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PLC Part1

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Industrial Control Systems

Fall 2006

Lecture – Introduction to PLC's MME 486 – Fall 2006 1 of 47


• Hardwired panels were very time consuming
to wire, debug and change.
• GM identified the following requirements for
computer controllers to replace hardwired
panels.
– Solid-state not mechanical
– Easy to modify input and output devices
– Easily programmed and maintained by plant
electricians
– Be able to function in an industrial environment

Lecture – Introduction to PLC's MME 486 – Fall 2006 2 of 47


The First Programmable Logic
Controllers (PLCs)
• Introduced in the late 1960’s
• Developed to offer the same functionality as
the existing relay logic systems
• Programmable, reusable and reliable
– Could withstand a harsh industrial environment
– They had no hard drive, they had battery backup
– Could start in seconds
– Used Ladder Logic for programming

Lecture – Introduction to PLC's MME 486 – Fall 2006 3 of 47


• A programmable logic controller (PLC)
is a specialized computer used to
control machines and process.
• It uses a programmable memory to
store instructions and specific functions
that include On/Off control, timing,
counting, sequencing, arithmetic, and
data handling
Lecture – Introduction to PLC's MME 486 – Fall 2006 4 of 47
• Flexible
• Faster response time
• Less and simpler wiring
• Solid-state - no moving parts
• Modular design - easy to repair and expand
• Handles much more complicated systems
• Sophisticated instruction sets available
• Allows for diagnostics “easy to troubleshoot”
• Less expensive

Lecture – Introduction to PLC's MME 486 – Fall 2006 5 of 47

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