Pedot 1
Pedot 1
Pedot 1
DOI: 10.1039/c2ee22595f
We proposed a simple yet robust film treatment method with methanol having only one hydroxyl
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1. Introduction
Polymer solar cells (PSCs) are attractive for next generation
a
Nanoscience and Technology Program, Taiwan International Graduate green energy sources because of their promising potential for
Program, Academia Sinica, Taipei 115, Taiwan roll-to-roll and large area processing, flexibility and cheap cost of
b
Research Center for Applied Sciences, Academia Sinica, Taipei 115,
Taiwan. E-mail: gchu@gate.sinica.edu.tw; Fax: +886-2-27896680; Tel:
manufacture.1–3 The recently reported high power conversion
+886-2-27898000 ext. 70 efficiencies approaching 10% signal that their commercialization
c
Department of Engineering and Systems Science, National Tsing Hua will be soon.4–6 The next challenge is to realize the high speed
University, Hsinchu 30013, Taiwan manufacturing of cells and modules with long lifetimes. The
d
Institute of Polymer Science and Engineering, National Taiwan electrodes are the bottleneck for the roll-to-roll high speed pro-
University, Taipei 10617, Taiwan
e
Department of Photonics, National Chiao Tung University, Hsinchu 300, cessing of PSCs. At least one of the electrodes in solar cells needs
Taiwan to be transparent in order to allow light to be harvested by the
Broader context
Polymer solar cells are considered as next generation renewable energy sources since they can produce low cost electricity owing to
their roll-to-roll processability on flexible substrates. ITO, which is a currently used transparent electrode, is not ideal because of its
high cost due to its limited availability and other technical drawbacks. Poly(3,4-ethylene dioxythiophene) doped with poly(styrene
sulfonate) (PEDOT:PSS) is envisioned as quite promising; however, pristine PEDOT:PSS has a very low conductivity for use as an
electrode. We propose a simple and easy way to scale up the film treatment method with cheap and less environmentally hazardous
methanol to enhance the conductivity of PEDOT:PSS. By employing simple treatment of immersing the PEDOT:PSS film in
methanol, dropping a small amount methanol on the film or a combination of these, we were able to tremendously enhance the
conductivity from 0.3 S cm1 to 1362 S cm1. Methanol treated films have sheet resistance as low as 25 U ,1 while maintaining
85% transmittance. ITO-free polymer solar cells with standalone PEDOT:PSS anodes showed equal performance to their ITO
counterpart. These results indicate that PEDOT:PSS films with high conductivity, transmittance and flexibility are highly promising
to replace ITO for low cost and flexible polymer solar cells.
9662 | Energy Environ. Sci., 2012, 5, 9662–9671 This journal is ª The Royal Society of Chemistry 2012
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active layer. Currently tin doped indium oxide (ITO) coated on both film treatment and additives in the solution show better
rigid glass is used as the standard transparent electrode. conductivity than the additives in the PEDOT:PSS aqueous
However, ITO’s price is skyrocketing due to its limited avail- solution.43,48
ability, in addition it is mechanically brittle and has poor adhe- Earlier reports showed that polar organic additives should
sion on organic and polymeric materials.7,8 This will not only have two or more polar groups to give appreciable conductivity
increase the cost of the solar cells but also affect roll-to-roll improvement.45 Xia and Ouyang used cosolvents like methanol
fabrication on flexible substrates. Additionally, ITO has some and ethanol with water to improve the conductivity by three
inherent problems such as the release of oxygen and indium into orders of magnitude by film treatment while they reported
the organic layer, poor transparency in blue region, and complete that methanol alone didn’t show a great improvement.49 Here
crystallization of ITO films, which requires high temperature we show a simple film treatment of highly conductive PH
processing.9 All these drawbacks of ITO make it a non-ideal 1000 PEDOT:PSS films with cheap and less environmentally
transparent electrode for PSCs and the search for an alternative hazardous methanol giving four orders of magnitude conduc-
transparent electrode is inevitable.10
Published on 18 September 2012 on http://pubs.rsc.org | doi:10.1039/C2EE22595F
In particular, the conductive polymer poly(3,4-ethylene dioxy- a screening effect between PEDOT and PSS and hence the
thiophene) (PEDOT) doped with poly(styrene sulfonate) (PSS) is hydrophilic –OH groups of methanol dissolve and remove the
quite promising as a next-generation transparent electrode hydrophilic and insulator PSS from the film and the conductivity
material owing to its enormous advantages over other conduct- was significantly enhanced from 0.3 S cm1 to 1362 S cm1 after
ing polymers. PEDOT:PSS films have high transparency in the film treatment. ITO-free PSCs were fabricated with methanol
visible range, high mechanical flexibility, excellent thermal treated PEDOT:PSS films as standalone transparent electrodes
stability and can be fabricated through conventional solution and demonstrate almost equal performance to devices with ITO
processing. However, pristine PEDOT:PSS suffers from a very electrodes.
low conductivity of less than 1 S cm1 when used as a standalone
electrode. The PSS which is used as the counter ion and charge
compensator and template for polymerization of PEDOT, 2. Experimental
making it easily dispersible in water, is an insulator and the main
2.1. Preparation and characterization of PEDOT:PSS films
reason for the low conductivity of the commercial
PEDOT:PSS.28,29 PEDOT:PSS aqueous solution (Clevios PH1000) was purchased
Increasingly intensive work is going on by several people to from Heraeus with a PEDOT:PSS concentration of 1.3% by
significantly enhance the conductivity of PEDOT:PSS by more weight and the weight ratio of PSS to PEDOT was 2.5. Glass
than three orders of magnitude to replace ITO. Po et. al. have substrates of area 1.5 1.5 cm2 were cleaned with a sonicator
reviewed the work on the conductivity enhancement of successively in detergent water and twice with deionized water
PEDOT:PSS including the methods of treatment and the treat- for 15 min each and then dried in an oven. PEDOT:PSS filtered
ment chemicals used.30 The methods used include vapor phase through a 0.45 mm syringe filter was spin coated at 3000 rpm for
polymerization of PEDOT,31 addition of organic compounds 60 s on glass substrates which were treated with UV/ozone for
such as ethylene glycol (EG), dimethyl sulphoxide (DMSO), 15 min prior to spin coating. The films were annealed on a hot
dimethyl sulphate, sorbitol, mannitol, ionic liquid, anionic plate in the ambient atmosphere at 130 C for 20 min and film
surfactant, etc. in to the PEDOT:PSS aqueous solution27,32–38 and treatment was performed by immersing (hereafter referred as the
treatment of PEDOT:PSS films with polar organic compounds, ‘dip’ method) the annealed films in methanol or other alcohols
salt, acid, zwitterions or cosolvents.39–43 It has been said that the for 10 min. Then the films were again dried at 140 C for 5 min.
origin and mechanism of conductivity improvement differs The other film treatment was done by dropping (hereafter
widely and is considered controversial.25,44,45 It rather is, the referred as the ‘drop’ method) 120 mL of methanol on the film at
mechanism of conductivity enhancement depends on the treat- 130 C before annealing; and annealing continued for 20 min. A
ment chemicals, their properties and the method of treatment combination of the two treatment methods was also done one
employed. Morphology changes with phase separated PEDOT after the other. Thicker PEDOT:PSS films were prepared by
and PSS leading to larger grain sizes and lower intergrain hop- multiple spin coating; and annealing and film treatment were
ing,32,46 screening effects by polar solvents,47 washing away of the conducted after each layer.
excess insulator PSS from the film surface,48 conformational Film thickness was measured using a Veeco Dektak 150 alpha
changes by reorientation of PEDOT:PSS chains leading to better step surface profiler. Conductivities were measured using the van
connection between the conducting PEDOT chains,45,49 and even der Pauw four-point probe technique with Hall effect measure-
some doping effects are among the mechanisms proposed by ment system (Ecopia, HMS 5000). Transmission and absorption
different researchers.36,43 Generally, polar solvents which are spectra of the films were measured using Jacobs V-670 UV-Vis-
secondary dopants added in the PEDOT:PSS aqueous solution NIR spectrophotometer. The values of transmittances reported
bring about morphology changes showing greater grain size and in this paper are at the wavelength of 550 nm and include the
better connected PEDOT chains; whereas film treatments lead to absorption of the glass substrate. X-Ray photoelectron spec-
both morphology change and removal of excess PSS from film troscopy (XPS) was done using a PHI 5000 VersaProbe equipped
surface. That is why mostly methods employing film treatment or with an Al Ka X-ray source (1486.6 eV). The attenuated total
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reflectance Fourier transform infrared (ATR-FTIR) measure- for the highly conductive PEDOT:PSS films and they claimed it
ments were conducted with a Vertex-70 (Bruker SN-101050) by may be due to the lesser amount of PSS present in the high
dropping methanol solution collected after film treatment on the conductivity PEDOT:PSS formulation. Motivated by why this is
IR cell. Vecco di Innova was used in the taping mode to take happening, we tried film treatment of highly conductive PH 1000
the atomic force microscopy (AFM) images of polymer films. PEDOT:PSS by immersing in methanol and other alcohols. We
The SEM images were obtained using FEI Noval 200 scanning got a strikingly high conductivity which is among the highest
electron microscope. reported. Fig. 1a shows the conductivities along with the error
bars of pristine PEDOT:PSS and after film treatment with
2.2. Fabrication and characterization of PSCs different alcohols by the dip method for 10 min.
The average conductivity drastically changed from 0.3 S cm1
PSCs were fabricated using both ITO-free highly conductive for the untreated to 1015 S cm1 after immersing it in methanol.
PEDOT:PSS films treated with methanol and ITO anodes on This conductivity is far higher than the conductivities obtained
glass. A relatively well studied and stabilized donor:acceptor
Published on 18 September 2012 on http://pubs.rsc.org | doi:10.1039/C2EE22595F
9664 | Energy Environ. Sci., 2012, 5, 9662–9671 This journal is ª The Royal Society of Chemistry 2012
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Chemical Boiling pt./ C Dielectric constant Absolute viscosity Polarity (water ¼ 100)
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50 nm) gives a clue that PSS is removed from the film surface as
the hydrophobic PEDOT is insoluble in highly hydrophilic
methanol. Fig. 4 shows the UV absorption spectra of the films
before and after methanol treatment. The two absorption bands
originate from the aromatic rings of PSS.24,48 The bands fall well
after methanol treatment and indicate that there is a decrease in
the amount of PSS in the film after methanol treatment.
Further confirmation for the removal of PSS from the film was
conducted using ATR-FTIR. The methanol solution after film
treatment by the dip method was evaporated to increase the
concentration of the washed away PSS; ATR-FTIR measure-
ments were conducted by dropping this methanol solution on the
IR cell. The IR spectra of the methanol solution taken after
methanol evaporation is given in Fig. 5, and represents a char-
acteristic spectra of PSSH.53 The absorbance peaks 1165, 1125,
1035 and 1005 cm1 correspond to the stretching vibration
of –SO3 group of the PSS. We also compared the PSSH spectra
with the commercial poly(sodium 4-styrenesulfonate) (PSSNa)
taken from the solid pellet, and they have the same spectra. This
confirms that PSS is washed away from the film with methanol
treatment and without any chemical modification too. To the
Fig. 3 (a) Transmittance of ITO and 1-layer (50 nm thick) and 3-layers best of our knowledge, this is the first quantitative confirmation
(150 nm thick) PEDOT:PSS films treated with methanol by the dip using IR for the removal of PSS from the PEDOT:PSS film after
method. (b) Variation of transmittance and sheet resistance with film
thickness for PEDOT:PSS treated with methanol by the dip + drop
method. Inset compares the transmittances of bare glass (1), 1 layer
PEDOT:PSS coated glass (2) and ITO coated glass (3).
The sheet resistance of the single layer films is 197, 164 and 147
U ,1 after treatment by dip, drop and a combination of both,
respectively. The sheet resistance can go well below 25 U ,1
with multiple layers while still maintaining more than 78%
(85% without the glass substrate) transmittance. Two layers of
PEDOT:PSS film treated by methanol fulfil the minimum
optical and electrical requirements for transparent electrodes,
which are transmittance higher than 90% and sheet resistance
less than 100 U ,1, ensuring that PEDOT:PSS films are
promising replacements for ITO electrodes. For transparent
electrodes, the relationship between the transmittance and sheet
resistance is given by:52
2
Z0 sop
T ¼ 1þ (2) Fig. 4 UV absorption spectra of PEDOT:PSS films before and after
2Rs sdc methanol treatment by the dip method.
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of PSS leads to the thickness reduction of the film and also brings about
bigger and better connected PEDOT chains.
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ð jlwÞ2 RS w
Ploss ¼ (3)
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3l
where Ploss is the power loss, j is the Jsc, RS is the sheet resistance
of electrode, l and w are the length and width of the area,
respectively, where current is collected at one of the edges with
length l. The power losses of the methanol treated PEDOT:PSS
electrodes across the lateral distance are in agreement with the
above formula.
To circumvent the power loss with lateral distance we used
PEDOT:PSS electrodes with multiple layers treated by the dip
method. Fig. 10 shows the J–V curves of the devices and Table 3
presents the device performance values extracted from the
curves. The lower Jsc value is due to the reduction in the trans-
mittance of the electrodes with increasing thickness. The
Fig. 9 (a) Chemical structures of the active layer chemicals. (b) Device
architecture of the ITO-free PSC. (c) J–V curves of the PSCs with single
layer PEDOT:PSS treated with methanol by different treatment methods
and ITO anode electrodes. (d) EQE of the PSC devices with ITO and
PEDOT:PSS anodes. Fig. 10 J–V curves of different layers of PEDOT:PSS films treated by
the dip method and ITO electrodes.
Table 2 Photovoltaic performances of PSCs with ITO and 1 layer PEDOT:PSS treated with methanol by different methods anodes extracted from the
J–V curves
Anode Jsc/mA cm2 Voc/V FF (%) PCE (%) RS/U cm2 RSH/U cm2
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