AP500E Eng
AP500E Eng
AP500E Eng
AP555E
Pavers
CONTENTS
Money Making Features . . . . . . . . . . . . . . . . . . . . . . . 4, 5
Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 7
Material Delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 9
Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . 10
Fumes Management. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operating Console . . . . . . . . . . . . . . . . . . . . . . . . . . 12, 13
Wheel Undercarriage. . . . . . . . . . . . . . . . . . . . . . . . 14, 15
Mobil-Trac™ Undercarriage. . . . . . . . . . . . . . . . . . . 16, 17
Cat® C4.4 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Service Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Screeds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20, 21, 22, 23
Cat Grade and Slope . . . . . . . . . . . . . . . . . . . . . . . . 24, 25
Electric Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Product Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Sustainability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Optional Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 31
2
PAVING ALL DAY.
EVERY DAY.
3
MONEY MAKING
FEATURES
HIGH PERFORMANCE, RELIABLE AND DURABLE
LEADING-EDGE TECHNOLOGY
– Emissions compliant engines
– Advisor display provides visual reference
– Self diagnostics from multiple ECMs displayed through
Advisor
– Cruise control feature matches paving train
– Integrated Cat Grade and Slope System
– Screed lock feature prevents settling
– Product Link option with VisionLink™ Fleet Management
software
4
MOBIL-TRAC™ UNDERCARRIAGE
– Oscillating bogies minimize tow-point movement for a smoother mat
– Long-belt life leads to low life-time operating cost
– Excellent traction on soft or hard base materials
– Smooth or tread-bar pattern belts available
– Smooth-belt leads to less base disturbance and minimizes handwork
– Speeds similar to wheeled pavers
WHEEL UNDERCARRIAGE
– Tight turning radius
– High travel speeds
– Front wheel assist or all-wheel drive options
– Excellent traction on soft or hard base materials
FUMES MANAGEMENT
– Cooling exhaust, truck dumping surge, and fumes extraction are
directed away from crew
– Operator-friendly environment
– Fumes extraction removes vapors from tunnels and auger chamber
EXCELLENT SERVICEABILITY
– Advisor display lists service codes
– Manual overrides on hydraulics
– Visual indicators for routine service checks
– Electronic Control Modules (ECM) monitor system performance
– Long service intervals minimize costs
5
1
1. Hardtop Canopy
2. Fumes Ventilation System
3. Product Link Ready
4. Engine Power Management 2
5. Emissions Compliant Engine
6. Independent Mix Delivery System
7. Mobil-Trac Undercarriage System
8. Advisor Display
9. Automatic Engine Speed Control
10. Dual Independent Operating Stations
11. On-board Generator
12. CANbus Electrical System
13. Cat Grade and Slope (option)
14. Electric Screed Heat 3
15. Screeds Available:
– AS2252C Vibratory Screed
– AS3251C Vibratory Screed
– AS4251C Tamper Bar w/Vibration Screed
– AS4252C Tamper Bar w/Vibration Screed
6
LOADED WITH
8
10
TECHNOLOGY
9 CONTINUING TO LEAD WITH
SOLUTIONS THAT WORK.
11 12
13
14
15
7
SMOOTH DELIVERY
CONTINUOUS FLOW LEADS TO BETTER MAT QUALITY.
3
3
4
4
6
7
5
11
OPERATING CONSOLE
OPERATE WITH CONFIDENCE.
The Advisor display provides visual references, self diagnostics, and planning
tools that keep the operator informed for better overall job site performance.
ADVISOR DISPLAY
– Multiple language selections – Access Paving Calculator
– Monitor machine conditions, including regeneration status – Reference Paving by the Numbers and start-up checklist
– Set automatic engine speed control; reduces engine speed when – Store operating preferences for multiple operators
delays occur – Set friction steering tension (AP555E)
– Calibrate machine components
– Access service code information
12
Cat® operating consoles utilize positive feedback switches;
the feel of fingertip activation promotes operator confidence.
INTUITIVE CONSOLES
– Grouped toggle switches ensure efficiency and performance
– Cruise-control feature maintains paving speed for smoother mats
– Three propel/steering modes: pave, travel, and maneuver
– When utilizing 2-sensor system, ratio control dials automatically
adjust mix flow when changing paving widths
– Screed lock function prevents settling, eliminates bumps in the mat
13
1
WHEEL
UNDERCARRIAGE
RESPONSIVE POWER, SMOOTH RIDE.
EXCELLENT MANEUVERABILITY
Quick reacting speed control ensures that – Tight turning radius for quick mobility
responsive power is immediately available, – A position sensor located in the left steering cylinder helps
while the wheeled undercarriage provides maintain consistent travel speeds when making turns by
mobility and high speed capability when adjusting the drive speed of the propel motors according to the
moving around the job site. steering angle of the front wheels, leading to better mat quality
and less wear on the drive system
– The oscillating design easily overcomes obstacles, eliminates
jarring effects and minimizes tow-point movement
14
2
1. Oscillating Bogies
2. Steering Position Sensor
3. Dual Solid Front Steering Wheels
4. Front Wheel Assist
5. All-Wheel Drive
6. Large 17.5 R25 Drive Tires
MOBILITY
– Pave, Travel and Maneuver modes
- Pave: Improved steering control when paving
- Travel: Speeds of 0 - 16 km/hr (0 - 10 mph)
- Maneuver: Optimizes steering control and delivers an inside
turning radius of 0.75 m (2.5 ft)
15
2
4
1
2
MOBIL-TRAC ™
UNDERCARRIAGE
EXCELLENT TRACTION, HIGH SPEEDS.
MOBILITY
Maintenance-free and unmatched traction – High speed capability; similar to wheeled pavers
in both a smooth or tread-bar style belt; the – Pave, Travel and Maneuver modes
Mobil-Trac™ undercarriage system provides - Pave: Improved steering control when paving
mobility and high speed capability when - Travel: Speeds of 0 - 11 km/hr (0 - 7 mph)
- Maneuver: Optimizes steering control and enables the paver to
moving around the job site.
rotate within its own footprint
SMOOTH RIDE
– Oscillating bogie design delivers ride of wheeled paver
– Easily overcomes obstacles, eliminates jarring effects
– Guide lugs keep the tracks centered for reliable performance
16
2
4
3
1. Oscillating Bogies
2. Rubber-Coated Components
3. Automatic Belt Tensioning
4. Pivot Point
5. Smooth Belt
6. Tread-bar Belt
5
6
PERFORMANCE DURABILITY
– Mobil-Trac undercarriage design minimizes tow-point movement – Self-tensioning accumulators, center guide blocks and rugged
– Front and rear bogie sets crawl over obstacles; maintaining ground internal belt cables ensure durability
contact and minimizing tow-point movement – Rubber-coated components designed to shed material and prevent
– Smooth belt performs well on soft base materials and fresh mats accumulation
– Tread-bar belt excels on loose paving/transport conditions
– Outstanding traction in any condition, excellent flotation
17
CAT C4.4 ®
ENGINE
POWER YOU CAN COUNT ON.
18
SERVICE FEATURES
QUALITY COMPONENTS LAST LONGER, SAVE MONEY.
The ECMs are compatible with Cat Electronic Technician and easily MACHINE TRACKING MADE EASY
connect to a laptop computer for fast technical support. Also, The optional Product Link System ensures maximum uptime and minimal
color-coded and numbered electrical wiring makes recognition easier repair costs by simplifying the tracking of equipment fleets. The system
when trying to locate the source of the fault code. provides automatic machine location, hour updates, and diagnostic
codes that can be used to schedule service requirements at more
Manual overrides located throughout the hydraulic system ensure the opportune times.
machine processes every bit of material should a problem occur. The
overrides also simplify troubleshooting procedures by enabling the
technician to eliminate functioning systems.
PLAN AHEAD
Reduce service costs by planning ahead. Knowing which components
need to be serviced and when the machine will need them allows
service personnel to make the necessary arrangements to help you save
money.
19
TOP FEATURES
AS2252C – Small footprint to minimize handwork
– Front-mounted 229 mm (9") extenders require less mix to maintain the
head of material in front of the screed
VERS-A-MAT™ – Narrow, quick-reacting extenders optimize performance around
obstacles; perfect for frequent width changes
VIBRATORY SCREED – Electrically heated screed plates offer cleaner working environment
APPLICATIONS
– High and low production job sites
– Excels on variable width paving applications
– Parking lots, highways, streets, rural roads, overlays
PAVING RANGES
– Standard Paving Range: 2.5 m - 4.4 m (8' 2" - 14' 5")
– Maximum Paving Width: 5.6 m (18' 5") with bolt-on extensions
Extender Extender
Main Screed
Front-Mounted Extenders
TOP FEATURES
AS3251C – Heavy-duty, rear-mounted extenders allow mix to easily flow out to the
end gates when increasing paving widths
– Stable support tubes promote wide width paving
EXTEND-A-MAT™ – Electrically heated screed plates offer cleaner working environment
PAVING RANGES
– Standard Paving Range: 2.44 m - 4.7 m (8' - 15' 6")
– Maximum Paving Width: 6.1 m (20' 2") with bolt-on extensions
Main Screed
Extender Extender
Rear-Mounted Extenders
20
AS4251C
VIBRATORY AND TAMPER BAR SCREED
21
AS4252C 8
10
VIBRATORY AND
9
TAMPER BAR SCREED
4
5
6
VIBRATORY AND
TAMPER BAR SCREEDS
AS4251C AND AS4252C SCREED
EXTENSIONS 2.55 m (8' 4")
Bolt-on extensions are available in lengths of 5.0 m (16' 4")
0.25 m (10") and 0.75 m (30"). Quick-connect hydraulic
couplings simplify attachment. 5.5 m (18')
– 0.25 m (10") extensions are electrically heated with
tamper bars 6.5 m (21' 4")
– 0.75 m (30") extensions are electrically heated with
tamper bars and vibration 7.0 m (23')*
* Maximum paving width of AP500E w/AS4252C screed is 7.0 m (23') 8.0 m (26' 4")
* Maximum paving width of AP555E w/AS4251C screed is 7.0 m (23')
23
CAT GRADE AND
SLOPE SYSTEM
FACTORY INTEGRATION,
EASIER TO USE, MORE ACCURATE.
24
2
1
1. Temperature Sensor
2. Sealed Sonic Sensor
Travel Direction
TRACTOR-MOUNTED GENERATOR
– GFCI circuit breaker protection
– Fast heat-up at low idle.
– Manual breaker reset 1
– 25 kW generator
- supplies 25 kW at 60 Hz with engine speed 1275 or higher
- provides power to the electric screed and auxiliary power panel
- utilized for normal lighting packages
AUXILIARY POWER
– 7 kW of available power
– Six, 120-volt receptacles
– One, 240-volt receptacle
– Supports high intensity discharge lighting (HID), power tools
2 3
27
SUSTAINABILITY
PROVIDING SOLUTIONS THAT FUTURE GENERATIONS
CAN BUILD UPON.
LOWER ENGINE EMISSIONS CLEANER MORE COMFORTABLE OPERATING
– Cat C4.4 ACERT engine meets U.S. EPA Tier 3/EU Stage IIIA ENVIRONMENT
emissions standards – Ventilation system redirects fumes away from the crew for a
– Utilization of low sulfur fuels and oil limits green-house gas better operating environment
emissions – Lower sound levels due to reduced engine speeds
– Automatic engine speed control leads to fuel conservation, lower – Machine compartments are equipped with sound suppression
emissions and lower sound levels material, limiting fatigue on the crew and surrounding environment
28
CUSTOMER SUPPORT
TOTAL CUSTOMER SUPPORT OFFERED BY ONE COMPANY.
Cat Dealers offer the highest level of support available. Whether it’s parts
support, application support, machine support, or financial support, we offer
it. Customer satisfaction continues to be our number one goal!
Optional Equipment
F J
G
K I
H
A C
B D
E
Dimensions
A Tractor length w/push roller 4.38 m (14' 4")
B Length with push roller and AS2252C screed w/walkway up 5.46 m (17' 11")
Length with push roller and AS2252C screed w/walkway down 5.80 m (19')
Length with push roller and AS3251C screed 6.11 m (20')
Length with push roller and AS4252C screed 5.75 m (18' 10")
C Wheel gauge width (outside to outside) 2.49 m (8' 2")
D Transport width with screed end gates (hopper raised) 2.72 m (8' 11")
Transport width without screed end gates (hopper raised) 2.50 m (8' 2")
E Tractor operating width (hopper lowered) 3.31 m (10' 10")
F Operating height 3.84 m (12' 7")
G Transport height with fumes stack and seat lowered 2.82 m (9' 3")
H Truck entry height (apron) 545 mm (21")
I Truck entry width 3.20 m (10' 6")
J Hopper length 1.96 m (6' 5")
K Deck Height 1.78 m (5' 10")
Powertrain Miscellaneous
Cat C4.4 ACERT engine Max. throughput capacity 1087 tonnes/h (1,198 tons/h)
Gross Power (Imperial) 106 kW (142 hp) Hopper capacity* 6.2 m3 (219 ft3)
Gross Power (Metric) 106 kW (144 hp) Electrical system 24 V, 75A alternator
Fuel tank capacity 189 L (50 gal) Generator size 25 kW
Speeds:
Paving 61 mpm (200 fpm) * Includes tunnels
w/tamper bar screed 25 mpm (82 fpm)
Travel 16 km/hr (10 mph)
30
AP555E Paver Specifications
J
F
G
K I
A C
B D
E
Dimensions
A Tractor length w/push roller 4.38 m (14' 4")
B Length with push roller and AS2252C screed w/walkway up 5.46 m (17' 11")
Length with push roller and AS2252C screed w/walkway down 5.80 m (19')
Length with push roller and AS3251C screed 6.11 m (20')
Length with push roller and AS4251C screed 5.75 m (18' 10")
Length with push roller and AS4252C screed 5.75 m (18' 10")
C Track gauge width (outside to outside) 2.22 m (8' 3")
D Transport width with screed end gates (hopper raised) 2.72 m (8' 11")
Transport width without screed end gates (hopper raised) 2.50 m (8' 2")
E Tractor operating width (hopper lowered) 3.31 m (10' 10")
F Operating height 3.84 m (12' 7")
G Transport height with fumes stack and seat lowered 2.82 m (9' 3")
H Truck entry height (apron) 576 mm (23")
I Truck entry width 3.20 m (10' 6")
J Hopper length 1.96 m (6' 5")
K Deck Height 1.78 m (5' 10")
Powertrain Miscellaneous
Cat C4.4 ACERT engine Max. throughput capacity 1087 tonnes/h (1,198 tons/h)
Gross Power (Imperial) 106 kW (142 hp) Hopper capacity* 6.2 m3 (219 ft3)
Gross Power (Metric) 106 kW (144 hp) Electrical system 24 V, 75A alternator
Fuel tank capacity 189 L (50 gal) Generator size 25 kW
Speeds:
Paving 61 mpm (200 fpm) * Includes tunnels
w/tamper bar screed 25 mpm (82 fpm)
Travel 11 km/hr (7 mph)
31
AP500E and AP555E Paver
For more complete information on Cat products, dealer services, and industry QEHQ1480 (7/11)
solutions, visit us on the web at www.cat.com Replaces: QEHQ1428, QEHQ2135,
QEHQ1433, HEHG4361-01
© 2011 Caterpillar
All Rights Reserved
CAT, CATERPILLAR, ACERT, their respective logos, and “Caterpillar Yellow,” as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission