F115et 08
F115et 08
F115et 08
LF115TR’08/TRG (68W7)
F115AET’08 (68V7)
FL115AET’08 (68W7)
1G68V-100E1
( 2G68V-100E1 )
2008/2/8
NEWS NO. DATE COMMENT
PE0-OM-080003 Feb.,7,2008 MOD:FIG.17 BOTTOM COWLING FLUSHING KIT REVISION
F115TR/F115TRG/F115AET
LF115TR/LF115TRG/FL115AET
PARTS CATALOGUE
©2007 by Yamaha Motor Co., Ltd.
1st edition, March 2007
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly. 7. Applicable Serial No.
Engine Serial No.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.) 8. Applicable Engine Starting Serial No.
“O/S” Over Size
Model Serial No. Model Serial No.
3. The number of components for assembly
F115 68V-1082891 F115A 68V-1082891
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below. LF115 68W-1003581 FL115A 68W-1003581
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
A2
CONTENTS
SHEET1/2 SHEET2/2
TOP COWLING ..................................................................... A4 POWER TRIM & TILT ASSY 1 ............................................. A4*
CYLINDER & CRANKCASE 1 .............................................. A6 POWER TRIM & TILT ASSY 2 ............................................. A5*
CRANKSHAFT & PISTON .................................................... B1 UPPER CASING ................................................................... A7*
CYLINDER & CRANKCASE 2 .............................................. B2 OIL PAN ................................................................................ B2*
VALVE ................................................................................... B4 LOWER CASING & DRIVE 1 ................................................ B4*
INTAKE 1 .............................................................................. B7 LOWER CASING & DRIVE 2 ................................................ C1*
INTAKE 2 .............................................................................. C1 LOWER CASING & DRIVE 3 ................................................ C3*
FUEL INJECTION NOZZLE .................................................. C3 LOWER CASING & DRIVE 4 ................................................ C7*
FUEL INJECTION PUMP ...................................................... C5 FUEL TANK 1 ....................................................................... D2*
FUEL 1 .................................................................................. C7 FUEL TANK 2 ....................................................................... D3*
FUEL 2 .................................................................................. D2 STEERING GUIDE ............................................................... D4*
GENERATOR ........................................................................ D3 REMOTE CONTROL BOX ................................................... D5*
ELECTRICAL 1 ..................................................................... D5 REMOTE CONTROL ASSY 1 .............................................. D6*
ELECTRICAL 2 ..................................................................... D6 REMOTE CONTROL ASSY 2 .............................................. E2*
ELECTRICAL 3 ..................................................................... E2 REMOTE CONTROL ASSY 3 .............................................. E5*
STARTING MOTOR .............................................................. E4 METER ................................................................................. F1*
BOTTOM COWLING ............................................................. E6 SWITCH & PANEL 1 ............................................................. F3*
CONTROL ............................................................................. F1 SWITCH & PANEL 2 ............................................................. F4*
BRACKET 1 .......................................................................... F3 REPAIR KIT 1 ....................................................................... F5*
BRACKET 2 .......................................................................... F5 REPAIR KIT 2 ....................................................................... F6*
POWER TRIM & TILT ASSY 1 .............................................. F7
INDEX
INDEX
NUMERICAL INDEX ............................................................. G1*
NUMERICAL INDEX ............................................................. G1
A3
FIG. 1 TOP COWLING
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 68V–42610–12–8D TOP COWLING ASSY 1 1
5 68V–42651–00 .HOOK 1 1
6 97095–06012 .BOLT 2 2
7 92995–06600 .WASHER 2 2
8 68V–42652–00 .HOOK 1 1
9 97095–06012 .BOLT 2 2
10 92995–06600 .WASHER 2 2
14 67F–42662–00 .DAMPER 3 3
18 90179–06M28 .NUT 4 4
19 68V–42628–00 .SEAL 1 1
21 68V–42615–00 .SEAL 1 1
22 68V–42632–00 .WINDOW 1 1
A4
FIG. 1 TOP COWLING
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
26 68V–42678–10 .GRAPHIC, REAR 1 1
34 90465–08M63 .CLAMP 2 2
A5
FIG. 2 CYLINDER & CRANKCASE 1
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 68V–W009B–08–1S CYLINDER BLOCK ASSY 1 1
4 68V–44581–01 .BOLT 1 1
8 90430–14115 GASKET 1 1
10 97095–06020 BOLT 4 4
11 92995–06600 WASHER 4 4
12 90480–12072 GROMMET 1 1
13 67F–15142–00 GUIDE 1 2 2
14 6E5–11325–00 ANODE 3 3
19 90430–18130 GASKET 1 1
22 68V–42541–00 PIPE 1 1 1
23 90465–11M10 CLAMP 4 4
24 90464–18004 CLAMP 1 1
25 90464–10010 CLAMP 2 2
27 61A–24316–00 PIPE 6 1 1
A6
FIG. 2 CYLINDER & CRANKCASE 1
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
28 6G5–12416–00 VALVE, PRESSURE CONTROL 1 1
30 90480–20M05 GROMMET 1 1
31 67F–1246A–01–1S COVER 1 1 1
32 67F–12435–A0 GASKET 1 1
35 68V–11325–02 .ANODE 1 1
38 90430–06M03 .GASKET 1 1
40 67F–1243A–00 HOSE 1 1 1
41 90465–11M10 CLAMP 1 1
42 90467–20M15 CLIP 1 1
44 67F–42761–00–94 STOPPER 2 2
45 97095–06025 BOLT 4 4
46 92995–06600 WASHER 4 4
50 90464–16001 CLAMP 1 1
A7
FIG. 3 CRANKSHAFT & PISTON
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 68V–11411–00 CRANKSHAFT 1 1
B1
FIG. 4 CYLINDER & CRANKCASE 2
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 68V–W009A–05–1S CYLINDER HEAD ASSY 1 1
9 68V–11325–02 .ANODE 1 1
12 90430–06M03 .GASKET 1 1
13 97075–08025 BOLT 4 4
14 92995–08600 WASHER 4 4
15 97095–08014 BOLT 4 4
16 90430–08143 GASKET 4 4
18 90387–10M08 COLLAR 2 2
24 92907–04600 .WASHER 8 8
25 90480–12072 GROMMET 2 2
27 97095–06030 BOLT 14 14
B2
FIG. 4 CYLINDER & CRANKCASE 2
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
28 92995–06600 WASHER 14 14
31 60V–12411–00 THERMOSTAT 1 1
34 97095–06025 BOLT 2 2
35 92995–06600 WASHER 2 2
37 93210–24M79 O-RING 1 1
38 68V–83626–00 MARK 6 1 1
B3
FIG. 5 VALVE
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 68V–12111–00 VALVE, INTAKE 8 8
B4
FIG. 5 VALVE
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
10 67F–12168–K0 PAD, ADJUSTING (2.450) 16 16 UR
B5
FIG. 5 VALVE
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
10 67F–12169–F0 PAD, ADJUSTING (3.125) 16 16 UR
11 67F–12171–00 CAMSHAFT 1 1 1
12 67F–12181–00 CAMSHAFT 2 1 1
17 67F–46241–00 BELT 1 1
21 67F–11595–00 PLATE,VALVE 1 1
24 90170–40008 NUT 1 1
B6
FIG. 6 INTAKE 1
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 97575–08540 BOLT, WITH WASHER 4 4
3 90387–08M32 COLLAR 1 1
7 90465–11M10 CLAMP 2 2
8 90467–20M15 CLIP 1 1
9 6D8–82544–00 CLAMP 1 1
11 90465–12M03 CLAMP 1 1
12 97095–06012 BOLT 1 1
13 92995–06600 WASHER 1 1
14 68V–14291–00–94 BRACKET 1 2 2
17 93210–48MJ9 O-RING 4 4
20 65L–85886–00 THERMOSENSOR 1 1
21 68V–14292–00 BRACKET 2 1 1
22 97095–08020 BOLT 2 2
23 92995–08600 WASHER 2 2
24 90465–13M18 CLAMP 1 1
B7
FIG. 7 INTAKE 2
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 68V–14200–20 INTAKE ASSY 1 1 EXCEPT FOR BRA
11 68V–13473–00 .O-RING 1 1
12 68V–81146–01 .SCREW 2 3 3
14 68V–81145–01 SCREW 1 2 2
16 68V–8182L–00 O-RING 1 1 1
18 68V–81147–00 SCREW 3 2 2
19 68V–14496–00 BOLT 6 6
20 68V–13574–00 BOLT 2 1 1
21 68V–13573–00 BOLT 1 2 2
22 68V–14777–00 BOLT 3 3
23 68V–14475–00 WASHER 9 9
24 68V–14419–10 PIPE 1 1
C1
FIG. 7 INTAKE 2
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
25 68V–13641–00–94 MANIFOLD 1 1 1
27 93210–48MG8 O-RING 4 4
30 95380–05700 NUT 1 1
31 68V–1441L–00 BRACKET 1 1 1
32 68V–81145–01 SCREW 1 3 3
36 68V–2417H–00 CLAMP 1 2 2
C2
FIG. 8 FUEL INJECTION NOZZLE
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 68V–13160–00 DELIVERY PIPE ASSY 1 1 1 EXCEPT FOR BRA
5 68V–14225–00 CAP 1 1
6 68V–13435–00 NIPPLE 1 1
8 68V–81147–00 SCREW 3 2 2
10 68V–14565–00 SCREW 2 2
12 68V–14264–00 COLLAR 2 2
13 69J–21841–02 COOLER 1 1
16 68V–24519–00 CLIP 3 3
17 68V–2411M–00 CLIP 3 3
18 68V–14777–00 BOLT 2 2
19 68V–14428–00 BOLT 2 2
20 68V–14475–00 WASHER 2 2
C3
FIG. 8 FUEL INJECTION NOZZLE
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
22 68V–14446–00 BOLT 1 1
23 68V–14265–00 COLLAR 3 3
24 97095–06010 BOLT 4 4
25 90430–06014 GASKET 4 4
26 68V–2247A–10 HOSE 1 1 1
27 68V–2247B–00 HOSE 2 1 1
28 68V–2481H–00 CLAMP 2 2
29 90465–11M10 CLAMP 1 1
C4
FIG. 9 FUEL INJECTION PUMP
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 68V–14180–02 FLOAT CHAMBER ASSY 1 1 EXCEPT FOR BRA
5 68V–14985–00 .FLOAT 1 1
11 68V–14567–00 .SCREW 7 7
15 68V–14126–00 .GASKET 1 1
C5
FIG. 9 FUEL INJECTION PUMP
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
18 68V–14807–00 HOSE COMP. 1 1 EXCEPT FOR BRA
19 68V–24387–00 .CLIP 2 2
21 68V–13593–00 DAMPER 3 3
22 68V–13716–00 COLLAR 6 6
27 68V–13545–00 HOSE 1 1 1
28 68V–13546–00 HOSE 2 1 1
31 68V–13577–00 CLIP 5 5
33 68V–13547–01 HOSE 3 1 1
35 68V–2481H–00 CLAMP 2 2
39 69J–14225–00 CAP 1 1
C6
FIG. 10 FUEL 1
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 689–85547–00 DAMPER 1 1
5 6D8–24564–00 .GASKET 1 1
8 6D8–24519–00 ..CLIP 1 1
9 90465–11M10 CLAMP 2 2
11 95380–08600 NUT 1 1
12 97095–06016 BOLT 1 1
13 92995–06600 WASHER 1 1
16 68V–24412–00 .BODY 1 1 1
17 68V–24454–00 .SPRING 1 1
18 68V–13131–00 .PLUNGER 1 1
20 68V–24411–00 .DIAPHRAGM 1 1
21 68V–24374–00 .PIN 1 1
22 68V–24413–00 .BODY 2 1 1
23 68V–24414–00 .BODY 3 1 1
24 68V–24444–00 .SCREW 3 3
25 68V–24149–00 .NUT 3 3
26 90465–11M10 CLAMP 2 2
27 93210–30682 O-RING 1 1
C7
FIG. 10 FUEL 1
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
28 90119–06M83 BOLT, WITH WASHER 2 2
30 68V–24495–00 SHAFT 1 1
37 90465–11M10 CLAMP 1 1 *1
D1
FIG. 11 FUEL 2
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 6Y2–24307–50 FUEL PIPE COMP. 2 1 1 AP EXCEPT CAR
3 6E5–24351–51 .BAND 1 1 1
4 90480–06M19 .GROMMET 1 1
D2
FIG. 12 GENERATOR
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 68V–81450–00 ROTOR ASSY 1 1
7 445–81328–20 .CLAMP 1 1
8 68V–81673–00 ROTOR 1 1
10 97095–06030 BOLT 4 4
12 92995–06600 WASHER 4 4
15 90179–24002 NUT 1 1
18 92995–06600 WASHER 1 1
20 90387–06M71 COLLAR 4 4
21 90480–15M31 GROMMET 2 2
D3
FIG. 12 GENERATOR
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
24 68V–13437–61 MARK, CAUTION 1 1 FOR CAR,BRA
27 6K1–83623–41 MARK 3 1
31 6AG–81996–00 MARK 1 1
D4
FIG. 13 ELECTRICAL 1
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 68V–8591A–41 ENGINE CONTROL UNIT ASSY 1 1
3 90387–06119 COLLAR 4 4
7 97095–06025 BOLT 4 4
9 92995–06600 WASHER 4 4
10 68V–82388–00 PLATE 2 2
11 90464–06001 CLAMP 2 2
15 97095–06025 BOLT 2 2
17 92995–06600 WASHER 2 2
18 97095–06016 BOLT 1 1
20 92995–06600 WASHER 1 1
D5
FIG. 14 ELECTRICAL 2
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 68V–82105–00 WIRE HARNESS 1 1 *1
2 97013–06020 BOLT 1 1 *1
7 68V–8194A–00 RELAY 1 1
10 97095–06010 BOLT 2 2
12 92995–06600 WASHER 2 2
16 68V–82532–00 .CAP 1 1
18 97095–06010 BOLT 2 2
20 92995–06600 WASHER 2 2
21 97013–06020 BOLT 2 2
23 68V–81948–02 BRACKET 1 1
25 90387–06119 COLLAR 5 5
27 68V–82594–00 CLAMP 1 1
D6
FIG. 14 ELECTRICAL 2
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
28 90464–12M58 CLAMP 1 1
29 68V–85548–00 HOLDER 1 1
31 68V–81942–03 COVER 1 1
33 6D8–81518–00 GROMMET 1 1
41 97095–06016 BOLT 1 1
43 92995–06600 WASHER 1 1
44 90465–13M18 CLAMP 9 9
46 97095–06014 BOLT 1 1
47 92995–06600 WASHER 1 1
48 90465–11M52 CLAMP 2 2
49 90465–13M18 CLAMP 1 1
50 90465–13M18 CLAMP 2 2
D7
FIG. 14 ELECTRICAL 2
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
55 68V–82105–00 WIRE HARNESS 1 1 AP *2
56 97013–06020 BOLT 1 1 AP *2
E1
FIG. 15 ELECTRICAL 3
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 67F–8132G–01 PLATE 1 1
2 97095–06016 BOLT 2 2
3 92995–06600 WASHER 2 2
4 6D8–81528–00 CLAMP 1 1 1
5 90480–13M24 GROMMET 1 1
6 97095–06014 BOLT 1 1
7 92995–06600 WASHER 1 1
8 68V–82588–10 PLATE 1 1
9 97095–06012 BOLT 1 1
10 92995–06600 WASHER 1 1
11 97095–06016 BOLT 1 1
13 92995–06600 WASHER 1 1
15 67F–85757–00 RETAINER 1 1
17 97095–06016 BOLT 2 2
18 92995–06600 WASHER 2 2
19 90465–06M86 CLAMP 1 1
20 97095–06010 BOLT 1 1
24 6E5–82587–00 GASKET 1 1
25 67F–83614–00 BRACKET 1 1
26 90109–06M86 BOLT 2 2
E2
FIG. 15 ELECTRICAL 3
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
28 97095–06012 BOLT 1 1
29 92995–06600 WASHER 1 1
E3
FIG. 16 STARTING MOTOR
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 68V–81800–01 STARTING MOTOR ASSY 1 1
14 67F–81841–00 ..BEARING 1 1
16 67F–8183R–00 ...GASKET 1 1
20 67F–81842–00 .COVER 1 1
24 6K7–81826–11 .BOLT 2 2
25 67F–81828–00 .BOLT 2 2 2
26 67F–81846–00 .SCREW 2 2
27 90179–08003 NUT 1 1
E4
FIG. 16 STARTING MOTOR
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
28 60V–81925–00 TERMINAL 1 1
30 97013–08045 BOLT 3 3
32 95333–08600 NUT 1 1 *1
35 95333–08600 NUT 1 1 AP *2
E5
FIG. 17 BOTTOM COWLING
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 68V–42710–01–8D BOTTOM COWLING ASSY 1 1
3 90480–22M15 GROMMET 4 4
4 90387–08M37 COLLAR 4 4
8 90109–06M82 BOLT 4 4
10 90386–15M73 BUSH 4 4
13 97095–06016 BOLT 2 2
15 90109–06M80 BOLT 2 2
18 90109–06M82 BOLT 2 2
21 90109–06M86 BOLT 1 1
24 6H4–42748–00 GROMMET 3 3
26 6E5–82588–00 PLATE 1 1
E6
FIG. 17 BOTTOM COWLING
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
27 90109–06M81 BOLT 1 1
28 90465–08M23 CLAMP 2 2
29 90109–06M80 BOLT 2 2
41 67F–42741–01–8D APRON 1 1
44 90109–06M80 BOLT 5 5
45 90480–13M24 GROMMET 5 5
46 90387–06M43 COLLAR 5 5
47 68F–42753–00 FASTNER 1 1 AP *1
48 90464–20258 CLAMP 1 1 AP *1
49 90464–18004 CLAMP 1 1
50 68V–82377–00 LABEL 1 1
E7
PARTS NEWS
News No. PE0-OM-080003 Date:2008/02/07
Signature:K . Otsuka
Cause Revision Notice Correction Sales Unit Change Others
2. ILLUSTRATION CORRECTION
(OLD) (NEW)
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 67F–48538–00 CLAMP, CABLE 1 1 1
2 90109–06M86 BOLT 1 1
4 90468–18008 CLIP 1 1
5 68V–44117–01 BRACKET 1 1
10 97095–06040 BOLT 2 2
11 92995–06600 WASHER 2 2
14 90468–18008 CLIP 2 2
16 90386–06M12 BUSH 1 1
18 93210–09165 O-RING 1 1
19 90386–90M90 BUSH 2 2
22 68V–44118–00 BRACKET 1 1
23 97075–06025 BOLT 2 2
24 92995–06600 WASHER 2 2
25 93501–04M02 BALL 1 1
F1
FIG. 18 CONTROL
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
27 648–42715–00 BUSHING 1 1
29 90468–18008 CLIP 1 1
31 68V–42171–00 BUSHING 1 1
34 90387–06M21 COLLAR 1 1
35 90179–06M28 NUT 1 1
37 67F–44135–00 SPRING 1 1
38 90387–06M21 COLLAR 1 1
39 97095–06035 BOLT 1 1
41 92995–06600 WASHER 1 1
F2
FIG. 19 BRACKET 1
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 68V–43111–01–8D BRACKET, CLAMP 1 1 1
2 6G5–45251–02 ANODE 1 1
3 6G5–44526–00 PLATE 2 2
4 97095–06030 BOLT 4 4
7 97095–06010 BOLT 1 1
8 92995–06600 WASHER 1 1
16 97095–08020 BOLT 1 1
17 92995–08100 WASHER 1 1
18 90386–25M31 BUSH 2 2
21 90465–11M10 CLAMP 1 1
23 90465–08M63 CLAMP 1 1
F3
FIG. 19 BRACKET 1
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
26 68V–82149–30 WIRE, LEAD 3 1 1 X(25.3")
28 97095–06010 BOLT 1 1
31 90386–10M16 BUSH 4 4
33 90249–06M19 PIN 1 1
34 90387–10M05 COLLAR 1 1
38 90386–22M98 BUSH 4 4
39 93410–22M11 CIRCLIP 1 1
44 95380–12600 NUT 8 8
F4
FIG. 20 BRACKET 2
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 64E–43139–10 CAM, TRIM SENDER 1 1
5 90465–11M10 CLAMP 3 3
8 92995–10600 WASHER 2 2
11 93210–37MH7 O-RING 1 1
12 90386–38M32 BUSH 2 2
15 93410–37M04 CIRCLIP 1 1
21 90109–14007 BOLT 2 2
22 95380–14600 NUT 2 2
23 92995–14600 WASHER 2 2
25 97075–10040 BOLT 4 4
26 92995–10100 WASHER 4 4
F5
FIG. 20 BRACKET 2
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
27 67F–44514–00–94 MOUNT DAMPER, UPPER SIDE 1 1
29 90109–12007 BOLT 2 2
30 67F–44526–00 PLATE 1 1
F6
FIG. 21 POWER TRIM & TILT ASSY 1
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 68V–43800–03–4D POWER TRIM & TILT ASSY 1 1
3 64E–4388J–00 PLUG 2 1 1
4 93210–10M74 O-RING 1 1
5 64E–43817–00 FILTER 2 1 1
9 64E–43867–00 .O-RING 1 1
10 64E–43866–00 .O-RING 1 1
11 6E5–43862–00 .O-RING 1 1
12 64E–43883–00 .O-RING 1 1
15 6E5–43862–00 O-RING 1 1
20 6G5–43864–00 .O-RING 1 1
21 6E5–43864–00 O-RING 2 2
25 64E–43897–00 O-RING 1 1
27 64E–43869–00 O-RING 6 6
F7
FIG. 21 POWER TRIM & TILT ASSY 1
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
28 64E–4381G–00 PIN 1 1
29 6E5–43858–00 BALL 1 1
32 97080–08016 BOLT 2 2
34 90386–22M98 BUSH 2 2
A4
FIG. 22 POWER TRIM & TILT ASSY 2
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 64E–4388E–10 BOLT ,SCREW (L:34.7MM) 4 4
3 64E–43868–00 O-RING 1 1
5 72X–43858–00 .BALL 2 2
9 6E5–43896–00 ..O-RING 1 1
10 6G5–43863–00 .O-RING 1 1
12 64E–43858–00 .BALL 1 1
16 64E–43865–00 .O-RING 1 1
17 64E–43816–00 .FILTER 1 2 2
18 64E–43858–00 .BALL 2 2
19 64E–43817–10 FILTER 2 1 1
21 72X–85075–L0 .O-RING 1 1
23 64E–4387A–00 ..O-RING 1 1
A5
FIG. 22 POWER TRIM & TILT ASSY 2
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
28 68V–43880–02 MOTOR ASSY 1 1
31 64E–43891–00 .BRUSH 1 1 1
34 64E–43892–00 .BRUSH 2 1 1
35 6G5–43865–00 .O-RING 1 1
A6
FIG. 23 UPPER CASING
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 67F–41137–02–94 GUIDE, EXHAUST 1 1
4 6G1–42727–00 GROMMET 1 1
7 97075–06070 BOLT 4 4
8 92995–06600 WASHER 4 4
11 97075–06030 BOLT 7 7
12 92995–06600 WASHER 7 7
15 67F–45181–00–5B PLATE 1 1
17 67F–45127–00 SEAL 1 1
22 93420–36M01 CIRCLIP 1 1
A7
FIG. 23 UPPER CASING
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
26 6C5–45155–00 CAP 1 1
28 97095–06010 BOLT 1 1
29 92995–06600 WASHER 1 1
31 67F–42724–00 GROMMET 1 1
B1
FIG. 24 OIL PAN
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 68V–15311–00–5B OIL PAN 1 1
4 90430–14M09 GASKET 1 1
5 97075–06025 BOLT 12 12
6 92995–06600 WASHER 12 12
10 97027–06025 BOLT 3 3
12 90387–06M64 COLLAR 3 3
16 67F–13473–01 .O-RING 1 1
18 67F–13495–00 .SCREW 10 10
20 67F–13769–00 .O-RING 1 1
25 67F–13338–00 SEAL 1 1
26 97095–06045 BOLT 6 6
27 92995–06600 WASHER 6 6
B2
FIG. 24 OIL PAN
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
28 93604–12M07 PIN, DOWEL 2 2
29 93210–19MJ1 O-RING 2 2
B3
FIG. 25 LOWER CASING & DRIVE 1
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 68V–45300–12–8D LOWER UNIT ASSY 1 L(20.3"),RH
3 93315–628U9 BEARING 1
4 93332–000U7 BEARING 1
8 90430–08020 GASKET 2
13 6E5–45321–00 PLATE 1
14 93210–58144 O-RING 1
18 99001–08600 CIRCLIP 1
B4
FIG. 25 LOWER CASING & DRIVE 1
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
20 61A–45538–00 SPACER 1 1
26 93210–86M38 O-RING 1
27 93210–37160 O-RING 1
28 6E5–44352–01 IMPELLER 1
36 93317–330U2 BEARING 1
38 93341–930V2 BEARING 1
39 93210–55M14 O-RING 1
B5
FIG. 25 LOWER CASING & DRIVE 1
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
41 97095–08025 BOLT 4
42 92995–08600 WASHER 4
45 90170–16M01 NUT 1
47 93315–425U7 .BEARING 1
49 6K1–45641–01 SHIFTER 1
52 93507–32009 BALL 2
53 93511–32017 BALL 2
54 93503–16003 BALL 2
59 93306–208U0 BEARING 1
62 93315–430U8 BEARING 1
64 93210–86M39 O-RING 1
B6
FIG. 25 LOWER CASING & DRIVE 1
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
65 6L6–45577–20 SHIM (T:0.15MM) 1 UR
69 688–45384–00 NUT 1
B7
FIG. 26 LOWER CASING & DRIVE 2
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 6E5–44366–00 DAMPER, WATER SEAL 1
6 97075–10045 BOLT 6
7 92995–10100 WASHER 6
15 6E5–45371–01 TAB-TRIM 1
19 90465–11M10 CLAMP 4
22 63P–45987–00 SPACER 1
23 688–45997–01 SPACER 1
24 92990–18200 WASHER 1
C1
FIG. 26 LOWER CASING & DRIVE 2
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
27 6E5–45941–00–EL PROPELLER (3X13"X19"-K) 1 UR
C2
FIG. 27 LOWER CASING & DRIVE 3
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 68W–45300–32–8D LOWER UNIT ASSY 1 X(25.3"),LH
3 93315–628U9 BEARING 1
4 93315–345W0 BEARING 1
5 93341–360U8 BEARING 1
6 6L6–45538–00 SPACER 1 1
10 90430–08020 GASKET 2
15 6E5–45321–00 PLATE 1
16 93210–58144 O-RING 1
20 99001–08600 CIRCLIP 1
C3
FIG. 27 LOWER CASING & DRIVE 3
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
22 61A–45538–00 SPACER 1 1
28 93210–86M38 O-RING 1
29 93210–37160 O-RING 1
30 6E5–44352–01 IMPELLER 1
38 93317–330U2 BEARING 1
40 93341–930V2 BEARING 1
41 93210–55M14 O-RING 1
C4
FIG. 27 LOWER CASING & DRIVE 3
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
43 97095–08025 BOLT 4
44 92995–08600 WASHER 4
47 90170–16M01 NUT 1
49 93315–425U7 .BEARING 1
52 6E5–45641–03 SHIFTER 1
55 93507–32009 BALL 2
56 93511–32017 BALL 2
57 93503–16003 BALL 2
62 93332–000V7 BEARING 1
65 93341–440U5 BEARING 1
C5
FIG. 27 LOWER CASING & DRIVE 3
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
66 6K1–45578–40 SHIM (T:0.30MM) 1 UR
67 93315–43061 BEARING 1
69 93210–86M39 O-RING 1
73 688–45384–00 NUT 1
C6
FIG. 28 LOWER CASING & DRIVE 4
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 6E5–44366–00 DAMPER, WATER SEAL 1
6 97075–10045 BOLT 6
7 92995–10100 WASHER 6
15 6L6–45371–00 TAB-TRIM 1
19 90465–11M10 CLAMP 4
22 63P–45987–00 SPACER 1
23 688–45997–01 SPACER 1
24 92990–18200 WASHER 1
C7
FIG. 28 LOWER CASING & DRIVE 4
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
27 6L6–45970–00–98 PROPELLER (3X13"X19"-KL) 1 UR
D1
FIG. 29 FUEL TANK 1
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 6YJ–24201–10 FUEL TANK ASSY (24L) 1 1 AP FOR CAR(EPA)
5 6Y1–24329–00 .SEAL 4 4
7 6YJ–24167–00 .STRAINER 1 1
10 6E5–24351–51 .BAND 1 3 3
14 93210–08287 ..O-RING 1 1
D2
FIG. 30 FUEL TANK 2
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 6YK–24201–02 FUEL TANK ASSY (25L) 1 1 AP FOR CAR(CE)
6 6YL–24329–00 .SEAL 4 4
D3
FIG. 31 STEERING GUIDE
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 6E5–61350–02 STEERING GUIDE ATTACHMENT KIT 1 1 AP 68W7-OCE,CAR
3 90387–10M61 .COLLAR 1 1
4 90560–12M01 .SPACER 1 1
5 6E5–61355–00 .BOLT 1 1
9 93210–16275 .O-RING 1 1
11 6E5–61313–00 .ADJUSTER 1
15 90170–14M06 .NUT 1
16 95380–14700 .NUT 2
18 90101–09M70 .BOLT 2
19 90170–09M05 .NUT 2
D4
FIG. 32 REMOTE CONTROL BOX
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 703–48205–17 REMOTE CONTROL ASSY (10P) 1 AP WITH PT/T SW.
D5
FIG. 33 REMOTE CONTROL ASSY 1
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 703–48205–17 REMOTE CONTROL ASSY (10P) 1 AP WITH PT/T SW.
4 703–48235–00 .BUSHING 1
5 703–48268–00 .SPACER 1
7 95380–05600 .NUT 1
8 97380–05025 .BOLT 1
10 93430–06024 .CIRCLIP 3
15 703–48243–00 .BUSHING 1
16 703–48236–00 .BUSHING 1 2
17 703–48189–00 .RETAINER 1
23 703–48246–00 .SPACER 1
D6
FIG. 33 REMOTE CONTROL ASSY 1
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
27 703–48222–00 .GRIP, CONTROL LEVER 1 SINGLE
29 703–48225–00 .COVER 1
31 703–48281–00 .SCREW 2
32 703–48282–00 .SCREW 7
33 97380–08030 .BOLT 1
42 701–48287–00 .WASHER 3
43 703–48215–00 .GRAPHIC 1
51 703–83383–02 .BUZZER 1
D7
FIG. 33 REMOTE CONTROL ASSY 1
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
53 703–82591–00 .BAND 1 FOR 703-48205-17
54 703–82592–00 .BAND 1
61 703–48211–01 .HOUSING,1 1
62 703–48232–00 .GEAR 1
E1
FIG. 34 REMOTE CONTROL ASSY 2
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 704–48205–P1 REMOTE CONTROL ASSY (RIGHT) 1 AP CAR WITH PT/T SW.
2 704–48128–00 .SCREW 2 3
5 701–48246–00 .SPACER 1
6 93430–06024 .CIRCLIP 4
7 EL8–48259–00 .CIRCLIP 1 1
11 EL8–48281–00 .SCREW 1
12 704–48215–20 .GRAPHIC 1
13 704–48281–00 .SCREW 1
16 EL8–48191–00 .WASHER 1 1
17 704–48283–00 .SCREW 4
18 97380–06018 .BOLT 3
20 704–48287–00 .WASHER 4
21 95380–05600 .NUT 4
23 EL8–48127–00 .SCREW 1 10
E2
FIG. 34 REMOTE CONTROL ASSY 2
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
28 92780–06020 .SCREW, FLAT HEAD 2
33 704–82594–00 .CLAMP 1
40 704–48232–P1 .GEAR 1
41 EL8–48164–00 .PIN 2 1
43 6X3–48225–20 .COVER 1
44 704–48192–00 .WASHER 2 1
47 EL8–48279–00 .CIRCLIP 2 1
48 704–48234–00 .BUSHING 1 1
51 704–48176–00 .GROMMET 1
52 704–48192–P0 .WASHER 2 1
53 704–48233–00 .GEAR 2 1
54 704–48235–00 .BUSHING 1
E3
FIG. 34 REMOTE CONTROL ASSY 2
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
55 704–48153–00 .SHAFT, FREE ACCEL. 1
56 704–48166–00 .PLUG 1
57 704–48284–P0 .GROMMET 1
59 704–48119–31 .COVER 1
61 704–48167–01 .PLUG 1
E4
FIG. 35 REMOTE CONTROL ASSY 3
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 704–48207–P1 REMOTE CONTROL ASSY 1 AP WITH PT/T SW.
2 704–48128–00 .SCREW 2 6
5 701–48246–00 .SPACER 2
6 93430–06024 .CIRCLIP 8
7 EL8–48259–00 .CIRCLIP 1 2
11 EL8–48281–00 .SCREW 2
12 704–48215–30 .GRAPHIC 1
13 704–48281–00 .SCREW 2
16 EL8–48191–00 .WASHER 1 2
17 704–48283–00 .SCREW 4
18 97380–06018 .BOLT 6
20 704–48287–00 .WASHER 4
21 95380–05600 .NUT 4
23 EL8–48127–00 .SCREW 1 18
E5
FIG. 35 REMOTE CONTROL ASSY 3
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
28 92780–06020 .SCREW, FLAT HEAD 4
33 704–82594–00 .CLAMP 1
40 704–48232–P1 .GEAR 2
41 EL8–48164–00 .PIN 2 2
43 6X3–48225–20 .COVER 2
44 704–48192–00 .WASHER 2 2
47 EL8–48279–00 .CIRCLIP 2 2
48 704–48234–00 .BUSHING 1 2
51 704–48176–10 .GROMMET 1
52 704–48192–P0 .WASHER 2 2
53 704–48233–00 .GEAR 2 2
54 704–48235–00 .BUSHING 2
E6
FIG. 35 REMOTE CONTROL ASSY 3
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
55 704–48153–00 .SHAFT, FREE ACCEL. 2
56 704–48166–00 .PLUG 2
57 704–48284–P0 .GROMMET 2
62 704–48128–00 .SCREW 2 3
63 704–48156–00 .NUT 1 1
65 704–48285–10 .GROMMET 2 1
68 704–48119–41 .COVER 1
69 704–48167–11 .PLUG 1
E7
FIG. 36 METER
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 6Y5–8350T–90 DIGITAL TACHOMETER ASSY 1 1 AP FOR BRA
4 95380–04600 .NUT 2 2
8 95380–04600 .NUT 2
9 6Y5–83533–T2 .GROMMET 1
22 95380–04600 .NUT 2
F1
FIG. 36 METER
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
25 90158–06003 SCREW, WOOD 4 AP FOR BRA
F2
FIG. 37 SWITCH & PANEL 1
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 6R5–82570–05 PANEL SWITCH ASSY 1 AP FOR CAR
3 6R5–82588–01 ..PLATE 1
9 97303–05012 .BOLT 1
11 95303–05700 .NUT 1
12 6R5–83383–00 .BUZZER 1
F3
FIG. 38 SWITCH & PANEL 2
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 6K1–82570–08 PANEL SWITCH ASSY 1 AP FOR BRA
5 6K1–82532–00 ..CAP 1
8 6K1–83614–01 .BRACKET 1
11 95380–05600 .NUT 2
12 688–83383–11 .BUZZER 2
F4
FIG. 39 REPAIR KIT 1
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 68V–W0001–05 POWER HEAD GASKET KIT 1 1
2 90430–08143 .GASKET 4 4
3 93210–24M79 .O-RING 1 1
6 90430–14115 .GASKET 1 1
7 67F–12435–A0 .GASKET 1 1
12 90430–18130 .GASKET 1 1
15 93210–48MG8 .O-RING 4 4
16 93210–30682 .O-RING 1 1
18 90430–06014 .GASKET 4 4
19 93210–48MJ9 .O-RING 4 4
F5
FIG. 40 REPAIR KIT 2
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
1 68V–W0001–21 LOWER UNIT GASKET KIT 1 1
2 90430–08020 .GASKET 2 2
3 93210–58144 .O-RING 1 1
5 93210–86M38 .O-RING 1 1
6 93210–37160 .O-RING 1 1
9 93210–55M14 .O-RING 1 1
11 93210–86M39 .O-RING 1 1
12 93210–19MJ1 .O-RING 2 2
17 93210–09165 .O-RING 1 1
19 67F–45127–00 .SEAL 1 1
20 90430–14M09 .GASKET 1 1
25 93210–86M38 .O-RING 1 1
26 93210–37160 .O-RING 1 1
27 6E5–44352–01 .IMPELLER 1 1
F6
FIG. 40 REPAIR KIT 2
REF.
68W7
68V7
PART NO. DESCRIPTION REMARKS
NO.
28 68V–44323–00 .OUTER PLATE, CARTRIDGE 1 1
F7
NUMERICAL INDEX
G1
NUMERICAL INDEX
G2
NUMERICAL INDEX
G3
NUMERICAL INDEX
G4
NUMERICAL INDEX
G5
NUMERICAL INDEX
97890–05016 34 – 62
35 – 70
97890–05025 34 – 14
35 – 14
97890–06018 34 – 45
35 – 45
97980–05230 20 – 2
98507–04008 4 – 23
98580–03015 33 – 38
98580–04006 33 – 36
98580–04010 33 – 35
98580–05010 33 – 37
98780–04016 2 – 15
98780–05018 34 – 29
35 – 29
98980–05010 38 – 9
98980–06020 38 – 14
99001–08600 25 – 18
27 – 20
99530–08012 12 – 9
99530–10114 7 – 26
9E450–04533 36 – 2
G6