Harahap 2018
Harahap 2018
Harahap 2018
*hamidah_usu@gmail.com
1. Introduction
In general, NRL have low physical and mechanical properties. To make NRL product with good
physical and mechanical properties, curative materials are. In addition to curative materials, filler
should also be added. In this study cellulose was used as organic filler.
The addition of cellulose fillers in NRL compounds is expected to improve the performance of
better materials with respect to mechanical properties. Many types of cellulose have been used as
fillers in polymer materials. These cellulose particles can be distinguished from one another by size,
morphology, crystallinity and crystal structure [1].
Besides curative materials and fillers, NRL films are affected by the drying temperature. Drying
temperature plays a role in the process of crosslinking which can affect the mechanical properties of
the films [2].
For some polymer and rubber products, the temperature influences the properties of the product as
some previous studies indicate. High drying temperature causes uncontrolled side reactions which
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Published under licence by IOP Publishing Ltd 1
2nd International Conference on Statistics, Mathematics, Teaching, and Research IOP Publishing
IOP Conf. Series: Journal of Physics: Conf. Series 1028 (2018)
1234567890 ‘’“” 012061 doi:10.1088/1742-6596/1028/1/012061
leads to decreasing product quality [3]. On the other hand, low drying temperature produces better
quality and product appearance than high drying temperatures [4].
The present study uses various drying temperature to determine the best temperature in production
of NRL films with NCC from corncobs with and without the addition of PVP.
2. Procedure
The pre-vulcanization process was carried out at 70 ° C for 10 minutes with formulation in Table 2.
And then vulcanization process with various drying temperature of 100°C, 110°C, and 120°C for 20
minutes followed.
Table 2. Formulation for NRL Compounds Ingredients
Composition
Ingredient
(gram)
60 % High Ammonia Lateks 166,7
50 % Sulphur 3
50 % ZDEC 3
30 % ZnO 0,83
50 % Antioxidant 2
10 % KOH 3
10 % Dispertion of NCC and
4
PVP
(2M C1 )
ln(1 V ) V
r .Vr2
r
2. NRL .V0 (Vr1 / 3 )
2
2nd International Conference on Statistics, Mathematics, Teaching, and Research IOP Publishing
IOP Conf. Series: Journal of Physics: Conf. Series 1028 (2018)
1234567890 ‘’“” 012061 doi:10.1088/1742-6596/1028/1/012061
14
1% PVP
12
0% PVP
(2Mc-1 x 10-5 g mole/g rubber)
10
Crosslink Density
0
100 110 120
Dryng Temperature (°C)
Figure 1. Effect of Drying Temperature on Crosslink Density on NRL Films with 4 Gram NCC Filler
from CornCob with and Without Addition of PVP
Figure 1 shows that increasing drying temperature causes decrease in crosslink density value of
NRL films without and with the addition of PVP. High drying temperature will cause the drying
process runs faster than films formation, thereby reducing the occurrence of crosslink reaction. This is
supported by Milani, et al. (2013), drying temperature that is too high can also produce unstable
crosslink [6].
NRL films with addition of PVP have a higher value than without addition of PVP. This happens
because PVP has worked in dispersing filler into the latex compound. PVP has contribution in
increasing the number of crosslink formed on NRL films. This is because PVP contains an amine
which can increase the pH of natural rubber compound so that it will increase the cure rate [7].
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2nd International Conference on Statistics, Mathematics, Teaching, and Research IOP Publishing
IOP Conf. Series: Journal of Physics: Conf. Series 1028 (2018)
1234567890 ‘’“” 012061 doi:10.1088/1742-6596/1028/1/012061
25
1% PVP
20 0% PVP
Tensile Strength 15
(MPa)
10
0
100 110 120
Drying Temperature (°C)
Figure 2. Effect of Drying Temperature on Tensile Strength on NRL Films with 4 Gram NCC Filler
from CornCob with and Without Addition of PVP
Figure 2 shows that the higher drying temperature, the lower tensile strength value of the NRL
films will decrease. This is because the high drying temperature will interfere with the formation of
crosslink and will result in an unstable crosslink bond so that the required force to break the NRL
films is smaller. More crosslink bond then leads to more force required to break the NRL films so that
the value of tensile strength is higher too. The results of this study indicates that high drying
temperature resulted in lower tensile strength value. As seen on the figure of 110 and 120°C drying
temperature have value lower than the drying temperature of 100°C. The result are supported by the
result of Harahap, et al. (2013) which observed the effect of the drying temperature on tensile strength
of the NRL films. The results show the drying temperature at 100°C will produce the relatively higher
tensile strength than the drying temperature at 120°C [9].
From Figure 2, the addition of PVP to the NRL produce causes higher tensile strength than without
the addition of PVP. This is because PVP disperses the NCC filler and will prevent the agglomeration
of NRL films. This is supported by the result of Mondal, et al. (2013) which says that the addition of
PVP increases tensile strength value in nanocomposite films [10]. This can also be explained by SEM
analysis of NRL films. It supports the value of tensile strength. The decrease of tensile strength with
increasing drying temperature can be explained in Figure 3.
Rubber
Particle
NCC Particle
Figure 3. SEM Analysis of NRL Films With Filler and Without PVP At Drying Temperature (a)
100°C, (b) 110°C, and (c) 120°C
Figure 3 (a) shows that the corncob's NCC fillers are well dispersed in NRL because the NRL and
filler particles were more evenly distributed on the surface of the films. This is because NCC has fairly
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2nd International Conference on Statistics, Mathematics, Teaching, and Research IOP Publishing
IOP Conf. Series: Journal of Physics: Conf. Series 1028 (2018)
1234567890 ‘’“” 012061 doi:10.1088/1742-6596/1028/1/012061
good stability at 100°C drying temperature even without PVP. Therefore, high tensile strength was
obtained drying temperature at 100°C.
Figure 3 (b) and (c) show the NCC filler particles from corncob were not well dispersed and tend to
agglomerate in NRL films. This happens because high drying temperature will cause the movement of
NCC filler particles faster so that easy to experience collisions and agglomeration occurs.
Agglomeration in NRL is what causes the value of tensile strength becomes lower. It was proven by
the value of tensile strength at 110°C and 120°C drying temperature getting lower.
1% PVP
800 0% PVP
750
(%)
700
650
600
100 110 120
Drying Temperature (°C)
Figure 4. Effect of Drying Temperature on Elngation At Break on NRL Films with 4 Gram NCC
Filler from CornCob with and Without Addition of PVP
Figure 4 shows that elongation at break value in NRL films with 120oC drying temperature give
higher result than NRL films with 100°C and 110°C drying temperature. In general, the reaction will
occur more quickly when the temperature is raised. If the reaction rate is higher, then the distribution
of the compound will increase as well. This is supported by Harahap, et al (2013), which observed that
at higher drying temperature an increased distribution of curative compounds within NRL results in
NRL films having elastic properties [9].
The effect of addition of PVP gives higher result when compared to NRL films without the
addition of PVP. This is because PVP acts as plasticizer that increase elasticity to the NRL films [11].
1,5
1
0,5
0
100 110 120
Drying Temprature (°C)
Figure 5. Effect of Drying Temperature on M100 on NRL Films with 4 Gram NCC Filler from
CornCob with and Without Addition of PVP
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2nd International Conference on Statistics, Mathematics, Teaching, and Research IOP Publishing
IOP Conf. Series: Journal of Physics: Conf. Series 1028 (2018)
1234567890 ‘’“” 012061 doi:10.1088/1742-6596/1028/1/012061
3,5 1% PVP
3 0% PVP
M300
2,5
1,5
1
100 110 120
Drying Temperature (°C)
Figure 6. Effect of Drying Temperature on M300 on NRL Films with 4 Gram NCC Filler from
CornCob with and Without Addition of PVP
Figures 5 and 6 show M100 and M300 give the higher value for 100°C drying temperature. This
related to the crosslink density value of the NRL films, where at 100°C crosslink density of the films
also show the higher value. Increasing the crosslink bond on the films, causing the film to be formed
will be stiffer but has the higher tensile strength. The crosslink makes the NRL films harder and
stronger [12].
Figures 5 and 6 also show that the M100 and M300 values were in maximum at addition of 1%
PVP. PVP was used as a binder with the advantage of producing better comparability [13].
Figure 7. FTIR Characteristics of NRL Films With NCC Filler With And Without PVP at 110oC
Drying Temperature
There are several apex peaks that are key in analyzing the functional group changes of the NRL
films. The absorption peak at the wave number 1658.78 cm-1 indicates the presence of the C = O
group in which this group represents the existence of amide group. This amide group was carried by
PVP where it acts as an excellent dispersion agent [14].
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2nd International Conference on Statistics, Mathematics, Teaching, and Research IOP Publishing
IOP Conf. Series: Journal of Physics: Conf. Series 1028 (2018)
1234567890 ‘’“” 012061 doi:10.1088/1742-6596/1028/1/012061
Large bands at wave numbers 3483.44 and 3282.84 cm-1 indicate the presence of -OH groups. At
the absorption peak with wave number 2819.93 cm-1 indicates the presence of C-H and C-O carbonyl
groups at wave numbers 1739.79 cm-1 which was also typical cellulose group. This indicates that
cellulose can react with curative that can produce complexes that can form strong chemical
interactions with each other [15].
4. Conclusions
The NCC filler is an organic filler that has good reinforcing properties and PVP is able to modify the
NCC filler so as to improve the mechanical properties of the NRL films. On the other hand, increased
drying temperature decreases the value of tensile strength and tensile modulus, but increases the value
of elongation at break of the NRL films.
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2nd International Conference on Statistics, Mathematics, Teaching, and Research IOP Publishing
IOP Conf. Series: Journal of Physics: Conf. Series 1028 (2018)
1234567890 ‘’“” 012061 doi:10.1088/1742-6596/1028/1/012061