MS-700 Subsea Wellhead System Nov 11
MS-700 Subsea Wellhead System Nov 11
MS-700 Subsea Wellhead System Nov 11
VetcoGray
DWHC MS-700 Subsea Wellhead
System
Agenda
• Introduction
• Safety Moment
• MS History /System
Designations
• BOP H-4 Interface(s)
• DWHC-700 Wellhead System
• Subsea Tree Interfaces
• Questions
2
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MS History
• MS – 21 years
• SMS – 12 years
• DWHC/DMS – 10 years
3
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MS History & Comparisons
4
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DWHC-700 System Features
5
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MS-800 VS DWHC700 Product Operational Comparison
Component DWHC MS-800
Low Pressure Housing (LPH) Similar Similar
LPH Running Tools Similar Similar
Outlet/Mudmat Same Same
28” Csg. Hngr / Sub Same Same
28” Csg. Hngr. Running Tool Same Same
BOP H-4 Connector Different Different
VX/VT Gasket Same Same
High Pressure Housing (HP) – O.D. Similar Similar
High Pressure Housing (HP) – I.D. Different Different
HP Running Tool Similar Similar
18” Csg. Hanger/Sub N/A
18” Annulus Seal N/A
!8” Csg. Hngr. Running Tool N/A
16” Csg, Hanger/Sub Different Different
16” Annulus Seal Different Different
16” Csg. Hngr. Running Tool Different Different
13 5/8” casing Hanger Similar Similar
MS Seal Similar Similar
!3 5/8” Csg. Hngr. Running Tool Similar Similar
9 5/8” Casing Hanger Similar Similar
MS Seal Similar Similar
9 5/8” Csg. Hngr. Running Tool Similar Similar
Isolation Test Tool Similar Similar
Green = exactly the same product & operation.
Black = different part, same operation,
NSP/Wear Bushing Similar Similar
Red = significant differences operational,
NSP/WB Running Tool Similar Similar
Blue = not available
Seal Retrieval Tool Similar Similar
Clean & Flush Similar Similar 6
Test Plug Similar Similar GE © 2011 – All Rights Reserved
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Corrosion Cap Similar Similar SSW_0001 Rev0
New Generation “Standard” MS-700
HC-1 HC-2 DMS DW-HC
• Similar to HC-2 LP housing • Same LP housing as DW-HC • 6 in. longer LP and HP • 5.25 MM Ft-lbs Bending
except has a smaller OD • Same ratings as DW-HC except housings • 1.0 MM lbs Tension
near the top. for the bending which is • Same ratings as DW-HC • 1.5 MM lbs of 20 casing weight
• Lower capacity latch ring reduced to 4.0 MM ft-lbs. • 20 x .812 wt. min. required
than HC-2 • 3 in. shorter HP mandrel: • 3 in. extra mandrel length:
• LP housing has 4 flow-by • Can not be used for H4 SL and
ports versus 6 • H4 SL and USL connectors option (Must
USL connectors machine off the bump)
• May clash with some BOP • Remove BOP drilling connector funnel
drilling funnels potential interference
• Will not interchange with DMS LP housing
7
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BOP H-4 Connector Mandrel Size
DWHC -27”
Diameter
8
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BOP H-4 Connectors
9
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GE Oil & Gas 18 ¾” H-4 Connectors
10
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GE 18-3/4” H-4 Wellhead Connectors
DW HD SUPER HD
Wellhead / Mandrel Size 18-3/4” 18-3/4”
Max Service Pressure 15,000 psi 15,000 psi
Total Number Hydraulic Cylinders 10 10
Primary Cylinders 5 5
Secondary Cylinders 5 5
Cylinder Lock Area (Pri + Sec) 626.35 sq. in. 626.35 sq. in.
Cylinder Unlock Area (Pri + Sec) 785.40 sq. in 785.40 sq. in
Lock Fluid Volume 12.10 US gal. 12.10 US gal.
Unlock Fluid Volume 15.10 US gal. 15.10 US gal.
Max Hydraulic Operating Pressure 3000 psi 3000 psi
Max Hydraulic Test Pressure 5000 psi 5000 psi
Conn/Wellhead Preload – 1500 psi 3.12 x 106 lbs 3.75 x 106 lbs
Conn/Wellhead Preload –3000 psi 6.25 x 106 lbs 7.5 x 106 lbs
11
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GE DWHD & SHD H-4 Connectors
DWHDH-4 18 ¾” SHDH-4 18 ¾”
5.25M Bending w/27” Mandrel 7.0M Bending w/30” Mandrel kit
15K PSI 5.25M Bending w/27” Mandrel kit
15K PSI
12
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DWHD/SHDH-4 Wellhead Connector
VX-2 Gasket
Flush Ports, (4)
Places
Hydraulic VX/ VT
Retainer Pins, (4)
Places
Hydrate Seal
30” Mandrel
27” Mandrel
14
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SHD H-4 27” Adapter Kit
Lip Seal
15
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SHD 30” Adapter Kit
16
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BOP Wellhead Connector Guidance
Funnel Down Assembly
17
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H-4 / Wellhead Ring Gaskets
19
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Hydrate Protection – Lip Seal
Hydrates must be
prevented from entering
the bottom of the
connector. Ice formed
from hydrates will prevent
the connector from
releasing
20
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SHD/DWHD H-4 Wellhead Connector
Hydrate Protection
Plumb H4 To Inject
Freezing Inhibitor
Glycol Inhibitor
Outlet Thru
Inlet Thru
Wash Ports
Cavity Capacity
32 Gallon
21
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MS Subsea Wellheads
3 GE Innovations at work
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MS Wellhead Technology
3 GE innovations at work
1) H-4 Wellhead
Connector/Profile
Bending, Pressure, Angle
24
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Dual Tapered Sockets
Bending, Fatigue & Lockdown
DWHC
5.25MM Bending, 4.0MM Lockdown
25
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HP Thru Bore, BLM & Sealing
HP drift, load capacity, below mudline capacities & sealing
DWHC MS-700 – 17.562” minimum I.D., 7.0MM load,
15,000 psi, 16” BLM @ 5000 psi.
26
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MS Wellhead Technology
DWHC MS-700
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DWHC MS-700 Subsea Wellhead
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DWHC MS-700 Well Schematic
36”
36” x 28”/26” x 20” x 16”(sub-mudline)
x 13-5/8” x 9-5/8” 28” / 26”
20”
16”
13-5/8”
9-7/8”
29
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DWHC MS-700 Wellhead System
7.0M Load
5.25M Bending w/27” Mandrel
15K PSI
30
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DWHC MS-700 Wellhead System
•*DAT
•** CART
•*** Non-Nace 31
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Mudmat Assembly
• Diverts hydrate gases away from H-4 connector and the blow out preventer
• Confirms correct position of Wellhead when landed-out on mudline
• Provides a 12’ x 12’ (3.65m x 3.65m) area to help support the wellhead system when landed
on the mudline
• Capable of handling suspended weight of conductor string on spider beams, while running
drilling/jetting assembly
32
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Mud Mats
Compression
• Provides a stability platform for the wellhead system as it lands on
Ring the mudline
Mud Mat 33
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Mudmat Assembly with Compression
Ring
34
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36” Ball-Valve Sub
• With 6 (six) 4” threaded outlets
• Slope Indicator ( 0- 2 degree)
35
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DWHC MS-700 LP Housing Assembly
w/ Ball Valve sub & Mudmat Latch sub
Ball Valve
Sub
36
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36” Low-Pressure Wellhead Housing
Housing Anti-
Load-bearing rotation Slots
Taper
Guidebase Latch
Cement Return
Profile
Holes
37
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36” Low Pressure Wellhead -
Installation Components
Slotted Support Plate
36” Wellhead
Housing
36” Wellhead
Rotary Table
Housing Clamp
Master Bushing
Slotted Support Plate – fits both
Drill Drill
Floor Floor
38
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36” Cam Actuated Running Tool (CART)
• Anti-rotation pin
Anti-rotation Block
Stem Bearing
Housing O-ring Seal
40
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36” Housing Drill-Ahead Cam-Actuated
Running Tool
• Lands the conductor wellhead assembly and guide structures using drill
pipe
• Saves a trip to recover the CART tool and pick up the drilling assembly
• Stem will “J” out of tool body to permit drilling ahead for next hole
• ROV viewable lock/ unlock indicator
• Left-hand make-up; right-hand release (sub-sea)
• Anti-rotation pin
• O-ring seal tool to wellhead housing
41
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36” Housing Cam-actuated Drill-ahead
Running Tool (CADAT)
Casing tension rating 1,150,000 lbs.*
Flow-by 237 sq. in.
Tool joint 6-5/8” reg. box x pin
Max. Torque 50K
Max. RPM in DA Mode 100 RPM
Max. Stem I.D. 3.00”
Max. I.D. thru tool 9.63”
42
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36” RL-2HCX & RL-4RB Connectors
RL-2HCX RL-4RB
Size 36” 36”
Tensile (kips) 14,800 10,000
Bending (kip-ft) 10,500 5250
Pressure (PSI) 1000 3900
Maximum O.D. 36.895” 36.840”
Minimum I.D. 31.285” 31.720”
Make Up Torque 34-38,000 ft. lbs. 30-40,000 ft. lbs.
43
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28” Casing Hanger
• Anti-rotation pin
• Shallow water flow solutions offer containment and sealing of shallow water flow
zones
• Exposure to shallow water flow can:
• Destabilize well foundation
Mud Mat
• Impact cementing operations
• Cause breakdown of the near-surface strata
• Ball valve Is closed by the ROV after 20” casing cementing
28” Casing
Hanger 44
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DWHC MS-700 Wellhead System
46
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28” Casing Hanger Running Tool
(CHRT)
• Lands and cements the 28” casing below the mudline
• Cam-actuated dog engagement
• Left-hand make-up; right-hand release (sub-sea)
• Anti-rotation pin
47
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28” RL-4SL Connector
Size 28”
Tensile (kips) 3,210 kips
Bending (kip-ft) 1,550 kip-ft
Pressure (PSI) 2600
Maximum O.D. 29.88”
Minimum I.D. 26.12”
Make Up Torque 26-30,000 ft.lbs.
48
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18-3/4” High-Pressure VX/ VT Gasket
Profile
Anti-rotation Load-
Keys bearing
Tapers
Load Shoulder
Profile
Hydrate Seal
49
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18-3/4” High-Pressure Wellhead -
Installation Components Slotted Support
Plate – different
plate for DMS vs
SMS
18-3/4”
Wellhead
Housing HC Wellhead
Housing Clamp
Rotary Table – N/A for SMS
Master Bushing
Capacities
HP Clamp -27” or 30” 700,000 lbs
HPHC – 27” only 1,000,000 lbs
50
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HP Housing Support Clamp
51
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HP Housing Support Clamp (High
Capacity)
Rated for 1.25 Million lbs. P/N H57710-1
52
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Slotted Support Plate
53
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18-3/4” High-Pressure Housing Cam-
Actuated Running Tool (CART)
• Lands and cements the 20/22” casing and high-pressure
housing
• Non-rising stem
• ROV viewable lock/ unlock indicator
• Left-hand make-up; right-hand release (sub-sea)
• Anti-rotation pin
• O-ring seal tool to wellhead housing
• Bootstrap tool mates to the 18-3/4” CART
54
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18-3/4” High-Pressure Housing Cam-
Actuated Running Tool
700/1250K LBS. Non-
Casing tension rating Operating
Rising
150,000 LBS. Cam Sleeve
Stinger tension rating Stem
Cementing pressure 2500 PSI
Max. Torque 25K
Thro Bore 3.5”/2.875”
Tool joint 6 5/8” Reg. Up
/ 4 ½” NC 50 down
Load-
Bearing
Dogs
55
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20” Connector
56
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18-3/4” High-Pressure Housing Latch
57
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Bootstrap Tool (BST)
59
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Isolation Test Tool (ISOT)
60
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Isolation Test Tool
Seal Retainer
J Block
Tool-to-Housing
Bulk Seal
“C” Ring
(Weight Set)
10o Cam
Landing Shoulder
Note: This load shoulder must be changed
when the tool is landed in the wellhead
Flow-by Port without a NSP (bit run style) in position.
The tool will then index on the 18-3/4”
CAM tool shoulder in the wellhead.
Stem Up Stop
61
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Isolation Test Tool seated above Nominal
Seat Protector (NSP)
Isolation Test Tool
62
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Retrieving the NSP with the Spear Tool
Spear Tool
NSP
63
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Plug Type Test Tool – used on hanger/
WB’s only
Stem
65
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16” Landing Sub
66
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16” HC Casing Hanger & Pack-off
67
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16” Casing Hanger Running & Retrieving
Tool
Maximum capacity 1.0MMlbs.
Testing pressure 5000 PSI Impression
Block
Seal Setting Weight 30-50K
Seal
Seal Retrieval 25-35K
Retrieval
Tool Minimum I.D. 3 ½” Ring
Flow-by 12 sq. in
Anti-rotation
Tool Travel during setting 3”
Key
Turns 6 1/2RH
Cam
68
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16” Setting Sequence
16” Casing
20” X 16”
Hanger
Landing Sub
69
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16” Below Mudline Seal & RT Set Up
70
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16” Below Mudline Seal Makeup
71
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16” Below Mudline Seal Setting/Testing
72
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MS-1 Seal
73
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16” Below Mudline Seal Retrieval
74
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13 5/8” Casing Hanger, Running Tool &
Running Procedure
75
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1st & 2nd Position Casing
Hangers Landing Points
76
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1st Position Casing Hanger
Anti-rotation Slot
Running Tool Latch
Groove
Cutting Debris
Trap Zone 16 in2 flowby area
Integral High-
Casing Tong strength Load Ring
Neck
77
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1st & 2nd Position Casing Hanger
13 5/8” 9 5/8”
Casing axial capacity 1.0MM 1.0MMlbs.
Max. Pressure Rating 10,000 PSI 15,000 PSI
Minimum I.D 12.340” 8.56”
Flow-by area 16 sq. in. 16 sq. in.
Seal setting PSI 3000 PSI 3000 PSI
9 5/8”
13 5/8”
78
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PADPRT – Pressure Assist Drill Pipe
Running Tool
Maximum capacity 1000/1250 KIPS
79
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Note:
The following slides show the operation of the 13 5/8” & 9 7/8” casing hanger
and running tool for the VetcoGray DWHC/DMS-700. The DMS & SMS tools for
both systems work in the same operational sequence, while designed to fit
their respective hangers.
80
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PADPRT Running
Sequence
MS-1 Casing Packoff is made up to
setting sleeve of PADPRT
81
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PADPRT Running
Sequence
4 right-hand turns locks tool to casing
hanger
(cam moves down and engages dogs)
82
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PADPRT Running
Sequence
• Casing is landed and cemented
• 4 right-hand turns releases tool
stem
• Weight down carries the packoff
into the setting position and
energizes bulk rubber seal on the
tool
• Close BOP and pressure through
choke & kill lines to fully set seal
83
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PADPRT Running
Sequence
• Overpull strips setting sleeve off of
packoff and retracts stem
• Pressure test packoff seal through
choke & kill lines
84
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PADPRT Running
Sequence
4 right-hand turns releases tool from
casing hanger for recovery
85
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DWHC MS-700
Wear & Bore Protection, Running Tool &
Running Procedure
86
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Standard Nominal Seat Protector (NSP) &
Wear Bushings
87
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Standard Nominal Seat Protector (NSP)
Spear Tool
Catch Area
88
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Wear Bushings (Standard)
Plug Tool Seal Area
• Protects the casing hanger inner bore and Spear Tool Catch Area
wellhead housing from damage and wear from
the drill bit
Spear Tool Test Area
• Protects sealing surfaces
• Available in sizes to match casing hangers
13 5/8 9 5/8”
Lock Down (Pull) 60-80K 60-80K
Casing Drift
Weight to set 20K 20K Bore Diameter
Min. I.D. 12.31” 8.56”
Anti-rotation Pin
Wear bushing-to-
hanger seal
13-3/8” 9-5/8”
90
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NSP/ Wear Bushing Running &
Retrieval Tool (Spear Tool)
• Used to run or retrieve NSP and all Wear
Bushings
• Permits pressure test of BOP on the same trip
• Spring-loaded slips grip NSP/ Wear Bushings so
no profile needs to be engaged
• Separate slip assemblies for NSP and Wear
Bushings
• Internal J-slot locks/ unlocks tool
91
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NSP/ Wear Bushing Running & Retrieval
Tool (Spear Tool)
Centralizer/ Bore
Protector
Locking Pin,
interfaces to J slot
Flowby Holes
Wear
Bushing
Installed To
Retrieve
Casing
Hanger
93
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Emergency Equipment
94
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18-3/4” Seal Retrieval
Tool Mule Shoe
95
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Seal Retrieval Tool
96
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Clean and Flush Tool
97
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Clean and Flush Tool
Weight 5 - 10K
Rotation 5 -10RPM
Flushing Pressure 800 PSI
Lead Indicator
98
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MS-E & SG-TPR Seal(s)
SG-TPR Seal
99
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SG-TPR Emergency Seal
Un-energized
Energized
100
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Miscellaneous Equipment
101
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Bridging Hanger
Lockdown “D”
Ring
Polypaks
102
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Lockdown Hanger
103
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Lockdown Hanger
Running Tool Dual Latch
Groove
Anti-rotation Slot
Seal Wickers
“C” Ring
Optional Production
Riser Lockdown Profile Optional Spacer
Sleeve
Shim
Un-energized
104
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Casing Hanger Spacers
Bolts to secure
spacer to casing
hanger
Bolts to centralize
spacer with casing
13-3/8” Spacer 10-3/4” Spacer
hanger
Note: The 10-3/4” spacer cannot be used in the 13-3/8” position.
105
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Corrosion Cap, ROV Installable
• Pull to Release
Aluminum
Body
Latch Spring
106
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DWHC MS-700 Wellhead Interface(s)
Guidance
H-4 / VX Gasket
Production Hanger
107
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Thank you for listening
108
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