Section 3000 Fiber Optics
Section 3000 Fiber Optics
Section 3000 Fiber Optics
SECTION 3 – CONDUIT
3.1 GENERAL
3.2 CONDUIT INSTALLATION INTO EXISTING PULL BOXES
The Contractor shall assume full responsibility for ensuring the successful
construction and proper operation of the system components. The Contractor
shall be fully responsible for all hardware design, testing, training, and
documentation as detailed in this Technical Special Provision. This Technical
Special Provision provides detailed operational and technical requirements for
specific elements of the signal system necessary to satisfy the objective of this
project.
1.1 General
To assure full and complete utilization and compliance of all equipment
furnished, the Contractor shall provide support services and materials at various
points in the construction, including:
• Documentation as specified in Sections 2.3 of this Technical Special
Provision.
• Testing as specified in Section 6 of this Technical Special Provision.
The Contractor shall be fully responsible for the maintenance and care of all
equipment furnished and installed or modified by the Contractor until the time of
final acceptance by the Engineer.
The equipment and materials installation shall conform to the Plans and this
Technical Special Provision; the City of Lawrence standard specifications
included in the project manual and the National Electric Code, latest edition. The
intent of this Technical Special Provision is that the work to be completed under
this Contract shall be neat, finished, full, and complete in every detail and ready
for use and operation for the purpose for which it is intended. The Contractor
shall furnish all labor, tools, materials, machinery, test equipment, and equipment
necessary to complete the installation and operational tests for the system. The
cost of all incidentals, minor and miscellaneous items, work, and materials for
which no payment is specifically provided, and any items, work, and materials not
specified or shown which are necessary to complete and maintain the work shall
be included in the price bid for other items in the Contract, and no other
compensation will be allowed. The Contractor shall pay all shipping costs for the
equipment furnished and installed under this Contract.
2.1 General
Throughout the entire project, all units of any one item shall be made by the
same manufacturer unless otherwise approved by the City of Lawrence, or the
local jurisdiction’s designated representative (the Engineer).
2.2 Submittals
All Contractor submittals shall be directed to the designated representative
(Engineer). If necessary, the Engineer may direct the submittals to other parties
for review. However, the Contractor must obtain written approval of the submittal
from the Engineer prior to using the equipment being reviewed. All submittals
must be in both hard copy and electronic format. For all submittals, the
Engineer’s review of the material will be completed within 21 calendar days from
the date of receipt of the submission unless otherwise specified. The Engineer
will advise the Contractor, in writing, as to the acceptability of the material
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submitted. The Engineer may determine that the item is approved, in which case
no further action is required by the Contractor; or the item may be partially or
totally rejected, in which case the Contractor shall be required to modify the
submittal as required by the Engineer and resubmit the item within 14 calendar
days. At this time, the review and approval cycle described above shall begin
again. The costs associated for the submittals from the Contractor shall be
included within the price for the individual items and no additional compensation
will be made.
2.2.1 Materials and Equipment List Prior to the approval of any components or
material related to the project items listed in Appendix A, and no more than 30
calendar days after contract award, the Contractor shall submit to the Engineer
eight (8) hard copies and an electronic version of a Materials and Equipment List.
The Materials and Equipment List shall identify the quantity, manufacturer,
description, catalog number, or other identification, options and/or special
features for each item furnished. A unique identification number shall be
indicated for each item on the Materials and Equipment List.
2.3 Documentation
2.3.1 Wiring Diagrams
The contractor shall provide final as-built drawings of the fiber cable and splicing
connectivity to the City. Coordinate for a City approved computer generated fiber
splicing matrix to be provided by the contractor for the project. As-built drawings
of the fiber itself should be provided with the footages of fiber denoted between
all pull box, cabinet, and splice points (points A to B to C, Etc.).
SECTION 3 – CONDUIT
3.1 General
The Contractor shall furnish and install underground conduit as specified in the
Plans. Quantities shown in the Plans for conduit installation include all quantities
of each installation type (Trenched/Bored), as determined by the Contractor,
necessary to install the conduit as shown in the Plans. The Contractor may
choose to trench or bore conduit. Contractor shall be paid for conduit installation
based on the unit cost of trenched or bored conduit.
The contractor shall provide as-built drawings denoting the depth of all new
conduit installed at a maximum interval of 100’. The conduit shall be installed at a
minimum depth of 36 inches below finished grade. The Contractor may reroute
proposed conduit and/or adjust proposed conduit depth to a minimum of 24
inches from grade when proposed conduit installation is near and/or in conflict
with an existing underground utility line unless otherwise directed or approved by
the Engineer. The conduit depth shall be adjusted, and documented only in the
area of the conflict.
All new conduit installed and all existing conduit used under this Contract shall be
blown and/or rodded clean to the satisfaction of the Engineer prior to the
installation of any cable or wire in that conduit.
Sidewalk restoration shall be full width by section for all sidewalks five feet wide
or narrower. For sidewalks seven feet or wider, the restoration may be in half-
Standard “runs” of conduit for the installation of City of Lawrence fiber, shall
consist of three (3) conduits of 1 ¼” SDR-11 and colored as follows: one (1) shall
be colored solid orange, one (1) shall be orange with a blue stripe, one (1) shall
be orange with a white stripe. When a single conduit is used as a separate
pathway to service a building, that conduit shall be 1 ¼’ SDR-11 solid orange.
The Contractor shall furnish and install fiber optic cable as shown on the Plans
and in accordance with the requirements specified herein. All fibers in cable must
be in working order. All fiber shall be shipped on reels of marked contiguous
length. No splices shall be permitted within the fiber jacket. No point
discontinuities of greater than 0.10dB shall be permitted. All fiber shall be labeled
with the length at a minimum of every three feet. Fiber shall be imprinted with the
following based on the owning agency:
•: “Lawrence, Traffic Engineering Division, 913.832.3035”
After installation, the distance markings at each end of each run shall be logged
and provided to the Engineer in a form acceptable to the Engineer. After
installation, each run of fiber optic cable shall be marked within one foot of each
splice and/or termination with the location that the cable goes to. This
nomenclature shall be submitted to the Engineer for approval prior to its use. The
nomenclature shall be used on the OTDR sweep test results specified
separately. The following standards are applicable to this item and are hereby
incorporated by reference:
Unless otherwise noted on the plans, the single mode cable shall consist of 288
fibers, arranged in color-coded buffer tubes of 12 individually color coded fibers.
Cable shall be loose-tube and consist of steel tape armoring under the outer
jacket. Each buffer tube shall be filled with a non-hygroscopic gel for protection of
the fibers from impact and moisture ingress. Aramid strength members shall be
bundled with the buffer tubes and the filler rods and the jacket shall also contain
non-hygroscopic gel. Alternatively, the cable may be provided with a dry water
blocking material installed inside the cable jacket. The entire cable shall conform
to Rural Utilities Service (RUS) Specification PE-90, unless the cable
manufacturer’s recommendation is more stringent. The minimum bend radius of
the cable shall be 20 times the cable diameter when under load and 10 times the
diameter when under no load. The maximum tensile strength shall be at least
2700 Newtons (600 pound force) short-term and 601 Newtons (135 pound force)
long-term.
The single mode fiber cable shall meet the following optical specifications:
1. The fibers shall be designed for dual wavelength operation at both 1310 and
1550 nm.
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2. Each fiber shall have a mechanically strippable color-coated acrylic protective
coating. The color of the inks applied to the fibers shall be clearly
distinguishable from one another (EIA/TIA Standard) and remain so after
cleaning and end preparation for splicing.
3. Each fiber shall have been subjected to and passed a tensile proof stress test
equivalent to 100 kpsi for 1.0 second dwell time without damage of any kind.
4. The induced attenuation due to fiber wrapped around a mandrel of 75 mm
diameter for 100 turns at 1310 nm shall not be greater than 0.05 db
5. Optical fiber parameters – The fiber shall meet the following specifications:
a. Core Diameter: 8.3 μm
b. Cladding Diameter: 125 ± 0.7μm
c. Coating Diameter: (uncolored) 245 ± 5 μm (colored) 245 ± 7 μm
d. Mode-field Diameter at 1310 nm: 9.2 ± 0.3 μm 1385 nm: 9.6 ± 0.6 μm 1550
nm: 10.4 ± 0.5 μm
e. Core to Cladding Offset: </= 0.5 μm
f. Max Attenuation at 1310 nm: 0.34 dB/km 1385 nm: 0.31 dB/km 1550 nm:
0.22 dB/km
4.3 Installation
All fiber shall be installed in underground conduit. Air assisted is the preferred
method however pulling the fiber in place shall be by hand or by an approved
mechanical pulling machine. If a mechanical pulling machine is used, it must be
equipped with a monitored or recording tension-meter. At no time shall the
manufacturer’s recommended maximum pulling tension be exceeded. Where
pulling through pull boxes, approved pulleys and sheaves shall be used or the
excess cable must be coiled in a figure eight and fed by hand. If sheaves are to
be used, the contractor shall provide the Engineer with a drawing of the proposed
layout showing that the cable will never be pulled through a radius less than the
manufacturer’s minimum bending radius
Fifty (50) feet of fiber optic cable shall be looped neatly in all fiber optic pull boxes
The splice trays shall be layered above the transition/storage compartment and
shall be easily slipped into place on two studs and secured with a hold down
strap. Splice trays shall have fixed rigid slots for fiber placement. Each tray shall
be made of injection-molded plastic and have a hinged clear plastic cover for
maximum fiber protection that allows for visible inspection of the fibers. The
covers shall have a lock mechanism to hold them in place. All splices shall be
protected with a heat-shrink sleeve containing a stainless steel strength rod or
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protective sleeve and housing. Completed splice protectors shall be held in place
with RTV silicone or adhesive tape. No more than 12 splices shall be placed in
one tray unless the engineer approves any changes.
4.5.2 Fiber Optic Connectors All SC and LC type connectors shall conform to
the NTT-SC and Telcordia 326 specifications for SC and LC connectors. The
completed termination shall exhibit a loss of no more than 0.25 dB per mated pair
when tested with an OTDR and a standard test cable. This requirement applies
equally to field terminations and factory terminated pigtails.
4.6.1 Location The cost of the enclosure used for this purpose shall be
considered incidental to the installation of the communications cable network and
included in the cost for fiber. Underground splice enclosures shall meet the
requirements of this Technical Special Provision.
Splice enclosures may encounter high water table conditions. Splice enclosures
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shall be non-filled (no encapsulate), airtight and prevent water intrusion, able to
accommodate pressurization, pressurized to 4.0 psi, and have the capability to
be re-entered without requiring specialized tools or equipment. Splice enclosures
shall also be supplied with all hardware necessary to provide solid mounting to
wall structures. All enclosures and associated facilities provided under this
Contract shall include a quality assurance/quality control inspection for materials,
workmanship, and compliance of the product to meet these specifications. The
Contractor shall provide to the Engineer an executed Certificate of Compliance
from the manufacturer indicating that the splice enclosures meet the
requirements included herein. All splice enclosures must employ a complete fiber
management system consisting of splice trays and a stress relief system. Each
enclosure shall be designed to accommodate future expansion and contain
modular splice organizers/trays capable of handling splices in a neat and
distinguishable fashion. Spare splicing trays shall be provided to allow for future
splices equal to the number of fibers in the cable. Trays shall be easily attachable
and accessible.
6.1.2 Inspection All equipment and material furnished and all work performed in
connection with the project shall be subject to inspection by the Engineer. The
Engineer, or his authorized representative, shall have free access during normal
working hours to any local facility or area in which work associated with the
project is occurring. The Contractor shall ensure that full and sufficient
information concerning the character of materials and workmanship is made
available to the Engineer or his representatives.
Inspection by the Engineer or his representative shall not relieve the Contractor
of his obligation to comply with the requirements of the Plans and this Technical
Special Provision. Any equipment or labor, which is found by the Engineer to be
defective or unsuitable prior to Final Acceptance, shall be replaced or corrected
at the Contractor’s expense.
6.1.3 Pre-Installation Testing The equipment for this project is subject to pre-
installation tests by the City Lawrence Staff at a location designated by the City.
The Engineer reserves the right to withhold any payment related to the provision
or installation of any piece of equipment that fails to meet the requirements of this
Technical Special Provision.
The Contractor shall coordinate with the City to conduct pre-installation tests for
the equipment. In the event a pre-installation test is failed, the Contractor shall
schedule a retest no sooner than 15 days following the completion of the pre-
installation test for that particular equipment item. The equipment item shall not
be installed without successful completion of pre-installation tests and written
approval of the Engineer.
6.1.4.1.1 Pre-installation Test The Contractor shall test all fiber optic cable prior
to installation. Cable delivered to the job site shall be tested on the reels prior to
installation. This test shall consist of a single direction sweep of each individual
fiber with an Optical Time Domain Reflectometer (OTDR) that has been
calibrated for the index of refraction of the fiber to be tested. Verification of the
fiber length and attenuation shall be made. Attenuation shall not exceed
0.56dB/mile at 1310nm and 0.40dB/mile at 1550nm and no discontinuities
greater than 0.1dB over a distance of less than 300 feet shall be allowed. If the
cable fails to meet these requirements, the Contractor shall replace the entire
reel at no additional cost. Printouts of the OTDR trace with the identification of
the fiber and the attenuation and length noted on the printout shall be provided.
This test may be eliminated at the Contractor’s option if the manufacturer has
done these tests at the factory and after the cable is placed on the reel and
provides a typical OTDR trace together with a table of all attenuations and
lengths of each fiber on a reel. If the Contractor elects to forgo this test, it shall in
no way relieve him of the obligation to replace any cable that, after installation
and testing, proves not to meet the specifications. Cable replacement shall be
done at no additional cost to the City.
6.1.4.1.2 Post-installation Test After all the splices and terminations have been
completed, test each fiber, including spares, with a power meter and OTDR as
follows:
(1) Power Meter Tests: Install feed through connectors at all locations where an
optical device is to be connected. Conduct power meter tests for each fiber to
demonstrate connectivity and attenuation from origin to destination. Demonstrate
that the attenuation for each fiber path including connectors, and splices as a
whole, comply with the loss budgets required by these Specifications and the
optical equipment being installed. Submit a test result summary sheet of each
fiber to the Engineer for review and approval.
(2) OTDR Tests: Conduct bi-directional tests using an OTDR for each fiber.
Demonstrate that the attenuation for each fiber and splice, individually and as a
whole comply with the loss budgets required by these Specifications. Test fibers
at 1310 nm and 1550 nm, using a launch cable no less than three times the
pulse width used to shoot the cable. Submit OTDR traces to the Engineer for
review and approval. Clearly annotate each splice and identify the measured
loss. The Contractor shall investigate any discontinuities greater than those
specified for the fiber and repair them or replace the cable section at no
additional cost to the City. Failed splices may be remade and re-tested for
compliance
Following completion of all testing, and approval by the Engineer, the Contractor
6.1.4.2 Grounding System Protection Test The Contractor shall test the
grounding of each communications termination panel. Written test results shall
be provided to the Engineer prior to acceptance of the controller assembly
installation. The test shall be performed from the communications termination
panel surface to the cabinet grounding electrode/wire in the cabinet. Maximum
allowable resistance to cabinet grounding electrode/wire shall be 2 ohms.
The burn-in period shall commence upon written authorization by the Engineer
and will terminate 7 consecutive days thereafter for each intersection, unless an
equipment malfunction occurs. The burn-in period will be stopped for the length
of time the equipment is defective. When the equipment is repaired and functions
properly, the burn-in period will begin again.
When a specific piece of equipment has malfunctioned more than twice during
the 7day burn-in period, the Contractor shall replace that equipment with a new
unit at his cost. The Engineer will maintain records of equipment malfunctions.
6.1.6 Final Inspection Upon completion of the burn-in period, the Engineer will
make a final inspection. If all construction and all other aspects of the Plans and
this Technical Special Provision are found complete, the Engineer may declare
this project complete and inform the Contractor in writing of the Final Acceptance
as of the date of final inspection.
If during the final inspection the Engineer deems any work unsatisfactory or not
conforming with the Plans and this Technical Special Provision, the Engineer
shall notify the Contractor in writing of any deficiencies. The Contractor shall
correct these conditions within five working days, unless the Engineer grants
additional time in writing. Upon completion of the Contractor’s corrections, the
Engineer shall conduct another final inspection. When the Engineer approves the
final inspection, the Engineer shall send written notice to the Contractor of the
Final Acceptance of the project.
In the event of failure on the part of the Contractor to replace or repair to original
condition any such articles of equipment or material within one week (seven
calendar days) from the date of notice, the Engineer may have the work done by
others and charge the cost to money due to the Contractor. Final Acceptance will
not be given and the Contractor will not be released from the Contract until
payment for such work is received.
The Engineer shall reserve the sole right to determine unsuitability of the
supplied equipment and material. The Contractor shall transfer to the City of
Lawrence, Kansas any manufacturers warranties and guarantees remaining on
all items after Final Acceptance. This will occur at 12:01 A.M. of the day following
Final Acceptance.
#10 AWG Tracer Wire United Copper Ind. (stranded, red jacket)
ETHERNET SWITCHES
LOCATING MATERIALS
Type I Service Box Hubbell Power Systems (24”x36”, FRP Straight Wall)
Type II Service Box Hubbell Power Systems (30”x48”, FRP Straight Wall)
Splice Enclosures