Motor Engineering
Motor Engineering
Motor Engineering
Department of Shipping
Sample Written Question Bank
Marine Engineer Officer Class 3
Motor Engineering Knowledge
1.Draw onboard Fuel Oil system using mixing column of a large Two Stroke Engine
indicating all parts clearly. (10)
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2.For perfect combustion in the engine, describe the importance of ( 2.5 X 4)
(a) Viscosity,
(b) Atomization
(c) Penetration and
(d) Turbulence.
6.(a)What is SOx?(2)
(b) How it impact environment? (3)
(c) Briefly describe the principle of reducing SOx from engine emission.(3)
8.(a) Why VIT is incorporated in large diesel engine fuel pump? (3)
(b) At what load VIT comes in operation and why it is not used in low load (2)
(c) Explain with a indicator diagram how VIT improve fuel efficiency at higher load(5)
When it is operated?
9.Describe the causes and effects on engine operation of the following Fuel Injector
faults: (2.5 X 4)
(a) Incorrect spring pressure setting,
(b) Nozzle leakage,
(c) Worn nozzle holes,
(d) Slack needle.
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10.Describe the operating principle of a large fuel injection pump describing how
quantity adjusted and VIT works with engine load.(10)
11.(a)What is the function of delivery valve with respect to Fuel injection pump? (5)
(b) What do you understand by termination of injection of a fuel pump?(5)
12. (a)What are the dangers of allowing small bore pipes carrying fuel oil or
lubricating oil to vibrate excessively?(5)
(b) What are the measures adopted to avoid these dangers? (5)
(b)What are the likely consequences of carry over of Catalytic Cracking fines from
the separator in to the fuel oil system. (3)
(c) Describe the measures to be adopted to minimize the damages. (4)
15.(a)Draw a diagram of ships fuel transfer system and discuss the problems
associated in each stage of fuel handling from bunker tank to fuel injector in case of
Heavy Fuel Oil.(6)
(b)Explain why residual fuel oil needs to be purified?(4)
16.Explain with reasons how the use of poor quality residual fuel can effect the
following, ( Any 4, 2.5 X4)
(a)Engine Power
(b)Turbo Charger
(c) Exhaust Values
(d)Fuel pump and injector
(e) Cylinder liner
(f ) Piston and Piston Rings
17.(a) If sulfur content is low in fuel, what are the likely consequences in engine
operation? (5)
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(b)How the consequences can be reduced.(5)
20. Describe the procedure to change the fuel supply of the main propulsion
engine from high viscosity fuel to low sulpher low viscosity fuel such as diesel oil (10)
21.a.Describe the tests which are carried out on a fuel injector after overhaul.
b. Sketch a section through the nozzle of a fuel injector.
25. Referring to ME engines explain how fuel injection occurs ? Discuss how efficient
combustion is achieved without cam. 10
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2.0 ENGINE PARTS
2.(a)What is the purpose of the resilient mountings fitted in medium speed engine.(3)
(b)Draw and state the purpose of holding down bolts (5)
3.(a)State the advantage of chocks and holding down bolts rather than resting the
engine directly on ship’s structure.
(b) Describe the advantages of non-metallic chocking arrangement over
conventional design.
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2.(a) Explain why lubrication of crosshead bearings is critical. (3)
(b) Describe few improvements of cross head bearing design to facilitate
lubrication.(3)
( c )State the advantages of thin shell bearing. (4)
3.Describe the procedure for replacing Main bearing of a Medium speed engine.(10)
4. Elaborate the procedure & precaution of Conrod bolt renewal & tightening of
medium speed engine . (10)
2.3 LINER
1. (a)Draw a bore cooling cylinder liner with illustrating it’s major parts.(4)
(b) What are the causes of abnormal Cylinder Liner wear? (3)
(c)What are the Ideal Operational and Maintenance practice to be followed to keep
Liner wear normal?(3)
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c. State the action to be taken to rectify an abnormal test result.(3)
4.(a) Draw a simple diagram of a modern large Diesel Engine liner and provide a
brief
Description.(8)
(b) Why is Cylinder Lub Oil is Alkaline.(2)
6.Explain with reasons the contribution made by the following to cylinder liner wear.
(4 X 2.5)
(a)High sulfur content in fuel
(b)Low cooling water temperature
(c) Excess lubricant
(d) Low sulpher content
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a. Explain, with the aid of sketches, how the jacket water temperature is maintained
at its optimum value;
b. State the possible effects on the engine if the jacket water temperatures are
maintained outside the desired value.
1. (a) Describe with an aid of a sketch how piston rings seal the combustion
chamber.(3)
(b)State with reasons the clearances to be maintained for piston rings (4)
(c) State the procedure to measure the clearances.(3)
2.(a)Discuss the validity of the following statement: ‘Skirts are fitted to pistons of both
two and four stroke engines, but for different reasons’. (6)
(b) State the properties required of piston ring material.(4)
4. (a) Sketch a diagram of the lubricating oil system of a Large Two Stroke Diesel
Engine. (5)
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(b) State the functional purposes of scraper and seal rings in stuffing box. (2)
(c) Sketch a stuffing box showing its different parts.(3)
5.With reference to medium speed diesel engine sketch and label a typical
arrangement for the piston and connecting rod.(10)
6.With reference to medium speed diesel engine sketch and label a typical
arrangement for the piston and connecting rod.(10)
7. State the procedure of assessing stuffing box condition from stuffing box drain .
(10)
3.(a) Outline the indications of leaky exhaust valves in a large main propulsion
engine. (5)
(b) Discuss the likely results of permitting a leaky exhaust valve to remain in this
condition for an extended period of time. (2)
(c) Identify the factors leading to leakage of Exhaust valve. (3)
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4.(a)State why Tappet clearances are important. (3)
(b)Explain the effect of excessive and insufficient tappet clearance on valve and
engine operation. (2)
(c) State with sketch the procedure for tappet clearance adjustment.(5)
5. With reference to auxiliary diesel engines, state FOUR causes for EACH of the
following faults:
a. Lubricating oil pressure low (4)
b. Exhaust temperature high single unit(3)
c. Exhaust temp high in all unit (3)
6.With reference to the operation of main propulsion engines, outline the importance
of EACH of the following:
a. Regular on board testing of the lubricating oil (5)
b. Ensuring rotation of exhaust valves (5)
(b) What is the major change in Exhaust valve design brought by modern ME
Engines? (5)
2.6 CRANKSHAFT
1. (a) Describe the types of crank shaft and give example of their use. (5)
(b) Describe crankshaft defects and their causes.(5)
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3.Describe the full procedure of taking crankshaft deflection and how the result can
be interpreted.(10)
4.(a)Describe the safety procedure of Crankcase inspection of a Trunk type diesel
engine.(6)
(b) What are the defects likely to be found during the inspection.(4)
(b) Describe the action to be taken in case of High Oil Mist alarm.(6)
6. a. State the name of the equipment and its function used to give a warning of the
presence of conditions that could lead to an explosion in the crankcase of a diesel
engine.(6)
b. Sketch the device used to relieve any excess pressure that might develop as a
result of a crankcase explosion in a diesel engine (4)
7.As engineer officer of the watch explain the procedure to be followed in the event
of a crankcase oil mist alarm on a bridge controlled, constant speed, main propulsion
engine fitted with a controllable pitch propeller.
3. (a) Name the types of scavenging used for large two stroke engines.(2)
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(b) Describe the advantages of Uniflow scavenging.(2)
6.State the immediate action to be taken in the event of EACH of the following
circumstances occurring with a large main propulsion diesel engine, giving a reason
for EACH action:
a. Turbocharger surging during heavy weather; (5)
b. Excessive vibration from turbocharger at full sea speed;(5)
7. Describe, with the aid of a sketch, the operational principles of a main engine
exhaust gas turbo-charger (10)
1.(a)Sketch and describe a Medium speed Diesel Engine starting air system.(6)
4.(a) With respect to control air of a pneumatic starting and reversing system, state
the importance of an air drier. (2)
(b) As a watch keeper state with reason what checks you perform: (4 X 2)
(a)On an air drier,
(b)Prior to maneuvering- on starting air bottle
(c)Prior to maneuvering- on starting air line
(d)On control airline.
6. With reference to a small diesel engine that requires the use of a starting handle:
a. State the procedure for starting;
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b. State EIGHT reasons that would cause difficulty in starting.
10. State the immediate action to be taken in the event of EACH of the following
circumstances occurring with a large main propulsion diesel engine, giving a reason
for EACH action:
a. Overheating of air starting branch pipe to one cylinder during maneuvering;(5)
b. High main bearing temperature (5)
11.(a) State the reason for turning the engine with the turning gear prior to starting
(5)
(b)State the reason for leaving the indicator cocks on main engine cylinders
open when the engine is turned initially with the turning gear (5)
12.(a) State the reason for leaving the lubricating oil circulating after "Finish with
Engines"(5)
(b)State why diesel alternator cooling water may be circulated through the
main engine after shutdown (5)
14. Draw and describe Main starting air valve of marine diesel engines . (10)
15. (a) What is overlapping in the pneumatic starting sequence of the diesel Engine ?
(5)
(b) Is it possible to reverse a 2 stroke medium speed Engine from full ahead ? if yes,
what are the possible precautions to take in this process ? (5)
3. (a) With the aid of sketch describe the operating cycle of a Four Stroke Diesel
Engine. (4)
(b) With the aid of sketch describe the operating cycle of a Two Stroke Diesel Engine
(4)
(c ) Draw an Ideal Draw card indicating salient points. (2)
4. (a) Describe the effects of running engine with excessive peak pressure.(3)
(b) Describe the advantage and disadvantage between medium speed and slow
speed engines.(4)
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(c ) what are the preparation to be taken prior taking power card and draw card in
large diesel engine.(3)
7. Describe, with the aid of sketches, the combustion process of the two stroke
compression ignition engine. (10)
8. a. Sketch a typical power indicator card & Draw card for a slow speed marine
diesel
engine.(4)
b. Explain how the Power card may be used to assess the power developed in the
cylinder.(6)
1.(a) How many types of compressors are there? Why reciprocating type is most
commonly used.(5)
(b) Sketch a cross-section through the delivery valve of an air compressor, labeling
the principal components.(5)
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( c) How the bumping clearance can be adjusted?(4)
4.(a) Briefly describe the necessity to keep the air compressor valves in good
condition.(4)
(b) With respect to cylinder lubrication, describe the effect of the following in case of
a reciprocating air compressors:
(i) Insufficient lubrication,(3)
(ii) Excess lubrication.(3)
(b) What are the safety devices incorporated in a reciprocating air compressor?(3)
(c) State how performance of air compressors can be checked and optimum
performance is maintained.(5)
9. With reference to two stage water cooled reciprocating main engine starting
air compressors:
(a) Sketch, a protective device fitted to the water side of the intercooler or
aftercooler; (4)
(b) explain why the device described in Q(a) is fitted; (4)
(c) describe the possible consequences should the device described in Q4(a) fail to
operate. (2)
12. Sketch a cross section through a two stage main starting air compressor,
labelling the main components.
14. Describe procedure of starting main engine from Dead ship condition. (10)
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7.0 AUXILIARY STEAM PLANT
2.(a) Sketch a vertical auxiliary boiler and indicate all the important mountings.(4)
(b) Explain the role of any six mountings fitted to the boiler.(6)
3. (a) Describe with sketch the procedure of blowing through of a boiler gauge glass
assembly with all the necessary safety precautions.(4)
(c) Describe with reasons the tests carried out on feed water of a low-pressure
auxiliary boiler.(3)
5. Describe the safety procedure followed to raise steam from a cold boiler.(10)
6. Describe the safety procedure how to blow down an auxiliary boiler to empty for
inspection, survey and cleaning (10)
7.(a)Draw a water level indicators mounted on a boiler and describe the blow down
procedure (6)
(b)State why at least two of the items stated in Q5(a)are fitted (2)
(c) List FIVE boiler mountings which are subject to survey, other than those
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stated in Q1(a).(2)
12. Making reference to all safety procedures and checks that should be carried
out prior to starting, describe the procedure for preparing the auxiliary turbine from
cold to stand-by assuming that the main boilers are at operating pressure.(10)
13.Describe, with the aid of sketches, the procedure for testing a boiler gauge
glass.(10)
14. With reference to main boiler soot blowers, describe the procedures to be carried
out before and during operation of the system (10)
15. a. Explain why it is essential to regularly test the water condition in a main water
tube boiler (5)
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b. State the possible effects on the boiler if the chemical condition of the boiler water
is allowed to deteriorate (5)
16. Draw a line diagram of a boiler fuel oil system showing the path of fuel oil from
the settling tank to the burners (10)
17. State FOUR tests which are required for boiler water, giving a reason for EACH
test. (2.5 X4).
18. State FOUR circumstances under which the fuel supply to the burners of an
auxiliary boiler would be automatically cut off; giving a reason why EACH
circumstance requires the fuel to be cut off. (10)
19. In Case you received a frequent boiler trip due to low fuel pressure , what would
be your course of action ? Explain and investigate . (10)
8.0 LUBRICATION
3.(a) Describe the four mode of lubrication. State example of each mode. (5)
(b) Describe the strength and weaknesses of synthetic lubricating oil.(5)
4.(a) Explain Microbial Degradation with respect to lubricating oil and What are the
indications. (5)
(b) Describe the remedy and prevention of Microbial Degradation of lubricating oil (5)
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5.With reference to lubricating oil discuss the cause, effect and corrective measures
for problem relating to: (2.5 X 4)
(a) Change in viscosity,
(b) Drop in alkalinity,
(c) Increase in insoluble
(d) Fresh water or saltwater contamination.
6. (a)What are the main properties of main engine system oil ? (5)
(b)Distinguish between the major characteristics of Two stroke and four stroke diesel
engines system oil . (5)
8. Discuss how lube oil resists liner corrosion. Also briefly discuss the impact of
excessive lubrication . (10)
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