie band
(Supplied)
Rubber bushing 2
Power cable
(not supplied)
Transmission cable
(not supplied)
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Take the procedure below.
① Thread the power cable through the rubber bushing 1. (See *1 and *2 below.)
② Thread the unit wiring (sensor wiring) and the transmission cable through the rubber bushing 2. (See *1 and *2
below.)
③ Hold the power cable and the transmission cable in place respectively with the cable straps.
④ Secure each rubber bushing with the supplied tie band. (See *3 below.)
*1 Make sure the cables are not coming out of the rubber bushing cut.
*2 When threading the wiring through the rubber bushing, make sure the rubber bushing will not come off the sheet metal on the control box.
*3 When tying the supplied tie band around the rubber bushing, make sure to leave no gap between the ends.
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10-5-3. Connecting the cables
072 model
Ⓒ Ⓓ
Ⓐ-1 Ⓐ-2
Ⓑ
L1 L2 L3
GB
transmission cable (TB7)
<Notice>
・Connect the cables respectively to the power supply terminal block and the transmission terminal block.
Erroneous connection does not allow the system to operate.
・Never connect the power cable to the transmission terminal block. If connected, electrical parts will be damaged.
・Transmission cables should be (5 cm (2 in) or more) apart from the power cable so that it is not influenced by
electric noise from the power cable. (Do not put the transmission cables and the power cable in the same
conduit.)
・Follow the tightening torque for each screw type as shown below. Be careful not to use excessive torque as this
could damage the screw.
Terminal block (TB1, TNU (M8 screw): 10–13.5 [N·m], YNU (M6 screw)): 2.5–2.9 [N·m]
Terminal block (TB3, TB7 (M3.5 screw)): 0.82–1.0 [N·m]
・When tightening the screws, do not push the driver strongly to avoid damaging the screw.
・Make an alignment mark with a permanent marker across the screw head, washer, and terminal after tightening
the screws.
Take the procedure below to connect the cables.
① Connect the indoor-outdoor transmission cable to TB3.
If multiple outdoor units are connected to the same refrigerant system, daisy-chain TB3 (M1, M2, ground) on the
outdoor units. The indoor-outdoor transmission cable to the indoor unit should be connected to TB3 (M1, M2,
ground) of only one of the outdoor units. Connect the shield to the earth terminal.
② Connect the centralized control transmission cables (between the centralized control system and the outdoor
units of different refrigerant systems) to TB7.
If multiple outdoor units are connected to the same refrigerant system, daisy-chain TB7 (M1, M2, S) on all
outdoor units.*1 Connect the shield to the S terminal.
*1 If TB7 on the outdoor units in the same refrigerant system are not daisy-chained, connect the centralized control transmission cable to
TB7 on the OC. If the OC is out of order, or if centralized control is being conducted during a power supply shut-off, daisy-chain TB7 on
the OC, OS1 and OS2. (In the case that the outdoor unit whose power jumper CN41 on the control board has been replaced with CN40 is
out of order or the power is shut-off, centralized control will not be conducted even when TB7 is daisy-chained.)
③ When a power supply unit is not connected to the centralized control transmission cable, move the power
jumper from CN41 to CN40 on the control board (main board) on only one of the outdoor units.
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④ On the outdoor unit whose power jumper was moved from CN41 to CN40, short circuit the S terminal and the
earth terminal.
⑤ Connect terminals M1 and M2 of the transmission terminal block on the indoor unit that has the lowest address
in the group to the terminal block on the remote controller.
⑥ When a system controller is connected, set SW5-1 on all outdoor units to ON.
⑦ Fix the cables securely in place with the cable strap below the terminal block.
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11. Test run
11-1. Before a test run
After the wiring work has been completed, measure the insulation resistance, and make
sure that it reads at least 1 MΩ.
--Failure to do so may result in electric leakage, malfunction, or fire.
Turn on the power at least 12 hours before starting operation. Keep the power turned on
throughout the operating season.
--Insufficient energizing will result in malfunction.
GB
・Before performing a test run, turn off the power to the outdoor unit, and disconnect the power cable from the power
supply terminal block to measure the insulation resistance.
・Measure the insulation resistance between the power supply terminal block and the earth with a 500 V ohmmeter,
and make sure it is at least 1 MΩ.
・If the insulation resistance is 1 MΩ or above, connect the power cable to the power supply terminal, and turn on the
power at least 12 hours before starting operation. If the insulation resistance is below 1 MΩ, do not operate the unit,
and check the compressor for a earth fault.
・While the unit is turned on, the compressor will remain energized even when it is stopped.
・The insulation resistance between the power supply terminal block and the earth may drop to near 1 MΩ
immediately after installation or when the main power to the unit has been turned off for a long time because of the
stagnation of refrigerant in the compressor.
・By turning on the main power and energizing the unit for 12 hours or longer, the refrigerant in the compressor will
evaporate and the insulation resistance will rise.
・Do not apply an ohmmeter voltage to the terminal block for transmission cables. Doing so will damage the control
board.
・Do not measure the insulation resistance of the transmission terminal block of the unit remote controller.
・Check for refrigerant leakage and for loose power cables and transmission cables.
・Check that the liquid and gas side service valves are fully open. Tighten the valve caps.
・Check the phase order of the power supply and the interphase voltage. If the voltage is out of the ±10% range, or if
the voltage imbalance is more than 2%, discuss the countermeasure with the customer.
・When a transmission booster unit is connected, turn on the transmission booster unit before turning on the outdoor
unit. If the outdoor unit is turned on first, the refrigerant circuit connection information will not be properly verified. If
the outdoor unit is turned on first, turn on the transmission booster unit and then power reset the outdoor unit.
・When a power supply unit is connected to the centralized control transmission cable, or when power is supplied
from a system controller with a power-supply function, perform a test run with the power supply unit being
energized. Leave the power jumper connected to CN41.
・When power is turned on or after power recovery, performance may degrade for approximately 30 minutes.
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11-2. Function setting
Make function settings by setting the dipswitches SW4, SW6, and SWP3 on the main board.
Write down the switch settings on the electrical wiring diagram label on the control box front panel for future reference
when the control box needs to be replaced.
・Take the following steps to make snow sensor settings. (Snow sensor control will not function when the outdoor
temperature sensor (TH7) reading is 6ºC (43ºF) or above.)
① Set the 10th bit of SW6 to ON.
② Set SW4 as shown in the table below to select the setting item No.933 or 934. (The setting item No. will be
displayed on LED1.)
③ Press SWP3 for two seconds or longer to change the settings. (The settings can be checked on LED3.)
Setting item SW4 0: OFF, 1: ON *1 Setting (LED3 display) *2
No. 1 2 3 4 5 6 7 8 9 10 Unlit Lit
Snow sensor 933 1 0 1 0 0 1 0 1 1 1 No. 934 ineffective No. 934 effective
setting 934 0 1 1 0 0 1 0 1 1 1 Continuous fan operation Intermittent fan operation
*1 Make the SW4 setting after the unit is energized.
*2 This will blink while the system is starting up.
・Make various function settings by setting SW5 and SW6, referring to the table below.
Setting
Setting content Switch setting timing
OFF ON
Without connection to the With connection to the
SW5-1 Centralized control switch Before being energized
centralized controller centralized controller
SW5-2 Deletion of connection information Normal control Deletion Before being energized
SW5-3 – –
SW5-4 – –
SW5-5 – –
Preset before shipment
SW5-6 – –
SW5-7 – –
SW5-8 – –
Setting
Setting content Switch setting timing
OFF ON
SW6-1 – – – –
SW6-2 – – – –
SW6-3 – – – –
SW6-4
High static pressure setting Refer to *1. Refer to *1. Before being energized
SW6-5
SW6-6 – – – –
SW6-7 Low-noise mode selection Performance priority Low-noise priority Any time after being energized
SW6-8 Selection of Low-noise or Demand Low-noise (Night) Demand Before being energized
SW6-9 Selection of Diagnostic display or
Refer to *2. Refer to *2. Any time after being energized
SW6-10 Function detail setting
* Do not change the factory settings of SW5-3 through SW5-8.
* Unless otherwise specified, leave the switch to OFF where indicated by "–," which may be set to OFF for a reason.
*1
SW6-5: ON SW6-5: OFF
SW6-4: ON 80 Pa 60 Pa
SW6-4: OFF 30 Pa 0 Pa
*2
SW6-10: ON SW6-10: OFF
SW6-9: ON LED (round type) No. 0 to 1023 LED (7seg) No. 1024 to 2047
SW6-9: OFF Function setting No. 0 to 1023 LED (7seg) No. 0 to 1023
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11-3. Operation characteristics in relation to the refrigerant charge
It is important to have a clear understanding of the characteristics of refrigerant and the operation characteristics of air
conditioners before attempting to adjust the refrigerant charge in a given system.
・During cooling operation, the amount of refrigerant in the accumulator is the smallest when all indoor units are in
operation.
・During heating operation, the amount of refrigerant in the accumulator is the largest when all indoor units are in
operation.
・Refrigerant undercharge creates a tendency for the discharge temperature to rise.
・Changing the amount of refrigerant in the system while there is refrigerant in the accumulator has little effect on the
discharge temperature.
・The higher the high pressure level, the more likely it is for the discharge temperature to rise.
・The lower the low pressure level, the more likely it is for the discharge temperature to rise.
・When the amount of refrigerant in the system is adequate, the compressor shell temperature is 10 to 60ºC (50 to
GB
140ºF) higher than the low-pressure saturation temperature. If the temperature difference between the compressor
shell temperature and low-pressure saturation temperature is 5ºC (41ºF) or less, refrigerant overcharge is
suspected.
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12. Inspection and maintenance
Only qualified personnel must relocate or repair the unit. Do not attempt to disassemble or
alter the unit.
--Failure to do so will result in refrigerant leakage, water leakage, serious injury, electric shock, or
fire.
・While the unit is turned on, the compressor will remain energized even when it is stopped. Before inspecting the
inside of the control box, turn off the power, keep the unit off for at least 10 minutes, and confirm that the capacitor
voltage at the connector (RYPN) has dropped to 20 VDC or less. (It takes about 10 minutes to discharge electricity
after the power supply is turned off.)
・Control boxes house high-voltage and high-temperature electrical parts. They may still remain energized or hot
after the power is turned off.
・Perform the service after disconnecting the connectors (RYFAN1 and RYFAN2).
(To plug or unplug connectors, check that the outdoor unit fan is not rotating and that the voltage is 20 VDC or
below. The capacitor may collect a charge and cause an electric shock when the outdoor unit fan rotates in windy
conditions. Refer to the wiring nameplate for details.)
Reconnect the connectors (RYFAN1 and RYFAN2) after servicing.
・Unit components may be damaged after long use of the unit, resulting in a performance drop or the unit becoming a
safety hazard. To use the unit safely and maximize its life, it is recommended that a maintenance contract with a
dealer or qualified personnel be signed. If the contract is signed, service technicians will periodically inspect the unit
to identify any damage at an early stage, and take appropriate measures.
・Please contact local MITSUBISHI ELECTRIC sales office for maintenance frequency and tasking
recommendations.
・When the outdoor unit is installed on the waterproof sheet, the sheet may become dirty due to the copper
component seeped out from the unit. In this case, installing a drain pan for centralized drainage is recommended.
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13. Rating plate information
(1) T-power models
Model TUHYP0723AN40AN/AB TUHYP0963AN40AN/AB
Unit combination – –
Refrigerant (R410A) 6.5 kg [14 lbs 5 oz] 9.8 kg [21 lbs 10 oz]
Allowable pressure HP: 4.15 MPa [601 psi], LP: 2.21 MPa [320 psi]
Net weight 213 kg [470 lbs] 263 kg [580 lbs]
GB
Net weight 274 kg [605 lbs] 294 kg [649 lbs] 328 kg [724 lbs]
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74
75
76
This product is designed and intended for use in the residential,
commercial and light-industrial environment.
KJ79K829H03
77
` CITY MULTI Equipment Start Up Process
_______________________________________________________________________
Purpose
The CITY MULTI Equipment Start up Process is a guideline to assist in conducting the CITY
MULTI system start up. If done properly it can be used in combination with the Extended
Warranty Process to gather required information for that procedure. Generally the R2 series will
take more time than the Y series, so schedule time accordingly. A good rule of thumb is to
reserve one day for every 25 indoor units.
Procedure
1) General Inspection
a) Inspect all system components paying close attention to wiring, refrigerant lines
and drains. Be mindful of correct line sizing and condensate lifts.
b) Be aware that R2 units require the correct twinning kits.
c) Know the minimum/maximum distance required for Y series twinning kits to ensure
piping is correct.
d) The only acceptable way for twinning outdoor units are the examples given in the
installation instructions.
2) Equipment Power
78
a) If unsure at what point control wiring was connected to the outdoor unit or units, de-
energize the outdoor unit or units for at least 10 minutes.
b) Note the outdoor unit or units LED display; not all error codes will display here, but the
ones that do will not allow the unit to operate. These errors will have to be corrected
before starting the system.
c) Be sure line voltage is present for all indoor components.
d) Always have available the correct Outdoor Technical Service Manual for
troubleshooting error codes.
a) Do not open the Maintenance Tool program prior to connecting (the MN Converter
Interface) to the City Multi system and your computer via the USB connection.
b) Open Maintenance Tool and select units of measurement.
c) Select Monitor Mode MN Converter.
d) Select Local Connection.
e) Select connection port. This will be a drop down box, after drivers are installed; version
5.07 and later will show the com port and CMS-MNG (See Figure 1).
Figure 1
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5) Maintenance Tool Search
a) There are two methods for searching. Select Auto for any startup.
Manual can be used when all addresses are known (See Figure 2).
b) All addresses will be shown in the address grid. If addresses are missing locate the
missing addresses and correct. Missing addresses can be caused by duplicate addressing
or communication wire connection problems. If addresses are changed, cycle power to
the outdoor unit/s for 10 minutes.
c) Be mindful of the address range for all components (See Figure 22).
Figure 2
a) For R2 systems Connected Information is critical for checking correct port assignments
after the system has started and exited Initial Mode.
b) Connected Info can be viewed from the address grid screen. After the search is complete
place the cursor over the OC that you wish to view, the bottom right side of the screen
will display Connected Information. For R2 systems the port assigned (reflects the
position of the rotary switch SW14 on the indoor control board) will also be displayed
(See Figure 3).
c) For R2 systems Port assignments can also be viewed from the Monitor screen in the IC
information area. This is useful when verifying Port assignments (See Figure 13).
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Figure 3
7) System Information
a) System Information must be saved and submitted with monitored run time. Be
sure all information is correct. For Y series, once all addresses are correct the
information can be saved by clicking on File at the top right of the address grid screen,
then click, Save System Info (See Figure 4). The information will save and store in
exactly the same manner as run time information and both will be in Offline Analyze.
Offline Analyze will be one of the options when you first open Maintenance Tool on the
Select Monitor Mode screen (See Figure 15).
b) For R2 systems, wait until all port assignments are verified before saving system
information.
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Figure 4
a) At this point all addresses should be correct and accounted for. All errors up to this
point should have been corrected.
b) To bring up the Monitor screen from the grid screen click the Monitor tab at the top of
the screen, all other tabs will fade then click the OC you wish to monitor. Up to three
systems can be monitored simultaneously (See Figure 5).
c) Once this is done in the correct order, a Confirm tab will appear at the bottom of the
screen. Click on the tab to move to the Monitor screen (See Figure 5).
d) Note the pressure sensors 63HS and 63LS on the outdoor units, PS1and PS3 in the BC
(R2 only). They should all read the same or very close.
e) To start the system, click the Drive Operation tab. This tab will allow control of either
indoor unit (IC) or the Branch Controller (BC). Choose IC this will bring up the
Operation screen. From here you can give individual commands or batch commands
(See Figure 6).
f) The Operation screen will populate with the lowest addressed IC on the system you are
monitoring. To change addresses simply click Change at the top of the screen and
move to the next address (See Figures 7 & 8).
g) To conduct a batch command select All at the top of the Operation screen. Be mindful if
there are multiple refrigeration circuits (outdoor units) daisy chained at TB7 all the IC’s
seen on the address grid will start (See Figures 9 & 10).
h) Selecting Test Run Heating or Cooling will allow the system to run for two hours in
whatever mode selected. Both set point and return air will be ignored during this period.
i) The outdoor unit or units will start in Initial mode. Wait until Ordinary mode to judge
the system’s performance. Keep in mind the data required the Extended Warranty Report
must reflect all indoors operating in Test Run heat or cool and the outdoor unit or units
in Ordinary mode.
j) For Y and S series only, if the system is judged to be operating correctly, the start up
process is complete. Information on saving and exporting data will be in Section 10.
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Figure 5
Figure 6
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Figure 7
Figure 8
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Figure 9
Figure 10
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9) Verifying BC Port Assignments R2 Only
a) Have System Information present for reference while verifying port assignments.
b) Be sure system operation mode is Ordinary, and that all the indoor units are in Test Run.
This allows ports assignments to be verified while not being concerned with indoor and
outdoor units stopping.
c) In cooling all TH2 temperatures should average between 35 ~ 50 degrees.
d) In heating mode all TH3 temperatures should be above 125 degrees.
e) To manually control the BC, click Drive Operations at the top of the Monitor screen
then select BC Operation (See Figure 6).
f) When the BC operation screen populates you will see across the top 1 ~ 9 and A ~ 0,
this represents a 16 port BC. Each port will have A, B, and C solenoids. These are
represented in a vertical row of blocks beneath each port. The blocks will have a 0 (0 =
closed) or 1 (1 = open) in each. Here you can command the solenoids open or closed by
clicking the block. The fourth vertical block allows you to Fix or Cancel the command
by clicking this block. To send the command select Transmission on the center left side
of the screen (See Figures 11 & 12).
g) Close the ports for the indoor address you are checking (A & C for cooling, B for
heating) then close the BC operation screen. Now check for temperature change on the
indoor unit, TH2 if in cooling mode, TH3 if in heating mode (See Figures 12 &13).
h) Be mindful of all indoor units; if the port assignment is incorrect the temperature change
can be seen on another indoor unit. If this occurs, note the indoor unit address and port
assignment and continue verifying ports. All corrections can then be made at the same
time when verification is complete.
i) After all ports have been verified or corrected, system information can be saved for the
Warranty Report.
Figure 11
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Figure 12
Figure 13
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10) Saving and Exporting Data
a) When viewing the Monitor screen, Maintenance Tool is recording the data at
approximately one minute intervals. When exiting the Monitor screen a Confirm Data
Save box will appear asking if you would like to save the data. Here you can name the
data and write comments (See Figure 14).
b) When submitting data for the Extended Warranty Process ensure all files submitted for a
single system reflect the same name. This will avoid confusion when information is
received from large sites with multiple systems.
c) The data is saved in Offline Analyze. Offline Analyze is selected from the Select
Monitor Mode screen (See Figure 15).
d) Here you may view the saved data simply by highlighting the data and clicking on it.
(See Figure 16).
e) To export, highlight the data then click export. Maintenance Tool will zip the data. The
zipped file must be imported into Maintenance Tool for viewing (See Figure 17).
Figure 14
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Figure 15
Figure 16
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Figure 17
Auto restart is a function of the indoor control board. With the introduction of software 10.02,
indoor unit function settings can be changed. This gives the indoor unit the ability to restart after
power failure no matter how power is reapplied. To accomplish this perform the following steps.
a) From the address grid screen select an indoor unit address then Optional Set (See Figure
18).
b) When the Optional Setting screen populates select IC Function-Item Setting (See
Figure 19).
c) The IC Function-Item Setting Box will populate with the indoor address selected from
the previous screen (See Figure 20).
d) Change the Item No. 68 and the Item Value to 2 and select Set. This will send the new
function to the selected address board.
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Figure 18
Figure 19
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Figure 20
Figure 21
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Figure 22
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