Hydrogen Fuel Cell
Hydrogen Fuel Cell
Hydrogen Fuel Cell
Seminar report
on
HYDROGEN FUEL CELL IN AUTOMOBILE
Seminar Report submitted in partial fulfillment for the award of the degree
Of
Bachelor of Technology
in
MECHANICAL ENGINEERING
Submitted by
HARSH DIXIT
May – 2023
DECLARATION
I have given due credit to the original authors/sources for all the
words, ideas, diagrams, graphics, computer programs, experiments,
results, that are not my original contribution. I have used quotation
marks to identify verbatim sentences and given credit to the original
authors/sources.
HARSH DIXIT
Regd.No -CSJMA20001390295
University Institute of Engineering and Technology
School Of Engineering and Technology, Kanpur
CERTIFICATE
HARSH DIXIT
(Roll No. -CSJMA20001390295)
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ABSTRACT
The use of hydrogen fuel cells in automobiles has gained significant attention
as a promising alternative to traditional combustion engines and battery-
powered electric vehicles. This abstract provides an overview of the
technology, advantages, and challenges associated with hydrogen fuel cells in
the automotive industry.
Hydrogen fuel cells convert the chemical energy stored in hydrogen gas and
oxygen from the air into electricity through an electrochemical process. This
electricity then powers an electric motor, providing propulsion for the vehicle.
The only byproduct of this process is water, making hydrogen fuel cells an
environmentally friendly solution with zero direct emissions.
Moreover, hydrogen fuel cell vehicles offer several other benefits. They
provide fast refueling times, comparable to conventional gasoline vehicles, and
have a longer driving range compared to battery electric vehicles. Fuel cell
vehicles also maintain consistent performance regardless of the state of charge
of the fuel cell, eliminating range anxiety associated with battery electric
vehicles.
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LIST OF FIGURES
iii
TABLE OF CONTENT
Acknowledgement i
Abstract ii
1.1 Introduction 1
7. Conclusion 18
8. Reference 19
CHAPTER 1
1.1 INTRODUCTION
In a hydrogen fuel cell system, hydrogen gas is fed into the fuel cell stack, where it
reacts with oxygen from the air. This electrochemical reaction generates electricity,
which can be used to power an electric motor that propels the vehicle. The only
byproduct of this reaction is water vapor, making hydrogen fuel cells a truly
environmentally friendly technology.
One of the key advantages of hydrogen fuel cell vehicles is their long driving range.
They can travel similar distances to conventional gasoline-powered vehicles,
addressing one of the main limitations of battery electric vehicles. Additionally,
refueling a hydrogen fuel cell vehicle is relatively quick and comparable to refueling
a conventional car, taking only a few minutes.
The automotive industry has been actively exploring hydrogen fuel cell technology,
and several automakers have introduced or announced plans to release hydrogen-
powered vehicles. These include companies like Toyota, Honda, Hyundai, and
Mercedes-Benz, among others. These vehicles aim to provide consumers with a zero-
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emission transportation option that offers both performance and convenience.
However, there are still challenges to overcome for widespread adoption of hydrogen
fuel cell vehicles. One major challenge is the lack of hydrogen infrastructure,
including refueling stations. Currently, hydrogen refueling stations are limited in
number and primarily concentrated in certain regions. Building a robust and accessible
hydrogen infrastructure network is crucial to supporting the growth of hydrogen-
powered automobiles.
Cost is another factor that affects the adoption of hydrogen fuel cell vehicles. The
production and distribution of hydrogen can be expensive compared to traditional
fuels. However, ongoing research and technological advancements are driving down
costs and improving the efficiency of hydrogen fuel cell systems.
- The concept of fuel cells was first introduced in the early 19th century, but it wasn't
until the 1960s that researchers began exploring their application in automobiles.
- General Motors (GM) developed the first hydrogen fuel cell vehicle prototype, the
Electrovan, in 1966. It used a fuel cell system to power an electric motor.
- In the 1980s, fuel cell research received increased attention due to concerns over
energy security and environmental issues.
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focused on hydrogen fuel cells for vehicles.
Challenges included the high cost of fuel cells, limited hydrogen infrastructure, and
the need for advances in materials and system integration.
- In 2000, GM introduced the HydroGen1, the world's first purpose-built fuel cell
vehicle prototype. It featured improvements in fuel cell technology and had a range
of about 200 miles. - Toyota and Honda also began developing their cell vehicle
prototypes during this period.
- In 2013, Hyundai introduced the Tucson Fuel Cell, the world's first commercially
available hydrogen fuel cell vehicle for lease in the United States.
- Toyota launched the Mirai in 2014, a fuel cell vehicle designed for mass
production.
- Other automakers, including Honda and Mercedes-Benz, followed suit with their
own fuel cell vehicle offerings in subsequent years.
5. Recent Developments:
- In recent years, hydrogen fuel cell technology has gained further attention as a
potential solution for zero-emission transportation.
- Efforts are being made to expand hydrogen refueling infrastructure globally, with
a focus on collaboration between governments, automakers, and energy companies.
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Fig 1.2: Hydrogen fuel supply system
Advantages
1. Zero Emissions: Hydrogen fuel cell vehicles produce zero tailpipe emissions. The
only byproduct of a hydrogen fuel cell is water vapor, making them environmentally
friendly and contributing to improved air quality.
2. Range and Refueling Time: Hydrogen fuel cell vehicles typically have a longer
driving range compared to battery electric vehicles. They can be refueled in a matter of
minutes, similar to refueling a gasoline or diesel vehicle, providing a familiar and
convenient refueling experience.
3. Fast Refueling: Unlike electric vehicles that require hours to charge, refueling a
hydrogen fuel cell vehicle takes just a few minutes. This eliminates concerns about long
charging times and helps overcome "range anxiety."
4. Energy Efficiency: Hydrogen fuel cell vehicles can achieve higher energy efficiency
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compared to traditional ICE vehicles. They convert hydrogen fuel into electricity
through an electrochemical process with efficiency levels up to two to three times
higher than internal combustion engines.
5. Versatility: Hydrogen fuel cells can power a variety of vehicles, including cars,
buses, trucks, and even trains. This versatility makes hydrogen fuel cell technology
suitable for a wide range of transportation applications.
6. Scalability: Hydrogen production can be scaled up to meet the increasing demand for
fuel cell vehicles. As the infrastructure develops, hydrogen can be generated from
various sources, including renewable energy, providing a pathway towards
sustainable transportation.
LIMITATIONS
While hydrogen fuel cell vehicles have several advantages, they also face some
limitations and challenges. Here are some key limitations of hydrogen fuel cell
vehicles:
1. Limited Hydrogen Infrastructure: One of the major challenges for hydrogen fuel cell
vehicles is the limited availability of hydrogen refueling infrastructure. The
establishment of an extensive network of hydrogen stations requires significant
investments and coordination among governments, energy companies, and
automakers. As a result, hydrogen refueling stations are currently concentrated in
specific regions, limiting the widespread adoption of fuel cell vehicles.
2. Cost and Complexity: Hydrogen fuel cell vehicles are currently more expensive to
produce compared to conventional internal combustion engine vehicles or battery
electric vehicles. Fuel cells require expensive materials such as platinum as catalysts,
which increases the overall cost. Additionally, the complex nature of fuel cell systems
adds to the manufacturing and maintenance costs.
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CHAPTER-2
COMPONENTS OF HYDROGEN FUEL CELL
Electric traction motor (FCEV): This motor moves the wheels of the vehicle
by drawing energy from the traction battery pack and fuel cell. Some
automobiles employ motor generators that serve as both drives and
regenerators.
Fuel filler: To fill the tank, a gasoline dispenser's nozzle is connected to the
vehicle's receptacle.
The hydrogen storage tank is the component of the HFCV that is the most
dependable, secure, manageable, and economical. In comparison to other fuels,
hydrogen has a low energy density that is sustainably lower. Its energy per
volume is significantly lower than that of liquid fuels like gasoline. In the past,
an HFCV could travel 300 miles on about 5 kg of hydrogen, but today, this
requires a fuel tank that is 3–4 times larger than that of gasoline. The main
challenge is figuring out how to store the hydrogen. To develop and validate
the onboard automotive hydrogen system, which must meet consumer
demands and expectations for range, passenger and cargo space, refueling time,
and overall vehicle performance, several types of research and development
are being conducted using fuel cell technology. Toyota has developed a tweak
that allows for 1.7 times as much hydrogen to be stored in 350 bar.
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CHAPTER-3
The anode of the fuel cell receives hydrogen gas. The anode is
platedwith platinum, which functions as a catalyst to break down
hydrogeninto protons and electrons. If a circuit is linked between the
anode and cathode, electrons can move across the circuit and deliver
power to any load that is connected as part of the circuit.
The anode’s response:
2H2 → 4H+ + 4e−
The electric current generated by the fuel cell is the flow of electrons
through the load. The hydrogen ions (protons) generated from the
hydrogen at the anode go from there to the cathode through the
electrolyte of the fuel cell. These hydrogen ions and electrons from
the external circuit combine with the oxygen delivered to the cathode
to create water and heat, both of which are expelled from the fuel cell.
The cathode's response:
O2 + 4H+ + 4e− →2H2O
Bipolar plates are positioned on the opposite side of the cell in a
PEM fuel cell. They act as current collectors and aid in gas
distribution. Between the anode and cathode, which are all
sandwiched between thebipolar plates, is a membrane that houses
the electrolyte. Proton exchange membranes, or PEMs, are
membranes that only let protons flow through them. The
membrane has to be wet in order to function correctly.
The normal output of a hydrogen fuel cell is 0.5 to 0.8 volts per cell.
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Individual cells may be linked in series to raise the voltage. The
structure in question is known as a fuel cell stack. The capacity of a
fuel cell to generate current depends on its cross sectional area. More
response sites may be created since a larger region has more of them.
Power equals current times voltage. Therefore, it is feasible to create
very huge amounts of electrical power—enough to power an entire
neighborhood of homes, a hospital, or a vehicle like a car, bus, or
even a submarine or spacecraft—by stacking cells in series to
increase voltage and increasing cell area to enhance current.
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CHAPTER 4
The three most common types of hydrogen are gray, blue, and green hydrogen.
Gray: Grey hydrogen generation is now the most popular and least expensive
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method. Although it doesn't produce greenhouse gas emissions on its own, the
process of making it does. It is used as a fuel. Steam reforming, which separates
the hydrogen from the natural gas, is used to produce gray hydrogen from natural
gas. The carbon emissions produced during the process are not, however, captured
by the technologies utilized and are instead discharged into the atmosphere.
Blue: The steam reforming method is used to extract blue hydrogen, but it varies
from gray hydrogen in that the emitted carbon emissions are caught and stored,
reducing but not completely eliminating the emissions in the atmosphere. Due
to the fact that the production technique just stores greenhouse gasses rather
than preventing their generation, blue hydrogen is frequently referred to as "low-
carbon hydrogen."
Green: Green hydrogen is a real source of clean energy since it is produced from
renewable resources, which results in zero emissions throughout its entire life
cycle. It is produced by electrolyzing water with clean electricity produced from
extra sustainable wind and solar energy. The procedure results in a reaction that
separates water into its hydrogen and oxygen components (the H and O in H2O).
As a consequence, there are no carbon emissions produced during the process.
Although it's a fantastic replacement for gray and blue, the key obstacle right now
Black and Brown: Using any kind of coal in the extraction process results in the
production of black and brown hydrogen. The electrolysis of green hydrogen is
one end of a spectrum, while this process, called gasification, is the other. It is a
well-known method that is employed in several sectors to transform materials rich
in carbon into hydrogen and carbon dioxide. The emissions are subsequently
discharged into the atmosphere, where they cause pollution and turn into the most
environmentally hazardous form of hydrogen.
Pink: Nuclear energy is used for the electrolysis process that extracts pink
hydrogen. Pink hydrogen is sometimes referred to as purple hydrogen or red
hydrogen.
Turquoise: Turquoise hydrogen is still being researched to see if it can be
effectively employed on a broad basis. It is produced by a procedure known as
"methane pyrolysis," which uses heat to decompose a substance's chemical
structure to yield hydrogen and solid carbon. Instead of being released into the
atmosphere, carbon is kept in the solid carbon that is produced. If turquoise is
shown to be successful and the carbon can be permanently stored in an
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environmentally safe manner, it may join blue as a "low-carbon hydrogen."
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CHAPTER-5
The future of hydrogen fuel cell vehicles holds potential for further advancements and
increased adoption, but it also faces certain uncertainties. Here are some aspects to
consider regarding the future of hydrogen fuel cell vehicles:
3. Renewable Hydrogen Production: The future of hydrogen fuel cell vehicles depends
on the production of hydrogen from renewable energy sources. The shift toward
renewable hydrogen production, such as electrolysis powered by wind, solar, or
hydroelectric power, will contribute to reducing the environmental impact and
dependence on fossil fuels. As renewable energy technologies continue to advance and
costs decrease, the production of green hydrogen is expected to become more
economically viable.
5. Policy Support: Governments play a vital role in shaping the future of hydrogen fuel
cell vehicles through supportive policies and regulations. Financial incentives, research
funding, and supportive regulations can encourage the development and adoption of
fuel cell technology. Policy frameworks that prioritize zero-emission vehicles,
including hydrogen fuel cell vehicles, can accelerate their market penetration and
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infrastructure development.
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CHAPTER-6
The adoption of fuel cell vehicles (FCVs) faces several principal challenges that need to
be addressed for wider acceptance and market penetration. Here are some key
challenges:
1. Cost: The cost of fuel cell vehicles remains high compared to conventional internal
combustion engine vehicles and battery electric vehicles. The production of fuel cells
involves expensive materials, such as platinum, and complex manufacturing processes.
The cost reduction of fuel cell systems, including fuel cell stacks and balance of plant
components, is crucial to make FCVs more affordable and competitive with other
alternatives.
5. Limited Vehicle Models and Production Volumes: The availability of FCV models in
the market is relatively limited compared to other vehicle types. A broader range of
FCV models, including different vehicle types and price points, would provide
consumers with more options and increase market competitiveness. Additionally, the
limited production volumes of FCVs contribute to higher costs. Scaling up production
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and achieving economies of scale are necessary to drive down costs and enhance
affordability.
6. Safety Concerns: Although FCVs undergo rigorous safety testing and meet stringent
safety standards, concerns related to the handling and storage of hydrogen still exist.
The perception of hydrogen as a potentially hazardous fuel can affect consumer
acceptance. Continued advancements in safety measures, along with effective
communication of safety features and procedures, are vital to address these concerns.
Refueling time: To fill the tank, it will take a few minutes (as for ICE
engines), as opposed to the lengthier time anticipated for battery-electric cars to
recharge (BEVs).
Driving range: With a driving range of more than 450 km, FCVs are already
competitive on the market and, on average, have longer ranges than BEVs.
Scalability: It is simple to increase the power of FCVs: to create a fuel cell stack,
which can generate enough electricity to power a vehicle, separate fuel cells
are connected in series. This feature of the technology makes it possible to employ
it in heavy-duty vehicles as well.
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Weight and volume of energy storage: A lithium-ion battery system
requires around six times more weight and twice the space to permit
comparable driving ranges (for example, 500 km), whereas H2 requires less
weight and volume for energy storage to provide the same distance range.
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CHAPTER -7
CONCLUSION
The conclusion regarding hydrogen fuel cells is that they have the potential to be
a significant part of the future energy landscape, but there are several challenges
that need to be addressed for widespread adoption.
On the positive side, hydrogen fuel cells offer several advantages. They are
highly efficient, converting chemical energy directly into electricity, with only
water and heat as byproducts. They have longer ranges compared to battery
electric vehicles and can be refueled quickly, similar to conventional gasoline
vehicles. Hydrogen is also abundant, and its production can be sourced from
renewable energy, such as electrolysis using solar or wind power, making it a
potentially clean and sustainable energy option.
Moreover, hydrogen fuel cells face competition from battery electric vehicles,
which have seen rapid advancements in recent years. Battery technology has
improved significantly, enabling longer ranges and faster charging times, while
the infrastructure for electric vehicle charging stations is more widespread. The
cost of batteries has also been decreasing steadily.
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CHAPTER- 8
REFERENCES
3. International Energy Agency (IEA) - Hydrogen and Fuel Cells: The IEA
provides reports, publications, and analysis on various aspects of hydrogen and
fuel cells, including their use in transportation. Website:
https://www.iea.org/topics/hydrogen-and-fuel-cells
4. Fuel Cells and Hydrogen Joint Undertaking (FCH JU): FCH JU is a public-
private partnership supporting research, development, and demonstration of fuel
cell and hydrogen technologies in Europe. They provide valuable information and
reports on fuel cell technology in various sectors, including transportation.
Website: https://www.fch.europa.eu/
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