SERVICE MANUAL

ERBEJET ® 2
V 1.0.x
V 1.1.x

HYDROSURGERY 80116-134 2017-11

SERVICE MANUAL
ERBEJET ® 2
Registered trademarks of Erbe Elektromedizin GmbH: AUTO CUT®, AXUS®, BICISION®, BiClamp®, classicCOAG®, classic-
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ERBEFLO®, ERBEFLO AeroRinse®, ERBEJET®, ERBELift®, ERBOKRYO®, FIAPC®, forcedCOAG®, Hybrid knife®,
HybridKnife®, ICC 200®, ICC 80®, KYRON®, NESSY®, NESSY Ω®, PLURA®, preciseAPC®, Preflow®, pulsedAPC®,
ReMode®, REMODE®, softCOAG®, sprayCOAG®, swiftCOAG®, The Color Blue®, thermoSEAL®, twinCOAG®, VIO®.

Service Manual Art. No. 80116-134

All rights to this manual, in particular rights of duplication, dissemination and translation, are reserved. No part of this man-
ual may be reproduced in any form (by photocopying, microfilming or other methods) or processed, duplicated or dissem-
inated by the use of electronic systems without the written consent of Erbe Elektromedizin GmbH.

The information contained in this manual may be amended or supplemented without prior notice and represents no obli-
gation on the part of Erbe Elektromedizin GmbH.

Printed by Erbe Elektromedizin

Printed in Germany
Copyright © Erbe Elektromedizin GmbH, Tübingen 2017
 Table of Contents

Table of Contents
1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Classification of the safety information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Knowledge of the User Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Protection from the risk of electric shock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Electrostatically sensitive components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Liability and warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Controls at the front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Controls at the rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4 Setup and Service settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Overview of Setup settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Overview of Service settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Call up Setup and Service settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Change Setup and Service settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5 Remedying malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
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Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6 Maintenance and servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Who is allowed to perform servicing and maintenance work? . . . . . . . . . . . . . 23
What is a technical safety check? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
How often does a technical safety check have to be performed?. . . . . . . . . . . 23
Testing and measuring equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Technical safety check – step by step. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
User manual and visual inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Tests to be conducted in accordance with the national specifications
and regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Performance tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Footswitch activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Testing the drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

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Table of Contents

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 1 • Safety information

CHAPTER 1
Safety information

Classification of the safety information

WARNING! The WARNING! safety indication refers to a risk of personal injury.

CAUTION! The CAUTION! safety indication refers to a risk of damage to property.

ATTENTION! The ATTENTION! safety indication refers to a risk which can cause
equipment to become unserviceable.

IMPORTANT! The IMPORTANT! designation indicates application information and

other particularly important information.

Knowledge of the User Manual

The User Manual for this unit constitutes an integral part of this Service
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Manual. For performing servicing activities it is assumed that the reader

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has knowledge of the User Manual, especially procedures for installation,

putting into operation, and handling.

Protection from the risk of electric shock

WARNING! The supply voltage must match the voltage specified on the rating
plate. Connect the unit / the equipment cart to a properly installed
grounded outlet. Only use the Erbe power cord or an equivalent power
cord for this purpose. The power cord must bear the national test sym-
bol.

For safety reasons, multiple outlets and extension cords should not be
used. If their use is unavoidable, they also must be provided with proper
grounding.

WARNING! Unplug the power cord from the outlet before exchanging parts of the
unit or cleaning it.

WARNING! Do not plug a wet power cord into the unit or into an outlet.

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1 • Safety information

WARNING! Do not touch any unprotected wires or conductive surfaces while the
unit is opened and under voltage.

WARNING! Blown line fuses may only be replaced by a competent technician. Only
replacement fuses of the rating specified on the unit's name plate may
be used. Before resuming operation the unit must be subjected to a
performance test by a competent technician.

Electrostatically sensitive components

CAUTION! This unit contains electrostatically sensitive components. Work at an
anti-static workplace while repairing the unit. Wear a grounding arm-
band while working with electrostatically sensitive components. Hold
the circuit boards by their non-conducting corners. Use an anti-static
container for transporting electrostatically sensitive components and
the circuit boards.

Liability and warranty

ATTENTION! Adjustments, tests, modifications, maintenance and repair work may
only be performed by Erbe or persons trained by Erbe. If the work is not
performed by trained persons, Erbe accepts no liability and warranty
rights become void.

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It is recommended that the technical safety check also be performed by
Erbe or persons trained by Erbe.

ATTENTION! Only use original Erbe spare parts. The manufacturer accepts no liability
and the warranty rights becomes void if original spare parts are not
used.

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 2 • Controls

CHAPTER 2
Controls

IMPORTANT! This chapter contains an overview of the controls of the unit(s). The rel-
evant User Manual for the unit(s), knowledge of which is assumed for
servicing work, provides detailed information about how to use the
unit(s).

Controls at the front

ERBEJET 2

7
8
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Fig. 2-1

1 Power Switch
2 –7 Selection buttons
8 Pump shaft

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2 • Controls

Controls at the rear

Fig. 2-2

1 Footswitch socket
2–3 ECB socket (Erbe Communication Bus)
4 Potential equalization terminal
5 Power supply module with fuses

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 3 • Technical Data

CHAPTER 3
Technical Data

Power connection

Rated supply voltage 100 – 240 V

Line current 0.4 – 1.2 A
Rated supply frequency 50 Hz / 60 Hz
Power fuses 2 x T 3.15 A H / 250 V

Data specific to the unit

Pressure production Sterile single-use double cylinder pump

Pressure range in bar 1 – 80 (± 20 %)
Volume flow in ml/min. 1 – 55 (± 10 %)
Effect setting Setting of indication-specific parameters with 9 pro-
gram memory locations
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Activation Footswitch
Separating medium Sterile, physiological saline solutions
Suction as a separate module (Erbe ESM 2) adjustable -100 to -800 mbar (± 50 mbar)
Applicators Sterile single-use applicators, rigid and flexible for
open, laparoscopic, endoscopic, microsurgical, mini-
mal-invasive and micro-invasive applications, from
1.3 mm outer diameter.
Nozzle diameter 120 μm

Dimensions and weight

Width x height x depth 410 x 130 x 370 mm

Weight 11 kg

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3 • Technical Data

Ambient conditions for transport and storage of unit

Temperature -25 °C to +50 °C

Relative humidity 15 % – 80 %

Ambient conditions for operation of the unit

Temperature +10 °C to +40 °C

Relative humidity 15% – 80%, noncondensing

Acclimatizing

If the unit has been stored or transported at temperatures below +10 °C or above +40 °C, the unit will
require approx. 3 hours to acclimatize at room temperature.

Standards

Classification according to EC Directive 93/42/EEC II b

Protection class as per EN 60 601-1 I
Type as per EN 60 601-1 CF

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 4 • Setup and Service settings

CHAPTER 4
Setup and Service settings

General information
This unit features two levels for changing settings:
• Setup level
• Service level

Overview of Setup settings

Accessible to users and service personnel.

Setting Available Description

from

Contrast 1.0.x Setting for the display contrast.

Brightness Display 1.0.x Setting for the display brightness.
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Button volume 1.0.x Setting for the volume of the selection buttons.
System volume 1.0.x Setting for the volume of the status and error messages.
Activation volume 1.0.x Setting for the volume of the activation sounds. The activation
sounds must be easy to hear!
ml-signal volume 1.1.x Setting for a tone emitted for each milliliter (ml) separating
medium output.
Automatic time 1.0.x Setting for the time span during which an entry window is
shown in the display before the unit returns to the "Settings"
window.

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4 • Setup and Service settings

Overview of Service settings

Only accessible for service personnel. Password-protected.

IMPORTANT! From V 1.1.x on, this menu is available in English only – regardless of
the language setting selected on the device.

Setting Available Description

from

Date Date 1.0.x Self-explanatory.

Time Time 1.0.x Self-explanatory.
Error lists Error lists 1.0.x Save all errors which are detected and reported.
Version list Version list 1.0.x Displays the software version of the unit as well as
the connected components (footswitch, suction
module).
Language Language 1.0.x Self-explanatory.
Test programs Test programs 1.0.x Selection of hardware test programs.
Start screen Start screen 1.0.x Start screen type selection.
Unit of pressure Unit of pressure 1.0.x Setting for the required pressure unit: mbar, psi, or
kPa.
Time limit Time limit 1.0.x Setting for the time span after which an activation is

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auomatically terminated.
Operating hours Operating hours 1.0.x Displays the operating hours of the ERBEJET 2 water
ERBEJET ERBEJET jet surgical unit.
Operating hours Operating hours 1.0.x Displays the operating hours of the ESM 2 suction
ESM ESM module.
– Volume Mea- 1.1.x Displays the amount of separating medium used.
surement

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 4 • Setup and Service settings

Call up Setup and Service settings

Call up Setup level

1. Call up the "Settings" window and select the "Program/Setup" menu

item.

2. Select the "SETUP" menu item. The unit switches to the Setup level.
See Table page 13 for the settings which can be changed there.

Call up Service level

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1. Call up the "Settings" window and select the "Program/Setup" menu

item.

2. Select the "SERVICE" menu item. The unit switches to the "Keyword
entry" window.

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4 • Setup and Service settings

3. Enter keyword JET2:

– Select the first letter using the right up and down buttons.
– Confirm the selected letter with the left, center selection button.
The unit automatically jumps to the entry for the next letter.
– Repeat the process until the entire keyword has been entered.

4. Confirm keyword with "OK". The unit switches to the Service level.
See Table page 14 for the settings which can be changed there.

IMPORTANT! Once the keyword has been entered and provided the unit remains

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switched on, the Service level can be called up direct, i.e. without hav-
ing to repeat keyword entry. By switching off the unit the Service level
is protected by the keyword against unauthorized access again.

Change Setup and Service settings

IMPORTANT! A setting change does not have to be confirmed. The unit executes it
immediately. After restarting the unit the changed setting remains
intact.

Example "Change pressure 1. Call up Service setting "Unit of pressure".

unit" 2. Select the required pressure unit with the selection button next to it.
3. Exit Service setting.

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 5 • Remedying malfunctions

CHAPTER 5
Remedying malfunctions

Safety information
ATTENTION! Adjustments, technical tests, modifications, maintenance and repair
work may only be performed by Erbe or persons trained by Erbe. If the
work is not performed by trained persons, Erbe accepts no liability and
warranty rights become void.

Error messages

Displays for the error messages Errors messages are displayed on the unit as follows:
on the ERBEJET 2
• as a combination of error code and text
• only as text

Display for the error messages All relevant error messages are only saved with error code in the "Error
in the service setting "Error list" setting (see Service level).
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lists"
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5 • Remedying malfunctions

Regarding the ERROR list The error messages are only entered with error code in the ERROR list of
this section. Status messages are not a component of these instructions.
They are described in the User Manual for the unit.

Recognizing module: J = ERBEJET 2

Recog- Error code Description Action

nizing
module

J 01 Error in the program memory – Inform Erbe Service.

Sequence control.
J 02 Error in the program memory – Inform Erbe Service.
Saved user settings.
J 04 ESM 2 Timeout during activation: Reactivation ESM 2 suction module.
Error in ESM 2 or fault on ECB.
Inform Erbe Service if this occurs fre-
quently.
J 05 Switch-on period limitation reached. Extend maximum switch-on period or
switch off limitation for the switch-on
period => Service level.
J 06 Activation code has changed. Reactivate ERBEJET 2.
Inform Erbe Service if this occurs fre-
quently.

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J 07 Pump unit is not detected by the If the pump unit is not located in the

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photoelectric sensor. The pump unit pump shaft correctly, attempt to push
might have been pushed out of the the pump unit inside. The error mes-
shaft. sage will disappear if you are success-
ful.
If the error remains, completely remove
the pump unit from the pump shaft and
attempt to insert an unused pump unit.
Inform Erbe Service if this occurs fre-
quently.
J 08 Signal of photoelectric sensor and Inform Erbe Service.
microswitch inconsistent.
J 09 Photoelectric sensor defective or not Inform Erbe Service.
extant.
J 0A Hardware incompatible with soft- Inform Erbe Service.
ware.
J 0B Operating voltage +24 V too high. Inform Erbe Service.
J 0C Operating voltage +24 V too low. Inform Erbe Service.
J 0D Operating voltage +5 V too high. Inform Erbe Service.
J 0E Operating voltage +5 V too low. Inform Erbe Service.

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 5 • Remedying malfunctions

Recognizing module: J = ERBEJET 2

Recog- Error code Description Action

nizing
module

J 0F No "Power Good" form the power Inform Erbe Service.

supply unit.
J 10 No drive detected. Inform Erbe Service.
J 11 Drive 1 not detected. Inform Erbe Service.
J 12 Drive 2 not detected. Inform Erbe Service.
J 13 Direction of rotation incorrectly set Inform Erbe Service.
(for drive 1 and/or drive 2).
J 14 Drive 1: No limit stop found during Inform Erbe Service.
referencing.
J 15 Drive 2: No limit stop found during Inform Erbe Service.
referencing.
J 16 Drive 1: Error during speed monitor- Inform Erbe Service.
ing.
J 17 Drive 2: Error during speed monitor- Inform Erbe Service.
ing.
J 1A Drive 1: Node guarding timeout. Inform Erbe Service.
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J 1B Drive 2: Node guarding timeout. Inform Erbe Service.

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J 1F Error: Voltage frequency. Inform Erbe Service.

J 20 Incompatible module (e.g. VIO) con- Remove incompatible module.
nected to ERBEJET 2 via ECB.
J 21 Possible loss of date/time because Check setting for date/time, reset if
the buffer capacitor was discharged. necessary => Service level.
J 22 Possible loss of date/time due to Check setting for date/time => Service
faulty data connection. level. If the error remains inform Erbe
Service.
J 23 Implausible values for date/time. Check setting for date/time, reset if
necessary => Service level.
J 24 Incompatible footswitch connected. Remove footswitch. Connect ERBEJET 2
footswitch.
J 31 Drive 1: Error in current measuring Inform Erbe Service.
device.
J 32 Drive 2: Error in current measuring Inform Erbe Service.
device.

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5 • Remedying malfunctions

Recognizing module: J = ERBEJET 2

Recog- Error code Description Action

nizing
module

J 40 Temperature of the drives too high Allow ERBEJET 2 to cool down until a
=> Drives are switched off. message appears indicating that you
can continue working with the unit.
J 50 Nozzle of the applicator is blocked. Remove applicator + pump unit and
connect new, unused applicator + pump
Operating error: An attempt was unit.
made to connect a used pump unit.
Drive mechanism is defective. Inform Erbe Service.
Drive blocked/too stiff.
J 5D The software version of the con- Check software version of ESM 2 and
nected ESM 2 suction module is ERBEJET 2 => Version list. Connect
incompatible with that of the ERBE- ESM 2 with compatible software ver-
JET 2. sion.
J 5E The software version of the con- Check software version of footswitch
nected footswitch is incompatible and ERBEJET 2 => Version list. Connect
with that of the ERBEJET 2. footswitch with compatible software
version.
J 60 Power fail message from the power Reactivate ERBEJET 2.
supply unit without subsequent volt-

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Inform Erbe Service if this occurs fre-

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age drop (false alarm).
quently.
J 80 Operating error: No footswitch has Connect footswitch.
been communicated to the unit
because no footswitch is connected.
No footswitch has been communi- Inform Erbe Service.
cated to the unit because the con-
nected footswitch is defective.
The software version of the con- Check software version of footswitch
nected footswitch is incompatible and ERBEJET 2 => Version list. Connect
with that of the ERBEJET 2. footswitch with compatible software
version.
J 82 No deactivation signal has been If the footswitch pedal is still pressed
received after an activation interrup- => Release pedal.
tion.
If the footswitch pedal is not pressed
=> Inform Erbe Service.
J 83 Status message: ESM 2 suction mod- Switch on ESM 2. Check ECB connection
ule has been canceled by the ERBE- between ESM 2 and ERBEJET 2. If the
JET 2. error remains inform Erbe Service.

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 5 • Remedying malfunctions

Recognizing module: J = ERBEJET 2

Recog- Error code Description Action

nizing
module

J 87 Button has been kept pressed down Restart the unit without pressing a but-
when starting the unit. ton again.
Button jammed. Inform Erbe Service.
J 88 Activation requirements without the Switch on ESM 2. Check ECB connection
ESM 2 being ready for operation. between ESM 2 and ERBEJET 2. If the
error remains inform Erbe Service.
J 89 Operating error: Two footswitch ped- Only press one pedal.
als have been pressed at the same
time.
J 90 Activation requirements without Do not begin activation until a message
operational availability of the ERBE- appears indicating that the unit is
JET 2. ready for operation.
If no pump unit is connected to the
unit, connect pump unit + applicator.
J 95 Operating error: ReMode button of Do not press ReMode button or create
the footswitch has been pressed second program level.
even though no second program level
is present in the program used.
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J 96 Operating error: The ESM 2 suction Select suction mode "Pedal".

module has been activated via the
two pedal footswitch, even though
the suction mode is deactivated
"OFF" on the ERBEJET 2.
J A0 Temperature of the drives is too high. If possible, provide activation pauses.
You can continue working with the
unit. Verify that the circulation of air where
the unit is located is not obstructed,
and improve where required. If the error
persists, notify Erbe Service.
J B0 Operating error: The pulse mode The pulse mode option is not yet avail-
option has been activated. able at present. Do not press the selec-
tion button beside the pulse mode
option.

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5 • Remedying malfunctions

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 6 • Maintenance and servicing

CHAPTER 6
Maintenance and servicing

Who is allowed to perform servicing and maintenance

work?
ATTENTION! Adjustments, tests, modifications, maintenance and repair work may
only be performed by Erbe or persons trained by Erbe. If the work is not
performed by trained persons, Erbe accepts no liability and warranty
rights become void.

It is recommended that the technical safety check also be performed by

Erbe or persons trained by Erbe.

What is a technical safety check?

IMPORTANT! The technical safety check is a preventive measure to examine whether
the device is safe and ready for operation. In order to perform the vari-
ous tests the current specifications and regulations of the particular
country and the instructions in this service manual must be observed.
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How often does a technical safety check have to be

performed?
IMPORTANT! A technical safety check must be performed every time after mainte-
nance, but at least once per year.

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6 • Maintenance and servicing

Testing and measuring equipment

IMPORTANT! The following list contains the testing and measuring equipment rec-
ommended by Erbe for servicing. Where Erbe article numbers are spec-
ified, only original Erbe testing and measuring equipment should be
used.

Erbe Art. No. Description

– Frequency measuring instrument, measuring range 10 – 600 Hz

20150-101 Single-pedal footswitch for ERBEJET 2
20150-300 Pump cartridge
or

20150-301 Pump cartridge plus

20150-030 Applicator
30150-103 Belt tensioning tool

Technical safety check – step by step

For simplification the device to be tested is referred to below as the "test
specimen".

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Safety information
WARNING! For safety reasons (personnel protection) the test specimen should
generally be operated by a suitable isolating transformer. An excep-
tional case is the tests for grounded conductor resistance, and ground
leakage current, in which the test specimen is supplied with current via
the safety tester.

ATTENTION! In the event of a fault occurring in the test specimen or individual com-
ponents during the technical safety check the test steps taken so far no
longer apply. 
Remedy the defect and repeat the technical safety check from the
beginning.

ATTENTION! The specifications made in this chapter for test programs / test pro-
gram settings allow the service technician to perform the technical
safety check. In addition, the test program mode provides a number of
diagnostic and inspection options for the service technician. They are
described in the repair manual. Erbe Elektromedizin expressly states
that the full functional range of the test program mode may not be
used without precise knowledge of the individual test programs.

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 6 • Maintenance and servicing

IMPORTANT! An unused, new pump cartridge must be used for all test stages, unless
otherwise indicated.

IMPORTANT! It is assumed that the user knows how to operate the test specimen,
the test equipment, the measuring equipment, and auxiliary test equip-
ment. The test instructions only apply in conjunction with the relevant
test steps.

IMPORTANT! The test report for the technical safety check can be requested from
Erbe Technical Service Tübingen. For the address see address sheet on
last page.

User manual and visual inspections

• Test specimen and accessories (where enclosed) undamaged exter-
nally.
• User manual present.
• All labels on the test specimen (conformity declaration mark, rating
plate, and all wording) present and readily legible.

Tests to be conducted in accordance with the national

specifications and regulations
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Grounded conductor test • Ground terminal to chassis.

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• Ground terminal to potential equalization pin.

Leakage current • Ground leakage current, normal condition (N.C.).

measurement • Ground leakage current, single-fault condition (S.F.C.).

Performance tests
Test setup
• The test specimen is connected to the power supply via the connecting
cable and switched on.
• The single-pedal footswitch is connected.
• An unused, new pump cartridge is ready.

Test procedure

Power switch 1. Check power switch for smooth operation. The power switch must be
easy to operate and must neither stick nor scrape.
2. Press power switch. The power switch must snap into the "ON" posi-
tion and the test specimen must perform a system start.

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6 • Maintenance and servicing

Start routine / 1. The test specimen must start without error message(s).
acknowledgement tone 2. The test specimen must emit an acoustic signal (=acknowledgement
tone) during the self-test.

Control buttons / 1. Set the "Button tone volume" to >1 in the Setup level.
acknowledgement tone when 2. Check all selection buttons on the control panel for functionality.
pressed Press each button at least twice. An acoustic signal (=acknowledge-
ment tone) must be emitted each time the buttons are pressed.

Display and display backlighting 1. Check the function of the display backlighting. If the backlighting is
faulty, the image is very dark, almost black (poor contrast).

Activation tones 1. Set the "Activation tone volume" to >1 in the Setup level.
2. Press light gray pedal on the single-pedal footswitch at least twice.
An acoustic signal (=activation tone) must be emitted each time the
pedal is pressed.

Sensor ATTENTION! The "TP Movement" test program used for the following test
steps only provides correct results if the drives of the test specimen have
been correctly referenced beforehand. In addition, the referencing pre-
vents the test specimen from being damaged by manually moving the
drives.
1. Switch test specimen (with empty pump shaft) off and back on after 3
sec. This ensures that the drives are correctly referenced.
2. Select "TP Movement" test program. On the test specimen:
– Call up service level (see page 15).
– Highlight the "Testprograms" setting and select with OK. The test

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specimen switches to the test program selection list.

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– Select "TP Movement" test program and press OK. The following
appears on the unit:

3. Press "Yes" to confirm that the drives have been correctly referenced.

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 6 • Maintenance and servicing

4. Insert pump cartridge in the pump shaft without letting it engage.

The symbol must be activated in the Test program when "Sensor"
is displayed.

5. Remove pump cartridge from the pump shaft. The symbol must
be deactivated in the Test program when "Sensor" is displayed.
6. Remain in the Test program.
Switch
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1. Insert pump cartridge in the pump shaft without letting it engage.

The symbol must be activated in the Test program when "Switch"
is displayed.

2. Remove pump cartridge from the pump shaft. The symbol must
be deactivated in the Test program when "Switch" is displayed.
3. Press to exit the test program.
4. "Return" takes you to the test program selection list.

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6 • Maintenance and servicing

Ventilator 1. Select the "TP Measured Values" test program in the test program
selection list and press OK.

100

2. Set the "Vent." setting to 100 % with the selection button. The venti-
lator must remain constantly and audibly activated.
3. Press to exit the test program.

Footswitch activation
Test setup
• The test specimen is connected to the power supply via the connecting
cable and switched on.
• The single-pedal footswitch is connected.

Test procedure

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Pedal activation for single- 1. Select the "TP Activation Signals" test program in the test program

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pedal footswitch selection list and press OK. A single-pedal footswitch in the test pro-
gram indicates that a single-pedal footswitch is correctly con-
nected.

2. Press light gray pedal on the single-pedal footswitch. The Test pro-
gram must confirm the activation through illumination of the pedal on
the single-pedal footswitch.

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 6 • Maintenance and servicing

Single-pedal footswitch
ReMode

1. Press ReMode button on the single-pedal footswitch. The Test pro-

gram must confirm the activation through illumination of the ReMode
button on the single-pedal footswitch.
2. Press to exit the test program.
3. Press return until the test specimen displays the basic program.

Testing the drives

WARNING! Do not touch any unprotected wires or conductive surfaces while the
unit is opened and under voltage.

WARNING! You need to reach into the open pump shaft for certain service work.
This entails a risk of injury, for example the pump mechanism can crush
or cut off your fingers.

ATTENTION! Never use liquids or sharp cleaning objects for cleaning the pump shaft.
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Tools
• Phillips screwdriver PH 1
• Phillips screwdriver PH 2
• Torx screwdriver T15
• lint-free, dry cloth

Test setup
• The housing cover of the test specimen is removed.
• The test specimen is connected to the power supply via the connecting
cable and switched on.
• The single-pedal footswitch is connected.
• On the test specimen the basic program is selected.
• An unused, new pump cartridge is ready.

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6 • Maintenance and servicing

Test procedure
Belt tension of long belt on 1. Hold frequency measuring instrument over the belt of motor 1. Start the
motor 1 belt vibrating. The frequency displayed must be between 107 and 183 Hz.
2. Readjust belt if necessary.
Belt tension of short belt on 1. Hold frequency measuring instrument over the belt of motor 2. Start the
motor 2 belt vibrating. The frequency displayed must be between 138 and 236 Hz.
2. Readjust belt if necessary.
Clean pump shaft 1. Remove cover of the pump shaft.
2. Clean pump shaft carefully using a dry, lint-free cloth.
3. Leave pump shaft open.
Engaging function 1. Insert the pump unit in the pump shaft. The pump plungers must
engage without any problem.
Holding function 1. Activate test specimen via footswitch. The pump plungers must also
travel during activation.
Disengaging function 1. Press EJECT on test specimen. The pump plungers must disengage
without any problem.
2. Remove pump unit.

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 6 • Maintenance and servicing

Checking the components in the 1. Check all screws in the pump shaft for correct fitting.
pump shaft 2. Check all mechanical components for corrosion. Replace if needed.

3. Image: Only for the slide assembly with locking washers (1) and a
sliding axle (2):
– Position 1: Check both locking washers (one per slide) and ensure
that they are secure and positioned correctly. Should they be
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defective or missing, replace them with 30150-158.

2017-11

– Position 2: Check both sliding axles (parallel, straight alignment)

and ensure that they are positioned correctly. Should they be
defective or missing, replace them with 30150-158.
4. Close the cover of the pump shaft again.
5. Mount the housing cover on the test specimen again.

Test run
Test setup
• The test specimen is connected to the power supply via the connecting
cable and switched on.
• The single-pedal footswitch is connected.
• On the test specimen the basic program is selected.

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6 • Maintenance and servicing

Test procedure
1. Connect applicator to the pump unit.
2. Connect distilled water (only suitable for service purposes) to the
pump unit.
3. Insert pump unit into pump shaft and allow to engage.
4. From V 1.1.x: Start Prime mode and wait until the filling process is
completed.
5. Carry out the following settings on the test specimen in the basic pro-
gram:
– Suction: OFF
– Effect: 5
6. Activate test specimen via footswitch. The applicator must provide a
constant jet of water.
7. Remove connected pump unit.
8. Push the pump unit still filled with water back into the pump shaft.
The test specimen must indicate that the pump unit is used.
9. Remove connected pump unit.

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