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VR 550

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Video Cassette Recorder

Service VR550/02/07/16
Service
Service

Service Manual
Contents Survey of versions:
Chapter /02 PAL B/G
/07 PAL I, UK/IRELAND
Sec. 1: Adjustment Procedure /16 PAL B/G, Spain
Schematic Diagrams and CBA's /39 PAL/SECAM-BG+PAL/SECAM-L/L',FRANCE
Exploded Views /58 PAL-BG/DK+SECAM-BG/DK,EAST-EURO
Mechanical and Electrical Parts Lists

Sec. 2: Standard Maintenance


Mechanism Alignment Procedures
Disassembly / Assembly of Mechanism
Deck Exploded Views

Safety regulations require that the set be restored to its original


condition and that parts which are identical with those specified
be used.

Published by BK 2004 Video Service Department Printed in Japan c Copyright reserved Subject to modification GB 3103 785 22260
MAIN SECTION
VIDEO CASSETTE RECORDER
Sec. 1: Main Section
I Adjustment Procedures
I Schematic Diagrams and CBA’s
I Exploded Views
I Mechanical and Electrical Parts List

TABLE OF CONTENTS
IMPORTANT SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1
STANDARD NOTES FOR SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1
FUNCTION INDICATOR SYMBOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1
PREPARATION FOR SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1
OPERATING CONTROLS AND FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1
SIGNAL NAME ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1
CABINET DISASSEMBLY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1
ELECTRICAL ADJUSTMENT INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1
BLOCK DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1
SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1
WAVEFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1
SYSTEM CONTROL TIMING CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1
IC PIN FUNCTION DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1
LEAD IDENTIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1
ELECTRICAL PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1
EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17-1
MECHANICAL PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18-1

VR550CV
IMPORTANT SAFETY PRECAUTIONS
Product Safety Notice J. Use care that foreign objects (screws, solder drop-
lets, etc.) do not remain inside the set.
Some electrical and mechanical parts have special
K. Crimp type wire connector
safety-related characteristics which are often not evi-
The power transformer uses crimp type connectors
dent from visual inspection, nor can the protection they
which connect the power cord and the primary side
give necessarily be obtained by replacing them with
of the transformer. When replacing the transformer,
components rated for higher voltage, wattage, etc.
follow these steps carefully and precisely to prevent
Parts that have special safety characteristics are iden-
shock hazards.
tified by a ! on schematics and in parts lists. Use of a
Replacement procedure
substitute replacement that does not have the same
safety characteristics as the recommended replace- 1)Remove the old connector by cutting the wires at a
ment part might create shock, fire, and/or other haz- point close to the connector.
ards. The Product’s Safety is under review Important: Do not re-use a connector. (Discard it.)
continuously and new instructions are issued when- 2)Strip about 15 mm of the insulation from the ends
ever appropriate. Prior to shipment from the factory, of the wires. If the wires are stranded, twist the
our products are carefully inspected to confirm with strands to avoid frayed conductors.
the recognized product safety and electrical codes of 3)Align the lengths of the wires to be connected.
the countries in which they are to be sold. However, in Insert the wires fully into the connector.
order to maintain such compliance, it is equally impor-
4)Use a crimping tool to crimp the metal sleeve at its
tant to implement the following precautions when a set
center. Be sure to crimp fully to the complete clo-
is being serviced.
sure of the tool.
Precautions during Servicing L. When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the
A. Parts identified by the ! symbol are critical for AC outlet.
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise block-
ing capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1)Wires covered with PVC tubing
2)Double insulated wires
3)High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1)Insulation tape
2)PVC tubing
3)Spacers
4)Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before solder-
ing.
F. Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fus-
ible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has been replaced, check that
5 - 6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations.

1-1-1 SFTY_06
Safety Check after Servicing
Examine the area surrounding the repaired location for Chassis or Secondary Conductor
damage or deterioration. Observe that screws, parts,
and wires have been returned to their original posi- Primary Circuit Terminals
tions. Afterwards, do the following tests and confirm
the specified values to verify compliance with safety d' d
standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d’) between sol-
dered terminals, and between terminals and surround-
ing metallic parts. (See Fig. 1)

Table 1 : Ratings for selected area


AC Line Voltage Clearance Distance (d) (d’) Fig. 1
≥ 3mm(d)
110 to 240 V
≥ 6 mm(d’) Exposed Accessible Part
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
2. Leakage Current Test
Confirm the specified (or lower) leakage current AC Voltmeter
between B (earth ground, power cord plug prongs) Z (High Impedance)
and externally exposed accessible parts (RF termi-
nals, antenna terminals, video and audio input and
output terminals, microphone jacks, earphone jacks,
etc.) is lower than or equal to the specified value in the
table below. One side of
B
Measuring Method (Power ON) : Power Cord Plug Prongs
Insert load Z between B (earth ground, power cord Fig. 2
plug prongs) and exposed accessible parts. Use an
AC voltmeter to measure across the terminals of load
Z. See Fig. 2 and the following table.

Table 2: Leakage current ratings for selected areas


One side of power cord plug
AC Line Voltage Load Z Leakage Current (i)
prongs (B) to:
2kΩ RES.
i≤0.7mA AC Peak RF or
Connected in
i≤2mA DC Antenna terminals
parallel
110 to 240 V
50kΩ RES.
i≤0.7mA AC Peak
Connected in A/V Input, Output
i≤2mA DC
parallel
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.

1-1-2 SFTY_06
STANDARD NOTES FOR SERVICING
Circuit Board Indications Pb (Lead) Free Solder
a. The output pin of the 3 pin Regulator ICs is indi- When soldering, be sure to use the Pb free solder.
cated as shown.

Top View Bottom View


How to Remove / Install Flat Pack-IC
Input 1. Removal
Out In
With Hot-Air Flat Pack-IC Desoldering Machine:.
(1) Prepare the hot-air flat pack-IC desoldering
b. For other ICs, pin 1 and every fifth pin are indicated machine, then apply hot air to the Flat Pack-IC
as shown. (about 5 to 6 seconds). (Fig. S-1-1)

Pin 1

10

c. The 1st pin of every male connector is indicated as


shown.

Pin 1 Fig. S-1-1

(2) Remove the flat pack-IC with tweezers while apply-


Instructions for Connectors ing the hot air.
1. When you connect or disconnect the FFC (Flexible (3) Bottom of the flat pack-IC is fixed with glue to the
Foil Connector) cable, be sure to first disconnect CBA; when removing entire flat pack-IC, first apply
the AC cord. soldering iron to center of the flat pack-IC and heat
2. FFC (Flexible Foil Connector) cable should be up. Then remove (glue will be melted). (Fig. S-1-6)
inserted parallel into the connector, not at an angle. (4) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Caution:
1. The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering
FFC Cable
machine, whose shape matches that of the Flat
Pack-IC.
2. Do not supply hot air to the chip parts around the
Connector flat pack-IC for over 6 seconds because damage to
the chip parts may occur. Put masking tape around
CBA the flat pack-IC to protect other parts from damage.
(Fig. S-1-2)

* Be careful to avoid a short circuit.

1-2-1 NOTE_1
3. The flat pack-IC on the CBA is affixed with glue, so With Soldering Iron:
be careful not to break or damage the foil of each (1) Using desoldering braid, remove the solder from all
pin or the solder lands under the IC when removing pins of the flat pack-IC. When you use solder flux
it. which is applied to all pins of the flat pack-IC, you
can remove it easily. (Fig. S-1-3)

Hot-air Desoldering Braid


Flat Pack-IC Flat Pack-IC
Desoldering
Machine
CBA

Soldering Iron
Masking Flat Pack-IC Fig. S-1-3
Tape
Tweezers (2) Lift each lead of the flat pack-IC upward one by
Fig. S-1-2 one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air desoldering
machine. (Fig. S-1-4)

Sharp
Pin

Fine Tip
Soldering Iron
Fig. S-1-4

(3) Bottom of the flat pack-IC is fixed with glue to the


CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
(4) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
With Iron Wire:
(1) Using desoldering braid, remove the solder from all
pins of the flat pack-IC. When you use solder flux
which is applied to all pins of the flat pack-IC, you
can remove it easily. (Fig. S-1-3)
(2) Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
(3) While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solder
melts so as to lift the IC leads from the CBA contact
pads as shown in Fig. S-1-5

1-2-2 NOTE_1
(4) Bottom of the flat pack-IC is fixed with glue to the 2. Installation
CBA; when removing entire flat pack-IC, first apply
(1) Using desoldering braid, remove the solder from
soldering iron to center of the flat pack-IC and heat
the foil of each pin of the flat pack-IC on the CBA so
up. Then remove (glue will be melted). (Fig. S-1-6)
you can install a replacement flat pack-IC more
(5) Release the flat pack-IC from the CBA using twee- easily.
zers. (Fig. S-1-6)
(2) The “ I ” mark on the flat pack-IC indicates pin 1.
Note: (See Fig. S-1-7.) Be sure this mark matches the 1
When using a soldering iron, care must be taken on the PCB when positioning for installation. Then
to ensure that the flat pack-IC is not being held by presolder the four corners of the flat pack-IC. (See
glue. When the flat pack-IC is removed from the Fig. S-1-8.)
CBA, handle it gently because it may be damaged
(3) Solder all pins of the flat pack-IC. Be sure that none
if force is applied.
of the pins have solder bridges.

Hot Air Blower


Example :

or

Iron Wire

Soldering Iron Pin 1 of the Flat Pack-IC


is indicated by a " " mark.
To Solid Fig. S-1-7
Mounting Point
Fig. S-1-5

Presolder

Fine Tip
CBA Soldering Iron

Flat Pack-IC Flat Pack-IC


Tweezers
CBA
Fig. S-1-8
Fig. S-1-6

1-2-3 NOTE_1
Instructions for Handling
Semi-conductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential difference caused by electro-
static charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1MΩ) that is prop-
erly grounded to remove any static electricity that may
be charged on the body.
2. Ground for Workbench
Be sure to place a conductive sheet or copper plate
with proper grounding (1MΩ) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on cloth-
ing will not escape through the body grounding band,
be careful to avoid contacting semi-conductors with
your clothing.

<Incorrect>

CBA

<Correct> Grounding Band

1MΩ

CBA

1MΩ
Conductive Sheet or
Copper Plate

1-2-4 NOTE_1
FUNCTION INDICATOR SYMBOLS
Note:
The following symbols will appear on the indicator panel to indicate the current mode or operation of the VCR.
On-screen modes will also be momentarily displayed on the tv screen when you press the operation buttons.
Display panel

MODE INDICATOR ACTIVE


POWER ON " PWR." ON
CASSETTE "IN" " " ON
CASSETTE "OUT" OFF
" "
CLOCK " 88:88 " ON
REC " REC " ON
REC PAUSE " REC " Blinks at 0.8Hz interval
PLAY " PLAY " is displayed on the indicator panel.
FF " FF " is displayed on the indicator panel.
REW " Fr " is displayed on the indicator panel.
RESIDUAL QUANTITY A residual quantity value of tape is displayed on the indicator
panel. (in a FF/REW mode)
REMAIN A remain value of tape is displayed on a display panel by 7 seg-
ment indication.
T-REC,OTR " " ON
(T-REC OFF,T-REC incomplete
Blinks at 0.8Hz interval)
RF OUT RF out channel number is displayed on the indicator panel.
S-INH condition All modes Blinks at 0.8Hz interval
All lighting mode All characters ON
When reel and capstan mechanism is not “EJECT R” is displayed on a TV screen. (Refer to Fig. 1.)
functioning correctly
When tape loading mechanism is not func- “EJECT T” is displayed on a TV screen. (Refer to Fig. 2.)
tioning correctly
When cassette loading mechanism is not “EJECT C” is displayed on a TV screen. (Refer to Fig. 3.)
functioning correctly
When the drum is not working properly “EJECT D” is displayed on a TV screen. (Refer to Fig. 4.)
P-ON Power safety detection “EJECT P” is displayed on a TV screen. (Refer to Fig. 5.)

1-3-1 HG470FIS
TV screen
Note:
OSD for mechanical error will be displayed for 5 sec. after the mechanical error occurs.

When reel and capstan mechanism is not functioning When the drum is not working properly
correctly

EJECT R EJECT D

Fig. 1 Fig. 4

When tape loading mechanism is not functioning cor- P-ON Power safety detection
rectly

EJECT T EJECT P

Fig. 2 Fig. 5

When cassette loading mechanism is not functioning


correctly

EJECT C

Fig. 3

1-3-2 HG470FIS
PREPARATION FOR SERVICING
How to Enter the Service Mode

About Optical Sensors


Caution:
An optical sensor system is used for the Tape Start
and End Sensors on this equipment. Carefully read
and follow the instructions below. Otherwise the unit
may operate erratically.
What to do for preparation
Insert a tape into the Deck Mechanism Assembly and
press the PLAY button. The tape will be loaded into
the Deck Mechanism Assembly. Make sure the power
is on, connect TP507 (S-INH) to GND. This will stop
the function of Tape Start Sensor, Tape End Sensor
and Reel Sensors. (If these TPs are connected before
plugging in the unit, the function of the sensors will
stay valid.) See Fig. 1.

Note: Because the Tape End Sensors are inactive, do


not run a tape all the way to the start or the end of the
tape to avoid tape damage.

Q505 Q504

TP507
S-INH

Fig. 1

1-4-1 HG470PFS
OPERATING CONTROLS AND FUNCTIONS

The remote control

Buttons for VCR feature only


REC STANDBY/ON

REC To record the TV channel selected at this moment.


1 2 3
STANDBY/ON To switch off or on, interrupt menu function.
4 5 6
0..9 Press to select channels at VCR.
7 8 9
P+ P– To select the programme number. During normal
P 0 P or slow motion playback, press to adjust the tracking.
STATUS/EXIT PLAY CLEAR

STATUS/EXIT To access or remove the VCR’s on-screen


REW FWD status display. To exit on-screen menus.
MENU

CLEAR To delete last entry. To clear a programmed record-


STOP
ing (TIMER). To reset the elapsed time counter in the playback,
TV-VOL STILL TV-PROG.
recording or stop mode.
STILL To stop the tape and play back a picture step by
MUTE INDEX SLOW SYSTEM
step. (except for during fast forwarding and fast rewinding)
TURBO
AUDIO
TIMER
INDEX In combination with / : to search for previous
or next recording on the cassette.
SLOW To view the picture in slow motion.
AUDIO To change stereo sound and 2nd language.
TURBO TIMER To programme a recording with the function
TURBO TIMER.
SYSTEM Doesn’t work on this model.

MENU To call up main menu of VCR.


FWD - When tape playback is stopped, press to fast forward the
tape at high speed. During playback, press to fast forward the tape while the
picture stays on the screen. To store or confirm entry in the menu.
REW - When tape playback is stopped, press to rewind the tape at
high speed. During playback, press to rewind the tape while the picture stays
on the screen.To return the cursor in the menu.
PLAY - To play back a tape, select an item in the menu of VCR.
STOP - To stop the tape, select an item in the menu of VCR.

Buttons with TV feature

MUTE To eliminate the TV’s sound. Press again to restore the volume.
TV-VOL + TV-VOL – To adjust the TV’s volume.

TV-PROG.+ TV-PROG.– To select a programme number on the TV.

You can use this remote control to operate


some functions of Philips TVs.

1-5-1 HG470IB
Front of your VCR

STANDBY/ON PROGRAMME RECORD STOP/EJECT REW PLAY FWD

STANDBY/ON To switch off or on, interrupt menu function.


PROGRAMME+ PROGRAMME- To select the programme number. During
normal or slow motion playback, press to adjust the tracking.
RECORD To record the TV channel selected at this moment.
FWD.
When tape playback is stopped, press to fast forward the tape at high speed.
During playback, press to fast forward the tape while the picture stays on the
screen.
REW.
When tape playback is stopped, press to rewind the tape at high speed. During
playback, press to rewind the tape while the picture stays on the screen.
PLAY To play back a tape.
STOP/EJECT To stop the tape and eject the cassette.

Back of your VCR


AV 2 (DECODER) AV 1 (TV)

AERIAL
RF OUT

AV2(DECODER) To connect a satellite receiver, decoder, video recorder, etc.


AV1(TV) To connect the TV.
AERIAL To connect the aerial cable.
RF OUT To connect the TV.

1-5-2 HG470IB
SIGNAL NAME ABBREVIATIONS
Signal Name Function
Signal Name Function CLKSEL Clock Select (GND)
16P SCART 16Pin Control Signal
Playback/Record Control Signal
CTL (+) (+)
SCART 1 8Pin Output Control
8POUT-1 Signal
CTL (-) Playback/Record Control Signal
SCART 2 8Pin Output Control (-)
8POUT-2
Signal
CTLAMPout To Monitor for CTL AMP Output
A-COM Audio Head Common
D-CONT Drum Motor Control Signal
A-IN Audio Signal Input
D-PFG Drum Motor Pulse Generator
A-MODE Hi-Fi Tape Detection Signal
D-REC-H Delayed Record Signal
A-MUTE-H Audio Mute Control Signal (Mute
= “H”) D-V-SYNC Dummy V-sync Output

A-OUT Audio Signal Output LED Clock Driver IC Control


DRV-CLK Clock
Normal Audio Play Back/Record
A-PB/REC LED Clock Driver IC Control
Signal DRV-DATA
Data
AE-H Audio Erase Head
LED Clock Driver IC Chip Select
DRV-STB Signal
Automatic Frequency Control
AFC Signal
END-S Tape End Position Detect Signal
AGC IF AGC Comparator Signal
FE-H Full Erase Head
AL+12V Always +12V with AC Plug
Connected FF/REW-L CTL Frequency Characteristics
Switching Signal (FF/REW=”L”)
Always +12V/+20.5V with AC
AL+12V/+20.5V Plug Connected FSC-IN
4.43MHz Clock Input
[4.43MHz]
AL+15V Always +15V with AC Plug
Connected FTV-IN Comparator Input of Video
Signal for Follow TV
Always +9V with AC Plug
AL+44V Connected H-A-COMP Head Amp Comparator Signal

Always +5V with AC Plug Video Head Amp Switching


AL+5V H-A-SW
Connected Pulse

Always +9V with AC Plug Hi-Fi-A Hi-Fi Audio Head


AL+9V Connected Hi-Fi-COM Hi-Fi Audio Head Common
AMPC CTL AMP Connected Terminal Hi-Fi Audio Head Switching
Hi-Fi-H-SW
AMPVcc AMPVcc Pulse

AMPVREF IN V-Ref for CTL AMP HLF LPF Connected Terminal (Slicer)

AMPVREF OUT V-Ref for CTL AMP IIC-BUS SCL I2C BUS Control Clock

AVcc
A/D Converter Power Input/ IIC-BUS SDA I2C BUS Control Data
Standard Voltage Input
JK1-8P-OUT SCART 8Pin Output Control
C-CONT Capstan Motor Control Signal Signal
Capstan Motor FWD/REV KEY-1 Key Scan Input Signal 1
C-F/R Control Signal (FWD=”L”/
REV=”H”) KEY-2 Key Scan Input Signal 2
Capstan Motor Rotation LD-SW Deck Mode Position Detector
C-FG Signal
Detection Pulse
C-POW-SW Capstan Power Switching Pulse LINE-MUTE Audio Mute Control Signal
Color Phase Rotary Changeover LM-FWD/REV Loading Motor Control Signal
C-ROTA
SIgnal
LP LP
C-SYNC Composite Synchronized Pulse

1-6-1 HG470SNA
Signal Name Function Signal Name Function
MOD-A Modulator Audio Output Signal Video Envelope Comparator
V-ENV Signal
N-A-PB Normal Audio Playback
V-IN Video Signal Input
N-A-REC Normal Audio Recording
V-OUT Video Signal Output
OSCin Clock Input for letter size
Vcc Vcc
OSCout Clock Output for letter size
VIDEO Video Signal
OSD-V-IN OSD Video Signal Input
Vss Vss(GND)
OSD-V-OUT OSD Video Signal Output
X-IN Main Clock Input
OSDVcc OSDVcc
X-OUT Main Clock Input
OSDVss OSDVss
XC-IN Sub Clock
Power Voltage Down Detector
P-DOWN-L
Signal XC-OUT Sub Clock
P-ON+15V +15V at Power-On Signal
P-ON+44V +44V at Power-On Signal
P-ON+5V +5V at Power-On Signal
P-ON-H Power On Signal at High
P80/C P80/C Terminal

PG-DELAY Video Head Switching Pulse


Signal Adjusted Voltage
P-ON Power Detection Input
POW-SAF
Signal
Recording Safety SW Detect
REC-SAF-SW (With Record tab="L"/With out
Record tab="H")
REMOCON-IN Remote Control Sensor
RESET System Reset Signal (Reset=”L”)
RESET+5V +5V at System Reset Signal
RF-SW Video Head Switching Pulse
RGB- SCART 2 RGB Through Control
THROUGH Signal
S-REEL Supply Reel Rotation Signal
Input Signal from Pin 8 of
SC2-IN SCART2
SECAM-H SECAM Mode at High

SIF Tuner Audio Intermediate


Frequency Signal
Tape Start Position Detector
ST-S
Signal
T-REEL Take Up Reel Rotation Signal
TIMER+5V +5V at Timer
TU-AUDIO Tuner Audio Input Signal
TU-VIDEO Tuner Video Input Signal
V(L) Video L Head
V(R) Video R Head
V-COM Video Head Common

1-6-2 HG470SNA
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart (1): Identification (location) No. of parts in the figures
(2): Name of the part
This flowchart indicates the disassembly steps to gain
(3): Figure Number for reference
access to item(s) to be serviced. When reassembling,
follow the steps in reverse order. Bend, route, and (4): Identification of parts to be removed, unhooked,
dress the cables as they were originally. unlocked, released, unplugged, unclamped, or
desoldered.
P=Spring, L=Locking Tab, S=Screw,
[1] Top Case CN=Connector
*=Unhook, Unlock, Release, Unplug, or Desolder
[2] Front Assembly e.g. 2(S-2) = two Screws (S-2),
2(L-2) = two Locking Tabs (L-2)
[3] VCR Chassis Unit (5): Refer to “Reference Notes.”

[4] Jack CBA


Reference Notes
CAUTION: Locking Tabs (L-1) and (L-2) are fragile.
[5] Deck Assembly Be careful not to break them.
1. Remove five Screws (S-2), two Screws (S-3) and
[6] Main CBA Screw (S-4). Then, slowly lift the VCR Chassis Unit
(Deck Assembly, Jack CBA and Main CBA) up.
[7] Cylinder Shield 2. When reassembling, solder wire jumpers as shown
in Fig. D5.
3. Before installing the Deck Assembly, be sure to
2. Disassembly Method place the pin of LD-SW on Main CBA as shown in
Fig. D6. Then, install the Deck Assembly while
REMOVAL aligning the hole of Cam Gear with the pin of LD-
ID/ SW, the shaft of Cam Gear with the hole of LD-SW
LOC. PART REMOVE/*UNHOOK/ as shown in Fig. D6.
Fig.
No. UNLOCK/RELEASE/ Note
No.
UNPLUG/DESOLDER

[1] Top Case D1 7(S-1) -

Front
[2] D2 *3(L-1),*4(L-2) -
Assembly

VCR
[3] Chassis D3 5(S-2), 2(S-3), (S-4), 1
Unit

[4] Jack CBA D4 Desolder, (S-5) -


Deck D5,
[5] 2(S-6), Desolder 2,3
Assembly D6

[6] Main CBA D5 ---------- -

Cylinder
[7] D5 (S-7) -
Shield

↓ ↓ ↓ ↓ ↓
(1) (2) (3) (4) (5)

1-7-1 HG470DC
(S-1) (S-2)
(S-1) (S-2) (S-3)
(S-2)
(S-4)
[3] VCR
Chassis Unit
(S-3)

(S-2)
[1] Top Case

(S-1)

Fig. D1

(L-2)
(L-2)
Fig. D3

[4] Jack CBA


(S-5)

Desolder
[2] Front
Assembly

(L-1)
Fig. D2

Fig. D4

1-7-2 HG470DC
[7] Cylinder Shield
Cylinder Assembly Pin
FE Head
(S-7)

ACE Head SW507


Assembly LD-SW

[6] Main CBA

[5] Deck
Assembly [5] Deck Assembly

Cam Gear
[6] Main CBA Hole
Shaft
(S-6)

Hole
LD-SW Pin
[6] Main CBA
(S-6) Fig. D6

TOP VIEW From


From Capstan Motor
Cylinder From Assembly
From ACE Head
Assembly
FE Head Assembly Lead with
blue stripe

Printing
Lead with side
Lead with
blue stripe
white stripe

Desolder
from bottom

Lead connections of Deck Assembly and Main CBA

Fig. D5

1-7-3 HG470DC
ELECTRICAL ADJUSTMENT INSTRUCTIONS
General Note: "CBA" is an abbreviation for Head Switching Position Adjustment
"Circuit Board Assembly."
Purpose:
NOTE:
To determine the Head Switching point during
1.Electrical adjustments are required after replacing
playback.
circuit components and certain mechanical parts.
It is important to do these adjustments only after Symptom of Misadjustment:
all repairs and replacements have been com- May cause Head Switching noise or vertical jitter
pleted. Also, do not attempt these adjustments in the picture.
unless the proper equipment is available.
2.To perform these alignment / confirmation proce- Test point Adj.Point Mode Input
dures, make sure that the tracking control is set in
the center position: Press either "L5? " or "K" button J23(V-OUT) VR501
PLAY
on the remote control unit first, then the "PLAY" TP502(RF-SW) (Switching Point) -----
(SP)
button (Front Panel only). GND (MAIN CBA)

Test Equipment Required Measurement


Tape Spec.
Equipment
1.Oscilloscope: Dual-trace with 10:1 probe,
6.5H±1H
V-Range: 0.001~50V/Div., 9965 000 14514 Oscilloscope
(412.7µs±60µs)
F-Range: DC~AC-20MHz
2.Alignment Tape (9965 000 14514) Connections of Measurement Equipment

Oscilloscope
J23
Main CBA GND
TP502
CH1 CH2
Trig. (+)

Figure 1

EXT. Syncronize Trigger Point

CH1
1.0H 0.5H
6.5H±1H (412.7µs±60µs) V-Sync
CH2
Switching Pulse

Reference Notes:
Playback the Alignment tape and adjust VR501 so that
the V-sync front edge of the CH1 video output wave-
form is at the 6.5H(412.7µs) delayed position from the
rising edge of the CH2 head switching pulse wave-
form.

1-8-1 U29PCEUEA
Adjustment Points and Test Points

Main CBA Top View

AUDIO
BLOCK POWER
TUNER SUPPLY
BLOCK BLOCK
Hi-Fi
BLOCK VIDEO
J23 BLOCK
V-OUT

POWER
SYSCON/TIMER CTL
SERVO BLOCK BLOCK
TP502 TP507
RF-SW S-INH

TP301
C-PB
VR501
SW-POINT TP501
CTL

TEST POINT INFORMATION


: Indicates a test point with a jumper wire across a hole in the PCB.

TEST POINTS NOT USED IN ELECTRICAL ADJUSTMENTS


Test Point Used in: Page No.
TP301 Mechanical Alignment Procedures 2-3-3, 2-3-4
TP502 Mechanical Alignment Procedures 2-3-3, 2-3-4
TP501 Mechanical Alignment Procedures 2-3-3
TP507 Preparation for Servicing 1-4-1

Main CBA

Tuner Unit
Antenna In
Audio In/Out,Video In/Out Antenna Out

1-8-2 U29PCEUEA
NOTE FOR WIRE CONNECTORS: TEST POINT INFORMATION
1. PREFIX SYMBOL "CN" MEANS CONNECTOR. :INDICATES A TEST POINT WITH A JUMPER WIRE ACROSS A HOLE IN THE PCB.
(CAN DISCONNECT AND RECONNECT.) :USED TO INDICATE A TEST POINT WITH A COMPONENT LEAD ON FOIL SIDE.
2. PREFIX SYMBOL "CL" MEANS WIRE-SOLDER :USED TO INDICATE A TEST POINT WITH NO TEST PIN.
" " = SMD HOLES OF THE PCB. :USED TO INDICATE A TEST POINT WITH A TEST PIN.
(WIRE IS SOLDERED DIRECTLY.)

AL+5V IC501 TP507


Q504 (SERVO/SYSTEM CONTROL)
MAIN CBA SW507 SENS-INH
ST-S LD-SW RS501
D502 REMOTE KEY
SENSOR 14 REMOCON-IN KEY- 1 7
S-LED SWITCH
SENSOR CBA
KEY
AL+5V 9 LD-SW KEY- 2 8
SWITCH
95 CTL(+)
94 CTL(-)
Q505 10 ST-S FP562
END-S 4 END-S IC561
(LED DISPLAY) LED DISPLAY
80 T-REEL
79 S-REEL DRV-DATA 68 28 DRV-DATA D1 23
SENSOR CBA TP506 Q503 PS503 Q501 DRV-STB 69 2 DRV-STB D2 22
END-S T-REEL S-REEL TIMER+5V RESET 34 RESET DRV-CLK 70 1 DRV-CLK D3 21
D4 20
(DECK ASSEMBLY) P-ON+5V a 17
IC771 b 16
(COMPARATOR) c 14
P-ON+5V
d 13
AC HEAD ASSEMBLY TU-VIDEO
9 Q771, e 12
FROM 14 Q772
8 f 7 TU701(TUNER UNIT)
VIDEO
BLOCK AND 4 3 SDA
CL504 V-IN1 2 64 FTV-IN
CL504 11 5 j 11 12 SDA
CONTROL 2 CTL(+) 13
HEAD 10 5 SCL
1 CTL(-)
11 SCL
IC503 (MEMORY)
Servo/System Control Block Diagram

1-9-1
5 SDA
6 SCL

AL+5V

VR501
SW-POINT 2 PG-DELAY IIC-BUS SDA
AL+5V 31 REC-SAF-SW IIC-BUS SCL TO
A-MUTE-H AUDIO BLOCK
SW506 A-MUTE-H 83
CYLINDER ASSEMBLY CAPSTAN MOTOR
REC-SAFETY IIC-BUS SDA
CL502
BLOCK DIAGRAMS

PG IIC-BUS SCL FROM/TO


12 P-ON+15V P-ON+15V
SENSOR Hi-Fi-H-SW Hi-Fi AUDIO
11 AL+12V(2) AL+12V Hi-Fi-H-SW 19 BLOCK
A-MODE
10 GND A-MODE 32
LINE-MUTE
9 D-PFG 90 D-PFG LINE-MUTE 28
DRUM
M 8 D-CONT 77 D-CONT IIC-BUS SDA
MOTOR IIC-BUS SDA 72
7 LM-FWD/REV 81 LM-FWD/REV IIC-BUS SCL
IIC-BUS SCL 71
6 GND D-REC-H
D-REC-H 33
5 C-CONT 76 C-CONT RF-SW
CAPSTAN RF-SW 18
M 4 C-F/R 78 C-F/R C-ROTA FROM/TO
MOTOR C-ROTA 15 VIDEO BLOCK
3 C-FG 87 C-FG D-V-SYNC
D-V-SYNC 13
LOADING M 2 P-ON+5V P-ON+5V H-A-SW
H-A-SW 16
MOTOR 1 AL+12V/+20.5V AL+12V/+20.5V H-A-COMP
H-A-COMP 17
V-ENV
V-ENV 6
C-SYNC
C-SYNC 58
FROM/TO C-POW-SW
66 C-POW-SW
POWER P-ON-H
SUPPLY 67 P-ON-H
P-DOWN-L
BLOCK 86 P-DOWN-L

HG470BLS
NOTE FOR WIRE CONNECTORS: TEST POINT INFORMATION
1. PREFIX SYMBOL "CN" MEANS CONNECTOR. :INDICATES A TEST POINT WITH A JUMPER WIRE ACROSS A HOLE IN THE PCB.
(CAN DISCONNECT AND RECONNECT.) :USED TO INDICATE A TEST POINT WITH A COMPONENT LEAD ON FOIL SIDE.
" " = SMD 2. PREFIX SYMBOL "CL" MEANS WIRE-SOLDER :USED TO INDICATE A TEST POINT WITH NO TEST PIN.
HOLES OF THE PCB. :USED TO INDICATE A TEST POINT WITH A TEST PIN.
(WIRE IS SOLDERED DIRECTLY.) REC-VIDEO SIGNAL PB-VIDEO SIGNAL MODE: SP/REC

MAIN CBA
IC501 (OSD) FROM IIC-BUS SDA
SERVO/SYSTEM IIC-BUS SCL
CONTROL BLOCK
OSD 50
52 CHARACTER
MIX
Video Block Diagram

IC301
Q351 BUFFER (Y/C SIGNAL PROCESS) 65 43 46 68 69 78 79

(DECK ASSEMBLY)
SERIAL
TO V-IN1 Y. DELAY DECORDER
SERVO/SYSTEM TU-VIDEO CYLINDER ASSEMBLY
CONTROL BLOCK CL253
R P 96 V(R)-1 1 VIDEO (R)-1
LUMINANCE SP SP 95 V-COM 2 HEAD
TU701(TUNER UNIT) SIGNAL HEAD
PROCESS EP AMP 93 V(L)-1 3 VIDEO (L)-1
VIDEO IN 6 94 V(L)-2 4 HEAD
TUNER V-COM 5
VIDEO OUT 24 48 BYPASS AGC VIDEO (L)-2
IN1 V(R)-2 6 HEAD
50
IN2
52 VIDEO (R)-2
FRT HEAD
54 90

1-9-2
56 IN2 CHARA. EP 89
FRT INS. Y HEAD
CCD 1H DELAY AMP 88
PB/EE REC FM WF1
+ 87
AGC TP502
MUTE 1/2 C
RF-SW
TUNER
IN1 CHROMINANCE
SIGNAL D-REC-H
PB/EE PROCESS D-REC-H 80
RF-SW
MUTE R PR P
C-ROTA
C-ROTA/RF-SW 70
D-V-SYNC
JACK CBA FBC Y/C D-V-SYNC 62 FROM/TO SERVO/SYSTEM
WF3 H-A-SW
MIX H-A-SW 71 CONTROL BLOCK
J23 H-A-COMP
H-A-COMP 83
V-OUT V-ENV
R P V-ENV 84
JK101 Q101 CL101 CL151 C-SYNC
C-SYNC 67
V-OUT1 19 BUFFER 1 V-OUT1 1 61
20 3 V-IN1 3 63 AGC VXO
V-IN1

JK102 Q102 CL102 CL152 PB-H OUT

V-OUT2 19 BUFFER 1 V-OUT2 1 58 59 28 29 25 21 44

V-IN2 20 3 V-IN2 3

X301 TP301
4.433619MHz C-PB
WF2

HG470BLV
NOTE FOR WIRE CONNECTORS: TEST POINT INFORMATION
1. PREFIX SYMBOL "CN" MEANS CONNECTOR. :INDICATES A TEST POINT WITH A JUMPER WIRE ACROSS A HOLE IN THE PCB.
(CAN DISCONNECT AND RECONNECT.) :USED TO INDICATE A TEST POINT WITH A COMPONENT LEAD ON FOIL SIDE.
2. PREFIX SYMBOL "CL" MEANS WIRE-SOLDER :USED TO INDICATE A TEST POINT WITH NO TEST PIN.
" " = SMD
HOLES OF THE PCB. :USED TO INDICATE A TEST POINT WITH A TEST PIN.
(WIRE IS SOLDERED DIRECTLY.)

PB-AUDIO SIGNAL REC-AUDIO SIGNAL Mode : SP/REC

MAIN CBA
Audio Block Diagram

N-A-PB
TO Hi-Fi N-A-REC
AUDIO BLOCK

IC301
(AUDIO SIGNAL PROCESS) 13 15 17

IN1
TUNER IN2

ALC
12
DET

1-9-3
INV
PB-ON
R LINE
5 EQ ALC MUTE 11
8 9 ATT AMP
6 AMP
P

(DECK ASSEMBLY) SP/LP-ON

+5V 7
ACE HEAD ASSEMBLY
Q401 REC-ON
CL504
AUDIO 3 A-PB/REC
HEAD Q402
4 A-COM
BIAS
AUDIO 6 AE-H OSC
ERASE 5 AE-H/FE-H 1 AUTO REC
HEAD 3 100
2 BIAS AMP
Q406

SERIAL
AUDIO HD-SW DECODER
CONTROL
FE HEAD 16 68 69 71
Q403
CL501
FULL 2 FE-H +5V
ERASE Q405
1 FE-H-GND
HEAD (PB=ON) A-MUTE-H
IIC-BUS SDA TO SERVO/SYSTEM
IIC-BUS SCL CONTROL BLOCK

HG470BLA
NOTE FOR WIRE CONNECTORS: TEST POINT INFORMATION
1. PREFIX SYMBOL "CN" MEANS CONNECTOR. :INDICATES A TEST POINT WITH A JUMPER WIRE ACROSS A HOLE IN THE PCB.
(CAN DISCONNECT AND RECONNECT.) :USED TO INDICATE A TEST POINT WITH A COMPONENT LEAD ON FOIL SIDE.
" " = SMD 2. PREFIX SYMBOL "CL" MEANS WIRE-SOLDER :USED TO INDICATE A TEST POINT WITH NO TEST PIN.
HOLES OF THE PCB. :USED TO INDICATE A TEST POINT WITH A TEST PIN.
(WIRE IS SOLDERED DIRECTLY.) PB-AUDIO SIGNAL REC-AUDIO SIGNAL Mode : SP/REC

JACK CBA
MAIN CBA
JK101 CL101 CL151
A-IN1(R) 2 9 A-IN1(R) 9
A-IN1(L) 6 7 A-IN1(L) 7
A-OUT1(R) 1 5 A-OUT1(R) 5
A-OUT1(L) 3 11 A-OUT1(L) 11

JK102 CL102 CL152


A-IN2(R) 2 9 A-IN2(R) 9
A-IN2(L) 6 8 A-IN2(L) 8
A-OUT2(R) 1 6 A-OUT2(R) 6
AFV CBA TU701
A-OUT2(L) 3 11 A-OUT2(L) 11 (TUNER UNIT)
CN701 CN1 CN1 CN701
4 TU-AUDIO(R) 4 IF SIGNAL 2 SIF 2 22 SIF OUT
5 TU-AUDIO(L) 5 PROCESS
Hi-Fi Audio Block Diagram

IC451 (Hi-Fi AUDIO SIGNAL PROCESS)


MUTE-ON
67 73
65 74
SW OUTPUT
VCO MUTE 72 2 AUDIO IN
SELECT
SW
76
77
ALC ALC ALC MUTE-ON

1-9-4
75

62 70 SW R-CH IIC-BUS SDA


COMP BPF 37
NOISE LOGIC IIC-BUS SCL
61 71 R-CH 38
Q451
PNR P A-MODE
NOISE ENV
21 FROM/TO
DET DET LINE-MUTE
R MUTE 53 SERVO/SYSTEM
52 47
CONTROL BLOCK
56 R-CH LIM DEV VCO
48
54 INSEL
50 Hi-Fi-H-SW
HOLD 39
60 PULSE
LPF

2
MIX V/I
6
10 L-CH
14 LPF
8 INSEL
(DECK ASSEMBLY)
4 15
LIM DEV VCO
R CYLINDER
L-CH DO ASSEMBLY
PNR P DET
ALC CL253
+ R 24 Hi-Fi-A(R) 7 Hi-Fi
SW L-CH AUDIO
N-A-REC COMP LIM 26 Hi-Fi-COM 8 (R) HEAD
78 NOISE BPF
TO AUDIO BLOCK N-A-PB L 27 Hi-Fi-A(L) 9
80
Hi-Fi
AUDIO
34 33 (L) HEAD

HG470BLH
NOTE : CAUTION CAUTION !
The voltage for parts in hot circuit is measured using FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, Fixed voltage (or Auto voltage selectable ) power supply circuit is used in this unit.
hot GND as a common terminal. REPLACE ONLY WITH THE SAME TYPE T1.6AL/250V FUSE. If Main Fuse (F001) is blown, check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.

MAIN CBA

HOT CIRCUIT. BE CAREFUL.

F001 L003 D001 - D004 T001


T1.6A L 250V Q051 P-ON+15V
LINE BRIDGE
AC001 RECTIFIER 2 12 P-ON+44V
FILTER
P-ON-H
AL+12V/+20.5V
Q052 Q053
AL+9V
13
AL+12V
Q057 C-POW-SW
AL+5V
Power Supply Block Diagram

4 14 TIMER+5V
P-ON+5V
Q058
P-DOWN-L
Q055
Q001 15

Q054

16 Q059

1-9-5
Q002

11

Q056
7 17

6 18

Q004
SHUNT
IC001 REGULATOR
ERROR
VOLTAGE DET
Q003
4 1

3 2
HOT
COLD

HG470BLP
SCHEMATIC DIAGRAMS / CBA'S AND TEST POINTS
Standard Notes Notes:
WARNING 1. Do not use the part number shown on these draw-
ings for ordering. The correct part number is
Many electrical and mechanical parts in this chassis shown in the parts list, and may be slightly different
have special characteristics. These characteristics or amended since these drawings were prepared.
often pass unnoticed and the protection afforded by
2. To maintain original function and reliability of
them cannot necessarily be obtained by using replace-
repaired units, use only original replacement parts
ment components rated for higher voltage, wattage,
which are listed with their part numbers in the parts
etc. Replacement parts that have these special safety
list section of the service manual.
characteristics are identified in this manual and its
supplements; electrical components having such fea- 3. Prefix symbol "CN" means "connector" (can dis-
tures are identified by the mark " ! " in the schematic connect and reconnect).
diagram and the parts list. Before replacing any of Prefix symbol "CL" means "wire-solder holes of the
these components, read the parts list in this manual PCB" (wire is soldered directly).
carefully. The use of substitute replacement parts that 4. How to read converged lines.
do not have the same safety characteristics as speci-
fied in the parts list may create shock, fire, or other 1-D3 3 1-B1
AREA D3
hazards. Distinction Area
2 AREA B1
Line Number
Capacitor Temperature Markings (1 to 3 digits) 1 1-D3

Capacity Standard Temperature Examples: A B C D


Mark
change rate temperature range (1). "1-D3" means that line number "1" goes to
(B) ±10% 20°C -25~+85°C area "D3."
(F) +30 - 80% 20°C –25~+85°C (2). "1-B1" means that line number "1" goes to
area "B1."
(SR) ±15% 20°C –25~+85°C
5. All resistance values are indicated in ohms
(Y) ±22.5% 20°C –25~+85°C
(K=103, M=106).
Capacitors and transistors are represented by the fol- 6. Resistor wattages are 1/4W or 1/6W unless other-
lowing symbols. wise specified.
7. All capacitance values are indicated in µF
(P=10-6 µF).
8. All voltages are DC voltages unless otherwise
specified.
9. Voltage indications for PLAY and REC modes on
the schematics are as shown below.

< PCB Symbols >


(Top View) (Bottom View)
1 2 3 PLAY mode
+
Electrolytic Capacitor 5.0 REC mode
(Unit: Volt) 5.0
(2.5)

(Bottom View) The same voltage for Indicates that the voltage
both PLAY & REC modes. is not consistent here.
Transistor or Digital Transistor
E C B < Schematic Diagram Symbols >
(Top View) (Top View)
Digital Transistor
NPN Transistor PNP Transistor

ECB ECB
(Top View) (Top View)

NPN Digital Transistor PNP Digital


Transistor
ECB ECB

1-10-1 SC_08
Main 1/6 Schematic Diagram Parts Location Guide

Ref No. Position Ref No. Position Ref No. Position


CAPACITORS CONNECTORS RESISTORS
C501 B-1 C862 D-3 R522 E-4
C502 B-1 CL501 A-2 R523 B-4
C506 C-1 CL502 F-4 R524 B-4
C508 E-2 CL504 A-2 R525 B-3
C510 E-2 DIODES R526 A-2
C511 E-2 D501 E-4 R527 A-2
C512 E-2 D502 A-1 R528 B-1
C513 E-2 D552 E-3 R529 A-1
C514 E-2 D553 E-2 R530 E-1
C515 E-2 ICS R531 E-1
C516 E-2 IC501 C-3 R533 D-1
C517 E-4 IC503 A-4 R551 E-3
C518 E-4 COILS R552 E-3
C519 B-4 L501 A-1 R553 F-2
C520 A-3 L851 D-3 R556 C-1
C521 A-2 TRANSISTORS R557 C-1
C522 A-2 Q501 E-2 R558 C-1
C523 A-2 Q503 D-1 R615 D-1
C524 A-2 Q551 E-3 R621 A-3
C526 A-2 Q552 E-3 R622 A-3
C527 B-2 RESISTORS R851 D-3
C528 A-2 R501 B-1 R852 D-3
C530 B-2 R502 B-2 R853 D-4
C531 B-1 R503 C-2 SWITCH
C532 A-3 R504 B-1 SW506 D-1
C533 A-3 R505 B-1 VARIABLE RESISTOR
C535 E-1 R506 C-1 VR501 B-1
C563 E-4 R509 D-1 CRYSTAL OSCILLATORS
C564 E-4 R510 C-4 X501 D-2
C567 F-3 E511 E-2 X502 D-2
C851 E-3 R513 E-2 MISCELLANEOUS
C852 E-3 R514 E-2 PS503 E-1
C853 D-3 R516 D-2 RS501 B-2
C854 E-3 R517 D-3 TEST POINTS
C855 D-3 R518 F-3 TP501 A-2
C856 D-4 R520 E-4 TP502 C-1
C859 D-4 R521 E-4

1-10-2
Comparison Chart of IC501 KEY VOLTAGE CHART
Main 1/6 Schematic Diagram MODE: SP/REC
1 2 3 PLAY MODE Pin No.
“ “ = SMD
Models and Marks Voltage
KEY 1 (7 PIN) KEY 2 (8 PIN)
5.0 ~ 5.0 REC MODE
MODEL MARK 0.00 ~ 0.51V POWER STOP/EJECT
(2.5)
0.51 ~ 0.92V CH DOWN REW
THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE VR550/02 A
0.92 ~ 1.27V CH UP PLAY
BOTH PLAY & REC MODES. IS NOT CONSISTENT HERE. VR550/07 B 1.27 ~ 1.61V ---------------- FF
VR550/16 C 1.61 ~ 1.98V ---------------- --------------
1.98 ~ 2.39V REC/OTR --------------
2.39 ~ 2.90V ---------------- --------------
2.90 ~ 3.60V SENS-INH --------------
3.60 ~ 4.30V ---------------- --------------
4.30 ~ 5.00V KEY OFF KEY OFF

1-10-3 1-10-4 HG470SCM1


Comparison Chart of FP562 MATRIX CHART
Main 2/6 & Sensor Schematic Diagrams “ “ = SMD MODE: SP/REC Models and Marks D1 D2 D3 D4
1 2 3 PLAY MODE
5.0 ~ 5.0 REC MODE a a a a a
MODEL MARK
(2.5) VR550/02 A b b b b b
THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE VR550/07 B c c c c c
BOTH PLAY & REC MODES. IS NOT CONSISTENT HERE.
VR550/16 C d d d d d
e e e e e
f f f f f
g g g g g
h
i
j

D1 D2 D3 D4
a
f g b
e d c

1-10-5 1-10-6 HG470SCM2


MAIN 2/6 Schematic Diagram Parts Location Guide

Ref No. Position Ref No. Position


CAPACITORS RESISTORS
C538 K-4 R539 K-3
C540 J-3 R540 K-4
C561 J-3 R541 K-4
C562 G-3 R542 J-2
C564 R543 J-2
C701 H-2 R544 K-2
C702 I-2 R545 K-2
C704 G-2 R546 K-2
C706 H-1 R547 J-2
C708 G-1 R548 K-2
C716 G-1 R549 K-2
C717 G-1 R566 J-4
CONNECTORS R701 G-2
CL505 K-2 R702 G-1
CN701 K-1 R703 G-1
DIODE R706 G-1
D701 G-2 R707 I-2
IC SWITCHES
IC561 J-4 SW501 J-2
COILS SW502 J-2
L561 G-3 SW503 K-2
L562 G-3 SW505 K-2
L701 I-2 SW507 J-3
L703 H-1 SW509 J-2
L704 H-1 SW510 K-2
TRANSISTORS SW511 K-2
Q504 L-4 SW512 K-2
Q505 L-4 MISCELLANEOUS
RESISTORS FP562 H-4
R534 J-3 TU701 H-2
R535 J-3 TEST POINTS
R536 J-3 TP506 K-4
R537 J-3 TP507 K-2
R538 K-3

1-10-7
MAIN 3/6 Schematic Diagram Parts Location Guide

Ref No. Position Ref No. Position Ref No. Position Ref No. Position
CAPACITORS CAPACITORS TRANSISTORS RESISTORS
C251 N-3 C347 O-4 Q401 N-2 R402 N-2
C252 N-3 C351 N-4 Q402 N-1 R403 N-2
C253 N-3 C352 M-4 Q403 N-1 R404 M-2
C254 N-3 C401 N-2 Q405 M-1 R407 M-1
C302 P-1 C402 N-1 Q406 N-1 R408 N-2
C303 P-1 C403 M-2 Q771 R-1 R409 N-2
C304 P-2 C404 M-1 Q772 R-1 R411 N-2
C305 P-1 C411 O-1 RESISTORS R412 O-2
C307 P-2 C412 O-2 R251 N-3 R413 O-2
C308 P-1 C414 O-1 R252 N-3 R414 O-1
C309 P-1 C415 O-1 R301 P-1 R415 O-1
C310 Q-2 C416 O-2 R302 P-1 R416 O-1
C312 Q-2 C417 O-1 R305 Q-2 R417 O-1
C313 Q-2 C418 O-1 R307 P-4 R418 N-1
C314 Q-3 C419 O-1 R308 P-4 R421 O-1
C315 Q-3 C421 O-2 R309 P-4 R422 O-1
C316 Q-3 C422 O-1 R310 O-4 R425 O-1
C317 Q-3 C424 O-2 R311 O-4 R426 O-1
C318 Q-3 C425 O-1 R312 N-4 R429 O-1
C319 Q-3 C428 O-1 R313 N-4 R430 O-1
C320 Q-3 C430 P-1 R315 O-4 R431 P-1
C321 Q-3 C771 Q-2 R316 O-4 R771 Q-1
C322 Q-3 C772 R-1 R317 O-4 R772 Q-1
C323 Q-3 C773 R-2 R318 O-4 R773 Q-1
C324 Q-3 C774 R-2 R319 N-4 R774 Q-1
C325 Q-4 C775 Q-2 R320 O-4 R775 Q-1
C326 Q-4 C776 Q-2 R321 Q-4 R776 R-1
C327 P-4 C777 Q-2 R323 Q-3 R777 R-1
C330 P-4 C778 Q-2 R324 N-3 R778 Q-2
C332 P-4 CONNECTOR R325 Q-3 R779 Q-2
C333 P-4 CL253 M-3 R326 Q-3 R780 Q-2
C334 P-4 DIODE R330 Q-3 R781 Q-2
C335 P-4 D301 N-4 R331 Q-2 R782 R-2
C336 O-4 ICS R332 P-4 R783 Q-2
C337 O-4 IC301 N-2 R334 Q-3 R784 Q-2
C338 O-4 IC771 Q-1 R351 N-4 R785 Q-2
C339 O-4 COILS R352 N-4 R786 Q-2
C340 O-4 L251 N-3 R355 N-4 R787 Q-1
C341 O-4 L301 O-4 R357 M-4 CRYSTAL OSCILLATOR
C342 O-4 L403 N-1 R358 N-4 X301 P-2
C343 O-4 TRANSISTORS R360 M-4 TEST POINT
C345 Q-3 Q351 N-4 R361 N-3 TP301 P-1
C346 P-4 Q352 N-3 R401 N-2

1-10-8
Main 3/6 Schematic Diagram MODE: SP/REC
“ “ = SMD PLAY MODE
1 2 3
5.0 ~ 5.0 REC MODE
(2.5)
THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE
BOTH PLAY & REC MODES. IS NOT CONSISTENT HERE.

1-10-9 1-10-10 HG470SCM3


Main 4/6 & Jack Schematic Diagrams
“ “ = SMD MODE: SP/REC PLAY MODE
1 2 3
5.0 ~ 5.0 REC MODE
(2.5)
THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE
BOTH PLAY & REC MODES. IS NOT CONSISTENT HERE.

1-10-11 1-10-12 HG470SCM4


MAIN 4/6 Schematic Diagram Parts Location Guide

Ref No. Position


CAPACITORS
C157 T-3
C158 U-3
CONNECTORS
CL151 U-3
CL152 U-2
DIODES
D153 U-3
D154 U-3
D155 U-2
D156 U-1
TRANSISTOR
Q153 U-2
RESISTOR
R158 U-2
TEST POINT
J23 S-3

JACK Schematic Diagram Parts Location Guide

Ref No. Position Ref No. Position


CAPACITORS TRANSISTORS
C101 W-4 Q101 V-3
C102 W-4 Q102 V-1
C103 W-3 RESISTORS
C104 W-3 R101 W-4
C105 W-3 R103 W-4
C107 W-2 R104 W-3
C108 W-2 R106 W-3
C109 V-2 R108 W-3
C110 W-2 R109 W-2
C111 V-2 R110 W-2
C112 W-2 R112 W-2
C113 W-2 R113 V-2
C115 V-4 R115 W-2
C116 W-3 R116 W-2
C117 W-1 R117 W-2
CONNECTORS R118 W-1
CL101 V-3 R119 W-1
CL102 V-2 R120 V-4
DIODES R123 V-3
D101 W-2 R125 V-1
D102 W-1 R126 V-1
D103 W-1 R127 W-1
D104 W-1 R128 V-3
D105 W-2 MISCELLANEOUS
D106 W-3 JK101 X-4
COILS JK102 X-2
L101 X-2
L102 X-1

1-10-13
MAIN 5/6 Schematic Diagram Parts Location Guide

Ref No. Position Ref No. Position Ref No. Position


CAPACITORS DIODES RESISTORS
C002 Y-3 D023 AA-1 R008 Y-2
C003 Y-2 D051 BB-2 R009 Z-1
C004 Z-3 D052 CC-3 R011 Y-1
C005 Z-3 D053 BB-2 R012 Y-1
C006 Z-2 D055 BB-2 R013 Z-1
C007 Z-2 D056 AA-2 R014 Y-1
C008 Y-1 D057 BB-2 R015 Z-1
C010 Y-1 D058 CC-2 R016 Z-1
C011 Y-1 IC R017 AA-3
C012 AA-3 IC001 Z-1 R018 AA-2
C014 AA-2 COILS R021 AA-1
C015 CC-3 J902 AA-1 R022 AA-1
C017 AA-2 L001 Y-3 R023 AA-1
C018 AA-2 L002 Y-3 R024 AA-1
C020 AA-2 L003 Y-3 R025 AA-1
C021 AA-2 L009 AA-2 R026 AA-2
C025 AA-1 L010 AA-2 R027 Z-1
C026 BB-2 L012 BB-2 R028 Z-2
C053 BB-1 TRANSISTORS R030 AA-1
C056 BB-1 Q001 Z-2 R031 AA-1
C057 BB-1 Q002 Z-2 R032 AA-1
C060 BB-2 Q003 Y-1 R053 CC-2
C061 CC-2 Q004 AA-1 R054 BB-2
DIODES Q051 BB-3 R058 BB-2
D001 Y-3 Q052 BB-3 R060 BB-1
D002 Z-3 Q053 BB-2 R061 BB-1
D003 Y-3 Q054 CC-2 R062 BB-2
D004 Z-3 Q055 BB-2 R063 BB-2
D005 Z-2 Q056 BB-1 R064 BB-2
D006 Z-2 Q057 BB-3 R065 BB-2
D007 Z-1 Q058 CC-3 R066 BB-3
D008 Z-1 Q059 BB-1 R067 BB-3
D009 Z-1 RESISTORS R068 BB-3
D011 AA-3 R001 Y-2 R071 CC-3
D012 AA-3 R002 Z-3 R073 BB-1
D013 AA-2 R003 Z-3 MISCELLANEOUS
D014 AA-2 R004 Z-3 AC001 Y-3
D015 AA-2 R005 Z-2 F001 Y-3
D018 Z-2 R006 Z-2 SA001 Y-3
D019 AA-1 R007 Z-2 T001 Z-3
D021 Z-1

1-10-14
Main 5/6 Schematic Diagram Comparison Chart of
Models and Marks
MODEL MARK
CAUTION ! CAUTION ! MODE: SP/REC PLAY MODE VR550/02 A
1 2 3
For continued protection against fire hazard, Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. 5.0 ~ 5.0 REC MODE VR550/07 B
replace only with the same type fuse. If Main Fuse (F001) is blown, check to see that all components in the power supply (2.5) VR550/16 C
circuit are not defective before you connect the AC plug to the AC power supply. THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE
BOTH PLAY & REC MODES. IS NOT CONSISTENT HERE.
Otherwise it may cause some components in the power supply circuit to fail.
NOTE : “ “ = SMD
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.

1-10-15 1-10-16 HG470SCM5


Main 6/6 Schematic Diagram
MODE: SP/REC PLAY MODE
1 2 3
5.0 ~ 5.0 REC MODE
(2.5)
THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE
BOTH PLAY & REC MODES. IS NOT CONSISTENT HERE.

“ “ = SMD

1-10-17 1-10-18 HG470SCM6


Main CBA Top View

CAUTION ! CAUTION ! BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER


For continued protection against fire hazard, Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. SUPPLY CIRCUIT , AN ISOLATION TRANSFORMER MUST BE USED.
replace only with the same type fuse. If Main Fuse (F001) is blown, check to see that all components in the power supply ALSO , IN ORDER TO HAVE THE ABILITY TO INCREASE THE INPUT
circuit are not defective before you connect the AC plug to the AC power supply. SLOWLY , WHEN TROUBLESHOOTING THIS TYPE POWER SUPPLY
Otherwise it may cause some components in the power supply circuit to fail. CIRCUIT , A VARIABLE ISOLATION TRANSFORMER IS REQUIRED.
NOTE :
The voltage for parts in hot circuit is measured
using hot GND as a common terminal.

Sensor CBA Top View

BHF300F01011-A

BHF300F01011-B

WF1
J23
V-OUT

TP507
WF2 S-INH
TP502
RF-SW TP501
CTL
VR501 WF3
SW-P TP301
C-PB

1-10-19 1-10-20 BHG470F01012-A


Main CBA Bottom View

CAUTION ! BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER


For continued protection against fire hazard, CAUTION ! SUPPLY CIRCUIT , AN ISOLATION TRANSFORMER MUST BE USED.
replace only with the same type fuse. Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. ALSO , IN ORDER TO HAVE THE ABILITY TO INCREASE THE INPUT
If Main Fuse (F001) is blown, check to see that all components in the power supply SLOWLY , WHEN TROUBLESHOOTING THIS TYPE POWER SUPPLY
circuit are not defective before you connect the AC plug to the AC power supply. CIRCUIT , A VARIABLE ISOLATION TRANSFORMER IS REQUIRED.
NOTE : Otherwise it may cause some components in the power supply circuit to fail.
The voltage for parts in hot circuit is measured
using hot GND as a common terminal.

1-10-21 1-10-22 BHG470F01012-A


Main CBA Parts Location Guide
Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position
CAPACITORS CAPACITORS CAPACITORS CAPACITORS ICS RESISTORS RESISTORS RESISTORS RESISTORS
C002 G-3 C337 C-3 C479 B-2 C852 C-1 IC561 E-1 R006 G-2 R324 C-3 R477 B-3 R701 A-2
C003 F-3 C338 C-3 C480 C-2 C853 D-2 IC771 E-2 R007 G-2 R325 D-2 R478 C-3 R702 B-1
C004 G-3 C339 C-3 C481 B-3 C854 C-2 COILS R008 G-2 R326 D-2 R479 C-3 R703 B-1
C005 G-2 C340 C-3 C482 B-3 C855 D-2 J902 F-3 R009 F-2 R330 D-2 R480 B-3 R706 A-1
C006 G-2 C341 C-3 C483 B-3 C856 D-1 L001 G-3 R011 G-2 R331 D-2 R481 B-3 R707 A-2
C007 G-2 C342 C-3 C484 B-3 C859 C-1 L002 F-3 R012 G-3 R332 D-2 R501 C-1 R771 E-2
C008 G-2 C343 C-3 C485 C-3 C862 D-2 L003 F-3 R013 G-3 R334 D-2 R502 C-1 R772 E-2
C010 G-3 C345 D-2 C486 C-3 CONNECTORS L009 G-1 R014 G-2 R351 C-2 R503 C-1 R773 E-2
C011 F-2 C346 C-2 C501 D-1 CL151 B-3 L010 G-1 R015 G-3 R352 C-2 R504 C-1 R774 E-2
C012 F-2 C347 C-3 C502 D-1 CL152 A-2 L012 F-1 R016 G-3 R355 C-2 R505 C-1 R775 E-2
C014 F-1 C351 C-2 C506 C-1 CL253 C-3 L251 C-3 R017 F-2 R357 C-2 R506 C-1 R776 F-2
C017 G-2 C352 D-2 C508 C-1 CL501 B-3 L301 C-3 R018 F-2 R358 C-2 R509 C-1 R777 F-2
C018 G-1 C401 E-3 C510 C-1 CL502 E-2 L403 F-3 R021 F-2 R360 D-3 R510 D-2 R778 E-2
C020 G-2 C402 F-3 C511 C-1 CL504 E-3 L451 C-3 R022 F-2 R361 D-2 E511 C-1 R779 E-2
C021 G-1 C403 F-3 C512 C-1 CL505 G-1 L452 C-2 R023 F-2 R401 D-3 R513 C-1 R780 E-2
C025 F-2 C404 F-3 C513 C-1 CN701 A-1 L501 E-1 R024 F-2 R402 F-3 R514 C-1 R781 E-2
C026 F-1 C411 D-3 C514 C-1 DIODES L561 E-1 R025 F-2 R403 F-3 R516 C-1 R782 E-2
C053 F-1 C412 D-3 C515 C-1 D001 G-3 L562 E-1 R026 G-1 R404 F-3 R517 C-1 R783 E-2
C056 G-1 C414 D-3 C516 C-1 D002 G-3 L701 A-3 R027 F-2 R407 D-3 R518 C-2 R784 E-2
C057 G-1 C415 D-3 C517 E-1 D003 G-3 L704 A-2 R028 G-2 R408 C-3 R520 E-1 R785 E-2
C060 F-1 C416 D-3 C518 E-1 D004 G-3 L851 C-1 R030 F-2 R409 C-3 R521 E-1 R786 E-2
C061 F-1 C417 D-3 C519 E-1 D005 G-2 TRANSISTORS R031 F-2 R411 C-3 R522 E-1 R787 E-2
C157 A-3 C418 D-3 C520 D-1 D006 G-2 Q001 G-2 R032 F-2 R412 D-3 R523 D-2 R851 C-2
C158 A-3 C419 B-3 C521 D-1 D007 F-2 Q002 G-2 R053 F-1 R413 D-3 R524 E-2 R852 D-2
C251 C-3 C421 D-3 C522 D-1 D008 F-2 Q003 G-2 R054 F-1 R414 D-3 R525 D-2 R853 D-2
C252 C-3 C422 D-3 C523 D-1 D009 G-3 Q004 F-2 R058 F-1 R415 D-3 R526 E-1 SWITCHES
C253 C-3 C424 D-3 C524 D-1 D011 F-2 Q051 F-2 R060 G-1 R416 D-3 R527 E-1 SW501 B-1
C254 C-3 C425 E-3 C526 E-1 D012 G-2 Q052 F-2 R061 F-1 R417 D-3 R528 A-1 SW502 B-1
C302 D-3 C428 D-3 C527 D-1 D013 G-2 Q053 F-1 R062 F-1 R418 D-3 R529 D-2 SW503 B-1
C303 D-3 C430 C-3 C528 D-1 D014 G-2 Q054 F-1 R063 F-1 R421 D-3 R530 C-2 SW505 E-1
C304 D-3 C451 B-2 C530 D-1 D015 G-1 Q055 F-1 R064 F-1 R422 D-3 R531 C-1 SW506 C-1
C305 D-3 C452 C-3 C531 C-1 D018 G-2 Q056 G-1 R065 F-1 R425 E-3 R533 E-1 SW507 F-2
C307 D-3 C453 C-3 C532 E-1 D019 F-2 Q057 F-2 R066 F-2 R426 E-3 R534 F-2 SW509 F-1
C308 D-3 C454 C-3 C533 D-1 D021 F-2 Q058 G-1 R067 F-1 R429 D-3 R535 F-2 SW510 F-1
C309 D-3 C455 C-3 C535 D-2 D023 F-2 Q059 F-1 R068 F-1 R430 D-3 R536 F-2 SW511 F-1
C310 D-3 C456 C-3 C538 B-3 D051 F-1 Q153 A-3 R071 F-2 R431 D-3 R537 F-2 SW512 G-1
C312 D-3 C457 C-3 C540 E-1 D052 F-1 Q351 C-2 R073 G-1 R451 C-3 R538 E-2 VARIABLE RESISTOR
C313 D-2 C458 C-3 C561 E-1 D053 F-1 Q352 D-3 R158 B-3 R452 B-3 R539 F-1 VR501 A-1
C314 D-2 C459 C-3 C562 E-1 D055 F-2 Q401 F-3 R251 C-3 R453 C-3 R540 C-1 CRYSTAL OSCILLATORS
C315 D-2 C460 C-3 C563 E-1 D056 G-2 Q402 F-3 R252 C-3 R454 B-3 R541 C-1 X301 D-3
C316 D-3 C461 C-3 C564 E-3 D057 F-1 Q403 E-3 R301 D-3 R457 B-3 R542 B-1 X501 C-1
C317 D-2 C462 C-3 C567 E-2 D058 F-2 Q405 E-3 R302 D-3 R458 B-3 R543 B-1 X502 C-1
C318 D-2 C463 C-3 C701 A-3 D153 A-3 Q406 D-3 R305 D-2 R459 B-3 R544 C-1 MISCELLANEOUS
C319 D-2 C464 C-3 C702 A-3 D154 A-3 Q451 C-3 R307 C-2 R460 C-3 R545 E-1 AC001 F-3
C320 D-2 C465 C-3 C704 A-2 D155 A-3 Q501 C-1 R308 C-2 R461 C-3 R546 F-1 F001 G-3
C321 D-2 C466 C-2 C706 A-2 D156 A-2 Q503 D-2 R309 C-3 R462 C-3 R547 F-1 FP562 D-1
C322 D-2 C467 C-2 C708 A-1 D301 C-3 Q504 F-3 R310 C-1 R463 C-2 R548 F-1 PS503 C-2
C323 D-2 C468 C-2 C716 A-1 D501 D-1 Q505 B-3 R311 C-1 R464 C-2 R549 G-1 RS501 C-1
C324 D-2 C469 C-2 C717 A-1 D502 D-2 Q551 C-2 R312 C-2 R465 C-2 R551 C-2 SA001 F-3
C325 D-2 C470 C-2 C771 E-2 D552 C-2 Q552 C-1 R313 C-2 R466 C-2 R552 C-2 T001 F-2
C326 D-2 C471 C-2 C772 F-2 D553 C-2 Q771 F-2 R315 C-3 R467 B-2 R553 B-2 TU701 A-3
C327 D-2 C472 C-3 C773 E-2 D701 A-2 Q772 F-2 R316 C-3 R469 C-2 R556 C-1 TEST POINTS
C330 D-2 C473 C-2 C774 E-2 ICS RESISTORS R317 C-3 R471 C-2 R557 C-1 J23 A-2
C332 C-2 C474 C-2 C775 E-2 IC001 F-2 R001 F-3 R318 C-3 R472 B-2 R558 C-1 TP301 G-1
C333 C-2 C475 B-2 C776 E-2 IC301 D-3 R002 G-2 R319 C-3 R473 B-2 R566 E-1 TP501 G-1
C334 C-3 C476 C-2 C777 E-2 IC451 C-3 R003 G-2 R320 C-3 R474 B-2 R615 C-1 TP502 A-1
C335 C-2 C477 B-2 C778 E-2 IC501 D-1 R004 G-2 R321 D-2 R475 B-3 R621 D-1 TP506 A-1
C336 D-2 C478 B-2 C851 C-1 IC503 E-2 R005 G-2 R323 D-2 R476 B-3 R622 D-2 TP507 G-1

1-10-23 1-10-24
Jack CBA Top View

Jack CBA Parts Location Guide


Ref No. Position Ref No. Position
CAPACITORS TRANSISTORS
C101 B-1 Q101 C-1
C102 B-1 Q102 B-1
C103 C-1 RESISTORS
C104 C-1 R101 B-1
C105 C-1 R103 B-1
C107 B-1 R104 B-1
C108 B-1 R106 C-1
C109 A-1 R108 C-1
C110 A-1 R109 C-1
C111 A-1 R110 A-1
C112 A-1 R112 A-1
C113 A-1 R113 A-1
C115 C-1 R115 A-1
C116 C-1 R116 A-1
C117 B-1 R117 A-1
CONNECTORS R118 B-1
CL101 C-1 R119 B-1
CL102 B-1 R120 C-1
DIODES R123 C-1
Jack CBA Bottom View D101 C-1 R125 B-1
D102 A-1 R126 B-1
D103 B-1 R127 B-1
D104 A-1 R128 C-1
D105 C-1 MISCELLANEOUS
D106 C-1 JK101 B-1
COILS JK102 A-1
L101 C-1
L102 B-1

1-10-25 1-10-26 BHG470F01012-C


AFV Schematic Diagram Comparison Chart of
Models and Marks
“ “ = SMD MODE: SP/REC PLAY MODE
1 2 3 MODEL MARK
5.0 ~ 5.0 REC MODE
VR550/02 A
(2.5)
VR550/07 B
THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE
IS NOT CONSISTENT HERE.
VR550/16 C
BOTH PLAY & REC MODES.

AFV Schematic Diagram


Parts Location Guide
Ref No. Position
CAPACITORS
C1 A-1
C4 A-1
C5 B-1
C6 A-1
C7 A-1
C8 B-1
C11 C-2
C12 C-2
C13 B-2
C14 A-2
C15 A-2
C16 A-2
C17 A-2
C19 A-2
C20 A-2
C21 A-1
C22 A-2
C24 B-2
CN1 C-1
DIODE
D2 B-2
IC
IC1 A-1
COILS
L1 A-1
L2 A-2
L3 A-1
L4 C-2
RESISTORS
R1 B-1
R4 B-2
R5 A-1
CRYSTAL OSCILLATOR
X1 B-1

1-10-27 1-10-28 HG470SCAFV


AFV CBA Top View AFV CBA Bottom View

AFV CBA Parts Location Guide


Ref No. Position
CAPACITORS
C1 A-2
C4 A-2
C5 A-2
C6 A-2
C7 A-2
C8 A-2
C11 A-2
C12 A-2
C13 B-1
C14 A-1
C15 B-1
C16 B-1
C17 B-1
C19 A-1
C20 A-1
C21 A-1
C22 A-1
C24 B-2
CN1 B-1
DIODE
D2 B-2
IC
IC1 B-2
COILS
L1 A-1
L2 B-1
L3 A-2
L4 A-2
RESISTORS
R1 A-2
R4 B-2
R5 A-1
CRYSTAL OSCILLATOR
X1 B-2

1-10-29 1-10-30 BHC400F01093


WAVEFORMS

WF2 UPPER (TP301 of Main CBA)


WF1 LOWER (TP502 of Main CBA)

C-PB 10mV x 10
RF-SW 0.5V x 10
5msec

WF3 UPPER (J23 of Main CBA)


WF1 LOWER (TP502 of Main CBA)

V-OUT 0.1V x 10
RF-SW 0.5V x 10
50usec

WF3 (J23 of Main CBA)

V-OUT E-E
10usec 50mV x 10

1-11-1 U29WFPAL
NOTE FOR WIRE CONNECTORS:
1. PREFIX SYMBOL "CN" MEANS CONNECTOR. AC CORD
(CAN DISCONNECT AND RECONNECT.)
2. PREFIX SYMBOL "CL" MEANS WIRE-SOLDER
HOLES OF THE PCB.
(WIRE IS SOLDERED DIRECTLY.) ANT-IN ANT-OUT

CN701 CN1
SENSOR CBA
1 NU 1
(BHB300F01014)
2 SIF 2
3 GND 3
(DECK ASSEMBLY) 4 TU-AUDIO(R) 4 AFV CBA
SENSOR CBA 5 TU-AUDIO(L) 5 (BHC400F01093)
(BHB300F01014) 6 P-ON+5V 6
AC HEAD ASSEMBLY 7 P-ON+5V 7
CL504
8 IIC-BUS SCL 8
1 CTL(-)
CONTROL HEAD 9 IIC-BUS SDA 9
2 CTL(+)
3 A-PB/REC
AUDIO HEAD
4 A-COM
AUDIO 5 AE-H/FE-H
ERASE HEAD 6 AE-H CL151 JW002 CL101
1 V-OUT1 1
2 GND 2
3 V-IN1 3 JK101,102
FE HEAD CL501 4 AL+12V(1) 4
FULL 2 FE-H 5 A-OUT1(R) 5 1
ERASE HEAD 2
1 FE-H GND 6 JK1-8P-OUT 6 3
7 A-IN1(L) 7 4
MAIN CBA 5
8 16P 8
CAPSTAN MOTOR CL502 (BHG470F01012A) 6
9 A-IN1(R) 9 7
LOADING M 1 AL+12V/+20.5V 10 GND 10 8
MOTOR 2 P-ON+5V 11 A-OUT1(L) 11 JACK CBA 9
3 C-FG 10

1-12-1
(BHG470F01012C) 11
M 4 C-F/R 12
CYLINDER ASSEMBLY CL152 JW001 CL102
5 C-CONT 13
1 V-OUT2 1 14
PG CAPSTAN 6 GND
2 GND 2 15
SENSOR MOTOR 7 LM-FWD/REV 16
3 V-IN2 3
8 D-CONT 17
4 16P 4 18
9 D-PFG
5 GND 5 19
DRUM 10 GND 20
M 6 A-OUT2(R) 6 21
MOTOR 11 AL+12V(2)
7 SC2-IN 7
12 P-ON+15V
WIRING DIAGRAM

8 A-IN2(L) 8
9 A-IN2(R) 9
VIDEO 10 GND 10
(R)1
HEAD 11 A-OUT2(L) 11

VIDEO
(L)1
HEAD
CL253
VIDEO 1 V(R)-1
(L)2
HEAD 2 V-COM
3 V(L)-1
VIDEO 4 V(L)-2
(R)2
HEAD 5 V-COM
6 V(R)-2
Hi-Fi AUDIO 7 Hi-Fi-A(R)
(R) HEAD 8 Hi-Fi-COM
9 Hi-Fi-A(L)
Hi-Fi AUDIO
(L) HEAD

HG470WI
SYSTEM CONTROL TIMING CHARTS
Mode SW : LD-SW
LD-SW Position detection
A/D Input voltage Limit Symbol
(Calculated voltage)
3.76V~4.50V
EJ
(4.12V)
4.51V~5.00V
CL
(5.00V)
0.00V~0.25V
SB
(0.00V)
1.06V~1.50V
TL
(1.21V)
0.66V~1.05V
FB
(0.91V)
1.99V~2.60V
SF
(2.17V)
1.51V~1.98V
SM
(1.80V)
3.20V~3.75V
AU
(3.40V)
0.26V~0.65V
AL
(0.44V)
4.51V~5.00V
SS
(5.00V)
2.61V~3.19V
RS
(2.97V)

Note : Note:
EJ RS: Loading FWD (LM-FWD “H”, LM-REV “L”)
RS EJ: Loading REV (LM-FWD “L”, LM-REV “H”)
Stop (A) = Loading
Stop (B) = Unloading

Note:
Symbol Loading Status
EJ Eject
CL Eject ~ REW Reel
SB REW Reel ~ Stop(B)
TL Stop(B) ~ Brake Cancel
FB Brake Cancel ~ FF / REW
SF FF / REW ~ Stop(M), (FF / REW)
SM Stop(M), (FF / REW) ~ Stop(A)
AU Stop(A) ~ Play / REC
AL Play / REC ~ Still / Slow
SS Still / Slow ~ RS (REW Search)
RS RS (REW Search)

1-13-1 HG470TI
Still/Slow Control
Frame Advance Timing Chart
1) SP Mode

18 RF-SW

The first rise of RF-SW after a rise in F-AD signal

F-AD
(Internal Signal)

AT
"H" "H"
"Z"
C-DRIVE "L" "L"

Stop detection (T2)


Acceleration Detection (T1)
ST Slow Tracking Value

PB CTL

BL Reversal Limit Value

78 C-F/R 20ms

16 H-A-SW

15 ROTA

STILL FRAME ADVANCE STILL

1-13-2 HG470TI
2) LP/SLP Mode

18 RF-SW

The first rise of RF-SW after a rise in F-AD signal

F-AD
(Internal Signal)

AT

"H" "H"
"Z"
C-DRIVE "L" "L"

Stop detection (T2)


Acceleration Detection (T1) ST Slow Tracking Value

PB CTL

BL Reversal Limit Value

20ms
78 C-F/R

16 H-A-SW

15 ROTA

STILL FRAME ADVANCE STILL

1-13-3 HG470TI
HG470TI
1. EJECT (POWER OFF) -> CASSETTE IN (POWER ON) -> STOP(B) -> STOP(A) -> PLAY -> RS -> FS -> PLAY -> STILL -> PLAY -> STOP(A)

(SLOW)

/EJECT
PAUSE
"OFF"
END-S

STOP
PLAY

PLAY

PLAY
ST-S/

REW

FF

STILL(SLOW)
CASS.LOAD

STOP(A)

STOP(A)
LD-FWD

LD-FWD

LD-FWD

LD-FWD

LD-FWD

LD-FWD

LD-FWD

LD-FWD
LD-REV

LD-REV

LD-REV

LD-REV

LD-REV
EJECT

PLAY

PLAY

PLAY
0.2s

0.7s

0.4s

0.5s

0.2s

0.2s
RS

FS
PIN NO.
9 EJ CL SB TL SB FB SM AL SM AL RS SS AU AL SS AU AL AU SM
LD-SW TL SF AU AU AU SS AL
AL
CL/SS
EJ
AU
RS
SF
SM
TL
FB
AL
SB
81 0.3s 0.3s
LM-FWD "M"

1-13-4
/REV 0.2s 0.2s
0.2s 0.2s 0.2s
"Z"
C-DRIVE Refer to STILL/
0.2s 0.4s
1.2s 0.4s 20ms SLOW TIMING 20ms
78 C-F/R CHART Fig. 1, 2.
40ms
40ms
ON 0.2s
DRUM
ROTATION
0.2s
ON
67 P-ON
0.3s
83 A-MUTE-H
0.2s 0.8s (MONO) 0.8s
0.2s 1.0s 0.5s 0.8s
1.5s (HIFI)
REC 0.2s
YCA DATA EE
PB
33 D-REC-H
STILL
STOP PLAY RS FS PLAY (SLOW) PLAY STOP
DISPLAY
POWER
-OFF
HG470TI
2. STOP(A) -> FF -> STOP(A) -> REW -> STOP(A) -> REC -> PAUSE -> PAUSE or REC -> STOP(A) -> EJECT
/EJECT

/EJECT

/EJECT

/EJECT
REC PAUSE REC or
PAUSE

PAUSE

END-S
"ON"
STOP

STOP

STOP

STOP

CASS. UNLD ST-S/


REW

REC
FF

2.5s Short REV


STOP(A)

STOP(A)

STOP(A)

STOP(A)
LD-FWD

LD-FWD

LD-FWD

LD-FWD

LD-FWD

LD-FWD

LD-FWD

LD-FWD

LD-FWD

LD-FWD

LD-FWD
LD-REV

LD-REV

LD-REV

LD-REV

LD-REV

LD-REV

LD-REV

LD-REV

LD-REV

EJECT
REW

REC

REC
0.2s

2.5s

0.5s

0.2s

2.5s

0.5s

0.2s

1.0s

0.2s

0.5s

0.2s

0.5s
0.2s
0.5s
FF

PIN NO.
9 SM SF FB SF SM AL AU SM SF FB SF SM AL AU SM AL SS RS AL AU AL SS RS AL AU AL AU SM FB TL SB CL EJ
LD-SW AU AU AU SS SS SF
CL/SS
EJ
AU
RS
SF
SM
TL
FB
AL
SB
81
LM-FWD "M"
/REV

1-13-5
0.2s 0.2s 0.2s
0.2s 0.2s 0.2s
"Z"
C-DRIVE
20ms 20ms 20ms 0.1s
0.4s 0.4s 0.4s
78 C-F/R
40ms 40ms 40ms
ON
DRUM
ROTATION
ON
67 P-ON
83 A-MUTE-H
REC
YCA DATA EE
PB 1.2s
1.0s
33 D-REC-H
STOP
FF STOP REW STOP REC REC PAUSE REC STOP
DISPLAY
IC PIN FUNCTION DESCRIPTIONS
IC501( SERVO / SYSTEM CONTROL IC ) Pin IN/ Signal Active
Function
No. OUT Name Level
“H” ≥ 4.5V, “L” ≤ 1.0V
SCART 2 RGB
Pin IN/ Signal
Function
Active 27 OUT RGB- Through Control L/H
No. OUT Name Level THROUGH
Signal
Input Signal from Pin
1 IN SC2-IN
8 of SCART2
A/D 28 OUT LINE- Audio Mute Control H
MUTE Signal
Video Head 29 - N.U. Not Used -
2 IN PG-DELAY Switching Pulse A/D
Signal Adjusted 30 - N.U. Not Used -
Voltage
Recording Safety
P-ON Power REC-SAF- SW Detect (With
3 IN POW-SAF Detection Input A/D 31 IN H
SW Record tab="L"/With
Signal out Record tab="H")

4 IN Tape End Position A/D Hi-Fi Tape Detection


END-S Detect Signal 32 IN A-MODE L
Signal

5 IN AFC Automatic Frequency A/D Delayed Record


Control Signal 33 OUT D-REC-H H
Signal

6 IN V-ENV Video Envelope A/D System Reset Signal


Comparator Signal 34 IN RESET L
(Reset=”L”)

7 IN Key Scan Input A/D 35 IN XC-IN Sub Clock -


KEY-1
Signal 1
36 OUT XC-OUT Sub Clock -
8 IN Key Scan Input A/D
KEY-2 37 - Vcc Vcc -
Signal 2
Deck Mode Position 38 IN X-IN Main Clock Input -
9 IN LD-SW A/D
Detector Signal 39 OUT X-OUT Main Clock Input -
10 IN Tape Start Position A/D 40 - Vss Vss(GND) -
ST-S Detector Signal
41 - N.U. Not Used -
11 - N.U. Not Used -
42 - N.U. Not Used -
12 - N.U. Not Used -
43 IN CLKSEL Clock Select (GND) -
13 OUT D-V-SYNC Dummy V-sync H/Hi-z
Output 44 IN Clock Input for letter -
OSCin
size
14 IN REMOCO Remote Control L
N-IN Sensor 45 OUT OSCout Clock Output for -
letter size
15 OUT C-ROTA Color Phase Rotary H/L
Changeover SIgnal 46 - N.U. Not Used -

16 OUT H-A-SW Video Head Amp H/L 47 - LP LP -


Switching Pulse
48 IN FSC-IN -
Head Amp 4.43MHz Clock Input
17 IN H-A-COMP H/L [4.43MHz]
Comparator Signal
49 - OSDVss OSDVss -
18 OUT RF-SW Video Head H/L
Switching Pulse 50 IN OSD-V-IN OSD Video Signal -
Input
19 OUT Hi-Fi-H-SW Hi-Fi Audio Head H/L 51 - N.U. Not Used -
Switching Pulse
20 - N.U. Not Used - 52 OUT OSD-V- OSD Video Signal -
OUT Output
21 - N.U. Not Used -
53 - OSDVcc OSDVcc -
22 - N.U. Not Used -
54 - LPF Connected -
23 - N.U. Not Used - HLF
Terminal (Slicer)
24 - N.U. Not Used - 55 - N.U. Not Used -
25 - N.U. Not Used - 56 - N.U. Not Used -
26 - N.U. Not Used - 57 - N.U. Not Used -

1-14-1 HG470PIN
Pin IN/ Signal Active Pin IN/ Signal Active
Function Function
No. OUT Name Level No. OUT Name Level

58 IN Composite PULSE 86 IN Power Voltage Down L


C-SYNC Synchronized Pulse P-DOWN-L Detector Signal

SCART 1 8Pin Capstan Motor


59 OUT 8POUT-1 Output Control H/L 87 IN C-FG Rotation Detection PULSE
Signal Pulse
SCART 2 8Pin 88 - N.U. Not Used -
60 OUT 8POUT-2 Output Control H/L
Signal 89 - N.U. Not Used -

61 - N.U. Not Used - 90 IN Drum Motor Pulse PULSE


D-PFG Generator
62 - N.U. Not Used -
91 - AMPVREF -
63 - N.U. Not Used - OUT V-Ref for CTL AMP

Comparator Input of 92 - AMPVREF V-Ref for CTL AMP -


64 IN FTV-IN Video Signal for L/H IN
Follow TV
93 - P80/C P80/C Terminal -
65 - N.U. Not Used -
IN/ Playback/Record
94 CTL (-) H/L
66 OUT C-POW- Capstan Power L/H OUT Control Signal (-)
SW Switching Pulse
IN/ Playback/Record
95 CTL (+) H/L
67 OUT P-ON-H Power On Signal at H OUT Control Signal (+)
High
96 - AMPC CTL AMP Connected -
68 OUT DRV-DATA LED Clock Driver IC H/L Terminal
Control Data
97 - CTLAMP To Monitor for CTL PULSE
69 OUT DRV-STB LED Clock Driver IC H/L out AMP Output
Chip Select Signal
98 - AMPVcc AMPVcc -
70 OUT DRV-CLK LED Clock Driver IC H/L
Control Clock A/D Converter Power
99 - AVcc Input/ Standard -
I2C BUS Control Voltage Input
71 OUT IIC-BUS H/L
SCL Clock
100 IN IF AGC Comparator A/D
AGC Signal
72
IN/ IIC-BUS I2
C BUS Control H/L
OUT SDA Data
Notes:
73 - N.U. Not Used -
Abbreviation for Active Level:
74 - N.U. Not Used - PWM -----Pulse Wide Modulation
75 - N.U. Not Used - A/D--------Analog - Digital Converter

76 OUT C-CONT Capstan Motor PWM


Control Signal

77 OUT D-CONT Drum Motor Control PWM


Signal
Capstan Motor FWD/
78 OUT C-F/R REV Control Signal H/L
(FWD=”L”/REV=”H”)

79 IN Supply Reel Rotation PULSE


S-REEL Signal

80 IN Take Up Reel PULSE


T-REEL Rotation Signal
H/L/
81 OUT LM-FWD/ Loading Motor
REV Control Signal Hi-z
82 - N.U. Not Used -

83 OUT A-MUTE Audio Mute Control H


Signal
CTL Frequency
84 OUT FF/REW-L Characteristics L
Switching Signal (FF/
REW=”L”)
85 - N.U. Not Used -

1-14-2 HG470PIN
LEAD IDENTIFICATIONS
2SC2785(F,H,J) 2SA1015-GR(TPE2) KIA339F EL
BA1F4M-T 2SA1020(Y) LM339DT
BN1F4M-T 2SC1815-BL(TPE2)
BN1L4M-T 2SC1815-GR(TPE2)
KRA103M 2SC1815-Y(TPE2) 14 8
KRA104M 2SC2120-Y(TPE2)
KRC103M 2SC3266-Y(TPE2)
KTA1266(GR) 1 7
KTA1267(GR,Y)
KTA1281(Y) KTC3203(Y)
KTC3199(BL,GR,Y)
KTC3205(Y)

PT6958-FN-TP
E C B E C B 28 15

EL817A
BR24L02F-WE2 EL817B 2SK3566
CAT24WC02JI EL817C
LTV-817B-F
LTV-817C-F
PS2561A-1(Q,W) 1 14
8 5

A C

1 4 LA71750EM-MPB-E
K E QSZAC0RMB188
80 51

81 50
FA1F4M-T1B
KRC103S RTK G D S
RN1511(TE85R)
KTA1504GR-RTK
FMG4A T148
KTA1504Y-RTK
KTC3875Y-RTK
C1 C2
C
100 31

1 30
B1 E B2
B E
MSP3407G-QG-B8
MSP3407G-QG-B8-V3
MID-32A22F MSP3417G-QG-B8
PT204-6B-12 LA72648M-MPB-E MSP3417G-QG-B8-V3
60 41 33 23

61 40 34 22

Note:
A: Anode
K: Cathode
E: Emitter
80 44 C: Collector
21 12 B: Base
R: Reference
C S: Source
1 20 1 11
G: Gate
E D: Drain

1-15-1 HG470LE
PRODUCT SAFETY NOTE: Products marked with a h

have special characteristics important to safety.


Before replacing any of these components, read carefully
the product safety notice in this service manual.
Don't degrade the safety of the product through improper servicing.

NOTES:
Parts that not assigned part numbers (-----------) are not
available.
Tolerance of Capacitors and Resistors are noted with
the following symbols.

C…..±0.25% D…..±0.5% F…..±1%


G…..±2% J…..±5% K…..±10%
M…..±20% N…..±30% Z…..+80/-20%

VR550/02
VR550/07
VR550/16
ELECTRICAL PARTS LIST
Pos. h 12 NC Description
MCV CBA 1 1 1
Consists of the following
MAIN CBA (MCV-A) 1 1 1
JACK CBA (MCV-C) 1 1 1
SENSOR CBA 1 1 1
SENSOR CBA 1 1 1
MAIN CBA (MCV-A)
2B7 9965 000 23353 SHIELD ASSEMBLY HG470ED 1 1 1
2B8 9965 000 08566 BUSH, LED(F) H3700UD 1 1 1
2B46 9965 000 12173 ROHM HOLDER H7770JD 1 1 1
AC001 h 9965 000 08666 AC CORD PE8B2CG1H0A-057 1 1
AC001 h 9965 000 12174 AC CORD PQ8B1V51H0A-05B 1
CAPACITORS
C002 h 9965 000 06521 METALLIZED FILM CAP. 0.068UF/250V K 1 1 1
C003 h 9965 000 23354 SAFTY CAP. 2200PF/250V 1 1 1
C004 4822 124 80025 ELECTROLYTIC CAP. 33UF/400V M(L.Z) 1 1 1
C005 4822 126 14142 CERAMIC CAP. B K 0.01UF/500V 1 1 1
C006 4822 126 14141 CERAMIC CAP. SL K 56PF/1KV 1 1 1
C007 CERAMIC CAP.(AX) B K 1000PF/50V 1 1 1
C008 CERAMIC CAP.(AX) X K 5600PF/16V 1 1 1
C010 FILM CAP.(P) 0.022UF/50V J 1 1 1
C011 ELECTROLYTIC CAP. 10UF/16V M H7 1 1 1
C012 ELECTROLYTIC CAP. 10UF/50V M H7 1 1 1
C014 ELECTROLYTIC CAP. 470UF/35V M 1 1 1
C017 ELECTROLYTIC CAP. 470UF/16V M 1 1 1
C018 ELECTROLYTIC CAP. 100UF/16V M 1 1 1
C020 ELECTROLYTIC CAP. 1000UF/16V M 1 1 1
C021 ELECTROLYTIC CAP. 470UF/10V M 1 1 1
C025 CHIP CERAMIC CAP.(1608) B K 0.01UF/50V 1 1 1
C026 ELECTROLYTIC CAP. 47UF/16V M H7 1 1 1
C053 ELECTROLYTIC CAP. 330UF/6.3V M H7 1 1 1
C056 CHIP CERAMIC CAP.(1608) B K 0.047UF/50V 1 1 1
C057 CHIP CERAMIC CAP.(1608) CH J 470PF/50V 1 1 1
C060 ELECTROLYTIC CAP. 10UF/16V M H7 1 1 1
C061 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C157 ELECTROLYTIC CAP. 1UF/50V M H7 1 1 1
C158 CHIP CERAMIC CAP. B K 1000PF/50V 1 1 1
C251 ELECTROLYTIC CAP. 10UF/16V M H7 1 1 1
C252 CHIP CERAMIC CAP. B K 1000PF/50V 1 1 1
C253 ELECTROLYTIC CAP. 1UF/50V M H7 1 1 1
C254 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C302 CHIP CERAMIC CAP.(1608) B K 0.022UF/50V 1 1 1

1-16-1
VR550/02
VR550/07
VR550/16
ELECTRICAL PARTS LIST
Pos. h 12 NC Description
C303 ELECTROLYTIC CAP. 1UF/50V M H7 1 1 1
C304 ELECTROLYTIC CAP. 1UF/50V M H7 1 1 1
C305 CHIP CERAMIC CAP. F Z 0.22UF/16V 1 1 1
C307 CHIP CERAMIC CAP.(1608) B K 0.047UF/50V 1 1 1
C308 CHIP CERAMIC CAP.(1608) B K 0.022UF/50V 1 1 1
C309 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C310 CHIP CERAMIC CAP.(1608) B K 0.047UF/50V 1 1 1
C312 CHIP CERAMIC CAP. B K 8200PF/50V 1 1 1
C313 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C314 CHIP CERAMIC CAP.(1608) B K 0.01UF/50V 1 1 1
C315 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C316 CHIP CERAMIC CAP.(1608) B K 0.01UF/50V 1 1 1
C317 ELECTROLYTIC CAP. 47UF/6.3V M H7 1 1 1
C318 ELECTROLYTIC CAP. 1UF/50V M H7 1 1 1
C319 ELECTROLYTIC CAP. 1UF/50V M H7 1 1 1
C320 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C321 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C322 ELECTROLYTIC CAP. 10UF/16V M H7 1 1 1
C323 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C324 CHIP CERAMIC CAP. CH J 68PF/50V 1 1 1
C325 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C326 CHIP CERAMIC CAP. CH J 68PF/50V 1 1 1
C327 ELECTROLYTIC CAP. 0.47UF/50V M H7 1 1 1
C330 CERAMIC CAP.(AX) F Z 0.1UF/50V 1 1 1
C332 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C333 ELECTROLYTIC CAP. 0.47UF/50V M H7 1 1 1
C334 ELECTROLYTIC CAP. 4.7UF/25V M NP H7 1 1 1
C335 ELECTROLYTIC CAP. 10UF/16V M H7 1 1 1
C336 CHIP CERAMIC CAP.(1608) CH J 1000PF/50V 1 1 1
C337 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C338 ELECTROLYTIC CAP. 100UF/6.3V H7 1 1 1
C339 ELECTROLYTIC CAP. 1UF/50V M H7 1 1 1
C340 CHIP CERAMIC CAP. CH J 120PF/50V 1 1 1
C341 CHIP CERAMIC CAP. CH J 220PF/50V 1 1 1
C342 ELECTROLYTIC CAP. 1UF/50V M H7 1 1 1
C343 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C345 CHIP CERAMIC CAP. CH J 68PF/50V 1 1 1
C346 CHIP CERAMIC CAP. CH J 68PF/50V 1 1 1
C347 CHIP CERAMIC CAP. CH D 10PF/50V 1 1 1
C351 ELECTROLYTIC CAP. 220UF/6.3V M H7 1 1 1
C352 ELECTROLYTIC CAP. 100UF/16V M H7 1 1 1
C401 ELECTROLYTIC CAP. 47UF/6.3V M H7 1 1 1
C402 ELECTROLYTIC CAP. 220UF/6.3V M H7 1 1 1
C403 CERAMIC CAP. B K 470PF/100V 1 1 1
C404 FILM CAP.(P) 0.018UF/100V J 1 1 1
C411 CHIP CERAMIC CAP. B K 1000PF/50V 1 1 1
C412 CHIP CERAMIC CAP. B K 1800PF/50V 1 1 1
C414 CHIP CERAMIC CAP.(1608) B K 0.01UF/50V 1 1 1
C415 ELECTROLYTIC CAP. 10UF/16V M H7 1 1 1
C416 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C417 CHIP CERAMIC CAP.(1608) B K 0.022UF/50V 1 1 1
C418 CHIP CERAMIC CAP.(1608) CH J 33PF/50V 1 1 1
C419 CHIP CERAMIC CAP.(1608) B K 4700PF/50V 1 1 1
C421 ELECTROLYTIC CAP. 33UF/6.3V M H7 1 1 1
C422 ELECTROLYTIC CAP. 4.7UF/25V M H7 1 1 1
C424 ELECTROLYTIC CAP. 22UF/6.3V M H7 1 1 1
C425 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C428 CHIP CERAMIC CAP. CH J 220PF/50V 1 1 1
C430 ELECTROLYTIC CAP. 47UF/6.3V M H7 1 1 1
C451 ELECTROLYTIC CAP. 47UF/16V M H7 1 1 1
C452 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C453 ELECTROLYTIC CAP. 10UF/16V M H7 1 1 1
C454 ELECTROLYTIC CAP. 22UF/10V M H7 1 1 1
C455 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C456 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1

1-16-2
VR550/02
VR550/07
VR550/16
ELECTRICAL PARTS LIST
Pos. h 12 NC Description
C457 ELECTROLYTIC CAP. 10UF/16V M H7 1 1 1
C458 ELECTROLYTIC CAP. 4.7UF/25V M H7 1 1 1
C459 CHIP CERAMIC CAP.(1608) B K 0.01UF/50V 1 1 1
C460 CHIP CERAMIC CAP.(1608) B K 4700PF/50V 1 1 1
C461 ELECTROLYTIC CAP. 22UF/10V M H7 1 1 1
C462 CHIP CERAMIC CAP.(1608) B K 0.01UF/50V 1 1 1
C463 CHIP CERAMIC CAP.(1608) B K 0.01UF/50V 1 1 1
C464 ELECTROLYTIC CAP. 10UF/16V M H7 1 1 1
C465 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C466 ELECTROLYTIC CAP. 220UF/6.3V M H7 1 1 1
C467 ELECTROLYTIC CAP. 22UF/10V M H7 1 1 1
C468 CHIP CERAMIC CAP.(1608) B K 4700PF/50V 1 1 1
C469 CHIP CERAMIC CAP.(1608) B K 0.01UF/50V 1 1 1
C470 ELECTROLYTIC CAP. 4.7UF/25V M H7 1 1 1
C471 ELECTROLYTIC CAP. 10UF/16V M H7 1 1 1
C472 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C473 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C474 ELECTROLYTIC CAP. 22UF/6.3V M H7 1 1 1
C475 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C476 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C477 ELECTROLYTIC CAP. 10UF/16V M H7 1 1 1
C478 ELECTROLYTIC CAP. 4.7UF/25V M H7 1 1 1
C479 ELECTROLYTIC CAP. 4.7UF/25V M H7 1 1 1
C480 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C481 ELECTROLYTIC CAP. 4.7UF/25V M H7 1 1 1
C482 ELECTROLYTIC CAP. 4.7UF/25V M H7 1 1 1
C483 ELECTROLYTIC CAP. 4.7UF/25V M H7 1 1 1
C484 ELECTROLYTIC CAP. 10UF/16V M H7 1 1 1
C485 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C486 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C501 ELECTROLYTIC CAP. 220UF/6.3V M H7 1 1 1
C502 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C506 CERAMIC CAP.(AX) B K 100PF/50V 1 1 1
C508 ELECTROLYTIC CAP. 1UF/50V M H7 1 1 1
C510 ELECTROLYTIC CAP. 22UF/10V M H7 1 1 1
C511 ELECTROLYTIC CAP. 100UF/6.3V H7 1 1 1
C512 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C513 CHIP CERAMIC CAP.(1608) CH J 22PF/50V 1 1 1
C514 CHIP CERAMIC CAP.(1608) CH J 22PF/50V 1 1 1
C515 CHIP CERAMIC CAP. CH J 18PF/50V 1 1 1
C516 CHIP CERAMIC CAP. CH J 18PF/50V 1 1 1
C517 CHIP CERAMIC CAP.(1608) B K 4700PF/50V 1 1 1
C518 CHIP CERAMIC CAP.(1608) B K 0.047UF/50V 1 1 1
C519 CHIP CERAMIC CAP.(1608) B K 0.01UF/50V 1 1 1
C520 CHIP CERAMIC CAP.(1608) CH J 100PF/50V 1 1 1
C521 CHIP CERAMIC CAP. CH J 560PF/50V 1 1 1
C522 ELECTROLYTIC CAP. 22UF/6.3V M H7 1 1 1
C523 CHIP CERAMIC CAP. B K 1000PF/50V 1 1 1
C524 CHIP CERAMIC CAP. CH J 330PF/50V 1 1 1
C526 CHIP CERAMIC CAP.(1608) B K 4700PF/50V 1 1 1
C527 ELECTROLYTIC CAP. 22UF/6.3V M H7 1 1 1
C528 CHIP CERAMIC CAP.(1608) B K 0.01UF/50V 1 1 1
C530 CERAMIC CAP.(AX) F Z 0.022UF/25V 1 1 1
C531 CERAMIC CAP.(AX) Y M 0.01UF/16V 1 1 1
C532 ELECTROLYTIC CAP. 22UF/6.3V M H7 1 1 1
C533 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C535 CHIP CERAMIC CAP.(1608) B K 0.01UF/50V 1 1 1
C538 CHIP CERAMIC CAP.(1608) B K 0.022UF/50V 1 1 1
C540 ELECTROLYTIC CAP. 470UF/6.3V M 1 1 1
C561 CHIP CERAMIC CAP.(1608) B K 0.022UF/50V 1 1 1
C562 ELECTROLYTIC CAP. 330UF/6.3V M H7 1 1 1
C563 CHIP CERAMIC CAP.(1608) B K 0.1UF/25V 1 1 1
C564 CHIP CERAMIC CAP.(1608) CH J 100PF/50V 1 1 1
C701 CHIP CERAMIC CAP.(1608) B K 0.047UF/50V 1 1 1
C702 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1

1-16-3
VR550/02
VR550/07
VR550/16
ELECTRICAL PARTS LIST
Pos. h 12 NC Description
C704 CHIP CERAMIC CAP.(1608) B K 0.01UF/50V 1 1 1
C706 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C708 CHIP CERAMIC CAP.(1608) B K 0.01UF/50V 1 1 1
C716 CHIP CERAMIC CAP. F Z 0.22UF/16V 1 1 1
C717 CHIP CERAMIC CAP. F Z 0.22UF/16V 1 1 1
C771 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C772 ELECTROLYTIC CAP. 10UF/16V M H7 1 1 1
C773 CHIP CERAMIC CAP. B K 1000PF/50V 1 1 1
C774 CHIP CERAMIC CAP. B K 1000PF/50V 1 1 1
C775 ELECTROLYTIC CAP. 1UF/50V M H7 1 1 1
C776 ELECTROLYTIC CAP. 1UF/50V M H7 1 1 1
C777 CHIP CERAMIC CAP. CH J 180PF/50V 1 1 1
C778 CHIP CERAMIC CAP. CH J 180PF/50V 1 1 1
C851 CHIP CERAMIC CAP.(1608) CH J 22PF/50V 1 1 1
C852 CHIP CERAMIC CAP.(1608) CH J 22PF/50V 1 1 1
C853 CHIP CERAMIC CAP.(1608) B K 4700PF/50V 1 1 1
C854 CHIP CERAMIC CAP.(1608) B K 0.01UF/50V 1 1 1
C855 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C856 CHIP CERAMIC CAP. CH J 180PF/50V 1 1 1
C859 ELECTROLYTIC CAP. 47UF/6.3V M H7 1 1 1
C862 CHIP CERAMIC CAP.(1608) B K 0.01UF/50V 1 1 1
CONNECTORS
CN701 9965 000 23355 AFV PCB ASSEMBLY CPU2900/G470 1
CN701 9965 000 23385 AFV PCB ASSEMBLY CPU2900/G471 1 1
DIODES
D001 4822 130 31933 RECTIFIER DIODE 1N4005 1 1 1
D002 4822 130 31933 RECTIFIER DIODE 1N4005 1 1 1
D003 4822 130 31933 RECTIFIER DIODE 1N4005 1 1 1
D004 4822 130 31933 RECTIFIER DIODE 1N4005 1 1 1
D005 5322 130 34979 RECTIFIER DIODE BA159 1 1 1
D006 4822 130 30621 SWITCHING DIODE 1N4148M 1 1 1
D007 4822 130 30621 SWITCHING DIODE 1N4148M 1 1 1
D008 4822 130 30621 SWITCHING DIODE 1N4148M 1 1 1
D009 4822 130 30621 SWITCHING DIODE 1N4148M 1 1 1
D011 4822 130 11654 RECTIFIER DIODE BA158 1 1 1
D012 4822 130 83883 RECTIFIER DIODE FR202-B/P 1 1 1
D013 4822 130 83883 RECTIFIER DIODE FR202-B/P 1 1 1
D014 4822 130 32715 SCHOTTKY BARRIER DIODE SB340 1 1 1
D015 9965 000 23356 ZENER DIODE DZ-18BSBT265 1 1 1
D018 4822 130 30621 SWITCHING DIODE 1N4148M 1 1 1
D018 4822 130 32778 SWITCHING DIODE 1SS133(T-77) 1 1 1
D019 9965 000 14881 ZENER DIODE DZ-6.8BSBT265 1 1 1
D021 4822 130 30621 SWITCHING DIODE 1N4148M 1 1 1
D021 4822 130 32778 SWITCHING DIODE 1SS133(T-77) 1 1 1
D051 4822 130 31933 RECTIFIER DIODE 1N4005 1 1 1
D052 4822 130 31933 RECTIFIER DIODE 1N4005 1 1 1
D053 4822 130 31933 RECTIFIER DIODE 1N4005 1 1 1
D055 PCB JUMPER D0.6-P10.0 1 1 1
D056 9965 000 08649 ZENER DIODE DZ-5.6BSCT265 1 1 1
D057 9965 000 09283 ZENER DIODE DZ-10BSBT265 1 1 1
D058 9965 000 23356 ZENER DIODE DZ-18BSBT265 1 1 1
D153 9965 000 12178 ZENER DIODE DZ-11BSAT265 1 1 1
D154 9965 000 12178 ZENER DIODE DZ-11BSAT265 1 1 1
D155 9965 000 12178 ZENER DIODE DZ-11BSAT265 1 1 1
D156 9965 000 12178 ZENER DIODE DZ-11BSAT265 1 1 1
D301 4822 130 30621 SWITCHING DIODE 1N4148M 1 1 1
D501 4822 130 30621 SWITCHING DIODE 1N4148M 1 1 1
D502 9965 000 05250 LED SIR-563ST3F P 1 1 1
D552 4822 130 10094 ZENER DIODE MTZJT-777.5A 1 1 1
D553 4822 130 30621 SWITCHING DIODE 1N4148M 1 1 1
D701 9965 000 09183 ZENER DIODE DZ-33BSDT265 1 1 1
MISCELLANEOUS
F001 h 4822 070 31602 FUSE T1.6AL/250V 1 1 1
FH001 4822 256 10461 FUSE HOLDER MSF-015 1 1 1
FH002 4822 256 10461 FUSE HOLDER MSF-015 1 1 1

1-16-4
VR550/02
VR550/07
VR550/16
ELECTRICAL PARTS LIST
Pos. h 12 NC Description
FP562 9965 000 23357 LED DISPLAY LFU-4421-2003A 1 1 1
IC’s
IC001 h 4822 130 11655 PHOTOCOUPLER LTV-817B-F 1 1 1
IC301 9965 000 12180 IC:Y/C/A LA71750EM-MPB-E 1 1 1
IC451 9965 000 16618 IC:HIFI LA72648M-MPB-E 1 1 1
IC501 9965 000 23358 SYSCON IC M3776AMCA-AB4GP 1 1 1
IC503 9965 000 16620 IC:EEPROM CAT24WC02JI 1 1 1
IC561 9965 000 12183 IC:LED DRIVER PT6958-FN-TP 1 1 1
IC771 9965 000 12184 IC:COMPARATOR KIA339F EL 1 1 1
COILS
J902 4822 526 10685 BEAD CORE B16 RH 3.5X10X1.3 1 1 1
JW001 9965 000 13795 FLAT CABLE, 11P AWG26#2651/P1.25/150 1 1 1
JW002 9965 000 13795 FLAT CABLE, 11P AWG26#2651/P1.25/150 1 1 1
L001 4822 526 10685 BEAD CORE B16 RH 3.5X10X1.3 1 1 1
L002 4822 526 10685 BEAD CORE B16 RH 3.5X10X1.3 1 1 1
L003 h 9965 000 13005 LINE FILTER 56MH TLF14CB5630R2 1 1 1
L009 9965 000 05627 CHOKE COIL 47UH-K 1 1 1
L010 9965 000 05627 CHOKE COIL 47UH-K 1 1 1
L012 9965 000 13681 INDUCTOR 100UH-J-5FT 1 1 1
L251 9965 000 08652 INDUCTOR 5.6UH-K-26T 1 1 1
L301 4822 157 10649 INDUCTOR(100UH K) LAP02TA101K 1 1 1
L403 9965 000 05705 INDUCTOR 47UH-K-5FT 1 1 1
L451 9965 000 05705 INDUCTOR 47UH-K-5FT 1 1 1
L452 9965 000 16621 INDUCTOR 27UH-K-5FT 1 1 1
L501 4822 157 10649 INDUCTOR(100UH K) LAP02TA101K 1 1 1
L561 9965 000 05704 INDUCTOR 68UH-K-26T 1 1 1
L562 4822 157 63316 INDUCTOR 56UH-K-26T 1 1 1
L701 4822 157 10332 PCB JUMPER D0.6-P5.0 1 1 1
L704 4822 157 11511 INDUCTOR 15UH-K-26T 1 1 1
L851 9965 000 08629 INDUCTOR 1.8UH-K-26T 1 1 1
PS503 9965 000 12189 PHOTO INTERRUPTER RPI-302C70 1 1 1
TRANSISTORS
Q001 9965 000 17186 FET 2SK3566 1 1 1
Q002 4822 130 10923 TRANSISTOR KTC3199(BL) 1 1 1
Q003 4822 130 10923 TRANSISTOR KTC3199(BL) 1 1 1
Q004 4822 130 10462 TRANSISTOR KTA1267(GR) 1 1 1
Q051 4822 130 42292 RES. BUILT-IN TRANSISTOR KRA104M 1 1 1
Q052 9965 000 23377 RES. BUILT-IN TRANSISTOR KRC103M 1 1 1
Q053 4822 130 10103 TRANSISTOR KTC3199(Y) 1 1 1
Q054 9965 000 11122 TRANSISTOR KTC3205(Y) 1 1 1
Q055 4822 130 42959 TRANSISTOR KTA1266(GR) 1 1 1
Q056 4822 130 10145 RES. BUILT-IN TRANSISTOR KRA103M 1 1 1
Q057 9965 000 12190 TRANSISTOR KTA1281(Y) 1 1 1
Q058 9965 000 23377 RES. BUILT-IN TRANSISTOR KRC103M 1 1 1
Q059 9965 000 23377 RES. BUILT-IN TRANSISTOR KRC103M 1 1 1
Q153 4822 130 10103 TRANSISTOR KTC3199(Y) 1 1 1
Q351 9965 000 16622 CHIP TRANSISTOR KTA1504GR-RTK 1 1 1
Q352 4822 130 10103 TRANSISTOR KTC3199(Y) 1 1 1
Q401 4822 130 42959 TRANSISTOR KTA1266(GR) 1 1 1
Q402 4822 130 42292 TRANSISTOR KTC3203(Y) 1 1 1
Q403 4822 130 10145 RES. BUILT-IN TRANSISTOR KRA103M 1 1 1
Q405 9965 000 16623 CHIP TRANSISTOR FMG4A T148 1 1 1
Q406 9965 000 13683 CHIP TRANSISTOR KTC3875Y-RTK 1 1 1
Q451 9965 000 16624 CHIP TRANSISTOR KRC103S RTK 1 1 1
Q501 4822 130 10923 TRANSISTOR KTC3199(BL) 1 1 1
Q503 9965 000 08630 PHOTO TRANSISTOR PT204-6B-12 1 1 1
Q551 4822 130 10923 TRANSISTOR KTC3199(BL) 1 1 1
Q552 9965 000 23377 RES. BUILT-IN TRANSISTOR KRC103M 1 1 1
Q771 4822 130 10103 TRANSISTOR KTC3199(Y) 1 1 1
Q772 4822 130 10103 TRANSISTOR KTC3199(Y) 1 1 1
RESISTORS
R001 9965 000 08653 CARBON RES. 1/2W K 5.6M OHM 1 1 1
R002 9965 000 08635 METAL OXIDE FILM RES. 1W J 150K OHM 1 1 1
R003 CARBON RES. 1/4W J 1M OHM 1 1 1
R004 CARBON RES. 1/4W J 1M OHM 1 1 1

1-16-5
VR550/02
VR550/07
VR550/16
ELECTRICAL PARTS LIST
Pos. h 12 NC Description
R005 CARBON RES. 1/6W G 680 OHM 1 1 1
R006 METAL OXIDE FILM RES. 1W J 1.8 OHM 1 1 1
R007 CARBON RES. 1/6W J 22K OHM 1 1 1
R008 CARBON RES. 1/6W J 100K OHM 1 1 1
R009 CARBON RES. 1/6W G 3.3K OHM 1 1 1
R011 CARBON RES. 1/4W J 390K OHM 1 1 1
R012 CARBON RES. 1/4W J 390K OHM 1 1 1
R013 CARBON RES. 1/6W J 470K OHM 1 1 1
R014 CARBON RES. 1/6W J 100K OHM 1 1 1
R015 CHIP RES.(1608) 1/10W J 10K OHM 1 1 1
R016 CARBON RES. 1/6W J 100K OHM 1 1 1
R017 CHIP RES.(1608) 1/10W J 220K OHM 1 1 1
R018 CHIP RES.(1608) 1/10W J 22K OHM 1 1 1
R021 CHIP RES.(1608) 1/10W J 1K OHM 1 1 1
R022 CHIP RES.(1608) 1/10W J 4.7K OHM 1 1 1
R023 CHIP RES.(1608) 1/10W F 2.2K OHM 1 1 1
R024 CHIP RES.(1608) 1/10W J 33K OHM 1 1 1
R025 CHIP RES.(1608) 1/10W F 3.3K OHM 1 1 1
R026 CHIP RES.(1608) 1/10W J 22K OHM 1 1 1
R027 CARBON RES. 1/6W J 1K OHM 1 1 1
R028 CARBON RES. 1/4W J 1M OHM 1 1 1
R030 CHIP RES.(1608) 1/10W F 2.2K OHM 1 1 1
R031 CHIP RES.(1608) 1/10W J 56K OHM 1 1 1
R032 CHIP RES.(1608) 1/10W J 1.8K OHM 1 1 1
R053 PCB JUMPER D0.6-P5.0 1 1 1
R054 CHIP RES.(1608) 1/10W J 180 OHM 1 1 1
R058 CARBON RES. 1/6W J 820 OHM 1 1 1
R060 CARBON RES. 1/6W J 2.7K OHM 1 1 1
R061 CHIP RES.(1608) 1/10W J 22K OHM 1 1 1
R062 CARBON RES. 1/6W J 10K OHM 1 1 1
R063 CARBON RES. 1/4W J 1.2K OHM 1 1 1
R064 CARBON RES. 1/4W J 1.2K OHM 1 1 1
R065 CARBON RES. 1/4W J 1.2K OHM 1 1 1
R066 CHIP RES.(1608) 1/10W J 47K OHM 1 1 1
R067 CARBON RES. 1/4W J 680 OHM 1 1 1
R068 CARBON RES. 1/4W J 680 OHM 1 1 1
R071 CARBON RES. 1/6W J 3.9K OHM 1 1 1
R073 CARBON RES. 1/6W J 1 OHM 1 1 1
R158 CHIP RES.(1608) 1/10W J 6.8K OHM 1 1 1
R251 CHIP RES.(1608) 1/10W J 2.7K OHM 1 1 1
R252 CHIP RES.(1608) 1/10W J 39K OHM 1 1 1
R301 CHIP RES.(1608) 1/10W J 1.2K OHM 1 1 1
R302 CHIP RES.(1608) 1/10W J 8.2K OHM 1 1 1
R305 CHIP RES.(1608) 1/10W J 3.9K OHM 1 1 1
R307 CHIP RES.(1608) 1/10W J 4.7K OHM 1 1 1
R308 CHIP RES.(1608) 1/10W J 6.8K OHM 1 1 1
R309 CHIP RES.(1608) 1/10W J 100 OHM 1 1 1
R310 CHIP RES.(1608) 1/10W J 10K OHM 1 1 1
R311 CHIP RES.(1608) 1/10W J 18K OHM 1 1 1
R312 CHIP RES.(1608) 1/10W J 10K OHM 1 1 1
R313 CHIP RES.(1608) 1/10W J 18K OHM 1 1 1
R315 CHIP RES.(1608) 1/10W J 2.2K OHM 1 1 1
R316 CHIP RES.(1608) 1/10W J 6.8K OHM 1 1 1
R317 CHIP RES.(1608) 1/10W J 1.2K OHM 1 1 1
R318 CHIP RES.(1608) 1/10W J 4.7K OHM 1 1 1
R319 CHIP RES.(1608) 1/10W J 10K OHM 1 1 1
R320 CHIP RES.(1608) 1/10W J 1K OHM 1 1 1
R321 CARBON RES. 1/6W J 33 OHM 1 1 1
R323 CARBON RES. 1/6W J 33 OHM 1 1 1
R324 CHIP RES.(1608) 1/10W J 47K OHM 1 1 1
R325 CHIP RES.(1608) 1/10W J 33 OHM 1 1 1
R326 CHIP RES.(1608) 1/10W 0 OHM 1 1 1
R330 CHIP RES.(1608) 1/10W J 5.6M OHM 1 1 1
R331 CHIP RES.(1608) 1/10W J 10K OHM 1 1 1
R332 CHIP RES.(1608) 1/10W 0 OHM 1 1 1

1-16-6
VR550/02
VR550/07
VR550/16
ELECTRICAL PARTS LIST
Pos. h 12 NC Description
R334 CHIP RES.(1608) 1/10W 0 OHM 1 1 1
R351 CHIP RES.(1608) 1/10W J 180 OHM 1 1 1
R352 CHIP RES.(1608) 1/10W J 150 OHM 1 1 1
R355 CARBON RES. 1/4W J 680 OHM 1 1 1
R357 CHIP RES.(1608) 1/10W J 220 OHM 1 1 1
R358 CHIP RES.(1608) 1/10W J 1.5K OHM 1 1 1
R360 CHIP RES.(1608) 1/10W J 1.8K OHM 1 1 1
R361 CHIP RES.(1608) 1/10W J 1K OHM 1 1 1
R401 CHIP RES.(1608) 1/10W J 5.6K OHM 1 1 1
R402 CHIP RES.(1608) 1/10W J 22K OHM 1 1 1
R403 CHIP RES.(1608) 1/10W J 47K OHM 1 1 1
R404 CARBON RES. 1/6W J 100 OHM 1 1 1
R407 CARBON RES. 1/4W J 820 OHM 1 1 1
R408 CHIP RES.(1608) 1/10W J 12K OHM 1 1 1
R409 CHIP RES.(1608) 1/10W J 5.6K OHM 1 1 1
R411 CHIP RES.(1608) 1/10W J 1K OHM 1 1 1
R412 CHIP RES.(1608) 1/10W J 27K OHM 1 1 1
R413 CHIP RES.(1608) 1/10W J 330K OHM 1 1 1
R414 CHIP RES.(1608) 1/10W J 120 OHM 1 1 1
R415 CHIP RES.(1608) 1/10W J 12K OHM 1 1 1
R416 CHIP RES.(1608) 1/10W J 1.8K OHM 1 1 1
R417 CHIP RES.(1608) 1/10W J 560 OHM 1 1 1
R418 CHIP RES.(1608) 1/10W 0 OHM 1 1 1
R421 CHIP RES.(1608) 1/10W J 12K OHM 1 1 1
R422 CHIP RES.(1608) 1/10W J 10K OHM 1 1 1
R425 CHIP RES.(1608) 1/10W J 5.6K OHM 1 1 1
R426 CHIP RES.(1608) 1/10W J 4.7K OHM 1 1 1
R429 CHIP RES.(1608) 1/10W J 2.2K OHM 1 1 1
R430 CHIP RES.(1608) 1/10W 0 OHM 1 1 1
R431 CHIP RES.(1608) 1/10W 0 OHM 1 1 1
R451 CHIP RES.(1608) 1/10W J 8.2K OHM 1 1 1
R452 CHIP RES.(1608) 1/10W J 39K OHM 1 1 1
R453 CHIP RES.(1608) 1/10W J 5.6K OHM 1 1 1
R454 CHIP RES.(1608) 1/10W J 39K OHM 1 1 1
R457 CHIP RES.(1608) 1/10W J 5.6K OHM 1 1 1
R458 CHIP RES.(1608) 1/10W 0 OHM 1 1 1
R459 CHIP RES.(1608) 1/10W J 39K OHM 1 1 1
R460 CHIP RES.(1608) 1/10W J 470 OHM 1 1 1
R461 CHIP RES.(1608) 1/10W J 10K OHM 1 1 1
R462 CHIP RES.(1608) 1/10W J 2.7K OHM 1 1 1
R463 CHIP RES.(1608) 1/10W J 8.2K OHM 1 1 1
R464 CHIP RES.(1608) 1/10W J 39K OHM 1 1 1
R465 CHIP RES.(1608) 1/10W J 8.2K OHM 1 1 1
R466 CHIP RES.(1608) 1/10W J 5.6K OHM 1 1 1
R467 CHIP RES.(1608) 1/10W 0 OHM 1 1 1
R469 CHIP RES.(1608) 1/10W J 5.6K OHM 1 1 1
R471 CHIP RES.(1608) 1/10W J 39K OHM 1 1 1
R472 CHIP RES.(1608) 1/10W J 150 OHM 1 1 1
R473 CHIP RES.(1608) 1/10W J 150 OHM 1 1 1
R474 CHIP RES.(1608) 1/10W J 39K OHM 1 1 1
R475 CHIP RES.(1608) 1/10W J 10K OHM 1 1 1
R476 CHIP RES.(1608) 1/10W J 33 OHM 1 1 1
R477 CHIP RES.(1608) 1/10W J 33 OHM 1 1 1
R478 CHIP RES.(1608) 1/10W J 22K OHM 1 1 1
R479 CHIP RES.(1608) 1/10W J 6.8K OHM 1 1 1
R480 CHIP RES.(1608) 1/10W J 100 OHM 1 1 1
R481 CHIP RES.(1608) 1/10W J 100 OHM 1 1 1
R501 CHIP RES.(1608) 1/10W J 1K OHM 1 1 1
R502 CHIP RES.(1608) 1/10W J 1K OHM 1 1 1
R503 CHIP RES.(1608) 1/10W J 1K OHM 1 1 1
R504 CHIP RES.(1608) 1/10W J 10K OHM 1 1 1
R505 CHIP RES.(1608) 1/10W J 10K OHM 1 1 1
R506 CHIP RES.(1608) 1/10W J 10K OHM 1 1 1
R509 CHIP RES.(1608) 1/10W J 4.7K OHM 1 1 1
R510 CHIP RES.(1608) 1/10W J 10K OHM 1 1 1

1-16-7
VR550/02
VR550/07
VR550/16
ELECTRICAL PARTS LIST
Pos. h 12 NC Description
R511 CHIP RES.(1608) 1/10W J 100K OHM 1 1 1
R513 CHIP RES.(1608) 1/10W J 2.2K OHM 1 1 1
R514 CHIP RES.(1608) 1/10W J 820 OHM 1 1 1
R516 CHIP RES.(1608) 1/10W J 330K OHM 1 1 1
R517 CHIP RES.(1608) 1/10W J 560 OHM 1 1 1
R518 CHIP RES.(1608) 1/10W J 470 OHM 1 1 1
R520 CHIP RES.(1608) 1/10W J 10K OHM 1 1 1
R521 CHIP RES.(1608) 1/10W J 220K OHM 1 1 1
R522 CHIP RES.(1608) 1/10W J 39K OHM 1 1 1
R523 CHIP RES.(1608) 1/10W J 10K OHM 1 1 1
R524 CHIP RES.(1608) 1/10W J 5.6K OHM 1 1 1
R525 CHIP RES.(1608) 1/10W J 1.5K OHM 1 1 1
R526 CHIP RES.(1608) 1/10W J 1.8K OHM 1 1 1
R527 CHIP RES.(1608) 1/10W J 680 OHM 1 1 1
R528 CHIP RES.(1608) 1/10W J 18K OHM 1 1 1
R529 CARBON RES. 1/4W J 270 OHM 1 1 1
R530 CHIP RES.(1608) 1/10W J 180 OHM 1 1 1
R531 CHIP RES.(1608) 1/10W J 68K OHM 1 1 1
R533 CHIP RES.(1608) 1/10W J 33K OHM 1 1 1
R534 CARBON RES. 1/6W G 3.6K OHM 1 1 1
R535 CARBON RES. 1/6W G 10K OHM 1 1 1
R536 CARBON RES. 1/6W G 470 OHM 1 1 1
R537 CARBON RES. 1/6W G 22K OHM 1 1 1
R538 CARBON RES. 1/6W G 1.5K OHM 1 1 1
R539 CARBON RES. 1/6W G 4.7K OHM 1 1 1
R540 CHIP RES.(1608) 1/10W J 390K OHM 1 1 1
R541 CHIP RES.(1608) 1/10W J 390K OHM 1 1 1
R542 CHIP RES.(1608) 1/10W J 1.8K OHM 1 1 1
R543 CHIP RES.(1608) 1/10W J 1K OHM 1 1 1
R544 CHIP RES.(1608) 1/10W J 2.7K OHM 1 1 1
R545 CHIP RES.(1608) 1/10W J 2.2K OHM 1 1 1
R546 CHIP RES.(1608) 1/10W J 12K OHM 1 1 1
R547 CHIP RES.(1608) 1/10W J 1.8K OHM 1 1 1
R548 CHIP RES.(1608) 1/10W J 1K OHM 1 1 1
R549 CHIP RES.(1608) 1/10W J 1.2K OHM 1 1 1
R551 CHIP RES.(1608) 1/10W J 100 OHM 1 1 1
R552 CHIP RES.(1608) 1/10W J 10K OHM 1 1 1
R556 CHIP RES.(1608) 1/10W J 10K OHM 1 1 1
R557 CHIP RES.(1608) 1/10W J 10K OHM 1 1
R558 CHIP RES.(1608) 1/10W J 10K OHM 1
R566 CHIP RES.(1608) 1/10W J 56K OHM 1 1 1
R615 CHIP RES.(1608) 1/10W J 10K OHM 1 1 1
R621 CHIP RES.(1608) 1/10W J 10K OHM 1 1 1
R622 CHIP RES.(1608) 1/10W J 10K OHM 1 1 1
R701 CARBON RES. 1/6W J 1.8K OHM 1 1 1
R702 CARBON RES. 1/6W J 1K OHM 1 1 1
R703 CARBON RES. 1/6W J 1K OHM 1 1 1
R706 CHIP RES.(1608) 1/10W J 1K OHM 1 1 1
R707 CHIP RES.(1608) 1/10W 0 OHM 1 1 1
R771 CHIP RES.(1608) 1/10W J 4.7K OHM 1 1 1
R772 CHIP RES.(1608) 1/10W J 100K OHM 1 1 1
R773 CHIP RES.(1608) 1/10W J 4.7K OHM 1 1 1
R774 CHIP RES.(1608) 1/10W J 22K OHM 1 1 1
R775 CHIP RES.(1608) 1/10W J 15K OHM 1 1 1
R776 CHIP RES.(1608) 1/10W J 8.2K OHM 1 1 1
R777 CHIP RES.(1608) 1/10W J 8.2K OHM 1 1 1
R778 CHIP RES.(1608) 1/10W J 33K OHM 1 1 1
R779 CHIP RES.(1608) 1/10W J 33K OHM 1 1 1
R780 CHIP RES.(1608) 1/10W J 33K OHM 1 1 1
R781 CHIP RES.(1608) 1/10W J 15K OHM 1 1 1
R782 CHIP RES.(1608) 1/10W J 33K OHM 1 1 1
R783 CHIP RES.(1608) 1/10W J 15K OHM 1 1 1
R784 CHIP RES.(1608) 1/10W J 10M OHM 1 1 1
R785 CHIP RES.(1608) 1/10W J 10M OHM 1 1 1
R786 CHIP RES.(1608) 1/10W J 2.2K OHM 1 1 1

1-16-8
VR550/02
VR550/07
VR550/16
ELECTRICAL PARTS LIST
Pos. h 12 NC Description
R787 CHIP RES.(1608) 1/10W J 2.2K OHM 1 1 1
R851 CHIP RES.(1608) 1/10W J 1.5K OHM 1 1 1
R852 CHIP RES.(1608) 1/10W J 1K OHM 1 1 1
R853 CHIP RES.(1608) 1/10W J 1K OHM 1 1 1
RS501 9965 000 12191 REMOTE RECEIVER MIM-93M9DKF 1 1 1
SA001 h 9965 000 08602 SURGE ABSORBER CNR-10D471K 1 1 1
SWITCHES
SW501 4822 276 13954 TACT SWITCH KSM0614B 1 1 1
SW502 4822 276 13954 TACT SWITCH KSM0614B 1 1 1
SW503 4822 276 13954 TACT SWITCH KSM0614B 1 1 1
SW505 4822 276 13954 TACT SWITCH KSM0614B 1 1 1
SW506 9965 000 16625 LEAF SWITCH MXS01830MVP0 1 1 1
SW507 9965 000 23359 ROTARY MODE SWITCH SSS-53MD 1 1 1
SW509 4822 276 13954 TACT SWITCH KSM0614B 1 1 1
SW510 4822 276 13954 TACT SWITCH KSM0614B 1 1 1
SW511 4822 276 13954 TACT SWITCH KSM0614B 1 1 1
SW512 4822 276 13954 TACT SWITCH KSM0614B 1 1 1
T001 h 9965 000 23360 SWITCHING TRANSFORMER 3733-S01 1 1 1
TP301 PCB JUMPER D0.6-P10.0 1 1 1
TP501 PCB JUMPER D0.6-P6.0 1 1 1
TP502 PCB JUMPER D0.6-P5.0 1 1 1
TP506 PCB JUMPER D0.6-P5.0 1 1 1
TP507 PCB JUMPER D0.6-P6.0 1 1 1
TU701 9965 000 23361 TUNER UNIT TMDG2-661A 1 1
TU701 9965 000 23386 TUNER UNIT TMDG2-662A 1
VR501 9965 000 05260 CARBON P.O.T. 100K OHM B 1 1 1
X301 9965 000 05629 X’TAL 4.433619MHZ 1 1 1
X501 9965 000 12194 X’TAL 12.000MHZ 1 1 1
X502 9965 000 12288 X’TAL 32.768KHZ(20PPM) 1 1 1
JACK CBA (MCV-C)
2L022 4822 502 30752 SCREW, P-TIGHT M3X10 WASHER HEAD+ 1 1 1
A5 9965 000 16629 JACK BOARD(2-21P) HE470ED 1 1 1
CAPACITORS
C101 CHIP CERAMIC CAP. B K 2200PF/50V 1 1 1
C102 CHIP CERAMIC CAP. B K 2200PF/50V 1 1 1
C103 CHIP CERAMIC CAP.(1608) CH J 470PF/50V 1 1 1
C104 CHIP CERAMIC CAP.(1608) CH J 470PF/50V 1 1 1
C105 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C107 ELECTROLYTIC CAP. 1UF/50V M H7 1 1 1
C108 CHIP CERAMIC CAP. B K 1000PF/50V 1 1 1
C109 CHIP CERAMIC CAP. B K 2200PF/50V 1 1 1
C110 CHIP CERAMIC CAP. B K 2200PF/50V 1 1 1
C111 CHIP CERAMIC CAP.(1608) CH J 470PF/50V 1 1 1
C112 CHIP CERAMIC CAP.(1608) CH J 470PF/50V 1 1 1
C113 CHIP CERAMIC CAP. B K 2200PF/50V 1 1 1
C115 ELECTROLYTIC CAP. 100UF/16V M H7 1 1 1
C116 ELECTROLYTIC CAP. 470UF/6.3V M 1 1 1
C117 ELECTROLYTIC CAP. 470UF/6.3V M 1 1 1
DIODES
D101 9965 000 12178 ZENER DIODE DZ-11BSAT265 1 1 1
D102 9965 000 12178 ZENER DIODE DZ-11BSAT265 1 1 1
D103 9965 000 12178 ZENER DIODE DZ-11BSAT265 1 1 1
D104 9965 000 12178 ZENER DIODE DZ-11BSAT265 1 1 1
D105 9965 000 12178 ZENER DIODE DZ-11BSAT265 1 1 1
D106 9965 000 12178 ZENER DIODE DZ-11BSAT265 1 1 1
CONNECTORS
JK101 9965 000 12197 RGB CONNECTOR MRC-021V-01 1 1 1
JK102 9965 000 12197 RGB CONNECTOR MRC-021V-01 1 1 1
COILS
L101 4822 526 10685 BEAD CORE B16 RH 3.5X10X1.3 1 1 1
L102 4822 526 10685 BEAD CORE B16 RH 3.5X10X1.3 1 1 1
TRANSISTORS
Q101 4822 130 42959 TRANSISTOR KTA1266(GR) 1 1 1
Q102 4822 130 42959 TRANSISTOR KTA1266(GR) 1 1 1
RESISTORS

1-16-9
VR550/02
VR550/07
VR550/16
ELECTRICAL PARTS LIST
Pos. h 12 NC Description
R101 CARBON RES. 1/4W J 820 OHM 1 1 1
R103 CARBON RES. 1/4W J 820 OHM 1 1 1
R104 CARBON RES. 1/6W J 4.7K OHM 1 1 1
R106 CARBON RES. 1/6W J 4.7K OHM 1 1 1
R108 CARBON RES. 1/4W J 68 OHM 1 1 1
R109 CHIP RES.(1608) 1/10W J 75 OHM 1 1 1
R110 CARBON RES. 1/4W J 820 OHM 1 1 1
R112 CARBON RES. 1/4W J 820 OHM 1 1 1
R113 CARBON RES. 1/6W J 4.7K OHM 1 1 1
R115 CARBON RES. 1/6W J 4.7K OHM 1 1 1
R116 CARBON RES. 1/6W J 15K OHM 1 1 1
R117 CHIP RES.(1608) 1/10W J 10K OHM 1 1 1
R118 CARBON RES. 1/4W J 68 OHM 1 1 1
R119 CHIP RES.(1608) 1/10W J 75 OHM 1 1 1
R120 CARBON RES. 1/6W J 680 OHM 1 1 1
R123 CHIP RES.(1608) 1/10W J 220 OHM 1 1 1
R125 CARBON RES. 1/6W J 680 OHM 1 1 1
R126 CHIP RES.(1608) 1/10W J 220 OHM 1 1 1
R127 CHIP RES.(1608) 1/10W 0 OHM 1 1 1
R128 CHIP RES.(1608) 1/10W 0 OHM 1 1 1
SENSOR CBA
Q504 9965 000 08630 PHOTO TRANSISTOR PT204-6B-12 1 1 1
Q505 9965 000 08630 PHOTO TRANSISTOR PT204-6B-12 1 1 1
AFV CBA
CAPACITORS
C1 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C4 CHIP CERAMIC CAP. CH J 56PF/50V 1 1 1
C5 CHIP CERAMIC CAP.(1608) CH J 22PF/50V 1 1 1
C6 CHIP CERAMIC CAP. CH J 56PF/50V 1 1 1
C7 CHIP CERAMIC CAP. CH C 3PF/50V 1 1 1
C8 CHIP CERAMIC CAP. CH C 3PF/50V 1 1 1
C11 CHIP CERAMIC CAP.(1608) B K 0.01UF/50V 1 1 1
C12 ELECTROLYTIC CAP. 10UF/16V M H7 1 1 1
C13 CHIP CERAMIC CAP.(1608) B K 0.01UF/50V 1 1 1
C14 CHIP CERAMIC CAP.(1608) B K 0.01UF/50V 1 1 1
C15 ELECTROLYTIC CAP. 10UF/16V M H7 1 1 1
C16 ELECTROLYTIC CAP. 10UF/16V M H7 1 1 1
C17 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C19 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C20 ELECTROLYTIC CAP. 3.3UF/50V M H7 1 1 1
C21 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V 1 1 1
C22 ELECTROLYTIC CAP. 10UF/16V M H7 1 1 1
C24 ELECTROLYTIC CAP. 0.22UF/50V M H7 1 1 1
CONNECTORS
CN1 4822 265 11267 ANGLE PIN HEADER, 9P 6029B-1-09Z003-T 1 1 1
DIODES
D2 4822 130 30621 SWITCHING DIODE 1N4148M 1 1 1
IC’s
IC1 9965 000 12274 IC:AUDIO PROCESSOR MSP3407G-QG-B8 1
IC1 9965 000 12199 IC:AUDIO PROCESSOR MSP3417G-QG-B8 1 1
COILS
L1 4822 157 10889 INDUCTOR 10UH-K-26T 1 1 1
L2 4822 157 10332 PCB JUMPER D0.6-P5.0 1 1 1
L3 4822 157 11318 INDUCTOR 18UH-K-26T 1 1 1
L4 4822 157 10889 INDUCTOR 10UH-K-26T 1 1 1
RESISTORS
R1 9965 000 13036 CHIP RES.(1608) 1/10W J 1K OHM 1 1 1
R4 9965 000 13037 CHIP RES.(1608) 1/10W J 120K OHM 1 1 1
R5 9965 000 09942 CHIP RES.(1608) 1/10W 0 OHM 1 1 1
X1 9965 000 12200 X’TAL 18.432MHZ 1 1 1

1-16-10
EXPLODED VIEWS
Front Panel

A1X

1-17-1 HG470FEX
Cabinet
2L011
2B18
2L011

2L011 See Electrical Parts List


for parts with this mark.
Some Ref. Numbers are
A2 not in sequence.

2L011

2B9

2B9
A5
JACK CBA
2L012 2L011

2L022
2L042
2L021
2L021
2L021 2L021 2L051
2L022 2B5

2L041
2L021

SENSOR CBA
AFV CBA

2L031
2B7
2L041

MAIN CBA 2L099 1B1


2B46 A10
2B8

A3
A29

A7
A29

1-17-2 HG470CEX
Packing
Some Ref. Numbers are not in sequence.
[ A,C ] X20A X20B X20C X20D X20E X20F
[ A,C ] [B]
X36A X36B X36C X45A X20 X1 X3

X20G X20H X20I X20J X20K


X36D X36E X36F X45B

X36
X36G X36H X36I X45C

X26 X2
X36J X36K X45
X4

S2 [B]

X4
S9

S3

Unit
S2
A14

Comparison Chart of
Models and Marks
Model Mark S1
VR550/02 A
VR550/07 B
VR550/16 C

1-17-3 HG470PEX
PRODUCT SAFETY NOTE: Products marked with a h

have special characteristics important to safety.


Before replacing any of these components, read carefully
the product safety notice in this service manual.
Don’t degrade the safety of the product through improper servicing.

VR550/02
VR550/07
VR550/16
MECHANICAL PARTS LIST
Pos. h 12 NC Description
A1X 9965 000 23350 FRONT ASSEMBLY HG470ED 1
A1X 9965 000 23388 FRONT ASSEMBLY HG471BD 1 1
A2 9965 000 16612 CASE, TOP HE470ED 1 1 1
A3 9965 000 16613 CHASSIS HE470ED 1 1 1
A7 9965 000 16614 PANEL, BOTTOM HE470ED 1 1 1
A10 h LABEL, RATING HG470ED 1
A10 h LABEL, RATING HG471BD 1
A10 h LABEL, RATING HG472ED 1
A14 LABEL, BAR CODE HG470ED 1
A14 LABEL, BAR CODE HG471BD 1
A14 LABEL, BAR CODE HG472ED 1
A29 CHASSIS FOOT H79P9JD 1 1 1
1B1 DECK ASSEMBLY CZD013/VM23ED 1 1 1
2B5 9965 000 23351 SHEILD, CYLINDER HG470ED 1 1 1
2B9 CUSHION HC460ED 1 1 1
2B18 9965 000 12400 FIBER, TOP CASE HC460ED 1 1 1
2L011 9965 000 16615 SCREW, P-TIGHT 3X10 BIND HEAD+ 1 1 1
2L012 9965 000 16615 SCREW, P-TIGHT 3X10 BIND HEAD+ 1 1 1
2L021 4822 502 30752 SCREW, P-TIGHT M3X10 WASHER HEAD+ 1 1 1
2L031 4822 502 14009 SCREW, S-TIGHT M3X6 BIND HEAD+ 1 1 1
2L041 4822 502 14012 P-TIGHT SCREW 3X8 BIND + 1 1 1
2L042 4822 502 14012 P-TIGHT SCREW 3X8 BIND + 1 1 1
2L051 4822 502 14018 SCREW, S-TIGHT M3X5 BIND HEAD+ 1 1 1
2L099 9965 000 13027 SCREW, P-TIGHT M3X8 BIND HEAD+ 1 1 1
PACKING
S1 GIFT BOX CARTON HG470ED 1 1
S1 GIFT BOX CARTON HG471BD 1
S2 STYROFOAM HE470ED 1 1
S2 STYROFOAM(U27UK) HE471BD 1
S3 UNIT, BAG V4010PA 1 1 1
S9 AC PAD HC461BD 1
X1 9965 000 23352 REMOTE CONTROL UNIT 364/CZF29UU 1 1 1
X3 4822 320 50377 RF CORD PAL 1.2M 1 1 1
X4 ACCESSORY BAG K8092BA 1 1 1

1-18-1
DECK MECHANISM SECTION
VIDEO CASSETTE RECORDER
Sec. 2: Deck Mechanism Section
I Standard Maintenance
I Mechanism Alignment Procedures
I Disassembly / Assembly of Mechanism
I Deck Exploded Views
I Deck Parts List

TABLE OF CONTENTS
STANDARD MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1-1
SERVICE FIXTURE AND TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-1
MECHANICAL ALIGNMENT PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3-1
DISASSEMBLY / ASSEMBLY PROCEDURES OF DECK MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4-1
ALIGNMENT PROCEDURES OF MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5-1
DECK EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6-1
DECK PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7-1

VR550CV
STANDARD MAINTENANCE
Service Schedule of Components

H: Hours : Check I: Change

Deck Periodic Service Schedule

Ref.No. Part Name 1,000 H 2,000 H 3,000 H 4,000 H

B2 Cylinder Assembly I I

B3 Loading Motor Assembly I

B8 Pulley Assembly I I

B587 Tension Lever Assembly I I

B31 ACE Head Assembly I

B573, B574 Reel S, Reel T I

B37 Capstan Motor I I

B52 Cap Belt I I

*B73 FE Head I

*B86 F Brake Assembly (HI) I I

B133 Idler Assembly (HI) I I

B410 Pinch Arm Assembly I I

B414 M Brake (SP) Assembly (HI) I I

B416 M Brake (TU) Assembly (HI) I I

B525 LDG Belt I I

Notes:
1.Clean all parts for the tape transport (Upper Drum with Video Head / Pinch Roller / ACE Head / FE Head) using
90% lsopropyl Alcohol.
2.After cleaning the parts, do all DECK ADJUSTMENTS.
3.For the reference numbers listed above, refer to Deck Exploded Views.
* B73 ------ Recording model only
* B86 ------ Not used in 2 head model.

2-1-1 U29PHSMEN
Cleaning Cleaning of ACE Head
Clean the head with a cotton swab.
Cleaning of Video Head
Procedure
Clean the head with a head cleaning stick or chamois
1.Remove the top cabinet.
cloth.
2.Dip the cotton swab in 90% isopropyl alcohol and
Procedure
clean the ACE Head. Be careful not to damage the
1.Remove the top cabinet. upper drum and other tape running parts.
2.Put on a glove (thin type) to avoid touching the
Notes:
upper and lower drum with your bare hand.
1.Avoid cleaning the ACE Head vertically.
3.Put a few drops of 90% Isopropyl alcohol on the
2.Wait for the cleaned part to dry thoroughly before
head cleaning stick or on the chamois cloth and,
operating the unit or damage may occur.
by slightly pressing it against the head tip, turn the
upper drum to the right and to the left.
Notes:
1.The video head surface is made of very hard
material, but since it is very thin, avoid cleaning it
vertically.
2.Wait for the cleaned part to dry thoroughly before
operating the unit.
3.Do not reuse a stained head cleaning stick or a
stained chamois cloth. ACE Head

Upper
Cylinder

Do Not !

Video Head

Cleaning Stick

2-1-2 U29PHSMEN
SERVICE FIXTURE AND TOOLS

J-1-1, J-1-2 J-2

J-3 J-4

J-5

Ref. No. Name Part No. Adjustment


J-1-1 Alignment Tape 9965 000 14514 Head Adjustment of ACE Head
J-1-2 Alignment Tape 9965 000 14516 Azimuth and X Value Adjustment of ACE Head /
(2 Head model) Adjustment of Envelope Waveform
9965 000 14515
(4 Head model)
J-2 Guide Roller Adj. Screwdriver Available Guide Roller
Locally
J-3 Mirror Available Tape Transportation Check
Locally
J-4 Azimuth Adj. Screwdriver + Available ACE Head Height
Locally
J-5 Flat Screwdriver - Available X Value
Locally

2-2-1 U29PFIX_PC
MECHANICAL ALIGNMENT PROCEDURES
Explanation of alignment for the tape to correctly run B. Method to place the Cassette Holder in the tape-
starts on the next page. Refer to the information below loaded position without a cassette tape
on this page if a tape gets stuck, for example, in the 1. Disconnect the AC Plug.
mechanism due to some electrical trouble of the unit.
2. Remove the Top Case and Front Assembly.
Service Information 3. Turn the LDG Belt in the appropriate direction
shown in Fig. M1. Release the locking tabs shown
A. Method for Manual Tape Loading/Unloading
in Fig. M1 and continue turning the LDG Belt until
To load a cassette tape manually: the Cassette Holder comes to the tape-loaded
1. Disconnect the AC plug. position. Allow a minute or two to complete this
2. Remove the Top Case and Front Assembly. task.
3. Insert a cassette tape. Though the tape will not be
automatically loaded, make sure that the cassette Top View
tape is all the way in at the inlet of the Cassette Moving guide T preparation
Holder. To confirm this, lightly push the cassette (Eject Position) LOAD
tape further in and see if the tape comes back out, Moving guide S preparation UNLOAD
by a spring motion, just as much as you have (Eject Position) /EJECT
pushed in.
4. Turn the LDG Belt in the appropriate direction Side View
shown in Fig. M1 for a minute or two to complete
this task.
To unload a cassette tape manually:
1. Disconnect the AC plug.
2. Remove the Top Case and Front Assembly. LDG Belt

3. Make sure that the Moving guide preparations are


in the Eject Position.
4. Turn the LDG Belt in the appropriate direction
shown in Fig. M1 until the Moving guide prepara-
tions come to the Eject Position. Stop turning when Push the tape
the preparations begin clicking or can not be to load it.
moved further. However, the tape will be left wound
Push the locking tab gently to unlock
around the cylinder. when loading without a cassette.
5. Turn the LDG Belt in the appropriate direction con-
tinuously, and the cassette tape will be ejected. Fig. M1
Allow a minute or two to complete this task.

Bottom View

LDG Belt (B)

UNLOAD
/EJECT

Cam Gear

Fig. M2

2-3-1 U29P4HSMA_PC
1. Tape Interchangeability Alignment
Note:
To do these alignment procedures, make sure that the
Tracking Control Circuit is set to the preset position
every time a tape is loaded or unloaded. (Refer to
page 2-3-4, procedure 1-C, step 2.)

Equipment required:
Dual Trace Oscilloscope
VHS Alignment Tape (9965 000 14515)
Guide Roller Adj. Screwdriver
Flat Screwdriver (Purchase Locally)
Note: Before starting this Mechanical Alignment, do all
Electrical Adjustment procedures.

Flowchart of Alignment for tape traveling


Loading (Use a blank tape.)
Not good

Adjust the height of the Guide Rollers


(Supply side and take-up side).
(Use a blank tape.) (Page 2-3-3) 1-A

Check to see that the tape is not creasing


and that there is no slack on the supply
and take-up side Guide Rollers.
(Use a blank tape.) 1-A

Adjust the X Value for maximum envelope.


(Page 2-3-3) (Use Alignment Tape.) 1-B

Adjust the envelope. (Page 2-3-4) 1-C

Not good Do the final tape-traveling test to see that


Check the envelope.
1-C the tape runs normally in play mode with-
out creasing or slacking. 1-A
OK
Adjust the Audio Section. OK
(Azimuth Alignment) (Page 2-3-4) 1-D
Completion
Not good
Check the audio output. 1-D
OK
Check the following: Not good
1. X Value (Page 2-3-3) Adjust the X value and envelope. 1-B, 1-C
2. Envelope (Page 2-3-4) 1-B, 1-C
OK

2-3-2 U29P4HSMA_PC
1-A. Preliminary/Final Checking and 4. If creasing or snaking is apparent, adjust the Tilt
Alignment of Tape Path Adj. Screw of the ACE Head. (Fig. M6)
Purpose:
To make sure that the tape path is well stabilized. Azimuth Adj. Screw
Symptom of Misalignment:
If the tape path is unstable, the tape will be damaged.
ACE Head
Note: Do not use an Alignment Tape for this proce-
dure. If the unit is not correctly aligned, the tape may Flat
be damaged. Screwdriver
1. Playback a blank cassette tape and check to see
that the tape runs without creasing at Guide Rollers
[2] and [3], and at points A and B on the lead sur- Tilt Adj. Screw
face. (Refer to Fig. M3 and M4.) Fig. M6
2. If creasing is apparent, align the height of the guide
rollers by turning the top of Guide Rollers [2] and 1-B. X Value Alignment
[3] with a Guide Roller Adj. Screwdriver. (Refer to
Fig. M3 and M5.) Purpose:
To obtain maximum PB FM envelope signal at the pre-
Guide Roller [2] Guide Roller [3] set position of the Tracking Control Circuit, align the
Horizontal Position of the ACE Head.
Symptom of Misalignment:
ACE Head If the Horizontal Position of the ACE Head is not prop-
erly aligned, maximum PB FM envelope cannot be
obtained at the preset position of the Tracking Control
Circuit.

B 1. Connect the oscilloscope to TP301 (C-PB) and


A
TP501 (CTL) on the Main CBA. Use TP502 (RF-
Take-up Guide Post [4] SW) as a trigger.
Fig. M3
2. Playback the Gray Scale of the Alignment Tape
(9965 000 14515) and confirm that the PB FM sig-
nal is present.
3. Set the Tracking Control Circuit to the preset posi-
tion by pressing CH UP button on the remote con-
trol unit then “PLAY” button on the unit. (Refer to
note on bottom of page 2-3-4.)
4. Use the Flat Screwdriver so that the PB FM signal
at TP301 (C-PB) is maximum. (Fig. M6)

Lead Surface of Cylinder Tape Fig. M4

Correct Incorrect
Guide Roller
Tape

Take-up Guide
Post
Tape

Fig. M5

3. Check to see that the tape runs without creasing at


Take-up Guide Post [4] or without snaking between
Guide Roller [3] and ACE Head. (Fig. M3 and M5)

2-3-3 U29P4HSMA_PC
5. To shift the CTL waveform, press CH UP or CH 5. When Guide Rollers [2] and [3] (Refer to Fig. M3)
DOWN button on the remote control unit. Then are aligned properly, there is no envelope drop
make sure that the maximum output position of PB either at the beginning or end of track as shown in
FM envelope signal become within ±2ms from pre- Fig. M9.
set position.
Dropping envelope level at the beginning of track.
Good Maximum output position of
PB FM envelope signal
Preset position
2ms
FM envelope signal

Fig. M8

FM envelope output signal CTL signal


is adjusted at maximum. Dropping envelope level at the end of track.

No Good

FM envelope output signal is low.


Fig. M7
Fig. M9
6. Set the Tracking Control Circuit to the preset posi-
tion by pressing CH UP button on the remote con-
trol unit. and then “PLAY” button. Envelope is adjusted properly. (No envelope drop)
1-C. Checking/Adjustment of Envelope
Waveform
Purpose:
To achieve a satisfactory picture, adjust the PB FM
envelope becomes as flat as possible.
Symptom of Misalignment:
If the envelope output is poor, noise will appear in the Fig. M10
picture. The tracking will then lose precision and the
playback picture will be distorted by any slight varia-
Note: Upon completion of the adjustment of Guide
tion of the Tracking Control Circuit.
Rollers [2] and [3] (Refer to Fig. M3), check the X
1. Connect the oscilloscope to TP301 (C-PB) on the Value by pushing the CH UP or DOWN buttons alter-
Main CBA. Use TP502 (RF-SW) as a trigger. nately, to check the symmetry of the envelope. Check
2. Playback the Gray Scale on the Alignment Tape the number of pushes to ensure preset position. The
(9965 000 14515). Set the Tracking Control Circuit number of pushes CH UP button to achieve 1/2 level of
to the preset position by pressing CH UP button envelope should match the number of pushes CH
and then “PLAY” button on the unit. Adjust the DOWN button from center. If required, redo the “X
height of Guide Rollers [2] and [3] (Fig. M3, Page Value Alignment.”
2-3-3) watching the oscilloscope display so that the
envelope becomes as flat as possible. To do this
adjustment, turn the top of the Guide Roller with
the Guide Roller Adj. Screwdriver.
3. If the envelope is as shown in Fig. M7, adjust the
height of Guide Roller [2] (Refer to Fig. M3) so that
the waveform looks like the one shown in Fig. M9.
4. If the envelope is as shown in Fig. M8, adjust the
height of Guide Roller [3] (Refer to Fig. M3) so that
the waveform looks like the one shown in Fig. M9.

2-3-4 U29P4HSMA_PC
1-D. Azimuth Alignment of Audio/Con-
trol/ Erase Head
Purpose:
To correct the Azimuth alignment so that the Audio/
Control/Erase Head meets tape tracks properly.
Symptom of Misalignment:
If the position of the Audio/Control/Erase Head is not
properly aligned, the Audio S/N Ratio or Frequency
Response will be poor.
1. Connect the oscilloscope to the audio output jack
on the rear side of the deck.
2. Playback the alignment tape (9965 000 14515) and
confirm that the audio signal output level is 6kHz.
3. Adjust Azimuth Adj. Screw so that the output level
on the AC Voltmeter or the waveform on the oscillo-
scope is at maximum. (Fig. M6)

2-3-5 U29P4HSMA_PC
DISASSEMBLY/ASSEMBLY PROCEDURES
OF DECK MECHANISM
Before following the procedures described below, be sure to remove the deck assembly from the cabinet. (Refer to
CABINET DISASSEMBLY INSTRUCTIONS on page 1-7-1.)
All the following procedures, including those for adjustment and replacement of parts, should be done in Eject
mode; see the positions of [44] and [45] in Fig. DM1H on page 2-4-3. When reassembling, follow the steps in
reverse order.

REMOVAL INSTALLATION
STEP START-
REMOVE/*UNHOOK/
/LOC. ING PART ADJUSTMENT
No. No. Fig. No. UNLOCK/RELEASE/
CONDITION
UNPLUG/DESOLDER
[1] [1] Guide Holder A T DM3H 2(S-1)
Cassette Holder
[2] [1] T DM4H
Assembly
[3] [2] Slider (SP) T DM5H (S-1A), *(L-1)
[4] [2] Slider (TU) T DM5H *(L-2)
[5] [4] Lock Lever T DM5H *(L-3), *(P-1)
[6] [2] Cassette Plate T DM5H
[7] [7] Cylinder Assembly T DM1H, DM6H Desolder, 3(S-2)
Loading Motor Desolder, LDG Belt,
[8] [8] T DM1H, DM7H
Assembly 2(S-3)
[9] [9] ACE Head Assembly T DM1H, DM7H (S-4)
Tape Guide Arm
[10] [2] T DM1H, DM8H-1 *(P-2)
Assembly
[11] [10] C Door Opener T DM1H, DM8H-1 (S-4A), *(L-4)
DM1H, DM8H-1,
[12] [11] Pinch Arm (B) T *(P-3)
DM8H-2
Pinch Arm (A) DM1H, DM8H-1,
[13] [12] T
Assembly DM8H-2
[14] [14] FE Head T DM1H, DM9H (S-5)
[15] [15] Prism T DM1H, DM9H (S-6)
[16] [2] Slider Shaft T DM10H *(L-5)
[17] [16] C Drive Lever (SP) T DM10H
[18] [16] C Drive Lever (TU) T DM10H (S-7), *(P-4)
[19] [19] Capstan Motor B DM2H, DM11H 3(S-8), Cap Belt
[20] [20] Clutch Assembly (HI) B DM2H, DM12H (C-1)
[21] [20] Center Gear B DM12H
*[22] [22] F Brake Assembly (HI) B DM2H, DM12H *(L-6)
[23] [22] Worm Holder B DM2H, DM13H-1 (S-9), *(L-7), *(L-8)
[24] [22] Pulley Assembly (HI) B DM2H, DM13H-1
[25] [25] Mode Gear (LM) B DM2H, DM13H-1 (C-2)
DM2H, DM13H-1,
[26] [20],[25] Mode Lever (HI) B (C-3)
DM13H-2
[22],[23], DM2H, DM13H-1, (+)Refer to Alignment
[27] Cam Gear (A) (HI) B (C-4)
[26] DM13H-2 Sec.Page 2-5-1
[28] [26] TR Gear C B DM2H, DM13H-1 (C-5)
[29] [28] TR Gear Spring B DM13H-1
[30] [29] TR Gear A/B B DM13H-1
[31] [31] FF Arm (HI) B DM1H, DM13H
[32] [26] Idler Assembly (HI) B DM1H, DM14H *(L-9)

2-4-1 U29PHSDA
REMOVAL INSTALLATION
STEP START-
REMOVE/*UNHOOK/
/LOC. ING PART ADJUSTMENT
No. No. Fig. No. UNLOCK/RELEASE/
CONDITION
UNPLUG/DESOLDER
[33] [26] BT Arm B DM2H, DM14H *(P-5)
Loading Arm (SP) (+)Refer to Alignment
[34] [26] B DM2H, DM14H
Assembly Sec.Page 2-5-1
Loading Arm (TU) (+)Refer to Alignment
[35] [34] B DM2H, DM14H
Assembly Sec.Page 2-5-1
M Brake (TU) Assembly
[36] [16],[26] T DM1H, DM15H
(HI)
M Brake (SP) Assembly
[37] [2],[26] T DM1H, DM15H *(P-6)
(HI)
Tension Lever
[38] [37] T DM1H, DM15H
Assembly
[39] [38] T Lever Holder T DM15H *(L-10)
[40] [40] M Gear (HI) T DM1H, DM15H (C-6)
[41] [15],[40] Sensor Gear (HI) T DM1H, DM15H (C-7)
[42] [36],[40] Reel T T DM1H, DM15H
[43] [38] Reel S T DM1H, DM15H
Moving Guide S
[44] [34],[38] T DM1H, DM16H
Preparation
Moving Guide T
[45] [35] T DM1H, DM16H
Preparation
[46] [19] TG Post Assembly T DM1H, DM16H *(L-11)
(+)Refer to Alignment
[47] [27] Rack Assembly R DM17H
Sec.Page 2-5-1
[48] [47] F Door Opener R DM17H
[49] [49] Cleaner Assembly T DM1H, DM6H
[50] [49] CL Post T DM6H *(L-12)
↓ ↓ ↓ ↓ ↓ ↓ ↓
(1) (2) (3) (4) (5) (6) (7)

(1): Follow steps in sequence. When reassembling, follow the steps in reverse order.
These numbers are also used as identification (location) No. of parts in the figures.
(2): Indicates the part to start disassembling with in order to disassemble the part in column (1).
(3): Name of the part
(4): Location of the part: T=Top B=Bottom R=Right L=Left
(5): Figure Number
(6): Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered.
P=Spring, W=Washer, C=Cut Washer, S=Screw, *=Unhook, Unlock, Release, Unplug, or Desolder
e.g., 2(L-2) = two Locking Tabs (L-2).
(7): Adjustment Information for Installation
(+):Refer to Deck Exploded Views for lubrication.
.
* [ 22 ] F Brake Assembly (HI) is not used in 2 head model.

2-4-2 U29PHSDA
Top View
[44] [7] [45] [49] [9] [46] [8]

[14]
[13]
[11]

[15]
[38]
[10]
[37] [12]

[36]

[43] [32] [41] [31] [40] [42]

Fig. DM1H

Bottom View
[19]

[35]

[34]

[23] [25]

[24]

[26]

[27]

[22] [28] [20] [33]


Fig. DM2H

2-4-3 U29PHSDA
A
[3]
(S-1)
[4]
[1] (S-1)
(L-1)

(L-3)
[5]
B
(S-1A) (L-2)

[6]
(P-1)

Installation of [3] and [6]


First, insert [6] diagonally in [3] as shown below. Then,
install [6] in [3] while pushing (L-1) in a direction of
arrow. After installing [6] in [3], confirm that pin A of [3]
Fig. DM3H enters hole A of [6] properly.
[3]

Pin D 1
Hole A
Pin C (L-1) [6]
[2] 2 Pin A
View for A
A

1 Slide Installation of [4] and [6]


2 Pull up
Install [6] in [4] while pulling (L-2) in a direction of
arrow. After installing [6] in [4], confirm that pin B of [4]
enters hole B of [6] properly.
[4]
Pin A
Pin B

Slot A
Hole B
[6]
Pin B (L-2)
View for B

Fig. DM5H
Slots B

Slot A
First, while pushing the locking tab as
shown in the right, slide and pull up the right
side on [2] to release Pin A and Pin B from
the slots A.
Then, remove Pin C and Pin D on [2] from
the slots B as shown.

Locking tab View for A

Fig. DM4H

2-4-4 U29PHSDA
(S-4A) [11]
[7] (L-4)
[49]

(P-3)

[13]
[50]
Removal of [11] [12]
(L-12)
1) Remove screw (S-4A).
2) Unhook spring (P-2). [10]
3) Release (L-4) while
(P-2)
holding [12] with a
finger.
4) Loosen a finger
holding [12] and
remove [11].

(S-2)
Pin of [12]

A Pin of [10]

Groove of [27]

When reassembling [10] and


[12], confirm that pin of [10]
and pin of [12] are in the
[27] groove of [27] as shown.
Desolder Lead with
from bottom Red Stripe View for A Fig. DM8H-1
View for A Fig. DM6H

(S-4)
[9]
[8]

Desolder [8]
from bottom

(S-3)
Lead with White Stripe
LDG
View for A
Belt
Fig. DM7H

2-4-5 U29PHSDA
Installation of [13] and [12] (S-5)
[14]
(S-6)
[13] [15]
Hook spring (P-3) up to [12]
and [13], then install then to
(P-3)
the specified position so that
[12] will be floated slightly
while holding [12] and [13].
(Refer to Fig. A.)

[12]
Fig. A

Pin of [12]
Install pin of [12] in groove of [27].
(Refer to Fig. B.) [27]

Fig. DM9H

[17]
Groove of [27]
(L-5)
Fig. B (Top view)

Notch of
[13] [16]
Hold [12] and [13] till groove of chassis
pin of chassis looks and fit [13]
in notch of chassis. Then, turn turn [18]
a few [13] while holding [12].
(Refer to Fig. C.) (P-4)

Groove of [12]
pin of chassis
Fig. C

Install [11] and [10] while holding [12].


(Refer to Fig. DM8-1.)

Fig. DM8H-2

(S-7)

Fig. DM10H

2-4-6 U29PHSDA
[22] turn (C-1)
(S-8)
[20]
(L-6)

[21]

[19]

Cap Belt

Pin on [22]
Installation position of Cap Belt
[20] Cap Belt

[27]

Position of pin on [22]


Fig. DM12H

[19]

View for A
Fig. DM11H

2-4-7 U29PHSDA
[26] Installation of [26]
(C-3)
Position of Mode Lever when installed
(S-9) Pin of [33] Pin of [37]
Pin of [36]
(L-8)

[23]
(L-7)
[24] Bottom View
(C-5)
(C-4) (C-2) [26]
[28]
[29] [25] [27]
[30]

Align [26] and [27] as shown.

[27] First groove on [27]

First tooth on [47]

[27]
When reassembling [27],
meet the first groove on
[27] to the first tooth on
[47] as shown.
Top View
[31] Fig. DM13H-2
Fig. DM13H-1

(P-5)
[31]
Refer to the Alignment
Section, Page 2-5-1.

[35]
[32]
(L-9) [34]

Fig. DM14H

2-4-8 U29PHSDA
[38]

[36]
[43]

(P-6) turn
[39]
(L-10)
turn [42]
turn

[48] [47]
Slide
[37] Fig. DM17H

(C-7)

[41]
(C-6)
[40]

Fig. DM15H

[45]
[44]
[46]

(L-11)

Fig. DM16H

2-4-9 U29PHSDA
ALIGNMENT PROCEDURES OF MECHANISM
The following procedures describe how to align the Alignment 1
individual gears and levers that make up the tape load-
ing/unloading mechanism. Since information about the Loading Arm (SP) and (TU) Assembly
state of the mechanism is provided to the System Install Loading Arm (SP) and (TU) Assembly so that
Control Circuit only through the Mode Switch, it is their triangle marks point to each other as shown in
essential that the correct relationship between individ- Fig. AL2.
ual gears and levers be maintained.
All alignments are to be performed with the mech- Alignment 2
anism in Eject mode, in the sequence given. Each Mode Gear
procedure assumes that all previous procedures have
been completed. Keeping the two triangles pointing at each other, install
the Loading Arm (SP) Assembly so that the last tooth
of the gear meets the most inside teeth of the Mode
IMPORTANT:
Gear. See Fig. AL2.
If any one of these alignments is not performed prop-
erly, even if off by only one tooth, the unit will unload or
stop and it may result in damage to the mechanical or Triangle Marks
electrical parts. Loading Arm
(SP) Assembly
Alignment points in Eject Position
Last Tooth

Top View
Alignment 2
Loading Arm
(TU) Assembly
Most inside teeth
of Mode Gear
Alignment 3 Alignment 1 Mode Gear
Fig. AL2

Alignment 3
Cam Gear (A) (HI), Rack Assembly
Install the Rack Assembly so that the first tooth on the
Bottom View Alignment 1 gear of the Rack Assembly meets the first groove on
the Cam Gear (A) (HI) as shown in Fig. AL3.

Alignment 2 Top View Cam Gear (A)(HI)


Alignment 3

First tooth

Fig. AL1

First groove
Gear on Rack Assembly
on the Cam Gear (A)(HI)
Fig. AL3

2-5-1 U29PHSAPM
DECK EXPLODED VIEWS
Deck Mechanism View 1

Mark Description
Floil G-684G or Multemp MH-D (Blue grease)
SLIDUS OIL #150
B2

B35
L1467 B494
L1191
B9 B73 B10 B553
B411
B567

L1053

B410

B74

L1051

Chassis Assembly
Top View (Lubricating Point)

B501

L1450
L1450
B12
B121 L1466
B11 B126

B571 B492 B8
B37 B86

Some Ref. Numbers are not in sequence. Chassis Assembly


Bottom View (Lubricating Point)

2-6-1 U29P4HSDEX
Deck Mechanism View 2

Mark Description
Floil G-684G or Multemp MH-D
B587 (Blue grease)
B487 B521
B416 SLIDUS OIL #150
B591
SANKOUL FG84M (Yellow grease)

B590 B522
B148 L1406 B3
B508 B499 B573
B574
B592
B585 B518 B558
B564 B557
B31

B414

B572

B565

L1151 B525

B417

B584
B568

B578
B133
B579 B551
B582
B580 A
B583 B491

B513 Bottom Side


B579 B581 B488 (Grease point)

B559
B507
View B516
for A

B52 Bottom Side (Grease point)

Some Ref. Numbers are not in sequence.

2-6-2 U29P4HSDEX
Deck Mechanism View 3

Mark Description
Floil G-684G or Multemp MH-D (Blue grease)
L1321
SLIDUS OIL #150
B347

L1321

B355

B354

B483

L1341
B425
B482

B562

B300
B563
B313
B529

B360

B359

B361

B555

B303

Some Ref. Numbers are not in sequence. B514

2-6-3 U29P4HSDEX
DECK PARTS LIST DECK PARTS LIST
Pos. h 12 NC Description Pos. h 12 NC Description
B2 9965 000 23362 CYLINDER ASS. PAL B518 4822 532 13159 P.S.W CUT 1.6X4.0X0.5T
B3 9965 000 23363 LOADING MOTOR B521 9965 000 17220 REV BRAKE SPG(HI)
B8 9965 000 16631 PULLEY ASS.(HI) B522 9965 000 08483 TG POST ASS.
B9 9965 000 23364 MOVING GUIDE S P.P B525 9965 000 12230 LDG BELT
B10 9965 000 23365 MOVING GUIDE T P.P B529 9965 000 08504 CLEANER ASS.
B11 9965 000 16634 LOADING ARM(TU) B551 9965 000 17221 FF ARM(HI)
B12 9965 000 16635 LOADING ARM(SP) B553 9965 000 12233 REV SPRING
B31 9965 000 23366 AC HEAD ASS. B555 9965 000 16663 RACK ASS.
B35 9965 000 16637 TAPE GUIDE ARM ASS. B557 9965 000 23372 MOTER PULLEY U5
B37 9965 000 23367 CAPSTAN MOTOR B558 9965 000 23373 LOADING MOTOR
B52 9965 000 08593 CAP BELT B559 9965 000 16664 CLUTCH ASS.(HI)
B73 9965 000 19628 FE HEAD B562 9965 000 16665 C DRIVE LEVER(SP)
B74 9965 000 08555 PRISM B563 9965 000 16666 SLIDER SHAFT
B86 9965 000 16639 F BRAKE ASS.(HI) B564 9965 000 16667 M GEAR(HI)
B121 9965 000 16640 WORM B565 9965 000 16668 SENSOR GEAR(HI)
B126 9965 000 18128 PULLEY B567 9965 000 16669 PINCH ARM(B)
B133 9965 000 23368 IDLER ASS.(HI) B568 9965 000 16670 BT ARM
B148 4822 462 11189 TG CAP B571 4822 532 13159 P.S.W CUT 1.6X4.0X0.5T
B300 9965 000 16643 C DRIVE LEVER(TU) B572 4822 532 13159 P.S.W CUT 1.6X4.0X0.5T
B303 9965 000 23369 F DOOR OPENER B573 9965 000 12241 REEL S
B313 9965 000 16645 C DRIVE SPRING B574 9965 000 12376 REEL T
B347 9965 000 08445 BRAND BADGE HC460ED B578 9965 000 12243 TR GEAR A
B354 9965 000 18130 SLIDER(TU) B579 9965 000 16671 TR GEAR B
B355 9965 000 19630 SLIDER(SP) B580 9965 000 19638 TR GEAR C
B359 9965 000 08449 CLEANER LEVER B581 9965 000 16673 CENTER GEAR
B360 9965 000 06561 CLEANER ROLLER(2) B582 9965 000 23374 TR GEAR SPRING
B361 9965 000 08450 CL POST B583 9965 000 17201 CAM WASHER
B410 9965 000 23370 PINCH ARM(A) ASS. B584 9965 000 12248 TR GEAR SHAFT
B411 9965 000 16649 PINCH SPRING B585 9965 000 13687 PSW(317505)
B414 9965 000 17218 M BRAKE(SP) ASS.(HI) B587 9965 000 16674 TENSION LEVER ASS.
B416 9965 000 16651 M BRAKE(TU) ASS.(HI) B590 9965 000 18132 BRAKE ARM(TU)
B417 9965 000 23371 TENSION SPRING B591 9965 000 17210 BAND BRAKE(TU)
B425 9965 000 08457 LOCK LEVER SPRING B592 9965 000 16678 TG POST
SCREW, B-TIGHT
B482 9965 000 16653 CASSETTE PLATE L1051 9965 000 05359 M2.6X6 PAN HEAD+
SCREW, S-TIGHT
B483 9965 000 16654 LOCK LEVER L1053 9965 000 05375 M2.6X8 WASHER HEAD+
SCREW, SEMS
B487 9965 000 16655 BAND BRAKE(SP) L1151 9965 000 08642 M2.6X4 PAN HEAD+
SCREW, S-TIGHT
B488 9965 000 18145 MODE LEVER(HI) L1191 9965 000 05375 M2.6X8 WASHER HEAD+
SCREW, S-TIGHT
B491 9965 000 16657 CAM GEAR(A)(HI) L1321 4822 502 14009 M3X6 BIND HEAD+
SCREW, P-TIGHT
B492 9965 000 19636 MODE GEAR(LM) L1341 9965 000 23375 M2X6 PAN HEAD+
B494 9965 000 16659 C DOOR OPENER L1406 9965 000 08643 AC HEAD SCREW
SCREW, SEMS
B499 9965 000 16660 T LEVER HOLDER L1450 4822 502 14671 M2.6X5 PAN HEAD+
SCREW, S-TIGHT
B501 9965 000 16661 WORM HOLDER L1466 9965 000 05364 M2.6X6 BIND HEAD+
SCREW M2.6X5
B507 9965 000 05342 REEL WASHER 5*2.1*0.5 L1467 9965 000 23376 WASHER HEAD+
B508 9965 000 17219 S BRAKE SPRING(HI)
B513 4822 532 13158 P.S.W F 6*2.55*0.5
B514 9965 000 08641 SCREW RACK
B516 9965 000 05342 REEL WASHER 5*2.1*0.5

2-7-1

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