STAR LX Op Manual

Lx-600
Lx-1000
Lx-1100
Lx-1500
Series
<OPERATION MANUAL>
DOC. IM 79003002
STAR AUTOMATION EUROPE: via Salgari, 2R/2S - Caselle di S.M. di Sala

I-30030 VE - Tel. ++39(0)41 5785311 - Fax ++39(0)41 5785312
DOC. IM :79003002
EDITION :00
PRINTED :02.04.2012
REVISION
DATE REVISION N° DESCRIPTION

INTRODUCTION
INTRODUCTION
Thank you for purchase of the Star Traverse Automatic Unloader. When linked to a molding
machine, the unloader will automatically remove products from the mold and transport them to a
conveyor belt to other designated location. This manual describes the unloader's functions and
presents important information about operating methods and precautions. Please read through
this manual carefully so that you will be able to use the unloader safely and effectively. Keep this
manual in a place of easy access.
* This manual describes the standard model. For optional specifications, refer to corresponding
separate manuals.
This manual is for models:
• Lx-600(s)
• Lx-600H
• Lx-1000(s)
• Lx-1000H
• Lx-1100(s)
• Lx-1100H
• Lx-1500(s)
• Lx-1500H
DOC. IM 79003002
ORGANIZATION OF THE OPERATION MANUALS
ORGANIZATION OF THE OPERATION MANUALS

This machine is shipped with the operation manuals outlined below.
● Operation manuals shipped with this machine
■ Mechanical Edition (This manual) Lx series
Contains mechanical explanations, setup and
maintenance procedures, and safety
precautions to help you use the unloader unit
(the machine side) properly and safely.
■ Controller - Operation Edition

Describes operating and setup procedures, as
well as safety work instructions for the
unloader.
■ Controller - Technical Edition

Describes maintenance and troubleshooting
procedures and safety precautions for the
control system.
■ Controller - User Program Edition

This controller contains an interrupt
programming function that allows desired
User programs to be inserted between basic
actions.
This manual explains the additional board
and provides useful information about the
interrupt program.
■ Operation manuals of optional products
Some optional products for this machine are provided with manuals, which describe
operating instructions, software installation procedures, and other information.
DOC. IM 79003001
CONTENTS
CONTENTS
1. FOR SAFE OPERATION................................................................ 1-1

1-1. Manual Organization ................................................................................ 1-1
1-2. Safety-Precaution Indications ................................................................... 1-1
1-3. Safety-Precaution ..................................................................................... 1-2
1-4. Unloader Transport, Installation, Storage, and Disposal ............................ 1-5
1-5. Locations of Warning Labels .................................................................... 1-8
1-6. Mechanical Specifications ........................................................................ 1-9
2. NAMES OF THE PARTS AND THEIR FUNCTIONS ................... 2-1
2-1. Configuration Diagram ............................................................................. 2-1
2-2. Motion Patterns ........................................................................................ 2-1
2-3. Product-Side Vertical Unit ........................................................................ 2-2
2-4. Runner-Side Vertical Unit (S model) ........................................................ 2-7
2-5. Crosswise Unit ....................................................................................... 2-11
2-6. Traverse Rail Unit .................................................................................. 2-12
2-7. Valve Unit .............................................................................................. 2-13
2-8. Locations of Limit Switches ................................................................... 2-15
3. UNLOADER SETTINGS (STEC-510, STEC-510NC) .................... 3-1
3-1. Before Making Settings ............................................................................ 3-1
Wiring .............................................................................................................................. 3-1
Piping ............................................................................................................................... 3-3
Unloading and Release Positions ..................................................................................... 3-5
3-2. Setting Procedure ................................................................................... 3-11
4. STEC-610 SETTINGS..................................................................... 4-1
4-1. Before Making Settings ............................................................................ 4-1
Wiring .............................................................................................................................. 4-1
Piping ............................................................................................................................... 4-4
Unloading and Release Positions ..................................................................................... 4-5
4-2. Setting Procedure ..................................................................................... 4-8
1. Chuck Replacement ......................................................................................................... 4-8
2. Product-Side Vertical and Crosswise Strokes Setting ...................................................... 4-9
3. Runner-Side Vertical and Crosswise Strokes Setting.....................................................4-12
4. Selection and Checking of Product Confirmation Limit Switch ....................................4-17
5. Setting of Points Midway through Traversing ...............................................................4-21
DOC. IM 79003002 I
CONTENTS
5. MAINTENANCE AND INSPECTION ........................................... 5-1

Maintenance and Inspection Table ................................................................................... 5-2
Maintenance and inspection diagram ............................................................................... 5-3
Lubrication diagram ......................................................................................................... 5-6
Oiling ............................................................................................................................... 5-9
Grease............................................................................................................................... 5-9
6. MAINTENANCE PARTS LIST ...................................................... 6-1

7. PARTS LIST ................................................................................... 7-1
8. OUTER DIMENSIONS ................................................................... 8-1
II DOC. IM 79003002
FOR SAFE OPERATION
1. FOR SAFE OPERATION

1-1. Manual Organization
This manual includes important safety precautions relating to unloader functions, settings,
maintenance, and operation. Please observe these precautions so as to ensure safe operation at
the unloader.
Note that this manual is part of a volume set, and must be read in conjunction with the controller.
Please read through all of these manuals carefully before beginning use of the unloader.
1-2. Safety-Precaution Indications

Symbol of danger levels
Cautions are classified depending into the following three levels on risks or damage that
may arise from improper operation.
Indicates that misapplication of the machine will

DANGER lead to death or critical injury.
Indicates that misapplication of the machine might

WARNING lead to death or critical injury.
Indicates that misapplication of the machine may

CAUTION lead to bodily injury or property damage.
Point
Important points for operation procedures are displayed with mark in this manual.
DOC. IM 79003002 1-1

FOR SAFE OPERATION
1-3. Safety-Precaution
DANGER
Do not enter the operation range.
Do not enter the operation range of the machine. You may be caught or lodged in the
machine resulting in injury.
Do not maintain the machine during operation.
Do not maintain the machine while it is in operation. When performing maintenance

tasks, ensure that the air supply has been cut off, the power to the controller and pendant
has been switched off, and the power breaker has been cut.
WARNING
Clothing must be proper for working.
Wear proper clothes for working. To avoid injury from trapping, do not wear too large
clothes or costume jewelry/accessories.
Do not modify the machine.
Do not modify the machine. STAR assumes no responsibility for accidents or failures
caused by modifications to the machine by users.
Ground the machine.
To avoid electric shock, ground the machine in accordance with the relevant regulation in
your country. When a routine inspection is made or the conveyor is relocated, check that
the machine is grounded appropriately.
Use a non-fuse circuit breaker.
To prevent fire resulting from overcurrent, use a non-fuse circuit breaker for wiring to the
power source.
Do not open the electric box.
A high voltage is applied in the electric box. Opening it may result in electric shock or injury.
1-2 DOC. IM 79003002

FOR SAFE OPERATION
Do not touch the machine during operation.
To prevent trapping accidents, do not insert your hand in the machine while it is running.
Shut down operation during periods of frequent power outage.
The machinery should be shut down during times when power supply is frequently going
off due to thunderstorm or other such external event. Operating with an irregular power
supply may lead to equipment damage.
CAUTION
Determine the supervisor for performing operation.
Determine the supervisor when teaming up with one or more operators for making
machine adjustments, etc. Under the supervision of the person, the members must give
signals before performing each step and must make sure of safety to avoid accidents or
mistakes due to carelessness during operation.
Pneumatic source
To prevent equipment trouble, use dry and clean air without oil by passing it through a dryer or
a mist separator. If you have not any after-cooler or air dryer, contact our branch or sales office.
We will provide it at your cost. For the compressor, replace hydraulic oil at the intervals
specified by each manufacturer. If improper oil is used, oil in air may damage the air equipment.
Read this instruction manual thoroughly.
Read and follow the operational procedures and precautionary remarks provided in this manual.
Provide an enough maintenance room around the machine.
Provide a 1-m-wide or larger maintenance room around the machine for safe operation.
Tidy up the area around the machine.
Tidy up the area around the machine, and keep the area well illuminated.
DOC. IM 79003002 1-3

FOR SAFE OPERATION
Perform maintenance daily.
Perform maintenance daily and check that the machine is in normal conditions. Contact
your local distributor in the event of failure.
Stop operation in the event of failure or abnormality.
If an abnormality or failure is found during operation, stop the machine and follow the
directions from your local distributor.
When running the machinery...
Never touch keys or switches with wet or dirty hands.
Do not use the machine under the following environment.
• Place where ambient temperature is 0° and less or 40° and more.

• Locations exposed to corrosive gases
• Locations containing metal, carbon, or other conductive dust particles
• Place where strong electric field or magnetic field occurs.
• Locations exposed to water splashes or steam, or humidity locations.
• Place where heavy vibration occurs.
Post clear indication of ongoing maintenance and repair work.
When carrying out inspection, repair, adjustment, cleaning, or lubrication work within the
unloader's movement range, be sure to lock the POWER switch. Post an appropriate sign
on the operation Panel to ensure that no one switches on the machinery while work is in
progress.
Use secure scaffolding.
Some inspection, repair, adjustment, cleaning, and lubrication work must be carried out
while standing on a platform or scaffold. Be sure that the stand is securely set up, and wear
a safety belt.
Stop all linked devices when working on the unloader.
Before carrying out inspection, repair, adjustment, cleaning, or lubrication work within
the unloader's movement range, you must shut down not only the unloader itself but also
all devices that are linked to it (such as the molding machine and conveyor).
1-4 DOC. IM 79003002

FOR SAFE OPERATION
1-4. Unloader Transport, Installation, Storage, and Disposal
Unloader Transport
Before transporting the unloader, be sure to attach the retaining locks and bolts at the
locations shown below.
Runner-side vertical unit

retaining lock Product-side vertical unit
retaining lock
Product-side
crosswise unit
retaining bolt
Traverse rail unit

retaining bolt
Runner-side crosswise unit

retaining bolt
CAUTION
Before operating the unloader, be sure to remove the retaining locks and bolts.
Breakage may occur if the unloader is operated with the retaining locks or bolts left
attached.
DOC. IM 79003002 1-5

FOR SAFE OPERATION
Unloader Installation
The unloader is to be installed safely by Star Seiki's qualified crane operator. The unloader
will be lifted as shown below.
CAUTION
Attach the retaining locks and bolts before lifting the unloader. Use care during lifting
so that the unloader is not damaged by the lifting belts, etc.
Unloader Storage
If the unloader is to be left unused for a long time, take measures to prevent accidents. Move
the unloader arm to the release-side so that the unloader is not above the IMM area. And
install an interlock jumper plug between the unloader and the molding machine, turn off the
earth leakage breaker, and turn off the facility's primary power supply.
Perform checks before putting the unloader back into operation.
1-6 DOC. IM 79003002

FOR SAFE OPERATION
Unloader Disposal
When disposing of the machine, abide by the applicable laws.
TIGHTENING TORQUE OF BOLTS FOR SUB.BASE AND UNLOADER
WHEN DISTANCE IS FIXED WHEN POWER IS FIXED

TIGHTENING (reference) (reference)
BOLT WRENCH
TORQUE OPERATING OPERATING OPERTING POINT OPERATING
SIZE SIZE
(N･m) POINT INTERVAL POINT POWER INTERVL POINT POWER
(mm) *1 (Kgf) *2 (mm) *1 (Kgf) *2
M12 10 95±9 600 14.7 to 17.6 439 to 530 20
M14 12 126±12 600 19.4 to 23.4 582 to 704 20
M16 14 158±16 600 24.2 to 29.5 725 to 887 20
M20 17 306±30 1300 21.7 to 26.3 1409 to 1714 20
M24 19 550±55 1300 38.9 to 47.4 2526 to 3086 20
<Caution>
∗ Bolt tightening should be less than the torque mentioned above.
∗ After tightening a bolt, be sure to check that it is secured on the tightening surface.
Shallow tightening tap or clogged chips inside the tap may prevent a bolt from being
tightened even when it’s been tightened with the specified torque.
∗ Use values of the tightening force *2 and the point of application of force *1 as guides.
∗ Check bolts for looseness every month.
*1
*2
DOC. IM 79003002 1-7

FOR SAFE OPERATION
1-5. Locations of Warning Labels:

Lx-600(s), Lx-1000(s), Lx-1100(s), Lx-1500(s)
The following diagram shows the location and content of caution plates affixed to the unloader.
Example of caution plates disposition
1-8 DOC. IM 79003002

FOR SAFE OPERATION
1-6. Mechanical Specifications

●Lx-600(s)
Model Lx-600 Lx-600s
Power supply THREE PHASES AC400-415V±10 % 50/60 Hz
Power facility capacitance 2.5 kVA 3.5 kVA

Maximum electric power
1.35 kW 1.85 kW
consumption
0.49 MPa
Normal air pressure (No water content or dust allowed in air)
Maximum permissible air
0.69 MPa
pressure
Product
AC servo motor
-side
Vertical
Runner
AC servo motor
-side
Driving method
Product
AC servo motor
-side
Crosswise
Runner
AC servo motor
-side
Traverse AC servo motor
Posture Air cylinder
Product
500, 600, 700
Vertical -side
[mm] Runner
535, 635, 735
-side
Product
Stroke
80 to 500 140 to 500

Crosswise -side
[mm] Runner
30 to 390
-side
Traverse 1000, 1200, 1400, 1600
Posture 90°
Maxi. Load weight (kg) 2
*(including weight of chuck) (Cylinder output (at 0.49 MPa))
5.7
Posture torque (Nm)
(Cylinder output (at 0.49 MPa))
Air consumption (N /cycle) 0.72 0.82
* The details written in parenthesis indicate optional strokes.
* These specifications are subject to change without prior notice.
DOC. IM 79003002 1-9

FOR SAFE OPERATION
●Lx-600H
Model Lx-600H
Power facility capacitance 2.5 kVA

1.35 kW
consumption
0.49 MPa
Normal air pressure
(No water content or dust allowed in air)
0.69 MPa
pressure
Product
AC servo motor
-side
Vertical
Runner
-side
Driving method
Product
AC servo motor
-side
Crosswise
Runner
-side
Posture Air cylinder
Product
500
Vertical -side
[mm] Runner
-side
Product
Stroke
150 to 620
Crosswise -side
[mm] Runner
-side
Traverse 2000
Posture 90°
Maxi. Load weight (kg) 2
*(including weight of chuck) (Cylinder output (at 0.49 MPa))
5.7
Posture torque (Nm)
(Cylinder output (at 0.49 MPa))
Air consumption (N /cycle) 0.72
1-10 DOC. IM 79003002

FOR SAFE OPERATION
●Lx-1000(s)
Lx-1000 Lx-1000s Lx-1000 Lx-1000s
Model
Cylinder type 2-axis NC type
Power facility capacitance 3.4 kVA 4.6 kVA 3.6 kVA 4.8 kVA
1.8 kW 2.4 kW 1.9 kW 2.5 kW
consumption
0.49 MPa
Normal air pressure
0.69 MPa
pressure
Product
AC servo motor
-side
Vertical
Runner
AC servo motor AC servo motor
-side
Driving method
Product
AC servo motor
-side
Crosswise
Runner
-side
Posture Air cylinder AC servo motor
Twist AC servo motor
Product
700, 800, 900, 1000
Vertical -side
[mm] Runner 735, 835 935, 735, 835 935,
-side 1035 1035
Product 80 to 700 175 to 700 140 to 690 225 to 690
-side
Stroke
Crosswise 80 to 850 175 to 850 140 to 840 225 to 840

[mm] Runner 40 to 565 40 to 505
-side 40 to 715 40 to 655
Traverse 2000, (2500)
Posture 90° 188°
Twist 320°
Maxi. Load weight (kg) 5 5
*(including weight of chuck) (Cylinder output (at 0.49 MPa)) (Posture unit)
20.2 19
Posture torque (Nm)
(Cylinder output (at 0.49 MPa)) (Posture unit)
Air consumption (N /cycle) 1.57 1.67 0.42 0.52
DOC. IM 79003002 1-11

FOR SAFE OPERATION
●Lx-1000H
Lx-1000H Lx-1000H
Model
1.8 kW 1.9 kW
consumption
0.49 MPa
Normal air pressure
0.69 MPa
pressure
Product
AC servo motor
-side
Vertical
Runner
-side
Driving method
Product
AC servo motor
-side
Crosswise
Runner
-side
Product
700
Vertical -side
[mm] Runner
-side
Product
45 to 665 95 to 665
Stroke
Crosswise -side
[mm] Runner
-side
Traverse 2800
Posture 90° 188°
Twist 320°
20.2 19
Posture torque (Nm)
1-12 DOC. IM 79003002

FOR SAFE OPERATION
●Lx-1100(s), Lx-1500(s)
Lx-1100/1500 Lx-1100/1500s Lx-1100/1500 Lx-1100/1500s
Model
Power supply THREE PHASES AC400-415V ±10％ 50／60Hz
Power facility capacitance 5.3 kVA 7.6 kVA 5.7 kVA 8.0 kVA
2.75 kW 3.9 kW 2.95 kW 4.10 kW
consumption
0.49 MPa
Normal air pressure
0.69 MPa
pressure
Product
AC servo motor
-side
Vertical
Runner
-side
Driving method
Product
AC servo motor
-side
Crosswise
Runner
-side
Product
1100, 1300, 1500, 1700
Vertical -side
[mm] Runner 1135, 1335, 1135, 1335,
-side 1535 1535
Product 170 to 1000 250 to 1000 254 to 1000 334 to 1000
Stroke
Crosswise -side 170 to 1300 250 to 1300 254 to 1300 334 to 1300
[mm] Runner 70 to 820 70 to 736
-side 70 to 1120 70 to 1036
Traverse 1600, 1800, 2000, 2200, 2500
Posture 90° 188°
Twist 320°
Maxi. Load weight (kg) 10-15 10
57.7 55.0
Posture torque (Nm)
Air consumption (N /cycle) 8.62 8.72 5.77 5.87
DOC. IM 79003002 1-13

FOR SAFE OPERATION
●Lx-1100H, Lx-1500H
Lx-1100H Lx-1100H
Model
2.75 kW 2.95 kW
consumption
0.49 MPa
Normal air pressure
0.69 MPa
pressure
Product
AC servo motor
-side
Vertical
Runner
-side
Driving method
Product
AC servo motor
-side
Crosswise
Runner
-side
Product
1100
Vertical -side
[mm] Runner
-side
Product
155 to 1055
Stroke
Crosswise -side
[mm] Runner
-side
Traverse 3200
Posture 90° 188°
Twist 320°
57.7 55.0
Posture torque (Nm)
1-14 DOC. IM 79003002

NAMES OF PARTS AND THEIR FUNCTIONS
2. NAMES OF THE PARTS AND THEIR FUNCTIONS
2-1. Configuration Diagram

Product-side vertical unit Runner-side vertical unit
Driver box
Valve unit
Crosswise unit
Traverse rail unit

Runner-side
Product-side vertical unit
vertical unit (Runner unit)
(Posture unit)
2-2. Motion Patterns

Product side Runner side (S model)
2003
DOC. IM 79003002 2-1

INTRODUCTION
2-3. Product-Side Vertical Unit

Product-side vertical unit
●Lx-600(s)
●Lx-600H
①
⑩
②
③ ④ ⑤ ⑧
Vertical slider Vertical home position proximity switch

This slider moves up and down driven by the (LHV)
AC servomotor. This switch detects the home position (0 mm)
Vertical LM guide of the vertical stroke.
This guide supports the vertical movements Ascent end and vertical home position
of the vertical slider. proximity switch dog (for L3, LHV)
Interference prevention proximity switch Sets the ascent end and vertical proximity
dog (for L33, S model) switch at ON.
This dog is used for detection of interference
Ascent end proximity switch (L3)
between the vertical units on the product and This switch confirms the completion of the
runner sides. ascending of the vertical slider.
Crosswise home position proximity switch Crosswise LM guide
(LHW) This guide supports the crosswise movements.
This switch detects the home position (0 Vertical toothed belt
mm) of the crosswise stroke. The vertical slider and the posture section
AC servo motor for vertical movement move up and down using this belt.
This motor drives the vertical slider.
2-2 DOC. IM 79003002

●Lx-1000(s)
●Lx-1000H
⑦
①
⑨
⑧
⑥
⑩
⑪
⑫
②
③
④
First stage vertical slider Vertical cable chain

This slider moves up and down driven by Protects the first stage vertical slider's pipe
the AC servomotor. and wire guide.
Vertical home position proximity switch
First stage vertical toothed belt (Iron
(LHV) rubber AT belt)
This switch detects the home position (0 The first stage vertical slider move up and
mm) of the vertical stroke. down.
Ascent end proximity switch (L3) First stage vertical LM guide
This switch confirms the completion of the This guide supports the first stage vertical
ascending of the vertical unit. movements of the vertical slider.
Interference prevention proximity switch Vertical AC servo motor
dog (for L33, S model) This motor drives the vertical slider.
Detects interference with the product side ⑪ Crosswise home position proximity switch
and runner side vertical units. (LHW)
Crosswise LM guide This switch detects the home position (0
This guide supports the crosswise mm) of the crosswise stroke.
movements.
⑫ Crosswise cable chain
Second stage vertical toothed belt (Iron Protects the crosswise pipe and wire guide.
rubber AT belt)
The second stage vertical slider and the
posture section move up and down.
DOC. IM 79003002 2-3

INTRODUCTION
●Lx-1100(s), Lx-1500(s)
●Lx-1100H, Lx-1500H
①
⑪
②
③ ⑫
⑬
④
⑤
⑥ ⑨
⑩
⑦
⑧
① First stage vertical toothed belt ⑧ Crosswise sail guide
(Iron rubber AT belt) Protects the crosswise pipe and wire guide.
The first stage vertical slider move up and ⑨ Interference prevention proximity switch dog
down. (for L33, S model)
② Vertical sail guide Detects interference with the product side and
Protects the first stage vertical slider's pipe and runner side vertical units.
wire guide. ⑩ Crosswise LM guide
③ First stage vertical LM guide This guide supports the crosswise movements.
This guide supports the first stage vertical ⑪ First stage vertical slider
movements of the vertical slider. This slider moves up and down driven by the
④ Vertical home position proximity switch AC servomotor.
(LHV) ⑫ Second stage vertical toothed belt
This switch detects the home position (0 mm) (Iron rubber AT belt)
of the vertical stroke. The second stage vertical slider and the posture
⑤ Ascent-end and vertical home position section move up and down.
proximity switch dog (for LHV and L3) (13) Balance cylinder
This dog activates the ascent-end and the This cylinder keeps the vertical slider raised by
vertical home position proximity switches. air pressure which has been set by the
⑥ Ascent end proximity switch (L3) regulator, and adjusts the difference of the load
This switch confirms the completion of the exerted on the vertical AC servo motor
ascending of the vertical unit. between ascent and descent. When the cylinder
⑦ Crosswise home position proximity switch is descending at high speed, this also serves as
(LHW) a cushion at the descent end.
This switch detects the home position (0 mm) ⑭Vertical C servo motor
of the crosswise stroke. This motor drives the vertical slider.
2-4 DOC. IM 79003002

Posture unit
●Cylinder type (* Above figure shows the drawing of 1000 types.)
⑥
④
③ ②
⑧
⑤
Chuck mounting plate (link bracket) The sensor relay terminal block for
The chuck is mounted on this plate. confirming products within the chuck (L4T)
The wires are connected to this terminal
50 block when a photoelectric switch (no
contact point) type sensor is used for
20
confirming products within the chuck.
４－Ｍ６Ｐ＝１ Posture action speed controller
This controller controls the posture action
Don't protrude
from the back.
speed.
Posture return speed controller
This controller controls the posture return
CAUTION speed.
Do not use a bolt that is longer than necessary Posture action limit auto switch (L9)
for securing the chuck plate to the link bracket.
This switch confirms the completion of the
A bolt protruding from the back of the link
bracket may cause damage to the machine. posture action.
Posture cylinder
Chuck’s air hose joint (half union) This cylinder turns the posture section 90º.
Connects the chuck’s air hose.
Posture return limit auto switch (L8)
POINT
posture return.
When removing the air hose from the joint, push
down on the ring at the end so that it is parallel.
The joint is fitted with a check valve to stop the
air flow when the hose is removed.
DOC. IM 79003002 2-5

INTRODUCTION
●2-axis NC type
⑥
⑤
① ⑧
Chuck mounting plate (link bracket) Twist AC servo moor

The chuck is mounted on this plate. This motor drives the twist action/return
motion.
50 Twist home position proximity sensor dog
(for LHR)
20
This dog actuates the twist home position
４－Ｍ６Ｐ＝１ proximity sensor.
Don't protrude
from the back. Timing belt
This belt activates/returns the posture
CAUTION section.
Posture AC servo moor
Do not use a bolt that is longer than necessary This motor drives the posture action/return
for securing the chuck plate to the link bracket.
A bolt protruding from the back of the link motion.
bracket may cause damage to the machine. Posture home position proximity switch
(LHP)
Twist home position proximity switch
This sensor detects the posture home
(LHR)
position (0 mm).
This sensor detects the twist home position

Posture home position proximity sensor dog
(0 mm).
(for LHP)
This dog actuates the posture home position
proximity sensor.
2-6 DOC. IM 79003002

2-4. Runner-Side Vertical Unit (S model)

Runner-side vertical unit
●Lx-600(s)
⑥
⑦
⑧
⑩
⑪
⑤
① ② ③ ④
Vertical AC servo motor Vertical LM guide
This motor drives the vertical slider. Maintains straightness of vertical
movement.
Interference prevention proximity switch

Vertical toothed belt
(L33)
This belt raises and lowers the vertical
This switch detects interference between the
slider and the posture section.
vertical units on the product and runner sides.
Vertical home position proximity switch
Crosswise home position proximity switch
(LHVS)
(LHS)
This switch detects the home position (0
This switch detects the home position (0
mm) of the vertical stroke.
mm) of the crosswise stroke.
Ascent end and vertical home position
Crosswise home position proximity dog
proximity switch dog (for L3S, LHVS)
(for LHS)
Sets the ascent end and vertical proximity
This dog is used for activation of the
switch at ON.
crosswise home position proximity switch.
⑪ Ascent end proximity switch (L3S)
Crosswise LM guide
This guide supports the crosswise ascending of the runner chuck.
movements.
Vertical slider
This raise and lowers when the runner-side
vertical AC servo motor is driven.
DOC. IM 79003002 2-7

INTRODUCTION
●Lx-1000(s)
①
⑤ ⑨ ⑪
⑩
②
③
④
⑥ ⑦ ⑧
First stage vertical slider Crosswise home position proximity switch
This raise and lowers when the vertical AC (LHS)
servo motor is driven. This switch detects the home position (0
Vertical home position proximity switch mm) of the crosswise stroke.
(LHVS)
Crosswise home position proximity switch
This switch detects the home position (0 dog (for LHS)
mm) of the vertical stroke. This dog is used for activation of the
Ascent end proximity switch (L3S) crosswise home position proximity switch.
This switch confirms the completion of the First stage vertical toothed belt (Iron rubber
ascending of the vertical unit. AT belt)
Interference prevention proximity switch The first stage vertical slider move up and
(L33) down.
Detects interference with the product side First stage vertical LM guide
and runner side vertical units. This guide supports the first stage vertical
Vertical cable chain movements of the vertical slider.
Protects the first stage vertical slider's pipe ⑪ Second stage vertical toothed belt (Iron
and wire guide. rubber AT belt)
Vertical AC servo motor The second stage vertical slider and the
This motor drives the vertical slider. posture section move up and down.
2-8 DOC. IM 79003002

●Lx-1100(s), Lx-1500(s)
①
⑤
⑧
⑩
⑥
③
⑦
④
First stage vertical slider Crosswise home position proximity switch

This raise and lowers when the vertical AC (LHS)
servo motor is driven. This switch detects the home position (0
Vertical home position proximity switch mm) of the crosswise stroke.
(LHVS)
First stage vertical toothed belt
This switch detects the home position (0 (Iron rubber AT belt)
mm) of the vertical stroke. The first stage vertical slider move up and
Ascent end proximity switch (L3S) down.
This switch confirms the completion of the First stage vertical LM guide
ascending of the vertical unit. This guide supports the first stage vertical
Interference prevention proximity switch movements of the vertical slider.
(L33) Second stage vertical toothed belt
Detects interference with the product side (Iron rubber AT belt)
and runner side vertical units. The second stage vertical slider and the
Vertical cable guide posture section move up and down.
Protects the first stage vertical slider's pipe
and wire guide.
Vertical AC servo motor
This motor drives the vertical slider.
DOC. IM 79003002 2-9

INTRODUCTION
Runner unit
●Lx-600(s) ●Lx-1000(s)
●Lx-1100(s), Lx-1500(s)
① ①
②
②
① Runner chuck
This chuck chucks the runner.
② Runner confirmation sensor in chuck (L4S)

This sensor confirms the chucking of the runner.
2-10 DOC. IM 79003002

2-5. Crosswise Unit
①
②
① Runner-side AC servo motor for crosswise movement (S model)

This motor drives the runner-side vertical unit in the crosswise direction.
② Product-side AC servo motor for crosswise movement
This motor drives the product-side vertical unit in the crosswise direction.
③ Vacuum pressure sensor
(Refer to the corresponding operation manual)
DOC. IM 79003002 2-11

INTRODUCTION
2-6. Traverse Rail Unit
① ②
⑩ ⑪
③ ④ ⑤
⑧
⑥ ⑦
⑮ ⑭ ⑬
⑨
Traversal unit relay circuit (OTB480A) Release-side area magnet proximity sensor
AC servo driver (L12)
For the details, refer to the controller Operation This sensor being set at ON indicates that the
Manual <Technical Edition>. traversal unit is not situated above the molding
Valve unit machine.
Vacuum generator (S VAM) ⑪ Extract-side end proximity switch (L1)
Traverse drive AC servo motor This switch detects the traverse home position.
* H type: proximity switch
This motor drives the traverse movements.
⑫ Extract-side end proximity switch dog (for L1)
⑥ Traverse LM guide
This dog is used for activation of the
Traversal toothed belt (Iron rubber AT belt) extract-side end proximity switch.
* 1100H type: rack for traverse
⑬ Filter regulator
Cable chain
⑭ Precision regulator
This guide protects the cables and pipes.
Set the air pressure of the product side vertical
Magnet for release-area magnetic proximity balance cylinder.
sensor (for L12) ⑮ Interlock box
The signal turns on when the magnetic
* Interlock box position depends on the model.
proximity sensor passes over the magnet while
moving from extract side to release side. See "1-2. Hazardous Areas" of Operation
The signal turns off when the arm travels Edition manual for more details.
opposite to the direction.
* H type: switch dog
2-12 DOC. IM 79003002

2-7. Valve Unit
CAUTION
• Never attempt to adjust the air cylinder while automatic operation is in
progress, as this can be dangerous. Switch operation to MANUAL mode
before making the adjustment.
• Do not set the air cylinder speed too high, as this may result in equipment
damage. Begin adjustment at slow speed, and increase the speed
gradually to the appropriate level.
• When possible, avoid using the manual operation button on the solenoid
valve. Instead, execute operation from the control box.
If you cannot avoid using the switch on the valve, proceed with care. Note
that wiring and piping may move in unison with the air cylinder: be
careful to avoid entanglement.
• Note that the solenoid valve may become hot during operation, and may
remain hot for some time after power is shut off. Don't touch the solenoid
until you are sure it has cooled off.
POINT
Be sure to set the controller POWER switch to OFF before using the manual
operation button on the solenoid.
Note that forward and return operation may not be available.
DOC. IM 79003002 2-13

INTRODUCTION
①③④⑤⑥ ⑧
② ⑦
① S-vam air supply valve close manual operation button (1100 type)
Pressing this button closes the S-vam air supply valve.
② S-vam air supply valve open manual operation button (1100 type)
Pressing this button opens the S-vam air supply valve.
③ Runner-side chuck open manual operation button (S model)
Pressing this button opens the runner-side chuck, and releasing it closes the chuck.
④ Sprue chuck open manual operation button
Pressing this button opens the sprue chuck, and releasing it closes the chuck.
⑤ Product-side chuck open manual operation button
Pressing this button opens the product-side chuck, and releasing it closes the chuck.
⑥ Posture action manual operation button
Pressing this button causes the posture of the product-side chuck side.
⑦ Posture return manual operation button
Pressing this button causes the posture of the product-side chuck to return.
⑧ Air pressure switch (PS)
* Either 1100 type unloader has above-mentioned "①, ② Solenoid valve for S-vam air supply
valve open/close".
* The solenoid valve for opening the chuck on the runner side (explained in above) is only
available on unloaders equipped with an arm on the runner side.
2-14 DOC. IM 79003002

2-8. Locations of Limit Switches

●Lx-600(s)
●Lx-600H
①
③
②
⑨
⑤
⑩
⑬
⑥ ⑦ ⑧ ⑫
⑪
No. Symbol Name Remarks

① LHV Product-side vertical home position proximity switch
② L3 Product-side ascent end proximity switch
③ LHVS Runner-side vertical home position proximity switch S model
④ L3S Runner-side ascent end proximity switch S model
⑤ L4S Runner confirmation sensor in chuck S model
Release-side area magnet proximity sensor
⑥ L12
Release-side area proximity switch H model
⑦ L10 Extract-side area proximity switch H model
⑧ L1 Extract-side end proximity switch
⑨ L33 Interference prevention proximity switch S model
⑩ LHS Runner-side crosswise home position proximity switch S model
⑪ L8 Posture return-end auto switch
⑫ L9 Posture action-end auto switch
(13)⑬ LHW Product-side crosswise home position proximity switch
DOC. IM 79003002 2-15

INTRODUCTION
●Lx-1000(s)
●Lx-1000H
④
⑤
① ⑥
⑦
②
③
■2-axis NC unit
(2-axis NC type)
⑭
⑫
⑮ ⑬
⑨ ⑩ ⑪

③ LHW Product-side crosswise home position proximity switch
④ LHVS Runner-side vertical home position proximity switch S model
⑤ L3S Runner-side ascent end proximity switch S model
⑥ L33 Interference prevention proximity switch S model
⑦ LHS Runner-side crosswise home position proximity switch S model
⑧ L4S Runner confirmation sensor in chuck S model
⑨ L12
⑩ L10 Extract-side area proximity switch H model
⑪ L1 Extract-side end proximity switch
⑫ L9 Posture action-end auto switch
(13) L8 Posture return-end auto switch
⑭ LHR Twist home position proximity sensor 2-axis NC type
⑮ LHP Posture home position proximity sensor 2-axis NC type
2-16 DOC. IM 79003002

●Lx-1100(s), Lx-1500(s)
●Lx-1100H, Lx-1500H
① ③
⑥ ⑨
② ⑦
⑧
④
⑤
⑩
■2-axis NC unit
(2-axis NC type)
⑬ ⑭ ⑮
⑪

③ LHW Product-side crosswise home position proximity switch
④ L9 Posture action-end auto switch
⑤ L8 Posture return-end auto switch
⑥ LHVS Runner-side vertical home position proximity switch S model
⑦ L3S Runner-side ascent end proximity switch S model
⑧ L33 Interference prevention proximity switch S model
⑨ LHS Runner-side crosswise home position proximity switch S model
⑩ L4S Runner confirmation sensor in chuck S model
⑪ LHR Twist home position proximity sensor 2-axis NC type
⑫ LHP Posture home position proximity sensor 2-axis NC type
(13) L12
⑭ L10 Extract-side area proximity switch H model
⑮ L1 Extract-side end proximity switch
DOC. IM 79003002 2-17

UNLOADER SETTINGS (STEC-510)
3. UNLOADER SETTINGS
(STEC-510 AND STEC-510NC)
POINT
For full information about how to set the unloader, refer also to the controller (STEC-510
and STEC-510NC) Operation Manual “Operation Edition”.
3-1. Before Making Settings
CAUTION
Before making unloader settings or checking operation of the unloader in
manual mode, switch the speed to “LOW SPEED” using the master screen on
the pendant box.
Wiring
Connect the molding machine to the control box of the unloader, and use the control box to verify
the signals between the molding machine and unloader.
1. Connecting the molding machine to the unloader
WARNING
• If you are going to operate the molding machine independently
(unlinked), you should first move the traverse unit to the release side
(outside of the molding machine).
• If jumper is plugged into the relay metal socket box, the molding machine
will remain able to execute mold open/close even while the unloader's
vertical arm is in lowered position within the mold. This can result in
damage to the mold and/or the arm.
Connect the unloader's metal plugs to the junction metal

socket box installed on the molding machine.
* When running only the molding machine, disconnect the
interlock metal plug and connect the jumper plug in its place.
DOC. IM 79003002 3-1

2. Checking the signals in the pendant box

1 Insert the power key into the power switch, then
turn the switch clockwise to turn the power.
2017 The control box will carry out the initial check
automatically.
This check is carried out to make sure that there are
no problems with communications circuits and
other circuits. If no problems are found, the initial
screen will be displayed.
Power switch turned ON
During initial check
Initial screen
2Press the [I/O DISPLAY] tag on the pendant

operation panel screen. The I/O screen for the
molding machine appears.
When any I/O signals to/from the molding machine
are on, they are indicated with the red round
indicators on the left of the signal symbols.
Otherwise, the signals are turned off.
♦ I/O signals to/from the molding machine
Symbol Name Symbol Name
Molding machine
MD Safety door closed MA full automatic
Mold opening
MO completed
RY1 Mold opening safety
Mold closing
MC completed
RY2 Mold closing safety
ME Ejector advance end RY3 Cycle start

MN Molding defect RY7 Ejector start
3-2 DOC. IM 79003002

Piping
Connect the primary-side air hose you have prepared
to the <IN> side of the filter regulator.
Primary-side
air hose
Setting the air pressure

Higher
1 Filter regulator
Pull the air pressure adjustment knob and turn it to
Lower
Release Air pressure adjust the air pressure. After adjustment has been
adjustment knob
completed, push the knob securely.
Fix
Set the air pressure to 0.49 MPa [5 kgf/cm2]
Lower Higher
2 Regulator (For air cushion)
Air pressure
adjustment Pull the air pressure adjustment knob and turn it to
Release
knob adjust the air pressure.
Fix Set the air pressure to 0.3MPa [3kgf/cm2]
DOC. IM 79003002 3-3

Method of adjusting air cushion

Counterpressure cushion mechanism (under posture operation) * Reverse air is supplied in posture return.
(1 (2 (3
Exhaust-air-side
) ) air supply )
Posture
operation
Air supply
Posture
operation
Air supply
Posture
operation
Air supply
Air for posture operation Air is supplied from the exhaust-air side Stops air supply of exhaust-air
is supplied. when the set timer expires. The impact side with posture operation
under posture operation is absorbed at limit (L9) ON. And posture
cylinder-stroke end (air cushion). operation completes.
Followings are the default initial set values.
・Regulator (for air cushion), setting value: 0.3 MPa
・T41 Posture operation high speed, setting time: 0.65 sec
・T42 Posture return high speed, setting time: 0.45 sec
Some adjustments will be required to achieve proper air-cushion effect according to the chuck-plate shape
and the product weight (chuck plate included). Adjust the setting time of T41 Posture operation high speed
and T42 Posture return high speed in proportion to the product weight (chuck plate included) or to the
chuck-plate size.
CAUTION
The rule for the adjustment will be amended according to the shape of the chuck plate.
Long-time operation with improper adjust conditions may damage the machine.
3-4 DOC. IM 79003002

Unloading and Release Positions
Unloading position
CAUTION
The position of the dog for the extract-side end proximity switch (for L1) is
factory-set. Do not modify it.
Modification may cause the error of the traverse axis motor or may cause the
traverse axis point to deviate.
The unloading position can be adjusted by the axis

setting (refer to the control box operation manual).
Make the adjustment within the range of the
2024
activation of the extract-side end proximity switch
(L1).
If the runner chuck cannot be aligned because of

the runner shape, loosen the nut on the vertical arm
and adjust the position of the runner chuck. (S
model)
2025
DOC. IM 79003002 3-5

Release position
CAUTION
Install the magnet for release-area magnetic proximity sensors (for L12) to
IMM. The position shall be outside of the safety door (release side) of IMM.
Do not install the magnet inside of the safety door of IMM (to the position
over the IMM). Improper axis setting of the stop position of the traverse axis
can cause interference of the vertical unit and the chuck plate with other
components such as a safety door or a tie bar.
Release-side area magnet POINT

proximity sensor
The release position can be adjusted by the axis
2026 Make the adjustment within the range of the
activation of the Release-side area magnet
proximity sensor (L12).
Magnet for release-area

magnetic proximity sensors
1 Press the key. The menu screen appears.
3-6 DOC. IM 79003002

Release position For Stec-510:
2 Press the in the MENU DISPLAY

screen. The axis setting screen appears.
3 Press the [AXIS SET RELESE SIDE] tag at the top

of the axis setting screen. The corresponding screen
appears.
4 On the AXIS SET RELESE SIDE screen, press the

/ keys to select [PACKING].
5 Press the button.
* You do not have to press if it is already

selected (bordered in green). Pressing the button again
resets the free operation.
6 Hold down the move-enable switch and press the
key to move the traverse unit to the

desired position.
POINT
Set the packing data on the traverse axis within
the range of the activation of the Release-side
area magnet proximity sensor (L12).
7 On the PACKING screen, press the numeric entry

button for the start position of traverse axis.
DOC. IM 79003002 3-7

8 Press the key to store the set value of the

start position.
9 Enter the desired values for [PITCH] and

[PACKING QTY].
2031 POINT
When products are released in one position, enter
“1” for [PACKING QTY] for all axes.
Bring up the product crosswise axis and the product

vertical axis screens by pressing the [PRODCRWS]
and [PRODVERT] tags respectively, and set the
packaging data in the same manner.
3-8 DOC. IM 79003002

Release position For Stec-510 NC:
2 Press the in the MENU DISPLAY

screen. The axis setting screen appears.
3 Press the arrows at the top of the User Packaging

setting screen. The corresponding screen appears.
4 Press the button.

selected (bordered in green). Pressing the button again
resets the free operation.

desired position.
POINT
Set the packing data on the traverse axis within
the range of the activation of the Release-side
area magnet proximity sensor (L12).
6 On the PACKING screen, press the numeric entry

button for the start position of traverse axis.
DOC. IM 79003002 3-9

7 Press the key to store the set value of the

start position.
8 Enter the desired values for [PITCH] and

[PACKING QTY].
2031 POINT
When products are released in one position, enter
“1” for [PACKING QTY] for all axes.

vertical axis screens by pressing the [Y1 axis] and [Z1
axis] tags respectively, and set the packaging data in
the same manner.
3-10 DOC. IM 79003002

3-2. Setting Procedure
1. Chuck Replacement
Move the product-side vertical arm manually to a position convenient to chuck replacement.
1Hold down the move-enable switch and press the

key until the product-side vertical arm
reaches the chuck change position.
* The arm moves down in a state of posture return.
POINT
Preset a chuck change position using the
[CHUCK CHANGE] button on the axis setting
screen.
2 Mount the chuck, and perform piping and wiring.
CAUTION
Before replacing the chuck plate, be sure to
cut off the control-box power and the air
supply.
POINT
After replacing the chuck plate, you must adjust
the posture-action and posture-return speed. (See
Section 2-3.)
DOC. IM 79003002 3-11

3 Return the unloader to the home position as follows.
1) Set the selector switch to ORG.
2) Press the button.
→ The lamp (green) blinks as soon as a home position

return is started.
3-12 DOC. IM 79003002

2. Product-Side Vertical and Crosswise Strokes Setting Stec-510

The product-side vertical and crosswise strokes can be set on the axis setting screen.
1 Open the mold.
2 Press the button in the MENU DISPLAY

screen. The mode setting screen appears.
3 Press the [MODE IMM SIDE] tag.

1
4 Set [PRODUCT ARM] to ON and [RUNNER
ARM] to OFF.
2 * For operating instructions, refer to"8-2.Setting

Modes" of the STEC-510 Operation Manual -
Operation Edition.
5 For setting the extract-side standby position, move

the product-side vertical arm in the crosswise
direction so that it will not interfere with the mold
during descending.
CAUTION
Be careful of the arm movement during the
position setting.
DOC. IM 79003002 3-13


screen.
7 Press the [AXIS SET IMM SIDE] tag at the upper

left of the axis setting screen.
8 Press the button.

selected (bordered in green). Pressing the button
again resets the free operation.
key to move the product vertical arm

to a position where it does not interfere during
descent.
POINT
Make sure that interference prevention proximity
switch (L33) is ON.
10 Press the numeric entry button for the product

crosswise axis. (The background turns to yellow.)
11 Press the button. The position is stored in

memory.
3-14 DOC. IM 79003002

12 Set the product-side vertical axis in the

unloading-side chuck position following the
procedure for the product-side crosswise axis
setting in the unloading-side standby position.
CAUTION
Be sure that the molding machine's safety
door is securely closed before lowering the
arm into the mold. The arm will not descend
if the door is open.
Make sure that the product can be chucked properly

inside the mold.
POINT
Normally, this is done by aligning the sprue
release hole of the chuck plate with the nozzle
center.
* It should be noted however that the sprue
release hole is not provided at the center of the
chuck plate or there may be no sprue release
hole, depending on products to be extracted.
* For instructions on setting the extraction
chuck position and extraction ascent position,
refer to "9.SETTING AXIS POSITIONS
(TEACH POINTS)" of the STEC-510
Operation Manual.
DOC. IM 79003002 3-15

2.1 Product-Side Vertical and Crosswise Strokes Setting Stec-510NC

1 Open the mold.

the Y1 axis in the crosswise direction so that it will
not interfere with the mold during descending.
CAUTION
position setting.

screen.
4 On the USER POINT screen, press the

/ keys to select [P001 or P003 or
P004].
5 Press the button.

key to move the product vertical arm

to a position where it does not interfere during
descent.
POINT
switch (L33) is ON.
3-16 DOC. IM 79003002



memory.
9 Set the product-side vertical axis in the

unloading-side chuck position following the
procedure for the product-side crosswise axis
setting in the unloading-side standby position.
CAUTION

inside the mold.
POINT
Normally, this is done by aligning the sprue
release hole of the chuck plate with the nozzle
center.
* It should be noted however that the sprue
release hole is not provided at the center of the
chuck plate or there may be no sprue release
hole, depending on products to be extracted.
chuck position and extraction ascent position,
refer to "9.SETTING AXIS POSITIONS
(TEACH POINTS)" of the STEC-510
Operation Manual
DOC. IM 79003002 3-17

3. Runner-Side Vertical and Crosswise Strokes Setting Stec-510

The runner-side vertical and crosswise strokes can be set on the axis setting screen.
1 Open the mold.
3 Set [PRODUCT ARM] to OFF and [RUNNER

ARM] to ON.
* For operating instructions, refer to "8-2. Setting
Operation Edition.

the runner-side vertical arm in the crosswise
during descending.
CAUTION
position setting. Note that it is possible for the
runner chuck to interfere with the mold.
3-18 DOC. IM 79003002

screen.
6 Press the button. The runner-side

point appears.
7 Press the button.

key until the runner-side vertical arm
moves to a position where it can move down

without interference.
9 Press the numeric entry button for the runner
POINT
switch (L33) is ON.
memory.
DOC. IM 79003002 3-19

11 Set the extracting-side chuck position of the

runner-side vertical axis in the same way as for the
extraction standby position of the runner-side
crosswise axis.
CAUTION
Make sure that the runner can be chucked properly

inside the mold.
2051
POINT
Chucking may be carried out outside the center of
the molding machine nozzle, depending on the
shape of the runner. Adjust the runner chuck
position (as explained on the left fig) in such a
case.
* For instructions on setting the chuck position
and extraction ascent position, refer to
"9.SETTING AXIS POSITIONS (TEACH
POINTS)" of the STEC-510 Operation
Manual.
12 For crosswise adjustment, loosen the bolt fixing the

Fixing bolt
vertical arm and adjust.
3-20 DOC. IM 79003002

On completion of setting:
1. Press the button on the MENU DISPLAY
screen. The mode setting screen appears. Set

[PRODUCT ARM] and [RUNNER ARM] to ON.
2. Hold down the operation enable key and press the
key.
3. Move down both the product-side and runner-side

vertical arms into the mold at the same time by
holding down the operation enable key and pressing
the key.
2055
* Follow these steps when readjustments are

necessary. Press the button on the MENU
DISPLAY screen. Bring up the desired point screen
from the axis setting screen and correct the setting
for the axis position.
DOC. IM 79003002 3-21

3.1 Runner-Side Vertical and Crosswise Strokes Setting Stec-510NC

1 Open the mold.

during descending.
CAUTION

screen.
4 On the USER POINT screen, press the

/ keys to select [P001 or P003 or
P004].
5 Press the button.

key until the runner-side vertical arm
moves to a position where it can move down

3-22 DOC. IM 79003002


POINT
switch (L33) is ON.
memory.

crosswise axis.
CAUTION
Make sure that the runner can be chucked properly

inside the mold.
2051
POINT
position (as explained on the left fig) in such a
case.
* For instructions on setting the chuck position
and extraction ascent position, refer to
"9.SETTING AXIS POSITIONS (TEACH
Manual.
Fixing bolt

DOC. IM 79003002 3-23

1. Press the button in the MENU DISPLAY
screen.
On the USER POINT screen, press the
/ keys to select [P003].
Press the button.

2. Hold down the move-enable switch and press the
key until the product-side and
runner-side vertical arm moves to a position where

it can move down without interference.
3. Press the numeric entry button for the runner
2055
* Follow these steps when readjustments are

necessary. Press the button on the
MENU DISPLAY screen. Bring up the desired
point screen from the axis setting screen and correct
the setting for the axis position.
3-24 DOC. IM 79003002

4. Selection and Checking of Product Confirmation Limit Switch

Chuck the product manually and verify that this is shown on the control box's I/O display screen.
1 For product-side vertical unit

The confirmation limit switch depends on the product extracting method, so select the
corresponding mode first.
Press the [PRODUCT CONF] tag on the mode setting screen. The screen for product
confirmation is displayed.
POINT
For detail on how to set these modes, see the operation manual for the controller.
CAUTION
• If the power is turned off with the product being sucked, because of
emergency stop or any other reason, immediately remove the product.
Otherwise, there is a danger of the product falling due to decreased
suction pressure.
a. Single-cavity product confirmation limit switch (L4, option)

Adjust the mount fitting so as to enable detection when
the product-side vertical arm has ascended with a
chucked product.
• Set [PRODUCT CONF] to ON.
Mount
fixture
Stec-510
Product Product
Confirmation
limit switch (L4)
Stec-510NC
DOC. IM 79003002 3-25

b. Chuck-internal product confirmation switches (L4T)
These switches are located within the chuck plate (one

switch for each product). Execute chucking and
confirm that all limit switches can produce correct
detection. Adjust as necessary.
• Set [CONF IN CHUCK] to ON.
Relay
terminal
Stec-510
Stec-510NC
Check to ascertain that the product confirmation

sensor attached to the inside of the chuck plate detects
the product while it is grasping it.
• Relay terminal (enables photoelectric switch

connections)
Terminal Wire
No. Name
name number
1 OV 24G OV
Product confirmation within
2 L4T L4T
the chuck (signal wire)
3 24V 24V 24V
* Use the Y terminal for the wire on the sensor side.
* Use sensors of 0.1A or less.
3-26 DOC. IM 79003002

c. Suction-confirmation sensor (L4V)
Adjusts the setting with the speed controller for

Vacuum generator unit detection by sensors with products absorbed in all the
suction pads. The pressure sensor is attached
Solenoid valve Vacuum
regulating needle
externally to the vacuum generation unit. And the
value is displayed in digital form.
Releas Fix * The pressure sensor value is adjusted prior to shipment. And the
e value is locked. See the instruction manual of SUNX (at the end
of the book).
Vacuum-break-discharge adjustment needle allows
products to be discharged from suction pads in product
release. The amount of vacuum-break air flow can be
controlled with adjustment needle.
Vacuum-break flow regulating needle Counterclockwise (left) rotation.→Buildup of a jet of air
Clockwise (right) rotation.→Reduction of a jet of air
POINT
Fix the component with a lock nut after
adjusting the adjustment needle.
Adjust the air blowout time with the
vacuum-break timer (T28) with a vacuum
break.
* It is recommended that you do not set
extremely long time.
Air consumption will increase.
Stec-510 Stec-510NC
• Set [VACUUM UNIT] to ON.
POINT
If necessary, adjust the vacuum-break flow regulating needle to smooth out the product
release. You will need to do this, for example, if products fail to release smoothly, or if the
release is so strong that products scatter away from the designated position.
DOC. IM 79003002 3-27

2 For runner-side vertical unit sensor in-chuck <L4S>
Sensor OFF This sensor is built into the chuck. Check whether this
sensor operates properly when a sprue runner is
chucked.
POINT
Sensor in Make sure that the sensor is OFF when there is no
Sensor ON chuck runner (chuck is open or completely closed).
Runner
Sensor OFF
•Set [RUNNER ARM] to ON for Stec-510 •Set [Conf. LS-4S] to ON for Stec-510NC
Setting the detection area

Observe the lamp to find the position at which
detection is made with the runner chucked.
a. Loosen the set screws.
b. Slide the runner confirmation auto switch
up on down depending on the thickness
Set screw of the runner.
When the runner is thick:
Slide the switch up.
When the runner is shin:
Slide the switch down.
Thick
Lamp POINT
Thin
Make sure that the sensor is OFF when there
Runner is no runner (chuck is open or completely
confirmation
auto switch
closed).
3-28 DOC. IM 79003002

5. Setting of Points Midway through Traversing Stec-510
1 Press the button on the MENU DISPLAY

2 Press the [MODE REL SIDE] tag. Set [MIDWAY
1 RELEASE] and [RETURN MID REL] to ON.
2

screen.
4 Press the [AXIS SET RELESE SIDE] tag at the top

of the axis setting screen.
5 Press the / keys on the menu bar to
select [MIDWAY RELEASE POSITION].
6 Press the button.


desired position.
POINT
Make sure that the midway release position is
outside of the molding machine and is within the
activation range of the release-side area proximity
switch (L12).
8 Press the numeric entry button for the midway

release position of traverse axis. (The background
turns to yellow.)
DOC. IM 79003002 3-29

9 Press the key. The position is stored in

memory.
When these mechanical settings are complete, set the modes and timers according to the
operation manual for the controller (STEC-510).
3-30 DOC. IM 79003002

5.1 Setting of Points Midway through Traversing Stec-510NC

screen.
2 On the USER POINT screen, press the /
keys to select [P007].
3 Press the button.


desired position.
POINT
activation range of the release-side area proximity
switch (L12).
DOC. IM 79003002 3-31

5 Press the numeric entry button for the midway

release position of traverse axis. (The background
turns to yellow.)

memory.
When these mechanical settings are complete, set the point and timers according to the operation
manual for the controller (STEC-510 NC).
CAUTION
• Before starting automatic operation, re-tighten all the bolts adjusted
during the settings.
• Upon finishing the adjustment, remember to remove any tools remaining
on the unloader or inspection stand before beginning actual operation
(either manual or automatic). Tools left in these areas may damage the
equipment, or may fall and cause injury.
• To prevent interference, great attention should be given to the settings of

point/speed and axis parameter of product, runner crosswise axes.
POINT
It is possible to reduce the time required for subsequent condition setting
operations by saving the conditions for each mold either internally or on an
external storage device.
3-32 DOC. IM 79003002

STEC-610 SETTING
4. STEC-610 SETTINGS
POINT
For full information about how to set the unloader, refer also to the controller (STEC-610)
Operation Manual “Operation Edition”.
4-1. Before Making Settings
CAUTION
Before making unloader settings or manual checking operation of the
unloader, select the "Lo" (low) speed on the OPERATION MODE screen of
the pendant.
Wiring
Connect the molding machine to the control box of the unloader, and use the control box to verify
the signals between the molding machine and unloader.
1. Connecting the molding machine to the unloader
WARNING
• If you are going to operate the molding machine independently
(unlinked), you should first move the traverse unit to the release side
(outside of the molding machine).
• If jumper is plugged into the relay metal socket box, the molding machine
will remain able to execute mold open/close even while the unloader's
vertical arm is in lowered position within the mold. This can result in
damage to the mold and/or the arm.
Connect the unloader's metal plugs to the junction metal

socket box installed on the molding machine.
* When running only the molding machine, disconnect the
interlock metal plug and connect the jumper plug in its place.
DOC. IM 79003002 4-1

STEC-610 SETTING
2. Checking the signals in the control box

1 Insert the power key into the power switch, then
turn the switch clockwise to turn the power.
2017 The control box will carry out the initial check
automatically.
This check is carried out to make sure that there are
no problems with communications circuits and
other circuits. If no problems are found, the
OPERATION MODE screen will be displayed.
Power switch turned ON
During initial check
OPERATION MODE screen
2 On the GROUP MENU screen, select
and press .
4-2 DOC. IM 79003002

STEC-610 SETTING
3 Display the IN/OUT DISPLAY screen (IMM

INPUT). Each I/O button is colored in green when
the I/O signal exchanged with the molding machine
is ON. The signal is OFF when its button is in gray.
Display State
Displayed in green ON
Displayed in gray OFF
♦ I/O signals to/from the molding machine

Symbol Name Symbol Name
MD Safety door closed MA Molding machine full automatic
MO Mold opening completed RY1 Mold opening safety
MC Mold closing completed RY2 Mold closing safety
ME Ejector advance end RY3 Cycle start
MN Molding defect RY7 Ejector start
DOC. IM 79003002 4-3

STEC-610 SETTING
Piping
Connect the primary-side air hose you have prepared
to the <IN> side of the filter regulator.
Primary-side
air hose
Setting the air pressure

Higher
1 Filter regulator
Pull the air pressure adjustment knob and turn it to
Lower
Release Air pressure adjust the air pressure. After adjustment has been
adjustment knob
completed, push the knob securely.
Fix
Set the air pressure to 0.49 MPa [5 kgf/cm2]
Higher
2 Precision regulator (For the balance cylinder)
Lower
Set by turning the air pressure adjustment knob after
Fixing
nut
loosening the lock nut. After adjusting, tighten the
Fix
lock nut by turning it with a spanner.
Release
Set the air pressure to 0.3MPa [3kgf/cm2] (vertical unit

: 1100st, 1300st specifications),
0.4MPa [4kgf/cm2] (vertical unit : 1500st, 1700st
specifications)
4-4 DOC. IM 79003002

STEC-610 SETTING
Unloading and Release Positions
Unloading position
CAUTION
The position of the dog for the extract-side end proximity switch (for L1) is
factory-set. Do not modify it.
Modification may cause the error of the traverse axis motor or may cause the
traverse axis point to deviate.
The unloading position can be adjusted by the axis

Make the adjustment within the range of the activation
2024
of the extract-side end proximity switch (L1).
If the runner chuck cannot be aligned because of the

runner shape, loosen the nut on the vertical arm and
adjust the position of the runner chuck. (S model)
2025
DOC. IM 79003002 4-5

STEC-610 SETTING
Release position
CAUTION
Install the magnet for release-area magnetic proximity sensors (for L12) to
IMM. The position shall be outside of the safety door (release side) of IMM.
Do not install the magnet inside of the safety door of IMM (to the position
over the IMM). Improper axis setting of the stop position of the traverse axis
can cause interference of the vertical unit and the chuck plate with other
components such as a safety door or a tie bar.
Release-side area magnet

proximity sensor
POINT
The release position can be adjusted by the axis
2026 setting (refer to the control box operation manual).
Make the adjustment within the range of the
activation of the Release-side area magnet
Magnet for release-area

magnetic proximity sensors
1 Press the sheet key, and on the MAIN
MENU screen that appears, press .
2 Press . On the [AXIS SETTING REL

2 2
SIDE] screen, press the / keys to
1 change the points until the PACKAGING screen
appears.
3 Press .
3 selected (bordered in green). Pressing the button

again resets the free teaching.
4-6 DOC. IM 79003002

STEC-610 SETTING
4 Press the numeric entry button for the start position

of traverse axis.
5 Hold down the move-enable switch and press

to move the traverse unit to the desired
position.
POINT
Set the packaging data on the traverse axis within the range of the activation of the
Release-side area magnet proximity sensor (L12).
6 Press the key. The start position is stored

in memory.
2031
7 Enter the desired values for [PITCH DIST] and

[PACKAGING QTY].
POINT
When products are released in one position, enter “1” for [PACKAGING QTY] for all
axes.

vertical axis screens by pressing the [PROD CRWS]
and [PROD VERT] tags respectively, and set the
packaging data in the same manner.
DOC. IM 79003002 4-7

STEC-610 SETTING
4-2. Setting Procedure
1. Chuck Replacement
Using the (manual operation), move the product-side vertical arm to a position where
the chuck can be mounted.

1 Hold down the operation enable switch and press
the key until the product-side vertical arm
1 reaches the chuck change position.
* The arm moves down in a state of posture return.
POINT
Preset a chuck change position using the
[CHUCK EXCHANGE] button on the axis
2 setting screen.
2 Mount the chuck, and perform piping and wiring.
CAUTION
Before replacing the chuck plate, be sure to cut off the control-box power and
the air supply.
POINT
After replacing the chuck plate, you must adjust the posture-action and
posture-return speed. (See Section 2-3.)
3 Return the unloader to the home position as follows.
1) On the OPERATION MODE screen, select

(home return).
2) Press <start>.
4-8 DOC. IM 79003002

STEC-610 SETTING
2. Product-Side Vertical and Crosswise Strokes Setting

1 Open the mold.
2 On the OPERATION MODE screen, select
(manual operation)
→ The MODE SETTING screen appears.

4 Set [PRODUCT SIDE ARM] to ON and
[RUNNER SIDE ARM] to OFF.

Operation Edition.
5 For setting the release-side standby position, move

the product-side vertical arm in the crosswise
during descending.
DOC. IM 79003002 4-9

STEC-610 SETTING
CAUTION
position setting.
→ The point selection screen appears.

7 Press . On the [AXIS SETTING MOLD
change the points until the [EXTRACT DESCENT]
screen appears.
8 Press .


crosswise axis. (The background turns to green
when the button is selected.)
4-10 DOC. IM 79003002

STEC-610 SETTING
10 Hold down the operation enable switch and press
the key until the product-side vertical
arm moves to a position where it can move down

POINT
switch (L33) is ON.
11 Press the button. The position is stored

in memory.
12 Set the product-side vertical axis in the unloading-side

chuck position following the procedure for the
product-side crosswise axis setting in the
unloading-side standby position.
CAUTION
arm into the mold. The arm will not descend if
the door is open.

inside the mold.
POINT
Normally, this is done by aligning the sprue release
hole of the chuck plate with the nozzle center.
* It should be noted however that the sprue release
hole is not provided at the center of the chuck plate
or there may be no sprue release hole, depending
on products to be extracted.
* For instructions on setting the extraction chuck
position and extraction ascent position, refer to "9.
SETTING AXIS POSITIONS (TEACH
Manual.
DOC. IM 79003002 4-11

STEC-610 SETTING
3. Runner-Side Vertical and Crosswise Strokes Setting

1 Open the mold.

(manual operation).

4 Set the [PRODUCT SIDE ARM] to OFF and the
[RUNNER SIDE ARM] to ON.
Operation Edition.
during descending.
4-12 DOC. IM 79003002

STEC-610 SETTING
CAUTION
7 Press . On the [AXIS SETTING MOLD
SIDE] screen, press the / keys
to change the points until the [EXTRACT

DESCENT] screen appears.
8 Press .

crosswise axis. (The background turns to green
when the button is selected.)
DOC. IM 79003002 4-13

STEC-610 SETTING
sheet key to move the runner vertical
arm to a position where it does not interfere during

descent.
POINT
switch (L33) is ON.
11 Press the button. The position is stored
in memory.

crosswise axis.
CAUTION
4-14 DOC. IM 79003002

STEC-610 SETTING

inside the mold.
POINT
position (as explained on the following page) in
such a case.
position and extraction ascent position, refer to
"9. SETTING AXIS POSITIONS (TEACH
Manual.

Fixing bolt
Fixing bolt
DOC. IM 79003002 4-15

STEC-610 SETTING
1. Press the sheet key, and on the MAIN

2. Set the [PRODUCT SIDE ARM] to ON and the
[RUNNER SIDE ARM] to OFF.
Operation Edition.
- Sheet key -
3. Hold down the move-enable switch and press the
and keys to move the product-side
and runner-side vertical arms simultaneously down
into the mold.
* Whenever readjustment is necessary, call the axis

setting screen and change the settings.
4-16 DOC. IM 79003002

STEC-610 SETTING
4. Selection and Checking of Product Confirmation Limit Switch

Chuck the product manually and verify that this is shown on the control box's I/O display
screen.
1 For product-side vertical unit

The confirmation limit switch depends on the product extracting method, so select the
corresponding mode first.
Press the [PRODUCT CONFIRMATION] tag on the mode setting screen. The screen for
product confirmation is displayed.
POINT
For detail on how to set these modes, see the operation manual for the controller.
CAUTION
• If the power is turned off with the product being sucked, because of
emergency stop or any other reason, immediately remove the product.
Otherwise, there is a danger of the product falling due to decreased
suction pressure.
a. Single-cavity product confirmation limit switch (L4, option)

Adjust the mount fitting so as to enable detection when
the product-side vertical arm has ascended with a
chucked product.
• Set [PRODUCT CONFIRMATION] to ON.
Mount
fixture
Product
confirmation
limit switch (L4) Product
* Above figure shows the drawing of 700 types.
DOC. IM 79003002 4-17

STEC-610 SETTING
b. Chuck-internal product confirmation switches (L4T)

These switches are located within the chuck plate (one
switch for each product). Execute chucking and
confirm that all limit switches can produce correct
detection. Adjust as necessary.
• Set [CONFIRMATION IN CHUCK] to ON.
Relay
terminal
Check to ascertain that the product confirmation

sensor attached to the inside of the chuck plate detects
the product while it is grasping it.
• Relay terminal (enables photoelectric switch

connections)
Terminal Wire
No. Name
name number
1 OV 24G OV
Product confirmation within
2 L4T L4T
the chuck (signal wire)
3 24V 24V 24V
* Use the Y terminal for the wire on the sensor side.
* Use sensors of 0.1A or less.
4-18 DOC. IM 79003002

STEC-610 SETTING
c. Suction-confirmation sensor (L4V)

Adjusts the setting with the speed controller for
Vacuum generator unit detection by sensors with products absorbed in all the
suction pads. The pressure sensor is attached
Solenoid valve Vacuum externally to the vacuum generation unit. And the
regulating needle
value is displayed in digital form.
Releas Fix * The pressure sensor value is adjusted prior to shipment.
e And the value is locked. See the instruction manual of
SUNX (at the end of the book).
Vacuum-break-discharge adjustment needle allows
products to be discharged from suction pads in product
release. The amount of vacuum-break air flow can be
controlled with adjustment needle.
Vacuum-break flow regulating needle
Counterclockwise (left) rotation.→Buildup of a jet of air
Clockwise (right) rotation.→ Reduction of a jet of air
POINT
Fix the component with a lock nut after
adjusting the adjustment needle.
Adjust the air blowout time with the
vacuum-break timer (T28) with a vacuum
break.
* It is recommended that you do not set
extremely long time.
Air consumption will increase.
• Set [SUCTION CONFIRMATION] to ON.
POINT
If necessary, adjust the vacuum-break flow regulating needle to smooth out the product
release. You will need to do this, for example, if products fail to release smoothly, or if the
release is so strong that products scatter away from the designated position.
DOC. IM 79003002 4-19

STEC-610 SETTING
2 For runner-side vertical unit sensor in-chuck <L4S>
Sensor OFF This sensor is built into the chuck. Check whether this
sensor operates properly when a sprue runner is
chucked.
Sensor in
POINT
Sensor ON chuck Make sure that the sensor is OFF when there is no
runner (chuck is open or completely closed).
Runner
Sensor OFF
• Set [RUNNER SIDE ARM] to ON.
4-20 DOC. IM 79003002

STEC-610 SETTING
5. Setting of Points Midway through Traversing

(manual operation).

3 Set the [SPRUE MIDWAY RELEASE] or
[RETURN MIDWAY RELEASE] to ON.
Operation Edition.
DOC. IM 79003002 4-21

STEC-610 SETTING

5 Press . On the [AXIS SETTING REL
change the points until [SPRUE RELEASE] is
displayed.
6 Press .
7 Press the numeric entry button for the traverse axis.

(The background turns to green when the button is
selected.)
8 Hold down the move-enable switch and press

to move the traverse unit to the desired
position.
POINT
activation range of the Release-side area magnet

memory.
4-22 DOC. IM 79003002

STEC-610 SETTING
When these mechanical settings are complete, set the modes and timers according to the
operation manual for the controller (STEC-610).
CAUTION
• Before starting automatic operation, re-tighten all the bolts adjusted
during the settings.
• Upon finishing the adjustment, remember to remove any tools remaining
on the unloader or inspection stand before beginning actual operation
(either manual or automatic). Tools left in these areas may damage the
equipment, or may fall and cause injury.
• To prevent interference, great attention should be given to the settings of

point/speed and axis parameter of product, runner crosswise axes.
POINT
It is possible to reduce the time required for subsequent condition setting
operations by saving the conditions for each mold either internally or on an
external storage device.
DOC. IM 79003002 4-23

MAINTENANCE AND INSPECTION
5. MAINTENANCE AND INSPECTION
To prolong the service life of the unloader and to prevent accidents, inspect the unloader regularly.
POINT
With the control box maintenance function, inspection list and lubrication information can
be displayed on the pendant operation panel screen regularly. For more information, refer
to the control box (STEC-510, STEC-610) instruction manual (technical).
Tightening loose nuts and bolts

The continuous strong vibration that occurs while the unloader is operating may cause nuts
and bolts to come loose. Loose nuts and bolts can in turn cause damage to the unloader.
To prevent such problems, check and tighten the following items.
• Bolts used for fixing vertical, crosswise, traverse and product limit switches
• Terminals inside the terminal box between the traverse unit and the control box
• Stoppers
• Bolts that fall off may in addition cause damage to peripheral equipment.
Lubricating parts subject to friction
Apply grease periodically according to the lubrication diagram.
Cleaning LM guide and traverse rail surfaces
Scratches, grease and dirt on the surface of the vertical LM guides and the traverse LM guide
on the traverse rail top may impede smooth operation, so clean them off periodically. If
scratches or dents are present on the surface of the LM guides replace them.
Replacing damaged air tubes
Bent or damaged air tubes interfere with the proper flow of air. If there is air leak from any
joint or air tube, replace et immediately.
Checking the filter regulator
For the adjustment method and precautions for pressure reducing valves, see the operation
manual for the filter regulator.
Checking the vacuum generator (S VAM)
For the adjustment method and precautions for S VAM, see its operation manual.
Checking expendable parts and sub expendable parts
Check and replace expendable parts in accordance with the maintenance parts list.
DOC. IM 79003002 5-1

Maintenance and Inspection Table

Inspection periodicity
Inspection
Category Daily One Six One Two № Items Criteria for evaluation
Method
month month year years
○ ① BOX, pendant Visual chk Scratches, dents, dirts.

Appropriate display and
○ ② Pendant LCD Visual check
no flickering.
Pendant sheet
○ ③ Press key. Smooth operation.
key
Control Press
○ ④ E-stop ( pendant) Stop (Power OFF)
unit switch.
Pressing button enters
Press the
○ ⑤ Leakage breaker leakage mode (power
button.
OFF) or not.
Backup battery
STEC-510: DC3.0V
(STEC-510 Tester
○ ⑥ STEC-610: DC3.6V
Pendant, 610 (digital)
Check the voltage.
contr box)
Sound of drive No unusual sound is
○ ⑦ Sound
unit(manu, auto). made.
Cable chain of
No interference with
○ ⑧ each axis. Cable Visual check
other parts.
bear
Supply air
○ ⑨ Visual chk Pressure (0.5 MPa)
pressure
Air pressure of
○ ⑩ Visual chk Pressure (0.4 MPa)
balancer cyl
Unloader, sub Visual ， Crush and looseness of
○ ⑪
base wrench spring washer.
Condition of bolt Vis No damage and slack.
○ ⑫
and nut. chk，wrench Marker check
Mechanical
Timing belt of No damage, erratic
section ○ ⑬ Visual check
each drive. drive, and deflect.
LM rail and
Oiling condition.
○ ⑭ block of each Visual check
No damage and dirt.
axis drive unit.
Wiring and No cramp, buckle, and
○ ⑮ piping of each Visual check peeling. Plastic coat
axis. condition.
Air cyl, valve,
○ ⑯ Sound No air leakage.
joint
○ ⑰ Filter regulator Vis chk No dirt, clog, and drain.
○ ⑱ Silencer Visual chk No dirt and clog.
Vac generation
Suction close: 0.06 MPa
○ ⑲ unit (vac Visual check
orlower. Open: 0 MPa
pressure)
○ Device chk ** Star Seiki Contact us.
* Please contact our technical service member for inspection method, details, and corrective
action.
* * Comprehensive equipment check services are offered at cost to customers. Please contact to
our sales staff for more information.
5-2 DOC. IM 79003002

Maintenance and inspection diagram

●Lx-600(s) ●Lx-600H
④ ① ④
① ② ③
⑧,⑮ ②
⑥ See technical edition
⑭
⑬
⑬
⑭
⑧,⑮
⑪ Also check the fixing bolts for
sub base and IMM.
⑬
⑭ ⑬
⑭ ⑭
⑧,⑮
⑨
⑧,⑮
⑭
⑧,⑮
⑰
⑤
DOC. IM 79003002 5-3

●Gx/ix-700(s)V-II ●Gx/ix-700HV-II
④ ① ④
⑥ See technical edition

① ② ③ ②
⑭
⑭ ⑧,⑮
⑭
⑭
⑧,⑮
⑲
⑧,⑮ ⑪ Also check the fixing bolts for sub
base and IMM.
⑧,⑮
⑭ ⑬
⑧,⑮
⑭
⑤
⑨ ⑪ Also check the fixing bolts for
⑰ sub base and IMM.
5-4 DOC. IM 79003002
●Lx-1100(s), Lx-1500(s) ●Lx-1100H,Lx-1500H

④ ① ④
① ② ③ ⑥ See technical edition ②
⑧,⑮
⑱
⑯ ⑭
⑧,⑮
⑭
⑧,⑮ ⑲
⑪ Also check the fixing bolts for sub
base and IMM.
⑧,⑮
⑬
⑱
⑯
⑭
⑭
⑭
⑧,⑮
⑨
⑰
⑤ ⑱ ⑩ ⑪ Also check the fixing bolts for sub

base and IMM.
DOC. IM 79003002 5-5

Lubrication diagram
POINT
With the control box maintenance function, the lubrication interval for each axis can be
displayed on the screen. For more information, refer to the control box (STEC-510,
STEC-610) instruction manual (technical).
●Lx-600(s) ●Lx-600H
① ② ③
②
⑤
No. Location No. of points Model

① Crosswise LM guide for product 4
② Crosswise LM guide for runner 4 S model
③ Traverse LM guide 4
④ Vertical LM guide for runner 2 S model
⑤ Vertical LM guide for product 2
5-6 DOC. IM 79003002

●Lx-1000(s) ●Lx-1000H
④
⑤
③
① ②
⑥
⑦
④ ②

① First stage vertical LM guide for product 2
② Crosswise LM guide for product 4
③ Second stage vertical LM guide for runner 2 S model
④ Crosswise LM guide for runner 4 S model
⑤ Traverse LM guide 4
⑥ First stage vertical LM guide for runner 2 S model
⑦ Second stage vertical LM guide for product 2
DOC. IM 79003002 5-7

●Lx-1100(s), Lx-1500(s) ●Lx-1100H, Lx-1500H
④
①
⑤
① ②
⑥
③ ④

① First stage vertical LM guide for product 4
② Crosswise LM guide for product 4
③ First stage vertical LM guide for runner 2 S model
④ Crosswise LM guide for runner 4 S model
⑤ Second stage vertical LM guide for runner 2 S model
⑥ Traverse LM guide 4
⑦ Second stage vertical LM guide for product 2
5-8 DOC. IM 79003002

Oiling
LM guide
1. Feed grease by the grease pump from the
grease nipple.
2. Supply grease until the casing just
overflows.
3. Wipe the excessive grease using a cloth, etc.
Grease nipple
Grease
* Supply grease from the grease nipple periodically (refer to “Lubrication Diagram”).
* As the lubricating grease provided at shipping, the following product is used.
Company name: WANENLUBE
Parts name: Wanen Mecha Power Grease #1 (#0 for automatic pump specifications)
●List of recommended replenishment grease products

Code No. Name Type
Cartridge grease
350317 Mecha Power #1 (No. 1)
(WANEN) 80g
Cartridge grease
(WANEN) 80g
Cartridge grease
(WANEN) 400g
DOC. IM 79003002 5-9

MAINTENANCE PARTS LIST
6. MAINTENANCE PARTS LIST
●Lx-600(s), Lx-1000(s), Lx-600H, Lx-1000H
Code No. Part Name Type Manufacturer Qty Remarks

220177 Element W3000 CKD 1 Filter regulator
Product chuck (V31)
2
182171 Solenoid valve SY3140-5L0 SMC Runner chuck (S model only)
(3)
(V3S) Sprue chuck (V32)
Posture action and return
321735 Solenoid valve SY3240-5L0 SMC 1
(V4R / V4P)
Posture stopper
182171 Solenoid valve SY3140-5LO SMC 1
[2-axis NC]
001326 Silencer AN103-01 SMC 2 Manifold
Precision regulator
001871 Silencer AN402-04 SMC 1 (No use in Balancer less
specification)
Balancer cylinder
specification)
Ejector service kit 95603-04 TACO 1 SET Vacuum generator (V3V)

3-way valve
95603-01-33 TACO 1 SET Vacuum generator (V3V)
service kit
SAKAGAMI
150182 Packing P-21 SEISAKUSHO
1
SAKAGAMI
152283 Packing PDU-8Z SEISAKUSHO
1
SAKAGAMI
For 600 model
150535 Packing PSD-25 SEISAKUSHO
1
SAKAGAMI
184608 Wearing SWA-25 SEISAKUSHO
1
SAKAGAMI
150203 Packing P-44 SEISAKUSHO
1
SAKAGAMI
1
SAKAGAMI
For 1000 model
150620 Packing PSD-50 SEISAKUSHO
1
SAKAGAMI
1
* The parts in the above table are for standard specifications. The models may be different
depending on options.
* Parts used in the unloader are subject to change without prior notice.
Lx-1000
DOC. IM 79003002 6-1

MAINTENANCE PARTS LIST
●Lx-1100(s), Lx-1100H, Lx1500(s), Lx-1500H
Code No. Part Name Type Manufacturer Qty Remarks

220177 Element W3000 CKD 1 Filter regulator
Product chuck (V31)
2
182171 Solenoid valve SY3140-5L0 SMC Runner chuck (S model only)
(3)
(V3S) Sprue chuck (V32)
Posture action and return
(V4R / V4P)
321735 Solenoid valve SY3240-5L0 SMC 2
S-VAM air supply open
and close (V2A / V2B)
Posture stopper
182171 Solenoid valve SY3140-5LO SMC 1
[2-axis NC]
001326 Silencer AN103-01 SMC 2 Manifold
Precision regulator
specification)
Balancer cylinder
specification)
Ejector service kit 95603-04 TACO 1 SET Vacuum generator (V3V)

3-way valve
95619-01-33 TACO 1 SET Vacuum generator (V3V)
service kit
150219 Packing P-65 1
SAKAGAMI
1
PSD-0075A02 SAKAGAMI For 1100 model
152285 Packing N713 SEISAKUSHO
1
SAKAGAMI
2
* The parts in the above table are for standard specifications. The models may be different
depending on options.
6-2 DOC. IM 79003002

PARTS LIST
7. PARTS LIST
Lx- 600(s), Lx- 600H
Purpose Manufact Qty Code

Part Name Type
S model
urer S model
No.
Extract-side end (L1)
Product-side ascent end
(L3)
Product-side vertical
Extract-side end (L1) home position (LHV)
Proximity Product-side ascent end Product-side crosswise
switch (L3) home position (LHW) Star
TL-Q5MC1-XMR Product-side vertical Runner-side ascent end 4 8 196575
(complete with home position (LHV) (L3S) Seiki
connector) Product-side crosswise Runner-side vertical home
home position (LHW) position (LHVS)
Runner-side crosswise
home position (LHS)
Interference prevention
(L33)
Proximity Extract-side area (L10)
switch Release-side area (L12) Star
TL-Q5MC1-XMR 6*1 196575
(complete with Product-side ascent end (L3) Seiki
Product-side vertical home position (LHV)
connector) Product-side crosswise home position (LHW)
Magnetic
proximity sensor Star
RS-1SH-XMR Release-side area (L12) 1 171161
(complete with Seiki
connector)
Star
RS magnet RSM-C Release-side area (L12) Seiki
1 171009
Auto switch
Posture return-end (L8)
(complete with D-A93-XMR SMC 2 030463
Posture action-end (L9)
connector)
Pressure switch NPS-030-12 Air pressure (PS) TACO 1 131314
Posture action
Speed controller AS1201F-M5-04 SMC 2 000212
Posture return
W3000-10W
Filter regulator -FZX1-B3W
Air adjustment CKD 1 221132
S VAM vacuum Star

VC50608-080 Suction 1 210894
generator unit Seiki
Runner chuck
CHK-EX-20-C Star
EX -CP
Runner chuck Seiki
1 022971
(with sensor)
Proximity
switch with Runner
E2S-W13-R
connector (for -XMR
confirmation OMRON 1 041730
runner chuck (L4S)
confirmation)
*1 H model
DOC. IM 79003002 7-1

PARTS LIST
Lx- 1000(s), Lx-1000H

Part Name Type
S model
urer S model
No.
(L3)
home position (LHS)
(L33)
TL-Q5MC1-XMR 6*1 196575
Magnetic
connector)
Star
RS magnet RSM-C Release-side area (L12) 1 171009
Seiki
Auto switch
connector)
Proximity sensor
(complete with E2S-Q23-XMR Twist home position (LHR) OMRON (1)*2 041731
connector)
Proximity sensor
(complete with E2S-W23-XMR Posture home position (LHP) OMRON (1)*2 041732
connector)
Posture action
Speed controller AS1201F-M5-04 SMC 2 000212
Posture return
W3000-10W
S VAM vacuum Star
VC50608-080 Suction 1 210894
Precision IR3020-04BG-R
Air adjustment SMC (1)*3 080371
regulator -X17
Runner chuck
CHK-EX-20-C Star
EX Runner chuck 1 022971
-CP Seiki
(with sensor)
Proximity
switch with Runner
E2S-W13-R
connector (for -XMR
runner chuck (L4S)
confirmation)
*1 H model
*2 Numbers in the Qty column are for the 2-axis NC unit.
*3 No use in Balancer less specification.
7-2 DOC. IM 79003002

PARTS LIST
Lx- 1100(s), Lx- 1100H, Lx-1500(s), Lx-1500H

Part Name Type
S model
urer S model
No.
(L3)
home position (LHS)
(L33)
TL-Q5MC1-XMR 6*1 196575
Magnetic
connector)
Star
RS magnet RSM-C Release-side area (L12) 1 171009
Seiki
Auto switch
connector)
Proximity sensor
(complete with E2S-Q23-XMR Twist home position (LHR) OMRON (1)*2 041731
connector)
Proximity sensor
(complete with E2S-W23-XMR Posture home position (LHP) OMRON (1)*2 041732
connector)
Posture action
Speed controller AS2201F-01-04S SMC 2 000953
Posture return
W3000-10W
S VAM vacuum Star
VC50647-080 Suction 1 210906
Precision IR3020-04BG-R
Air adjustment SMC (1)*3 080371
regulator -X17
Runner chuck
CHK-EX-20-C Star
EX Runner chuck 1 022971
-CP Seiki
(with sensor)
Proximity
switch with Runner
E2S-W13-R
connector (for -XMR
runner chuck (L4S)
confirmation)
*1 H model
*2 Numbers in the Qty column are for the 2-axis NC unit.
*3 No use in Balancer less specification.
DOC. IM 79003002 7-3

OUTER DIMENSIONS
8. OUTER DIMENSIONS
■Lx-600(s)
Outer dimensions lists

Ｉ
ＡＢＣＤＥＦＧＨＪ
（Ｉ）
Product
1000TR 328mm 1885mm 420mm -side 1133mm
MAX500 1394mm 902mm 500ST 535ST
S Runner
1200TR 368mm 2125mm model 360mm -side 1159mm
1400TR 348mm 2305mm Ｄ…Front-most position Product

-side 1233mm
600ST 635ST
Runner
1600TR 328mm 2485mm Ｅ …Crosswise ST -side 1259mm
Product
-side 1333mm
700ST 735ST
Runner
-side 1359mm
Ｈ…Product vertical ST
Ｊ …S-side vertical ST
DOC. IM 79003002 8-1

OUTER DIMENSIONS
■Lx-600H
ＡＢＣＤＥＦＧＨＩ
2000TR 349mm 2906mm 470st 620mm 903mm 402mm 500st 1137mm
* This figure shows the dimensions of the standard specifications.
8-2 DOC. IM 79003002

OUTER DIMENSIONS
■Lx-1000(s)
●Cylinder type
ＡＢＫＣＤＥＦＧＨＩＪ
Product Product
1400TR 2108mm 339mm 520mm -side 645mm -side 1142mm
Max
1487mm 965mm 700ST 735ST
600 Runner Runner
1600TR 2338mm 369mm S model 425mm -side 654mm -side 1151mm
Product Product
Max
1587mm 1065mm 800ST 835ST
700 Runner Runner
Product Product
-side 743mm -side 1249mm
Ｃ…Front-most position
900ST 935ST
Ｄ …Crosswise ST Runner Runner
Product Product
1000ST 1035ST
Runner Runner
Ｇ…Product vertical ST
DOC. IM 79003002 8-3

OUTER DIMENSIONS
●2-axis NC type
ＡＢＫＣＤＥＦＧＨＩＪ
Product Product
Max
1487mm 965mm 700ST 735ST
590 Runner Runner
Product Product
Max
1587mm 1065mm 800ST 835ST
690 Runner Runner
Product Product
Ｃ…Front-most position
900ST 935ST
Ｄ …Crosswise ST Runner Runner
Product Product
1000ST 1035ST
Runner Runner
Ｇ…Product vertical ST
8-4 DOC. IM 79003002

OUTER DIMENSIONS
■Lx-1000H
●Cylinder type
●2-axis NC type
DOC. IM 79003002 8-5

OUTER DIMENSIONS
■Lx-1100(s), Lx-1500(s)
●Cylinder type
ＡＢＣＬＤＥＦＧＨＩＪＫ
1600TR 2468mm 444mm 424mm 830mm 1100ST 1039mm 1582mm 1135st

Max
1989mm 1423mm
1000
1800TR 2628mm 404mm 404mm S model 750mm 1300ST 1139mm 1682mm 1335st

Max
2289mm 1723mm
1300
2500TR 3368mm 444mm 424mm Ｄ…Front-most position Ｈ…Product vertical ST

Ｅ …Crosswise ST Ｋ …S-side vertical ST
8-6 DOC. IM 79003002

OUTER DIMENSIONS
●2-axis NC type
ＡＢＣＬＤＥＦＧＨＩＪＫ

Max
1989mm 1423mm
1000

Max
2289mm 1723mm
1300
2500TR 3368mm 444mm 424mm Ｄ…Front-most position Ｈ…Product vertical ST

Ｅ …Crosswise ST Ｋ …S-side vertical ST
DOC. IM 79003002 8-7

OUTER DIMENSIONS
■Lx-1100H, Lx-1500H
●Cylinder type
●2-axis NC type
8-8 DOC. IM 79003002

134-061
Modular Vacuum Generation Unit
－ S-VAM －
Model No. VC50608-080
◇ SPECIFICATIONS
Operating fluid Compressed air filtered with filter element rated under
74μm
Operating pressure 0.35～0.50MPa
Generated vacuum pressure －0.08 MPa (at 0.4MPa of supply pressure)
Suction flow About 25 dm3/min (ANR) (at 0.4MPa of supply pressure)
Air consumption About 28 dm3/min (ANR) (at 0.4MPa of supply pressure)
Ambient temperature 5～50℃
Mass 1.0 kg (about)
Referred technical drawing H-9803
◇ SPECIFICATIONS of Solenoid Valve Section for On/Off of supply air

Type of solenoid valve 3-position double solenoid 3-port valve
Rated voltage DC24V
Power consumption 1.8W (0.075A for DC24V supply)
Response time 0.05sec max.
Voltage allowance Within ±10% of rated voltage
Insulation classification Class B (by JIS C4003)
◇ SPECIFICATIONS of Vacuum Switch with Display

Type and model number DP-101ZA (by SUNX)
Supply voltage DC12～30V±10%,（Ripple P-P 10% or less）
Operating fluid Air which does not contain moisture and oil component
Setting of operation pressure －53.3 kPa (Setting at factory for shipment)
Pressure differential
13.3 kPa
(Hysteresis)
Output operation Output transistor is turned ON when vacuum degree is
increased beyond the set operation pressure.
Output type 1 NPN open collector type: 30V 100mA max.
Residual voltage: 2V max. (at 100mA load current)
Output type 2 Linear output of 1～5VDC
Vacuum switch is being enclosed into the package of S-vam unit.
1
◇ OPERATION
During Suction ＝V17 side solenoid pilot
is in energized condition.
• Pressure air that is supplied by 3-port
solenoid valve (00) passes through
ejector section (33) with high speed. At
this time, ejector sucks air in circuit of
VACUUM port to generate vacuum
condition.
• When vacuum degree is increased up to
set operation pressure for the vacuum
switch, electrical signal is issued.
• Generated vacuum adjusting screw (40) can adjust suction flow amount sucked by the ejector.
This screw can make the change of generated vacuum degree bigger, so as to distinct the
judgments between complete sucking and incomplete sucking at vacuum pad (sucker pad).
• An element (59) is installed in suction line in order to prevent deteriorating performance of
ejector and adjusting screw of vacuum degree by entering of dust and contaminants which
come from the VACUUM port.
• Silencer element (44) decreases exhaust noise generated by pressure air flowed from the
ejector.
Maintaining Vacuum ＝Both solenoids of V17 and V3V are in de-energized condition.
• After adsorption at VACUUM port was completed by energizing of V17 solenoid of the 3-port
valve, vacuum degree in the VACUUM port is kept by check valve (15), even if both solenoids
of V17 and V3V are de-energized.
In case the vacuum degree decreased owing to leakage in the vacuum pad, energize V17
solenoid again for recovering the vacuum degree. Accordingly, de-energizing 3-port solenoid
valve after completion of adsorption saves on air consumption.
At Releasing = V3V side solenoid pilot is in energized condition.

•Supply air passes the screw adjusting vacuum destruct flow (34), and enters into VACUUM
port in order to destroy the vacuum condition. Adjust the screw adjusting destruct flow (34),
in accordance with the objects to be adsorbed. Lock the adjusting screw with the lock nut
after the adjustment is completed.
◇ CHARCTERISTICS CURVE
2
◇ HANDLING
INSTALLATION
• Install the S-VAM vacuum generation
unit with vertical position.
• Enough space for maintenance and
inspection should be considered.
• Piping connected to the unit should be
flushed with compressed air before
installation.
• Sealing material and seal tape should
be used at a minimum in order to avoid
entering them into inside of the unit.
• Supply clean compressed air, which is
0.35 to 0.50 MPa, to AIR IN port.
• Supply air should be cleaned and regulated by general filter unit and regulator unit. Don’t
use lubricator upstream to the vacuum generating unit.
ATTENTION of PIPING PROCEDURE

To Air Supply Side Piping
• Piping for air supply side should be large enough in order to avoid pressure drop. Take care
not to use some connectors that are throttled inside.
• Pressure decrease of supply air may cause lowering vacuum degree. Maintain the pressure
drop as small as possible.
To Vacuum Side Piping
• Large sized piping is also recommended for the vacuum side. If the small sized piping is used,
the troubles with incomplete suction by weak vacuum or with time delay by small amount
suction flow may happen due to flow restriction of piping.
• Piping length should be as short as possible. Spiral piping and long winding piping should be
avoided.
• In case of plastic tubing, using rigid tubing is required to avoid crushing easily by
atmospheric pressure when vacuum degree builds up inside tubing.
ELECTRICAL WIRING
• Rated supply voltage is DC24V for both the 3-port solenoid valve and the vacuum switch.
3-Port Solenoid Valve
• VC50608-080 unit is assembled with a 3-position double solenoid valve. By energizing V17
side solenoid, pressure air is supplied to ejector and generates vacuum in VACUUM port.
When V17 side solenoid is in de-energized condition, supply air to the ejector stops. In case of
energizing V3V side of the 3-port solenoid valve, supply air is supplied to Vacuum port as
vacuum destruct air. Take care not to mistake electrical wiring for V3V solenoid and for V17
solenoid.
• At planning electrical circuit, take care not to activate both V17 and V3V solenoids at the
same time.
3
Vacuum Switch
• Take care not to apply unreasonable tension force to the leads of vacuum switch.
• Lead wires for input/output are already connected to a connector at factory. Number of
connector pin and color of lead wire for each pin are as follows.
Pin No. Signal Color of

lead wire
1 0V Blue
2 ON/OFF Output Black
3 Linear Output White
4 +V (12～24VDC) Brown
Refer to the enclosed instructions to the vacuum switch with display for detailed operating
method.
ADJUSTMENT
Vacuum degree adjusting screw: can adjust suction flow amount through VACUUM port.
Turn anticlockwise ⇒ increases suction flow ⇒ increases vacuum degree
Turn clockwise ⇒ decreases suction flow ⇒ decreases vacuum degree
Vacuum destruct flow adjusting screw: can adjust flow amount for destruct vacuum that is
performed by energizing the V3V solenoid.
Turn anticlockwise ⇒ increases flow amount for vacuum destruct air ⇒ pressure
rises fast
Turn clockwise ⇒ decreases flow amount for vacuum destruct air ⇒ pressure rises
slowly
NOTE: Lock each adjusting screw with lock nut after adjustment is completed.
◇ MAINTENANCE
• Filter element (59):
The dust and contaminants, which adhere to the work object and exist in surroundings, are
gradually accumulated at this filter element by suction operation. Periodical replacement is
required as the clogged filter element causes decrease of suction efficiency.
• Inspect the piping, tubing and vacuum pad (sucker pad) for the system. Inferiors and
damaged should be replaced.
• Disassembling and reassembling should be done with preparation of the assembly drawing in
advance.
Power supply and air supply should be removed
before disassembling.
4
◇ TROUBLESHOOTING
MALFUNCTION PROBABLE CAUSES
【1】 1-1: No supply pressure, or lower supply pressure.
Impossible to generate 1-2: 3-port sol. valve is not shifted. ⇒Refer to 【5】
vacuum pressure. 1-3: Improper adjustments of the generated vacuum adjusting
screw. (It may be excessively screwed.)
1-4: Failure of 3-port valve leaks pressure air toward VACUUM
port side.
【2】 2-1: There is a leak in vacuum circuit by failure of piping/tubing,
Generated vacuum or failure of sucker pad. ⇒To be replaced.
degree is low, or 2-2: Improper adjustments of the generated vacuum adjusting
suction flow is a little screw.
amount. 2-3: 3-port solenoid valve is in state of failure.
2-4: Element or silencer clogs. ⇒To be replaced.
2-5: Ejector clogs up, or O-ring on ejector is damaged.
⇒To be replaced.
【3】 3-1: 3-port sol. valve is not shifted. ⇒Refer to 【5】
Vacuum destruct valve 3-2: Vacuum destruct flow adjusting screw is screwed excessively.
does not work. 3-3: Supply air pressure is low.
【4】 4-1: Generated vacuum degree is too low for the switch to
Vacuum switch does function.
not work. 4-2: Electrical wiring or supply voltage is incorrect.
4-3: Vacuum switch malfunctions. ⇒To be replaced.
【5】 5-1: Pilot solenoid is not activated, or another side pilot solenoid
3-port solenoid valve remains energized.
does not work. 5-2: There is no supply pressure.
5-3: Solenoid coil is in breaking. ⇒To be replaced.
5-4: Foreign matter prevents working of valve.
● According to the causes of troubles, perform adjustment, modification, inspection with
disassembling, and replacement of parts.
◇ PARTS & SERVICE KIT (SK) NO.

Name of Service Kit Service Kit No.
3-Port Valve SK 95603-01-33
Magnet SK 92683
Piston SK 95603-02
Spool SK 95603-03
Ejector SK 95603-04
Element SK 95603-05
Check Valve SK 95603-06
Vacuum Switch SK
(w/bracket and w/tube connector) 92820
Vacuum Switch SK
(w/o bracket and w/o tube connector) 92822
5
◇ VC50608-080 Main Parts Assembly Drawing
6
134-063
Modular Vacuum Generation Unit
－ S-VAM －
Model No. VC50647-080
◇ SPECIFICATIONS
Operating fluid Compressed air filtered with filter element rated under
74μm
Operating pressure 0.35～0.50MPa
Generated vacuum pressure －0.08 MPa (at 0.4MPa of supply pressure)
Suction flow About 25 dm3/min (ANR) (at 0.4MPa of supply pressure)
Air consumption About 28 dm3/min (ANR) (at 0.4MPa of supply pressure)
Ambient temperature 5～50℃
Mass 1.0 kg (about)
Referred technical drawing H-9954
◇ SPECIFICATIONS of Solenoid Valve Section for On/Off of supply air

Type of solenoid valve 3-position double solenoid 3-port valve
Rated voltage DC24V
Power consumption 1.8W (0.075A for DC24V supply)
Response time 0.05sec max.
Voltage allowance Within ±10% of rated voltage
Insulation classification Class B (by JIS C4003)
◇ SPECIFICATIONS of Vacuum Switch with Display

Type and model number DP-101ZA (by SUNX)
Supply voltage DC12～30V±10%,（Ripple P-P 10% or less）
Operating fluid Air which does not contain moisture and oil component
Setting of operation pressure －53.3 kPa (Setting at factory for shipment)
Pressure differential
13.3 kPa
(Hysteresis)
Output operation Output transistor is turned ON when vacuum degree is
increased beyond the set operation pressure.
Output type 1 NPN open collector type: 30V 100mA max.
Residual voltage: 2V max. (at 100mA load current)
Output type 2 Linear output of 1～5VDC
Vacuum switch is being enclosed into the package of S-vam unit.
1
◇ OPERATION
During Suction ＝ Both solenoids of V17 and V3V are in de-energized condition.
• Pressure air that is supplied by 3-port
solenoid valve (00) passes through ejector
section (33) with high speed. At this time,
ejector sucks air in circuit of VACUUM
port to generate vacuum condition.
• When vacuum degree is increased up to set
operation pressure for the vacuum switch,
electrical signal is issued.
• Generated vacuum adjusting screw (40)
can adjust suction flow amount sucked by
the ejector. This screw can make the
change of generated vacuum degree bigger,
so as to distinct the judgments between complete sucking and incomplete sucking at vacuum
pad (sucker pad).
• An element (59) is installed in suction line in order to prevent deteriorating performance of
ejector and adjusting screw of vacuum degree by entering of dust and contaminants which
come from the VACUUM port.
• Silencer element (44) decreases exhaust noise generated by pressure air flowed from the
ejector.
Maintaining Vacuum ＝V17 side solenoid pilot is in energized condition.

• After adsorption at VACUUM port was completed by de-energizing of V17 and V3V solenoids
of the 3-port valve, vacuum degree in the VACUUM port is kept by check valve (15).
In case the vacuum degree decreased owing to leakage in the vacuum pad, de-energize V17
solenoid again for recovering the vacuum degree. Accordingly, energizing 3-port solenoid valve
after completion of adsorption saves on air consumption.
At Releasing = V3V side solenoid pilot is in energized condition.

•Supply air passes the screw adjusting vacuum destruct flow (34), and enters into VACUUM
port in order to destroy the vacuum condition. Adjust the screw adjusting destruct flow (34),
in accordance with the objects to be adsorbed. Lock the adjusting screw with the lock nut
after the adjustment is completed.
◇ CHARCTERISTICS CURVE
2
◇ HANDLING
INSTALLATION
• Install the S-VAM vacuum generation
unit with vertical position.
• Enough space for maintenance and
inspection should be considered.
• Piping connected to the unit should be
flushed with compressed air before
installation.
• Sealing material and seal tape should be
used at a minimum in order to avoid
entering them into inside of the unit.
• Supply clean compressed air, which is
0.35 to 0.50 MPa, to AIR IN port.
• Supply air should be cleaned and regulated by general filter unit and regulator unit. Don’t
use lubricator upstream to the vacuum generating unit.
ATTENTION of PIPING PROCEDURE

To Air Supply Side Piping
• Piping for air supply side should be large enough in order to avoid pressure drop. Take care
not to use some connectors that are throttled inside.
• Pressure decrease of supply air may cause lowering vacuum degree. Maintain the pressure
drop as small as possible.
To Vacuum Side Piping
• Large sized piping is also recommended for the vacuum side. If the small sized piping is used,
the troubles with incomplete suction by weak vacuum or with time delay by small amount
suction flow may happen due to flow restriction of piping.
• Piping length should be as short as possible. Spiral piping and long winding piping should be
avoided.
• In case of plastic tubing, using rigid tubing is required to avoid crushing easily by
atmospheric pressure when vacuum degree builds up inside tubing.
ELECTRICAL WIRING
• Rated supply voltage is DC24V for both the 3-port solenoid valve and the vacuum switch.
3-Port Solenoid Valve
• VC50647-080 unit is assembled with a 3-position double solenoid valve. By de-energizing V17
and V3V side solenoids, pressure air is supplied to ejector and generates vacuum in
VACUUM port. When V17 side solenoid is in energized condition, supply air to the ejector
stops. In case of energizing V3V side of the 3-port solenoid valve, supply air is supplied to
Vacuum port as vacuum destruct air. Take care not to mistake electrical wiring for V3V
solenoid and for V17 solenoid.
• At planning electrical circuit, take care not to activate both V17 and V3V solenoids at the
same time.
3
Vacuum Switch
• Take care not to apply unreasonable tension force to the leads of vacuum switch.
• Lead wires for input/output are already connected to a connector at factory. Number of
connector pin and color of lead wire for each pin are as follows.
Pin No. Signal Color of

lead wire
1 0V Blue
2 ON/OFF Output Black
3 Linear Output White
4 +V (12～24VDC) Brown
Refer to the enclosed instructions to the vacuum switch with

display for detail operation method.
ADJUSTMENT
Vacuum degree adjusting screw: can adjust suction flow amount through VACUUM port.
Turn anticlockwise ⇒ increases suction flow ⇒ increases vacuum degree
Turn clockwise ⇒ decreases suction flow ⇒ decreases vacuum degree
Vacuum destruct flow adjusting screw: can adjust flow amount for destruct vacuum that is
performed by energizing the V3V solenoid.
Turn anticlockwise ⇒ increases flow amount for vacuum destruct air ⇒ pressure
rises fast
Turn clockwise ⇒ decreases flow amount for vacuum destruct air ⇒ pressure rises
slowly
NOTE: Lock each adjusting screw with lock nut after adjustment is completed.
◇ MAINTENANCE
• Filter element (59):
The dust and contaminants, which adhere to the work object and exist in surroundings, are
gradually accumulated at this filter element by suction operation. Periodical replacement is
required as the clogged filter element causes decrease of suction efficiency.
• Inspect the piping, tubing and vacuum pad (sucker pad) for the system. Inferiors and
damaged should be replaced.
• Disassembling and reassembling should be done with preparation of the assembly drawing in
advance.
Power supply and air supply should be removed
before disassembling.
4
◇ TROUBLESHOOTING
MALFUNCTION PROBABLE CAUSES
【1】 1-1: No supply pressure, or lower supply pressure.
Impossible to generate 1-2: 3-port sol. valve is not shifted. ⇒Refer to 【5】
vacuum pressure. 1-3: Improper adjustments of the generated vacuum adjusting
screw. (It may be excessively screwed.)
1-4: Failure of 3-port valve leaks pressure air toward VACUUM
port side.
【2】 2-1: There is a leak in vacuum circuit by failure of piping/tubing,
Generated vacuum or failure of sucker pad. ⇒To be replaced.
degree is low, or 2-2: Improper adjustments of the generated vacuum adjusting
suction flow is a little screw.
amount. 2-3: 3-port solenoid valve is in state of failure.
2-4: Element or silencer clogs. ⇒To be replaced.
2-5: Ejector clogs up, or O-ring on ejector is damaged.
⇒To be replaced.
【3】 3-1: 3-port sol. valve is not shifted. ⇒Refer to 【5】
Vacuum destruct valve 3-2: Vacuum destruct flow adjusting screw is screwed excessively.
does not work. 3-3: Supply air pressure is low.
【4】 4-1: Generated vacuum degree is too low for the switch to
Vacuum switch does function.
not work. 4-2: Electrical wiring or supply voltage is incorrect.
4-3: Vacuum switch malfunctions. ⇒To be replaced.
【5】 5-1: Pilot solenoid is not activated, or another side pilot solenoid
3-port solenoid valve remains energized.
does not work. 5-2: There is no supply pressure.
5-3: Solenoid coil is in breaking. ⇒To be replaced.
5-4: Foreign matter prevents working of valve.
● According to the causes of troubles, perform adjustment, modification, inspection with
disassembling, and replacement of parts.
◇ PARTS & SERVICE KIT (SK) NO.

Name of Service Kit Service Kit No.
3-Port Valve SK 95619-01-33
Magnet SK 92683
Piston SK 95603-02
Spool SK 95619-02
Ejector SK 95603-04
Element SK 95603-05
Check Valve SK 95603-06
Vacuum Switch SK
(w/o bracket and w/o tube connector) 92822
5
◇ VC50647-080 Main Parts Assembly Drawing
6
4 WIRING
Connection method
٨ Insert the cable with connector CN-14A-C‫غ‬
INSTRUCTION MANUAL into this product's connection connector Cable with connector

CN-14A-C‫غ‬
section as shown in the right figure.
Pressure Sensor High-performance Digital Display
Disconnection method
DP-100 Series SI unit only
٨ Pressing the release lever of the cable
Release lever
with connector, pull out the connector. <Recommended product>

Contact: SPHD-001T-P0.5
Housing: PAP-04V-S
Thank you very much for using SUNX products. Please read this [JST Mfg. Co., Ltd.]
Instruction Manual carefully and thoroughly for the correct and optimum Note: Do not pull by holding the cable without pressing the release lever, as this can
use of this product. Kindly keep this manual in a convenient place for quick cause cable break or connector break.
reference. <Connection connector pin arrangement>
Connector pin No. Terminal name
WARNING 㧝 Ԙ +V
٨Never use this product as a sensing device for personnel protection. ԙ Comparative output 1
Standard type: Comparative output 2
٨In case of using sensing devices for personnel protection, use products Ԛ
High-function type: Analog voltage output or external input
Ԙ ԙ Ԛ ԛ
which meet laws and standards, such as OSHA, ANSI or IEC etc., for ԛ 0V
personnel protection applicable in each region or country.
1 NAMES OF EACH PART 5 I/O CIRCUIT DIAGRAMS

Output 1 operation
When using the analog voltage output, take care to the input impedance of
Main display 㧝
indicator DP-100 the connected device.
Lights up when compa- Connection Furthermore, note that if the cable is extended, the cable resistance will
Sub-display connector
rative output 1 is ON cause the voltage to drop.
Output 2 / analog
voltage output oper- NPN output type
ation indicator Setting value
Standard type: DOWN key Standard type
Pressure port (R1㧛8 + M5 female screw) Color code of cable with connector
Lights up when compa- Setting value UP key
rative output 2 is ON (Brown) +V
High-function type: Mode selection key
Lights up when analog (Black) Load
Comparative output 1
Main circuit
voltage output is set Load

100mA max. + 12 to 24V DC
(White) Comparative output 2 _ ±10%
2 PIPING 100mA max.
٨ When connecting a commercial coupler to the pressure port, attach a (Blue) 0V
12mm spanner (14mm for DP-100-E type) to the pressure port's hexa-
Internal circuit Users' circuit
gon section to fix the port, and then tighten with a tightening torque of
9.8N䊶m or less. The commercial coupler or pressure port section will be High-function type
damaged if the tightening torque is excessive. Color code of cable with connector
Wrap sealing tape around the coupler when connecting to prevent leaks. (Brown) +V
12mm spanner 5V
(White)
Main circuit
Analog voltage output Load

or external input + 12 to 24V DC
1kΩ _ ±10%
(Black) Comparative output 1
100mA max.
(Blue) 0V
PNP output type

3 MOUNTING Standard type
٨ The sensor mounting bracket (MS-DP1-1) is available as an option. Color code of cable with connector
When mounting the sensor onto the sensor mounting bracket, etc., the (Brown) +V
tightening torque should be 0.5N䊶m or less. 100mA max.
Main circuit
M3 (length 6mm) screws (Black) Comparative output 1 + 12 to 24V DC

with washers 100mA max. _ ±10%
Load
(Accessory with MS-DP1-1) (White) Comparative output 2
Load
(Blue) 0V

High-function type
Sensor mounting bracket
MS-DP1-1 (Optional) Color code of cable with connector
(Brown) +V
100mA max.
Main circuit
٨ The panel mounting bracket MS-DP1-2 (optional) and front cover 1kΩ (Black) Comparative output 1 + 12 to 24V DC
MS-DP1-3 (optional) are also available as options. (White) _ ±10%
Analog voltage output Load
M3 (length 12mm) tapping or external input
screw
(Blue) 0V
(Accessory with MS-DP1-2)
Front cover
MS-DP1-3 (Optional) Panel cut-out size
(Unit: mm)
0
31㧙0.4
Panel mounting bracket 0

MS-DP1-2 (Optional) 31㧙0.4
6 OUTPUT MODE AND OUTPUT OPERATION 8 RUN MODE
٨ The EASY mode, hysteresis mode or window comparator mode can be Setting the threshold value DP-100
selected as the output mode for comparative output 1 and comparative

٨ Refer to 'Comparative output 1/2 output
output 2.
mode setting' and 'Analog voltage output /
Refer to 'Comparative output 1/2 output mode setting' in ' 9 MENU
external input selection' in ' 9 MENU SET-
SETTING MODE' for details.
TING MODE' for setting conditions.
EASY mode
Since only the sub-display changes in the threshold setting, the following
٨ ON / OFF of the comparative output is controlled in this mode. shows only the sub-display.
Note: If the set pressure range is exceeded, ' ' (exceeds the upper limit) or ' '
H (Hysteresis)
Pressure
P
(exceeds the lower limit) will appear on the sub-display.
' ' will also appear if the Hi side threshold value exceeds the Lo side threshold
H㧦Hysteresis fixed (Note 1) value when setting the ' hysteresis mode / window comparator mode ' threshold value.
0
Comparative ON ࡮Standard type
output OFF
<Setting condition 1>
Notes:1) Hysteresis can be fixed in 8 steps. Comparative output 1 output mode: ' ' (EASY mode)
10
Refer to <Hysteresis fixed value selection> in 'PRO MODE' for setting. Comparative output 2 output mode: ' ' (OFF)
2 ' ' is displayed for comparative output 1 and ' ' for comparative output 2
on the sub-display . <RUN mode state>
Hysteresis mode
٨ The comparative output ON / OFF state can be controlled with randomly
set hysteresis in this mode. Comparative output 1 output mode: ' ' (EASY mode)
Comparative output 2 output mode: ' ' (EASY mode)
Pressure
Hi
H: 1 digit or more <RUN mode state>
H (Hysteresis)
2 digits or more when
Lo
using psi unit Automatic
0
Comparative ON MODE
output OFF
Note: ' ' or ' ' is displayed for comparative output 1 and ' ' or ' ' for Automatic
comparative output 2 on the sub-display.
Window comparator mode Comparative output 1 output mode: ' ' (EASY mode)
٨ In this mode, the ON or OFF state of the comparative output is controlled Comparative output 2 output mode: ' ' (Hysteresis mode) or
' ' (Window comparator mode)
with a pressure in the set range.
<RUN mode state>
H (Hysteresis)
Pressure
Hi Automatic
H (Hysteresis)
Lo H㧦Hysteresis fixed (Note 1) MODE
0
Comparative ON MODE Automatic
output OFF
MODE
Notes:1) Hysteresis can be fixed in 8 steps.
Refer to < Hysteresis fixed value selection> in 'PRO
10 MODE' for setting. Automatic
2 ' ' or ' ' is displayed for comparative output 1 and ' ' or ' ' for
comparative output 2 on the sub-display. <Setting condition 4>
Comparative output 1 output mode: ' ' (Hysteresis mode) or
7 SETTING ' ' (Window comparator mode)
Comparative output 2 output mode: ' ' (OFF)
<Setting procedures>
RUN MODE <RUN mode state>
Automatic
This is the pressure detection state.
Refer to ' 8 RUN MODE'. MODE
Automatic
MODE
MENU SETTING MODE <Setting condition 5>
Press for 2 sec.
This is the setting mode for simple Comparative output 1 output mode: ' ' (Hysteresis mode) or
setting. ' ' (Window comparator mode)
Refer to ' 9 MENU SETTING MODE '. Comparative output 2 output mode: ' ' (EASY mode)
<RUN mode state>

MODE
Press for 4 sec. Automatic

PRO MODE
(Note) MODE
This is the setting mode for
detailed setting. MODE Automatic
Refer to ' 10 PRO MODE '.
MODE
Note: Although the menu setting mode appears two seconds after the mode selection
Automatic
key is pressed, keep pressing the key.

<RUN mode state>
Automatic
MODE
Automatic
MODE MODE
Automatic
MODE
Automatic
࡮High-function type 9 MENU SETTING MODE
<Setting condition 7> ٨ When the mode selection key is held down for two seconds in the
RUN mode, the menu setting mode will open.
Analog voltage output / external input selection: ' ' (Analog voltage output)
٨ The mode will change to the RUN mode when the mode selection key
<RUN mode state> is held down during this setting process.
٨ The leftmost setting items are the default settings (factory settings).
<RUN mode>
<Setting condition 8> MODE Press for 2 sec.
<Comparative output 1 output mode setting>
Analog voltage output / external input selection: ' ' (Auto-reference input) or
' ' (Remote zero-adjustment input)
<RUN mode state>
(EASY mode) Hysteresis Window
Automatic mode comparator
MODE mode
MODE
࡮Standard type
Blinks alternately (Note)
<Comparative output 2 output mode setting> (Note 1)

' ' (Window comparator mode) (OFF mode) (EASY mode) Hysteresis Window
Analog voltage output / external input selection: ' ' (Analog voltage output) mode comparator
mode
<RUN mode state>
࡮High-function type
Automatic <Analog voltage output / external input selection>
MODE
Automatic
Analog Auto-refer- Remote
voltage ence input zero-adjust-
<Setting condition 10> output ment input
MODE
Analog voltage output / external input selection: ' ' (Auto-reference input) or
࡮Standard type
' ' (Remote zero-adjustment input)
<N.O. / N.C. selection> (Note 1) (Note 2)
<RUN mode state>
Automatic
MODE Output 1: N.O. Output 1: N.C. Output 1: N.O. Output 1: N.C.

Output 2: N.O. Output 2: N.C. Output 2: N.C. Output 2: N.O.
MODE Automatic
࡮High-function type
MODE
<N.O. / N.C. selection> (Note 2)
Blinks alternately (Note)
Note: Auto-reference value and remote zero-adjustment value are displayed.

(N.O.) (N.C.)
For details, refer to ' 12 AUTO-REFERENCE FUNCTION ' and ' 13 REMOTE
ZERO-ADJUSTMENT FUNCTION '. MODE
࡮Common <Response time setting>
Zero-adjustment function ࡮࡮࡮࡮࡮
٨ The zero-adjustment function forcibly sets the pressure value to 'zero' (2.5ms) (5ms) (5,000ms)
when the pressure port is opened. MODE
Hold
down <Display color of the main display selection>
Automatic
Key lock function Red when ON Red when ON (Always red) (Always green)
Green when OFF Green when OFF
٨ The key lock function prevents key operations so that the conditions set
in each setting mode are not inadvertently changed. MODE
Low pressure type
<Key lock set> <Unit selection>

(Key lock set)
Hold
MODE down
Automatic
MPa
kPa
MODE
<Key lock released>
<RUN mode>
(Key lock released)
Hold
MODE down Notes: 1) If the comparative output 2 output operation setting is set to ' ', the display
Automatic of N.O. / N.C. selection is the same as the high-function type.
2) The default setting of the high-pressure type is ' ', and that of the low-pres-
sure type is ' '.
Peak / bottom hold function Setting item Description
٨ The peak / bottom hold functions display the peak value and bottom val- Comparative output 1
Sets the output operation of comparative output 1.
output mode setting
ue of the fluctuating pressure. Comparative output 2
٨ The peak value is displayed on the main display and the bottom value is output mode setting Sets the output operation of comparative output 2.
displayed on the sub-display. (Standard type only)
Analog voltage output /
<Peak / bottom hold set> external input selection Selects analog voltage output, auto-reference input, or remote zero-ad-
(High function type only) justment input.
Hold
MODE down N.O. / N.C. selection Normal open (N.O.) or normal close (N.C.) can be selected.
Blinks alternately
Sets the response time.
Response time setting The response time can be selected from 2.5ms, 5ms, 10ms, 25ms, 50ms,
<Peak / bottom hold released> Hold
100ms, 250ms, 500ms, 1,000ms or 5,000ms.
MODE down Displayed color of the
Displayed color of the main indicator can be changed.
Blinks alternately main display selection
Unit selection
(High-pressure type only) Pressure unit can be changed.
10 PRO MODE Code table
٨ When the mode selection key is held down for four seconds in the RUN mode, the PRO mode will open. Second digit
Third
Fourth digit
٨ The mode will change to the RUN mode when the mode selection key is held First digit High-func- Standard
Code
Standard type digit
tion type type only
down during this setting process. In this case, the changed item is entered. Comparative out- N.O. / N.C. Comparative out- N.O. / N.C. Analog voltage out- Threshold Displayed color of Displayed
٨ The leftmost settings are the default settings (factory setting). put 1 output mode selection put 2 output mode selection put / external input display the main display color relation
<RUN mode> <Sub-display selection> Analog volt- C o m p a r a-
N.O. OFF OFF age output P-1, Lo-1
When ' ' is set. When ' ' is set. Red when tive output 1
MODE Hold down for EASY
Auto ref- ON C o m p a r a-
four seconds N.C. N.O. Hi-1
<PRO mode> erence tive output 2
EASY
Remote zero- C o m p a r a-
N.O. N.C. P-2, Lo-2
adjustment Green when tive output 1
Hysteresis
MODE MODE ON C o m p a r a-
N.C. N.O. 㧙 Hi-2
When 'No. tive output 2
MODE
Hysteresis
display' or C o m p a r a-
N.O. N.C. 㧙 ADJ.
'Custom dis- Change the dis- Window tive output 1
comparator
Always red
play' is set in played details with 㧙㧙 C o m p a r a-
MODE and . N.C. N.O.
'Sub-display MODE MODE Window tive output 2
selection'. comparator C o m p a r a-
MODE 㧙㧙 N.C. 㧙㧙
tive output 1
Always green
<RUN mode> C o m p a r a-
㧙㧙㧙㧙㧙㧙
<Sub-display selection> tive output 2
(Standard) (Display OFF) (Unit display) (No. display) (Custom display)

MODE
<Display speed selection>

Fifth digit 6th digit 7th digit 8th digit
Code
Response time Unit selection Display speed Eco mode

250ms (500ms) (1,000ms) 2.5ms MPa 250ms OFF
MODE 5ms kPa 500ms Std
<Hysteresis fixed value selection> (1 level: Approx.1 digit) 10ms 㧙 1,000ms Full
25ms 㧙㧙㧙
࡮࡮࡮࡮
50ms 㧙㧙㧙
(Max.) (Min.) 100ms 㧙㧙㧙
MODE
250ms 㧙㧙㧙
High-function type
<Displayed color relation selection>

500ms 㧙㧙㧙
1,000ms 㧙㧙㧙
Relating with com- Relating with com- 5,000ms 㧙㧙㧙
parative output 1 parative output 2
MODE
11 SETTING COPY FUNCTION
<Eco mode setting>
٨ This can copy the settings of the master side sensor to the slave side sensor.
٨Be sure to use the setting copy function between the identical models.

OFF (Standard) (Max.) This function cannot be used between different models.
MODE
٨Only one sensor can be connected on slave side with a master side sensor for the setting copy function.
<Setting check code> <Setting procedure>
Ԙ Set the setting copy function of the master side sensor to 'Copy sending ON' or
Automatic
'Copy sending ON-L', and then press the mode selection key so that the sensor is in
copy ready state. For details, refer to <Setting copy mode> in ' 10 PRO MODE'.
MODE
ԙ Turn off the master side sensor.
<Setting copy mode> Ԛ Connect the master side sensor with the slave side sensor as shown below.
Color code of cable with connector Power supply
Master side sensor Slave side sensor
Copy sending Copy sending Copy sending (Brown) +V (Brown) +V
OFF ON ON-L
(Blue) 0V (Blue) 0V
MODE MODE MODE
(Black) Comparative output 1 (Black) Comparative output 1
<Reset setting>
(White) Comparative output 2 (Note 1) (White) Comparative output 2 (Note 1)
Copy ready
state Notes: 1) For the high-function type, analog voltage / external input.
ԛ Turn on the master side sensor and the slave side sensor at the same
MODE
time. (Note 2) (Note 3)
<RUN mode> Ԝ Set contents (16-bit coded) are shown in orange on the main display of
Setting item Description the master side sensor and the copying starts.
Changes the indication of the sub-display. ԝ The same code explained above is shown in green on the the main display of the
' ': Displays nothing. slave side sensor, and ' ' is shown on the sub-display (When copying is complete.)
Sub-display selection ''Presently selected pressure unit is displayed.
''Desired No. can be shown Ԟ Turn off the power of the master side sensor and the slave side sensor
''Desired numbers, alphabets (some of them cannot be displayed) and signs can be shown. and disconnect the wire.
Display speed selection Changes the speed of the displayed pressure value on the main display. If copying the setting to another sensor repeatedly, follow steps Ԛ to ԝ.
Hysteresis fixed Sets hysteresis of the EASY mode and the window comparator mode.
Notes: 2) Take care that if the power is not turned on at the same time, the setting con-
value selection (8 steps)
tents may not be copied.
Displayed color
The setting contents set at the displayed color setting in Menu setting mode 3) Note that when the power is on, pulse output is output to comparative output 1.
relation selection
(Standard type only) can be related with either comparative output 1 or comparative output 2.
<To cancel the setting copy mode of master side sensor>
Current consumption can be lowered. Ԙ Whilst the slave side sensor is disconnected, turn on the power of the
'': Normal operation (ECO mode is off.)
' ' : If any key operation is not carried out for approx. 5 sec. in RUN mode, master side sensor.
Eco mode setting the display becomes dark. ԙ Press the mode selection key for approx. two seconds.
' ': If any key operation is not carried out for approx. 5 sec. in RUN mode,
the display is turned off.
Press any key to temporarily show the normal indication.
Setting check code Current setting contents can be checked. For codes. refer to 'Code table'.
The setting of the master side sensor can be copied to the slave side sensors.
For details, refer to 'SETTING
11 COPY FUNCTION
Setting copy mode
The setting contents are copied.
The setting contents are copied, and the slave side sensor goes into key-lock state.
Reset setting Returns to default settings (factory settings).
12 AUTO-REFERENCE FUNCTION 15 MAIN SPECIFICATIONS
(ONLY HIGH-FUNCTION TYPE) ٨ Model
٨ The auto-reference function corrects Before auto- ON DP-10šZš-š-š
the setting value using the detected reference OFF None: Cable with connector enclosed, J: No cable with connector
pressure value during auto-reference After auto- ON None: NPN output type, P: PNP output type
input as the reference pressure. reference OFF None: Standard type, A: High-function type
٨ Using the detected pressure value at 1: Low-pressure type, 2: High-pressure type
Atmospheric pressure P(a) Set value Ԙ Set value Ԙ'
auto-reference input P(a) as a refer- Pressure
ence, the set value Ԙ' is automatical- Set value Ԙ' after auto- Type Standard type High-function type
Detected pressure value reference is: Item Low-pressure type High-pressure type Low-pressure type High-pressure type
ly corrected to 'set value Ԙ + P(a)'. at auto-reference input Ԙ'㩷㪔㩷Ԙ P(a) Pressure type Gauge pressure
Rated pressure range -100 to +100 kPa -0.1 to +1.0 MPa -100 to +100 kPa -0.1 to +1.0 MPa
Settable range and set pressure range after correction
Set pressure range -100 to +100 kPa -0.1 to +1.0 MPa -100 to +100 kPa -0.1 to +1.0 MPa
٨ The setting pressure range is wider than the rating pressure range so Withstand pressure 500 kPa 1.5 MPa 500 kPa 1.5 MPa
that the auto-reference function can be handled. Applicable fluid Non-corrosive gas
Supply voltage 12 to 24 V DC r 10% Ripple P-P 10 % or less
If the corrected setting value exceeds the set pressure range when auto-reference input is
Normal operation: 840mW or less (current consumption 35mA or less at 24V supply voltage)
carried out, the setting value will be automatically corrected to within the set pressure range. Power consumption ECO mode (STD): 600mW or less (current consumption 25mA or less at 24V supply voltage)
Thus, take care not to exceed the set pressure range. ECO mode (FULL): 480mW or less (current consumption 20mA or less at 24V supply voltage)
<NPN output type> <PNP output type>
Operation chart • NPN open-collector transistor • PNP open-collector transistor
• Maximum sink current: 100mA • Maximum source current: 100mA
During normal operation (each During remote zero-adjustment input
Comparative output • Applied voltage: 30V DC or less • Applied voltage: 30V DC or less
comparative output set to N.O.) (each comparative output set to N.O.)
(between comparative output and 0V) (between comparative output and +V)
࡮Detected pressure at auto-reference input: 10kPa • Residual voltage: 2V or less • Residual voltage: 2V or less
࡮Output mode: Hysteresis mode (at 100mA sink current ) (at 100mA source current )
ON ON Output operation Selectable either N.O. or N.C., with key operation
Output Output
OFF OFF Hysteresis Min. 1 digit (variable)
r0.1% F.S. r0.2% F.S. r0.1% F.S. r0.2% F.S.
Repeatability
r within 2 digits r within 2 digits r within 2 digits r within 2 digits
Applied pressure (kPa) 0 10 20 30 40 50 60 Applied pressure (kPa) 0 10 20 30 40 50 60
2.5ms, 5ms, 10ms, 25ms, 50ms, 100ms, 250ms, 500ms, 1.000ms
Displayed value (kPa) 0 10 20 30 40 50 60 Displayed value (kPa) 0 10 20 30 40 50 60 Response time
or 5,000ms selectable with key operations
Ԙ ԙ P(a) Ԙ ԙ <High-function, low-pressure type> <High-function, high-pressure type>
Set value (kPa) 10 20 Set value (kPa)
10 20 30 • Output voltage: 1 to 5V • Output voltage: 0.6 to 5V
Note: The setting values shift in the same manner during the EASY mode or the win- • Zero point: Within 3V r5% F.S. • Zero point: Within 1V r5% F.S.
Analog voltage output • Span: Within 4V r5% F.S. • Span: Within 4.4V r5% F.S.
dow comparator mode. • Linearity: Within r1% F.S. • Linearity: Within r1% F.S.
• Output impedance: 1kΩ approx. • Output impedance: 1kΩ approx.
٨ The detected pressure value at auto-reference input becomes 'zero'
<High-function NPN output type> <High-function PNP output type>
when the setting of the analog voltage output / external input selection • ON voltage: 0.4V DC or less • ON voltage: 5V to +V DC
function is changed or the power is turned ON again. External input • OFF voltage: 5 to 30V DC or open • OFF voltage: 0.6V DC or less or open
٨ The auto-reference input value can be checked when setting the threshold value • Input impedance: 10kΩ approx. • Input impedance: 10kΩ approx.
• Input time: 1ms or more • Input time: 1ms or more
in RUN mode. Refer to the threshold value setting in ' 8 RUN MODE' for details.
Ambient temperature -10 to +50°C (No dew condensation or icing allowed), Storage: -10 to +60°C
Ambient humidity 35 to 85% RH, Storage: 35 to 85% RH
13 REMOTE ZERO-ADJUSTMENT FUNCTION Temperature characteristics
±0.5% F.S. ±1% F.S. ±0.5% F.S. ±1% F.S.
(20°C reference) (20°C reference) (20°C reference) (20°C reference)
(HIGH-FUNCTION TYPE) Material
Enclosure: PTB (with glass fiber), LCD display: Acrylic, Pressure port: Brass
٨ The remote zero-adjustment function forcibly sets the pressure value to (nickel-plated), Mounting screw section: Brass (nickel-plated), Switch: Silicon rubber
Weight 40g approx. (Main body only)
'zero' when the external signal is input.
Accessories CN-14A-C2 (Cable with a connector, 2m long)
optional for J type)
The setting value is not corrected when remote zero-adjustment is input.
Make sure that the pressure and setting value during remote zero-adjust- 16 CAUTIONS
ment do not exceed the settable pressure range.
Operation chart WARNING
During normal operation (each During remote zero-adjustment input
comparative output set to N.O.) (each comparative output set to N.O.)
DP-100Z type is designed for use with non-corrosive gas. It cannot be
used for liquid or corrosive gas.
࡮Detected pressure at remote zero-adjustment input: 10kPa
࡮Output mode: Hysteresis mode ٨ Use within the rated pressure range.
ON ON ٨ Do not apply pressure exceeding the pressure withstandability value. The
Output Output
OFF OFF diaphragm will get damaged and correct operation shall not be maintained.
٨ Make sure that the power supply is off while wiring.
Applied pressure (kPa) 0 10 20 30 40 50 60 Applied pressure (kPa) 0 10 20 30 40 50 60 ٨ Take care that wrong wiring will damage the sensor.
Displayed value (kPa) 0 10 20 30 40 50 60 Displayed value (kPa)-10 0 10 20 30 40 50 ٨ Verify that the supply voltage variation is within the rating.
Ԙ ԙ Ԙ ԙ ٨ If power is supplied from a commercial switching regulator, ensure that the frame
Set value (kPa) 10 20 Set value (kPa)
10 20
ground (F.G.) terminal of the power supply is connected to an actual ground.
Note: The setting values shift in the same manner during the EASY mode or the win- ٨ In case noise generating equipment (switching regulator, inverter motor, etc.) is used in the vicini-
dow comparator mode. ty of this sensor, connect the frame ground (F.G.) terminal of the equipment to an actual ground.
٨ The remote zero-adjustment value is cleared when the setting of the analog ٨ Do not use during the initial transient time (0.5 sec.) after the power supply is switched on.
voltage output / external input selection is changed or the power is turned ON ٨ Do not run the wires together with high-voltage lines or power lines or put
again, and normal operation based on the atmospheric pressure is resumed. them in the same raceway. This can cause malfunction due to induction.
The remote zero-adjustment value can be confirmed when setting the ٨ The specification may not be satisfied in a strong magnetic field.
threshold value in RUN mode. Refer to the threshold value setting in ٨ Avoid dust, dirt, and steam.
' 8 RUN MODE'. ٨ Take care that the sensor does not come in direct contact with water,
oil, grease, or organic solvents, such as, thinner, etc.
14 ERROR INDICATION ٨ Do not insert wires, etc, into the pressure port. The diaphragm will get
damaged and correct operation shall not be maintained.
Error message Cause Corrective action
٨ Do not operate the keys with pointed or sharp objects.
The load is short-circuited caus- ٨ Make sure that stress by forcible bend or pulling is not applied directly to the sensor cable joint.
Turn the power OFF and check the load.
ing an overcurrent to flow.
٨ This is a CE conformity product complying with EMC Directive. The standard with regard to im-
Pressure is applied during Applied pressure at the pressure port should be brought to atmos-
zero-point adjustment. pheric pressure and zero-point adjustment should be done again.
munity that applies to this product is EN 61000-6-2, and in order to meet the standard, every ca-
ble connected to this product must be within 10m with 0.3mm2, or more, cable. However, in case
External input is carried out out- Applied pressure range should be brought within
side the rated pressure range. the rated pressure range. CE conformity is not required, the cable length can be up to 100m with 0.3mm2, or more, cable.
Communication error
Check the wiring when using the copy function.
(Disconnection, faulty connection, etc.)
Communication error Make sure that the system is configured of the
(Incorrect model.) same models when using the copy function.
The applied pressure exceeds the up-
per limit of the display pressure range. Applied pressure range should be brought within
The applied pressure exceeds the lower limit (re- the rated pressure range.
verse pressure) of the display pressure range.

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Lx-600

STAR AUTOMATION EUROPE: via Salgari, 2R/2S - Caselle di S.M. di Sala

DATE REVISION N° DESCRIPTION

This manual is for models:

ORGANIZATION OF THE OPERATION MANUALS

■ Controller - Operation Edition

■ Controller - Technical Edition

■ Controller - User Program Edition

1. FOR SAFE OPERATION................................................................ 1-1

5. MAINTENANCE AND INSPECTION ........................................... 5-1

6. MAINTENANCE PARTS LIST ...................................................... 6-1

1. FOR SAFE OPERATION

1-2. Safety-Precaution Indications

Indicates that misapplication of the machine will

Indicates that misapplication of the machine might

Indicates that misapplication of the machine may

DOC. IM 79003002 1-1

Do not maintain the machine during operation.

Do not maintain the machine while it is in operation. When performing maintenance

Do not modify the machine.

Ground the machine.

Use a non-fuse circuit breaker.

Do not open the electric box.

1-2 DOC. IM 79003002

Do not touch the machine during operation.

Shut down operation during periods of frequent power outage.

Read this instruction manual thoroughly.

Provide an enough maintenance room around the machine.

Tidy up the area around the machine.

DOC. IM 79003002 1-3

Perform maintenance daily.

Stop operation in the event of failure or abnormality.

When running the machinery...

Never touch keys or switches with wet or dirty hands.

Do not use the machine under the following environment.

• Place where ambient temperature is 0° and less or 40° and more.

Post clear indication of ongoing maintenance and repair work.

Use secure scaffolding.

Stop all linked devices when working on the unloader.

1-4 DOC. IM 79003002

1-4. Unloader Transport, Installation, Storage, and Disposal

Runner-side vertical unit

Traverse rail unit

Runner-side crosswise unit

DOC. IM 79003002 1-5

1-6 DOC. IM 79003002

TIGHTENING TORQUE OF BOLTS FOR SUB.BASE AND UNLOADER

WHEN DISTANCE IS FIXED WHEN POWER IS FIXED

DOC. IM 79003002 1-7

1-5. Locations of Warning Labels:

Example of caution plates disposition

1-8 DOC. IM 79003002

1-6. Mechanical Specifications

Power supply THREE PHASES AC400-415V±10 % 50/60 Hz

Power facility capacitance 2.5 kVA 3.5 kVA

Traverse AC servo motor

Posture Air cylinder

80 to 500 140 to 500

DOC. IM 79003002 1-9

Vertical slider Vertical home position proximity switch

Chuck mounting plate (link bracket) Twist AC servo moor