JOB SAFETY ANALYSIS (JSA)

TANK MODIFICATION AND REPAIR

WORK

JSA Number: JSA Title:

Area: Activity: Scaffolding erection dismantling and Date
modification work including inside Tanks
Task Description SCAFFOLDING ERECTION DISMANTLING AND MODIFICATION WORK
Uncontrolle Residual
d Risk Risk
Ste Activity Haza H M L Control H M L
p rd Measures
1. Site preparation  Poor communication M  DESCON employees shall have mandatory training. L
between work parties.  Work permit from the client, with all concurring parties
signatures approval must be obtained prior to start of work and
display at site
 Safety requirements stated on the work permit must be available on
 Inexperience persons / site and strictly followed
lack of safety awareness  Toolbox talk shall be conducted to all personnel on site &
documented before start of work.
 Appropriate PPE shall be worn by all personnel at site.
 Heat stress  Assigned trained dedicated Banks man for job with reflective jacket.
 No water no work policy shall be followed.
 Noise  Work Schedule according to heat Index
 Ear protection shall be worn where required.
 Vehicles Movement  Noise meter will be made available at site.
 Maintenance of equipment on regular basis.
 Use of Approved/Trained license drivers.
 Vehicle movements on site shall be controlled by banks man
 Appropriate signage to be provided.
 JOB SAFETY ANALYSIS (JSA)
TANK MODIFICATION AND REPAIR
WORK

JSA Number: JSA Title:

Area: Activity: Scaffolding erection dismantling and Date 04/12/2012
modification work including in side Tanks
Task Description SCAFFOLDING ERECTION DISMANTLING AND MODIFICATION WORK
Uncontrolle Residual
d Risk Risk
Ste Activity Haza H M L Control H M L
p rd Measures
2. Transportation of ● Failure of equipment M ● Conduct toolbox talk and LMRA prior to start of work at L
material / shifting /crane /Trailer/ the specific location.
of scaffolding By Pickup/ Truck etc ● Ensure the condition of equipment, inspected, sticker
Using ● Road traffic accident Placed and for appropriate color code.
Crane ,Trailer, during transportation of ● All rigging gear shall be certified.
Boom Truck Tanks shell plates, pipe ● Synthetic belt or nylon sling shall be used instead of
Pickup etc spools/ supports and steel wire rope for holding of material.
other material. ● Ensure crane operators and riggers fully understand all
work tasks and hazards.
● Load shall be secured on the trailer bed to
● Body part injury prevent accidental fall.
during loading and ● Crane operator shall have the third party, certified
unloading operation and applicable license.
● Use proper tag line during loading /off loading material.
● Access route shall be surveyed before transporting the
Shell Plates ,pipes & support material etc.
● Barricade with appropriate sign board on the effective
area. Riggers shall be experienced and third party certified.
● Use leather gloves for hand protection.
● Pinch point. ● Keep away body parts (hand, feet, head, e.t.c) from the
line of fire (LOF).
2
● Suitable length of trailer shall be arranged according
to length of Shell Plates, pipe spools, supports etc.
 JOB SAFETY ANALYSIS (JSA)
TANK MODIFICATION AND REPAIR
WORK

JSA Number: JSA Title:

Area: Activity: Scaffolding erection dismantling and Date 04/12/2012
modification work including in side Tanks
Task Description SCAFFOLDING ERECTION DISMANTLING AND MODIFICATION WORK
Uncontrolle Residual
d Risk Risk
Ste Activity Haza H M L Control H M L
p rd Measures
3. Scaffolding ● Simops M ● Conduct ‘TBT’ before start of activity. L
erection ● Prepare, develop and conduct toolbox talk based on JSA
dismantling and specific job site requirements Obtain PTW, review
including Material and communicate to all involved in the task.
Storage:
● Participate and communicate with area management
,
to ensure no adverse interface impact or hazard.
● Install correct warning signage and barricading for
the observation by other parties
● Segregation and Stacking M ● Follow recommended maximum stacking guidelines. L
Failure ● All scaffold materials shall be stacked and
segregated safely and by type.
● Stacking and storage guidelines shall be
prominently signposted in easy visual display.
● Shelving/racking shall be stable and appropriate;
pallets when used shall be in good condition without
defect.
● Pipes and/or tubular components shall be adequately
chocked.
JSA Number: JSA Title:
Area: Activity: Scaffolding erection dismantling and Date 04/12/2012
modification work including in side Tanks
Task Description SCAFFOLDING ERECTION DISMANTLING AND MODIFICATION WORK
Uncontrolle Residual
d Risk Risk
Ste Activity Haza H M L Control H M L
p rd Measures
● Incorrect Manual Handling M ● All scaffold personnel shall have attended and L
passed project ‘Manual Handling’ training programs.
● Weight and packaging shall be checked and
evaluated prior to handling.
● PINCH POINTS shall be identified and hands shall not
● Pinch point be placed in the ‘Line of Fire’ between unsecured
items or
under loads being raised or landed.
● Eye Injury M ● Eye protection shall be worn dust particle injury. L
● Eye wash facilities shall be provided and First
Aid equipment and personnel shall be available
● Fire M ● Scaffold personnel shall be trained in the use of L
fire extinguisher and/or other firefighting
equipment (blankets, etc).
● Emergency numbers and fire hazard signage shall be
prominently displayed.
● Slips, Trips and Falls M ● The work areas shall be maintained with L
good housekeeping.
● Access ways and Scaffolds are clear and free of
obstruction.
JSA Number: JSA Title:
Area: Activity: Scaffolding erection dismantling and Date
modification work including in side Tanks
Task Description SCAFFOLDING ERECTION DISMANTLING AND MODIFICATION WORK
Uncontrolle Residual
d Risk Risk
Ste Activity Haza H M L Control H M L
p rd Measures
● Access Scaffolds shall be confirmed by all personnel
as green tagged prior to use.
● All Scaffold personnel above 1.8 mtr shall comply
with 100% tie‐off requirement and shall wear an
approved harness.
● Storage areas shall be clearly marked.
● Housekeeping within lifting and movement zones shall
be in good order.
● All personnel shall attend and pass the project ‘Work at
Height’ and ‘harness’ training.
● Lack of knowledge by M ● Determine at PTW and Toolbox talk stage what type of L
scaffolders regards scaffold is required (BASIC, ADVANCED, SUPPORT,
correct erection and DESIGN required)
SWL, wind speeds,
scaffold ties incorrect,
etc.
● Incorrect or no M ● Supervisor or foreman present at the work area to L
supervision at the oversee the work site.
work site
JSA Number: JSA Title:
Area: Activity: Scaffolding erection dismantling and Date
modification work including in side Tanks
Task Description SCAFFOLDING ERECTION DISMANTLING AND MODIFICATION WORK
Uncontrolle Residual
d Risk Risk
Ste Activity Haza H M L Control H M L
p rd Measures
● Not up to standard. M ● Meet all BS/EN requirements. L
Do not conform to ● Are inspected before delivery to site.
BS
● Not inspected leading to M ● All lifting equipment inspected regularly as per L
failure. Not sufficient site procedure.
for the purpose or
task.
● Injury to persons M ● Manual handling techniques, inspected cranes, L
through incorrect forklifts, ancillary equipment, etc.
mechanical or manual ● Materials to be stored in a safe manner
handling. ● Do not stack to high to prevent collapse.
● Musculoskeletal damage,
dropped objects, pinch
points.
● Lack of competence M ● Third party training. L
● Ensure all have experience, theoretical and
practical training before commencing the scaffold
work.
● Dropped objects M ● Ensure barricades, multi‐language warning signs, L
warning tape, flagman (where applicable) are in place
before the work commences
● Ensure Gin Wheel areas are barricaded.
JSA Number: JSA Title:
Area: Activity: Scaffolding erection dismantling and Date
modification work including in side Tanks
Task Description SCAFFOLDING ERECTION DISMANTLING AND MODIFICATION WORK
Uncontrolle Residual
d Risk Risk
Ste Activity Haza H M L Control H M L
p rd Measures
● Lack of warning M ● Place correct warning signage ‘men working overhead’. L
tom other trades ● Adequate Gin Wheel and Lifting bag signage is displayed.
and notification of
men working
overhead.
● People entering M ● A flagman placed preventing entry to high risk area. L
danger zone
● Dropped tools, work M ● PPE hall be worn at all times. L
carried out ● Tools shall be of the correct type and secured
incorrectly with lanyards at height.
● Lack of experience. M ● Competent scaffolders with knowledge of L
● Incorrect sequence basic scaffolding.
of work ● Ensure the base is adequate to support the scaffold.
● Incorrect Couplers used. M ● Ensure correct sequence of erection and that L
● Lack of training in all components meet the BS EN criteria.
manual handling ● Joints in standards to be diagonally opposed with no more
techniques. than 2 joints per bay.
● Incorrect Couplers used. M ● Ensure correct sequence of erection and that L
● Lack of training in all components meet the BS EN criteria.
manual handling ● Joints in standards to be diagonally opposed with no more
techniques.
JSA Number: JSA Title:
Area: Activity: Scaffolding erection dismantling and Date
modification work including in side Tanks
Task Description SCAFFOLDING ERECTION DISMANTLING AND MODIFICATION WORK
Uncontrolle Residual
d Risk Risk
Ste Activity Haza H M L Control H M L
p rd Measures
than 2 joints per bay.
● Falls through access M ● Joints in standards tobe diagonally opposed with no L
openings placed centrally more than 2 joints per bay.
without handrails
● Incorrect M ● Ensure correct sequence of erection and that L
erection all components meet the BS criteria
procedure ● Joints in standards to be diagonally opposed with no more
than 2 joints per bay.
● Does not meet SWL or M ● Follow the PRL procedure on scaffolds. L
there is a potential for
the scaffold to fall over
if not tied.
● Potential falls of M ● Ensure correct ladder access is placed with ladders at a L
end users and 75 degree angle or 1 in 4
scaffolders.
● Likelihood scaffold M ● Ensure ties are placed and are not removed L
will fall over at the throughout the scaffolds ‘life’.
early stages if the ● Any adaptions (removal of ties) should be undertaken by
height to advanced scaffolder or under the direct supervision from
base ratio is exceeded or
JSA Number: JSA Title:
Area: Activity: Scaffolding erection dismantling and Date
modification work including in side Tanks
Task Description SCAFFOLDING ERECTION DISMANTLING AND MODIFICATION WORK
Uncontrolle Residual
d Risk Risk
Ste Activity Haza H M L Control H M L
p rd Measures
if ties are removed the foreman
● Scaffold has a high M ● Competent scaffolders, Third Party Certified, with L
potential to fall knowledge and experience of erecting scaffold towers
over (mobile and static)
● Scaffold falling over M ● Remove the SCAFFTAG, bring people off and away L
causing serious injury from the scaffold.
or asset damage
● No design. M ● Full design drawings and calculations available L
● No competent person. ● Competent scaffolders with knowledge of
● Lack of supervision Advanced scaffolding.
● No experience. ● Ensure the existing structure is adequate to support
● Use of two systems. the suspended scaffold.
● Use of ● Follow the TG20:2008 and JGC procedure on scaffolds.
incompatible
material.
● Supporting
structure
inadequate.
● Use of inferior materials.
● Potential falls of M ● Ensure correct fall arrest equipment is used for the L
JSA Number: JSA Title:
Area: Activity: Scaffolding erection dismantling and Date
modification work including in side Tanks
Task Description SCAFFOLDING ERECTION DISMANTLING AND MODIFICATION WORK
Uncontrolle Residual
d Risk Risk
Ste Activity Haza H M L Control H M L
p rd Measures
scaffolders and end particular job e.g. safety harness, inertia reel and have
users. been inspected and in proper working condition.
● Inertia reel to have valid test certificate and be correctly
color coded.
● Not fit for purpose. M L
● Follow BS EN requirement, lift to be no more than 2
m vertically.
● Incorrect couplers used. M ● Ensure correct sequence of erection and that L
● Lack of training in all components meet the BS EN criteria.
manual techniques.
● Incorrect M ● Joints in standards to be diagonally opposed with no L
erection more than 2 joints per bay.
procedure.
● Likelihood that M ● Ensure ties are placed and are not removed L
scaffold will fall over throughout the scaffolds life.
at an early stage. ● Any adaptions (removal of ties) should be undertaken
by an advanced scaffolder or under the direct
supervision
from the foreman.
● Not fit for purpose. M ● Communication between the scaffolding supervisor and L
the end user supervisor to ensure the scaffold is fit for
the
JSA Number: JSA Title:
Area: Activity: Scaffolding erection dismantling and Date
modification work including in side Tanks
Task Description SCAFFOLDING ERECTION DISMANTLING AND MODIFICATION WORK
Uncontrolle Residual
d Risk Risk
Ste Activity Haza H M L Control H M L
p rd Measures
purpose intended.
● Incorrect couplers used. M ● Ensure correct sequence of erection and that L
● Lack of training in all components meet the BS EN criteria.
manual handling
techniques.
● Joints in same bay. M ● Ensure sleeves are used and staggered. L
● Joints in different bays at each level of the scaffolding
to ensure ‘sound’ construction method.
4. Confined space ● Lake of Communication H  All personnel working in confined space must L
entry. have confined space training.
 PRL confined space procedure shall be followed.
 Hole watcher is attentive all the time during
● Ventilation. confined space activity. Lighting provided in CSE to
be 24V.
● Damage material  Easy communication between hole watcher and
supervisor is established all the time.
● Oxygen deficiency  Ensure that passage and transport rout is clear during
accumulation of confined space activities. Proper access/agrees should
toxic gases be maintained.
 Gas test to be done by AGT prior to entering into the
JSA Number: JSA Title:
Area: Activity: Scaffolding erection dismantling and Date
modification work including in side Tanks
Task Description SCAFFOLDING ERECTION DISMANTLING AND MODIFICATION WORK
Uncontrolle Residual
d Risk Risk
Ste Activity Haza H M L Control H M L
p rd Measures
confined space.
● A trained and qualified individual should outside the tank
with the responsibility of ensuring the safety of
authorized entrants (Fabricator, Fitter, Welder e.tc)
● Physical hazards through the performance pre‐entry briefing, checking and
inspecting PPE, equipment and tools and performing
regular monitoring in ensuring person working inside pipe
remains safe for entry and occupation.
● A written rescue plan that has provision for conducting a
timely rescue of individuals working inside the pipe
(Confined Space) should be kept on site. Raising the
alarm in the event of an emergency using the
radio/mobile phones provided to them.
● Ensure effective communication systems for the entry
● Improper stacking are tested.
of material ● Proper light should be provided less than 25v.
● All material stack proper and category wise.
● Rescue arrangement shall be made while working
more than five meter inside large bore size.
● Unauthorized entrant
JSA Number: JSA Title:
Area: Activity: Scaffolding erection dismantling and Date
modification work including in side Tanks
Task Description SCAFFOLDING ERECTION DISMANTLING AND MODIFICATION WORK
Uncontrolle Residual
d Risk Risk
St Activity Haza H M L Control H M L
ep rd Measures
● PRL SHE&S Procedure shall be followed.
● Lack of oxygen ● Close supervision required while working inside.
/oxygen/ air ● Execute the work under close supervision and presence
deficiency of hole watcher.
● Proper air supply to be provided or air mover will
be provided.
● Proper ventilation shall be there.
● Working crew shell be trained for confined space working.
5 Extended ● Inadequate lighting in M ● Adequate lighting at work area and Access/Egress area. L
hour/night and around work areas, Emergency route to muster point to be clearly
Works (Actual causing shadows or illuminated.
works will be the poorly lit work areas ● Proper cable management
same as day that could result in ● Use clear safety glass for night work for good visibility.
work) unsafe acts and injuries
● Warning Lights and sign boards.
taking place
● Trained Flag man for equipment movement provided
with signal torch.
● Close supervision required while working in night shift.
6 Emergency ● Poor Communication M ● Educate the workforce about Emergency Procedure. L
JSA Number: JSA Title:
Area: Activity: Scaffolding erection dismantling and Date
modification work including in side Tanks
Task Description SCAFFOLDING ERECTION DISMANTLING AND MODIFICATION WORK
Uncontrolle Residual
d Risk Risk
Ste Activity Haza H M L Control H M L
p rd Measures
Procedure / ● All safety sign board shall be displayed properly at site.
Response ● In case of any Emergency all work will be stopped, Shut
down all running equipment & Machineries and reported
to Muster Point
● Improper Access/ Egress ● Proper Access & Egress shall be available.
● All Workforces shall know the Muster Point location.
● PRL Emergency Procedure to be followed.
● Emergency # 00000000
● PRL Medical # 00000000
7. House keeping ● Trips and fall M ● All waste generated shall be contained and disposed off L
in designated waste skips.
● Sharp Objects ● Do not store materials/equipments inside the plant area.
● Use Proper Personal protective equipment for handling
● Equipment damage of waste.
● All materials shall be removed from the site to a
safe storage location immediately after the work.
Approved
Signature Print Date

Performing Party
Signatu Pri Date
re nt