Appendix A
Appendix A
Appendix A
pw:\MMSD\0020M144.00\4000 Regulatory Agency Correspondence\4150 Regulatory Permits\Low Hazard Exemption\R - LHE Permit
Application.docx Foth Infrastructure & Environment, LLC
Report
Prepared for
WEC Energy Group – Business Services
Milwaukee, Wisconsin
Prepared by
Foth Infrastructure & Environment, LLC
November 2020
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Table of Contents
Page
List of Abbreviations, Acronyms, and Symbols ..........................................................................iv
1 Introduction ........................................................................................................................ 1
1.1 Project Introduction ................................................................................................... 1
1.2 Project Scope ............................................................................................................. 1
1.3 Project Location and Limits ....................................................................................... 1
1.4 General Project Description ....................................................................................... 1
1.5 Existing Structures ..................................................................................................... 1
2 General Analysis Criteria .................................................................................................... 2
2.1 Unit System ............................................................................................................... 2
2.2 Vessels (from Port Milwaukee) .................................................................................. 2
2.3 Bollard (from Port Milwaukee) .................................................................................. 2
2.4 Fender (from Port Milwaukee) ................................................................................... 2
2.5 Waterfront Elevation (from Port Milwaukee) ............................................................. 2
2.6 Analysis Methodology ............................................................................................... 3
2.6.1 Pre-Disposal: .................................................................................................. 3
2.6.2 Post-Disposal ................................................................................................. 3
2.6.3 Safety Factors................................................................................................. 3
2.7 Codes and Standards .................................................................................................. 4
2.8 Project Datum ............................................................................................................ 5
2.8.1 Horizontal Datum ........................................................................................... 5
2.8.2 Vertical Datum ............................................................................................... 5
2.9 Service Life ............................................................................................................... 5
2.10 Loss of Thickness (EN 1993-5 [2007]) ...................................................................... 5
2.11 Sealant ....................................................................................................................... 5
3 Geotechnical Design Criteria............................................................................................... 6
3.1 Existing Geotechnical Data ........................................................................................ 6
3.2 Fill Material Properties .............................................................................................. 6
3.3 Sediment Properties in DMMF Footprint ................................................................... 6
4 Metocean Design Criteria .................................................................................................... 7
4.1 Site Bathymetry ......................................................................................................... 7
4.2 Design Water Levels .................................................................................................. 7
5 Mooring and Berthing Design Criteria ................................................................................ 8
5.1 Mooring and Berthing Analysis ................................................................................. 8
5.2 Passing Vessel ........................................................................................................... 8
6 Structural Design Criteria .................................................................................................... 9
6.1 Design Loads (from Port Milwaukee) ........................................................................ 9
6.1.1 Vertical Loads ................................................................................................ 9
6.1.1.1 Dead Loads ..................................................................................... 9
6.1.2 Horizontal Loads .......................................................................................... 10
Page
6.2 Load Combinations (UFC 4-152-01)........................................................................ 11
6.2.1 Load and Resistance Factor Design .............................................................. 11
6.2.2 Allowable Stress Design ............................................................................... 11
6.3 Corrosion Protection ................................................................................................ 11
6.3.1 Protective Coating ........................................................................................ 11
6.3.2 Cathodic Protection ...................................................................................... 12
6.4 Materials .................................................................................................................. 12
6.4.1 Concrete ....................................................................................................... 12
6.4.2 Reinforcing Steel.......................................................................................... 12
6.4.3 Structural Steel ............................................................................................. 12
6.5 Regulatory Work ..................................................................................................... 12
6.5.1 Wisconsin Department of Natural Resources ................................................ 12
6.5.1.1 Chapter 30 and NR 200 Water Quality Certification ...................... 12
6.5.1.2 WPDES......................................................................................... 12
6.5.2 U.S. Army Corps of Engineers ..................................................................... 13
6.5.2.1 Section 404 ................................................................................... 13
6.5.2.2 Section 408 ................................................................................... 13
6.5.3 U.S. Environmental Protection Agency ........................................................ 13
7 References ........................................................................................................................ 14
Tables
Table 2-1 Safety Factors for Cellular Cofferdam ........................................................... 3
Table 2-2 Safety Factors for Piles ................................................................................. 3
Table 3-1 Fill Material Properties.................................................................................. 6
Table 3-2 Soil Condition Behind the Wall ..................................................................... 6
Table 6-1 Load and Resistance Factor Design ............................................................. 11
Table 6-2 Allowable Stress Design ............................................................................. 12
Illustrations
Illustration 6-1 Ground Bearing Pressure Estimator ............................................................... 9
Illustration 6-2 Bollard Loads.............................................................................................. 10
Enclose a portion of the Lake Michigan shoreline for the management of dredged
material, within a Lake Bed Grant area via Chapter 238 of 1909, Chapter 285 of 1923,
and Chapter 381 of 1931 for the management of dredged material.
Create 3,250 linear feet of new cellular cofferdam structures to enclose the dredged
material management area and to provide the Port with expanded facilities.
Provide a rubble mound tie-back to the existing USACE rubble mound structure on the
south east corner incorporating materials to limit hydraulic conductivity through the
berm.
Alternate carrier:
DWT: 30,000 tons
Length: 730 ft
Beam or width: 76 ft
Draft: 26 ft
Approach velocity: 0.5 ft/sec
Potential carriers:
https://en.wikipedia.org/wiki/MV_Indiana_Harbor (1,000 footer )
https://en.wikipedia.org/wiki/Baie_comeau (2013_ship) (750 footer)
The dikes of the existing Milwaukee DMDF are multi-tiered, as the original dikes were raised to
accommodate more dredged material. The initial crest elevation of the dikes of the existing
Milwaukee DMDF is at +10.0 feet above Low Water Datum (LWD) or 587.5 feet International
Great Lakes Datum 1985 (IGLD85) (USACE, 1972), and a crest elevation of the secondary
internal dike is at +17 LWD or 594.5 feet IGLD85.
The elevation of the Milwaukee DMMF cellular cofferdam structure will be at +12.0 feet above
LWD or 589.5 feet IGLD85.
2.6.1 Pre-Disposal:
The waterfront is constructed and partially operational. The disposal area is not yet filled. The
waterfront is not subject to backfill pressures.
2.6.2 Post-Disposal
The waterfront is constructed and fully operational. The disposal area is filled and compacted.
The waterfront is subject to backfill pressures.
Table 2-1
Safety Factors for Cellular Cofferdam
Targeted Safety Factor
Failure Mechanism (USACE EM 2504)
Overturning 3.5
Interlock 2.5
Internal Friction 1.5
Tilting 1.5
Cell Fill 1.5
Horizontal Shear 1.5
Bearing Capacity 3
Pullout 2
Table 2-2
Safety Factors for Piles
Pile Demand and Testing Targeted Safety
Requirements Factor
Axial Capacity with PDA
2.5
testing
Axial Capacity without
3.0
PDA testing
Safety factors come from Table 2-3, Typical Factors of
Safety (FS) for Foundations in Soils [UFC, 2012]).
Minimum Design Loads and Associated Criteria for Buildings and Other Structures by
the American Society of Civil Engineers, ASCE 7-16.
Design: Piers and Wharves by the Unified Facilities Criteria, UFC 4-152-01.
January 24, 2017.
ArcelorMittal Sheet Piling, Design & Execution Manual, AS 500 Straight web sheet
piles.
API Recommended Practice for Planning, Designing and Constructing Fixed Offshore
Platforms – WSD.
2.11 Sealant
Sheet pile interlocks on the side of the cofferdam cells facing away from Lake Michigan and
adjacent to the interior where dredged material will be disposed either welded or sealed with
interlock injected sealant to prevent the seepage through the sheets. The sealant shall reduce
hydraulic conductivity to 1 x 10-9 cm/sec or less.
Table 3-1
Fill Material Properties
ɸ δ C ɣ ɣ sub
Description
Deg. Deg. psf pcf pcf
Table 3-2
Soil Condition Behind the Wall
ɸ δ C ɣ ɣ sub
Description
Deg. Deg. psf pcf pcf
A uniform surcharge live load of 500 psf is considered on the yard immediately behind the back
face of the cells for a width of 30 feet.
A uniform surcharge live load of 500 psf is considered on top of the cells where concrete
platform has been constructed.
A uniform surcharge live load of 250 psf is considered on top of the cells without concrete
platform.
Bray et al. (2010) and Lew et al. (2010) indicate that "lateral earth pressure increases due to
seismic ground motion are likely insignificant for peak ground accelerations of 0.3g to 0.4g or
less" - taken from Appendix A11, Seismic Design of Retaining Structures, AASHTO LRFD
2014. Additionally, FHWA-NHI-11-032 (Section 11.2.2) states that seismic analysis is not
necessary for structures when the site-adjusted peak ground acceleration (i.e., F_PGA X PGA) is
less than 0.3g unless the foundation is susceptible to liquefaction.
Table 6-1
Load and Resistance Factor Design
Table 6-2
Allowable Stress Design
6.4 Materials
6.4.1 Concrete
Concrete shall be normal weight with a minimum comprehensive strength of 4,000 pounds per
square inch (psi) at 28 days.
6.5.1.2 WPDES
Wisconsin Statutes and regulations require a WPDES permit for discharge into waters of the
state. The WPDES permit is issued by the WDNR consistent with applicable federal and state
requirements, and contains requirements that include discharge limitations, monitoring and
reporting requirements, best management practices to minimize or remove risk to impacting
human health and the environment. WDNR has determined that one WPDES permit will be
issued covering all of the dredging projects discharging into the DMMF and not the DMMF
facility as a whole.
American Concrete Institute, 2014. Building Code Requirements for Structural Concrete,
ACI 318-14.
American Institute of Steel Construction (AISC). Specifications for Structural Steel Buildings,
ANSI/AISC 360-16.
American Petroleum Institute, 2000. Recommended Practice for Planning, Designing and
Constructing Fixed Offshore Platforms – Working Stress Design. December 2000.
American Society for Testing and Materials. ASTM Standard Practice A572 – Standard
Specification for High-Strength Low-Alloy Columbium-Vanadium Structural Steel.
American Society for Testing and Materials. ASTM A615 – Standard Specification for
Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement.
American Society of Civil Engineers. Minimum Design Loads and Associated Criteria for
Buildings and Other Structures, ASCE 7-16.
ArcelorMittal, 2017. Sheet Piling, Design & Execution Manual, AS 500® Straight web steel
sheet piles. August 2017.
Bray, Jonathan, T. Travasarou, & J. Zupan, 2010. Seismic Displacement Design of Earth
Retaining Structures. Geotechnical Special Publication. 384. 638-655. 10.1061/41128
(384)65.
Foth Infrastructure & Environment, LLC, 2020a. Metocean Report – Milwaukee Estuary
DMMF. June 2020.
Foth Infrastructure & Environment, LLC, 2020b. Final Design Report – Milwaukee Estuary
DMMF. November 2020.
International Navigation Association (PIANC), 1984. Guidelines for the Design of Fender
Systems: 2002, ISBN 2-87223-125-0.
Lew, Marshall, N. Sitar, & L. Atik, 2010. Seismic Earth Pressures: Fact or Fiction?.
Geotechnical Special Publication. 384. 656-673. 10.1061/41128(384)66.
Naval Facilities Engineering Command, 2012. Foundations and Earth Structures: NAVFAC
Design Manual 7.02.
Pile Buck, 1986. Pile Buck® Steel Sheet Piling Design Manual.
Tsinker, Gregory, 1997. Handbook of Port and Harbor Engineering, Geotechnical and
Structural Aspects.
United Facilities Criteria, 2012. Geotechnical Engineering, UFC 3-220-01. November 1, 2012.
Unified Facilities Criteria, 2017. Design: Piers and Wharves, UFC 4-152-01. January 24, 2017.
U.S. Army Corps of Engineers, 1972. Milwaukee Harbor Drawings. May 15, 1972.
U.S. Army Corps of Engineers, 1989. Design of Sheet Pile Cellular Structures Cofferdams and
Retaining Structures, EM-1110-2-2503. September 29, 1989.
U.S. Army Corps of Engineers, 1994. Design of Sheet Pile Walls, EM 1110-2-2504.
March 31, 1994.
U.S. Army Corps of Engineers, 2008. Phase II Report, Dredged Material Management Plan
Study. January 2008.
U.S. Army Corps of Engineers, 2015. Dredging and Dredged Material Management,
EM 1110-2-5025. July 31, 2015.
United States Steel, 1984. Steel Sheet Piling Design Manual. July 1984.