Expansion Joint
Expansion Joint
Expansion Joint
PART 1 - GENERAL
1.2 SUMMARY
1. This Section includes the following:
a. Architectural joint systems for building interiors.
b. Architectural joint systems for building exteriors.
2. The Contractor will execute all works in full compliance of the
following:
a. Dubai Green Building Regulations (DGBR) requirements.
b. Al Sa’fat Green Buildings Evaluation System.
2. Related Sections include the following:
a. Division 03 Section "Cast-in-Place Concrete" for cast-in
architectural-joint-system frames furnished, but not
installed, in this Section.
b. Division 04 Section "Unit Masonry" for masonry wall joint
systems.
c. Division 07 Section "Fire-Resistive Joint Systems" for liquid-
applied joint sealants in fire-resistive building joints.
d. Division 07 Section "Joint Sealants" for liquid-applied joint
sealants.
1.3 REFERENCES
1. All reference to standards, regulations and requirements of statutory
bodies shall mean the latest published editions at the time of
contract. Product manufacture, testing and installation shall comply
with the following references unless otherwise stated in the
specification or otherwise approved, but not limited to:
a. ASTM B 209 Standard Specification for
Aluminium and Aluminium Alloy
Sheet Plate.
b. ASTM B 221 Standard Specification for
Aluminium and Aluminium Alloy
Extruded Bars, Rods, Wire, Profiles
and Tubes.
c. ASTM D 1056 Standard Specification for Flexible
Cellular Materials – Sponge or
Expanded Rubber.
d. ASTM D 1751 Standard Specification for
Preformed Expansion Joint Filler for
Concrete Paving and Structural
Construction (Non-extruding and
Resilient Bituminous Types).
e. ASTM D 2000 Standard Classification System for
Rubber Products in Automotive
Applications.
f. ASTM E 1399 Standard Test Method for Cyclic
Movement and Measuring the
Minimum and Maximum Joint
1.6 SUBMITTALS
1. Shop Drawings: Provide the following for each joint system
specified and obtain approval prior to fabrication and shipment of
materials to the job site:
a. Placement Drawings: Refer plans, elevations, sections,
details for location of each joint system, and attachments to
other work. Where joint systems change planes, provide
isometric or clearly detailed drawing depicting how
components interconnect.
2. Product Data: Submit copies of manufacturer’s latest published
1.8 COORDINATION
1. Coordinate installation of exterior wall joint systems with roof
expansion assemblies to ensure that wall transitions are watertight.
PART 2 - PRODUCT
2.1 MATERIALS
1. Aluminum: ASTM B 221, Alloy 6005A-T61, 6063-T5, 6061-T5,
6105-T5 for extrusions; ASTM B 209, Alloy 6061-T6, 3003-H14,
5005-H34 for sheet and plate.
a. Apply manufacturer's standard protective coating on
aluminum surfaces to be placed in contact with cementitious
materials.
b. Mill Finish: AA-M10 (Mechanical Finish: as fabricated,
unspecified).
2.4 FINISHES
1. Comply with NAAMM's "Metal Finishes Manual for Architectural and
Metal Products" for recommendations for applying and designating
finishes.
2. Protect mechanical finishes on exposed surfaces from damage by
applying a strippable, temporary protective covering before
shipping.
3. Appearance of Finished Work: Noticeable variations in same piece
are not acceptable.
PART 3 - EXECUTION
3.1 EXAMINATION
1. Examine surfaces and blockouts where architectural joint systems
3.2 PREPARATION
1. Prepare substrates according to architectural joint system
manufacturer's written instructions.
2. Repair concrete slabs and blockouts using manufacturer's
recommended repair grout of compressive strength adequate for
anticipated structural loadings.
3. Coordinate and furnish anchorages, setting drawings, and
instructions for installing joint systems. Provide fasteners of metal,
type, and size to suit type of construction indicated and to provide
for secure attachment of joint systems.
4. Cast-In Frames: Coordinate and furnish frames to be cast into
concrete.
3.3 INSTALLATION
1. Comply with manufacturer's written instructions for storing,
handling, and installing architectural joint assemblies and materials
unless more stringent requirements are indicated.
2. Metal Frames: Perform cutting, drilling, and fitting required to install
joint systems.
a. Install in true alignment and proper relationship to joints and
adjoining finished surfaces measured from established
lines and levels.
b. Adjust for differences between actual structural gap and
nominal design gap due to ambient temperature at time of
installation. Notify Engineer where discrepancies occur that
will affect proper joint installation and performance.
c. Cut and fit ends to accommodate thermal expansion and
contraction of metal without buckling of frames.
d. Locate in continuous contact with adjacent surfaces.
e. Heavy-Duty Systems: Repair or grout blockout as required
for continuous frame support and to bring frame to proper
level. Shimming is not allowed.
f. Locate anchors at interval recommended by
manufacturer, but not less than 75mm from each end and
not more than 600 mm c/c.
3. Seals in Metal Frames: Install elastomeric seals and membranes
in frames to comply with manufacturer's written instructions. Install
with minimum number of end joints.
a. Provide in continuous lengths for straight sections.
b. Seal transitions according to manufacturer's written
instructions. Vulcanize or heat- weld field-spliced joints as
recommended by manufacturer.
c. Installation: Mechanically lock seals into frames or adhere
to frames with adhesive or pressure-sensitive tape as
recommended by manufacturer.
4. Compression Seals: Apply adhesive or lubricant adhesive as
recommended by manufacturer before installing compression seals.
5. Terminate exposed ends of joint assemblies with field- or factory-
fabricated termination devices.
6. Fire-Resistance-Rated Assemblies: Coordinate installation of
architectural joint assembly materials and associated work so
3.4 PROTECTION
1. Do not remove protective covering until finish work in adjacent
areas is complete. When protective covering is removed, clean
exposed metal surfaces to comply with manufacturer's written
instructions.
2. Protect the installation from damage by work of other Sections.
Where necessary due to heavy construction traffic, remove and
properly store cover plates or seals and install temporary protection
over joints. Reinstall cover plates or seals prior to Substantial
Completion of the Work.
END OF SECTION