Installation and Operating Instruction: Gas Burner WG20 /1-C ZM-LN
Installation and Operating Instruction: Gas Burner WG20 /1-C ZM-LN
Installation and Operating Instruction: Gas Burner WG20 /1-C ZM-LN
1 User instructions .............................................................................................................. 5
1.1 Target group .................................................................................................................. 5
1.2 Symbols .......................................................................................................................... 5
1.3 Guarantee and Liability ............................................................................................... 6
2 Safety ..................................................................................................................................... 7
2.1 Designated application ............................................................................................... 7
2.2 When gas can be smelled ......................................................................................... 7
2.3 Safety measures ........................................................................................................... 7
2.3.1 Normal operation ................................................................................................... 7
2.3.2 Electrical connection ............................................................................................ 8
2.3.3 Gas supply .............................................................................................................. 8
2.4 Alterations to the construction of the equipment ................................................. 8
2.5 Noise emission ............................................................................................................. 8
2.6 Disposal ......................................................................................................................... 8
7 Commissioning .............................................................................................................. 39
7.1 Prerequisite ................................................................................................................. 39
7.1.1 Connect measuring devices ............................................................................ 40
7.1.2 Check gas connection pressure ..................................................................... 41
7.1.3 Check soundness of gas valve train .............................................................. 42
7.1.4 Purging the gas valve train ............................................................................... 45
7.1.5 Preset pressure regulator ................................................................................. 46
7.1.6 Setting values ...................................................................................................... 48
7.1.7 Preset gas and air pressure switch ............................................................... 49
7.2 Adjusting the burner .................................................................................................. 50
7.3 Set pressure switches .............................................................................................. 57
7.3.1 Set gas pressure switch ................................................................................... 57
7.3.2 Set air pressure switch .................................................................................... 58
7.4 Concluding work ........................................................................................................ 59
7.5 Check combustion ..................................................................................................... 60
7.6 Calculate gas throughput ......................................................................................... 61
7.7 Subsequent optimisation of operating points ..................................................... 62
8 Shutdown .......................................................................................................................... 63
9 Servicing ............................................................................................................................ 64
9.1 Notes on servicing ..................................................................................................... 64
9.2 Service plan ................................................................................................................. 66
9.3 Removing and refitting mixing head ....................................................................... 67
9.4 Set mixing head .......................................................................................................... 68
9.5 Set ionisation and ignition electrodes ................................................................... 69
9.6 Service position .......................................................................................................... 70
9.7 Removing and refitting fan wheel ........................................................................... 71
9.8 Remove burner motor ............................................................................................... 71
9.9 Removing and refitting air damper actuator ......................................................... 72
9.10 Removing and refitting angle drive ...................................................................... 73
9.11 Removing and refitting gas butterfly valve actuator ......................................... 74
9.12 Removing and refitting gas butterfly valve ......................................................... 75
9.13 Removing and refitting air regulator .................................................................... 76
9.14 Replacing coil on multifunction assembly .......................................................... 77
9.15 Replace breather plug of multifunction assembly ............................................ 78
9.16 Removing and refitting filter insert of multifunction assembly ....................... 79
9.17 Replacing the combustion manager ................................................................... 80
9.18 Replacing the fuse .................................................................................................. 83
13 Spares ............................................................................................................................... 100
14 Notes ................................................................................................................................. 110
1 User instructions
This manual forms part of the equipment and must be kept on site.
Translation of original Carefully read the manual prior to working on the unit.
operating instructions
1.2 Symbols
Immediate danger with high risk.
Non observance can lead to serious injury or death.
DANGER
Danger with medium risk.
Non observance can lead to environmental damage,
serious injury or death.
WARNING
Danger with low risk.
Non observance can cause damage to the equip-
ment and injury to personnel.
CAUTION
Important information
2 Safety
2.6 Disposal
Dispose of all materials and components in a safe and environmentally friendly way
at an authorised location. Observe local regulations.
3 Product description
1 Name plate
Ser.No.
3.3 Function
Air damper
The air damper regulates the air quantity required for combustion. The combustion
manager drives the air damper via actuator.
At burner shutdown the the actuator automatically closes the air damper. At burner
shutdown the air dampers close automatically.
Fan wheel
The fan wheel supplies the air from the air intake housing to the combustion head.
Diffuser
The air gap between flame tube and diffuser is adjusted by positioning the diffuser.
This adjusts the mixing pressure and the air quantity required for combustion.
Multifunction assembly 8
The multifunction assembly contains:
Gas filter 2 The gas filter protects the subsequent valve train
components from foreign particles.
Double gas valve 4 The double gas valve opens and shuts off the gas
supply.
Pressure regulator 3 The pressure regulator reduces the connection
pressure and ensures a constant setting pressure.
3 4 2 1
V2 V1
P P
6 8 7
Combustion Manager
The combustion manager W-FM is the control unit of the burner.
It controls the sequence of operation and monitors the flame.
Operating panel
The values and parameters of the combustion manager can be displayed and
changed at the operating panel.
Burner motor
The burner motor drives the fan wheel.
Ignition unit
The electronic ignition unit creates a spark at the electrode, which ignites the fuel/
air mixture.
Ionisation electrode
The combustion manager monitors the flame signal via the ionisation electrode.
If the flame signal becomes too weak, the combustion manager carries out a con-
trolled shutdown.
W-FM 25
L N T1 T2 1 3 11 4 15 5 12 5 13 T6 T7 T8 L/A G B4
P P P P P P
M 1 2 M M
1
K33 M1 T1 K32 M20 M38 P11
L N
1234 1234 5
TI
TV
TS
TP1
TN
TP2
TWI
11 NA not used
FC not used
P
15
AM Operating panel
NA
12
L/A Air damper actuator
FU
1
1 Slot for analogue module EM3/3 or fieldbus module EM3/2
L/A
2 W-FM cover
3.4.4 Fuels
Natural Gas E/LL
Liquid Petroleum Gas B/P
3.4.5 Emissions
Flue gas
To EN 676 the burner complies with emission class 3.
The NOx values are influenced by:
combustion chamber dimensions
flue gas system
combustion air (temperature and humidity)
medium temperature
Sound levels
Dual number noise emission values
Measured sound power level LWA (re 1 pW) 78 dB(A)(1
Uncertainty value KWA 4 dB(A)
Measured sound pressure level LpA (re 20 μPa) 73 dB(A)(2
Uncertainty value KpA 4 dB(A)
(1
Determined to ISO 9614-2.
(2
Determined at 1 metre distance from the front of the burner.
The measured noise levels plus uncertainty values form the upper limit value, which
could occur when measuring.
3.4.6 Rating
Capacity graph
Capacity graph to EN 676.
The capacity data given relates to an installation elevation of 0 m above sea level.
For installation elevations above 0 m a capacity reduction of
approx. 1 % per 100 m applies.
A limited capacity graph is valid for ducted air intake.
3.0
2.5
2.0
1.5
1.0
0.5
-0.5
2
-1.0
0 20 40 60 80 100 120 140 160 180 200 220
3.4.7 Dimensions
Burner
Rp1
20 mm
–weishaupt–
120 mm
182 mm
376 mm
264.5 mm
270 mm
32 mm 358 mm
158 mm
397 mm 1
178 mm
1
2
~
85
mm
3.4.8 Weight
approx. 20 kg
4 Installation
Installation location
Prior to installation ensure that:
sufficient space is available for normal and service position [ch. 3.4.7],
sufficient combustion air is available, if necessary install ducted air intake,
M8
60°
45°
120 mm
135 mm
130 mm
3 170 mm
1 Flange gasket
2 140 mm
3 Refractory
4 Aperture
The burner in its standard version is designed for valve train connection from the
right. For gas valve train connection from the left the burner has to be installed ro-
tated by 180° [ch. 4.2.1]. To do this, additional conversion measures are required
[ch. 5.1.1].
Fit flange gasket 2 and burner flange 1 to the heat exchanger using screws 3.
The aperture between combustion head and refractory should be filled with
flame-proof, resilient insulating material (do not make solid).
3 2
4 2
5 Installation
Only an approved gas installer may carry out the gas side connection. Observe
local regulations.
The following should be obtained from the gas supply company:
Type of gas
Gas connection pressure.
Maximum CO2 content in the flue gas.
Calorific value in normal condition [kWh/m3].
Observe maximum permissible pressure of all components of the gas valve train.
Close all fuel shut off devices prior to commencing work and protect from acci-
dental re-opening.
Installation position
Multifunction assembly can be installed with the axis standing vertical to lying hori-
zontal.
1
2
Continue installation in the same way as for "Mount gas valve train from the
right".
Accessories
2 1
5.1.2 Carry out soundness test of gas supply line and vent
Only the gas supply company or a contract installation company may carry out a
soundness test and vent the gas line.
The electrical connection must only be carried out by qualified electricians. Ob-
serve local regulations.
Observe wiring diagram supplied.
Plug in plug for gas pressure switch 2 and double gas valve 3 and secure with
screws.
Check polarity and wiring of 7 pole connection plug 1.
Plug in connection plug 1.
Check polarity and wiring of 4 pole connection plug 4.
Plug in connection plug 4.
With remote reset, install connection line separately. Do not exceed maximum cable
length of 50 metres.
6 Operation
1 2 3 4
Various actions are only triggered when the key is released, for example changing
the display, reset.
OFF function
Press [ENTER], [L/A] and [G] keys simultaneously.
Immediate lockout with error 18h.
Operating level
The current actuator position can be displayed in the operating level (10).
Displaying gas butterfly valve setting:
Press key [G].
Displaying air damper setting:
Press key [L/A].
Flame signal
The flame signal can be displayed during commissioning (setting level) by using a
combination of keys.
Press [Enter], [L/A] and [G] keys simultaneously.
The flame signal is displayed.
Recommended flame signal, see Service level information 19 [ch. 6.2.2].
Operating status
The exact operating status of the combustion manager can also be displayed. This
simplifies determining the cause of a fault during troubleshooting [ch. 11.1].
Press and hold [–] and [+] simultaneously for approx. 3 seconds.
The combustion manager changes to operating display. The display shows cur-
rent operating status with a number.
Back to standard display:
Press and hold [–] and [+] simultaneously for approx. 3 seconds.
VisionBox Software
If the VisionBox Software is connected, change-over to the access level must be
confirmed via the operating panel.
Press [+]
Software changes to the access level
6.2 Display
The display shows the current operating statuses and operating data.
1 2 3 4 5 6 7
Under-voltage in standby
or internal device error, see error memory
l,m³
No. Information
0 Total gas consumption in m3 (via X3:8)
Reset value:
Press [L/A] and [+] simultaneously for approx. 2 seconds.
1 Hours run
2 – no function –
3 Burner starts
4 Device item number
5 Index of device item number
6 Device number
7 Production date (DDMMYY)
8 Fieldbus address
9 Valve proving behaviour
11 Not used
12 Current gas consumption (0.1 m3/h)
13 Analogue module EM3/3 or Fieldbus module EM3/2 available
0: no
1: yes
After information 13 or a waiting time of approx. 20 seconds the combustion man-
ager changes over to the operating level.
No. Information
0 Actuator position in operating point P0
1 Actuator position in operating point P1
2 Actuator position in operating point P2
3 Actuator position in operating point P3
4 Actuator position in operating point P4
5 Actuator position in operating point P5
6 Actuator position in operating point P6
7 Actuator position in operating point P7
8 Actuator position in operating point P8
9 Actuator position in operating point P9
10 … 18 Fault memory
most recent fault … ninth last occurred fault
Display additional information:
1. Detailed error codes / operating status:
Press [+] key.
2. Detailed error codes:
Press [–] and [+] keys simultaneously.
Repetition counter:
Press key [G].
19 Flame Signal
Range: 00 … 58
< 50: poor quality
50 … 58: high quality
recommended value: > 50
After information 19 or a waiting time of approx. 20 seconds the combustion man-
ager changes over to the operating level.
Press [+] key.
Press [Enter] to reach the next parameter.
Only then will the value be stored.
Pno. Parameters Setting range Factory
setting
1 Fieldbus address 0 … 254 / OFF OFF
Switch over to OFF and to address:
Briefly press [–] and [+] simultaneously.
2 Actuator position in Standby 0.0 … 90.0° 0.0
Change air damper setting:
Press [L/A] and [+] or [–].
Change gas butterfly valve setting:
Press [G] and [+] or [–].
3 Function fieldbus module The parameter is dependent on the module used. 2
–or– Setting range of parameters, see installation and operating
function analogue module manual of module.
Fieldbus module (response to heat demand):
2: Bus default and control circuit (T1/T2) activated
Analogue module:
2: DIP switches activated
4 Post-purge time 0 … 4095 s 2
5 Fault memory 0: fault memory is empty –
1: fault memory contains data
Delete fault memory:
Press [L/A] and [+] simultaneously for approx. 2 seconds.
6 Factor for gas consumption 1 … 65535 200
Impulse rate of meter per m3 200 impulses ≙ 1 m3
Adjust factor depending on impulse rate of gas meter.
A Low gas pressure switch/valve 0: not activated 3
proving gas pressure switch 1: Proof-of-closure (valve 1)
(X3:12) 2: without low gas pressure switch
3: with low gas pressure switch
b Air pressure switch (X3:11) 0: not activated 1
(display only, no adjustment 1: activated
possible)
C Operating mode output X3:1 0: not activated 3
1: with pilot valve not interrupted
2: with pilot valve interrupted
3: Standard (external LPG valve)
d Flame sensor 0: ionisation electrode / flame sensor FLW 0
1: switch input (X3:14)
2: flame sensor QRB
Press [+] key.
Parameter E0 is displayed.
Press and hold [Enter] key and set the parameter using [+] or [–].
Press [+] to reach the next parameter.
Parameters Information Setting range
E0 Burner type 0: single fuel burner
1: dual fue burner
E1 Operating mode 0: intermittent operation
(display only, no adjust- 1: continuous operation
ment possible)
E2 Flame sensor type 0: ionisation electrode / flame sensor FLW
1: switch input (X3:14)
2: flame sensor QRB
E3 Fan configuration 0: Off
1: fan control
2: fan control with fan monitoring
3: VSD
4: fan control according to modulating degree specified
5: DAU control
6 … 255: off
6.3 Linearisation
During commissioning it is possible to carry out linearisation of the operating points
in gas operation.
During linearisation a straight line is generated from the operating point displayed
to P9. The values on the straight are adopted as the new operating points.
Example:
1 2
P1 P2 P3 P4 P5 P6 P7 P8 P9 P1 P2 P3 P4 P5 P6 P7 P8 P9
1 Calculation from P1 to P9
2 Calculation from P5 to P9
7 Commissioning
7.1 Prerequisite
Commissioning must only be carried out by qualified personnel.
Only correctly carried out commissioning ensures the operational safety.
Prior to commissioning ensure that:
all assembly and installation work has been carried out correctly,
sufficient combustion air is available, if necessary install ducted air intake
the annulus between flame tube and heat exchanger is filled
the heat exchanger is filled with medium
the regulating, control and safety devices are functioning and set correctly
the flue gas ducts are unimpeded
a measuring point conforming to standards is available to measure the flue
gas
the heat exchanger and flue gas ducting up to the test point are sound (ex-
traneous air influences the test results)
the operating instructions of the heat exchanger are complied with
a heat demand is available
Additional system-related tests could be necessary. Please observe the operating
guidelines for the individual components.
On installations with process equipment, the conditions for safe operation and
commissioning must be met, see worksheet 8-1 (Print No. 831880xx).
Add the combustion chamber pressure in mbar to the minimum connection pres-
sure. The connection pressure should not fall below 15 mbar.
Determine minimum connection pressure for low pressure installations from table
[ch. 7.1.5].
Only in conjunction with W-MF and gas connection pressure > 150 mbar
The pressure measuring device must be connected to the pressure regulator.
Check gas connection pressure, see additional sheet (print No. 835109xx).
Only in conjunction with W-MF and gas connection pressure > 150 mbar
In the first test phase, the testing device must be connected to the pressure regu-
lator.
Check soundness of gas valve train, see additional sheet (print No. 835109xx).
In the first phase the valve train section from the gas isolating valve up to the first
valve of the multifunction assembly is tested.
Switch off burner.
Close gas isolating valve.
Connect test equipment.
Open test point between valve 1 and valve 2.
Carry out test to table.
3
2 1
Use only leak detecting foam solutions, which do not cause corrosion, see DVGW-
TRGI, worksheet G 600.
Check all components, intersections and test points of the gas valve train
between multifunction assembly and burner.
Document result of the soundness test on the engineers report.
Test points
3 1
Add the combustion chamber pressure in mbar to the setting pressure into the gas
butterfly valve.
Only in conjunction with W-MF and gas connection pressure > 150 mbar
The pre-pressure must be set to approx. 90 mbar.
Set FRS pressure regulator, see additional sheet (print No. 835109xx).
Determine the diffuser setting (dimension X) and air damper setting required
from the diagram and note down.
Example Example 1 Example 2
Burner capacity required 90 kW 150 kW
Combustion chamber pressure 0.8 mbar 1.3 mbar
Diffuser setting (dimension X) 0 mm 5.5 mm
Air damper setting 43° > 80°
3,0
5
70°
50° 60° 80° 6
2,5 40°
2,0
3 30°
1,5
20°
1,0
0,5 10°
0 14
-0,5
0 2 4 6 8 10 12
2
4
-1,0
0 20 40 60 80 100 120 140 160 180 200 220
Set diffuser
With dimension X = 0 mm the indicating bolt is flush with the cover of the nozzle
assembly.
Turn screw 1, until dimension X equals the value determined.
Press [+] key.
Factory setting operating point P9 (full load) is displayed.
Press and hold [L/A] key and set air damper setting determined using the [–] or
[+] key [ch. 7.1.6].
Press and hold [G] key using [–] or [+] key set gas butterfly valve to the same
value.
Press [+] key.
Factory setting operating point P1 (partial load) is displayed.
Open test point for setting pressure and connect pressure measuring device.
Press [+] key.
Burner starts according to the sequence of operation and stops at operating point
P0 (ignition position).
The setting pressure must not be altered once this work has been completed.
Press [ENTER].
Combustion manager changes to linearisation mode.
20
30
150
50
130
70
11
0
90
Brennereinstellung
Datum:
Stauscheiben-
einstellung: mm
Gaseinstelldruck
bei Großlast: mbar
Einstellungen am
Feuerungsmanager:
Voreinstellung Luftklappe
bei Großlast (P9): °
Punkt G L/A n%
P0
P1
P2
P3
P4
P5
P6
P7
P8
P9
bo
bu
Unterschrift
A2
qA = (tA - tL ) ( )+B
21- O2
QN 200 kW
VN = VN = = 21.0 m³/h
η Hi 0.92 10.35 kW/m³
VN 21.0 m³/h
VB = VB = = 22.5 m³/h
f 0.933
Press [+].
Combustion manager changes to setting level.
8 Shutdown
For breaks in operation:
Switch off burner.
Close fuel shut off devices.
9 Servicing
Servicing must only be carried out by qualified personnel. The combustion plant
should be serviced annually. Depending on site conditions more frequent checks
may be required.
Components, which show increased wear and tear or whose design lifespan is or
will be exceeded prior to the next service should be replaced as a precaution.
The design lifespan of the components is listed in the service plan [ch. 9.2].
The following components must only be replaced and must not be repaired:
combustion manager
flame sensor
actuator
multifunction assembly
pressure regulator
pressure switch
Following servicing
Removing
Unplug ionisation cable 5.
Unplug ignition cable 1.
Undo screws 4.
Turn mixing head 2 to the left up to the recess and remove.
Refitting
Refit mixing head in reverse order ensuring correct alignment and cleanliness of
gasket 3.
2
3
1
Lx 3
2
mm
23
=3
Lx
S1 = 14 mm
4
~4
5°
1
65 mm
1.5
... 2
mm
1.5 ... 2 mm
1
5 mm
2 5 mm
The burner mounted rotated by 180° cannot be placed into the service position.
Removing
Place housing cover into service position [ch. 9.6].
Remove grub screw 1 and remove fan wheel.
Refitting
Refit fan wheel in reverse order and
ensure correct alignment on the motor shaft 2,
screw in new grub screw 1,
turn fan wheel to ensure it moves freely.
2 1
Removing
Remove actuator plug 4 from combustion manager.
Remove screws 3.
Remove actuator and shaft 2.
Refitting
Removing
Remove air damper actuator [ch. 9.9].
Remove frame 1.
Remove angle drive 2.
Refitting
Remove intake housing.
Open air damper 3 until position 4 has been reached and hold tight.
Fit angle drive to shaft.
Secure angle drive.
Mount intake housing.
Fit frame 1.
3
2
Removing
Remove actuator plug 1 from combustion manager.
Remove screws 2.
Remove actuator.
Refitting
15°
Removing
Remove screws 3.
Unscrew flange with double nipple 4.
Remove mixing head [ch. 9.3].
Remove screws 1 and remove gas butterfly valve 2.
Refitting
Refit gas butterfly valve 2 in reverse order, secure flange to multifunction as-
sembly whilst ensuring correct seating of the O ring 5 on the flange.
3
4
1
Removing
Remove bolts 1.
Remove burner from heat exchanger [ch. 4.2].
Remove actuator plug 6.
Remove bolts 2.
Remove intake housing 5.
Remove bolts 4.
Remove air regulator 3.
Refitting
Refit air regulator in reverse order.
Carry out soundness test [ch. 7.1.3].
Ensure correct voltage and solenoid number when replacing the solenoid coil.
Undo screw 1.
Remove cap 2.
Replace solenoid coil 3.
1 2
Ensure no dirt enters the multifunction assembly when removing and replacing the
filter insert.
Removing
Remove screws 4.
Remove cover 3.
Remove filter insert 1.
If necessary replace filter insert 1 and seal 2.
Refitting
Refit in reverse order ensuring correct alignment of filter 1 and seal 2.
1
2
4
3
Press [ENTER].
Burner has been reset.
Combustion manager drives to Standby.
Press [+].
Setting level (parameter E0) is displayed.
Adopt value 0 (single fuel burner), if necessary adjust using [ENTER] and [-] key.
Press [+].
E1 is displayed.
Adopt value 0 (ionisation electrode), if necessary adjust using [ENTER] and [–]
key.
Press [+].
E3 is displayed.
Adopt value 1 (fan control), if necessary set using [ENTER] and [–] or [+] key.
Press [+].
Combustion manager changes into the setting level for step points.
Brennereinstellung
Datum:
Stauscheiben-
einstellung: mm
Gaseinstelldruck
bei Großlast: mbar
Einstellungen am
Feuerungsmanager:
Voreinstellung Luftklappe
bei Großlast (P9): °
Punkt G L/A n%
P0
P1
P2
P3
P4
P5
P6
P7
P8
P9
bo
bu
Unterschrift
Deactivate E-Parameters
Following commissioning, set parameter E to 0.
Press [Enter] and [+] keys simultaneously for approx. 2 seconds.
The parameter level is activated.
Press [+].
Press [Enter] key until parameter E is displayed.
Set parameter E to 0 .
E-Parameters are not shown in the setting level.
Press [Enter] key twice.
The combustion manager returns to the operating level.
1 Replacement fuse
10 Troubleshooting
Resetting
Press [ENTER].
Burner has been reset.
Fault memory
The last 9 faults are saved in the fault memory [ch. 6.2.2].
1 2
Repetition counter
Press key [G].
11 Technical documentation
12 Project planning
13 Spares
1.01
1.18
1.02
1.15
1.06
1.16
1.08
1.07
1.17
1.16
1.14 1.04
1.11
1.14
1.03
1.09
1.03
1.12
1.12 1.05
1.10
1.13
2.21
2.11
2.10
2.08 2.12
2.13
2.14
2.22
2.09
2.02 2.24
2.15 2.26
2.06 2.01 2.16
2.17
2.19
2.06 2.20
2.23
2.18
2.07 2.27
2.05 2.03
2.25
2.04
3.01
3.03
3.05
3.04
3.02
3.08
3.09 3.06
3.07
3.19
3.18
3.17
3.17
3.13 3.10
3.14
3.15
3.16 3.12 3.11
3.21 3.22
3.20
4.16
4.17
4.18
4.03
4.01
4.14
4.15
4.07
4.02
4.04
4.05
4.06
4.19
4.08
4.09
4.12
4.10
4.12 4.13
5.01
5.08
5.05
5.02
5.07
5.03
5.06
5.04
5.06 5.05
5.09
5.11
5.10
5.13
5.14 5.15
5.12
14 Notes
A Device fuse........................................................................... 83
Access level ................................................................. 31, 37 Diffuser ................................................................... 11, 48, 49
Actuator................................................................................. 72 Dimensions........................................................................... 20
Adjustment ........................................................................... 62 Display ........................................................................... 30, 32
Air damper .............................................. 11, 48, 72, 73, 76 Display and operating unit ................................................ 30
Air damper setting post-purge......................................... 36 Disposal .................................................................................. 8
Air damper setting Standby.............................................. 35 Double gas valve......................................................... 12, 25
Air number ............................................................................ 60 Drilling diagram.................................................................... 22
Air pressure .......................................................................... 61 Ducted air intake ............................................................ 7, 19
Air pressure switch..................................................... 11, 58
Air regulator.......................................................................... 76 E
Ambient conditions............................................................. 17 Electrical connection.......................................................... 29
Ammeter................................................................................ 40 Electrical data ...................................................................... 17
Analogue module ................................................................ 35 Electrode............................................................................... 69
Angle drive............................................................................ 73 Emission................................................................................ 18
Aperture ................................................................. 22, 23, 24 Emission class ..................................................................... 18
Appliance category............................................................. 94 Excess air.............................................................................. 60
Approval data....................................................................... 17
F
B
F1............................................................................................ 32
Bar .......................................................................................... 94 F9............................................................................................ 32
Basic setting ........................................................................ 68 Fabrication number............................................................. 10
Boiler room ............................................................................. 7 Fan motor.............................................................................. 71
Booming................................................................................ 91 Fan pressure ........................................................................ 40
Breaks in operation............................................................. 63 Fan wheel...................................................................... 11, 71
Breather plug ....................................................................... 78 Fault ............................................................................... 84, 91
Burner motor ................................................................ 13, 71 Fault codes........................................................................... 87
Burner starts ........................................................................ 33 Fault memory......................................................... 34, 35, 85
Faults ..................................................................................... 87
C Fieldbus......................................................................... 16, 33
Calculation............................................................................ 55 Fieldbus address................................................................. 35
Calorific value ...................................................................... 46 Fieldbus module.................................................................. 35
Capacity ................................................................................ 19 Filter ............................................................................... 12, 79
Capacity graph .................................................................... 19 Filter insert ............................................................................ 79
CO content .......................................................................... 60 Flame failure ......................................................................... 36
Coil ......................................................................................... 77 Flame signal .......................................................... 13, 30, 40
Combustion air ...................................................................... 7 Flame tube............................................................................ 22
Combustion chamber pressure ....................................... 19 Flue gas losses.................................................................... 60
Combustion control............................................................ 60 Flue gas measurement....................................................... 60
Combustion head ............................................................... 19 Flue gas temperature ......................................................... 60
Combustion head extension............................................. 22 Fuel......................................................................................... 17
Combustion heat rating ............................................. 19, 48 Full load ................................................................................. 53
Combustion limit ................................................................. 60 Fuse ....................................................................................... 83
Combustion manager ................................................ 13, 80 Fusing ............................................................................ 16, 17
Combustion settings .......................................................... 62
Commissioning.................................................................... 39 G
Condensate............................................................................ 8 Gas butterfly valve .............................................................. 12
Connection........................................................................... 16 Gas butterfly valve setting Standby................................ 35
Connection pressure .......................................... 25, 41, 46 Gas connection pressure.......................................... 25, 41
Consumption........................................................................ 17 Gas consumption................................................................ 33
Control unit........................................................................... 80 Gas family ............................................................................. 94
Conversion factor ............................................................... 61 Gas filter........................................................................ 12, 79
Conversion table ................................................................. 94 Gas isolating valve...................................................... 12, 21
Corrections........................................................................... 62 Gas meter..................................................................... 33, 35
Current measuring device................................................. 40 Gas pressure switch .................................................. 12, 27
Gas setting pressure.......................................................... 46
D Gas supply ........................................................................... 25
Design lifespan ............................................................... 7, 64 Gas temperature ................................................................. 61
Detailed fault codes ........................................................... 86 Gas throughput ................................................................... 61
Gas valve train ....................................... 21, 23, 25, 26, 46
K S
kPa.......................................................................................... 94 Safety measures.................................................................... 7
Safety time............................................................................ 15
L Serial number....................................................................... 10
Service................................................................................... 64
Liability..................................................................................... 6
Service contract .................................................................. 64
Lifespan............................................................................ 7, 64
Service interval .................................................................... 64
Linearisation ......................................................................... 55
Service level ......................................................................... 34
Lockout.......................................................................... 84, 87
Service plan.......................................................................... 66
Low gas pressure switch/valve proving gas pressure
Service position................................................................... 70
switch........................................................................ 12, 57
Setting diagram ................................................................... 48
Setting dimensions............................................................. 68
M Setting pressure.................................................................. 46
Mains voltage ....................................................................... 17 Setting screw....................................................................... 68
Maintenance position......................................................... 70 Shutdown ............................................................................. 63
mbar ....................................................................................... 94 Shutdown time .................................................................... 63
Measuring device................................................................ 40 Smell of gas ........................................................................... 7
Mixing head .................................................... 11, 48, 67, 68 Software................................................................................ 31
Mixing pressure ................................................................... 40 Solenoid coil ........................................................................ 77
Monitoring current .............................................................. 40 Sound .................................................................................... 18
Motor.............................................................................. 13, 71 Sound power level.............................................................. 18
MPa ........................................................................................ 94 Sound power levels............................................................ 18
Multifunction assembly ...................................................... 12 Sound pressure level ......................................................... 18
Soundness test ................................................................... 42
N Spares ................................................................................ 101
Stability problems ............................................................... 91
Name plate ........................................................................... 10
Standard volume ................................................................. 61
Noise...................................................................................... 91
Standards ............................................................................. 17
Nominal diameter ................................................................ 46
Starts ..................................................................................... 33
Sticker ................................................................................... 82
O Storage.................................................................................. 17
OFF function ........................................................................ 30
T
Temperature ......................................................................... 17
Test points............................................................................ 44
Test pressure ....................................................................... 42
Transport............................................................................... 17
Troubleshooting .................................................................. 91
Type key .................................................................................. 9
Type of gas................................................................... 17, 94
U
Unit ......................................................................................... 94
Unit of pressure................................................................... 94
V
Valve proving................................................................ 12, 57
Valve train ............................................................................. 26
VisionBox .............................................................................. 31
Voltage supply ..................................................................... 17
W
Weight................................................................................... 21
These legendary industrial burners are durable The floor-standing condensing boilers
and versatile. WTC-GB (up to 300 kW) and WTC-OB
Numerous variations of oil, gas and dual fuel (up to 45 kW) are efficient, low in pollutants
burners meet a wide range of applications and and versatile in use.
capacity requirements. Even the largest capacities can be covered by
cascading up to four gas condensing boilers.
The WKmono 80 burners are the most The stylish flat-plate collectors are the ideal
powerful monoblock burners from Weishaupt. complement for any Weishaupt heating
They are available as oil, gas or dual fuel system. They are suitable for solar water
burners and are designed for tough industrial heating and for combined heating support.
application. With versions for on-roof, in-roof and flat roof
installations, solar energy can be utilised on
almost any roof.
These industrial burners of modular The diverse program of potable water and
construction are adaptable, robust and energy storage for various heat sources
powerful. includes storage volumes of 70 to 3,000 litres.
Even on the toughest industrial applications In order to minimize storage losses, potable
these oil, gas and dual fuel burners operate water cylinders from 140 to 500 litres are
reliably. available with highly efficient insulation using
vacuum insulation panels.
Weishaupt customers can be assured that With its daughter company, BauGrund Süd,
specialist knowledge and tools are available Weishaupt also offers geothermal probe and
whenever they are needed. Our service well drilling. With the experience of more than
engineers are fully qualified and have 10,000 systems and more than 2 million meters
extensive product knowledge, be it for burners, of drilling, BauGrund Süd offers a
heat pumps, condensing boilers or solar comprehensive service program.
collectors.
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