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G80me-C10 6
G80me-C10 6
Technical Documentation
G80ME-C10.6
Project guide
Preface
MAN B&W G80ME-C10.6
Project Guide
Electronically Controlled
Two-stroke Engines
This Project Guide is intended to provide the information necessary for the
layout of a marine propulsion plant.
The information is to be considered as preliminary. It is intended for the pro-
ject stage only and subject to modification in the interest of technical pro-
gress. The Project Guide provides the general technical data available at the
date of issue.
It should be noted that all figures, values, measurements or information about
performance stated in this project guide are for guidance only and should not
be used for detailed design purposes or as a substitute for specific drawings
and instructions prepared for such purposes.
Data Update
Data not finally calculated at the time of issue is marked ‘Available on re-
quest’. Such data may be made available at a later date, however, for a spe-
cific project the data can be requested. Pages and table entries marked ‘Not
applicable’ represent an option, function or selection which is not valid.
The latest, most current version of the individual Project Guide sections are
available on the Internet at: www.man-es.com --> 'Two stroke'.
Extent of Delivery
The final and binding design and outlines are to be supplied by our licensee,
the engine maker, see Chapter 20 of this Project Guide.
In order to facilitate negotiations between the yard, the engine maker and the
customer, a set of ‘Extent of Delivery’ forms is available in which the ‘Basic’
and the ‘Optional’ executions are specified.
Electronic versions
This Project Guide book and the 'Extent of Delivery' forms are available on the
internet at: www.man-es.com --> 'Two stroke'. where they can be down-
loaded.
Edition 0.5
January 2023
Preface
All data provided in this document is non-binding. This data serves informa-
Copyright 2023 © MAN Energy Solutions, branch of MAN Energy Solutions SE, Ger-
many, registered with the Danish Commerce and Companies Agency under CVR Nr.:
31611792, (herein referred to as "MAN Energy Solutions").
This document is the product and property of MAN Energy Solutions and is protec-
ted by applicable copyright laws. Subject to modification in the interest of technical
progress. Reproduction permitted provided source is given.
7020-0293-03ppr January 2023
Preface
Table of contents
Table of contents
01 Engine Design
Engine optimisation ................................................................................................................... 1.01
Engine type designation ............................................................................................................ 1.02
Power, speed and fuel oil .......................................................................................................... 1.03
Engine power range and fuel oil consumption ........................................................................... 1.04
Performance curves .................................................................................................................. 1.05
ME engine description ............................................................................................................... 1.06
Engine cross section - TIII ......................................................................................................... 1.07
04 Electricity Production
Electricity production and hybrid solutions ................................................................................. 4.01
Power take-off solutions supplied by RENK .............................................................................. 4.02
Steps for obtaining approval of a PTO solution .......................................................................... 4.03
Power take off/gear constant ratio ............................................................................................ 4.04
Waste heat recovery systems (WHRS) ...................................................................................... 4.05
L16/24 GenSet Data ................................................................................................................. 4.06
G80ME-C10.6
5 (9)
MAN Energy Solutions
05 Installation Aspects
Table of contents
07 Fuel
Fuel oil system .......................................................................................................................... 7.01
Fuel Oils .................................................................................................................................... 7.02
Fuel Oil Pipes and Drain Pipes ................................................................................................... 7.03
Insulation and heat tracing of fuel oil piping ............................................................................... 7.04
G80ME-C10.6
08 Lubricating Oil
Lubricating and cooling oil system ............................................................................................. 8.01
Hydraulic power supply unit ...................................................................................................... 8.02
6 (9)
MAN Energy Solutions
Table of contents
System oil list, consumption and centrifuges ............................................................................. 8.04
Components and installation ..................................................................................................... 8.05
Lubricating oil tank .................................................................................................................... 8.06
Venting and drain pipes ............................................................................................................. 8.07
Hydraulic oil back-flushing ......................................................................................................... 8.08
Hydraulic control oil system ....................................................................................................... 8.09
09 Cylinder Lubrication
System description and cylinder oil specification ....................................................................... 9.01
Alpha ACC cylinder lubrication system ...................................................................................... 9.02
14 Scavenge Air
Scavenge Air System .............................................................................................................. 14.01
7 (9)
MAN Energy Solutions
05 Installation Aspects
Table of contents
07 Fuel
Fuel oil system .......................................................................................................................... 7.01
Fuel Oils .................................................................................................................................... 7.02
Fuel Oil Pipes and Drain Pipes ................................................................................................... 7.03
Insulation and heat tracing of fuel oil piping ............................................................................... 7.04
G80ME-C10.6
08 Lubricating Oil
Lubricating and cooling oil system ............................................................................................. 8.01
Hydraulic power supply unit ...................................................................................................... 8.02
6 (9)
MAN Energy Solutions
Table of contents
Dispatch pattern, testing, spares and tools ............................................................................. 19.01
Specification for Painting of main Engine ................................................................................. 19.02
Dispatch Pattern ..................................................................................................................... 19.03
Dispatch Pattern, List of Masses and Dimensions ................................................................... 19.04
Shop test ................................................................................................................................ 19.05
List of spare parts, unrestricted service ................................................................................... 19.06
Additional spares .................................................................................................................... 19.07
Wearing Parts ......................................................................................................................... 19.08
Large Spare Parts, Dimensions and Masses ........................................................................... 19.09
List of standard tools for maintenance ..................................................................................... 19.10
Tool Panels ............................................................................................................................. 19.11
Tools and special tools ............................................................................................................ 19.12
21 Appendix
Symbols for piping .................................................................................................................. 21.00
61390897931
G80ME-C10.6
9 (9)
MAN Energy Solutions
Table of contents
01 Engine Design
02 Engine Layout and Load Diagrams, SFOC, dot 5
03 Turbocharger Selection & Exhaust Gas Bypass
04 Electricity Production
05 Installation Aspects
06 List of Capacities: Pumps, Coolers & Exhaust Gas
07 Fuel
08 Lubricating Oil
09 Cylinder Lubrication
10 Piston Rod Stuffing Box Drain Oil
11 Low-temperature Cooling Water
12 High-temperature Cooling Water
13 Starting and Control Air
14 Scavenge Air
15 Exhaust Gas
16 Engine Control System
17 Vibration Aspects
18 Monitoring Systems and Instrumentation
19 Dispatch Pattern, Testing, Spares and Tools
01 Engine Design
1 (1)
MAN Energy Solutions
Engine optimisation
The ever valid requirement of ship operators is to obtain the lowest total oper-
ational costs, and especially the lowest possible specific fuel oil consumption
at any load, and under the prevailing operating conditions.
However, low-speed two-stroke main engines of the MC-C type, with a chain
driven camshaft, have limited flexibility with regard to fuel injection and ex-
haust valve activation, which are the two most important factors in adjusting
the engine to match the prevailing operating conditions.
A system with electronically controlled hydraulic activation provides the re-
quired flexibility, and such systems form the core of the ME Engine Control
System, described later in detail in Chapter 16.
mode is ‘Fuel economy mode’ to comply with IMO NOx emission limitation.
95-35ME-C 1 (2)
199 15 41-9.0 MAN Energy Solutions
For engines built to comply with IMO Tier I emission regulations, please refer
to the Marine Engine IMO Tier I Project Guide.
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2 (2) 95-35ME-C
MAN Energy Solutions 198 38 24-3.11
9007238558655371
9007238558655371
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1.02 Engine type designation
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All Engines
MAN Energy Solutions 199 14 73-6.0
G80ME-C10.6 1 (1)
199 14 73-6.0 MAN Energy Solutions
54964731531
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1.03 Power, speed and fuel oil
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G80ME-C10.6
MAN Energy Solutions 198 46 34-3.5
Engine Power
The following tables contain data regarding the power, speed and specific fuel
oil consumption of the engine.
Engine power is specified in kW for each cylinder number and layout points
L1, L2, L3 and L4.
Discrepancies between kW and metric horsepower (1 BHP = 75 kpm/s =
0.7355 kW) are a consequence of the rounding off of the BHP values.
L1 designates nominal maximum continuous rating (nominal MCR), at 100%
engine power and 100% engine speed.
L2, L3 and L4 designate layout points at the other three corners of the layout
area, chosen for easy reference.
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Performance curves
Updated engine and capacities data is available from the CEAS program on
www.marine.man-es.com --> ’Two-Stroke’ --> ’CEAS Engine Calculations’.
9007250728817291
01 Engine Design
02 Engine Layout and Load Diagrams, SFOC, dot 5
03 Turbocharger Selection & Exhaust Gas Bypass
04 Electricity Production
05 Installation Aspects
06 List of Capacities: Pumps, Coolers & Exhaust Gas
07 Fuel
08 Lubricating Oil
09 Cylinder Lubrication
10 Piston Rod Stuffing Box Drain Oil
11 Low-temperature Cooling Water
12 High-temperature Cooling Water
13 Starting and Control Air
14 Scavenge Air
15 Exhaust Gas
16 Engine Control System
17 Vibration Aspects
18 Monitoring Systems and Instrumentation
19 Dispatch Pattern, Testing, Spares and Tools
01 Engine Design
1 (1)
MAN Energy Solutions 199 18 78-7.0
ME engine description
61277814539
54964731531
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1.03 Power, speed and fuel oil
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G80ME-C10.6
1984843-9.0 MAN Energy Solutions
9007245650357771
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1.07 Engine cross section - TIII
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MAN Energy Solutions
01 Engine Design
02 Engine Layout and Load Diagrams, SFOC, dot 5
03 Turbocharger Selection & Exhaust Gas Bypass
04 Electricity Production
05 Installation Aspects
06 List of Capacities: Pumps, Coolers & Exhaust Gas
07 Fuel
08 Lubricating Oil
09 Cylinder Lubrication
10 Piston Rod Stuffing Box Drain Oil
11 Low-temperature Cooling Water
1 (1)
MAN Energy Solutions
The service propulsion point (SP) on the engine layout curve is obtained by
adding the sea margin, and the light running margin to the propeller design
2023-01-18 - en
point (PD).
The specified MCR for propulsion, attained by including all margins described
in the following sections, must be placed within the layout area. See the later
section "Engine layout limitations" for further information.
Sea margin
As the sea is rarely completely calm and a wind often blows, the ship will ex-
perience increased resistance from wind and waves in average conditions.
When determining the necessary engine power it is normal practice to add a
power margin, the so-called sea margin. The sea margin ensures that the ship
can maintain the design speed in average conditions at sea.
Traditionally, the sea margin has been approximately 15% of the power re-
quired to achieve the design speed with a clean hull in calm weather (PD). As
ship design speeds reduce, it can be necessary to increase the sea margin
since the resistance experienced by the ship is not reduced. If allowed by the
EEDI regulation, it can be sensible to use a larger margin for ships often oper-
ating in heavy weather.
Engine margin
Often an engine owner will not permit 100% utilisation of engine power for
normal operation due to the increase of the fuel consumption and the reduc-
tion of the power reserve. Therefore an engine margin of 10 to 15% is in-
cluded to operate the engine at 90 or 85% load at the service propulsion
point. Higher margins have been experienced for specific trades or reasons. If
allowed by the EEDI regulation, a high engine margin is typically preferred for
ships in scheduled traffic to make it possible to catch up with delays.
2.01 Propeller layout and engine matching with margins
The engine margin can be increased for ships with a shaft generator, see the
later section 2.03.
The high end of the range (7–10%) is primarily intended for vessels often op-
erating in adverse conditions with a heavy running propeller. Low-powered
EEDI ships such as tankers, and bulkers with blunt bows may also experience
an operational benefit from a relatively high light-running margin.
Vessels with shaft generators, or vessels with high ice classes can also benefit
from a light running margin in the high range, or in special cases even beyond
10%. It makes it possible to keep the shaft generator and power take-off
(PTO) in operation for longer periods at sea. See the later guidance on PTO
layout limits.
The SMCR values of engine power (SMCRpower) and speed (SMCRspeed )
when including the margins can be calculated using equations 2.01.01 and
2.01.02.
Eg. 2.01.01
Eg. 2.01.02
Note on LRM
Light and heavy running, fouling, and sea margin are partially overlapping
terms. Light and heavy running of the propeller refers to hull and propeller de-
terioration, as well as heavy weather and the resulting shift of the propeller
curve towards the left in the load diagram. See for example Fig. 2.01.01. This
shift stems from the increased torque required by the propeller during en-
counters of added resistance on the hull, that is, a lower rpm output at the
same power.
2023-01-18 - en
The light running margin gives a margin towards engine limitations, see sec-
tion 2.03. This margin ensures that the ship can deliver maximum power in
conditions not as ideal as sea trial conditions. If the light running margin was
not included, this might not be the case.
The sea margin gives the power margin necessary to maintain the service
speed during average sea conditions with added wave and wind resistance.
The light running margin ensures that the necessary power is available.
Within the recommendations for the light running margin, the degree of light
running must be decided based on experience from the actual trade, and the
hull design of the vessel. In general, slender designs with sharp bows require
smaller margins than full-body ships with blunt bows. The latter design results
in an increase of the added resistance in adverse weather.
For further information on the effects of engine heavy running, see the later
section: "Engine power and speed limits".
18014450035657099
2.01 Propeller layout and engine matching with margins
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AWC functionality
The AWC functionality is only available for single fuel diesel engines equipped
with high-efficiency turbochargers. The AWC function is introduced for ME-C
10.5 and 9.7 engines. If the AWC function is installed, it can be activated by
pushing the “Increase limitation”-button, found on all ME-C engines.
There is no limitation on the duration of engine operation in the area of the
AWC function. As such, the increased power produced may be utilised when
evaluating a ship designs compliance with IMO minimum propulsion power re-
quirements.
Ice-classed ships are designed to operate in ice, and ice operation is therefore
not an emergency running condition. The AWC functionality is therefore not
applicable for compliance with ice-class power requirements, or similar re-
quirements that the ship is designed for (not emergency). For ice-classed
ships, the standard, or if selected, the rpm-extended load diagram, should be
applied as usual.
Based on the same argument as for ice-classed ships, the AWC functionality
does not increase the power available for PTO. The reason is that the opera-
tion of a PTO is not an emergency running condition. A PTO installation must
still comply with the PTO layout limits, and the governor stability criteria.
As a countermeasure to the temperature increase from heavy running, the
AWC functionality alters the cyclic process of the combustion by changing the
fuel injection timing and the exhaust valve timing. This improves thermal con-
ditions in the combustion chamber at a cost of an increased SFOC. The
SFOC penalty depends on the specific load conditions. Due to the increased
SFOC, the AWC functionality should not be considered a replacement for an
adequate light running margin.
When the engine is not running heavier than the normal load diagram, the
AWC functionality has no effect and does not affect the SFOC or emissions.
For ships frequently operating in adverse weather conditions, an increased
light running margin combined with an extended load diagram will ensure a
lower SFOC during (such) encounters of adverse weather than the AWC func-
tion. See the later section about extended load diagrams. For specific enquir-
2.03 Engine layout and load diagram
When a ship with fixed pitch propeller operates in normal sea service, it will in
general operate around the design/light propeller curve (line 6) as shown on
the standard load diagram in Fig. 2.03.05.
Fig. 2.03.08: Typical fixed combinator curve for controllable pitch propellers
with PTO
Although the power of the intended PTO is within the PTO layout limit for a
combinator curve heavier than 4% LRM, the recommendation of a combin-
ator curve corresponding to at least 4% LRM prevails, for any point on the
combinator curve. Some CPP plants have a PTO capacity larger than required
at sea because the main engine driven PTO supplies power to the thrusters
during manoeuvring. In such cases, the maximum PTO power required at sea
When changing the propeller speed by changing the pitch, the α-constant will
be different.
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2.04 Load diagram for an actual project
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All Engines
MAN Energy Solutions 199 06 11-0.1
Within the layout area, there is complete freedom to select the engine’s spe-
cified maximum continuous rating (SMCR), point MP, which suits the ship’s
demand for power and speed.
The nominal maximum continuous rating (NMCR) of an engine design is equi-
valent to L1 in the layout area.
2.03 Engine layout and load diagram
The effective power, P, of a combustion engine is proportional to the mean ef-
fective pressure, pe, and engine speed, n. The expression for P, where c is a
constant, is:
P= c × pe × n
2023-01-18 - en
For constant mean effective pressure (MEP), the power is proportional to the
speed:
P= c × n1 (for constant MEP)
When running with a fixed pitch propeller (FPP), the power can be expressed
according to the propeller law as:
P= c ∝ n3 (propeller law)
Although the proportionality, P ∝ k × V^3. between the required power and
the cubic, i.e. ni = 3, of the speed is often referred to as a law, it is an as-
sumption valid only for frictional resistance. If the ship has sufficient engine
power for operating at elevated speeds, the wave making resistance must be
considered. At elevated ship speeds, V, the exponent can be higher, for ex-
ample, P ∝ k × V4.
Normally, estimates of the necessary propeller power and speed, n, are
based on theoretical calculations for the design condition of the ship, and of-
ten also on computer simulations along with experimental tank tests. Calcula-
tions and simulations are based on optimum operating conditions, that is, a
clean hull, good weather and calm seas.
gine, and auxiliaries (coolers, pumps and pipe dimensions, shafting, and so
on) that are sufficient for a later uprating of the engine. This engine is termed a
dual-rated engine, which must be indicated in the Extent of Delivery (EoD).
Note, that EEDI regulations must permit this.
If a dual-rated engine is ordered, it is beneficial to carry out the testing neces-
sary to get the IMO technical file for the alternative SMCR during shop testing
of the engine. When testing is done before ship delivery, the more expensive
2023-01-18 - en
in-ship testing of the engine is avoided. For all fuel variants of the ME-C en-
gines, the timing of fuel injection and the timing of exhaust valve activation are
electronically optimised over a wide operating range of the engine. For ME-B
engines, only the fuel injection (and not the exhaust valve activation) is elec-
tronically controlled over a wide operating range of the engine.
Various tunings are available for pure Tier II engines. These tunings allow op-
timisation of an engine for the specific needs of a project. There are no tun-
ings available for Tier III engines. See the later section “Example of SFOC
curves”.
Definitions
A load diagram defines the power and speed limits for continuous and over-
load operation of the installed engine, see Fig. 2.03.02.
Fig. 2.03.02: Engine load diagram with adverse weather condition (AWC)
function for SMCR placed within the layout diagram (light blue)
The specified MCR, point MP, of the engine corresponds to the ship specific-
ation. The service points of the installed engine incorporate the engine power
the maximum capabilities of the engine design. See the later section on “De-
rating for lower specific fuel oil consumption”.
Line 1:
Engine layout curve, per definition passing through 100% SMCR rpm, and
100% SMCR power. This curve coincides with the “heavy propeller curve”,
line 2. An engine without PTO will typically operate to the right of this curve
about 95% of the time.
Line 2:
Heavy propeller curve, the light propeller curve (line 6) shifted with the light
running margin to account for heavy weather, and fouled hull.
98-90MC/MC-C/ME/ME-C/-GI 1 (1)
MAN Energy Solutions 199 06 11-0.1
When the function is activated, the electronic control of the ME engine alters
the cyclic process of the combustion to reduce the negative effects of devel-
oping a high engine torque at low rpm. It is done at the cost of an increased
specific fuel oil consumption. Due to the resulting SFOC increase, AWC is not
to be considered a replacement for an adequate light running margin. See the
later section “AWC function” for a further description of this function.
For 5- and 6- cylinder engines with short shaft lines, such as on many bulkers
and tankers, the BSR may extend high up in the rpm range. Special attention
must be given to ensure that the BSR can be passed quickly. 5- and 6- cylin-
der engines are as standard delivered with the DLF functionality.
For support regarding passage of the BSR, contact MAN Energy Solutions,
Copenhagen at MarineProjectEngineering2s@man-es.com.
2023-01-18 - en
As marked in Fig. 2.03.02, the maximum design PTO power at a given speed
is the vertical difference between line 6 (the light propeller/combinator curve of
a propeller) and line 10 (the PTOlayout limit). PTO operation is not possible below
50% of SMCR-speed. Table 2.03.01 shows the relative PTO power available
when sea conditions allow operation along the light propeller curve. At engine
speeds above 50% of SMCR, the relative PTO power is given as a function of
the light running margin.
Designing the combined power of the PTO and propeller according to the
PTOlayout limit ensures that the PTO can be operated in conditions less ideal than
sea trial conditions. Note that neither the torque/speed limit (line 4) nor the
MEP limit (line 5) is used for the layout of the PTO capacity.
With increased heavy running, the electric power taken off with the PTO must
be decreased gradually not to push the operational point outside the engine
limits. In severe cases, fouling and sea conditions alone are enough to shift
2.03 Engine layout and load diagram
the propeller curve to line 4. It these cases, the PTO cannot be utilised without
overloading the engine, and the auxiliary engines must deliver all the electric
energy.
It can be beneficial to increase the SMCR power and/or the light running mar-
gin for ships with a large electrical consumption, which often operate at high
speeds/engine loads, or in areas with frequent encounters of adverse weather
conditions. This will increase the margin from the light propeller curve to the
2023-01-18 - en
Fig. 2.03.04: First governor stability criteria for maximum mechanical PTO
which ensure an acceptable governor performance and stability without inter-
face option C. The limits relate to NMCR and are independent of the choice of
SMCR
Fig. 3: Main engine front-end mounted PTO – RENK IFPS. The new PTO
solution allows for a short engine room due to the short total length of main
engine and PTO. The solution is particularly useful for tankers and bulk carri-
ers (. Courtesy of RENK).
Fig. 4: Main engine front-end mounted PTO – HHI EMG (Engine Mounted
Generator). The new PTO solution allows the maximum cargo capacity with its
short installation space, especially for tankers, LNGC carriers, and bulk carri-
ers (Courtesy of HHI).
54676970763
AWC functionality
The AWC functionality is only available for single fuel diesel engines equipped
with high-efficiency turbochargers. The AWC function is introduced for ME-C
10.5 and 9.7 engines. If the AWC function is installed, it can be activated by
pushing the “Increase limitation”-button, found on all ME-C engines.
There is no limitation on the duration of engine operation in the area of the
AWC function. As such, the increased power produced may be utilised when
evaluating a ship designs compliance with IMO minimum propulsion power re-
quirements.
Ice-classed ships are designed to operate in ice, and ice operation is therefore
not an emergency running condition. The AWC functionality is therefore not
applicable for compliance with ice-class power requirements, or similar re-
quirements that the ship is designed for (not emergency). For ice-classed
ships, the standard, or if selected, the rpm-extended load diagram, should be
applied as usual.
Based on the same argument as for ice-classed ships, the AWC functionality
does not increase the power available for PTO. The reason is that the opera-
tion of a PTO is not an emergency running condition. A PTO installation must
still comply with the PTO layout limits, and the governor stability criteria.
As a countermeasure to the temperature increase from heavy running, the
AWC functionality alters the cyclic process of the combustion by changing the
fuel injection timing and the exhaust valve timing. This improves thermal con-
ditions in the combustion chamber at a cost of an increased SFOC. The
SFOC penalty depends on the specific load conditions. Due to the increased
SFOC, the AWC functionality should not be considered a replacement for an
adequate light running margin.
When the engine is not running heavier than the normal load diagram, the
AWC functionality has no effect and does not affect the SFOC or emissions.
For ships frequently operating in adverse weather conditions, an increased
light running margin combined with an extended load diagram will ensure a
lower SFOC during (such) encounters of adverse weather than the AWC func-
tion. See the later section about extended load diagrams. For specific enquir-
2.03 Engine layout and load diagram
When a ship with fixed pitch propeller operates in normal sea service, it will in
general operate around the design/light propeller curve (line 6) as shown on
the standard load diagram in Fig. 2.03.05.
Fig. 2.03.05: Rpm-extended load diagram for a speed derated engine with an
extreme increase of the light running margin
The high light running margin, and rpm-extended load diagram is especially
relevant when at least two of the listed cases apply to the ship:
▪ Sailing in areas with frequent encounters of heavy weather, especially for
low-powered ships with blunt bows
▪ Sailing for long periods in shallow or otherwise restricted waters
▪ A high ice class
▪ Two fixed pitch propellers/two main engines, where one propeller/one en-
gine is declutched/stopped for some reason
▪ Large electric loads and according to PTO capacity.
See the examples in the following section about application of the rpm-exten-
ded load diagram.
Fig. 2.03.06: Combinator curve and engine load diagram. The constant rpm
curve can also be referred to as the generator curve. The exact speed of the
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D10050_3700221-0.0
53138552203
4.08 L23/30H Mk2 genset data
2022-03-02 - en
SMCR speed, so only the pitch is increased to attain 100% load. However, up
to 105% of the SMCR speed is available, as for an engine connected to a
fixed pitch propeller (FPP).
The combinator part (point B to C), is the part of the combinator curve that
connects the constant speed parts. Usually, the propeller design point is
within the range of the combinator part. The pitch can be constant along this
part, or it can follow a preset combination of speeds and different pitch set-
tings.
During the encounter of heavy weather, or fouling of the hull, the response
from a fixed combinator curve is similar to that of an FPP propeller curve.
The torque required from the propeller increases when the resistance of the
hull increases, which leads to a heavier running engine and higher SFOC. The
result is higher thermal loading of the engine. To achieve an adequate margin,
it is recommended that any arbitrary point along the fixed combinator curve
follows the recommendation of the FPP light running margin (LRM). This mar-
gin is 4–7%, and in special cases up to 10%, except for the pitch-in at SMCR
speed.
When reaching the engine limits for continuous operation, the propeller pitch
must be reduced, if the engine speed is not to be reduced.
ator curve enable an operating curve where the engine is not operated heavier
than given by the engine layout curve. Furthermore, the benefits are that the
SFOC does not increase as a result of engine heavy running, and that the
thermal load of the engine is reduced.
2023-01-18 - en
Fig. 2.03.08: Typical fixed combinator curve for controllable pitch propellers
with PTO
Although the power of the intended PTO is within the PTO layout limit for a
combinator curve heavier than 4% LRM, the recommendation of a combin-
ator curve corresponding to at least 4% LRM prevails, for any point on the
combinator curve. Some CPP plants have a PTO capacity larger than required
at sea because the main engine driven PTO supplies power to the thrusters
during manoeuvring. In such cases, the maximum PTO power required at sea
can be considered the margin between the combinator curve and the PTO
layout limit (line 10). However, the general recommendation of 4–7% LRM, up
to 10% in special cases, prevails.
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Fig. 2.03.09: Engine coupled to a fixed pitch propeller without shaft generator.
2.03 Engine layout and load diagram
The load diagram is the result of selecting the MP/SMCR within the layout
area, 15% sea margin, 10% engine margin, and 7% light running margin.
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Space requirement
Minimum access conditions around the engine to be used for an escape route
is 600 mm.
The dimensions are given in mm, and are for guidance only. If the dimensions
cannot be fulfilled, please contact MAN Energy Solutions or our local repres-
entative.
* To avoid human injury from rotating turning wheel, the turning wheel has to
be shielded or access protected (Yard supply).
Fig. 5.02.01: Space requirement for the engine, turbocharger(s) mounted on
the exhaust side, 4 59 122
5.02 Space requirement
G80ME-C10.5/.6/-GI/-LGI 1 (3)
MAN Energy Solutions 199 06 11-0.1
Since the PTO power is less than 10% of the SMCR power, only first governor
stability criteria should be considered. There is no need for further considera-
tions about the impact of the PTO towards governor stability. As an example
of evaluating according to the first governor stability criteria, consider a
6S60ME-C10 engine and:
▪ NMCR (L1) of 14,940 kW at 105 rpm (80% of L1 as on Fig. 2.03.10)
▪ SMCR of 11,950 kW at 99.8 rpm (95% of L1 as on Fig. 2.03.10).
Fig. 2.03.11:
Fig. 5.03.03c: Crane beam for overhaul of EGR cooler, turbochargers located
on exhaust side of the engine
cooler
B C D E F A H1 H4
G80ME-C10.5 6,300 7,300 4,425 10.0 2 x 5.0 2,800 15,750 15,775
A Minimum distance from center line crankshaft B Cylinder cover complete with exhaust valve
to the overhaul piston hole on the gallery
C Cylinder liner with cooling jacket D Piston with rod and stuffing box
E Normal crane F MAN B&W Double-Jib Crane *)
H1 Minimum height from centre line crankshaft to H4 Minimum height from centre line crankshaft to
centre line crane hook centre line crane hook without cylinder cover
studs
598 96 16-4.3.0
*) The lift of piston with rod and stuffing box with MAN B&W Double-Jib crane
is based on lift with 2 crane hooks.
G80ME-C10.5/-GI 3 (5)
199 06 11-0.1 MAN Energy Solutions
As the PTO power exceeds 15% of the SMCR power, interface option C
between the power management system and the engine control system is a
prerequisite for applying the PTO to ensure sufficient governor stability. A
plant specific evaluation of the governor stability is part of the application of in-
terface option C.
2023-01-18 - en
9007255176879755
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5.09 Engine pipe connections - TIII
2021-10-22 - en
199 06 11-0.1 MAN Energy Solutions
4% 5% 6% 7% 8% 9% 10%
Maximum (mechanical) PTO power [% of SMCR power] as a function of engine speed and propeller light running margin
80% 13.0 14.3 15.5 16.7 17.9 19.0 20.1
9007250794919435
The EICU functions as an interface unit to ECR related systems such as AMS
(Alarm and Monitoring System), RCS (Remote Control System) and Safety
System. On ME-B engines the EICU also controls the HPS.
MOP-A and -B are redundant and are the operator’s interface to the ECS. Via
both MOPs, the operator can control and view the status of the ECS. Via the
EMS MOP PC, the operator can view the status and operating history of both
the ECS and the engine, EMS is decribed in Section 18.01.
The PMI Auto-tuning application is run on the EMS MOP PC. PMI Auto-tuning
is used to optimize the combustion process with minimal operator attendance
and improve the efficiency of the engine. See Section 18.01.
CoCoS-EDS ME Basic is included as an application in the Engine Manage-
ment Services as part of the standard software package installed on the EMS
MOP PC. See Section 18.01.
ME/ME-C/ME-B/-GI/-GA/-LGI 1 (4)
MAN Energy Solutions 1991524-1.0
Diesel 42,700
178 69 17-6.0.0
With Without
Pmax Pmax
adjusted adjusted
178 69 18-8.0.0
SFOC guarantee
The SFOC guarantee refers to the above ISO reference conditions, the lower
calorific values, and is valid for one running point only.
The energy efficiency design index (EEDI) has increased the focus on partload
SFOC. We therefore offer the option of selecting the SFOC guarantee at a
load point in the range between 50% and 100%, EoD: 4 02 002.
All engine design criteria, for example heat load, bearing load and mechanical
stresses on the construction, are defined at 100% load, independent of the
guarantee point selected. This means that turbocharger matching, engine ad-
justment and engine load calibration must also be performed at 100% load,
independent of the guarantee point. At 100% load, the tolerances are com-
pensated for by matching, adjustment and calibration, the SFOC tolerance is
5%.
When choosing an SFOC guarantee below 100%, the tolerances will affect
engine running at the lower SFOC guarantee load point. This includes toler-
ances on measurement equipment, engine process control, and turbocharger
performance.
Consequently, the SFOC guarantee depends on the selected guarantee point,
and it s given with a tolerance of:
100 - 85% 5%
<85 - 65% 6%
<65 - 50% 7%
Please note that the SFOC guarantee can only be given in one (1) load point.
2.05 SFOC guarantee conditions
2023-01-18 - en
Fig. 2.05.01: Layout diagram showing MEP derating along L1-L2 (reduced
SFOC) and power and speed derating along L1-L3 (SFOC is unchanged)
The ratio between the maximum firing pressure (Pmax) and the mean effective
pressure (MEP) is influences the efficiency of a combustion engine. If the Pmax/
2.05 SFOC guarantee conditions
MEP ratio is increased, the SFOC will be reduced.
The engine is designed to withstand a certain Pmax and this Pmax is utilised by
the engine control system when other constraints do not apply.
The maximum MEP can be chosen in a range of values defined by the layout
2023-01-18 - en
2023-01-18 - en
Fig. 2.05.02: Influence on SFOC from engine tuning method and actual en-
gine load
As an example, Fig. 2.05.02 illustrates the relative changes in SFOC due to
the engine tuning method and the engine load. The graphs in this figure are
only examples. Use CEAS to get actual project values.
Tier III engines do not offer the option for load tuning while in tier II mode, as
the parameters controlling the combustion process are already fixed in order
to meet both Tier II and Tier III demands.
27021650211931531
9007250795523467
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2.06 Fuel consumption in an arbitrary operating point
2023-01-18 - en
All Engines
MAN Energy Solutions
01 Engine Design
02 Engine Layout and Load Diagrams, SFOC, dot 5
03 Turbocharger Selection & Exhaust Gas Bypass
04 Electricity Production
05 Installation Aspects
06 List of Capacities: Pumps, Coolers & Exhaust Gas
07 Fuel
08 Lubricating Oil
09 Cylinder Lubrication
10 Piston Rod Stuffing Box Drain Oil
11 Low-temperature Cooling Water
1 (1)
MAN Energy Solutions
Turbocharger selection
Updated turbocharger data based on the latest information from the tur-
bocharger makers are available from the Turbocharger Selection program on
www.man-es.com --> 'Turbocharger Selection'.
The data specified in the printed edition are valid at the time of publishing.
The MAN B&W engines are designed for the application of either MAN,
Accelleron or Mitsubishi (MHI) turbochargers.
The turbocharger choice is made with a view to obtaining the lowest possible
Specific Fuel Oil Consumption (SFOC) values at the nominal MCR by applying
high efficiency turbochargers.
The engines are, as standard, equipped with as few turbochargers as pos-
sible, see Table 3.01.01.
One more turbocharger can be applied, than the number stated in the tables,
if this is desirable due to space requirements, or for other reasons. Additional
costs are to be expected.
However, we recommend the ‘Turbocharger Selection’ program on the Inter-
net, which can be used to identify a list of applicable turbochargers for a spe-
cific engine layout.
For information about turbocharger arrangement and cleaning systems, see
Section 15.01.
High efficiency turbochargers for the MAN B&W G80ME-C10.6 engines - L1 output
G80ME-C10.6 1 (1)
199 15 36-1.0 MAN Energy Solutions
18014451717319051
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3.01 Turbocharger selection
2022-11-16 - en
G80ME-C10.6
MAN Energy Solutions 198 56 29-0.3
98-90MC/MC-C/ME/ME-C/-GI 1 (1)
198 56 29-0.3 MAN Energy Solutions
9007250804929675
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3.02 Climate conditions and exhaust gas bypass
2022-11-16 - en
98-90MC/MC-C/ME/ME-C/-GI
MAN Energy Solutions 198 84 47-2.2
Emission control
01 Engine Design
02 Engine Layout and Load Diagrams, SFOC, dot 5
03 Turbocharger Selection & Exhaust Gas Bypass
04 Electricity Production
05 Installation Aspects
06 List of Capacities: Pumps, Coolers & Exhaust Gas
07 Fuel
08 Lubricating Oil
09 Cylinder Lubrication
10 Piston Rod Stuffing Box Drain Oil
11 Low-temperature Cooling Water
12 High-temperature Cooling Water
13 Starting and Control Air
14 Scavenge Air
15 Exhaust Gas
16 Engine Control System
17 Vibration Aspects
04 Electricity Production
1 (1)
MAN Energy Solutions
The full-flow filter should be located as close as possible to the main engine.
If a double filter (duplex) is installed, it should have sufficient capacity to allow
the specified full amount of oil to flow through each side of the filter at a given
working temperature with a pressure drop across the filter of maximum 0.2
bar (clean filter).
2022-03-21 - en
2 (6) G95-80ME-C9/10-GI/-LGI
199 17 20-5.0 MAN Energy Solutions
2022-03-21 - en
6 (6) G95-80ME-C9/10-GI/-LGI
MAN Energy Solutions 199 12 73-5.1
PSMCR and nSMCR is the power, and the engine speed of rotation at the SMCR
point, respectively. n is the specific engine speed of rotation at which the
mechanical PTO power is generated, LRM is the propeller light running mar-
gin, and EMP the engine margin for PTO operation (the minimum recommen-
ded margin is 5%).
Designation
A PTO system can be designed in different way. MAN Energy Solutions cat-
egorises a design according to two classifications: engine-to-generator and
generator-to-grid.
The engine-to-generator classification relates to the position of the PTO sys-
tem, and the connection between the engine and the system. The generator-
to-grid classification relates to the frequency of the power fed to the grid, and
the systems between the generator and the grid.
The generator-to-grid classification relates to:
1. The frequency of the power fed to the grid but also to
2. The type of/composition of the systems between the generator and the
grid.
Two positions are available on the engine for the installation of a PTO system:
the aft end (towards the propeller) and the front end. Side-mounted systems
are currently not available. Front-end mounted generators can be mounted
on-engine or on-tank-top.
They can be connected either using an elastic coupling or directly coupled to
the crankshaft. Aft-end mounted generators are mounted either on the shaft
or through a tunnel-gear. Fig. 4.01.02 illustrates the options. It is important to
note that some of the PTO solutions might not be commercially available de-
pending on engine bore size
4.01 Electricity production and hybrid solutions
2021-09-21 - en
A differential pressure gauge is fitted onto the filter. The following data is spe-
cified in Table 8.09.02:
• Filter capacity
• Maximum pressure drop across the filter
• Filter mesh size (absolute)
• Oil viscosity
• Design temperature.
Temperature indicator
The temperature indicator is to be of the liquid straight type.
Pressure indicator
The pressure indicator is to be of the dial type.
Level Alarm
The hydraulic control oil tank has to have level alarms for high and low oil
level. 8.09 Hydraulic control oil system
Piping
The pipes can be made of mild steel.
The design oil pressure is to be 10 bar.
2022-08-10 - en
The return pipes are to be placed vertical or laid with a downwards inclination
of minimum 15°.
Example
2021-09-21 - en
MAN Energy Solutions has implemented a new way of designating PTO sys-
tems. For this reason, Fig. 4.01.06 shows the relation between old and new
designations. The figure also shows how RENK’s systems are designated.
Side-mounted PTO and RCF (RENK Constant Frequency) solutions are dis-
continued, and therefore no longer offered.
* Discontinued
Table 4.01.01: Equivalence between old and new PTO designations
2021-09-21 - en
If most of the electrical equipment is suited for a supply with varying fre-
quency, for example between 50 - 60 Hz, a PTO/SF configuration can be the
economically and technically best solution. It consists of a constant gear ratio,
that is, the frequency follows the engine speed. However, the PTO will be able
to generate the required electricity within an engine load range of approxim-
ately 52% to 90% (80% to 97% of the SMCR speed). For the limited part of
equipment, which requires a fixed frequency, a smaller frequency converter
can be used.
Bulk carriers, tankers, and other vessels with low variations in cruise speed
will obtain the following advantages:
▪ It is simple and thereby reliable
▪ Simple electrical system
▪ Highest possible efficiency (approximately 95%)
▪ Relatively cheap.
▪ Lower electrical power consumption at part load due to the lower speed.
This will also function as an optimisation of auxiliary systems, since the re-
quired power automatically reduces at lower engine loads, whereas in a
normal system, the power required by auxiliary systems is constant.
On the other hand, parallel running of an auxiliary engine and the PTO system
is not possible with such systems, since it requires a frequency converter.
The installation of a PTO/SF system is restricted to a certain speed range, but
most likely, a speed range can be chosen according to the most typical en-
gine operating range. The electric equipment must be evaluated to establish
the correct dimensioning. As an example, the main engine lube oil pumps
4.01 Electricity production and hybrid solutions
2021-09-21 - en
The IFPS system has been developed in cooperation with the German gear-
box manufacturer RENK. As standard, it is available for PTO powers of 500,
1000, 1500 and 2000 kW. The intermediate shaft is mounted directly on the
crankshaft and its gearbox housing is bolted on to a strengthened front-end
cover. The system is even compatible with a tuning wheel if required by tor-
sional vibration conditions. As an option, an angle encoder can be mounted
on the gearbox front side.
The ship yard is to make the insulation of the cylinder oil pipe in the engine
room. The heating cable is to be mounted from the small tank for heater ele-
ment or the ACOM to the terminal box on the engine, see Figs. 9.02.02a and
02b.
9.02 Alpha ACC cylinder lubrication system
Fig. 9.02.02a: Cylinder lubricating oil system with dual storage and service
tanks 2022-01-24 - en
An IGBT active infeed converter provides the constant grid frequency. The
system can supply reactive power to the electric mains without a synchronous
condenser, and causes negligible harmonics to the grid.
2021-09-21 - en
correct PTO size compared to the main engine size, and to comply with the
IMO EEDI rules. Figs. 1–4 show examples of different PTO solutions.
Figs. 1–4 show examples of different PTO solutions.
2021-09-21 - en
Fig. 3: Main engine front-end mounted PTO – RENK IFPS. The new PTO
solution allows for a short engine room due to the short total length of main
engine and PTO. The solution is particularly useful for tankers and bulk carri-
ers (. Courtesy of RENK).
Fig. 4: Main engine front-end mounted PTO – HHI EMG (Engine Mounted
Generator). The new PTO solution allows the maximum cargo capacity with its
short installation space, especially for tankers, LNGC carriers, and bulk carri-
ers (Courtesy of HHI).
54676970763
54676970763
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4.03 Steps for obtaining approval of a PTO solution
2021-09-21 - en
All engines
MAN Energy Solutions 198 47 58-9.0
52576920587
1 (1)
198 47 58-9.0 MAN Energy Solutions
52576920587
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4.04 Power take off/gear constant ratio
2022-02-11 - en
MAN Energy Solutions 199 18 29-7.0
• Combined Turbines:
A combination of the two first systems. The arrangement is often that the
power turbine is connected to the steam turbine via a gearbox and the steam
turbine is further connected to a large generator, which absorbs the power
from both turbines.
The PTG system will produce power equivalent to approx. 3.5% of the main
the ship is low, a smaller system than possible for the engine type may be
considered. Another possibility is to install a shaft generator/motor to absorb
excess power produced by the WHRS. The main engine will then be un-
loaded, or it will be possible to increase the speed of the ship, without penal-
ising the fuel bill.
Because the energy from WHRS is taken from the exhaust gas of the main
engine, this power produced can be considered as ”free”. In reality, the main
engine SFOC will increase slightly, but the gain in electricity production on
board the ship will far surpass this increase in SFOC. As an example, the
SFOC of the combined output of both the engine and the system with power
and steam turbine can be calculated to be as low as 152 g/kWh (ref. LCV
42,700 kJ/kg).
matching of the engine turbochargers and the power turbine, for which
reason the turbocharger/s and the power turbine need to be from the same
manufacturer. In Fig. 4.05.01, a diagram of the PTG arrangement is shown.
The newest generation of high efficiency turbochargers allows bypassing of
some of the main engine exhaust gas, thereby creating a new balance of the
air flow through the engine. In this way, it is possible to extract power from the
power turbine equivalent to 3.5% of the main engine’s SMCR, when the en-
gine is running at SMCR.
If the engine is WHR matched, the exhaust gas temperature will be between
50°C and 65°C higher than on a conventional engine, which makes it possible
to install a larger boiler system and, thereby, produce more steam. In short,
MAN Energy Solutions designates this system STG. Fig. 4.05.03 shows an
example of the STG diagram.
For WHR matching the engine, a bypass is installed to increase the temperat-
ure of the exhaust gas and improve the boiler output. The bypass valve is
controlled by the engine control system.
The extra steam produced in the boiler can be utilised in a steam turbine,
which can be used to drive a generator for power production on board the
2022-05-19 - en
ship. A STG system could be arranged as shown in Fig. 4.05.04, where a typ-
ical system size is shown with the outline dimensions.
The steam turbine can either be a single or dual pressure turbine, depending
on the size of the system. Steam pressure for a single pressure system is 7 to
10 bar, and for the dual pressure system the high-pressure cycle will be 9 to
10 bar and the low-pressure cycle will be 4 to 5 bar.
Fig. 4.05.05: Full WHRS with both steam and power turbines
Because the installation of the power turbine also will result in an increase of
the exhaust gas temperature after the turbochargers, it is possible to install
both the power turbine, the larger boiler and steam turbine on the same en-
gine. This way, the energy from the exhaust gas is utilised in the best way
4.05 Waste heat recovery systems (WHRS)
ends, and then connect the power turbine in one end and the steam turbine in
the other. In both cases control of one generator only is needed.
For dimensions of a typical full WHRS see Fig. 4.05.06.
As mentioned, the systems with steam turbines require a larger boiler to be in-
stalled. The size of the boiler system will be considerably bigger than the size
of an ordinary boiler system, and the actual boiler size has to be calculated
from case to case. Casing space for the exhaust boiler must be reserved in
the initial planning of the ship’s machinery spaces.
Fig. 4.05.06: Full ST & PT full waste heat recovery unit arrangement with
condenser - typical arrangement
2022-05-19 - en
80-70ME-C 1 (1)
MAN Energy Solutions 199 13 67-1.0
MAN Energy Solutions delivers a turning gear with built-in disc brake, option
4 80 101.
A turning gear with an electric motor of another protection or insulation class
can be ordered, option 4 80 103. Information about the alternative executions
is available on request.
Two basic executions are available for power supply frequencies of 60 and 50
Hz respectively. Nominal power and current consumption of the motors are
listed below.
Electric motor
Number of cylinders
Nominal power, Nominal current,
kW A
6-9 9 13.4
48629813131
Electric motor
Number of cylinders
Nominal power, Nominal current,
533 12 49-6.3.0
48629813131
G80ME-C10.5/-GI 1 (1)
MAN Energy Solutions 198 82 80-4.2
Engine ratings
1000 rpm 1200 rpm
Engine type 1000 rpm Available turning 1200 rpm Available turning
No of cylinders direction direction
kW CW 1) kW CW 1)
5L16/24 450 Yes 500 Yes
B10011_1689490-8.0
80-30ME-C/-ME-B/-GI/-LGI/-GA 1 (5)
198 82 80-4.2 MAN Energy Solutions
General
P Free passage between the engines, width 600 mm and height 2000 mm.
Q Min. distance between engines: 1800 mm.
* Depending on alternator
** Weight included a standard alternator
All dimensions and masses are approximate, and subject to changes without prior notice.
4.06 L16/24 GenSet Data
2022-07-12 - en
2 (5) 80-30ME-C/-ME-B/-GI/-LGI/-GA
199 15 51-5.0 MAN Energy Solutions
2022-07-05 - en
2 (3) 95-60ME-C/-GI/-GA/-LGI
198 82 80-4.2 MAN Energy Solutions
Flow rates 4)
Internal (inside engine)
HT circuit (cylinder + charge air cooler HT stage) m3/h 13.1 15.2 17.4 19.5 21.6
LT circuit (lube oil + charge air cooler LT stage) m3/h 19.3 20.7 24.2 27.7 31.1
Lubrication oil m3/h 21 21 35 35 35
External (from engine to system)
HT water flow (at 40°C inlet) m3/h 5.7 7.3 8.4 9.4 10.4
LT water flow (at 38°C inlet) m3/h 19.1 20.7 24.2 27.7 31.1
Air data
Temperature of charge air at charge air cooler outlet °C 51 53 55 56 57
Air flow rate m3/h 5) 3169 4183 4880 5578 6275
kg/kWh 6.94 6.94 6.94 6.94 6.94
Charge air pressure bar 3.92 3.92 3.92 3.92 3.92
Air required to dissipate heat radiation (eng.) m3/h 5509 7453 8425 9721 11017
(t2-t1= 10°C)
Pumps
External pumps 8)
Diesel oil pump (5 bar at fuel oil inlet A1) m3/h 0.35 0.47 0.54 0.62 0.70
Fuel oil supply pump (4 bar discharge pressure) m3/h 0.17 0.22 0.26 0.30 0.34
Fuel oil circulating pump 9) (8 bar at fuel oil inlet A1) m3/h 0.35 0.47 0.54 0.62 0.70
2022-07-12 - en
Remarks to capacities
1) HT cooling water flows first through HT stage charge air cooler, then through water jacket and cylinder head,
water temperature outlet engine regulated by mechanical thermostat.
2) LT cooling water flows first through LT stage charge air cooler, then through lube oil cooler, water temperature
outlet engine regulated by mechanical thermostat.
3) Tolerance: + 10% for rating coolers, - 15% for heat recovery.
4) Basic values for layout of the coolers.
5) Under above mentioned reference conditions.
6) Tolerance: quantity +/- 5%, temperature +/- 20°C.
Exhaust gas flow are calculated from given exhaust gas temperature at the Tropic reference condition.
4 (5) 80-30ME-C/-ME-B/-GI/-LGI/-GA
MAN Energy Solutions 199 13 70-5.0
27021646429119499
Engine type No. of cylinders Chemical tank capacity, m3 Circulation pump capacity at 3 bar, m3/h
8 0.9 3
8 0.9 3
8-9 0.9 3
8-9 0.9 3
2022-05-24 - en
9-12 1.5 5
9-12 1.5 5
9-12 1.5 5
27021646429119499
Fig. 14.05.03: Air cooler cleaning system with Air Cooler Cleaning Unit,
option: 4 55 665
27021646429119499
G/S95-70ME-C/-GI/-GA 3 (3)
198 82 80-4.2 MAN Energy Solutions
9007249803701131
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4.06 L16/24 GenSet Data
2022-07-12 - en
80-30ME-C/-ME-B/-GI/-LGI/-GA
MAN Energy Solutions 198 82 81-6.2
Engine ratings
900 rpm 1000 rpm
Engine type 900 rpm Available turning 1000 rpm Available turning
No of cylinders direction direction
kW CW 1) kW CW 1)
5L21/31 1000 Yes 1000 Yes
B10011_1689496-9.0
General
1 bearing
4.07 L21/31 GenSet Data
GenSet (t)
5 (900 rpm) 3959 1820 5779 3183 22.5
5 (1000 rpm) 3959 1870 5829 3183 22.5
2 bearings
Cyl. no A (mm) * B (mm) * C (mm) H (mm) ** Dry weight
GenSet (t)
5 (900/1000 rpm) 4507 2100 6607 3183 22.5
P Free passage between the engines, width 600 mm and height 2000 mm.
Q Min. distance between engines: 2400 mm (without gallery) and 2600 mm (with gallery)
* Depending on alternator
** Weight included a standard alternator
All dimensions and masses are approximate, and subject to changes without prior notice.
4.07 L21/31 GenSet Data
2021-11-12 - en
Capacities
5L: 200 kW/cyl., 6L-9L: 220kW/cyl. at 900 rpm, 1-String 5 6 7 8 9
Engine output kW 1000 1320 1540 1760 1980
Speed rpm 900 900 900 900 900
Heat to be dissipated 3)
Cooling water cylinder kW 208 289 347 405 464
Charge air cooler; cooling water HT kW 346 435 490 542 590
Charge air cooler; cooling water LT kW 198 244 274 303 332
Lubricating oil cooler kW 176 238 281 324 368
Heat radiation engine kW 49 65 76 87 98
Flow rates 4)
Internal (inside engine)
HT circuit (cylinder + charge air cooler HT stage) m3/h 55 55 55 55 55
LT circuit (lube oil + charge air cooler LT stage) m3/h 55 55 55 55 55
Lubrication oil m3/hh 31 31 41 41 41
External (from engine to system)
HT water flow (at 40°C inlet) m3/h 11.1 14.1 16.0 17.8 19.5
LT water flow (at 38°C inlet) m3/h 55 55 55 55 55
Air data
Temperature of charge air at charge air cooler outlet °C 52 56 58 60 62
Air flow rate m3/h 5) 6656 8786 10250 11714 13178
kg/kWh 7.28 7.28 7.28 7.28 7.28
Charge air pressure bar 4.58 4.61 4.63 4.64 4.66
Air required to dissipate heat radiation (eng.) m3/h 17980 23800 27600 31500 35300
(t2-t1= 10°C)
Pumps
External pumps 8)
4.07 L21/31 GenSet Data
Diesel oil pump (5 bar at fuel oil inlet A1) m3/h 0.89 1.18 1.37 1.57 1.76
2021-11-12 - en
Fuel oil supply pump (4 bar discharge pressure) m3/h 0.30 0.39 0.46 0.52 0.59
Fuel oil circulating pump 9) (8 bar at fuel oil inlet A1) m3/h 0.89 1.18 1.37 1.57 1.76
D10050_1689479-1.5
Capacities
5L:200 kW/cyl., 6L-9L: 220 kW/cyl. at 1000 rpm, 1-String 5 6 7 8 9
External (from engine to system)
1-String coding water (mix) °C 50.6 54.1 56.4 58.6 60.8
Heat to be dissipated 3)
Cooling water cylinder kW 206 285 342 399 456
Charge air cooler; cooling water HT kW 321 404 455 503 548
Charge air cooler; cooling water LT kW 192 238 266 294 321
Lubricating oil cooler kW 175 236 279 322 365
Heat radiation engine kW 49 65 76 87 98
Flow rates 4)
Internal (inside engine)
HT circuit (cylinder + charge air cooler HT stage) m3/h 61 61 61 61 61
LT circuit (lube oil + charge air cooler LT stage) m3/h 61 61 61 61 61
Lubrication oil m3/h 34 34 46 46 46
External (from engine to system)
HT water flow (at 40°C inlet) m3/h 10.7 13.5 15.4 17.1 18.8
LT water flow (at 38°C inlet) m3/h 61 61 61 61 61
Air data
Temperature of charge air at charge air cooler outlet °C 51 55 57 59 60
Air flow rate m3/h 5) 6647 8774 10237 11699 13161
kg/kWh 7.27 7.27 7.27 7.27 7.27
Charge air pressure bar 4.25 4.28 4.29 4.30 4.31
Air required to dissipate heat radiation (eng.) m3/h 17980 23800 27600 31500 35300
(t2-t1= 10°C)
Pumps
External pumps 8)
4.07 L21/31 GenSet Data
Diesel oil pump (5 bar at fuel oil inlet A1) m3/h 0.89 1.18 1.37 1.57 1.76
2021-11-12 - en
Fuel oil supply pump (4 bar) m3/h 0.30 0.39 0.46 0.52 0.59
Fuel oil circulating pump 9) (8 bar) m3/h 0.89 1.18 1.37 1.57 1.76
D10050_1689499-4.5
9007250128455307
Engine ratings
720 rpm 750 rpm 900 rpm
Engine type 720 rpm Available turning 750 rpm Available turning 900 rpm Available turning
No of cylinders direction direction direction
kW CW 1) kW CW 1) kW CW 1)
5L23/30H Mk2 650/710 Yes 675/740 Yes – –
B10011_3700292-7.1
General
P Free passage between the engines, width 600 mm and height 2000 mm.
Q Min. distance between engines: 2250 mm
* Depending on alternator
** Weight included a standard alternator
4.08 L23/30H Mk2 genset data
All dimensions and masses are approximate, and subject to changes without prior notice.
2022-03-02 - en
Capacities
5-8L23/30H Mk 2: 142 kW/Cyl., 720 rpm 5 6 7 8
Engine output kW 710 852 994 1136
Speed rpm 720 720 720 720
Heat to be dissipated 3)
Cooling water cylinder kW 217 262 302 347
Charge air cooler; cooling water HT
(1 stage cooler: no HT-stage) kW - - - -
Charge air cooler; cooling water LT kW 351 407 505 563
Lubricating oil cooler kW 67 81 94 107
Heat radiation engine kW 30 36 42 48
Air data
Charge air temp. at charge air cooler outlet, max. °C 54 56 53 54
Air flow rate m3/h 5) 5430 6516 7602 8688
kg/kWh 8.03 8.03 8.03 8.03
Charge air pressure bar (abs) 3.39 3.40 3.39 3.39
Air required to dissipate heat radiation (eng.)
(t2-t1=10°C) m3/h 9756 11708 13659 15610
Pumps
Engine driven pumps 4)
HT cooling water pump 1-2.5 bar m3/h 36 36 36 36
LT cooling water pump 1-2.5 bar m3/h 55 55 55 55
Lubrication oil 3-5 bar m3/h 16 16 16 16
External pumps 8)
Diesel oil pump 4 bar at fuel oil inlet A1 m3/h 0.52 0.62 0.73 0.83
Fuel oil supply pump 4 bar discharge pressure m3/h 0.26 0.31 0.36 0.41
Fuel oil circulating pump 9) 8 bar at fuel oil inlet A1 m3/h 0.51 0.62 0.72 0.82
Cooling water pumps
4.08 L23/30H Mk2 genset data
"Internal cooling water
system 1"
LT cooling water pump 1-2.5 bar m3/h 35 42 48 55
"Internal cooling water
2022-03-02 - en
system 2"
HT cooling water pump 1-2.5 bar m3/h 20 24 28 32
LT cooling water pump 1-2.5 bar m3/h 35 42 48 55
Lubricating oil pump 3-5 bar m3/h 14 15 16 17
D10050_3700220-9.0
4.08 L23/30H Mk2 genset data
2022-03-02 - en
Capacities
6-8L23/30H Mk 2: 175 kW/Cyl., 900 rpm 6 7 8
Engine output kW 1050 1225 1400
Speed rpm 900 900 900
Heat to be dissipated 3)
Cooling water cylinder kW 298 349 402
Charge air cooler; cooling water HT
1 stage cooler: no HT-stage kW - - -
Charge air cooler; cooling water LT kW 441 604 672
Lubricating oil cooler kW 122 143 164
Heat radiation engine kW 42 49 56
Air data
Temp. of charge air at charge air cooler outlet, max. °C 54 55 56
Air flow rate m3/h 5) 8020 9357 10693
kg/kWh 8.02 8.02 8.02
Charge air pressure bar (abs) 3.60 3.61 3.61
Air required to dissipate heat radiation (eng.) m3/h 13669 15947 18225
(t2-t1=10°C)
Pumps
Engine driven pumps 4)
HT cooling water pump 1-2.5 bar m3/h 45 45 45
LT cooling water pump 1-2.5 bar m3/h 69 69 69
Lubrication oil 3-5 bar m3/h 20 20 20
External pumps 8)
Diesel oil pump 4 bar at fuel oil inlet A1 m3/h 0.78 0.91 1.04
Fuel oil supply pump 4 bar discharge pressure m3/h 0.38 0.45 0.51
Fuel oil circulating pump 9) 8 bar at fuel oil inlet A1 m3/h 0.77 0.90 1.03
Cooling water pumps
4.08 L23/30H Mk2 genset data
"Internal cooling water system
1"
LT cooling water pump 1-2.5 bar m3/h 52 61 70
"Internal cooling water system
2022-03-02 - en
2"
HT cooling water pump 1-2.5 bar m3/h 30 35 40
LT cooling water pump 1-2.5 bar m3/h 52 61 70
Lubricating oil pump 3-5 bar m3/h 17 18 19
D10050_3700221-0.0
53138552203
4.08 L23/30H Mk2 genset data
2022-03-02 - en
Engine ratings
720 rpm 750 rpm 720/750 MGO
Engine type
720 rpm Available turning 750 rpm Available turning 720/750 Available turning
No of cylinders
direction direction rpm direction
kW CW 1) kW CW 1) kW CW 1)
B10011-1689467-1.0
General
P Free passage between the engines, width 600 mm and height 2,000 mm.
Q Min. distance between engines: 2,900 mm (without gallery) and 3,100 mm
(with gallery)
* Depending on alternator
** Weight included a standard alternator
All dimensions and masses are approximate, and subject to changes without
prior notice.
Capacities
5L27/38: 300 kW/cyl., 720 rpm, 6-9L27/38: 330 kW/cyl., 720 rpm
Air temperature °C 45
LT-water temperature inlet engine (from system) °C 38
Air pressure bar 1
Relative humidity % 50
Temperature basis:
Number of cylinders 5 6 7 8 9
Heat to be dissipated 3)
Flow rates4)
Internal (inside engine)
2022-05-02 - en
Air data
Air required to dissipate heat radiation (eng.)(t2-t1= bar 4.01 4.01 4.01 4.01 4.01
3
10°C) m /h 20,414 26,895 31,431 35,968 40,504
Volume flow (temperature turbocharger outlet) m3/h 7) 19,203 25,348 29,572 33,797 38,021
Mass flow t/h 10.3 13.6 15.9 18.1 20.4
Temperature at turbine outlet °C 376 376 376 376 376
Heat content (190°C) k/W 575 759 886 1,012 1,139
Permissible exhaust back pressure mbar < 30 < 30 < 30 < 30 < 30
Pumps
External pumps 8)
Diesel oil pump (5 bar at fuel oil inlet A1) m3/h 1.06 1.40 1.63 1.87 2.10
3
Fuel oil supply pump (4 bar discharge pressure) m /h 0.51 0.67 0.79 0.90 1.01
3
Fuel oil circulating pump (8 bar at fuel oil inlet A1) m /h 1.06 1.40 1.63 1.87 2.10
Air consumption per start, incl. air for jet assist (IR/TDI) Nm3 2.5 2.9 3.3 3.8 4.3
1) HT cooling water flows first through HT stage charge air cooler, then through
water jacket and cylinder head, water temperature outlet engine regulated
by mechanical thermostat.
2) LT cooling water flows first through LT stage charge air cooler, then through
lube oil cooler, water temperature outlet engine regulated by mechanical
thermostat.
3) Tolerance: + 10% for rating coolers, - 15% for heat recovery.
4) Basic values for layout of the coolers.
5) Under above mentioned reference conditions.
6) Tolerance: quantity +/- 5%, temperature +/- 20°C.
7) Under below mentioned temperature at turbine outlet and pressure accord-
ing above mentioned reference conditions.
8) Tolerance of the pumps delivery capacities must be considered by the man-
4.09 L27/38 GenSet Data
ufactures.
2022-05-02 - en
D10050_1689471-7.3
Volume flow (temperature turbocharger outlet) m3/h 7) 20,546 25,426 29,664 33,901 38,139
Mass flow t/h 11.2 13.9 16.2 18.5 20.8
Temperature at turbine outlet °C 365 365 365 365 365
Heat content (190°C) k/W 589 729 850 972 1,093
Permissible exhaust back pressure mbar < 30 < 30 < 30 < 30 < 30
Pumps
External pumps 8)
Diesel oil pump (5 bar at fuel oil inlet A1) m3/h 1.13 1.40 1.63 1.87 2.10
3
Fuel oil supply pump (4 bar discharge pressure) m /h 0.54 0.67 0.79 0.90 1.01
Fuel oil circulating pump (8 bar at fuel oil inlet A1) m3/h 1.13 1.40 1.63 1.87 2.10
Air consumption per start, incl. air for jet assist (IR/TDI) Nm3 2.5 2.9 3.3 3.8 4.3
1) HT cooling water flows first through HT stage charge air cooler, then through
water jacket and cylinder head, water temperature outlet engine regulated
by mechanical thermostat.
2) LT cooling water flows first through LT stage charge air cooler, then through
lube oil cooler, water temperature outlet engine regulated by mechanical
thermostat.
3) Tolerance: + 10% for rating coolers, - 15% for heat recovery.
4) Basic values for layout of the coolers.
5) Under above mentioned reference conditions.
6) Tolerance: quantity +/- 5%, temperature +/- 20°C.
7) Under below mentioned temperature at turbine outlet and pressure accord-
ing above mentioned reference conditions.
8) Tolerance of the pumps delivery capacities must be considered by the man-
ufactures.
D10050_1689472-9.3
General
4.09 L27/38 GenSet Data
2022-05-02 - en
P Free passage between the engines, width 600 mm and height 2000 mm.
Q Min. distance between engines: 2900 mm (without gallery) and 3100 mm (with gallery)
* Depending on alternator
** Weight included a standard alternator
All dimensions and masses are approximate, and subject to changes without
prior notice.
Engine ratings
720 rpm 750 rpm 720/750 MGO
Engine type 720 rpm Available turning 750 rpm Available turning 720/750 Available turning
No of cylinders direction direction rpm direction
kW CW 1) kW CW 1) kW CW 1)
5L27/38 1500 Yes 1600 Yes – –
9007251845516683
Engine Ratings
720 rpm 750 rpm
Engine type
720 rpm Available turning dir- 750 rpm Available turning dir-
No of cylinders
ection ection
kW CW 1) kW CW 1)
B10011-3700014-9.0
General
GenSet (t)
2022-01-19 - en
P Free passage between the engines, width 600 mm and height 2,000 mm.
Q Min. distance between engines: 2,655 mm (without gallery) and 2,850 mm
(with gallery)
* Depending on alternator
** Weight included a standard alternator
All dimensions and masses are approximate, and subject to changes without
prior notice.
Capacities
5L-9L: 210 kW/Cyl. at 720 rpm
Air temperature °C 45
LT water temperature inlet engine (from system) °C 38
Air pressure bar 1
Relative humidity % 50
Number of cylinders 5 6 7 8 9
Engine output kW 1,050 1,260 1,470 1,680 1,890
rpm 720 720 720 720 720
Speed
Heat to be dissipated 1)
Flow rates 2)
Internal (inside engine)
Air data
Volume flow (temperature turbocharger outlet) m3/h5 14,711 17,653 20,595 23,537 26,479
Mass flow t/h 8.3 9.9 11.6 13.2 14.9
Temperature at turbine outlet °C 347 347 347 347 347
Heat content (190°C) kW 389 467 545 623 701
Permissible exhaust back pressure mbar < 30 < 30 < 30 < 30 < 30
Air consumption per start Nm3 2.5 2.5 2.5 2.5 2.5
Pumps
Engine driven pumps
Fuel oil feed pump (5.5-7.5 bar) m3/h 1.4 1.4 1.4 1.4 1.4
HT circuit cooling water (1.0-2.5 bar) m3/h 45 45 60 60 60
LT circuit cooling water (1.0-2.5 bar) m3/h 45 60 75 75 75
3
Lube oil (3.0-5.0 bar) m /h 24 24 34 34 34
6)
External pumps
Diesel oil pump (4 bar at fuel oil inlet A1) m3/h 0.74 0.89 1.04 1.19 1.34
3
Fuel oil supply pump (4 bar discharge pressure) m /h 0.36 0.43 0.50 0.57 0.64
3
Fuel oil circulating pump (8 bar at fuel oil inlet A1) m /h 0.74 0.89 1.04 34 34
3
HT circuit cooling water (1.0-2.5 bar) m /h 37 45 50 55 60
3
LT circuit cooling water (1.0-2.5 bar) * m /h 45 54 65 77 89
3
LT circuit cooling water (1.0-2.5 bar) ** m /h 65 73 95 105 115
3
Lube oil (3.0-5.0 bar) m /h 22 23 35 27 28
1 and 2.
2022-01-19 - en
** Only valid for engines equipped with combined coolers, internal basic cool-
ing water system no. 3
D10050_3700075-9.0
Capacities
5L-9L: 220 kW/Cyl. at 750 rpm
Air temperature °C 45
LT water temperature inlet engine (from system) °C 38
Air pressure bar 1
Relative humidity % 50
Number of cylinders 5 6 7 8 9
Heat to be dissipated 1)
Flow rates 2)
Internal (inside engine)
Air data
10°C)
2022-01-19 - en
Volume flow (temperature turbocharger outlet) m3/h5 15,520 18,624 21,728 24,832 27,936
Mass flow t/h 8.8 10.5 12.3 14.1 15.8
Temperature at turbine outlet °C 342 342 342 342 342
Heat content (190°C) kW 401 481 561 641 721
Permissible exhaust back pressure mbar < 30 < 30 < 30 < 30 < 30
9007251868540683
Air consumption per start Nm3 2.5 2.5 2.5 2.5 2.5
Pumps
Engine driven pumps
Fuel oil feed pump (5.5-7.5 bar) m3/h 1.4 1.4 1.4 1.4 1.4
3
HT circuit cooling water (1.0-2.5 bar) m /h 45 45 60 60 60
3
LT circuit cooling water (1.0-2.5 bar) m /h 45 60 75 75 75
3
Lube oil (3.0-5.0 bar) m /h 24 24 34 34 34
6)
External pumps
Diesel oil pump (4 bar at fuel oil inlet A1) m3/h 0.78 0.93 1.09 1.24 1.40
3
Fuel oil supply pump (4 bar discharge pressure) m /h 0.37 0.45 0.52 0.60 0.67
3
Fuel oil circulating pump (8 bar at fuel oil inlet A1) m /h 0.78 0.93 1.09 1.24 1.40
3
HT circuit cooling water (1.0-2.5 bar) m /h 37 45 50 55 60
3
LT circuit cooling water (1.0-2.5 bar) * m /h 45 54 65 77 89
3
LT circuit cooling water (1.0-2.5 bar) ** m /h 65 73 95 105 115
3
Lube oil (3.0-5.0 bar) m /h 22 23 25 27 28
9007251868540683
D10050_3700076-0.0
9007251868540683
4.10 L28/32H Genset data
2022-01-19 - en
9007251868540683
This page is intentionally left blank
4.10 L28/32H Genset data
2022-01-19 - en
All engines
MAN Energy Solutions 199 15 52-7.0
Slow down for UMS - Class and MAN Energy Solutions' requirements
ABS BV CCS DNV KR LR NK RINA RS IACS MAN Sensor & function Point of location
-ES
1 1 1 1 1 1 1 1 1 1 1 TE 8106 YH Thrust bearing segment
separate HPS)
Examples of piping diagrams (for Visatron VN 215/93 only) and wiring dia-
grams (for all other detectors) are shown for reference in Figs. 18.06.01a and
18.06.01b.
2023-01-16 - en
Fig. 18.06.01b: Oil mist detector pipes on engine, type Visatron VN215/93
from Schaller Automation, option: 4 75 163
52664507531
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5.01 Space Requirements and Overhaul
2021-06-22 - en
All engines
MAN Energy Solutions 199 19 64-9.0
Space requirement
Minimum access conditions around the engine to be used for an escape route
is 600 mm.
The dimensions are given in mm, and are for guidance only. If the dimensions
cannot be fulfilled, please contact MAN Energy Solutions or our local repres-
entative.
* To avoid human injury from rotating turning wheel, the turning wheel has to
be shielded or access protected (Yard supply).
Fig. 5.02.01: Space requirement for the engine, turbocharger(s) mounted on
the exhaust side, 4 59 122
5.02 Space requirement
G80ME-C10.5/.6/-GI/-LGI 1 (3)
2 (3)
5.02 Space requirement
199 19 64-9.0
Dimensions of exhaust side
Cylinder No. 6 7 8 9
A 1,400 Cylinder distance. See drawing 'Outline drawing'
B 2,010 Distance from crankshaft centre line to foundation. See drawing ‘Engine seating’
B1 966 Distance from crankshaft centre line to floor. See drawing 'Outline drawing'
C 4,207 4,272 4,337 4,447 The dimension includes a cofferdam of 600 mm and must fulfil minimum height to tank top according to
classification rules. See drawing ‘Lubricating oil bottom tank’
F See text See drawing: ‘Engine Top Bracing’, if top bracing fitted on camshaft side
6,075 6,075 MAN Diesel TCA The required space to the engine room casing includes hydraulic top bracing.
G Dimensions according to turbocharger choice at nominal MCR in Tier II mode.
5,875 5,875 6,075 6,075 Accelleron A100-L/A200-L
See drawing ‘Top bracing’ for the specified dimensions in Tier II or III mode.
6,075 6,075 6,075 Mitsubishi MET
H1 *) 15,750 Minimum overhaul height, normal lifting procedure. See drawing ‘Engine room crane’
H4 *) 15,775 Minimum overhaul height, normal lifting procedure, with MAN B&W Double Jib Crane. See drawing ‘Engine
I 2,460 Length from crankshaft centre line to outer side bedplate. See drawing ‘Engine seating’
J 510 Space for tightening control of holding down bolts. See drawing ‘Engine seating’
K See text K must longer than the propeller shaft, if the propeller shaft is to be drawn into the engine room
L *) 12,410 12,629 15,045 16,445 Minimum length of a basic engine, without 2nd order moment compensators. See drawing 'Outline drawing'
N 5,910 Distance between outer foundations girders. See drawing ‘Engine seating’
Q See text Recommended crane operation area. See drawing 'Outline drawing'
V 0°, 15°, 30°, 45°, 60°, 75° Maximum 30° when engine room has minimum headroom above the turbocharger
64809773963
622 24 46-1.0.0
64809773963
*) The minimum engine room crane height is ie. dependent on the choice of crane, see the actual heights“H1” or “H4”.
The minimum engine room height is dependent on “H1”,“H4” or height of exhaust receiver.
Maximum length of engine see the engine outline drawing.
Length of engine with PTO see corresponding space requirement.
64809773963
Table 5.02.01 : Space requirement for the engine, turbocharger(s) mounted on the exhaust side
64809773963
G80ME-C10.5/.6/-GI/-LGI
199 19 64-9.0
5.02 Space requirement
3 (3)
MAN Energy Solutions 198 45 16-9.8
7. EGR-system - Mixing
chamber *)
To be applied after Water
Mist Catcher (WMC) to
Non-return Valve at scav-
enge air reciever. See figure
2 for details.
Optional: EGR paint can be
applied from Air cooler out- Total NDFT 500 -1200 μm Free
let, (reversing chamber).
See figure 2 for details.
8. Purchased equipment and instruments painted in makers colour are acceptable, unless otherwise stated in the
contract:
9. Lifting points: Alkyd paint, resistant to wa- 1 layer Total NDFT Yellow:
Pad eyes, wholes, clamps, ter, lubricants, hydraulic oil 80 ym (my) RAL 1021 MUNSELL 2.5y
threaded wholes, eye and degreaser. 8/14
screws, eye nuts and other
lifting points
42805002251
2021-09-20 - en
All paints must be of good quality. Paints according to builder‘s standard may be
used provided they at least fulfil the above requirements.
The data stated are only to be considered as guidelines. Preparation, number of
coats, film thickness per coat, etc., must be in accordance with the paint manufac-
turer’s specifications.
074 33 57-9.21.0
42805002251
General
If the travelling area of the engine room crane covers the recommended area
in the Engine Room Crane drawing, Fig. 5.04.01, crane beams can be omit-
ted for the overhaul of turbocharger. If not, a crane beam with trolleys is re-
quired at each end of the turbocharger(s).
Lifting capacity
The crane beams are used and dimensioned for lifting the following compon-
ents:
▪ Exhaust gas inlet casing
▪ Turbocharger inlet silencer
MAN
Turbocharger W HB b
kg mm mm
TCR18 1,500 760 500
1 Base module
1 CPU module
1 Power supervision module
1 Modbus module
1 Digital I/O module (DI, DO, DRO)
1 Analog I/O module
1 Dgital I/O module (DI, DO)
1 ID-key for Triton
1 Trigger sensor for tacho system (if trigger ring and no angular en-
coder on fore end)
1 Encoder, steel compensator and baearing set (if angular encoder
on fore end and no trigger ring)
1 Marker sensor fo tacho system
1 Tacho signal amplifier (TCA)
95-50ME-C10.6 3 (4)
MAN Energy Solutions 199 10 72-2.0
9007252120475019
1 (1)
MAN Energy Solutions 199 08 69-8.1
Fig. 5.03.03: Crane beam for overhaul of EGR cooler, turbochargers located
on exhaust side of the engine
cooler
cooler
Fig. 5.03.03b: Crane beam for overhaul of EGR cooler, turbochargers located
on exhaust side of the engine
cooler
Fig. 5.03.03c: Crane beam for overhaul of EGR cooler, turbochargers located
on exhaust side of the engine
cooler
Fig. 5.03.03d: Crane beam for overhaul of EGR cooler, turbochargers located
on exhaust side of the engine
54043234991864587
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5.03 Crane beam requirements - turbocharger and air
cooler
95-60 engines
198 45 92-2.5 MAN Energy Solutions
Compressed Air
Starting air system
Scavenge Air
Scavenge air drain system
Exhaust Gas
Exhaust pipes, bracing
Exhaust pipe system, dimensions
Torsiograph Arrangement
Torsiograph arrangement
Instrumentation
2022-05-02 - en
Engine Seating
Profile of engine seating
Epoxy chocks
Alignment screws
1) The lifting tools for the engine are designed to fit together with a standard
crane hook with a lifting capacity in accordance with the figure stated in the
table. If a larger crane hook is used, it may not fit directly to the overhaul tools,
and the use of an intermediate shackle or similar between the lifting tool and
the crane hook will affect the requirements for the minimum lifting height in the
engine room (dimension H1).
2) The hatched area shows the height where an MAN B&W Double-Jib Crane
has to be used.
3) MDT crane interval is the following in ton:
Normal crane : 0.63, 1.0, 1.25, 2.0, 3.2, 4.0, 5.0, 6.3, 8.0, 10.0 & 12.5
MAN B&W Double-Jib crane: 2 x 0.5, 2 x 1.0, 2 x 1.6, 2 x 2.0, 2 x 2.5, 2 x 3.0,
2 x 4.0, 2 x 5.0 & 2 x 6.3
If a larger or smaller crane capacity than specified is used, we recommend to
use a crane with minimum capacity corresponding to the heaviest component
+5% or max +200 kg.
2 (5) G80ME-C10.5/-GI
MAN Energy Solutions 199 12 92-6.1
B C D E F A H1 H4
G80ME-C10.5 6,300 7,300 4,425 10.0 2 x 5.0 2,800 15,750 15,775
A Minimum distance from center line crankshaft B Cylinder cover complete with exhaust valve
to the overhaul piston hole on the gallery
C Cylinder liner with cooling jacket D Piston with rod and stuffing box
E Normal crane F MAN B&W Double-Jib Crane *)
H1 Minimum height from centre line crankshaft to H4 Minimum height from centre line crankshaft to
centre line crane hook centre line crane hook without cylinder cover
studs
598 96 16-4.3.0
*) The lift of piston with rod and stuffing box with MAN B&W Double-Jib crane
is based on lift with 2 crane hooks.
G80ME-C10.5/-GI 3 (5)
199 12 92-6.1 MAN Energy Solutions
4 (5) G80ME-C10.5/-GI
MAN Energy Solutions 199 12 92-6.1
G80ME-C10.5/-GI 5 (5)
199 12 92-6.1 MAN Energy Solutions
54043239358908683
This page is intentionally left blank
5.04 Engine room cranes - requirements and applications
G80ME-C10.5/-GI
MAN Energy Solutions 198 47 15-8.3
Engine Outline
The total length of the engine at the crankshaft level may vary depending on
the equipment to be fitted on the fore end of the engine, such as adjustable
counterweights, tuning wheel, moment compensators or PTO, which are
shown as alternatives in Section 5.06
Gallery Outline
Section 5.06 show the gallery outline for engines rated at nominal MCR (L1).
18014451178982923
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5.05 Engine outline, galleries and pipe connections
2022-04-27 - en
All Engines
MAN Energy Solutions 199 16 78-6.0
18014454431609611
1 (1)
199 16 78-6.0 MAN Energy Solutions
18014454431609611
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5.06 Engine and gallery outline - TIII
2021-12-16 - en
MAN Energy Solutions 199 13 16-8.0
General
No. of cylinders 5 6 7 8
DMT *) 1,013
Distance X mm 258
Distance Y mm 4,409
Distance Z mm 3,406
TC configuration 2xMET60MB
Engine divided NA
EGR Configuration NA
HPSCR With
601 04 98-9.0.0
18014447058617355
18014447058617355
Heat Exchangers
Heat exchanger, general
Finned tube
Tanks
Open tank, basin
21.00 Symbols for piping
2021-09-30 - en
Closed tank
9007246141477003
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5.08 Mass of Water and Oil - TIII
2021-07-29 - en
G80ME-C10.5/-GI T-III
MAN Energy Solutions 199 16 82-1.0
9007255176879755
1 (1)
199 16 82-1.0 MAN Energy Solutions
9007255176879755
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5.09 Engine pipe connections - TIII
2021-10-22 - en
MAN Energy Solutions 198 66 70-0.12
TC L W IL IW A B C D E F G N O
TCA44 1,054 444 949 340 1,001 312 826 408 1,012 104 118 24 ø13.5
TCA55 1,206 516 1,080 390 1,143 360 1,000 472 1,155 120 125 26 ø17.5
TCA66 1,433 613 1,283 463 1,358 420 1,200 560 1,373 140 150 26 ø17.5
TCA77 1,694 720 1,524 550 1,612 480 1,440 664 1,628 160 160 28 ø22
TCA88 2,012 855 1,810 653 1,914 570 1,710 788 1,934 190 190 28 ø22
TCA99 2,207 938 1,985 717 2100 624 1,872 866 2,120 208 208 28 ø22
Fig. 5.10.01a and b: Turbocharger MAN TCA and TCR, exhaust outlet, con-
nection D
5.10 Counterflanges, Connections D and E
2021-08-10 - en
TC L W IL IW A B C D F G N O
A260-L
A165/A265-L 1,114 562 950 404 1,050 430 900 511 86 100 32 ø22
A170/A270-L 1,280 625 1,095 466 1,210 450 1,080 568 90 120 32 ø22
A175/A275-L 1,523 770 1,320 562 1,446 510 1,260 710 170 140 28 ø30
A180/A280-L 1,743 856 1,491 634 1,650 630 1,485 786 150 135 36 ø30
A185-L 1,955 958 1,663 707 1,860 725 1,595 886 145 145 36 ø30
TC L W IL IW A B C D F G N O
Series MB
MET37 999 353 909 263 969 240 855 323 80 95 28 ø15
MET42 1,094 381 1,004 291 1,061 261 950 351 87 95 30 ø15
MET48 1,240 430 1,140 330 1,206 300 1,070 396 100 107 30 ø15
MET53 1,389 485 1,273 369 1,340 330 1,200 440 110 120 30 ø20
MET60 1,528 522 1,418 410 1,488 330 1,320 482 110 110 34 ø20
MET66 1,713 585 1,587 459 1,663 372 1,536 535 124 128 34 ø20
MET71 1,837 617 1,717 497 1,792 480 1,584 572 120 132 36 ø20
MET83 2,163 731 2,009 581 2,103 480 1,920 671 160 160 34 ø24
5.10 Counterflanges, Connections D and E
MET90 2,378 801 2,218 641 2,318 525 2,100 741 175 175 34 ø24
Series MA
MET33 700 310 605 222 670 180 550 280 90 110 18 ø15
MET42 883 365 793 275 850 240 630 335 80 90 24 ø15
MET53 1,122 465 1,006 349 1,073 300 945 420 100 105 28 ø20
MET60 1,230 500 1,120 388 1,190 315 1,050 460 105 105 30 ø20
MET66 1,380 560 1,254 434 1,330 345 1,200 510 115 120 30 ø20
2021-08-10 - en
MET71 1,520 600 1,400 480 1,475 345 1,265 555 115 115 34 ø20
MET83 1,740 700 1,586 550 1,680 450 1,500 640 150 150 30 ø24
MET90 1,910 755 1,750 595 1,850 480 1,650 695 160 165 30 ø24
Fig. 5.10.01d: Turbocharger MHI MET MB and MA, exhaust outlet, connec-
tion D
Counterflanges, Connection E
TCA55 61 77 86 76 4 ø14 16
Fig. 5.10.01e and f: Turbocharger MAN TCA, venting of lube oil discharge
pipe, connection E
Fig. 5.10.01g: Turbocharger MAN TCA, venting of lube oil discharge pipe,
connection E
5.10 Counterflanges, Connections D and E
2021-08-10 - en
A260-L
2021-08-10 - en
Fig. 5.10.01i and j: Turbocharger MHI MET MB, venting of lube oil discharge
pipe, connection E
Fig. 5.10.01k and l: Turbocharger MHI MET MA, venting of lube oil discharge
pipe, connection E
Counterflanges, connection EB
52501882507
MET42MB 95 43 75 4 ø12 10
2021-08-10 - en
MET48MB 95 49 95 4 ø14 12
MET53MB 95 49 95 4 ø14 12
198 70 27-3.5.0
52501882507
2021-08-10 - en
52501943947
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5.11 Engine Seating and Holding Down Bolts
2021-08-10 - en
All engines
MAN Energy Solutions 199 15 65-9.0
2021-11-19 - en
Fig. 5.12.02a: Profile of engine seating with vertical lubricating oil outlet
2021-11-19 - en
The top bracing is normally installed on the exhaust side of the engine, but hy-
2021-08-10 - en
ME/ME-C/ME-B/-GI/-LGI 1 (3)
199 04 83-8.1 MAN Energy Solutions
back to the accumulator, and the pressure rises. If the pressure reaches a
2021-08-10 - en
preset maximum value, a relief valve allows the oil to flow back to the accu-
mulator, hereby maintaining the force on the engine below the specified value.
By a different pre-setting of the relief valve, the top bracing is delivered in a
low-pressure version (26 bar) or a high-pressure version (40 bar).
The top bracing unit is designed to allow displacements between the hull and
engine caused by thermal expansion of the engine or different loading condi-
tions of the vessel.
2 (3) ME/ME-C/ME-B/-GI/-LGI
MAN Energy Solutions 199 04 83-8.1
Fig. 5.13.02: Outline of a hydraulic top bracing unit. The unit is installed with
the oil accumulator pointing either up or down. Option: 4 83 123
52502274443
ME/ME-C/ME-B/-GI/-LGI 3 (3)
199 04 83-8.1 MAN Energy Solutions
52502274443
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5.13 Engine Top Bracing
2021-08-10 - en
ME/ME-C/ME-B/-GI/-LGI
MAN Energy Solutions 199 19 70-8.0
General
Horisontal distance (mm) between top bracing fix point and centre line cylinder 1
a = 700 b = 2,100
d = 4,900 e = 6,300
f = 7,700 e = 9,100
Turbocharger Q R
TCA55 5,175 6,230
TCT60-ML+1TCR22-21
A270-L=1XA255-L
Accelleron A280-L+A265-L
MET71MBII+MET48MBII
MET53MBII+MET42MBII
General
Horisontal distance (mm) between top bracing fix point and centre line cylinder 1
a = 700 b = 2,100
d = 4,900 e = 6,300
f = 7,700 e = 9,100
Turbocharger Q R
TCT50 5,475 6,530
TCA77
65049217419
9007255177108107
1 (1)
199 16 84-5.0 MAN Energy Solutions
9007255177108107
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5.15 Hydraulic top bracing arrangement - TIII
2021-10-22 - en
MAN Energy Solutions 199 15 50-3.0
The EICU functions as an interface unit to ECR related systems such as AMS
(Alarm and Monitoring System), RCS (Remote Control System) and Safety
System. On ME-B engines the EICU also controls the HPS.
MOP-A and -B are redundant and are the operator’s interface to the ECS. Via
both MOPs, the operator can control and view the status of the ECS. Via the
EMS MOP PC, the operator can view the status and operating history of both
the ECS and the engine, EMS is decribed in Section 18.01.
The PMI Auto-tuning application is run on the EMS MOP PC. PMI Auto-tuning
is used to optimize the combustion process with minimal operator attendance
and improve the efficiency of the engine. See Section 18.01.
CoCoS-EDS ME Basic is included as an application in the Engine Manage-
ment Services as part of the standard software package installed on the EMS
MOP PC. See Section 18.01.
ME/ME-C/ME-B/-GI/-GA/-LGI 1 (4)
199 15 50-3.0 MAN Energy Solutions
Fig. 5.16.01 Network and PC components for the ME/ME-B Engine Control
System
EC-MOP
▪ Integrated PC unit and touch display,
15”
▪ Direct dimming control (0-100%)
▪ USB connections at front
▪ IP20 resistant front
▪ Dual Arcnet
Pointing Device
5.16 Components for engine control system
▪ Keyboard model
▪ UK version, 104 keys
▪ USB connection
▪ Trackball mouse
▪ USB connection
EMS MOP PC
2022-10-12 - en
2 (4) ME/ME-C/ME-B/-GI/-GA/-LGI
MAN Energy Solutions 199 15 50-3.0
Network Components
▪ Managed switch and VPN router with
firewall
Fig. 5.16.02 MOP PC equipment for the ME/ME-B Engine Control System
2022-10-12 - en
ME/ME-C/ME-B/-GI/-GA/-LGI 3 (4)
199 15 50-3.0 MAN Energy Solutions
EICU Cabinet
▪ Engine interface control cabinet for
ME-ECS for installation in ECR (re-
commended) or ER
Fig. 5.16.03: The network printer and EICU cabinet unit for the ME Engine
Control System
2022-10-12 - en
* Yard supply
4 (4) ME/ME-C/ME-B/-GI/-GA/-LGI
MAN Energy Solutions 198 49 29-2.4
Design Description
The shaftline earthing device consists of two silver slip rings, two arrange-
ments for holding brushes including connecting cables and monitoring equip-
ment with a mV-meter and an output signal for alarm.
The slip rings should be made of solid silver or back-up rings of cobber with a
silver layer all over. The expected life span of the silver layer on the slip rings
should be minimum 5 years.
slip rings should be minimum 5 years. The brushes should be made of min-
imum 80% silver and 20% graphite to ensure a sufficient electrical conducting
capability.
Resistivity of the silver should be less than 0.1μ Ohm x m. The total resistance
from the shaft to the hull must not exceed 0.001 Ohm.
Cabling of the shaftline earthing device to the hull must be with a cable with a
5.17 Shaftline earthing device
cross section not less than 45 mm2. The length of the cable to the hull should
be as short as possible.
Monitoring equipment should have a 4-20 mA signal for alarm and a mV-
meter with a switch for changing range. Primary range from 0 to 50 mV DC
2021-12-23 - en
MC/MC-C/ME-B/ME-C/-GI/-GA 1 (3)
198 49 29-2.4 MAN Energy Solutions
2021-12-23 - en
2 (3) MC/MC-C/ME-B/ME-C/-GI/-GA
MAN Energy Solutions 198 49 29-2.4
MC/MC-C/ME-B/ME-C/-GI/-GA 3 (3)
198 49 29-2.4 MAN Energy Solutions
9007251766490507
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5.17 Shaftline earthing device
2021-12-23 - en
MC/MC-C/ME-B/ME-C/-GI/-GA
MAN Energy Solutions 198 61 57-3.2
9007251766559499
1 (1)
198 61 57-3.2 MAN Energy Solutions
9007251766559499
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5.18 MAN Alpha CPP and Alphatronic propulsion control
2022-01-20 - en
MAN Energy Solutions
01 Engine Design
02 Engine Layout and Load Diagrams, SFOC, dot 5
03 Turbocharger Selection & Exhaust Gas Bypass
04 Electricity Production
05 Installation Aspects
06 List of Capacities: Pumps, Coolers & Exhaust Gas
07 Fuel
08 Lubricating Oil
09 Cylinder Lubrication
10 Piston Rod Stuffing Box Drain Oil
1 (1)
MAN Energy Solutions
Nomenclature
In the following description and examples of the auxiliary machinery capacities
in Section 6.02, the below nomenclatures are used:
Table. 6.01.02: Nomenclature of coolers and volume flows, etc. 6.01 Calculation of List of Capacities
9007250805478923
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6.01 Calculation of List of Capacities
2022-10-12 - en
Fig. 6.03.01.
Heat Radiation
The radiation and convection heat losses to the engine room is around 1% of
the engine power at NMCR.
2022-02-11 - en
List of capacities
Download an engine report with capacities for pumps, coolers, auxiliary sys-
tem, etc., for your specific engine type by using our online engine calculation
tool CEAS at:
https://www.man-es.com/marine/products/planning-tools-and-downloads/
ceas-engine-calculations
64876580235
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2022-12-15 - en
6.03 List of capacities
All engines
MAN Energy Solutions 199 15 62-3.0
Flow Velocities
For external pipe connections, we prescribe the following maximum velocities:
Marine diesel oil ......................................... 1.0 m/s
Heavy fuel oil .............................................. 0.6 m/s
Lubricating oil ............................................. 1.8 m/s
Cooling water ............................................. 3.0 m/s
2022-01-18 - en
Fig. 6.04.01: Location of the specified nominal duty point (SNDP) on the
pump QH curve
When selecting a centrifugal pump, it is recommended to carefully evaluate
the pump QH (capacity/ head) curve in order for the pump to work properly
both in normal operation and under changed conditions. But also for ensuring
that the maximum pipe design pressure is not exceeded.
The following has to be evaluated:
▪ Location of the specified nominal duty point (SNDP) on the pump QH
curve
▪ Pump QH curve slope
▪ Maximum available delivery pressure from the pump.
18014451288682507
(SNDP) on the pump QH curve: the SNDP is equal to the intersection of the
pump QH curve and the pipe system pressure characteristic, which is defined
at the design stage.
The SNDP must be located in the range of 45 to 85% of the pump’s max-
imum capacity, see Fig. 6.04.01.
Thus, the pump will be able to operate with slightly lower or higher pipe sys-
tem pressure characteristic than specified at the design stage, without the risk
of cavitation or too big variations in flow.
2022-01-18 - en
01 Engine Design
02 Engine Layout and Load Diagrams, SFOC, dot 5
03 Turbocharger Selection & Exhaust Gas Bypass
04 Electricity Production
05 Installation Aspects
06 List of Capacities: Pumps, Coolers & Exhaust Gas
07 Fuel
08 Lubricating Oil
09 Cylinder Lubrication
10 Piston Rod Stuffing Box Drain Oil
11 Low-temperature Cooling Water
12 High-temperature Cooling Water
13 Starting and Control Air
14 Scavenge Air
15 Exhaust Gas
16 Engine Control System
17 Vibration Aspects
18 Monitoring Systems and Instrumentation
19 Dispatch Pattern, Testing, Spares and Tools
20 Project Support and Documentation
21 Appendix
61390961547
07 Fuel
1 (1)
MAN Energy Solutions
Fuel Considerations
When the engine is stopped, the circulating pump will continue to circulate
heated heavy fuel through the fuel oil system on the engine, thereby keeping
the fuel pumps heated and the fuel valves deaerated. This automatic circula-
tion of preheated fuel during engine standstill is the background for our re-
commendation: constant operation on heavy fuel.
In addition, if this recommendation was not followed, there would be a latent
risk of diesel oil and heavy fuels of marginal quality forming incompatible
blends during fuel change over or when operating in areas with restrictions on
sulphur content in fuel oil due to exhaust gas emission control.
2022-01-18 - en
Such a change-over may become necessary if, for instance, the vessel is ex-
pected to be inactive for a prolonged period with cold engine e.g. due to:
▪ docking
▪ stop for more than five days
▪ major repairs of the fuel system, etc.
The built-on overflow valves, if any, at the supply pumps are to be adjusted to
5 bar, whereas the external bypass valve is adjusted to 4 bar. The pipes
between the tanks and the supply pumps shall have minimum 50% larger
passage area than the pipe between the supply pump and the circulating
pump.
If the fuel oil pipe ‘X’ at inlet to engine is made as a straight line immediately at
the end of the engine, it will be necessary to mount an expansion joint. If the
connection is made as indicated, with a bend immediately at the end of the
engine, no expansion joint is required.
2022-01-18 - en
7.01 Fuel oil system
1) MDO/MGO Cooler
For low-viscosity distillate fuels like marine gas oil (MGO), it is necessary to have
a cooler to ensure that the viscosity at engine inlet is above 2 cSt.
Location of cooler: As shown or, alternatively, anywhere before inlet to engine.
2) Fuel oil flowmeter (Optional)
Flow rate: See ‘List of Capacities’ (same as fuel supply pump).
Type: In case a damaged flow meter can block the fuel supply, a safety bypass
valve is to be placed across the flowmeter.
3) 0.23 litre/kWh in relation to certified Flow Rate (CFR); the engine SMCR can be
used to determine the capacity. The separators should be capable of removing
cat fines (Al+Si) from 80 ppm to a maximum level of 15 ppm Al+Si but preferably
lower.
Inlet temperature: Min. 98°C.
4) Valve in engine drain pipe
Valve in engine drain pipe is not acceptable. If the drain is blocked, the pressure
booster top cover seal will be damaged.
In case a valve between the engine connection AD and the drain tank is required,
the valve should be locked in open position and marked with a text, indicating
that the valve must only be closed in case of no fuel oil pressure to the engine. In
case of non-return valve, the opening pressure for the valve has to be below 0.2
bar.
5) MDO/MGO Cooler (Optional)
For protection of supply pumps against too warm oil and thus too low viscosity.
6) Transfer pump (Optional)
The transfer pump has to be able to return part of the content of the service tank
to the settling tank to minimize the risk of supplying fuel to the engine with a high
content of settled particles, e.g. cat fines, if the service tank has not been used
for a while.
7) Name of flange connection
AF for engines with a bore of 60 cm and above
AE for engines with a bore of 50 cm and below
a) Tracing, fuel oil lines: By jacket cooling water
b) Tracing, drain lines: By jacket cooling water
– only for engines with bore of 60 cm and above
*) Optional installation
The letters refer to the list of ‘Counterflanges’
2022-01-18 - en
7.01 Fuel oil system
079 95 01-2.3.1
98 On request
95, 90 1.7
80 2.1
70, 65 1.5
60 1.2
Table 7.01.02: Drain amount from fuel oil pump umbrella seal, figures for guid-
ance
fore for guidance only. In fact, the leakage amount relates to the clearance
between plunger and barrel in the third power. Thus, within the drawing toler-
7.01 Fuel oil system
Cat Fines
Cat fines is a by-product from the catalytic cracking used in fuel distillation.
Cat fines is an extremely hard material, very abrasive and damaging to the en-
gine and fuel equipment. It is recommended always to purchase fuel with as
low cat fines content as possible.
Cat fines can to some extent be removed from the fuel by means of a good
and flexible tank design and by having optimum conditions for the separator in
terms of flow and high temperature.
Further information about fuel oil specifications and other fuel considerations
is available in our publications:
Guidelines for Fuels and Lubes Purchasing
Guidelines for Operation on Fuels with less than 0.1% Sulphur
The publications are available at www.marine.man-es.com --> 'Two-Stroke'
--> 'Technical Papers'.
9007253684716299
2022-01-18 - en
9007253684716299
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2022-01-18 - en
7.01 Fuel oil system
95-60 ME/ME-C/ME-B/-GI/-GA/-LGI
MAN Energy Solutions 198 38 80-4.7
Fuel Oils
The data refers to the fuel as supplied i.e. before any on-board cleaning.
Kinematic viscosity
at 100°C cSt ≤ 55
at 50°C cSt ≤ 700
Flash point °C ≥ 60
Pour point °C ≤ 30
If heavy fuel oils with analysis data exceeding the above figures are to be
used, especially with regard to viscosity and specific gravity, the engine
builder should be contacted for advice regarding possible fuel oil system
changes.
51728870155
2021-06-22 - en
7.02 Fuel Oils
G/S95-60ME-C10/9/-GI/-GA/-LGI,S/L80-60ME-C8-GI/-LGI 1 (1)
198 91 13-4.3 MAN Energy Solutions
9007240651931147
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7.03 Fuel Oil Pipes and Drain Pipes
2023-01-04 - en
G/S95-60ME-C10/9/-GI/-GA/-LGI,S/L80-60ME-C8-GI/-LGI
MAN Energy Solutions 199 15 05-0.0
Mounting
Mounting of the insulation is to be carried out in accordance with the sup-
plier’s instructions.
2022-01-18 - en
Fig. 7.04.01: Details of fuel oil pipes insulation, option: 4 35 121. Example
from 98-50 MC engine
2022-01-18 - en
1. When the circulation pump is running, there will be a temperature loss in the pip-
ing, see Fig. 7.04.02. This loss is very small, therefore tracing in this situation is
only necessary with very long fuel supply lines.
2. When the circulation pump is stopped with heavy fuel oil in the piping and the
pipes have cooled down to engine room temperature, as it is not possible to
pump the heavy fuel oil. In this situation the fuel oil must be heated to pumping
temperature of about 50˚C.
To heat the pipe to pumping level we recommend to use 100 watt leaking/meter
pipe.
9007251454685451
2022-01-18 - en
2021-08-10 - en
Fuel oil viscosity specified ... up to 20 cSt at 150°C fuel oil circulating pump
Heat dissipation ................. see ‘List of Capacities’ Pressure drop on fuel oil
side, maximum ..................................... 1 bar at 15 cSt
Working pressure ..........................................10 bar
Fuel oil outlet temperature ...........................150°C
Steam supply, saturated ..........................7 bar abs
To maintain a correct and constant viscosity of the fuel oil at the inlet to the
main engine, the steam supply shall be automatically controlled, usually based
on a pneumatic or an electrically controlled system.
The filter housing shall be fitted with a steam jacket for heat tracing.
Further information about cleaning heavy fuel oil and other fuel oil types is
available in MAN Energy Solutions' most current Service Letters on this sub-
ject.
The Service Letters are available at www.marine.man-es.com --> ’Service
Letters’.
Overflow Valve
See ‘List of Capacities’ (fuel oil supply oil pump).
Flow Dimensions in mm
m3/h Q
D1 D2 D3 H1 H2 H3 H4 H5
(max.)*
For low-viscosity distillate fuels like marine diesel oil (MDO) and marine gas oil
(MGO), however, the temperature must be kept as low as possible in order to
ensure a suitable viscosity at engine inlet.
9007250990787211
However, 3 cSt or higher is preferable as this will minimise the risk of having
problems caused by wear for instance.
For low-viscosity fuel grades, care must be taken not to heat the fuel too
much and thereby reduce the viscosity.
Minimum 2
Maximum 20
2021-08-10 - en
01 Engine Design
02 Engine Layout and Load Diagrams, SFOC, dot 5
03 Turbocharger Selection & Exhaust Gas Bypass
04 Electricity Production
05 Installation Aspects
06 List of Capacities: Pumps, Coolers & Exhaust Gas
07 Fuel
08 Lubricating Oil
09 Cylinder Lubrication
10 Piston Rod Stuffing Box Drain Oil
11 Low-temperature Cooling Water
12 High-temperature Cooling Water
13 Starting and Control Air
14 Scavenge Air
15 Exhaust Gas
16 Engine Control System
17 Vibration Aspects
18 Monitoring Systems and Instrumentation
19 Dispatch Pattern, Testing, Spares and Tools
08 Lubricating Oil
1 (1)
MAN Energy Solutions
Lubrication of Turbochargers
Turbochargers with slide bearings are normally lubricated from the main en-
gine system. AB is outlet from the turbocharger, see Figs. 8.03.01 to 8.03.04.
Figs. 8.03.01 to 8.03.04 show the lube oil pipe arrangements for various tur-
bocharger makes.
MAN
Type No. of TC Venting pipe Drain
TCR22 1 50 50 65
TCA44 1 65 65 65
2 65 100 100
TCA55 1 65 65 65
2 65 100 100
TCA66 1 80 80 80
2 80 125 125
Accelleron
Type No. of TC Venting pipe Drain
8.01 Lubricating and cooling oil system
A165-L 1 60 65 65
A265-L
2 60 80 80
A170-L 1 65 65 65
A270-L
2 65 90 90
2022-09-23 - en
A175-L 1 65 65 65
A275-L
2 65 100 100
3 65 125 125
A180-L 1 80 80 80
A280-L
2 80 100 100
3 80 125 125
A185-L 1 80 80 80
Mitsubishi (MHI)
Type No. of TC Venting pipe Drain
MET33 1 40 40 65
2 40 80 90
MET42 1 50 50 80
2 50 65 125
MET53 1 65 65 90
2 65 80 125
3 65 100 150
MET66 1 80 80 100
2 80 100 150
3 80 125 175
4 80 150 225
MET71 1 80 80 125
2 80 100 175
3 80 125 225
4 80 150 300
079 27 21-4.8.1
27021649988061451
27021649988061451
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8.01 Lubricating and cooling oil system
2022-09-23 - en
ME/ME-C engines
MAN Energy Solutions 199 15 07-4.0
HPS Configurations
The HPS pumps are driven either mechanically by the engine (via a step-up
gear from the crankshaft) or electrically.
The HPS unit is mounted on the engine no matter how its pumps are driven.
With mechanically driven pumps, the HPS unit consists of:
▪ an automatic and a redundant filter
▪ three to five engine driven main pumps
▪ two electrically driven start-up pumps
▪ a safety and accumulator block
as shown in Fig. 8.02.01.
With electrically driven pumps, the HPS unit differs in having a total of three
8.02 Hydraulic power supply unit
pumps which serve as combined main and start-up pumps.
for the Hydraulic Power Supply (HPS) to ensure proper operation under all
conditions, including the start up against maximum pressure in the system.
98-80ME/ME-C/-GI 1 (3)
199 15 07-4.0 MAN Energy Solutions
2022-07-27 - en
2 (3) 98-80ME/ME-C/-GI
MAN Energy Solutions 199 15 07-4.0
Hydraulic Power Supply Unit, Engine Driven, and Lubricating Oil Pipes
Fig. 8.02.01: Engine driven hydraulic power supply unit and lubricating oil
pipes
45036048497549451
98-80ME/ME-C/-GI 3 (3)
199 15 07-4.0 MAN Energy Solutions
45036048497549451
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8.02 Hydraulic power supply unit
2022-07-27 - en
98-80ME/ME-C/-GI
MAN Energy Solutions 198 42 32-8.6
ME/ME-C/ME-B/-GI/-GA/-LGI 1 (1)
198 42 32-8.6 MAN Energy Solutions
18014450247146379
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8.03 Lubricating oil pipes for turbochargers
2022-09-23 - en
ME/ME-C/ME-B/-GI/-GA/-LGI
MAN Energy Solutions 198 38 86-5.13
SK Lubricants SK Supermar AS
Table 1: Examples of international system oil brands that have an NOL from
MAN Energy Solutions.
Do not consider the list complete, as oils from other companies can be
equally suitable. Further information can be obtained from the engine builder
or MAN Energy Solutions, Copenhagen.
resistant material, or a plate type heat exchanger with plate material of ti-
tanium, unless freshwater is used in a central cooling water system.
Lubricating oil viscosity, specified ...75 cSt at 50°C
Lubricating oil flow .............. see ‘List of capacities’
Heat dissipation .................. see ‘List of capacities’
Lubricating oil temperature, outlet cooler ...... 45°C
Working pressure on oil side ........................4.8 bar
Pressure drop on oil side ............maximum 0.5 bar
Cooling water flow ............... see ‘List of capacities’
Cooling water temperature at inlet:
G95-80ME-C9/10-GI/-LGI 1 (6)
199 17 20-5.0 MAN Energy Solutions
The full-flow filter should be located as close as possible to the main engine.
If a double filter (duplex) is installed, it should have sufficient capacity to allow
the specified full amount of oil to flow through each side of the filter at a given
working temperature with a pressure drop across the filter of maximum 0.2
bar (clean filter).
2022-03-21 - en
2 (6) G95-80ME-C9/10-GI/-LGI
MAN Energy Solutions 199 17 20-5.0
During installation of the lubricating oil system for the main engine, it is import-
ant to minimise or eliminate foreign particles in the system. This is done as a
final step onboard the vessel by flushing the lubricating oil components and
piping system of the MAN B&W main engine types ME/ME-C/ME-B/-GI/-GA
before starting the engine.
At the shipyard, the following main points should be observed during handling
and flushing of the lubricating oil components and piping system:
▪ Before and During Installation
G95-80ME-C9/10-GI/-LGI 3 (6)
199 17 20-5.0 MAN Energy Solutions
2022-03-21 - en
Fig. 8.05.01: Lubricating oil system with temporary hosing/piping for flushing
at the shipyard
▪ Filtering and Removing Impurities
4 (6) G95-80ME-C9/10-GI/-LGI
MAN Energy Solutions 199 17 20-5.0
In order to remove dirt and impurities from the oil, it is essential to run the pur-
ifier system during the complete flushing period and/or use a bypass unit with
a 6 μm fine filter and sump-to-sump filtration, see Fig. 8.05.01.
Furthermore, it is recommended to reduce the filter mesh size of the main filter
unit to 10-25 μm (to be changed again after sea trial) and use the 6 μm fine fil-
ter already installed in the auto-filter for this temporary installation, see Fig.
8.05.01. This can lead to a reduction of the flushing time.
The flushing time depends on the system type, the condition of the piping and
the experience of the yard. (15 to 26 hours should be expected).
▪ Cleanliness Level, Measuring Kit and Flushing Log
MAN Energy Solutions specifies ISO 4406 XX/16/13 as accepted cleanliness
level for the ME/ME-C/ME-B/-GI/-GA hydraulic oil system, and ISO 4406
XX/19/15 for the remaining part of the lubricating oil system.
The amount of contamination contained in system samples can be estimated
by means of the Pall Fluid Contamination Comparator combined with the
Portable Analysis Kit, HPCA-Kit-0, which is used by MAN Energy Solutions.
This kit and the Comparator included is supplied by Pall Corporation, USA,
www.pall.com.
It is important to record the flushing condition in statements to all inspectors
involved. The MAN Energy Solutions Flushing Log form, which is available on
request, or a similar form is recommended for this purpose.
▪ Flushing the Engine Oil System
The second step of flushing the system is to flush the complete engine oil sys-
tem. The procedure depends on the engine type and the condition in which
the engine is delivered from the engine builder. For detailed information we re-
commend contacting the engine builder or MAN Energy Solutions.
▪ Inspection and Recording in Operation
Inspect the filters before and after the sea trial.
During operation of the oil system, check the performance and behavior of all
filters, and note down any abnormal condition. Take immediate action if any
abnormal condition is observed. For instance, if high differential pressure oc-
curs at short intervals, or in case of abnormal back flushing, check the filters
and take appropriate action.
Further information and recommendations regarding flushing, the specified 8.05 Components and installation
cleanliness level and how to measure it, and how to use the NAS 1638 oil
cleanliness code as an alternative to ISO 4406, are available in our publica-
tion:
Filtration Handbook, Filtration and Flushing Strategy
The publication is available at www.marine.man-es.com → ’Two-Stroke’ →
2022-03-21 - en
’Technical Papers’.
G95-80ME-C9/10-GI/-LGI 5 (6)
199 17 20-5.0 MAN Energy Solutions
2022-03-21 - en
6 (6) G95-80ME-C9/10-GI/-LGI
MAN Energy Solutions 199 12 99-9.1
General
Provided that the system outside the engine is so executed that a part of the
oil quantity is drained back to the tank, when the pumps are stopped, the
height of the bottom tank indicated on the drawing is to be increased corres-
ponding to this quantity.
G80ME-C10/-GI 1 (2)
199 12 99-9.1 MAN Energy Solutions
6 2-5 350 2x475 2x250 1,295 475 95 600 700 9,600 1,195 44.1
7 2-5-7 375 2x550 2x275 1,360 550 110 600 700 11,200 1,260 54.2
8 2-5-7 400 2x550 2x275 1,425 550 110 600 700 12,800 1,325 65.1
9 2-5-7-9 400 2x600 2x300 1,535 600 110 600 700 16,000 1,435 88.2
15 22.5 5 7.5
9007250161260299
8.06 Lubricating oil tank
2022-02-23 - en
2 (2) G80ME-C10/-GI
MAN Energy Solutions 198 84 82-9.6
General
The venting pipe has to be equipped with a drain cowl as shown in detail D2
and D3.
Note that only one of the above solutions should be chosen.
Fig. 8.07.01: Crankcase venting
8.07 Venting and drain pipes
2022-01-18 - en
80ME-C 1 (4)
198 84 82-9.6 MAN Energy Solutions
2022-01-18 - en
2 (4) 80ME-C
MAN Energy Solutions 198 84 82-9.6
Fig. 8.07.03a: Separate venting of all systems directly to outside air above
deck
2022-01-18 - en
80ME-C 3 (4)
198 84 82-9.6 MAN Energy Solutions
Deck
Venting chamber
Venting for Venting for Venting for Venting for Venting for
auxiliary engine auxiliary engine main engine main engine Venting for scavenge air
crankcase crankcase sump tank crankcase turbocharger/s drain tank
To drain
tank
079 61 00-5.1.1
2022-01-18 - en
4 (4) 80ME-C
MAN Energy Solutions 198 48 29-7.3
2022-02-07 - en
Fig. 8.08.02: Alternative design for the back-flushing servo oil drain tank
9007251000965515
9007251000965515
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8.08 Hydraulic oil back-flushing
2022-02-07 - en
The tank can be made of mild steel plate or be a part of the ship structure.
The tank is to be equipped with flange connections and the items listed be-
low:
1 Oil filling pipe
1 Outlet pipe for pump suctions
1 Return pipe from engine
1 Drain pipe
1 Vent pipe.
The hydraulic control oil tank is to be placed at least 1 m below the hydraulic
oil outlet flange, RZ.
A differential pressure gauge is fitted onto the filter. The following data is spe-
cified in Table 8.09.02:
• Filter capacity
• Maximum pressure drop across the filter
• Filter mesh size (absolute)
• Oil viscosity
• Design temperature.
Temperature indicator
The temperature indicator is to be of the liquid straight type.
Pressure indicator
The pressure indicator is to be of the dial type.
Level Alarm
The hydraulic control oil tank has to have level alarms for high and low oil
level. 8.09 Hydraulic control oil system
Piping
The pipes can be made of mild steel.
The design oil pressure is to be 10 bar.
2022-08-10 - en
The return pipes are to be placed vertical or laid with a downwards inclination
of minimum 15°.
2022-08-10 - en
9007254966811531
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8.09 Hydraulic control oil system
2022-08-10 - en
ME/ME-C/-GI/-GA engines
MAN Energy Solutions
01 Engine Design
02 Engine Layout and Load Diagrams, SFOC, dot 5
03 Turbocharger Selection & Exhaust Gas Bypass
04 Electricity Production
05 Installation Aspects
06 List of Capacities: Pumps, Coolers & Exhaust Gas
07 Fuel
08 Lubricating Oil
09 Cylinder Lubrication
10 Piston Rod Stuffing Box Drain Oil
11 Low-temperature Cooling Water
12 High-temperature Cooling Water
13 Starting and Control Air
14 Scavenge Air
15 Exhaust Gas
16 Engine Control System
17 Vibration Aspects
09 Cylinder Lubrication
1 (1)
MAN Energy Solutions
Cylinder lubricators
Each cylinder liner has a number of lubricating quills through which oil is intro-
duced by MAN B&W Alpha Cylinder Lubricators, see Section 9.02.
The oil is pumped into the cylinder (via non-return valves) when the piston
rings pass the lubricating orifices during the upward stroke.
The control of the lubricators is integrated in the engine control system (ME-
ECS). Fig. 9.02.02b shows an overview of the cylinder lubricating oil control
system.
MAN Energy Solutions recommends using cylinder oils with the following main
properties:
kinematic viscoity
▪ kinematic viscoity
– minimum 18.5 cSt at 100°C
– maximum 21.9 cSt at 100°C
▪ viscosity index (VI): min. 95
▪ high detergency
▪ alkalinity or base number (BN).
Category II cylinder oils – all MAN B&W engines and recommended for Mk. 9
and higher
Cat. II cylinder oils have excellent overall performance with a special focus on
cleaning ability. In order to receive this status, the cylinder oil must complete
extensive testing. The lubricants awarded Cat. II status are 40 BN, 100 BN
and 140 BN cylinder oils. Cylinder oils with 100 and 140 BN are mainly used
for high-sulphur fuel applications. The Cat. II 40 BN oils can be used for oper-
ation on <0.10- 0.50%S fuels and LNG, ethane, methanol, and LPG.
Table 9.01.01 lists major international system oil brands tested in service with
acceptable results, and which have passed the testing procedure and ob-
tained an No Objection Letter (NOL). Do not consider these lists to be com-
plete, as other Cat. II cylinder oils with NOLs from MAN Energy Solutions can
be equally suitable.
140 BN 100 BN 40 BN
Chevron Taro Ultra 140 Taro Ultra 100 Taro Ultra Ad-
vanced 40
Shell Shell Alexia 140 Shell Alexia 100 Shell Alexia 40XC
*Cat. II cylinder oils suitable for all MAN B&W two-stroke engines and recom-
mended for Mark 9 and higher. Examples of international cylinder oils for
which an NOL has been granted Cat. II status by MAN Energy Solutions.
Table 9.01.01: Cat. II cylinder oils.
2022-11-17 - en
100BN - 140BN 70 BN 40 BN
Matching the actual sulphur content to the right lube oil according to the en-
gine type and operating pattern is a key factor in achieving efficient lubrication.
Furthermore, the increasing use of ultra-low-sulphur oils in both fuel oil and
gas engines makes it recommendable to faster adapt the cylinder oil BN (base
number) to the sulphur level actually used.
stored on board.
The basic principle is to mix an optimal cylinder lubricating oil (optimal BN), as
illustrated in Fig. 9.01.03. At a certain sulphur content level, the engine needs
to run on the high-BN cylinder oil.
ACOM operating panel separate to the ME-B ECS and with alarms handled
by the ship’s alarm system.
Mixing volumes are kept small enabling a fast changeover from one BN to an-
other.
The cylinder lubricating oil is fed from the storage tanks to the ACOM by grav-
ity. The ACOM is located in the engine room near to and above the cylinder
lubricating oil inlet flange, AC, in a vertical distance of minimum 2 m. The lay-
out of the ACOM is shown in Fig. 9.01.04.
ME-C-GI and ME-B-GI engines running in specified dual fuel (SDF) mode (i.e.
all LNG tankers) and quoted after 2017-01-01 are as standard specified with
ACOM, EoD: 4 42 171. For all other engines, ACOM is available as an option.
9.01 System description and cylinder oil specification
2022-11-17 - en
36028855327622795
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9.01 System description and cylinder oil specification
2022-11-17 - en
All engines
MAN Energy Solutions 199 15 12-1.0
Since the Alpha Lubricator on ME and ME-B engines are controlled by the en-
gine control system, it is also referred to as the ME lubricator on those en-
gines.
A more advanced version with improved injection flexibility, the Alpha Lubric-
ator Mk 2, is being introduced on the G95/50/45/40ME-C9 and S50MEC9 in-
cluding their GI dual fuel variants.
Further information about the Alpha Lubricator Mk 2 is available in our public-
ation:
Service Experience MAN B&W Two-stroke Engines
Working Principle
The feed rate control should be adjusted in relation to the actual fuel quality
and amount being burnt at any given time.
The following criteria determine the control:
▪ The cylinder oil dosage shall be proportional to the sulphur percentage in
the fuel
▪ The cylinder oil dosage shall be proportional to the engine load (i.e. the
amount of fuel entering the cylinders)
▪ The actual feed rate is dependent of the operating pattern and determined
based on engine wear, cylinder condition and BN of the cylinder oil.
The implementation of the above criteria will lead to an optimal cylinder oil
dosage.
9.02 Alpha ACC cylinder lubrication system
Fig. 9.02.01a: FRF = 0.20 g/kWh × S% and BN 100 cylinder oil – average
consumption less than 0.65 g/kWh
In case of low engine room temperature, it can be difficult to keep the cylinder
oil temperature at 45°C at the MAN B&W Alpha Lubricator, mounted on the
hydraulic cylinder.
Therefore the cylinder oil pipe from the small tank for heater element in the
vessel, Fig. 9.02.02a, or from the ACOM, Fig. 9.02.02b, and the main cylinder
oil pipe on the engine is insulated and electricallly heated.
The engine builder is to make the insulation and heating of the main cylinder
oil pipe on the engine. Moreover, the engine builder is to mount the terminal
box and the thermostat on the engine, see Fig. 9.02.03.
The ship yard is to make the insulation of the cylinder oil pipe in the engine
room. The heating cable is to be mounted from the small tank for heater ele-
ment or the ACOM to the terminal box on the engine, see Figs. 9.02.02a and
02b.
9.02 Alpha ACC cylinder lubrication system
Fig. 9.02.02a: Cylinder lubricating oil system with dual storage and service
tanks 2022-01-24 - en
2022-01-24 - en
The item no. refer to ‘Guidance Values Automation’. The letters refer to list of
‘Counterflanges’
Fig. 9.02.04a: Cylinder lubricating oil pipes, Alpha/ME lubricator
The item no. refer to ‘Guidance Values Automation’. The letters refer to list of
‘Counterflanges’
Fig. 9.02.04b: Cylinder lubricating oil pipes, Alpha Mk 2 lubricator
2022-01-24 - en
The item no. refer to ‘Guidance Values Automation’. The letters refer to list of
‘Counterflanges’
Fig. 9.02.04a: Cylinder lubricating oil pipes, Alpha/ME lubricator
The item no. refer to ‘Guidance Values Automation’. The letters refer to list of
‘Counterflanges’
Fig. 9.02.04b: Cylinder lubricating oil pipes, Alpha Mk 2 lubricator
Fig. 9.02.05: Suggestion for small heating tank with filter (for engines without
ACOM)
9007251497585419
2022-01-24 - en
01 Engine Design
02 Engine Layout and Load Diagrams, SFOC, dot 5
03 Turbocharger Selection & Exhaust Gas Bypass
04 Electricity Production
05 Installation Aspects
06 List of Capacities: Pumps, Coolers & Exhaust Gas
07 Fuel
08 Lubricating Oil
09 Cylinder Lubrication
10 Piston Rod Stuffing Box Drain Oil
11 Low-temperature Cooling Water
12 High-temperature Cooling Water
13 Starting and Control Air
14 Scavenge Air
15 Exhaust Gas 10 Piston Rod Stuffing Box Drain Oil
16 Engine Control System
17 Vibration Aspects
18 Monitoring Systems and Instrumentation
19 Dispatch Pattern, Testing, Spares and Tools
20 Project Support and Documentation
21 Appendix
61390980619
1 (1)
MAN Energy Solutions
95-65ME/ME-C/-GI/-LGI/-GA 1 (1)
198 83 45-3.1 MAN Energy Solutions
36028848765613451
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10.01 Stuffing Box Drain Oil System
2022-06-16 - en
95-65ME/ME-C/-GI/-LGI/-GA
MAN Energy Solutions
01 Engine Design
02 Engine Layout and Load Diagrams, SFOC, dot 5
03 Turbocharger Selection & Exhaust Gas Bypass
04 Electricity Production
05 Installation Aspects
06 List of Capacities: Pumps, Coolers & Exhaust Gas
07 Fuel
08 Lubricating Oil
09 Cylinder Lubrication
10 Piston Rod Stuffing Box Drain Oil
11 Low-temperature Cooling Water
12 High-temperature Cooling Water
13 Starting and Control Air
14 Scavenge Air
15 Exhaust Gas 11 Low-temperature Cooling Water
16 Engine Control System
17 Vibration Aspects
18 Monitoring Systems and Instrumentation
19 Dispatch Pattern, Testing, Spares and Tools
20 Project Support and Documentation
21 Appendix
61390984203
1 (1)
MAN Energy Solutions
Sea water
Central cooling Freshwater
Jacket pumps
water
cooler
Aux. Central
equipment cooler
Tin ≥ 0 °C
Sea water pumps
568 25 97-1.0.1c
level (at the low level alarm sensor) and the overflow pipe or high level alarm
sensor.
If the pipe system is designed with possible air pockets, these have to be ven-
ted to the expansion tank.
51991286411
2021-06-22 - en
Central Cooler
The cooler is to be of the shell and tube or plate heat exchanger type, made
of seawater resistant material.
Heat dissipation .................see ‘List of Capacities’
Central cooling water flow ................................see ‘List of Capacities’
Central cooling water temperature, outlet .....36°C
Pressure drop on central cooling side ........................max. 0.7 bar
The flow capacity must be within a range from 100 to 110% of the capacity
stated.
The ‘List of Capacities’ covers the main engine only. The pump head of the
pumps is to be determined based on the total actual pressure drop across
the central cooling water system.
For any given plant, the specific capacities have to be determined according
to the actual plant specification and the number of auxiliary equipment. Such
equipment include GenSets, starting air compressors, provision compressors,
airconditioning compressors, etc.
A guideline for selecting centrifugal pumps is given in Section 6.04.
2021-06-22 - en
tropical conditions, i.e. seawater temperature of 32°C and an ambient air tem-
perature of 45°C.
51991404555
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11.05 Components for Seawater Cooling System
2021-06-22 - en
5) TI TI
2) 2)
NC 1)
Set point
10°C 36°C Lubricating TI
Central *3) oil cooler
TE 8423 I AH
cooler Set TI
Filling P AS
point
ø10 45°C
*)
Inhibitor N
PI TI
PI TI PI TI PI TI dosing
tank TE 8422 I AH
Various Various
4) Central auxiliary auxiliary PT 8421 I AH AL
Drain Jacket
Seawater cooling equipment equipment water TI Main engine
pumps water cooler
pumps
Cooling water
*) optional installation
The letters refer to list of ‘Counterflanges’
The item no. refer to ‘Guidance Values Automation’
2023-01-04 - en
079 95 03-6.0.0
Central Cooler
The cooler is to be of the shell and tube or plate heat exchanger type, made
of seawater resistant material.
Heat dissipation .................see ‘List of Capacities’
Central cooling water flow .. see ‘List of Capacities’
Central cooling water temperature, outlet .......36°C
The ‘List of Capacities’ covers the main engine only. The pump head of the
pumps is to be determined based on the total actual pressure drop across
the central cooling water system.
A guideline for selecting centrifugal pumps is given in Section 6.04.
circuit, the tank shall be designed to receive a small flow of jacket cooling wa-
ter through the tank from the jacket water pumps. The tank shall be suitable
for mixing inhibitors in form of both powder and liquid.
Recommended tank size ..............................0.3 m3
Design pressure ......max. combined cooling water system pressure
Suggested inlet orifice size ........................ø10 mm
Fig. 11.08.01a: Cooling water pipes for engines with two or more turbochar-
gers
Fig. 11.08.01b: Cooling water pipes with waste heat recovery for engines with
two or more turbochargers
9007251246252427
9007251246252427
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11.08 Cooling Water Pipes for Scavenge Air Cooler
2022-08-09 - en
01 Engine Design
02 Engine Layout and Load Diagrams, SFOC, dot 5
03 Turbocharger Selection & Exhaust Gas Bypass
04 Electricity Production
05 Installation Aspects
06 List of Capacities: Pumps, Coolers & Exhaust Gas
07 Fuel
08 Lubricating Oil
09 Cylinder Lubrication
10 Piston Rod Stuffing Box Drain Oil
11 Low-temperature Cooling Water
12 High-temperature Cooling Water
13 Starting and Control Air
14 Scavenge Air
15 Exhaust Gas 12 High-temperature Cooling Water
16 Engine Control System
17 Vibration Aspects
18 Monitoring Systems and Instrumentation
19 Dispatch Pattern, Testing, Spares and Tools
20 Project Support and Documentation
21 Appendix
61390992267
1 (1)
MAN Energy Solutions
Preheater system
During short stays in port (that is, less than 4-5 days), it is recommended that
the engine is kept preheated. The purpose is to prevent temperature vari-
ations in the engine structure and corresponding variations in thermal expan-
sion and possible leakages.
The jacket cooling water outlet temperature should be kept as high as pos-
sible and should (before starting up) be increased to at least 50°C. Preheating
could be provided by a built-in preheater in the jacket cooling water system,
by means of cooling water from the auxiliary engines, or a combination of the
two.
Preheating procedure
To protect the engine and to avoid corrosive attacks on the cylinder liners dur-
ing starting, minimum temperature restrictions must be considered before
starting the engine.
Normal engine start, fixed pitch propeller
A minimum engine jacket water temperature of 50°C is recommended before
starting the engine and gradually running it up to 80-90% SMCR speed
(SMCR rpm) during a 30 minute period.
To run up the engine to 90-100% SMCR rpm, it is recommended increasing
12.01 High-temperature cooling water system
Freshwater generator
A freshwater generator can be installed in the JCW circuit for utilising the heat
radiated to the jacket cooling water from the main engine.
Jacket cooling water piping - ME/-LGI engines (fuel sulphur content <= 0.5%)
Notes:
1. Orifices (or lockable adjustable valves) to be installed to create a differen-
tial pressure identical to that of the jacket water cooler/freshwater gener-
ator at nominal jacket water pump capacity.
2. (Optional) Install orifices to create a minimum inlet pressure at engine inlet
2022-01-24 - en
connection "K" (at sensor PT 8401) which is higher than the minimum
pressure stated in "Guidance Values Automation" (GVA).
3. Flow restriction: Install an orifice with a small hole to avoid jacket water
flow through the expansion tank.
4. Temperature setpoint for thermostatic regulating valves
Thermostatic regulating valve for jacket water cooler: Setpoint: 87°C if a
thermostatic regulating valve is installed for the freshwater generator, oth-
erwise 85°C.
Thermostatic regulating valve for freshwater generator cooler: Setpoint:
83°C.
2022-01-24 - en
Jacket cooling water piping - ME/-LGI engines (fuel sulphur content >0.5%)
Notes:
1. Orifices (or lockable adjustable valves) to be installed to create a differen-
tial pressure identical to that of the jacket water cooler/freshwater gener-
ator at nominal jacket water pump capacity.
2. (Optional) Install orifices to create a minimum inlet pressure at engine inlet
connection "K" (at sensor PT 8401) which is higher than the minimum
2022-01-24 - en
2022-01-24 - en
Notes:
1. (Optional) Orifices (or lockable adjustable valves) to be installed to create
a differential pressure identical to that of the jacket water cooler/freshwa-
2022-01-24 - en
wise 85°C.
Thermostatic regulating valve for freshwater generator cooler: Setpoint:
83°C.
5. IEC Ex proof equipment classification
Sensor type: Type according to applicable classification society require-
ment.
6. Deaeration of cooling water manifold of exhaust gas valve
Engine connection M: Venting pipe has to be arranged in fore or aft end
of cooling water manifold discharge pipe from the exhaust gas valve (op-
posite end of discharge to jacket water pump). An automatic deaerating
valve located at the engine for expansion tank design option A can re-
place the vent pipe..
The letters refer to list of "Counterflanges"
For external pipe connections, we prescribe the following maximum water ve-
locity:
Jacket cooling water ................................... 3.0 m/s
12.01 High-temperature cooling water system
2022-01-24 - en
Notes:
1. Orifices (or lockable adjustable valves) to be installed to create a differen-
tial pressure identical to that of the jacket water cooler / freshwater gen-
erator at nominal jacket water pump capacity.
2. (Optional) Install orifices to create a minimum inlet pressure at engine inlet
connection "K" (at sensor PT 8401), which is higher than the minimum
pressure stated in "Guidance Values Automation" (GVA).
2022-01-24 - en
3. Flow restriction: Install an orifice with a small hole to avoid jacket water
flow through the expansion tank.
4. Temperature setpoint
Thermostatic regulating valve for jacket water cooler: Setpoint: 87°C if a
thermostatic regulating valve is installed for the freshwater generator, oth-
erwise 85°C.
Freshwater generating cooler thermostatic regulation valve: Setpoint:
83°C.
5. IEC Ex proof equipment classification
Sensor type: IECEx approved.
2022-01-24 - en
56637168395
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12.01 High-temperature cooling water system
2022-01-24 - en
All engines
MAN Energy Solutions 199 15 13-3.0
Components
12.02 Components
The reference measurement temperature sensor shall be located after the wa-
ter has been mixed. I.e. between the cooler/cooler bypass and the jacket wa-
ter pumps as indicated in Fig. 12.01.01.
Jacket water flow................ see ‘List of Capacities’
Max. working temperature...................up to 100°C
Max. pressure drop.....................................~0.3 bar
Actuator type..........................electric or pneumatic Recommended
leak rate.............. less than 0.5% of nominal flow
Note:
A low valve leak rate specified for the valve port against the cooler will provide
better utilisation of the heat available for the freshwater production.
Valve controller specification:
Remote set point signal standard.............. 4-20 mA
Range.................... 0-4 mA = 65°C; 20 mA = 95°C
Expansion tank
The expansion tank shall be designed as open to atmosphere. Venting pipes
entering the tank shall terminate below the lowest possible water level i.e. be-
low the low level alarm.
The expansion tank must be located at least 15 m above the top of the main
engine exhaust gas valves.
The expansion tank volume has to be at least 10% of the total jacket cooling
water amount in the system.
The 10% expansion tank volume is defined as the volume between the lowest
level (at the low level alarm sensor) and the overflow pipe or high level alarm
sensor.
Deaerating Tank
Dimensions in mm
2022-01-24 - en
A 800 1,200
B 210 340
C 5 8
D 150 200
E 500 800
F 1,195 1,728
G 350 550
øH 500 800
øI 520 820
øJ ND 80 ND 100
øK ND 50 ND 80
Preheater components
When a preheater system is installed like in Fig. 12.01.01, the components
2022-01-24 - en
Preheater
Heating flow rate ......10% of the Jacket water flow, see ‘List of Capacities’
Heating capacity ................... see the note below *)
Preheater type ........ steam, thermal oil or electrical
Working temperature ............................... 50-85 °C
Max. working temperature ..................up to 100 °C
Max. pressure drop on jacket water side ............................. ~0.2 bar
*) The preheater heating capacity depends on the required preheating time
and the required temperature increase of the engine jacket water. The tem-
perature and time relations are shown in Fig. 12.02.03. In general, a temperat-
ure increase of about 35 °C (from 15 °C to 50 °C) is required, and a preheat-
ing time of 12 hours requires a preheater capacity of about 1% of the engine`s
NMCR power.
available heat in the jacket water system is lower than indicated by the heat
dissipation figures given in the ‘List of Capacities‘.
The reason is that the latter figure is used for dimensioning the jacket water
cooler and hence incorporate a safety margin which can be needed when the
engine is operating under conditions such as, e.g. overload. Normally, this
margin is 10% at SMCR.
The calculation of the heat actually available at SMCR for a derated diesel en-
gine can be made in the CEAS application described in Section 20.02.
A freshwater generator installation is shown in Fig. 12.01.01.
Calculation method
When using a normal freshwater generator of the single effect vacuum evap-
orator type, the freshwater production (based on the available jacket cooling
water heat for design purpose Qd-jw) may, for guidance, be estimated as 0.03
t/24h per 1 kW heat, i.e.:
Mfw = 0.03 × Qd-jw t/24h
where
Mfw = Freshwater production (tons per 24 hours)
Qd-jw = Qjw50% × Tol.-15% (kW)
where
Qjw50% = Jacket water heat at 50% SMCR engine load at ISO condition (kW)
Tol.-15% = Minus tolerance of 15% = 0.85
If more heat is utilised than the heat available at 50% SMCR and/or when us-
ing the freshwater generator below 50% engine load, a special temperature
control system shall be incorporated. The purpose is to ensure, that the jacket
cooling water temperature at the outlet from the engine does not fall below a
certain level.
Such a temperature control system may consist of a thermostatic three-way
valve as shown in Fig. 12.01.01 or a special built-in temperature control in the
freshwater generator, e.g. an automatic start/stop function, or similar.
If more heat is utilised than the heat available at 50% SMCR, the freshwater
production may for guidance be estimated as:
Mfw = 0.03 × Qd-jw t/24h
where
Mfw = Freshwater production (tons per 24 hours)
Qd-jw = QjwNCR × Tol.-15% (kW)
where
QjwNCR = Jacket water heat at NCR engine load at ISO condition (kW)
Tol.-15% = Minus tolerance of 15% = 0.85
36028849261974923
2022-01-24 - en
12.02 Components
G80ME-C10/9.5/-GI/-LGIM 1 (2)
199 05 78-6.0 MAN Energy Solutions
2022-06-27 - en
2 (2) G80ME-C10/9.5/-GI/-LGIM
MAN Energy Solutions
01 Engine Design
02 Engine Layout and Load Diagrams, SFOC, dot 5
03 Turbocharger Selection & Exhaust Gas Bypass
04 Electricity Production
05 Installation Aspects
06 List of Capacities: Pumps, Coolers & Exhaust Gas
07 Fuel
08 Lubricating Oil
09 Cylinder Lubrication
10 Piston Rod Stuffing Box Drain Oil
11 Low-temperature Cooling Water
12 High-temperature Cooling Water
13 Starting and Control Air
14 Scavenge Air
15 Exhaust Gas
16 Engine Control System
13 Starting and Control Air
17 Vibration Aspects
18 Monitoring Systems and Instrumentation
19 Dispatch Pattern, Testing, Spares and Tools
20 Project Support and Documentation
21 Appendix
61390997131
1 (1)
MAN Energy Solutions
80-70ME-C 1 (1)
198 39 98-0.7 MAN Energy Solutions
9007250239407115
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13.01 Starting and control air systems
2021-09-30 - en
80-70ME-C
MAN Energy Solutions 198 60 57-8.3
Turning Gear
The turning wheel has cylindrical teeth and is fitted to the thrust shaft. The
turning wheel is driven by a pinion on the terminal shaft of the turning gear,
which is mounted on the bedplate.
Engagement and disengagement of the turning gear is effected by displacing
the pinion and terminal shaft axially. To prevent the main engine from starting
when the turning gear is engaged, the turning gear is equipped with a safety
arrangement which interlocks with the starting air system.
The turning gear is driven by an electric motor with a built-in gear and brake.
Key specifications of the electric motor and brake are stated in Section 13.04.
36028848767528331
13.02 Components for starting air system
2022-11-17 - en
Piping
The starting air pipes, Fig. 13.03.01, contain a main starting valve (a ball valve
with actuator), a nonreturn valve, a solenoid valve and a starting valve. The
main starting valve is controlled by the Engine Control System. Slow turning
before start of engine, EoD: 4 50 141, is included in the basic design.
The Engine Control System regulates the supply of control air to the starting
valves in accordance with the correct firing sequence and the timing.
Please note that the air consumption for control air, turbocharger cleaning and
for fuel valve testing unit are momentary requirements of the consumers. The
capacities stated for the air receivers and compressors in the ‘List of Capacit-
ies’ cover all the main engine requirements and starting of the auxiliary en-
gines.
For information about a common starting air system for main engines and
auxiliary engines, please refer to our publication:
Uni-concept Auxiliary Systems for Two-Stroke Main Engines and Four-Stroke
Auxiliary Engines
The publication is available at man-es.com/marine --> 'Two-Stroke' -->
'Technical Papers'.
The closing force is provided by an ‘air spring’ which leaves the valve spindle
free to rotate.
The compressed air is taken from the control air supply, see Fig. 13.03.02.
13.03 Piping
95-60ME-C/-GI/-GA/-LGI 1 (2)
199 15 14-5.0 MAN Energy Solutions
2022-01-24 - en
13.03 Piping
2 (2) 95-60ME-C/-GI/-GA/-LGI
MAN Energy Solutions 199 13 67-1.0
MAN Energy Solutions delivers a turning gear with built-in disc brake, option
4 80 101.
A turning gear with an electric motor of another protection or insulation class
can be ordered, option 4 80 103. Information about the alternative executions
is available on request.
Two basic executions are available for power supply frequencies of 60 and 50
Hz respectively. Nominal power and current consumption of the motors are
listed below.
Electric motor
Number of cylinders
Nominal power, Nominal current,
kW A
6-9 9 13.4
48629813131
Electric motor
Number of cylinders
Nominal power, Nominal current,
533 12 49-6.3.0
48629813131
G80ME-C10.5/-GI 1 (1)
199 13 67-1.0 MAN Energy Solutions
48629813131
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13.04 Electric Motor for Turning Gear
2020-10-28 - en
G80ME-C10.5/-GI
MAN Energy Solutions
01 Engine Design
02 Engine Layout and Load Diagrams, SFOC, dot 5
03 Turbocharger Selection & Exhaust Gas Bypass
04 Electricity Production
05 Installation Aspects
06 List of Capacities: Pumps, Coolers & Exhaust Gas
07 Fuel
08 Lubricating Oil
09 Cylinder Lubrication
10 Piston Rod Stuffing Box Drain Oil
11 Low-temperature Cooling Water
12 High-temperature Cooling Water
13 Starting and Control Air
14 Scavenge Air
15 Exhaust Gas
16 Engine Control System
17 Vibration Aspects
18 Monitoring Systems and Instrumentation
19 Dispatch Pattern, Testing, Spares and Tools
14 Scavenge Air
1 (1)
MAN Energy Solutions
98-90MC/MC-C/ME/ME-C/-GI 1 (1)
198 40 02-8.5 MAN Energy Solutions
15376932107
This page is intentionally left blank
14.01 Scavenge Air System
2022-07-13 - en
98-90MC/MC-C/ME/ME-C/-GI
MAN Energy Solutions 199 15 51-5.0
Auxiliary blowers
The engine is provided with a minimum of two electrically driven auxiliary
blowers, the actual number depending on the number of cylinders as well as
the turbocharger make and amount.
The auxiliary blowers are integrated in the reversing chamber below the scav-
enge air cooler. Between the scavenge air cooler and the scavenge air re-
ceiver, non-return valves are fitted which close automatically when the auxili-
ary blowers start supplying the scavenge air.
Emergency Running
If one of the auxiliary blowers is out of function, the other auxiliary blower will
function in the system, without any manual adjustment of the valves being ne-
cessary.
95-60ME-C/-GI/-GA/-LGI 1 (3)
199 15 51-5.0 MAN Energy Solutions
2022-07-05 - en
2 (3) 95-60ME-C/-GI/-GA/-LGI
MAN Energy Solutions 199 15 51-5.0
95-60ME-C/-GI/-GA/-LGI 3 (3)
199 15 51-5.0 MAN Energy Solutions
9007251935396619
This page is intentionally left blank
14.02 Auxiliary blowers
2022-07-05 - en
95-60ME-C/-GI/-GA/-LGI
MAN Energy Solutions 198 40 13-6.5
15376938763
This page is intentionally left blank
14.03 Scavenge air pipes
2021-10-04 - en
98-60MC-C, 98-60ME/ME-C/ME-B/-GI/-GA
MAN Energy Solutions 198 85 57-4.4
6 1 2 90
6 2 2 90
7 2 2 105
8 2 2 125
9 3 3 90
The installed power of the electric motors are based on a voltage supply of
3x440V at 60Hz.
The electric motors are delivered with and fitted onto the engine.
Table 14.04.01: Electric motor for auxiliary blower
56470471691
2021-12-02 - en
G80ME-C9/10/-GI 1 (1)
198 85 57-4.4 MAN Energy Solutions
56470471691
This page is intentionally left blank
14.04 Electric motor for auxiliary blower
2021-12-02 - en
G80ME-C9/10/-GI
MAN Energy Solutions 199 13 70-5.0
The letters refer to list of 'Counterflanges'. The item nos. refer to 'Guidance
values automation'.
Fig. 14.05.01: Air cooler cleaning pipes, two or more air coolers, for EGR
The air side of the scavenge air cooler can be cleaned by injecting a grease
dissolving media through ‘AK’ to a spray pipe arrangement fitted to the air
chamber above the air cooler element.
G/S95-70ME-C/-GI/-GA 1 (3)
199 13 70-5.0 MAN Energy Solutions
198 76 84-9.2
27021646429119499
2022-05-24 - en
2 (3) G/S95-70ME-C/-GI/-GA
MAN Energy Solutions 199 13 70-5.0
27021646429119499
Engine type No. of cylinders Chemical tank capacity, m3 Circulation pump capacity at 3 bar, m3/h
8 0.9 3
8 0.9 3
8-9 0.9 3
8-9 0.9 3
2022-05-24 - en
9-12 1.5 5
9-12 1.5 5
9-12 1.5 5
27021646429119499
Fig. 14.05.03: Air cooler cleaning system with Air Cooler Cleaning Unit,
option: 4 55 665
27021646429119499
G/S95-70ME-C/-GI/-GA 3 (3)
199 13 70-5.0 MAN Energy Solutions
27021646429119499
This page is intentionally left blank
14.05 Scavenge Air Cooler Cleaning System
2022-05-24 - en
G/S95-70ME-C/-GI/-GA
MAN Energy Solutions 199 17 17-1.0
General
The scavenge air box is continuously drained through ‘AV’ to a small pressur-
ised drain tank, from where the sludge is led to the sludge tank. Steam can be
applied through ‘BV’, if required, to facilitate the draining. See Fig. 14.06.01.
The continuous drain from the engine scavenge air area must not be directly
connected to the sludge tank due to the pressure level.
The drain tank shall be designed according to the pressurised system con-
nected to the BV connection as one of the following:
▪ Steam maximum working pressure
▪ Compressed air maximum working pressure
It is recommended that the drain tank is placed close to the engine to avoid
lon piping between engine and drain tank and thereby minimize the risk of the
pipe being blocked by sludge.
079 61 03-0.9.0
56334647947
G80ME-C10/-GI 1 (2)
199 17 17-1.0 MAN Energy Solutions
2021-11-17 - en
2 (2) G80ME-C10/-GI
MAN Energy Solutions 199 10 08-9.2
80ME-C/-GI 1 (2)
199 10 08-9.2 MAN Energy Solutions
2022-11-17 - en
2 (2) 80ME-C/-GI
MAN Energy Solutions
01 Engine Design
02 Engine Layout and Load Diagrams, SFOC, dot 5
03 Turbocharger Selection & Exhaust Gas Bypass
04 Electricity Production
05 Installation Aspects
06 List of Capacities: Pumps, Coolers & Exhaust Gas
07 Fuel
08 Lubricating Oil
09 Cylinder Lubrication
10 Piston Rod Stuffing Box Drain Oil
11 Low-temperature Cooling Water
12 High-temperature Cooling Water
13 Starting and Control Air
14 Scavenge Air
15 Exhaust Gas
16 Engine Control System
17 Vibration Aspects
18 Monitoring Systems and Instrumentation
19 Dispatch Pattern, Testing, Spares and Tools
15 Exhaust Gas
1 (1)
MAN Energy Solutions
95-65MC/MC-C/ME/ME-C/-GI/-GA/G/S/L60ME-C/-GI 1 (2)
198 40 47-2.8 MAN Energy Solutions
2022-09-23 - en
2 (2) 95-65MC/MC-C/ME/ME-C/-GI/-GA/G/S/L60ME-C/-GI
MAN Energy Solutions 199 12 30-0.0
Cleaning Systems
Fig. 15.02.03: Soft blast cleaning of turbine side and water washing of com-
pressor side for ABB turbochargers
2022-01-24 - en
The actual back-pressure in the exhaust gas system at specified MCR de-
pends on the gas velocity, i.e. it is proportional to the square of the exhaust
gas velocity, and hence inversely proportional to the pipe diameter to the 4th
power. It has by now become normal practice in order to avoid too much
pressure loss in the pipings to have an exhaust gas velocity at specified MCR
of about 35 m/sec, but not higher than 50 m/sec.
For dimensioning of the external exhaust pipe connections, see the exhaust
pipe diameters for 35 m/sec, 40 m/sec, 45 m/sec and 50 m/sec respectively,
shown in Table 15.07.02.
In connection with dimensioning the exhaust gas piping system, the following
parameters must be observed:
▪ Exhaust gas flow rate
▪ Exhaust gas temperature at turbocharger outlet
▪ Maximum pressure drop through exhaust gas system
▪ Maximum noise level at gas outlet to atmosphere
▪ Maximum force from exhaust piping on turbocharger(s)
▪ Sufficient axial and lateral elongation ability of expansion joints
▪ Utilisation of the heat energy of the exhaust gas.
2022-05-02 - en
System components
G80ME-C10/-GI/-LGI 1 (5)
199 15 03-7.0 MAN Energy Solutions
2 (5) G80ME-C10/-GI/-LGI
MAN Energy Solutions 199 15 03-7.0
G80ME-C10/-GI/-LGI 3 (5)
199 15 03-7.0 MAN Energy Solutions
Fig. 15.04.02: ISO’s NR curves and typical sound pressure levels from the en-
15.04 System components
gine’s exhaust gas system. The noise levels at nominal MCR and a distance
of 1 meter from the edge of the exhaust gas pipe opening at an angle of 30
degrees to the gas flow and valid for an exhaust gas system – without boiler
2022-06-27 - en
and silencer, etc. Data for a specific engine and cylinder no. is available on re-
quest.
4 (5) G80ME-C10/-GI/-LGI
MAN Energy Solutions 199 15 03-7.0
Spark arrester
To prevent sparks from the exhaust gas being spread over deck houses, a
spark arrester can be fitted as the last component in the exhaust gas system.
It should be noted that a spark arrester contributes with a considerable pres-
sure drop, which is often a disadvantage.
It is recommended that the combined pressure loss across the silencer and/
or spark arrester should not be allowed to exceed 100 mm WC at specified
MCR. This depends, of course, on the pressure loss in the remaining part of
the system, thus if no exhaust gas boiler is installed, 200 mm WC might be al-
lowed.
18014450692710667
G80ME-C10/-GI/-LGI 5 (5)
199 15 03-7.0 MAN Energy Solutions
18014450692710667
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15.04 System components
2022-06-27 - en
G80ME-C10/-GI/-LGI
MAN Energy Solutions 198 40 94-9.5
For a pipe element, like a bend etc., with the resistance coefficient ζ, the cor-
responding pressure loss is:
Δp = (ζ x ½ ρ [v2 x 1/9.81]) in mm WC
where the expression after ζ is the dynamic pressure of the flow in the pipe.
The friction losses in the straight pipes may, as a guidance, be estimated as :
1 mm WC per 1 diameter length
whereas the positive influence of the up-draught in the vertical pipe is normally
negligible.
ΔpM = Σ Δp
51985233931
It is, therefore, very important that the back pressure measuring points are
located on a straight part of the exhaust gas pipe, and at some distance from
an ‘obstruction‘, i.e. at a point where the gas flow, and thereby also the static
pressure, is stable. Taking measurements, for example, in a transition piece,
may lead to an unreliable measurement of the static pressure.
In consideration of the above, therefore, the total back pressure of the system
has to be measured after the turbocharger in the circular pipe and not in the
transition piece. The same considerations apply to the measuring points be-
fore and after the exhaust gas boiler, etc.
2021-09-30 - en
ζa = 0.6 to 1.2
ζb = 1.0 to 1.5
ζc = 1.5 to 2.0
51985233931
R=D ζ = 0.60
R = 1.5D ζ = 0.41
R = 2D ζ = 0.27
R=D ζ = 0.30
R = 1.5D ζ = 0.15
R = 2D ζ = 0.10
αo
15o ζ = 0.06
30o ζ = 0.15
45o ζ = 0.29
Outlet from top of exhaust ζ = 1.00
gas uptake
51985233931
2021-09-30 - en
G80ME-C9/10/-GI/-LGI 1 (3)
198 85 28-7.4 MAN Energy Solutions
Table 15.06.01: Max. expected movements of the exhaust gas flange result-
ing from thermal expansion
15.06 Forces and moments at turbocharger
2022-07-05 - en
2 (3) G80ME-C9/10/-GI/-LGI
MAN Energy Solutions 198 85 28-7.4
Fig. 15.06.02: Forces and moments on the turbocharger(s) exhaust gas outlet
flange
Turbocharger M1 M3 F1 F2 F3
Nm Nm N N N
Make Type
Table 15.06.02: The max. permissible forces and moments on the turbochar-
ger’s gas outlet flanges
Table 15.06.02 indicates the maximum permissible forces (F1, F2 and F3) and
moments (M1 and M3), on the exhaust gas outlet flange of the turbochar-
ger(s). Reference is made to Fig. 15.06.02.
61012405259
G80ME-C9/10/-GI/-LGI 3 (3)
198 85 28-7.4 MAN Energy Solutions
61012405259
This page is intentionally left blank
15.06 Forces and moments at turbocharger
2022-07-05 - en
G80ME-C9/10/-GI/-LGI
MAN Energy Solutions 198 54 72-9.2
General
The exhaust gas pipe diameters listed in Table 15.07.02 are based on the ex-
haust gas flow capacity according to ISO ambient conditions and an exhaust
gas temperature of 250 °C.
The exhaust gas velocities and mass flow listed apply to collector pipe D4.
The table also lists the diameters of the corresponding exhaust gas pipes D0
for various numbers of turbochargers installed.
G/S80ME-C9/10/-GI/-LGI 1 (2)
198 54 72-9.2 MAN Energy Solutions
Table 15.07.01: Exhaust gas pipe diameters and exhaust gas mass flow at
various velocities
57881650827
15.07 Diameter of exhaust gas pipes
2022-07-04 - en
2 (2) G/S80ME-C9/10/-GI/-LGI
MAN Energy Solutions
01 Engine Design
02 Engine Layout and Load Diagrams, SFOC, dot 5
03 Turbocharger Selection & Exhaust Gas Bypass
04 Electricity Production
05 Installation Aspects
06 List of Capacities: Pumps, Coolers & Exhaust Gas
07 Fuel
08 Lubricating Oil
09 Cylinder Lubrication
10 Piston Rod Stuffing Box Drain Oil
11 Low-temperature Cooling Water
12 High-temperature Cooling Water
13 Starting and Control Air
14 Scavenge Air
15 Exhaust Gas
16 Engine Control System
17 Vibration Aspects
16 Engine Control System
1 (1)
MAN Energy Solutions
All the CCUs are identical, and in the event of a failure of the CCU for one cyl-
inder only this cylinder will automatically be cut out of operation.
terfaces.
The EICUs are located either in the Engine Control Room (recommended) or
in the engine room.
In the basic execution, the EICUs are a placed in the Cabinet for EICUs, EoD:
4 65 601.
2022-11-17 - en
Control Network
The MOP, the backup MOP and the MPCs are interconnected by means of
the redundant Control Networks, A and B respectively.
The maximum length of Control Network cabling between the furthermost
units on the engine and in the Engine Control Room (an EICU or a MOP) is
230 meter.
Should the layout of the ship make longer Control Network cabling necessary,
a Control Network Repeater must be inserted to amplify the signals and divide
the cable into segments no longer than 230 meter. For instance, where the
Engine Control Room and the engine room are located far apart. The connec-
tion of the two MOPs to the control network is shown in Fig. 5.16.01.
Power supply B
System IT (Floating), DC system w. individually
isolated outputs
Alternatively, the local operating panel (LOP) can be activated. This redundant
control is to be considered as a substitute for the previous Engine Side Con-
trol console mounted directly onto the MC engine.
The LOP is as standard placed on the engine.
From the LOP, the basic functions are available, such as starting, engine
speed control, stopping, reversing, and the most important engine data are
displayed.
2022-11-17 - en
Fig. 16.01.01: Engine Control System layout with cabinet for EICU for mount-
ing in ECR or on engine, EoD: 4 65 601
2022-11-17 - en
Alarm System
The alarm system has no direct effect on the ECS. The alarm alerts the oper-
ator of an abnormal condition.
The alarm system is an independent system, in general covering more than
the main engine itself, and its task is to monitor the service condition and to
activate the alarms if a normal service limit is exceeded.
The signals from the alarm sensors can be used for the slow down function as
well as for remote indication.
Safety System
The engine safety system is an independent system with its respective
sensors on the main engine, fulfilling the requirements of the respective classi-
fication society and MAN Energy Solutions. If a critical value is reached for one
of the measuring points, the input signal from the safety system must cause
either a cancellable or a non-cancellable shut down signal to the ECS.
For the safety system, combined shut down and slow down panels approved
by MAN Energy Solutions are available. The following options are listed in the
Extent of Delivery:
4 75 631 Lyngsø Marine
4 75 632 Kongsberg Maritime
4 75 633 Nabtesco
16.01 Units, layout and interfaces
Telegraph System
This system enables the navigator to transfer the commands of engine speed
and direction of rotation from the Bridge, the engine control room or the Local
Operating Panel (LOP), and it provides signals for speed setting and stop to
the ECS.
The engine control room and the LOP are provided with combined telegraph
and speed setting units.
Monitoring System
The Engine Control System (ECS) is supported by the Engine Management
Services (EMS), which includes the PMI Auto-tuning and the CoCoS-EDS
(Computer Controlled Surveillance-Engine Diagnostics System) applications.
Instrumentation
The following lists of instrumentation are included in Chapter 18:
▪ The Class requirements and MAN Energy Solutions' requirements for
alarms, slow down and shut down for Unattended Machinery Spaces
▪ Local instruments
▪ Control devices.
16.01 Units, layout and interfaces
2022-11-17 - en
18014451015886091
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16.01 Units, layout and interfaces
2022-11-17 - en
G95-80ME-C10.5/10.6/-GI, S/G70-60ME-C10.5/10.6/-GI/-GA
MAN Energy Solutions
01 Engine Design
02 Engine Layout and Load Diagrams, SFOC, dot 5
03 Turbocharger Selection & Exhaust Gas Bypass
04 Electricity Production
05 Installation Aspects
06 List of Capacities: Pumps, Coolers & Exhaust Gas
07 Fuel
08 Lubricating Oil
09 Cylinder Lubrication
10 Piston Rod Stuffing Box Drain Oil
11 Low-temperature Cooling Water
12 High-temperature Cooling Water
13 Starting and Control Air
14 Scavenge Air
15 Exhaust Gas
16 Engine Control System
17 Vibration Aspects
18 Monitoring Systems and Instrumentation
17 Vibration Aspects
1 (1)
MAN Energy Solutions
Vibration aspects
The vibration characteristics of the two-stroke low speed diesel engines can
for practical purposes be split up into four categories, and if the adequate
countermeasures are considered from the early project stage, the influence of
the excitation sources can be minimised or fully compensated.
In general, the marine diesel engine may influence the hull with the following:
• External unbalanced moments These can be classified as unbalanced 1st
and 2nd order external moments, which need to be considered only for cer-
tain cylinder numbers
• Guide force moments
• Axial vibrations in the shaft system
• Torsional vibrations in the shaft system.
The external unbalanced moments and guide force moments are illustrated in
Fig. 17.01.01.
In the following, a brief description is given of their origin and of the proper
countermeasures needed to render them harmless.
51943745931
2021-09-30 - en
Fig. 17.02.01: Statistics of vertical hull vibrations in tankers and bulk carriers
9007251391616523
Compensator Solutions
2022-01-25 - en
Several solutions are available to cope with the 2nd order moment, as shown
in Fig. 17.03.02, out of which the most cost efficient one can be chosen in the
individual case, e.g.:
1. No compensators, if considered unnecessary on the basis of natural fre-
quency, nodal point and size of the 2nd order moment.
G80ME-C 1 (2)
198 42 19-8.7 MAN Energy Solutions
2 (2) G80ME-C
MAN Energy Solutions 198 42 22-1.6
2021-09-20 - en
42532000011
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17.03 Electrically Driven Moment Compensator
2021-09-20 - en
All Engines
MAN Energy Solutions 199 19 44-6.0
General
To evaluate if there is a risk that 1st and 2nd order external moments will ex-
cite disturbing hull vibrations, the concept Power Related Unbalance (PRU)
can be used as a guidance, see Table 17.04.01 below.
With the PRU-value, stating the external moment relative to the engine power,
it is possible to give an estimate of the risk of hull vibrations for a specific
engine.
Based on service experience from a great number of large ships with engines
of different types and cylinder numbers, the PRU…values have been classified
in four groups as follows:
G80ME-C10.6 1 (1)
199 19 44-6.0 MAN Energy Solutions
63131553675
This page is intentionally left blank
17.04 Power related unbalance
2022-10-14 - en
G80ME-C10.6
MAN Energy Solutions 199 15 55-2.0
Top bracing
The guide force moments are harmless except when resonance vibrations oc-
cur in the engine/ double bottom system.
As this system is very difficult to calculate with the necessary accuracy, MAN
Energy Solutions strongly recommend, as standard, that top bracing is in-
stalled between the engine’s upper platform brackets and the casing side.
The vibration level on the engine when installed in the vessel must comply
with MAN Energy Solutions vibration limits as stated in Fig. 17.05.02.
We recommend using the hydraulic top bracing which allow adjustment to the
loading conditions of the ship. Mechanical top bracings with stiff connections
are available on request.
With both types of top bracing, the above-mentioned natural frequency will in-
crease to a level where resonance will occur above the normal engine speed.
Details of the top bracings are shown in Chapter 05.
95-35ME-C/-GI/-LGI 1 (5)
199 15 55-2.0 MAN Energy Solutions
positions with a vertical distance of (LZ). Then the force can be calculated as:
ForceZ = MH/LZ [kN]
2022-10-12 - en
2 (5) 95-35ME-C/-GI/-LGI
MAN Energy Solutions 199 15 55-2.0
95-35ME-C/-GI/-LGI 3 (5)
199 15 55-2.0 MAN Energy Solutions
Engine Type L in mm
G95ME-C10/-GI/-LGI 3,720
G90ME-C10/-GI/-LGI 3,342
S90ME-C9/10/-GI/-LGI 3,600
G80ME-C10/-GI/-LGI 3,530
S80ME-C9/-GI/-LGI 3,450
G70ME-C9/10/-GI/-LGI 3,256
S70ME-C10/-GI/-LGI 2,700
S70ME-C7/8/-GI/-LGI 2,870
S65ME-C8/-GI/-LGI 2,730
G60ME-C10/-GI/-LGI 2,790
S60ME-C10/-GI/-LGI 2,310
G50ME-C9/-GI/-LGI 2,500
S50ME-C9/-GI/-LGI 2,214
S50ME-C8/-GI/-LGI 2,050
S46ME-C8/-GI/-LGI 1,980
G45ME-C9/-GI/-LGI 2,250
S40ME-C9/-GI/-LGI 1,770
S35ME-C9/-GI/-LGI 1,550
17.05 Guide force moments
2022-10-12 - en
4 (5) 95-35ME-C/-GI/-LGI
MAN Energy Solutions 199 15 55-2.0
95-35ME-C/-GI/-LGI 5 (5)
199 15 55-2.0 MAN Energy Solutions
27021653420822923
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17.05 Guide force moments
2022-10-12 - en
95-35ME-C/-GI/-LGI
MAN Energy Solutions 199 15 32-4.0
Torsional vibrations
The reciprocating and rotating masses of the engine including the crankshaft,
the thrust shaft, the intermediate shaft(s), the propeller shaft and the propeller
are for calculation purposes considered a system of rotating masses (inertias)
interconnected by torsional springs. The gas pressure of the engine acts
through the connecting rod mechanism with a varying torque on each crank
throw, exciting torsional vibration in the system with different frequencies.
In general, only torsional vibrations with one and two nodes need to be con-
sidered. The main critical order, causing the largest extra stresses in the shaft
line, is normally the vibration with order equal to the number of cylinders, i.e.,
six cycles per revolution on a six cylinder engine. This resonance is positioned
at the engine speed corresponding to the natural torsional frequency divided
by the number of cylinders.
The torsional vibration conditions may, for certain installations require a tor-
sional vibration damper, option: 4 31 105.
Plants with 11 or 12-cylinder engines in the bore range 98-80 require a tor-
sional vibration damper.
Based on our statistics, this need may arise for the following types of installa-
tion:
• Plants with controllable pitch propeller
• Plants with unusual shafting layout and for special owner/yard requirements 17.06 Axial and torsional vibrations
• Plants with 8-cylinder engines.
The so-called QPT (Quick Passage of a barred speed range Technique), is an
alternative to a torsional vibration damper, on a plant equipped with a control-
lable pitch propeller. The QPT could be implemented in the governor in order
to limit the vibratory stresses during the passage of the barred speed range.
The application of the QPT, option: 4 31 108, has to be decided by the engine
maker and MAN Energy Solutions based on final torsional vibration calcula-
tions.
Six-cylinder engines, require special attention. On account of the heavy excit-
ation, the natural frequency of the system with one-node vibration should be
situated away from the normal operating speed range, to avoid its effect. This
can be achieved by changing the masses and/or the stiffness of the system
so as to give a much higher, or much lower, natural frequency, called under-
critical or overcritical running, respectively.
Owing to the very large variety of possible shafting arrangements that may be
used in combination with a specific engine, only detailed torsional vibration
calculations of the specific plant can determine whether or not a torsional vi-
bration damper is necessary.
Undercritical running
The natural frequency of the one-node vibration is so adjusted that resonance
with the main critical order occurs about 35-45% above the engine speed at
specified MCR.
Such undercritical conditions can be realised by choosing a rigid shaft sys-
tem, leading to a relatively high natural frequency.
The characteristics of an undercritical system are normally:
• Relatively short shafting system
• Probably no tuning wheel
• Turning wheel with relatively low inertia
• Large diameters of shafting, enabling the use of shafting material with a
moderate ultimate tensile strength, but requiring careful shaft alignment,(due
to relatively high bending stiffness)
• Without barred speed range.
Critical running
When running undercritical, significant varying torque at MCR conditions of
about 100-150% of the mean torque is to be expected.
This torque (propeller torsional amplitude) induces a significant varying pro-
peller thrust which, under adverse conditions, might excite annoying longitud-
inal vibrations on engine/double bottom and/or deck house.
The yard should be aware of this and ensure that the complete aft body struc-
ture of the ship, including the double bottom in the engine room, is designed
to be able to cope with the described phenomena.
Overcritical running
17.06 Axial and torsional vibrations
The natural frequency of the one node vibration is so adjusted that resonance
with the main critical order occurs at about 30-60% of the engine speed at
specified MCR. Such overcritical conditions can be realised by choosing an
elastic shaft system, leading to a relatively low natural frequency.
The characteristics of overcritical conditions are:
• Tuning wheel may be necessary on crankshaft fore end
• Turning wheel with relatively high inertia
• Shafts with relatively small diameters, requiring shafting material with a relat-
ively high ultimate tensile strength
• With barred speed range, EoD: 4 07 015, of about ±10% with respect to
the critical engine speed.
Torsional vibrations in overcritical conditions may, in special cases, have to be
eliminated by the use of a torsional vibration damper.
Overcritical layout is normally applied for engines with more than four cylin-
ders.
Please note:
We do not include any tuning wheel or torsional vibration damper in the
standard scope of supply, as the proper countermeasure has to be found
after torsional vibration calculations for the specific plant, and after the de-
cision has been taken if and where a barred speed range might be accept-
able.
es.com.
If the shipowner wants to utilise the full PTO output at lower speeds, MAN En-
ergy Solutions must be contacted to evaluate if it is possible. An alternative
could be to reduce the PTO output at lower speeds in accordance with Fig.
17.06.01.
18014451015711755
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17.06 Axial and torsional vibrations
All Engines
MAN Energy Solutions 199 19 52-9.0
1. Order : Horizontal 0 0 0 0 0
1. Order : Vertical 0 0 0 0 0
2. Order : Vertical 0 0 0 0 0
4. Order : Vertical 0 0 0 0 0
6. Order : Vertical 0 36 0 0 0
3 x No. of cyl. - - - - -
9. Order : 33 664 74 5 98
14. Order : 2 18 0 0 26
15. Order : 0 33 1 0 66
16. Order : 1 8 2 0 2
9007262399790987
G80ME-C10.6 1 (2)
199 19 52-9.0 MAN Energy Solutions
2022-10-18 - en
point L1
2 (2) G80ME-C10.6
MAN Energy Solutions
01 Engine Design
02 Engine Layout and Load Diagrams, SFOC, dot 5
03 Turbocharger Selection & Exhaust Gas Bypass
04 Electricity Production
05 Installation Aspects
06 List of Capacities: Pumps, Coolers & Exhaust Gas
07 Fuel
08 Lubricating Oil
09 Cylinder Lubrication
10 Piston Rod Stuffing Box Drain Oil
11 Low-temperature Cooling Water
12 High-temperature Cooling Water
1 (1)
MAN Energy Solutions
ME/ME-C/ME-B/-GI/-GA/-LGI 1 (1)
198 85 29-9.3 MAN Energy Solutions
51943823115
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18.01 Monitoring systems and instrumentation
2021-09-30 - en
ME/ME-C/ME-B/-GI/-GA/-LGI
MAN Energy Solutions 199 05 99-0.0
EMS Applications
EMS includes the applications PMI Auto-tuning, CoCoS-EDS and EMS man-
2021-07-20 - en
ager.
PMI Auto-tuning
▪ Online cylinder pressure monitoring
▪ Input to engine control system for closed-loop performance tuning
▪ Engine power estimation.
PMI Auto-tuning continuously measures the cylinder pressures using online
sensors mounted on each cylinder cover. Pressure measurements are
presented continuously in real time and the corresponding key performance
values are transferred to the Engine Control System.
ME/ME-C/ME-B/-GI/-GA/-LGI 1 (2)
199 05 99-0.0 MAN Energy Solutions
The Engine Control System constantly monitors and compares the measured
combustion pressures to a reference value. As such, the control system auto-
matically adjusts the fuel injection and valve timing to reduce the deviation
between the measured values and the reference. This, in turn, facilitates the
optimal combustion pressures for the next firing. Thus, the system ensures
that the engine is running at the desired maximum pressure, p(max).
CoCoS-EDS
▪ Data logging
▪ Engine condition monitoring and reporting
▪ Engine operation troubleshooting.
With CoCoS-EDS, early intervention as well as preventive maintenance, the
engine operators are able to reduce the risk of damages and failures.
CoCoS-EDS further allows for easier troubleshooting in cases where unusual
engine behavior is observed.
EMS Manager
▪ Installation and supervision of EMS applications
▪ Network and interface monitoring
▪ Optional interface for data exchange with AMS (Alarm Monitoring System).
The EMS manager provides a process for integrated installation, commission-
ing and maintenance of PMI Auto-tuning and CoCoS-EDS.
Further, the EMS Manager includes status information and functionality, e.g.
for network status, internal and external interfaces and EMS application exe-
cution.
39041011339
18.02 Engine Management Services
2021-07-20 - en
2 (2) ME/ME-C/ME-B/-GI/-GA/-LGI
MAN Energy Solutions 198 45 82-6.9
39041661067
1 (1)
198 45 82-6.9 MAN Energy Solutions
39041661067
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18.03 Condition Monitoring System CoCoS-EDS
2021-07-20 - en
MAN Energy Solutions 199 15 52-7.0
tions for alarm and slow down and for UMS by the classification societies
(Class), as well as IACS’ recommendations.
The number of sensors to be applied to a specific plant is the sum of require-
ments of the classification society, the Buyer and MAN Energy Solutions.
If further analogue sensors are required, they can be ordered as option: 4 75
128.
2022-08-05 - en
Fuel oil
Lubricating oil
2022-08-05 - en
Hydraulic Power
Supply
Cooling water
Compressed air
Scavenge air
Exhaust gas
Miscellaneous
Alarm System
The sensor identification codes and functions are listed in Table 18.07.01.
The tables are liable to change without notice, and are subject to latest Class
requirements.
(1) May be combined with TC 8702 AH where turbocharger is mounted dir-
ectly on the exhaust manifold.
2) Required for certain engines only, see the list in Section 18.06, Axial Vibra-
tion Monitor.
3) Required for: K98ME/ME-C, S90ME-C, K90ME-C and K80ME-C9 engines
incl. ME-GI variants.
2022-08-05 - en
Slow down for UMS - Class and MAN Energy Solutions' requirements
ABS BV CCS DNV KR LR NK RINA RS IACS MAN Sensor & function Point of location
-ES
1 1 1 1 1 1 1 1 1 1 1 TE 8106 YH Thrust bearing segment
separate HPS)
Shut down for AMS and UMS - Class and MAN Energy Solutions' requirements
ABS BV CCS DNV KR LR NK RINA RS IACS MAN Sensor & function Point of location
-ES
1 1 1 1 1 1 1 1 1 1 PS/PT 8109 Z Lubricating oil inlet to main engine
and thrust bearing
Table 18.04.04: Shut down functions for AMS and UMS, option 4 75 124
2022-08-05 - en
9007261101169931
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18.04 Slow down and shut down
2022-08-05 - en
All engines
MAN Energy Solutions 198 45 86-3.13
Local instruments
The basic local instrumentation on the engine, options: 4 70 119 comprises
thermometers, pressure gauges and other indicators located on the piping or
mounted on panels on the engine. The tables 18.05.01a, b and c list those as
well as sensors for slow down, alarm and remote indication, option: 4 75 127.
ME/ME-C/ME-B/-GI/-GA/-LGI 1 (3)
198 45 86-3.13 MAN Energy Solutions
2 (3) ME/ME-C/ME-B/-GI/-GA/-LGI
MAN Energy Solutions 198 45 86-3.13
ME/ME-C/ME-B/-GI/-GA/-LGI 3 (3)
198 45 86-3.13 MAN Energy Solutions
18014450453323019
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18.05 Local instruments
2022-07-27 - en
ME/ME-C/ME-B/-GI/-GA/-LGI
MAN Energy Solutions 199 15 33-6.0
For personnel safety, the oil mist detectors and related equipment are located
on the manoeuvring side of the engine.
The following oil mist detectors are available:
Examples of piping diagrams (for Visatron VN 215/93 only) and wiring dia-
grams (for all other detectors) are shown for reference in Figs. 18.06.01a and
18.06.01b.
2023-01-16 - en
Fig. 18.06.01b: Oil mist detector pipes on engine, type Visatron VN215/93
from Schaller Automation, option: 4 75 163
Targeting the guide shoe bottom ends continuously, the sensors measure the
distance to the crosshead in Bottom Dead Center (BDC).
Signals are computed and digitally presented to computer hardware, from
which a useable and easily interpretable interface is presented to the user.
The measuring precision is more than adequate to obtain an alarm well before
steel-to-steel contact in the bearings occur.
Also the long-term stability of the measurements has shown to be excellent.
Two BWM ‘high wear’ alarm levels including deviation alarm apply. The first
level of the high wear / deviation alarm is indicated in the alarm panel only
while the second level also activates a slow down.
small part of the return oil from each bearing in the crankcase.
In crankpin and crosshead bearings, the shell/ housing temperature or the oil
outlet temperature is monitored depending on which BTM system is installed,
options: 4 75 134 or 4 75 135.
For oil outlet temperature in main, crankpin and crosshead bearings two high
temperature alarm levels including deviation alarm apply. The first level of the
high temperature / deviation alarm is indicated in the alarm panel while the
second level activates a slow down.
In case the lubricating oil becomes contaminated with an amount of water ex-
ceeding our limit of 50% of the saturation point (corresponding to approx.
18.06 Engine protection systems and alarms
0.2% water content), acute corrosive wear of the crosshead bearing overlayer
may occur. The higher the water content, the faster the wear rate.
To prevent water from accumulating in the lube oil and, thereby, causing
damage to the bearings, the oil should be monitored manually or automatic-
ally by means of a Water In Oil (WIO) monitoring system connected to the en-
gine alarm and monitoring system. In case of water contamination the source
should be found and the equipment inspected and repaired accordingly.
The saturation point of the water content in the lubricating oil varies depend-
ing on the age of the lubricating oil, the degree of contamination and the tem-
2023-01-16 - en
perature. For this reason, we have chosen to specify the water activity meas-
uring principle and the aw-type sensor. Among the available methods of
measuring the water content in the lubricating oil, only the aw-type sensor
measures the relationship between the water content and the saturation point
regardless of the properties of the lubricating oil.
WIO systems with aw-type sensor measure water activity expressed in ‘aw’
on a scale from 0 to 1. Here, ‘0’ indicates oil totally free of water and ‘1’ oil
fully saturated by water.
The aw = 0.5 alarm level gives sufficient margin to the satuartion point in order
to avoid free water in the lubricating oil. If the aw = 0.9 alarm level is reached
within a short time after the aw = 0.5 alarm, this may be an indication of a wa-
ter leak into the lubricating oil system.
In doing so, the LWM system can assist the crew in the recognition phase
and help avoid consequential scuffing of the cylinder liner and piston rings.
Signs of oil film breakdown in a cylinder liner will appear by way of increased
and fluctuating temperatures. Therefore, recording a preset max allowable ab-
solute temperature for the individual cylinder or a max allowed deviation from
a calculated average of all sensors will trigger a cylinder liner temperature
The LWM system includes two sensors placed in the manoeuvring and ex-
haust side of the liners, near the piston skirt TDC position. The sensors are in-
terfaced to the ship alarm system which monitors the liner temperatures.
For each individual engine, the max and deviation alarm levels are optimised
by monitoring the temperature level of each sensor during normal service op-
eration and setting the levels accordingly.
The temperature data is logged on a PC for one week at least and preferably
2023-01-16 - en
An Axial Vibration Monitor (AVM) with indication for condition check of the
axial vibration damper and terminals for alarm and slow down ia available as
an option: 4 31 117. It is required for the following engines:
The alarm and slow down system should include the filtration necessary to
prevent the AVM from unintentionally activating the alarm and slow down
functions at torsional vibration resonances, i.e. in the barred speed range, and
when running Astern.
In the low speed range and when running Astern, the alarm and slow down
functions are to be disabled so that the AVM only gives an indication of the vi-
bration level.
The AVM alarm and slow down functions shall be enabled when the engine is
running Ahead and at speeds above the barred range.
18.06 Engine protection systems and alarms
To prevent rapid hunting of the engine speed in a slow down situation, a hold-
ing time function has been introduced in order to delay the automatic re-set-
ting of the slow down function.
The specification of the AVM interface to the alarm and slow down system is
available from MAN Energy Solutions Copenhagen.
the engine load, independent of the cooling water outlet from the cylinder
cover.
The interval for the liner outlet may be wide, for instance from 70 to 130 de-
gree Celsius. The cooling water outlet temperature is measured by one sensor
for each cylinder liner of the engine.
For monitoring the LDCL cooling water system the following alarm and slow
down functionality must be fulfilled:
The Alarm system must be able, from one common analog sensor, to detect
two alarm limits and two slow down limits as follows:
The load dependent limits must include at least one break point to allow cut-
in/-out of the lower limits. The upper limits are fixed limits without breakpoints.
The values of the load dependent limits are defined as a temperature differ-
2023-01-16 - en
ence (DT) to actual cooling water temperature (which vary relative to the en-
gine load).
The cooling water temperature is plant dependent and consequently, the ac-
tual values of both upper limits and load dependent limits are defined during
commissioning of the engine.
On engine plants designed with exhaust gas recirculation (EGR), a sudden in-
crease of energy to the turbocharger(s) will occur if the EGR system trips.
As protection, turbocharger overspeed alarm and non-cancellable slowdown
must be fitted.
The protection applicable for individual engine plant and power management
configurations is summarised in Table 18.06.03.
Engine plant configuration No power management system Engine with WHR or shaft generator
handshake with power management system
handshake
Traditional exhaust gas train and tur- No monitoring of turbocharger over- No monitoring of turbocharger over-
bocharger speed speed
2023-01-16 - en
Exhaust gas bypass, variable turbo Turbocharger overspeed slowdown Turbocharger overspeed shutdown
charger, power turbine or hybrid tur-
bocharger
Control Devices
The control devices mainly include a position switch (ZS) or a position trans-
mitter (ZT) and solenoid valves (ZV) which are listed in Table 18.06.04 below.
The sensor identification codes are listed in Table 18.07.01.
Tacho/crankshaft position
ZT 4020 Tacho for safety
36028849521099659
36028849521099659
Fuel oil
ZV 8020 Z Fuel oil cut-off at engine inlet (shut down), Germanis-
cher Lloyd only
36028849521099659
Scavenge air
PS 8603 C Scavenge air receiver, auxiliary blower control
36028849521099659
2023-01-16 - en
Identification of instruments
The instruments and sensors are identified by a position number which is
made up of a combination of letters and an identification number.
DS Density switch
DT Density transmitter
E Electrical component
FS Flow switch
FT Flow transmitter
GT Gauging transmitter, index/load transmitter
LI Level indication, local
LS Level switch
LT Level transmitter
PDI Pressure difference indication, local
PDS Pressure difference switch
PDT Pressure difference transmitter
PI Pressure indication, local
PS Pressure switch
PT Pressure transmitter
ST Speed transmitter
TC Thermo couple (NiCr-Ni)
TE Temperature element (Pt 100)
TI Temperature indication, local
TS Temperature switch 18.07 Identification of instruments
TT Temperature transmitter
VS Viscosity switch
VT Viscosity transmitter
WI Vibration indication, local
2022-06-16 - en
WS Vibration switch
WT Vibration transmitter
XC Unclassified control
XS Unclassified switch
XT Unclassified transmitter
ZS Position switch (limit switch)
ZT Position transmitter (proximity sensor)
ZV Position valve (solenoid valve)
Functions
Secondary letters:
A Alarm
C Control
H High
I Indication, remote
L Low
R Recording
S Switching
X Unclassified function
Y Slow down
Z Shut down
Repeated Signals
Signals which are repeated, for example measurements for each cylinder or
turbocharger, are provided with a suffix number indicating the location, ‘1’ for 18.07 Identification of instruments
cylinder 1, etc.
If redundant sensors are applied for the same measuring point, the suffix is a
letter: A, B, C, etc.
18014450453340043
2022-06-16 - en
Examples
indicates a local temperature indication (thermometer) in the fuel oil
system.
and indicate two redundant position switches in the
manoeuvring system, A and B, for control of the main starting air valve posi-
tion.
indicates a pressure transmitter located in the control air supply
for remote indication, alarm for low pressure and slow down for low pressure.
078 89 33-9.6.0
18014450453340043
2022-06-16 - en
01 Engine Design
02 Engine Layout and Load Diagrams, SFOC, dot 5
03 Turbocharger Selection & Exhaust Gas Bypass
04 Electricity Production
05 Installation Aspects
06 List of Capacities: Pumps, Coolers & Exhaust Gas
07 Fuel
08 Lubricating Oil
09 Cylinder Lubrication
10 Piston Rod Stuffing Box Drain Oil
11 Low-temperature Cooling Water
12 High-temperature Cooling Water
1 (1)
MAN Energy Solutions
Dispatch Pattern
The dispatch patterns are divided into two classes, see Section 19.03:
A: Short distance transportation and short term storage
B: Overseas or long distance transportation or long term storage.
masses can vary up to 10% depending on the design and options chosen.
Lifting tools and lifting instructions are required for all levels of dispatch pat-
tern. The lifting tools, options: 4 12 110 or 4 12 111, are to be specified when
ordering and it should be agreed whether the tools are to be returned to the
engine maker, option: 4 12 120, or not, option: 4 12 121.
MAN Energy Solutions' recommendations for preservation of disassembled /
assembled engines are available on request.
Furthermore, it must be considered whether a drying machine, option: 4 12
601, is to be installed during the transportation and/or storage period.
Spare Parts
Wearing Parts
The consumable spare parts for a certain period are not included in the above
mentioned sets, but can be ordered for the first 1, 2, up to 10 years’ service
of a new engine, option: 4 87 629.
2022-05-02 - en
The wearing parts that, based on our service experience, are estimated to be
required, are listed with service hours in Tables 19.08.01 and 19.08.02.
Tools
Tool Panels
Most of the tools are arranged on steel plate pan els, EoD: 4 88 660, see
Section 19.11 ‘Tool Panels’.
It is recommended to place the panels close to the location where the over-
haul is to be carried out.
9007251198617867
9007251198617867
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19.01 Dispatch pattern, testing, spares and tools
2022-05-02 - en
All engines
MAN Energy Solutions 198 45 16-9.8
manufacturer is recommen-
ded, in the phase of intro-
duction of the paint system.
2021-09-20 - en
7. EGR-system - Mixing
chamber *)
To be applied after Water
Mist Catcher (WMC) to
Non-return Valve at scav-
enge air reciever. See figure
2 for details.
Optional: EGR paint can be
applied from Air cooler out- Total NDFT 500 -1200 μm Free
let, (reversing chamber).
See figure 2 for details.
8. Purchased equipment and instruments painted in makers colour are acceptable, unless otherwise stated in the
contract:
9. Lifting points: Alkyd paint, resistant to wa- 1 layer Total NDFT Yellow:
Pad eyes, wholes, clamps, ter, lubricants, hydraulic oil 80 ym (my) RAL 1021 MUNSELL 2.5y
threaded wholes, eye and degreaser. 8/14
screws, eye nuts and other
lifting points
42805002251
2021-09-20 - en
All paints must be of good quality. Paints according to builder‘s standard may be
used provided they at least fulfil the above requirements.
The data stated are only to be considered as guidelines. Preparation, number of
coats, film thickness per coat, etc., must be in accordance with the paint manufac-
turer’s specifications.
074 33 57-9.21.0
42805002251
42805002251
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19.02 Specification for Painting of main Engine
2021-09-20 - en
All Engines
MAN Energy Solutions 198 76 32-3.4
Dispatch Pattern
The relevant engine supplier is responsible for the actual execution and deliv-
ery extent. As differences may appear in the individual suppliers’ extent and
dispatch variants.
52003710219
Duration from engine delivery to installation must not exceed eight weeks.
Note
The engine supplier is responsible for the necessary lifting tools and lifting in-
structions for transportation purposes to the yard.
The delivery extent of lifting tools, ownership and lend/lease conditions are to
be stated in the contract. (Options: 4 12 120 or 4 12 121)
2022-11-18 - en
2022-11-18 - en
52003710219
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19.03 Dispatch Pattern
2022-11-18 - en
51943897227
1 (1)
198 47 63-6.0 MAN Energy Solutions
51943897227
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19.04 Dispatch Pattern, List of Masses and Dimensions
2021-09-18 - en
MAN Energy Solutions 198 46 12-7-9
Shop test
The minimum delivery test for MAN B&W two-stroke engines, EoD: 4 14 001,
involves:
▪ Starting
▪ Load test
▪ Engine to be started and run up to 50% of Specified MCR (M) in 1 hour.
and is followed by the below mentioned tests.
Fuel oil analysis is to be presented. All load point measurements are to be car-
19.05 Shop test
ME-C/ME-B 1 (3)
198 46 12-7-9 MAN Energy Solutions
Vibration aspects
Torsional vibration
The installation aspects in a shop test and on a vessel are different. As a res-
ult, the torsional vibration characteristics are also different, and special coun-
termeasures may apply during the shop test.
To reduce the stress amplitudes in the shafting system at the main critical res-
onance, a tuning wheel is commonly applied on 5-7 cylinder engines. In a
shop test, the shaft between the engine and water brake is typically short and
stiff compared to the shafting system connecting the propeller to the engine
on a vessel. Due to the different installation aspects, a torsional vibration cal-
culation of the shop test conditions is always made to ensure acceptable vi-
brations. It is common that the tuning wheel is omitted at the shop test to
avoid excessive crankshaft stresses.
Regarding SFOC, the power absorbed in the tuning wheel and main bearing
is very small. Based on elasto-hydrodynamic simulations of the foremost main
bearing, the power loss with a large tuning wheel is 0.033% of engine power
and 0.032% without a tuning wheel. Therefore, this power loss can be ig-
nored in terms of the SFOC measurement conducted in a shop test.
In some cases, a torsional vibration damper has to be applied on the water
brake side to achieve acceptable vibration conditions.
Structural vibration
In most cases, the vibration level and behaviour of the main engine is quite dif-
ferent when comparing test bed trials with sea trials. The main reason for this
is the strong influence and dynamic interaction with the surroundings, the
most important being:
1. The engine seating stiffness (foundation) is lower for the test bed com-
pared to a vessel’s double bottom. This will shift vibration resonances to
lower engine speeds, which results in significantly different vibration levels
and resonance speeds.
2. If top bracings are installed (vessel installation), this additional stiffness will
not be present at the shop test (due to lack of stiffness/strength of the
surrounding building). Some licensees may mount an electrically driven
moment compensator (EMC) temporarily to reduce vibration levels during
shop tests.
The global vibration behaviour of an engine erected on a test bed cannot, and
should not, be compared to the vibration levels of a vessel-installed engine.
Local vibrations of turbochargers and exhaust gas receivers are also strongly
2022-09-01 - en
2 (3) ME-C/ME-B
MAN Energy Solutions 198 46 12-7-9
EIAPP certificate
Most marine engines installed on ocean going vessels are required to have an
‘Engine International Air Pollution Prevention’ (EIAPP) Certificate, or similar.
Therefore, a pre-certification survey is to be carried out for all engines accord-
ing to the survey method described in the engine’s NOx Technical File, which
is prepared by the engine manufacturer. For MAN B&W engines, the Unified
Technical File (UTF) format is recommended.
The EIAPP certificate documents that the specific engine meets the interna-
tional NOx emission limitations specified in Regulation 13 of MARPOL Annex
VI. The basic engine ‘Economy running mode’, EoD: 4 06 200, complies with
these limitations.
The pre-certification survey for a ‘Parent’ or an ‘Individual’ engine includes
NOx measurements during the delivery test. For ‘Member’ engines, a survey
according to the group definition for the engine group is needed. This survey
should be based on the delivery test.
The applicable test cycles are:
▪ E3, marine engine, propeller law for FPP, option: 4 06 201
or
▪ E2, marine engine, constant speed for CPP, option: 4 06 202
For further options regarding shop test, see Extent of Delivery.
9007261069773835
2022-09-01 - en
ME-C/ME-B 3 (3)
198 46 12-7-9 MAN Energy Solutions
9007261069773835
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2022-09-01 - en
19.05 Shop test
ME-C/ME-B
MAN Energy Solutions 199 16 96-5.0
The final scope of spare parts is to be agreed between the owner and engine
builder/yard.
27021653918694923
95-50ME-C10.6 1 (4)
199 16 96-5.0 MAN Energy Solutions
2 (4) 95-50ME-C10.6
MAN Energy Solutions 199 16 96-5.0
1 Base module
1 CPU module
1 Power supervision module
1 Modbus module
1 Digital I/O module (DI, DO, DRO)
1 Analog I/O module
1 Dgital I/O module (DI, DO)
1 ID-key for Triton
1 Trigger sensor for tacho system (if trigger ring and no angular en-
coder on fore end)
1 Encoder, steel compensator and baearing set (if angular encoder
on fore end and no trigger ring)
1 Marker sensor fo tacho system
1 Tacho signal amplifier (TCA)
95-50ME-C10.6 3 (4)
199 16 96-5.0 MAN Energy Solutions
2022-12-16 - en
4 (4) 95-50ME-C10.6
MAN Energy Solutions 199 17 85-2.0
Additional spares
57468120715
1 (1)
199 17 85-2.0 MAN Energy Solutions
57468120715
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19.07 Additional spares
2022-01-28 - en
MAN Energy Solutions 199 17 32-5.0
Wearing Parts
MAN Energy Solutions Service Letter SL-681 and SL-689 provides Guiding
Overhaul Intervals and expected service life for key engine components.
See the latest Service Letter on
https://www.man-es.com/docs/default-source/service-letters/sl2019-681.pdf
https://www.man-es.com/docs/default-source/service-letters/sl2019-689.pdf
56687140491
19.08 Wearing Parts
56687140491
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2021-12-01 - en
19.08 Wearing Parts
All engines
MAN Energy Solutions 199 10 72-2.0
9007252120475019
1 (1)
199 10 72-2.0 MAN Energy Solutions
9007252120475019
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19.09 Large Spare Parts, Dimensions and Masses
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MAN Energy Solutions 199 16 87-0.0
9007255177093003
1 (1)
199 16 87-0.0 MAN Energy Solutions
9007255177093003
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19.10 List of standard tools for maintenance
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MAN Energy Solutions 198 66 45-0.0
Tool Panels
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9007252120520715
1 (1)
198 66 45-0.0 MAN Energy Solutions
9007252120520715
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2021-09-18 - en
19.11 Tool Panels
MAN Energy Solutions 199 12 30-4.1
Standard Tools
The engine is delivered with a comprehensive and extensive set of tools.
These enable normal maintenance work to be carried out.
Special Tools
A wide range of special tools for on-board maintenance are available upon the
customer’s request. The optional tool serve as a supplement to the standard
set of tools specified for each engine. These are available via MAN Energy
Solutions, or directly via our co-operation agreement holders.
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Fig. 19.12.02 The insertable tool is available from different makers, starting
from bore size 40
Fig. 19.12.04 The digital measuring tool is available for all engine bore sizes
der liner. This edge must be removed before the pulling of piston, to prevent
damage of the piston and/or lifting of the cylinder liner. The risk of damage to
piston rings when pulling piston without removing the wear ridge is especially
high for CPR rings. The wear ridge milling machine minimizes the risk of liner
damage due to un-controlled grinding. The wear ridge milling machine can
also be used to create a groove in the top of the liner to prevent the buildup of
a new wear ridge.
The wear ridge milling machine is available in two different versions: A stand-
ard milling machine and a customized milling machine for which a Hot Works
Permit is not necessary. see Fig. 19.12.05.
Fig. 19.12.05 The wear ridge milling machine is available for all engine bore
sizes
Honing Machine
Honing is the best method to remove liner ovality, which cause premature ring
breakage. Honing will also remove liner surface hardening and re-establish a
normal wear rate of a hardened liner.
The honing machine can be used on its own or combined with the wave-cut
machine, see Fig. 19.12.06.
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Wave-cut Machine
The purpose of the wave-cut machine is to reestablish the wave-cut pattern
of the cylinder liner wall, which retains oil and facilitates the running-in of new
piston rings. Wave-cutting does not compensate for liner ovality. The wave-
cut machine can be used on its own or combined with honing, see Fig.
19.12.07.
The exhaust valve seat and spindle grinder provides easy and accurate on-
board grinding of the exhaust valve spindle and bottom piece sealing sur-
faces. See fig. 19.12.09.
Different versions of the grinder exist and can be ordered for all engine bore
sizes.
a)
Full body harness, lightweight 1.3 kg. At-
tack point in the back. Easy donning and
adjustment. American
n, European and Russian standards It is
available in three sizes.
19.12 Tools and special tools
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b)
Mini fall arrest block with steel hook. Ex-
tracted up to 2 m max. gives the flexibil-
ity. Th brake will arrest a free fall within
few inches. Connect it directly to harness
attach point at the hip and hook it to a
safe anchor point. It is designed to avoid
falling and must not be used as.
c)
Working positioning lanyard 2 m, ad-
justable length and a one- hand operated
steel hook. Connect it to harness attack
point at the hip and hook it to a safe an-
chor point. It is designed to avoid falling
and must not be used as.
Fig. 19.12.11 Full body harness (a), mini fall arrest block (b) and working posi-
tioning lanyard (c)
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▪ Ferrous wear test equipment for detecting metal particles from samples of
cylinder lubricating oil
▪ Additional consumables pack for ferrous wear test equipment containing
500 test tubes and sampling pipettes.
19.12 Tools and special tools
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Fig. 19.12.17 Ferrous wear test equipment for detecting metal particles from
samples of cylinder lubricating oil.
▪ Cold corrosion test equipment for obtaining the level of corrosive ele-
ments in the cylinder lubricating oil including reagent pack for 100 tests
▪ Additional reagent pack for cold corrosion test kit containing reagents for
100 tests.
Fig. 19.12.18 Cold corrosion test eqiupment for obtaining the level of corros-
ive elements in the cylinder liner lubricating oil.
▪ Total base number test kit for determining viscosity, total base number,
total acid number, soot and water in oil
▪ Additional reagent pack for total base number test kit containing reagents
for 50 tests.
Fig. 19.12.19 Total base number test kit for determining viscosity, total base
number, total acid number, soot and water in oil.
19.12 Tools and special tools
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▪ Drip oil analyzer for measuring the total iron content in the cylinder lubric-
ating oil which indicates the corrosive and abrasive wear.
Fig. 19.12.20 Drip analizer for measuring the total iron content in the cylinder
lubricating oil.
▪ Rack including 12 pcs. Iron testing units for drip oil analizer 19.12 Tools and special tools
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Fig. 19.12.21 Rack including 12 pcs. Iron testing units for drip oil analizer.
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2270-0460 Tools for reduced lifting height, bore size 50 and below
2270-0460 Tools for reduced lifting height, bore size 60 and above
36028839896298763
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19.12 Tools and special tools
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All engines
MAN Energy Solutions
01 Engine Design
02 Engine Layout and Load Diagrams, SFOC, dot 5
03 Turbocharger Selection & Exhaust Gas Bypass
04 Electricity Production
05 Installation Aspects
06 List of Capacities: Pumps, Coolers & Exhaust Gas
07 Fuel
08 Lubricating Oil
09 Cylinder Lubrication
10 Piston Rod Stuffing Box Drain Oil
11 Low-temperature Cooling Water
12 High-temperature Cooling Water
13 Starting and Control Air
14 Scavenge Air
15 Exhaust Gas 20 Project Support and Documentation
16 Engine Control System
17 Vibration Aspects
18 Monitoring Systems and Instrumentation
19 Dispatch Pattern, Testing, Spares and Tools
20 Project Support and Documentation
21 Appendix
61391045259
1 (1)
MAN Energy Solutions
Project Guides
For each engine type of MC, ME or ME-B design a ‘Project Guide’ has been
prepared, describing the general technical features of that specific engine
type, and also including some optional features and equipment.
The information is general, and some deviations may appear in a final engine
documentation, depending on the content specified in the contract and on
the individual licensee supplying the engine. The Project Guides comprise an
extension of the general information in the Engine Selection Guide, as well as
specific information on such subjects as:
• Engine Design
• Engine Layout and Load Diagrams, SFOC
• Turbocharger Selection & Exhaust Gas By-pass
• Electricity Production
• Installation Aspects
• List of Capacities: Pumps, Coolers & Exhaust Gas
• Fuel Oil
• Lubricating Oil
• Cylinder Lubrication
• Piston Rod Stuffing Box Drain Oil
• Central Cooling Water System
• Seawater Cooling
• Starting and Control Air
• Scavenge Air
• Exhaust Gas
• Engine Control System
• Vibration Aspects
• Monitoring Systems and Instrumentation
• Dispatch Pattern, Testing, Spares and Tools
• Project Support and Documentation.
18014450453938059
20.01 Project support and documentation
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CEAS application
Additional customised information can be obtained from MAN Energy Solu-
tions as project support. For this purpose, we have developed the CEAS ap-
plication, by means of which specific calculations can be made during the
project stage.
36028848963451275
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20.02 CEAS application
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All engines
MAN Energy Solutions 198 45 91-0.7
Extent of delivery
MAN Energy Solutions' ‘Extent of Delivery’ (EoD) is provided to facilitate nego-
tiations between the yard, the engine maker, consultants and the customer in
specifying the scope of supply for a specific project involving MAN B&W two-
stroke engines.
We provide two different EoDs:
EoD 95-40 ME-C/-GI/-LGI Tier ll Engines
EoD 50-30 ME-B/-GI/-LGI Tier ll Engines
These publications are available in print and at: www.marine.man-es.com -->
Two-Stroke --> Extemt of Delivery (EoD).
51944090763
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20.03 Extent of delivery
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All Engines
MAN Energy Solutions 198 45 92-2.5
Installation documentation
When a final contract is signed, a complete set of documentation, in the fol-
lowing called ‘Installation Documentation’, will be supplied to the buyer by the
engine maker.
The extent of Installation Documentation is decided by the engine maker and
may vary from order to order.
As an example, for an engine delivered according to MAN Energy Solutions
‘Copenhagen Standard Extent of Delivery’, the Installation Documentation is
divided into the volumes ‘A’ and ‘B’:
• 4 09 602 Volume ‘A’
Mainly comprises general guiding system drawings for the engine room
• 4 09 603 Volume ‘B’
Mainly comprises specific drawings for the main engine itself.
Most of the documentation in volume ‘A’ are similar to those contained in the
respective Project Guides, but the Installation Documentation will only cover
the order-relevant designs.
The engine layout drawings in volume ‘B’ will, in each case, be customised
according to the buyer’s requirements and the engine maker’s production fa-
cilities.
A typical extent of a set of volume ‘A’ and B’ drawings is listed in the follow-
ing.
For questions concerning the actual extent of Installation Documentation,
please contact the engine maker.
Engine-relevant Documentation
Engine Connections
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Engine outline
List of flanges/counterflanges
Engine pipe connections
Engine Instrumentation
List of instruments
Connections for electric components
Guidance values automation, engine
Electrical wiring
Turning Gear
Turning gear arrangement
Turning gear, control system
Turning gear, with motor
Spare Parts
List of spare parts
Engine Paint
Specification of paint
Packings
Gaskets, sealings, O-rings
Cylinder Lubrication
Cylinder lubricating oil system
Seawater Cooling
Seawater cooling system
20.04 Installation documentation
Compressed Air
Starting air system
Scavenge Air
Scavenge air drain system
Exhaust Gas
Exhaust pipes, bracing
Exhaust pipe system, dimensions
Torsiograph Arrangement
Torsiograph arrangement
Instrumentation
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Engine Seating
Profile of engine seating
Epoxy chocks
Alignment screws
Holding-Down Bolts
Holding down bolt
Round nut
Distance pipe
Spherical washer
Spherical nut
Assembly of holding down bolt
Protecting cap
Arrangement of holding down bolts
Side Chocks
Side chocks
Liner for side chocks, starboard
Liner for side chocks, port side
End Chocks
Stud for end chock bolt
End chock
Round nut
Spherical washer, concave
Spherical washer, convex
Assembly of end chock bolt
Liner for end chock
Protecting cap
Power Take-Off
List of capacities
PTO/RCF arrangement,if fitted
Cylinder cover
Cylinder liner
Exhaust valve
Exhaust valve bottom piece
Exhaust valve spindle
Exhaust valve studs
Fuel valve
Main bearing shell
Main bearing studs
Piston complete
Starting valve
Telescope pipe
Thrust block segment
Turbocharger rotor
Material Sheets
MAN Energy Solutions Standard Sheets Nos.:
• S19R
• S45R
• S25Cr1
• S34Cr1R
• C4
Bearing clearances
Check of reciprocating parts
Production schedule Inspection after shop trials
Dispatch pattern, outline
Preservation instructions
Shop Trials
Shop trials, delivery test
Shop trial report
Flushing Procedures
Lubricating oil system cleaning instruction
Tools
9007250534544395
Engine Tool
List of tools
Outline dimensions, main tools
List of Tools
Tool panels
Auxiliary Equipment
Ordered auxiliary equipment
9007250534544395
20.04 Installation documentation
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9007250534544395
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20.04 Installation documentation
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All engines
MAN Energy Solutions
01 Engine Design
02 Engine Layout and Load Diagrams, SFOC, dot 5
03 Turbocharger Selection & Exhaust Gas Bypass
04 Electricity Production
05 Installation Aspects
06 List of Capacities: Pumps, Coolers & Exhaust Gas
07 Fuel
08 Lubricating Oil
09 Cylinder Lubrication
10 Piston Rod Stuffing Box Drain Oil
11 Low-temperature Cooling Water
12 High-temperature Cooling Water
13 Starting and Control Air
14 Scavenge Air
15 Exhaust Gas
16 Engine Control System
17 Vibration Aspects
18 Monitoring Systems and Instrumentation
19 Dispatch Pattern, Testing, Spares and Tools
20 Project Support and Documentation
21 Appendix
21 Appendix
61391050763
1 (1)
MAN Energy Solutions
Lines connected
Screw joint
End cap
Orifice
Rupture disc
21.00 Symbols for piping
Siphon
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Boss
Pipe Supports
Pipe support, fixation type
Drain pan
Valve Symbols
2-way on-off valve, straight type, general
Safety function, straight type general, inlet / internal side to the left
Breather valve, straight type general, with safety function, e.g. tank
overpressure / vacuum function
Breather valve, angle type general, with safety function, e.g. tank
overpressure / vacuum function
Manual Operators
Manually operated
Mechanical Operators
Mechanically operated, by weight
Electric Drives
Electrical motor
Automatic Operators
Actuator, without indication of type
Electromagnetic actuator
Fail to open
Quick-closing
Quick-opening
Flow Meters
Flow meter, general
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Various
Air release valve
Flow straightener
Viewing glass
Silencer
Flow restriction
Dampers
2-way on-off damper, general
21.00 Symbols for piping
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Expansions
Expansion loop
Expansion sleeve
Liquid Pumps
Pump, general
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Turbocharger
Filters, Separators
Screen, strainer, general
Cartridge filter, bag filter etc flow direction outside - in, general
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Cartridge filter, bag filter etc, flow direction inside - out, general
Heat Exchangers
Heat exchanger, general
Finned tube
Tanks
Open tank, basin
21.00 Symbols for piping
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Closed tank
Accumulator
Gas cylinder
Instrumentation, General
Instrument with two letters, e.g. PI
51279797515
079 07 70-5.5.1
51279797515
Fig. A.01.01: Basic symbols for pipe plants according to MAN Energy Solu-
tions
51279797515
51279797515
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21.00 Symbols for piping
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All Engines