(C) CLAMP (VA) VACUUM AIR

C: CLAMP
A UC: UNCLAMP
A C C SEE SHT 4 BA: BLOW DOWN AIR 53 6X
FA: FLUID AIR
(3.0) VA: VACUUM AIR 61
SA: STEM AIR 54
(UC) UNCLAMP
(BA) BLOW SCA: SCAVENGE AIR
DOWN AIR F: FLUID
V: VACUUM 55
(SA) STEM AIR (FA) FLUID AIR SF: SCAVENGE FLUID
B: BLOW DOWN 56
(SCA) SCAVENGE AIR
55 60

(2.69)
62

B
SEE SHT 3 58
57
5X
59
(1.40) 64
(SF) SCAVENGE NOTES: 63
FLUID 1. O-RING KIT: 460-114030-003
2. LUBRICATION: BRAKE FLUID & 490-00087a
3. APPROX. WEIGHT: LBS.
(B) BLOW (V) VACUUM 4. TEST NOTES:
MIN CLAMP AIR PRESSURE: 80 PSI MIN
DOWN
D D ALL OTHER AIR PRESSURES: 80 PSI MIN
(F) FLUID SEE SHT 2 MAX FLUID PRESSURE: 60 PSI
(9.77) 5. CUSTOMER: NAVISTAR EAP
(2.69) 6. CV RATING:
7. DEAD HEAD: 114146-016
(5.16) NECK: 114159-044 (BRAKE) & 114159-045 (CLUTCH)
8. HAND TOOL: 114118-001, 114118-007, & 625-00810
DIMENSIONS ARE IN INCHES
TOLERANCES ARE: BREAK ALL SHARP EDGES Production Control Units, Inc.
DO NOT SCALE PRINT
F X. ±.060
X.X ±.030
X.XX ±.015
X.XXX ±.005
ANGLES
±.5°
THIS DOCUMENT CONTAINS PROPRIETARY
2280 West Dorothy Lane
Dayton, Ohio 45439-1892, USA

SEE SHT 6 F SURFACE FINISH

250
UNLESS NOTED
INFORMATION AND SUCH INFORMATION MAY
NOT BE DISCLOSED TO OTHERS FOR ANY
Phone: (937) 299-5594 FAX: (937) 299-3843

MATERIAL: PURPOSE OR USED FOR MANUFACTURING

ASSEMBLY PURPOSES WITHOUT WRITTEN PERMISSION
FROM PCU INC. TOOL, BRAKE & CLUTCH FILL
SEE LIST DESIGN DATE
SERIES 114
HEAT TREAT:
B.BREISCH 1/28/2014
(.65) N/A
G CHECK DATE SIZE ORIGINATING JOB NO. DWG. NO. REV

B SEE SHT 6
(2.50)
G FINISH:
N/A
CEM
ENGINEERING
3/12/2014
DATE
B 11809 114030-003
CEM 3/12/2014 SCALE 1:2 ASSY NO. SHEET 1 OF 6
 52

14 3X
0 38 (NOT USED)
1 37 OR026-3407 O-RING
1 36 OR139-3407 O-RING
1 35 OR227-3407 O-RING
2 34 OR132-3407 O-RING
5 2 33 114130-002 RING, SPIRAL RETAINING
1 32 OR220-3407 O-RING
1 31 114110-001 PISTON, CLAMP
1 30 114114-025 RETAINER, NOSE
5 1 29 OR123-3407 O-RING
1 28 114111-001 PLATE, STOP
1 27 114115-033 NOSE
1 26 114165-016 CLAMP ASSEMBLY
2 25 OR106-3407 O-RING
6 24 104127-001 SEAL, BACK-UP

SECTION D-D 3
3
23
22
104129-001
OR114-3407
PISTON & POPPET ASS'Y
O-RING

SCALE 1 : 1 3
3
21
20
104107-001
OR016-3407
RETAINER, O-RING
O-RING
3 19 OR018-3407 O-RING
3 18 114116-001 SPRING, COMPRESSION
3 17 OR009-3407 O-RING
3 16 104114-001 RETAINER, O-RING
3 15 114125-001 NUT, ALLEN HEX SOC STAINLESS STEEL
1 64 160-02534 FITTING, 3/8 NPT X 1/2 JIC
3 14 OR012-3407 O-RING
1 63 317-00132 REDUCER, PIPE 1/4 MPT X 3/8 FPT
1 62 317-00080 3 13 OR004-3407 O-RING
FITTING, 1/4 MNPT X 1/4 TUBE
1 61 317-00114 3 12 114119-006 SCREW, SHCS, #4-40 X .75 LG. STAINLESS STEEL
FITTING, 1/4" TUBE X #10-32
1 11 114120-011 SLEEVE, CAM
1 60 317-00136 COUPLING, 1/4 PIPE
1 10 114116-002 SPRING, EXTENSION
1 59 317-00851 FITTING, 1/4 MPT X 3/8 JIC
1 58 2 9 OR028-3407 O-RING
FLOOR STOCK FITTING, 1/4 MPT X 1/4 JIC
1 8 OR030-3407 O-RING
5 57 114119-003 SCREW, BHCS, #8-32 X .25 LG. STAINLESS STEEL
1 7 114108-010 BODY, MODIFIED
1 56 910-00028 VALVE, CHECK, 1/4 MPT
55 1 6 114105-008 ASSEMBLY, MANIFOLD
2 318-01847 PIPE EXTENDER
2 5 114117-006 O-RING
1 54 114124-001 PIPE EXTENDER
6 53 317-01245 4 4 114117-003 O-RING
FITTING, ELBOW, 1/4 TUBE X 1/8 MPT
1 52 1 3 114109-001 SLEEVE
OR010-3407 O-RING
0 2 (NOT USED)
1 51 OR116-3407 O-RING
0 1 (NOT USED)
3 50 114119-001 SCREW, SHCS, #10-32 X 3.50 LG. STAINLESS STEEL
1 49 114130-001 QTY ITEM PART NUMBER DESCRIPTION MATERIAL SPECIFICATION
RING, SPIRAL RETAINING
2 48 114117-004 PARTS LIST
O-RING
DIMENSIONS ARE IN INCHES
1 47 114116-003 SPRING, WAVE TOLERANCES ARE: BREAK ALL SHARP EDGES Production Control Units, Inc.
2 46 OR022-3407 O-RING X. ±.060 X.XX ±.015
DO NOT SCALE PRINT 2280 West Dorothy Lane
ANGLES THIS DOCUMENT CONTAINS PROPRIETARY Dayton, Ohio 45439-1892, USA
X.X ±.030 X.XXX ±.005 ±.5°
1 45 114100-001 HOUSING, PISTON STEM 250 INFORMATION AND SUCH INFORMATION MAY Phone: (937) 299-5594 FAX: (937) 299-3843
SURFACE FINISH UNLESS NOTED NOT BE DISCLOSED TO OTHERS FOR ANY
1 44 114101-001 PISTON, SCAVENGE MATERIAL: PURPOSE OR USED FOR MANUFACTURING
1 43 114102-001 PISTON, DRIPLESS SEE SHEET 1 PURPOSES WITHOUT WRITTEN PERMISSION
FROM PCU INC. TOOL, BRAKE & CLUTCH FILL
1 42 114117-008 O-RING
1 41 114104-001 NUT
DESIGN DATE
SERIES 114
HEAT TREAT:
B.BREISCH 1/28/2014
1 40 114103-044 STEM ASSEMBLY SEE SHEET 1 SIZE ORIGINATING JOB NO. DWG. NO. REV
CHECK DATE
1
QTY
39
ITEM
114117-013
PART NUMBER
SEAL
DESCRIPTION MATERIAL SPECIFICATION
FINISH:
SEE SHEET 1
CEM
ENGINEERING
3/12/2014
DATE
B 11809 114030-003
PARTS LIST CEM 3/12/2014 SCALE NONE ASSY NO. SHEET 2 OF 6
 E
(SEE SHT 5)

5 REF

7
114159-045

8
4

10
D 11
(SEE SHT 5)
26

SECTION C-C
DIMENSIONS ARE IN INCHES
TOLERANCES ARE: BREAK ALL SHARP EDGES Production Control Units, Inc.
SECTION A-A X. ±.060 X.XX ±.015
DO NOT SCALE PRINT 2280 West Dorothy Lane

SECTION A-A
ANGLES THIS DOCUMENT CONTAINS PROPRIETARY Dayton, Ohio 45439-1892, USA
X.X ±.030 X.XXX ±.005 ±.5°
CLAMPED & EXTENDED SURFACE FINISH
250
UNLESS NOTED
INFORMATION AND SUCH INFORMATION MAY
NOT BE DISCLOSED TO OTHERS FOR ANY
Phone: (937) 299-5594 FAX: (937) 299-3843

UNCLAMPED MATERIAL: PURPOSE OR USED FOR MANUFACTURING

SEE SHEET 1 PURPOSES WITHOUT WRITTEN PERMISSION
FROM PCU INC. TOOL, BRAKE & CLUTCH FILL
DESIGN DATE
SERIES 114
HEAT TREAT:
B.BREISCH 1/28/2014
SEE SHEET 1 SIZE ORIGINATING JOB NO. DWG. NO. REV
CHECK DATE

FINISH:
SEE SHEET 1
CEM
ENGINEERING
3/12/2014
DATE
B 11809 114030-003
CEM 3/12/2014 SCALE NONE ASSY NO. SHEET 3 OF 6
 SEE ASS'Y
NOTE 2

TOP OF
STEM

3X
20
3X
3X 21
19
3X
3X 18 22

3X
23
3X 17
3X
3X 16 24
3X
4 ASSEMBLY NOTES:
3X 15 1. PRESS DOWEL PIN SUBFLUSH TO JAW RETAINER O.D.
3X
24 2. SET STEM HEIGHT TO 1", USE HAND TOOL 114118-003
3. USE HAND TOOL 114118-001 TO TIGHTEN NUT
4. APPLY LOCTITE 242 TO THREADS PRIOR TO ASSEMBLY
13 3X 5. CHECK VALVE (ITEM 56) TO BE SET TO 20-25 PSI.
6. TIGHTEN SCREW FLUSH WITH SURFACE -R-
DIMENSIONS ARE IN INCHES

-R- TOLERANCES ARE: BREAK ALL SHARP EDGES Production Control Units, Inc.
X. ±.060 X.XX ±.015
DO NOT SCALE PRINT 2280 West Dorothy Lane
ANGLES THIS DOCUMENT CONTAINS PROPRIETARY Dayton, Ohio 45439-1892, USA
X.X ±.030 X.XXX ±.005 ±.5°
250 INFORMATION AND SUCH INFORMATION MAY Phone: (937) 299-5594 FAX: (937) 299-3843
SURFACE FINISH UNLESS NOTED NOT BE DISCLOSED TO OTHERS FOR ANY
12 3X MATERIAL: PURPOSE OR USED FOR MANUFACTURING
SEE SHEET 1 PURPOSES WITHOUT WRITTEN PERMISSION
TOOL, BRAKE & CLUTCH FILL
SECTION B-B DESIGN
FROM PCU INC.
DATE
SERIES 114
HEAT TREAT:
B.BREISCH 1/28/2014
SEE SHEET 1 SIZE ORIGINATING JOB NO. DWG. NO. REV
CHECK DATE

FINISH:
SEE SHEET 1
CEM
ENGINEERING
3/12/2014
DATE
B 11809 114030-003
CEM 3/12/2014 SCALE NONE ASSY NO. SHEET 4 OF 6
 46

45

44
48
32 47
43
46
33 34
42 49
31 35
9

30 37
50 51
33 36
41
29 3X
34

28
25
ASS'Y NOTE 3
ON SHEET 4
10
11

30

39 ASS'Y NOTE 4
ON SHEET 4

48

40
DETAIL E
25 SCALE 2 : 1
DIMENSIONS ARE IN INCHES
27 TOLERANCES ARE: BREAK ALL SHARP EDGES Production Control Units, Inc.
X. ±.060 X.XX ±.015
DO NOT SCALE PRINT 2280 West Dorothy Lane
ANGLES THIS DOCUMENT CONTAINS PROPRIETARY Dayton, Ohio 45439-1892, USA
X.X ±.030 X.XXX ±.005 ±.5°
250 INFORMATION AND SUCH INFORMATION MAY Phone: (937) 299-5594 FAX: (937) 299-3843
SURFACE FINISH UNLESS NOTED NOT BE DISCLOSED TO OTHERS FOR ANY
MATERIAL: PURPOSE OR USED FOR MANUFACTURING
SEE SHEET 1 PURPOSES WITHOUT WRITTEN PERMISSION
FROM PCU INC. TOOL, BRAKE & CLUTCH FILL
DESIGN DATE
SERIES 114
DETAIL D B.BREISCH 1/28/2014
HEAT TREAT:
SEE SHEET 1 SIZE ORIGINATING JOB NO. DWG. NO. REV
CHECK DATE

SCALE 2:1 FINISH:

SEE SHEET 1
CEM
ENGINEERING
3/12/2014
DATE
B 11809 114030-003
CEM 3/12/2014 SCALE 2:1 ASSY NO. SHEET 5 OF 6
 16°

SECTION F-F
SCALE 1 : 1

57 ANTI-ROTATION SCREW

NOTE: THE VIEWS ON THIS SHEET DEPICT NECESSARY POSITION OF CLAMP ASSEMBLY.
ALL OTHER VIEWS SHOW CLAMP ASSEMBLY 45° OUT OF POSITION.
DIMENSIONS ARE IN INCHES
TOLERANCES ARE: BREAK ALL SHARP EDGES Production Control Units, Inc.
X. ±.060 X.XX ±.015
DO NOT SCALE PRINT 2280 West Dorothy Lane
ANGLES THIS DOCUMENT CONTAINS PROPRIETARY Dayton, Ohio 45439-1892, USA
X.X ±.030 X.XXX ±.005 ±.5°
250 INFORMATION AND SUCH INFORMATION MAY Phone: (937) 299-5594 FAX: (937) 299-3843
SURFACE FINISH UNLESS NOTED NOT BE DISCLOSED TO OTHERS FOR ANY
MATERIAL: PURPOSE OR USED FOR MANUFACTURING
SEE SHEET 1 PURPOSES WITHOUT WRITTEN PERMISSION
FROM PCU INC. TOOL, BRAKE & CLUTCH FILL
VIEW G-G HEAT TREAT:
DESIGN

B.BREISCH
DATE

1/28/2014
SERIES 114
SCALE 1 : 1 SEE SHEET 1
CHECK DATE SIZE ORIGINATING JOB NO. DWG. NO. REV

FINISH:
SEE SHEET 1
CEM
ENGINEERING
3/12/2014
DATE
B 11809 114030-003
CEM 3/12/2014 SCALE NONE ASSY NO. SHEET 6 OF 6