GEA19530A
GEA19530A
GEA19530A
87/88 Series
Masoneilan* Spring Diaphragm Actuators
Instruction Manual
THESE INSTRUCTIONS ASSUME THAT OPERATORS ALREADY HAVE A GENERAL UNDERSTANDING OF THE REQUIREMENTS
FOR SAFE OPERATION OF MECHANICAL AND ELECTRICAL EQUIPMENT IN POTENTIALLY HAZARDOUS ENVIRONMENTS.
THEREFORE, THESE INSTRUCTIONS SHOULD BE INTERPRETED AND APPLIED IN CONJUNCTION WITH THE SAFETY
RULES AND REGULATIONS APPLICABLE AT THE SITE AND THE PARTICULAR REQUIREMENTS FOR OPERATION OF OTHER
EQUIPMENT AT THE SITE.
THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR
EVERY POSSIBLE CONTINGENCY TO BE MET IN CONNECTION WITH INSTALLATION, OPERATION OR MAINTENANCE.
SHOULD FURTHER INFORMATION BE DESIRED OR SHOULD PARTICULAR PROBLEMS ARISE WHICH ARE NOT COVERED
SUFFICIENTLY FOR THE CUSTOMER/OPERATOR'S PURPOSES THE MATTER SHOULD BE REFERRED TO GE.
THE RIGHTS, OBLIGATIONS AND LIABILITIES OF GE AND THE CUSTOMER/OPERATOR ARE STRICTLY LIMITED TO
THOSE EXPRESSLY PROVIDED IN THE CONTRACT RELATING TO THE SUPPLY OF THE EQUIPMENT. NO ADDITIONAL
REPRESENTATIONS OR WARRANTIES BY GE REGARDING THE EQUIPMENT OR ITS USE ARE GIVEN OR IMPLIED BY THE
ISSUE OF THESE INSTRUCTIONS.
THESE INSTRUCTIONS CONTAIN PROPRIETARY INFORMATION OF GE, AND ARE FURNISHED TO THE CUSTOMER/
OPERATOR SOLELY TO ASSIST IN THE INSTALLATION, TESTING, OPERATION, AND/OR MAINTENANCE OF THE EQUIPMENT
DESCRIBED. THIS DOCUMENT SHALL NOT BE REPRODUCED IN WHOLE OR IN PART NOR SHALL ITS CONTENTS BE
DISCLOSED TO ANY THIRD PARTY WITHOUT THE WRITTEN APPROVAL OF GE.
© 2014 General Electric Company. All rights reserved. Masoneilan 87/88 Series Spring Diaphragm Actuators | c
Contents
1. Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Numbering System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. Actuator Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5. Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6. Actuator Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6.1 Air to close (Model 87), size 3 (Figure 9), and size 6 (Figure 2), with or without handwheel. . . . . . . . . . . . . . . . . . . . . . 3
6.2 Air to open (Model 88), size 3 and size 6, with handwheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
6.3 Air to open (Model 88), size 3 (Figure 10) and size 6 (Figure 4) without handwheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
6.4 Air to close (Model 87), sizes 10, 16, and 23, with and without handwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6.5 Air to open (Model 88), size 10, 16, and 23, with or without handwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
7.1 Replacing diaphragm air to open actuators (Model 88) with or without handwheel . . . . . . . . . . . . . . . . . . . . . . . . . . 5
7.2 Replacing diaphragm air to close actuator (Model 87), with handwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7.3 Replacing diaphragm air to close actuator (Model 87), size 3 without handwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
7.4 Replacing diaphragm air to close actuator (Model 87), size 6, 10, 16 and 23 without handwheel . . . . . . . . . . . . . . 7
7.5 Replace or repack handwheel bearing, size 3 actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.6 Replace or repack handwheel bearing, size 6 and 10 actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.7 Replace or repack handwheel bearing size 16 and 23 actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.8 Replace diaphragm seal and stem seal, air to open actuators (Model 88), size 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.9 Replace diaphragm seal and stem seal, air to open (Model 88) actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8. Actuator Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8.1 Actuator range change, air to open (Model 88).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8.2 Actuator range change, air to close (Model 87), size 6,10,16 and 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.3 Actuator range change, air to close (Model 87), size 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
d | GE Oil & Gas © 2014 General Electric Company. All rights reserved.
Safety Information About this Manual
• The information in this manual is subject to change
Important - Please Read without prior notice.
© 2014 General Electric Company. All rights reserved. Masoneilan 87/88 Series Spring Diaphragm Actuators | 1
1. Introduction 3. Actuator Description
The following instructions are designed to assist The 87/88 Series is a pneumatic spring diaphragm
maintenance personnel in performing most of the actuator. The multiple spring design configuration
maintenance required on the Model 87/88 actuator. GE provides four standard spring ranges are achieved
Masoneilan has highly skilled service engineers available by varying spring quantity and placement. A molded
for start-up, maintenance and repair of our actuators rolling diaphragm and deep cases minimize area
and component parts. In addition, a regularly scheduled change, resulting a linear relationship between travel
training program is conducted at the Training Center to and air pressure.
train customer service and instrumentation personnel
in the operation, maintenance and application of our
control valves and instruments. Arrangements for these
services can be made through your GE Masoneilan
Representative or Sales Office. When performing For full automatic operation, the handwheel must be
maintenance, use only Masoneilan replacement parts. placed in the neutral position. Travel will be limited If
Parts are obtainable through your local GE Masoneilan the handwheel is not in the neutral position.
Representative or Sales Office. When ordering parts,
always include Model and Serial Number of the unit
being repaired. 4. Unpacking
Care must be exercised when unpacking the
2. General equipment to prevent damage to the accessories and
component parts. Should any problems arise, contact
These installation and maintenance instructions apply to your GE Masoneilan Representative or District Office.
the Masoneilan Model 87/88 actuator regardless of the
valve body on which it is used. Actuator part numbers
and recommended spare parts required for maintenance 5. Air Piping
are listed in the Part Reference Table on page 21 and 22.
The model number and action of the actuator are shown The Model 87/88 actuator is designed to accept 1/4"
as part of the model number listed on the identification NPT air supply connections. Accessories supplied
tag located on the actuator. with the actuator are mounted and connected at the
factory.
Numbering System
Do not exceed pressure indicated on identification tag.
1st Digit 2nd Digit
8
6. Actuator Removal
Maintenance on the valve body normally requires
Actuator Type
removal of the valve actuator. The steps in removal of
87 Air to Close (Extend Stem) the actuator are different depending on whether the
actuator is air to close or air to open.
88 Air to Open (Retract Stem)
Note: Actuator action may be checked by referring to
the valve identification tag. Model 87 indicates unit is
air to close and Model 88 indicates unit is air to open.
2 | GE Oil & Gas © 2014 General Electric Company. All rights reserved.
6.1 Air to close (Model 87), size 3 (Figure 9), 6.2 Air to open (Model 88), size 3 and
and size 6 (Figure 2), with or without size 6, with handwheel
handwheel
A. Shut off air supply to actuator and rotate handwheel
to the neutral position. [No force exerted on the stem
flange.] The stem flange (2) on these size are not fixed to the
actuator stem and are loose parts with the plug stem
B. Disconnect air piping from diaphragm case.
removed. For safety, the handwheel must be in a free
C. Check the stem position against the travel scale to position and the actuator removed from the valve using
ensure that the plug is up (off the seat). procedure 6.3 Air to Open without handwheel.
Note: No air pressure is required to the actuator
since the spring force acts to open the valve. 6.3 Air to open (Model 88), size 3 (Figure 10)
and size 6 (Figure 4) without handwheel
D. Loosen stem lock nuts (1).
Since removal of the valve plug stem from the actuator
E. Re-tighten lock nuts (1) against each other so they stem connector requires that the valve plug be off the
will lock at a point that is not against the stem seat, special provisions are necessary to assure that the
flange (2). valve is in the opened position. Proceed as follows for an
actuator without a handwheel.
Care should be taken in handling the actuator to E. Loosen stem lock nuts (1).
prevent damage to gauges, tubing, and component F. Re-tighten stem lock nuts (1) against each other
parts. so they will lock at a point that is not against the
actuator stem flange (2).
© 2014 General Electric Company. All rights reserved. Masoneilan 87/88 Series Spring Diaphragm Actuators | 3
Note: Do not allow the valve plug to drop or turn
against the seat ring, as this could damage the seat
and plug.
At this time provisions must be made to support and
lift the actuator off the body using recommended lift
supports and procedures.
G. Loosen and remove drive nut. At this time provisions must be made to support and
lift the actuator off the body using recommended lift
supports and procedures.
4 | GE Oil & Gas © 2014 General Electric Company. All rights reserved.
D. Apply required air pressure through the manual
loading panel to open the valve as is indicated by the
travel indicator (7) and travel scale (9).
Do not use the silicone grease for the silicone rubber of
high and low temperature option.
© 2014 General Electric Company. All rights reserved. Masoneilan 87/88 Series Spring Diaphragm Actuators | 5
E. Note position of springs (21) and spring spacers (18)
[if equipped] in the diaphragm plate (26), before you
remove these parts.
Tighten cap screws and nuts evenly. Do not over
F. Remove hex nut (23) [size 3] or jam nut (23) [all other
tighten as this could possibly warp the diaphragm
sizes]. Also remove spacer (22) [size 3] and diaphragm
cases. See Table 3 for torque values.
washer (22) [all sizes].
N. If so equipped, rotate handwheel to the desired
G. Remove diaphragm plate (26) and diaphragm (25).
position.
plate (26).
B. Rotate the handwheel (41) to a neutral position.
I. Size 3 actuator, coat the threads of hex nut (23) and
C. For size 3 actuator, remove one of the two retaining
the surfaces of spacer (22) with Chesterton 725
rings (46) which are mounted on lever pin (45).
nickel compound or equivalent. All other sizes, coat
the actuator stem threads (10) and the surfaces of
washer (22) with Dow Corning Sealant Compound III
or equal.
J. Check placement of spacer (14 and 22), reassemble Removing the lever pin (45) will disconnect the
diaphragm (25), diaphragm plate (26), and washer (22) handwheel assembly from the actuator. Support the
then tighten fastener (23) in proper locations. handwheel assembly to avoid possible injury.
K. Position springs (21) and spring spacers (18) [if used] For all other sizes, remove two cap screw (93) and
in the diaphragm plate. washer (94), and remove two handwheel pivot pins
(33) which are mounted through the yoke and secure
Note: Arrange springs so that the coil ends are pointed
the handwheel pivot (36) in place, (see Figure 8).
toward the actuator stem as shown in Figure1. This
step assures best actuator performance. D. For size 3 actuator, remove lever pin (45) and secure
the handwheel holder (40) in place (see Figures 11
L. Replace upper diaphragm case (24) and tension bolts.
and 12).
Note: Tension bolts should be spaced equally around
the bolt circle of the case. For all other sizes, let the complete handwheel
assembly swing down and out of the way of the top
M. Tighten the tension bolts in equal steps until the cases stem connector (4) [stem flange (2) on size 6 actuator].
meet. Replace the remaining cap screws and nuts.
E. Proceed with the instructions for air to close
actuators without handwheel (7.3).
6 | GE Oil & Gas © 2014 General Electric Company. All rights reserved.
7.3 Replacing diaphragm air to close L. Tighten the tension bolts (27and 28) in equal steps
actuator (Model 87), size 3 without until the cases meet. Replace the remaining cap
screws (27) and nuts (28).
handwheel
(Figures 9, 11 and 12)
E. Remove jam nut (23) and diaphragm washer (22). C. Remove handwheel (41) and key (47).
F. Replace new diaphragm (25) on the diaphragm D. Remove one of the two retaining rings (46) which are
plate (26). mounted on lever pin (45).
Note: Tension bolts should be spaced equally around E. Remove lever pin (45) and secure the handwheel
the bolt circle of the case. holder (40) in place.
I. Tighten the tension bolts (27 and 28) in equal steps F. Remove the complete handwheel assembly from
until the cases meet. Replace the remaining cap the actuator.
screws (20) and nuts (19).
G. Remove both cover cap screw (20) and handwheel
cover (57).
8 | GE Oil & Gas © 2014 General Electric Company. All rights reserved.
D. Remove lock pin (91), cap screw (93), and washer (94) 7.8 Replace diaphragm seal and stem seal, air
to release handwheel cover (57). Remove cover. to open actuators (Model 88), size 3
E. Remove pivot pins (33) from the yoke which hold the (Figure 10)
handwheel pivot (36).
A. Shut off air supply to the actuator, isolate the control
F. Remove snap rings (46) and remove lever pin (45) to valve process pressure to eliminate the valve from
release handwheel assembly. moving with spring tension removed.
G. Turn handwheel stem (39) until it clears traveling B. If valve is equipped with a handwheel, rotate
nut (40). handwheel to a free position.
H. Remove snap ring (38) and bearing ring (37) to release C. Remove four diaphragm case cap screws and nuts
the handwheel stem (39) from the bearing. (27 and 28) leaving the other four installed on the
case equally spaced
I. Remove snap ring (35) to release bearing (34).
K. Bearing should be packed with Mobilux No. 2 grease Diaphragm case is under spring tension. The
or equal. remaining four screws and nuts are tension bolts.
Note: It is important that bearing is packed with D. Remove tension bolts (four remaining 27 and 28) in
grease, and not just coated. multiple steps to relieve spring tension gradually.
L. To reassemble, reverse removal procedures from Remove upper diaphragm case (24).
step (I) through (B). E. Note position of springs (21) and spring spacers (18)
[if equipped] in the diaphragm plate (26), before you
7.7 Replace or repack handwheel bearing remove these parts.
size 16 and 23 actuators F. Remove springs (21) and spring spacers (18) if used.
(Figures 7 & 8)
G. Loosen lock nuts (1). Re-tighten lock nuts against
A. Rotate handwheel to a free position. each other so they will lock at a point that is not
against the stem flange (2). By means of a wrench,
B. Remove lock pin (91), cap screw (93), and washer (94)
hold the nuts (1) and plug stem. Turn the actuator
to release handwheel cover (57).
stem (10) subassembly until it disengages from the
C. Remove pivot pins (33) which engage the handwheel plug stem and remove completely from actuator.
pivot (36) thru the yoke.
H. Remove case cap screws (16) and spring guide (29).
D. Remove snap rings (46) and remove lever pin (45) to
I. Remove lower diaphragm case (17) to gain access to
release complete handwheel assembly.
O-ring (13).
E. Remove cap screw (97) and end flange (96) to release Note: Mark orientation of the case to the yoke.
the handwheel stem (39) from the bearing.
Note: If diaphragm case O-ring (13) replacement is
F. Remove snap ring (35) to release bearing (34). the only maintenance, proceed to Step N.
G. Replace or clean to repack the bearing with new J. Remove stem wiper (11) and O-rings (12).
grease.
K. Clean stem wiper and O-ring grooves of the yoke (31).
H. Pack bearing (34) with Mobilux No. 2 grease or equal.
L. Apply a generous coating of Dow Corning Compound
Note: It is important that bearing is packed with III (or equivalent) to a new O-ring (12) and insert it into
grease, and not just coated. the yoke (31).
I. For remounting, reverse removal procedures from M. Insert a new stem wiper (11) into the lower groove of
step (F) through (B). the yoke (31).
© 2014 General Electric Company. All rights reserved. Masoneilan 87/88 Series Spring Diaphragm Actuators | 9
N. Clean cap screws (16) and their threaded holes on the B. If valve is equipped with a handwheel, rotate
yoke (31). handwheel to a free position.
O. Coat a new O-ring and the stem bushing (30) and C. Remove diaphragm case cap screws and nuts (20
O-ring (12) in the yoke with Dow Corning Compound and 19).
III (or equivalent).
W. Replace upper diaphragm case (24) and the tension On size 10,16 and 23 actuators:
bolts (four cap screws 27 and 28). G. Loosen lock nut (32) on actuator stem (10). Hold the
Note: Tension bolts should be spaced equally around connector device (2, 4, 6). Turn the actuator stem(10)
the bolt circle of the case. sub-assembly and remove it when it clears the
connector insert (6), (on size 10), or the top stem
X. Tighten the tension bolts (27 and 28) in equal steps connector (4), (on sizes 16 & 23).
until the cases meet. Replace the remaining cap
screws (27) and nuts (28). On size 6,10,16 and 23
H. Remove case cap screws (16) to gain access to seal
washers (15).
Note: If seal washers (15) replacement is the only
maintenance, proceed to Step M.
Tighten cap screws and nuts evenly. Do not over
I. Remove lower diaphragm case (17).
tighten as this could possibly warp the diaphragm
cases. See Table 3 for torque values. Note: Mark orientation of the case to the yoke.
Y. If necessary, recalibrate the seated position of the J. Replace stem wiper (11) and O-rings (12 and 13).
valve (Section 10.1). K. Coat O-rings (12 and 13) and inside of yoke O-ring
groove (31) with Dow Corning Compound III (or
7.9 Replace diaphragm seal and stem seal, equivalent).
air to open (Model 88) actuators
L. Place the diaphragm case (17) on the yoke.
(Figure 4 and 5)
M. Coat the surface of the spring guides (29) in contact
A. Shut off air supply to the actuator, isolate the control
with the diaphragm case with Dow Corning Sealant
valve process pressure to eliminate the valve from
moving with spring tension removed.
10 | GE Oil & Gas © 2014 General Electric Company. All rights reserved.
Compound III or equivalent. Assemble spring guides
(29), new seal washers (15), and cap screws (16) in
this order.
© 2014 General Electric Company. All rights reserved. Masoneilan 87/88 Series Spring Diaphragm Actuators | 11
b. For 3 and 6 psi (0,207 and 0,414bar) initials, the stem length, it may be required to separate the size 6
springs are placed in the bottom cavity in the actuator off the valve body, as indicated in Section 6.1.
diaphragm plate. C. Remove diaphragm case cap screws and nuts (20
Size 3 actuator - For 3 and 6 psi (0,207 and and 19).
0,414bar) initials, the springs are installed without
spring spacers.
c. For 11 and 21 psi (0,759 and 1,448bar) initials and
travel ranges larger than 0.8" (20mm), the spring
Diaphragm case is under spring tension and is
spacers (18) are placed as shown in the cross
equipped with tension bolts (27 and 28) which must
sectional view, Figure 5.
be removed last.
Note: Spring spacers (18) are not required for the
No.6 actuator. D. Remove tension bolts (27 and 28) and compression
nuts (28) in multiple steps to relieve spring tension
Note: Arrange springs so that the coil ends are
gradually. Remove upper diaphragm case (24).
pointed toward the actuator stem as shown in
Figure 1. This step assures best actuator E. Remove jam nut (23) and diaphragm washer (22).
performance.
F. Remove diaphragm plate (26) and diaphragm (25).
G. Replace upper diaphragm case (24) and tension bolts
(27, and 28). G. Place springs (21) over the spring guides (29).
Note: Tension bolts should be spaced equally around H. Refer to Tables 1, 2 and 4 for spring information:
the bolt circle of the case. a. For 11 and 21 psi (0,759 and 1,448bar) initials, the
H. Tighten the tension bolts (27 and 28) in equal steps until springs are placed directly on the upper pedestals
the cases meet. Replace the remaining cap screws (20) in the diaphragm plate (26).
and nuts (19) [Screw (27) and nuts (28) for size 3]. b. For 3 and 6 psi (0,207 and 0,414bar) initials, the
springs are placed in the bottom cavity in the
diaphragm plate.
c. For 11 and 21 psi (0,759 and 1,448bar) initials and
travel ranges larger than 0.8" (20mm), the spring
Tighten cap screws and nuts evenly. Do not over spacers (18) are placed as shown in the cross
tighten as this could possibly warp the diaphragm sectional view, Figure 5.
cases. See Table 3 for torque values.
Note: Spring spacers (18) are not required for 0.8"
I. If so equipped, rotate handwheel to the desired (20mm) travel ranges.
position. Note: Arrange springs so that the coil ends are pointed
toward the actuator stem as shown in Figure 1. This
8.2 Actuator range change, air to close step assures best actuator performance.
(Model 87), size 6,10,16 and 23 I. Replace the diaphragm plate (26) on the actuator
Note: If actuator is equipped with a handwheel, please stem (10) and over the springs. To ensure the springs
follow steps 7.2 A, B, C and D to disengage this assembly. are properly located, check the view hole in the
diaphragm plate. A spring should be visible.
A. Shut off air supply to the actuator and remove air
piping from the upper diaphragm case (24). J. Install the diaphragm (25).
B. Remove the two socket head cap screws (5) K. Coat the actuator stem threads (10) and the surfaces
which hold the top and bottom stem connector of washer (22) with Dow Corning Sealant Compound
(2 and 4) together. III or equivalent.
Note: The size 6 actuator only has a stem flange L. Replace upper diaphragm case (24) and the tension
(2). For access to springs, the stem lock nuts (1) must bolts (27and 28).
be loosened. The plug stem is turned out at the
Note: Tension bolts should be spaced equally around
actuator stem (10) to allow the actuator stem to
the bolt circle of the case.
rise with release of spring tension. Depending on
12 | GE Oil & Gas © 2014 General Electric Company. All rights reserved.
M. Tighten the tension bolts (27 and 28) in equal steps recalibrate the seated position of the valve (Section
until the cases meet. Replace the remaining cap 10.2).
screws (20) and nuts (19). Note: Size 6 actuator-Screw the plug stem back into
the actuator stem (10) thru the stem flange (2) and
recalibrate the seated position of the valve. If the
actuator has been removed from the valve body,
re-install it as indicated in Section 10.2).
Tighten cap screws and nuts evenly. Do not over
tighten as this could possibly warp the diaphragm Note: If the actuator has a handwheel (Section 7.2),
cases. See Table 3 for torque values. continue with the following steps:
Table 1 Table 2
Actuator Travel No.of Springs Spring Spacer (18)
Spring Color Spring Range psi (bar)
in. (mm) Required Required
0.8 (20) Red 3-15 (0.207-1.034) 3 No
1.5 (38) Blue 6-30 (0.414-2.069) 6 No
2.0 (51) Green 11-23 (0.759-1.586) 3 Yes*
2.5 (64) Yellow 21-45 (1.448-3.103) 6 Yes*
* A
spring spacer (18) is required on Size 10 for 1.5 in. (38mm) travel
only, and on Size 16 and 23, for 1.5 in. (38mm), 2.0 in. (51mm) and 2.5
in. (64mm) travels.
© 2014 General Electric Company. All rights reserved. Masoneilan 87/88 Series Spring Diaphragm Actuators | 13
Actuator Travel & Range Springs
Qty.
No. Color Code (psi) Position
3-15 3 A
0.8" (20mm) 6-30 6 B
3
Red 11-23 3 E
21-45 6 F
3-15 3 A
0.8" (20mm) 6-30 6 B
6
Red 11-23 3 C
21-45 6 D
3-15 3 A
0.8" (20mm) 6-30 6 B
Red 11-23 3 C
21-45 6 D
10
3-15 3 A
1.5" (38mm) 6-30 6 B
Blue 11-23 3 E
21-45 6 F
3-15 3 A
0.8" (20mm) 6-30 6 B
Red 11-23 3 C
21-45 6 D
3-15 3 A
1.5" (38mm) 6-30 6 B
Blue 11-23 3 E
21-45 6 F
16
3-15 3 A
2.0" (51mm) 6-30 6 B
Green 11-23 3 E
21-45 6 F
3-15 3 A
2.5" (64mm) 6-30 6 B
Yellow 11-23 3 E
21-45 6 F
3-15 3 A
0.8" (20mm) 6-30 6 B
Red 11-23 3 C
21-45 6 D
3-15 3 A
1.5" (38mm) 6-30 6 B
Blue 11-23 3 E
21-45 6 F
23
3-15 3 A
2.0" (51mm) 6-30 6 B
Green 11-23 3 E
21-45 6 F
3-15 3 A
2.5" (64mm) 6-30 6 B
Yellow 11-23 3 E Table 4
21-45 6 F Diaphragm plate spring arrangement
14 | GE Oil & Gas © 2014 General Electric Company. All rights reserved.
8.3 Actuator range change, air to close b. For 3 and 6 psi (0,207 and 0,414bar) initials, the
(Model 87), size 3 springs are installed without spring spacers.
Note: If actuator is equipped with a handwheel, please Note: Arrange springs so that the coil ends are
follow steps 7.2 A, B, C and D to disengage this assembly. pointed toward the actuator stem as shown in
Figure1. This step assures best actuator performance.
A. Shut off air supply to the actuator and remove air
piping from the upper diaphragm case (24). L. Replace the diaphragm plate (26) on the actuator
stem (10) and over the springs.
B. Check the travel indicator on stem flange (2) against
the travel scale (9) to ensure that the plug is up (off M. Install the diaphragm (25).
the seat). N. Coat the threads of hex nut (23) and the surfaces of
Note: No air pressure is required to the actuator spacer (14) with Chesterton 725 nickel compound or
since the spring pressure tends to open the valve. equivalent. Install spacer (14) and tighten hex nut (23)
per Table 3.
C. Loosen stem lock nuts (1).
O. Replace upper diaphragm case (24) and tension bolts
D. Re-tighten lock nuts (1) against each other so they will
(four cap screws and nuts 27 and 28).
lock at a point that is not against the stem flange (2).
Note: Tension bolts should be spaced equally around
E. Turn the stem lock nut (1) counterclockwise and the bolt circle of the case.
loosen the plug stem until it disengages from the
actuator stem (10). P. Tighten the tension bolts (27 and 28) per Table 3
in equal steps until the cases meet. Replace the
Note: Depending on stem length, it may be required
remaining cap screws (27) and nuts (28) and tighten
to separate the size 3 actuator off the valve body, as
per Table 3.
indicated in Section 6.1.
Note: Do not allow the plug to drop or turn against
the seat ring, as this could damage the seat and plug.
© 2014 General Electric Company. All rights reserved. Masoneilan 87/88 Series Spring Diaphragm Actuators | 15
9. Air Action Changes E. Remove diaphragm case cap screws and nuts (20
and 19) and vent cap (59).
High and low temperature option Note: Arrange springs so that the coil ends are
“Silicone Rubber [Orange]” pointed toward the actuator as shown in Figure 1.
This step assures best actuator performance.
9.1 Air to open to air to close (Model 88 to K. Invert and replace the diaphragm plate (26) on the
Model 87), size 6,10,16 and 23 actuator stem (10) and over the springs.
A. Shut off air supply to the actuator, isolate the control Note: To ensure the springs are properly located,
valve process pressure to eliminate the valve from check the view hole in the diaphragm plate. A spring
moving with spring tension removed. should be visible.
B. If valve is equipped with a handwheel, rotate L. Install the diaphragm (25).
handwheel to a neutral position.
M. Coat the actuator stem threads (10) and the
C. Remove snap rings (46) and remove lever pin (45) to surfaces of washer (22) with Dow Corning Sealant
allow handwheel assembly to swing away from the Compound III or equivalent. Then place and tighten
stem connector (2-4). the jam nut (23).
D. Remove the two socket head cap screws (5) which N. Replace upper diaphragm case (24) and tension bolts
hold the top and bottom stem connector (2 and 4) (27 and 28).
together.
Note: Tension bolts should be spaced equally around
Note: The size 6 actuator only has a stem flange (2). the bolt circle of the case.
For changing of action, the stem lock nuts (1) must be
loosened. The plug stem is turned out at the actuator O. Tighten the tension bolts (27 and 28) in equal steps
stem (10) in order to allow the actuator stem to rise until the cases meet. Replace the remaining cap
with springs installed in Model 87. Depending on screws (20) and nuts (19).
stem length, it may be required to separate the size 6
actuator off the valve body, as indicated in Section 6.3.
16 | GE Oil & Gas © 2014 General Electric Company. All rights reserved.
9.3 Air to close to air to open (Model 87 to
Model 88), size 6,10,16 and 23 without
handwheel
Tighten cap screws and nuts evenly. Do not over
A. Shut off air supply to the actuator and remove air
tighten as this could possibly warp the diaphragm
piping from the upper diaphragm case (24).
cases. See Table 3 for torque values.
B. Remove the two socket head cap screws (5) which
P. Position top and bottom stem connectors (2 and 4)
hold the top and bottom stem connector (2 and 4)
and replace the two socket head cap screws (5) and
together.
recalibrate the seated position of the valve (Section
10.2). Note: The size 6 actuator only has a stem flange (2).
For changing of action, the stem lock nuts (1) must
Note Size 6 actuator – Screw the plug stem back
be loosened. The plug stem is disconnected from
into the actuator stem (10) thru the stem flange (2)
the actuator stem (10) in order to allow the actuator
and recalibrate the seated position of the valve. If
stem to rise with release of spring tension during
the actuator has been removed from the valve body,
disassembly.
reinstall it as indicated in Section 10.2.
Note: If the actuator has a handwheel, continue with Depending on stem length, it may be required to
the following steps: separate the size 6 actuator off the valve body, as
indicated in Section 6.1.
Q. Swing handwheel assembly back up into place. The
handwheel (41) may have to be turned in order to C. Remove diaphragm case cap screws and nuts (20
position the lower pivot pins (33). and 19).
© 2014 General Electric Company. All rights reserved. Masoneilan 87/88 Series Spring Diaphragm Actuators | 17
Tighten cap screws and nuts evenly. Do not over
Air to tighten as this could possibly warp the diaphragm
Actuator Air to open
Stroke close cases. See Table 3 for torque values.
Size Model 88
Model 87
N. Position top and bottom stem connectors (2 and 4)
6 20.32 mm [0.8"] Jam nut (23) and replace the two socket head cap screws (5)
and recalibrate the seated position of the valve,
Jam nut (23) (Section 10.1).
20.32 mm [0.8"] and Travel
Note Size 6 actuator – Screw the plug stem back
10 stop (71)
into the actuator stem (10) thru the stem flange (2)
38.1 mm [1.5"] Jam nut (23) and recalibrate the seated position of the valve. If the
actuator has been removed from the valve body,
20.32 mm [0.8"] re-install it as indicated in Section 10.1).
Travel stop Note: If the actuator has a handwheel, continue with
38.1 mm [1.5" the following steps.
(71) Jam nut
16
50.8 mm [2.0"] (23) O. Swing the handwheel assembly back into place.
Travel stop Q. Install the lever pin (45) and snap rings (46).
38.1 mm [1.5"]
(71) R. Add the vent cap (59) to the top of upper diaphragm
23
50.8 mm [2.0"] case.
63.5 mm [2.5"] Jam nut (23) 9.4 Air to open to air to close (Model 88 to
Model 87), size 3
J. Position springs (21) and spring spacers (18) [if used] A. Shut off air supply to the actuator, isolate the control
in the diaphragm plate. valve process pressure to eliminate the valve from
moving with spring tension removed.
K. Refer to Tables 1, 2 and 4 for spring information. Refer
also to Section 8.1 F. B. If valve is equipped with a handwheel, please follow
steps 7.2 B, C and D to disengage this assembly.
Note: Spring spacers (18) are not required for 0.8"
(20mm) travel ranges. C. Check the travel indicator on stem flange (2) against
Note: Arrange springs so that the coil ends are the travel scale (9) to ensure that the plug is up (off
pointed toward the actuator stem as shown in the seat).
Figure1. This step assures best actuator performance. D. Loosen stem lock nuts (1).
L. Replace upper diaphragm case (24) and tension bolts E. Re-tighten lock nuts (1) against each other so they will
(27 and 28). lock at a point that is not against the stem flange (2).
Note: Tension bolts should be spaced equally around
F. Turn the stem lock nut (1) counterclockwise and
the bolt circle of the case.
loosen the plug stem until it disengages from the
M. Tighten the tension bolts (27 and 28) in equal steps actuator stem (10).
until the cases meet. Replace the remaining cap Note: Depending on stem length, it may be required
screws (20) and nuts (19). to separate the size 3 actuator off the valve body, as
indicated in Section 6.1.
Note: Do not allow the plug to drop or turn against
the seat ring, as this could damage the seat and plug.
18 | GE Oil & Gas © 2014 General Electric Company. All rights reserved.
G. Remove four diaphragm case cap screws and nuts Tighten cap screws and nuts evenly. Do not over
(27 and 28) leaving the other four installed on the tighten as this could possibly warp the diaphragm
case equally spaced. cases. See Table 3 for torque values.
K. Place springs (21) [and spring spacers (18) if new U. Secure the lever pin (45) with the second retaining
range uses them] over the spring guides (29), Figure 9. ring (46).
L. Refer to Tables 1, 2 and 4 for spring information. Refer 9.5 Air to close to air to open (Model 87 to
also to Section 8.3 K.
Model 88), size 3 with handwheel
Note: Spring spacers (18) are not required for 0.8"
(20mm) travel ranges
Note: Arrange springs so that the coil ends are
pointed toward the actuator as shown in Figure 1. The handwheel assembly can hold spring tension in
This step assures best actuator performance. the actuator when the diaphragm case is removed.
M. Install spacer (22) on the actuator stem (10). To prevent possible injury, remove handwheel per the
following procedure.
N. Invert and replace the diaphragm plate (26) on the
actuator stem (10) and over the springs. A. Shut off air supply to the actuator, isolate the control
valve process pressure to eliminate the valve from
O. Install the diaphragm (25). moving with spring tension removed.
P. Coat the threads of hex nut (23) and the surfaces of B. Rotate the handwheel (41) to a neutral position.
spacer (14) with Chesterton 725 nickel compound or
equivalent. Install spacer (14) and tighten hex nut (23) C. Remove one of the two retaining rings (46) which are
per Table 3. mounted on lever pin (45), Figure 12.
© 2014 General Electric Company. All rights reserved. Masoneilan 87/88 Series Spring Diaphragm Actuators | 19
9.6 Air to close to air to open (Model 87 to N. Position springs (21) and spring spacers (18) [if used]
Model 88), size 3 without handwheel in the diaphragm plate.
A. Shut off air supply to the actuator and remove air O. Refer to Tables 1, 2 and 4 for spring information. Refer
piping from the upper diaphragm case (24). also to Section 8.1.
B. Check the travel indicator on stem flange (2) against Note: Arrange springs so that the coil ends are
the travel scale (9) to ensure that the plug is up (off pointed toward the actuator as shown in Figure 1.
the seat). This step assures best actuator performance.
C. Loosen stem lock nuts (1). P. Replace upper diaphragm case (24) and tension bolts
(four cap screws and nuts 27 and 28).
D. Re-tighten lock nuts (1) against each other so they will
lock at a point that is not against the stem flange (2). Note: Tension bolts should be spaced equally around
the bolt circle of the case.
E. Turn the stem lock nut (1) counterclockwise and
loosen the plug stem until it disengages from the Q. Tighten the tension bolts (27 and 28) in equal steps
actuator stem (10). until the cases meet. Replace the remaining cap
screws (27) and nuts (28).
Note: Depending on stem length, it may be required
to separate the size 3 actuator off the valve body, as
indicated in Section 6.1.
Note: Do not allow the plug to drop or turn against
Tighten cap screws and nuts evenly. Do not over
the seat ring, as this could damage the seat and plug.
tighten as this could possibly warp the diaphragm
F. Remove four diaphragm case cap screws and nuts cases. See Table 3 for torque values.
(27 and 28) leaving the other four installed on the
R. Screw the plug stem back into the actuator stem
case equally spaced.
(10) thru the stem flange and recalibrate the seated
position of the valve.
20 | GE Oil & Gas © 2014 General Electric Company. All rights reserved.
The stem flange (2) on the size 3 and 6 is not fixed to the 10.2 Air to close (Model 87)
actuator stem and is a loose part with the stem nuts (1) A. Install actuator on the valve body with drive nut.
backed off. For safety reasons, adjustments should only Tighten the drive nut.
be made pneumatically.
B. Position top and bottom stem connectors (2 and 4)
10.1 Air to open (Model 88) and replace the two socket head cap screws (5).Turn
A. Connect manual loading panel tubing to the lower the plug stem as far as possible into lower part of the
diaphragm case or yoke connection (size 3). stem connector (2 or 6). Refer to Figure 15 and Figure
16 for stem connector positioning.
B. Apply required air pressure through the manual
Note: Size 3 and Size 6 actuator – Screw the plug
loading panel to completely retract the actuator
stem into the actuator stem (10) thru the stem flange
stem (10).
(2). Depending on stem length, it may be required
C. Install actuator on the valve body with drive nut. to progressively lower the actuator forwards the
Tighten the drive nut. body while screwing the plug stem into the actuator
stem. Refer to Figure 15 for size 6 stem connector
Note: Size 3 and Size 6 actuator – Screw the plug
positioning.
stem into the actuator stem (10) thru the stem flange
(2). Depending on stem length, it may be required to C. Pneumatically or with the handwheel, stroke the
progressively lower the actuator forwards the body actuator to the rated spring range or stroke (if using
while screwing the plug stem into the actuator stem. the handwheel).
D. On size 10, 16 and 23 actuators: D. Using the stem lock nuts (1) unscrew the plug stem
until the plug touches the seat.
Apply initial air pressure and position top stem
connector (4). Refer to Figure 14 and 16 for stem
connector positioning.
H. Line up the travel scale (9) with the pointer and check
actuator for proper operation.
© 2014 General Electric Company. All rights reserved. Masoneilan 87/88 Series Spring Diaphragm Actuators | 21
Figure 2. Size 6 Actuator Figure 3. Size 10, 16 and 23 Actuator
Air to Close (Model 87) Air to Close (Model 87)
22 | GE Oil & Gas © 2014 General Electric Company. All rights reserved.
© 2014 General Electric Company. All rights reserved. Masoneilan 87/88 Series Spring Diaphragm Actuators | 23
Figure 9. Size 3 Actuator Figure 10. Size 3 Actuator
Air to Close Air to Open
(Model 87) (Model 88)
24 | GE Oil & Gas © 2014 General Electric Company. All rights reserved.
© 2014 General Electric Company. All rights reserved. Masoneilan 87/88 Series Spring Diaphragm Actuators | 25
Stroke
Stroke
“X” at Initial “X” at 0 PSI
26 | GE Oil & Gas © 2014 General Electric Company. All rights reserved.
Stroke Stroke
© 2014 General Electric Company. All rights reserved. Masoneilan 87/88 Series Spring Diaphragm Actuators | 27
Notes
28 | GE Oil & Gas © 2014 General Electric Company. All rights reserved.
© 2014 General Electric Company. All rights reserved. Masoneilan 87/88 Series Spring Diaphragm Actuators | 29
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GEA19530A 04/2014