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DB - c50 - 51 - 57hpw - GB - GEMU Diaphragm Globe Valve

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CleanStar ®

iComLine®

Construction
The CleanStar® C50, C51 and C57 HPW ultra pure 2/2-way plastic
diaphragm globe valves have a PTFE body. All medium wetted parts are
made of PTFE. The external operator parts are made of PVDF. The union C50 HPW
nuts are available in PVDF, PFA and C-PFA. An optical position indicator is
integrated as standard. For type C50 a stroke limiter is available as
standard or as an option depending on the operator size.
In addition to 2/2-way valve bodies customised multi-port valve block
solutions can be produced (see last page).

Features
• Globe valve, small footprint
• All wetted parts PTFE
• PTFE diaphragm (one-piece, no diaphragm backing material)
• 5 million cycle duties qualified
• Standard connections and accessories
• Minimal deadleg
• Fast rinsing, minimal contamination
• High temperature application limit
• Good Kv value C51 HPW
• Cleanroom production (HP version), complies with SEMI F 57

Advantages
• Compact design, low space requirement, good drainability
• Universal chemical resistance, wide range of applications
• Long service life, low operating costs
• Flexible and suitable for versatile use, also for high temperature
applications
• Low pressure loss, low operating costs
• Size and cost reduction due to intermediate seat sizes
• Minimal contamination, suitable for high purity media

Sectional drawing C57 HPW

C50,C51,C57 HPW
General technical data

Working medium Correlation operator/seat size/version


Corrosive, inert, gaseous and liquid media - particularly high
purity media - which have no negative impact on the physical
and chemical properties of the body and diaphragm material.

Flow direction Seat size Ø


See arrow

Operating pressure
Standard seat size max. 6.0 bar applied upstream Operator 1 2 3 4
size
Intermediate seat size max. 4.2 bar applied upstream
Version 1A1 1B1 2A1 2B1 3A1 3B1 4A1
Vacuum 400 mbar/abs*
Ø seat size
* The life expectancy of the valve may be affected if exposed to a 6.38 9.20 9.55 15.30 15.80 21.00 22.25
greater vacuum. [mm]
Versions 1A1. 2A1. 3A1 and 4A1 are standard seat sizes with
PN 6.
Operating temperature Versions 1B1. 2B1 and 3B1 are intermediate seat sizes,
where a smaller operator is combined with a larger seat
See temperature/pressure diagram (therefore reduced pressure - PN 4.2)

Ambient temperature
Max. 60 °C (130 °F)

Materials
Media wetted parts (body) PTFE
Diaphragm PTFE
External operator parts PVDF

Kv / Cv values - 2/2-way valves


Max. Kv Cv Weight
Connection Size operating
pressure value value [g]
Size Connection Code Code DN Operator
[bar/PSI] [l/min] [US gal/ C50 C51 C57
intern. version min]
Tube Flare 73, 75, 77 4 4 1A1 6.0 / 90 4.0 0.28 251 243 243
1/4”
Tube Pillar Super 300 Type 79 4 4 1A1 6.0 / 90 4.0 0.28 251 243 243
Tube Flare 73, 75, 77 6 6 1A1 6.0 / 90 11.7 0.82 263 255 255
3/8”
Tube Pillar Super 300 Type 79 6 6 1A1 6.0 / 90 11.7 0.82 263 255 255
Tube Flare 73, 75, 77 8 10 1B1 4.2 / 60 23.0 1.61 280 280 280
Tube Flare 73, 75, 77 8 10 2A1 6.0 / 90 23.7 1.66 513 578 564
1/2”
Tube Pillar Super 300 Type 79 8 10 1B1 4.2 / 60 23.0 1.61 280 280 280
Tube Pillar Super 300 Type 79 8 10 2A1 6.0 / 90 23.7 1.66 513 578 564
Tube Flare 73, 75, 77 12 15 2B1 4.2 / 60 62.5 4.38 700 738 720
Tube Flare 73, 75, 77 12 15 3A1 6.0 / 90 75.0 5.25 908 - 950
3/4”
Tube Pillar Super 300 Type 79 12 15 2B1 4.2 / 60 62.5 4.38 700 738 720
Tube Pillar Super 300 Type 79 12 15 3A1 6.0 / 90 75.0 5.25 908 - 950
Tube Flare 73, 75, 77 16 20 3B1 4.2 / 60 105.0 7.35 1180 - 1220
Tube Flare 73, 75, 77 16 20 4A1 6.0 / 90 137.0 9.59 2450 - 2000
1”
Tube Pillar Super 300 Type 79 16 20 3B1 4.2 / 60 105.0 7.35 1180 - 1220
Tube Pillar Super 300 Type 79 16 20 4A1 6.0 / 90 137.0 9.59 2450 - 2000
Tube Flare 73, 75, 77 20 25 4A1 6.0 / 90 145.0 10.15 2650 - 2200
1 1/4”
Tube Pillar Super 300 Type 79 20 25 4A1 6.0 / 90 145.0 10.15 2650 - 2200

C50, C51, C57 2


Pressure / temperature diagram
Temperature
Temperatur [°F]
[°F]
-4 14 32 50 68 86 104 122 140 158 176 194 212 230 248 266 284 302

AG 1+2 105
7
AG 3+4
90

[PSI]
6

[bar]
75

Druck [bar]

[PSI]
5

Pressure
4 60
Pressure ENGINEERED

Druck
3 45
WORKING RANGE 30
2
1 15

- 20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150


Temperatur [°C]
Temperature [°C]

Information on the use of the temperature / pressure diagram


The temperature / pressure diagram is only an aid. The data refers to water as a working medium.
A change of operating conditions or other media may result in deviations. In case of doubt it is advisable to test the behavior of the material
under the definitive operating conditions by means of a test installation.

Technical data - GEMÜ C50 HPW

Control pressure Filling volume - C50 [cm³]


Normally closed (NC) 4 - 7 bar Operator Filling
size Control function
volume
Normally open (NO) 4 - 7 bar*
1 Normally closed (NC) 5.30
* A control pressure of 6-7 bar may reduce the life expectancy 1 2 Normally open (NO) 4.80
1 Normally closed (NC) 18.39
2 2 Normally open (NO) 25.10
Control medium connection 1 Normally closed (NC) 25.34
3 2 Normally open (NO) 37.71
Connection size G 1/8
1 Normally closed (NC) 83.52
4 2 Normally open (NO) 105.68

Dimensions / Tolerances

B
A

Overlap dimensions and thread sizes of flare connections


Tube size Thread designation Standard A mm [inch]
1/4“ 1/2“-20-UNF ANSI B 1.1 7.0 [0.27“]
3/8“ 5/8“-20-UN ANSI B 1.1 10.0 [0.39“]
1/2“ 3/4“-20-UNEF ANSI B 1.1 12.0 [0.47“]
3/4“ 1“-20-UNEF ANSI B 1.1 14.0 [0.55“]
1“ 1 7/16“-12-UN ANSI B 1.1 14.0 [0.55“]
1 1/4“ 1 3/4“-8-UN ANSI B 1.1 18.0 [0.71“]

Tolerances
The CleanStar® plastic parts are manufactured to DIN 16901-140.

3
C50, C51, C57
Order data

Type Code Valve body material Code


Valve with pneumatic operator C50 PTFE, polytetrafluoroethylene 26
Manually operated - Toggle (Quarter Turn) C51
Manually operated - Handwheel (Multi Turn) C57 Seal material Code
PTFE 5

Nominal size Code Control function Code


1/4” DN 4 4 Manually operated (only C51/C57) 0
3/8” DN 6 6 Normally closed (only C50) 1
1/2” DN 10 8 Normally open (only C50) 2
3/4” DN 15 (only C50/C57) 12
1” DN 20 (only C50/C57) 16 Operator version Code
1 1/4” DN 25 (only C50/C57) 20 Operator size 1. seat ∅ 6.38 mm 1A1
Operator size 1. seat ∅ 9.20 mm 1B1
Operator size 2. seat ∅ 9.55 mm 2A1
Body configuration Code Operator size 2. seat ∅ 15.30 mm 2B1
2/2-way body D Operator size 3. seat ∅ 15.80 mm (only C50/C57) 3A1
Operator size 3. seat ∅ 21.00 mm (only C50/C57) 3B1
Operator size 4. seat ∅ 22.25 mm (only C50/C57) 4A1
Valve body connection Code
For defining the operator version/size please refer to the
Flare connection with C-PFA union nut 73 table on page 2
Flare connection with PVDF union nut 75
Flare connection with PFA union nut 77 Version Code
Pillar Super 300 type with PFA nut 79 High Purity white HPW

Order example C51 8 D 75 26 5 0 2A1 HPW


Type (code) C51
Nominal size (code) 8
Body configuration (code) D
Valve body connection (code) 75
Valve body material (code) 26
Seal material (code) 5
Control function (code) 0
Operator version (code) 2A1
Version (code) HPW

C50, C51, C57 4


Dimensions - C50 HPW [mm]

□B B1
A3 M

A4
A2
G 1/8

A5
A1

H2
E
N1
N2

3
N
Ø
N4
1/2 L 1/2 L
L

Operator
Size Connection version A1 A2 A3 A4 A5 □B B1 E H2 L M N1 N2 ØN3 N4
Flare 1A1 54.5 11.0 12 3.0 85.0 37 45.5 37.0 13.5 98.4 M12x1 58.0 39 6 12
1/4”
Pillar Super 300 Type 1A1 54.5 11.0 12 3.0 85.0 37 45.5 37.0 13.5 75.0 M12x1 58.0 39 6 12
Flare 1A1 54.5 11.0 12 3.0 85.0 37 45.5 37.0 13.5 104.8 M12x1 58.0 39 6 12
3/8”
Pillar Super 300 Type 1A1 56.5 11.0 12 3.0 87.0 37 45.5 37.0 15.5 87.0 M12x1 58.0 39 6 12
Flare 1B1 64.0 11.0 12 3.0 94.5 37 45.5 41.0 16.0 111.6 M12x1 62.0 39 6 12
Flare 2A1 66.0 13.5 16 4.5 108.5 50 57.0 50.0 16.0 121.6 M12x1 71.0 49 6 12
1/2”
Pillar Super 300 Type 1B1 66.0 11.0 12 3.0 96.5 37 45.5 41.0 18.0 99.0 M12x1 62.0 39 6 12
Pillar Super 300 Type 2A1 66.0 13.5 16 4.5 108.5 50 57.0 50.0 16.0 108.0 M12x1 71.0 49 6 12
Flare 2B1 85.5 13.5 16 4.5 128.0 50 57.0 60.0 19.0 136.4 M12x1 81.0 49 6 12
Flare 3A1 91.5 17.0 24 5.5 143.5 58 62.0 65.0 19.0 141.4 M16x1 89.0 60 7 13
3/4”
Pillar Super 300 Type 2B1 87.0 13.5 16 4.5 129.5 50 57.0 60.0 20.5 132.0 M12x1 81.0 49 6 12
Pillar Super 300 Type 3A1 93.0 17.0 24 5.5 145.0 58 62.0 65.0 20.5 137.0 M16x1 89.0 60 7 13
Flare 3B1 99.5 17.0 24 5.5 151.5 58 62.0 67.5 25.0 164.7 M16x1 91.5 60 7 13
Flare 4A1 119.5 18.5 37 7.5 184.0 85 86.0 93.0 25.0 190.2 M16x1 118.0 74 9 15
1”
Pillar Super 300 Type 3B1 100.5 17.0 24 5.5 152.5 58 62.0 67.5 26.0 153.5 M16x1 91.5 60 7 13
Pillar Super 300 Type 4A1 120.5 18.5 37 7.5 185.0 85 86.0 93.0 26.0 179.0 M16x1 118.0 74 9 15
Flare 4A1 127.0 18.5 37 7.5 191.5 85 86.0 93.0 32.5 206.3 M16x1 118.0 74 9 15
1 1/4”
Pillar Super 300 Type 4A1 128.0 18.5 37 7.5 192.5 85 86.0 93.0 33.5 217.0 M16x1 118.0 74 9 15

5
C50, C51, C57
Dimensions - C51 HPW [mm]

B1
□B

A4
A5
H2

E
N1
N2

3
N N4
Ø
1/2 L 1/2 L
L

Operator
Size Connection version A4 A5 □B B1 E H2 L N1 N2 ØN3 N4
Flare 1A1 29.7 113.9 37 57 37.0 13.5 98.4 58.0 39 6 12
1/4”
Pillar Super 300 Type 1A1 29.7 113.9 37 57 37.0 13.5 75.0 58.0 39 6 12
Flare 1A1 29.7 113.9 37 57 37.0 13.5 104.8 58.0 39 6 12
3/8”
Pillar Super 300 Type 1A1 29.7 115.9 37 57 37.0 15.5 87.0 58.0 39 6 12
Flare 1B1 29.7 123.4 37 57 41.0 16.0 111.6 62.0 39 6 12
Flare 2A1 39.3 162.9 50 90 50.0 16.0 121.6 71.0 49 6 12
1/2”
Pillar Super 300 Type 1B1 29.7 125.4 37 57 41.0 18.0 99.0 62.0 39 6 12
Pillar Super 300 Type 2A1 39.3 162.9 50 90 50.0 16.0 108.0 71.0 49 6 12
Flare 2B1 39.3 182.4 50 90 60.0 19.0 136.4 81.0 49 6 12
3/4”
Pillar Super 300 Type 2B1 39.3 183.9 50 90 60.0 20.5 132.0 81.0 49 6 12

C50, C51, C57 6


Dimensions - C57 HPW [mm]

□B

A4
A5
H2

N1
N2

3
ØN N4
1/2 L 1/2 L
L

Operator
Size Connection version A4 A5 □B E H2 L N1 N2 ØN3 N4
Flare 1A1 2.5 106.0 37 37.0 13.5 98.4 58.0 39 6 12
1/4”
Pillar Super 300 Type 1A1 2.5 106.0 37 37.0 13.5 75.0 58.0 39 6 12
Flare 1A1 2.5 106.0 37 37.0 13.5 104.8 58.0 39 6 12
3/8”
Pillar Super 300 Type 1A1 2.5 108.0 37 37.0 15.5 87.0 58.0 39 6 12
Flare 1B1 2.5 116.0 37 41.0 16.0 111.6 62.0 39 6 12
Flare 2A1 4.0 130.0 50 50.0 16.0 121.6 71.0 49 6 12
1/2”
Pillar Super 300 Type 1B1 2.5 118.0 37 41.0 18.0 99.0 62.0 39 6 12
Pillar Super 300 Type 2A1 4.0 130.0 50 50.0 16.0 108.0 71.0 49 6 12
Flare 2B1 4.0 150.0 50 60.0 19.0 136.4 81.0 49 6 12
Flare 3A1 5.5 156.5 58 65.0 19.0 141.4 89.0 60 7 13
3/4”
Pillar Super 300 Type 2B1 4.0 151.5 50 60.0 20.5 132.0 81.0 49 6 12
Pillar Super 300 Type 3A1 5.5 158.0 58 65.0 20.5 137.0 89.0 60 7 13
Flare 3B1 5.5 164.5 58 67.5 25.0 164.7 91.5 60 7 13
Flare 4A1 8.5 178.5 85 93.0 25.0 190.2 118.0 74 9 15
1”
Pillar Super 300 Type 3B1 5.5 165.5 58 67.5 26.0 153.5 91.5 60 7 13
Pillar Super 300 Type 4A1 8.5 179.5 85 93.0 26.0 179.0 118.0 74 9 15
Flare 4A1 8.5 178.5 85 93.0 25.0 206.3 118.0 74 9 15
1 1/4”
Pillar Super 300 Type 4A1 8.5 179.5 85 93.0 26.0 217.0 118.0 74 9 15

7
C50, C51, C57
Multi-port valve block systems

Customised solutions
Based on the GEMÜ C50. C51 and C57 valve types. GEMÜ implements customised multi-port valve solutions, which can be
used for many different applications through selection of the suitable body/block material.
Thanks to the mechanical manufacturing of the valve bodies, multi-port valve block solutions with a very wide variety of
connection types are also possible in combinations depending on the requirements.

Technical data sheet


Should there be any doubts or misunderstandings. the German
version of this data sheet is the authoritative document!
Features Main advantages / customer benefits
Fully-integrated system solutions Compact design, low space requirement, logistical advantage,
(valve functions, fittings. sensor system, check valves, tank/ reduction of installation time, few connection points, low
housing walls) maintenance, cost-effective

HP version (cleanroom production), HPS and standard Suitable for many application areas Subject to alteration · 11/2014 · 88332850

Bodies made of all machinable materials Materials are media-specific, matched to requirements and
(PTFE, PVDF, PP, PVC, if necessary stainless steel) cost-effective

For further valves. high purity products. accessories and other products .
please see our Product Range catalogue and Price List.
Contact GEMÜ.

VALVES, MEASUREMENT
AND CONTROL SYSTEMS

GEMÜ Gebr. Müller · Apparatebau GmbH & Co. KG · Fritz-Müller-Str. 6-8 · D-74653 Ingelfingen-Criesbach · Tel. +49 (0) 7940/123-0 · Telefax +49 (0) 7940/123-224
info@gemue.de · www.gemu-group.com

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