Commissioning Federal Facilities Chiller (PQ)
Commissioning Federal Facilities Chiller (PQ)
Chapter 2
Types of Commissioning
■
T
he first step in consider Retrocommissioning
ing or planning a com ■ Recommissioning
missioning program for ■ Continuous Commissioning “A leader takes people
your facility is to under where they want to go. A
stand the different types of commis
sioning available, and which types COMMISSIONING FOR NEW great leader takes people
where they don’t necessarily
9
of commissioning are best suited to CONSTRUCTION / MAJOR want to go but ought to be.”
your facility’s unique requirements.
RENOVATION
Rosalynn Carter
In general, a commissioning pro
gram is best applied during the fol
lowing: Commissioning is a systematic
process of ensuring that all building
■ During new construction or a systems perform interactively ac
major renovation of an existing cording to the design intent and the
building. Owner’s operational needs. The
process evaluates building equip
■ When an existing building is ment, subsystems, operation and
experiencing problems with maintenance (O&M) procedures,
operational performance, and performance of all building
energy efficiency, and/or components to ensure that they
occupant comfort and safety. function effi
ciently, and as
■ As a maintenance approach to designed, as a
ensure that equipment and system. This is
systems are operating at peak achieved by be
performance, energy efficiency ginning in the
is optimized, and occupant planning or
comfort and safety are high. early design
phase of a con
The types of commissioning that fit struction project
into these applications that will be with the docu
discussed in this and subsequent mentation of de
chapters are: sign intent, and
continuing
■ Commissioning for New through con
Construction/Renovation struction, ac
ceptance, and
Types of Commissioning
In this Chapter
◆ Commissioning for New Construction / Major Renovation
◆ Retrocommissioning
◆ Recommissioning
◆ Continuous Commissioning
◆ Best Practices
the warranty period with the actual the containment goals for fume
verification of each building hoods and bio-safety cabinets and of
system’s performance. primary and secondary barriers so
that their compliance with the re-
10 The commissioning process encom- quirements can be verified during
passes and coordinates the tradition the commissioning process.
ally separate functions of system
documentation, equipment startup, Often too, local fire marshals alone
control system calibration, testing are responsible for the inspection,
and balancing, performance testing, testing, and approval of all fire pre
and training. It defines a mainte vention and protection devices and
nance baseline against which future systems. In that case, commission
condition assessments and trending ing is coordinated with the fire
can be compared. marshal’s work, his efforts are ob
served by the CxA, and a copy of
Commissioning may include the the official fire marshal report is in
building envelope, the building cluded as part of the Final Commis
HVAC systems, controls, electrical, sioning Report.
conveyance, plumbing fixtures, life
safety, security, or any combinations The commissioning process does not
of these systems and others. take away from or reduce the re
sponsibility of the system designers
The specific person or organization or installing contractors to provide a
that conducts and oversees the com finished and fully functioning build
missioning process is the Commis ing. Commissioning does not take
sioning Authority (or Agent), the place of or reduce in any way
commonly referred to as the “CxA.” the contractor’s responsibilities for
conducting an active project quality
Often, the assistance of subject mat control program.
ter experts is required. Commission
ing of laboratories requires special The Commissioning
attention and involvement of the
Owner’s environmental health and
Process
safety (EH&S) staff as part of the Commissioning is systematic. It in
commissioning team. For example, cludes testing all items in all modes
they will help the CxA understand of operation. Equipment is first in
Types of Commissioning
spected while it is turned off to throughout the life of the project will
make sure that it is installed fully produce the best results. Each of
and correctly. Equipment is then en these will be discussed in greater
ergized, started, and tested under detail later:
controlled conditions. After this ini
tial testing and inspection, integrated Pre-design
systems are tested through all
■ Determine project objectives
cycles and scenarios, including
and develop Owner’s Criteria.
power failure and emergency alarm
■ Develop commissioning require
modes, to ensure they operate as
ments.
required and intended.
■ Hire or assign Commissioning
Authority (CxA).
In the course of commissioning, key
parameters and baseline information
of the systems are documented, or Design 11
ganized, and preserved in the Com ■ Design team develops project
missioning Report and O&M design; CxA reviews design
manual, as applicable. intent, basis of design docu
ments, and drawings and
Commissioning typically follows the provides feedback to design
phases of the new construction or team.
renovation project. Although it is not ■ CxA develops commissioning
necessary to perform commission plan.
ing tasks during each phase of con ■ Design team develops project
struction, implementing the process specifications; CxA develops
… relatively new and was commissioned during its Recommissioning - Ideal to tune up buildings that
construction, but our energy costs have been climb have already been commissioned, bring them back
ing recently. to their original design intent and operating/energy
efficiency
… large and complex. We have a metering system Continuous Commissioning - Ideal for facilities
and a preventive maintenance program, but will still with building automation systems (BAS), advanced
struggle with high energy costs and tenant com metering systems, and advanced O&M organiza
plaints. tions.
Types of Commissioning
Commissioning’s Objectives
Commissioning is intended to achieve the follow-
ing specific objectives:
Verification...
◆ ... that applicable equipment and systems are
installed according to the manufacturer’s rec-
ommendations and to industry accepted mini-
mum standards
◆ ... that applicable equipment and systems re-
12 ceive adequate operational checkout by install-
ing contractors
◆ ... and documentation of proper performance of equipment and systems
under various conditions
◆ ... of the proper interactions between systems and subsystems
◆ ... that systems and O&M documentation left on site is complete
◆ ... that the building’s O&M staff has been adequately trained.
The contractor paid heavily as a result. The TAB was re-performed correctly by a reputable contractor. The
project acceptance was delayed for several weeks as a result of the required re-work. However, because of the
CxA’s testing and verification, the Owner ended up with a fully and properly functioning and balanced HVAC
system that would probably not have been realized until well after the facility became occupied, occupant 15
complaints drove a costly investigation, and payment had already been made for the original, fraudulent TAB
work.
that has been installed and flow and air quality, and lighting
tested properly and optimized levels to ensure that occupants
for maximum efficiency, will are comfortable, safe, and
experience fewer problems and productive in their work spaces.
require less unscheduled O&M
time. Disadvantages
■ Equipment condition-accepted ■ The first costs of commissioning
during commissioning verifies are construed by Owners as
the equipment condition prior to being high only to ensure that
expiration of its warranties and the contractor’s work is of a
provides a condition baseline for quality that he’s already con
the ensuing maintenance tracted to perform. There is little
program. quantifiable data on the potential
16 cost savings (both energy and
■ Commissioning can extend operational) that the commis
equipment life and reduce sioning process will generate for
warranty claims, leading to the specific, as-yet operational
fewer warranty claims, service building. Nor is there any way to
calls, reduced energy use, and benchmark in advance, energy
reduced potential for cata and operational performance in
strophic equipment failure. the case of new construction (in
which the “existing” conditions
■ Commissioning provides more do not yet exist).
useful O&M condition baseline
and performance data that is ■ There is no guarantee of
specific to the systems and savings. The commissioning
equipment installed. It details the process is designed to optimize
way the equipment should be all building system and equip
operated, outlines preventive ment operations to meet the
maintenance procedures and design intent; most of the
schedules, and provides infor savings occur through avoided
mation on warranties, vendor costs.
points of contact, and spare
parts. ■ If a quality assurance program
is already utilized by the A/E,
■ The maintenance staff is trained construction manager, and
on site by observing the work as installing contractors, commis
it progresses as well as by sioning may be perceived to be
formal instruction customized to redundant and/or confronta
the specific equipment and tional.
systems installed.
■ Commissioning addresses
RETROCOMMISSIONING
common occupant concerns Retrocommissioning is a system
such as thermal comfort, air atic process for improving and opti
Types of Commissioning
mizing building performance. Retro bring the building, its systems, and
commissioning applies to exiting equipment back to its original design
buildings that have never gone intent, this is not a requirement. The
through any type of commissioning original design intent documentation
or quality assurance process. Its fo may be lost or no longer relevant.
cus is usually on energy-using equip
ment such as mechanical equipment, The Retrocommissioning
lighting, and related controls.
Process
Like commissioning, retrocommis Retrocommissioning is not tied to a
sioning is concerned with how specific new construction or reno
equipment, systems, and subsystems vation project, and therefore does
function together, but it does not not necessarily follow the same pro
generally take a whole-building ap cess as commissioning.
proach to efficiency. The process 17
can identify and solve problems that Retrocommissioning typically fol
occurred at construction, but also lows a four-part process:
addresses problems that have devel
oped to this stage in the building’s 1. Planning
life. And while the goal of - Identify project objectives.
retrocommissioning may be used to - Decide which building
Retrocommissioning Identify and correct Facility O&M staff or in Once, in response to Diagnostic monitoring
problems and optimize dependent CxA specific problems or to and functional perfor
performance establish a commission mance testing
ing program
Recommissioning Ensure that the building Facility O&M staff or in Periodically as the Functional perfor
and its systems and dependent CxA building ages, or ongo mance testing
equipment continue to ing as part of the facility
operate as designed, or O&M program
meet current operating
needs
Continuous Identify and correct Facility O&M staff or in Ongoing as part of the Data monitoring and
Commissioning problems and optimize dependent CxA facility O&M program trending
performance
Types of Commissioning
?
Retrocommissioning
◆ A one-time event
◆ The building has not been previously commissioned
◆ May or may not adhere to building’s original design intent
◆ Utilizes diagnostic monitoring and functional performance tests
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Recommissioning
◆ A one-time, periodic, or occasional event
◆ The building has been previously commissioned
◆ Adheres to building’s original design intent
◆ Utilizes previously developed functional performance tests
Continuous Commissioning
◆ Continuous monitoring with assessments performed at least quarterly
◆ The building may or may not have been previously commissioned
◆ Does not adhere to building’s original design intent – is concerned instead with trending relative
to a baseline and optimizing performance to meet current requirements
◆ Utilizes building automation system and/or metered energy trend data and/or condition accep-
tance tests
reducing the need for additional program and a highly skilled and
continuous commissioning
Disadvantages activities and/or to train the
existing O&M staff on continu
■ Continuous commissioning does ous commissioning approaches
not consider design intent – and tests. High O&M staff
how were the installed equip- turnover is also a barrier.
ment and systems intended to However, the cost of training
and it is possible that the design larger, more complex, and more
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STUDY QUESTIONS
1. What type(s) of commissioning would you consider suitable for your facility?
2. For new construction or major renovation projects, at what phase of the project should the commissioning
process ideally start?
3. Under what circumstances would you consider including subject matter experts on the commissioning
team?
6. Explain the differences between verification testing, functional performance testing, and condition accep-
tance testing.
7. Explain the major differences between new building commissioning, retrocommissioning, recommission-
ing, and continuous commissioning.
8. What is the relationship between any of the forms of commissioning and energy savings?
9. How would you describe the value of commissioning to the Owner? Building occupants and users? The
operations and maintenance staff?