ACS880-307 - A018 - HW Manual - A - A4

ABB industrial drives
Hardware manual
ACS880-307 +A018 diode supply units
List of related manuals
General drive manuals Code (English)
Safety instructions for ACS880 multidrive cabinets and 3AUA0000102301
modules
Mechanical installation instructions for ACS880 multidrive 3AUA0000101764
cabinets
Electrical planning instructions for ACS880 multidrive 3AUA0000102324
cabinets and modules
ACS-AP-x Assistant control panels User's manual 3AUA0000085685
Supply unit manuals

ACS880-207 IGBT supply units Hardware manual 3AUA0000130644
ACS880-307 (+A003) diode supply units Hardware manual 3AUA0000102452
ACS880-307 +A018 diode supply units Hardware manual 3AXD50000011408
ACS880 diode supply control program Firmware manual 3AUA0000103295
Inverter unit manuals and guides

ACS880-107 inverter units Hardware manual 3AUA0000102519
ACS880 primary control program Firmware manual 3AUA0000085967
ACS880 primary control program Quick start-up guide 3AUA0000098062
Brake unit manuals

ACS880-607 1-phase brake units Hardware manual 3AUA0000102559
Option manuals and guides

Category 0 emergency stop (+Q951) for ACS880 3AUA0000119885
multidrives User's manual
Prevention of unexpected start-up (+Q957) for ACS880 3AUA0000119894
Manuals and quick guides for I/O extension modules,
fieldbus adapters, etc.
You can find manuals and other product documents in PDF format on the Internet. See section
Document library on the Internet on the inside of the back cover. For manuals not available in the
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Hardware manual
ACS880-307 +A018
diode supply units
Table of contents
3. Electrical installation
5. Start-up
 2014 ABB Oy. All Rights Reserved. 3AXD50000011408 Rev A EN

EFFECTIVE: 2014-01-02
5
Table of contents
1. Introduction to the manual

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Contents of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Categorization by frame size and option code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Use of item designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2. Operation principle and hardware description

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
12-pulse connection (option +A004) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Overview diagram of a drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Overview drawing of a drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Layout drawings of the cubicles in the supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Layout drawing of an auxiliary control cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Layout drawings of incoming cubicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Layout drawing of a 400 mm incoming cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Layout drawing of a 600 mm incoming cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Layout drawing of a supply module cubicle 2×D7T . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Layout drawings of the supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Layout drawing of D7T supply module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Layout drawing of D8T supply module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Control of the supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Overview of the supply unit control interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Door switches and lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Main switch-disconnector (Q1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Auxiliary voltage switch (Q21) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
earthing/grounding switch (Q9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Operating switch (S21) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Emergency stop button (S61) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
E-stop reset button (S62) and indication lamp (P62) . . . . . . . . . . . . . . . . . . . . . . . 32
Other door controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
The ACS-AP-I control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
PC connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Type designation labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Type designation keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Type designation key of the supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Type designation key of the diode supply module . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6
3. Electrical installation
Basic electrical safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Checking the insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Supply cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Connecting the input power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Connection diagram – 6-pulse supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Connection diagram – 12-pulse supply unit (option +A004) . . . . . . . . . . . . . . . . . . . 42
Connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Connecting the external power supply cable for the auxiliary circuit (option +G307) . . 45
Wiring the functional safety options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Connecting the control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Control cable connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Grounding the outer shields of the control cables at the cabinet lead-through . . 46
Routing the control cables inside the cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Connecting a PC to the supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4. Installation checklist
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5. Start-up
Start-up procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Basic checks with no voltage connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Connecting voltage to input terminals and auxiliary circuit . . . . . . . . . . . . . . . . . . 54
Setting the supply unit parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Switching the supply unit on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
On-load checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Switching off the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Disconnecting and temporary grounding the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Disconnecting – excluding the input power cable terminals . . . . . . . . . . . . . . . . . . . 56
Disconnecting – including the input power cable terminals . . . . . . . . . . . . . . . . . . . . 56
6. Maintenance
Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Cleaning the interior of the cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Cleaning the air inlet meshes – IP22 and IP42 (option +B054) . . . . . . . . . . . . . . . . 59
Replacing the inlet (door) filters – IP54 (option +B055) . . . . . . . . . . . . . . . . . . . . . . 60
Replacing the outlet (roof) filters – IP54 (option +B055) . . . . . . . . . . . . . . . . . . . . . . 61
Power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Tightening the power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Checking and replacing the D7T module DC fuses . . . . . . . . . . . . . . . . . . . . . . . . . 62
Checking and replacing the D8T module DC fuses . . . . . . . . . . . . . . . . . . . . . . . . . 63
Checking and replacing AC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7
Replacing the fan in the auxiliary control cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Replacing a fan in the incoming cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Replacing the fan of the D7T supply module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Replacing the fan of the D8T supply module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Replacing the roof fan for IP54 cabinet (option +B055) . . . . . . . . . . . . . . . . . . . . . . . 69
Supply module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Cleaning the heatsink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Replacing the D7T supply module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Replacing the D8T supply module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Replacing the control panel battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Memory unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Replacing the memory unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
LEDS and other status indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7. Technical data
Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Ambient temperature derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Altitude derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Supply module types and frame sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Module DC fuses (internal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Module-specific AC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Fuses on CVAR board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Dimensions and weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Free space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Losses, air flow, efficiency and noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Terminal and lead-through data for the input power cable . . . . . . . . . . . . . . . . . . . . . . . 92
400 mm incoming cubicle – main switch (+F253) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
600 mm incoming cubicle – main switch (+F253), 6-pulse . . . . . . . . . . . . . . . . . . . . . 93
600 mm incoming cubicle – main switch (+F253), 12-pulse (+A004) . . . . . . . . . . . . . 94
600 mm incoming cubicle – main breaker (+F255) . . . . . . . . . . . . . . . . . . . . . . . . . . 95
1000 mm incoming cubicle – main breaker (+F255) . . . . . . . . . . . . . . . . . . . . . . . . . 96
Electrical power network specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Control unit connection data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Protection classes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Cable lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Mechanical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Insulation supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
8
8. Control unit
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Control unit layout and connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Default I/O connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Additional remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Additional DIIL input (XDI:7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Drive-to-drive link (X2D2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Safety functions (X12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
SDHC memory card slot (X205) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Control unit connector data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Introduction to the manual 9
1
Introduction to the manual
Contents of this chapter

This chapter contains information on the manual.
Applicability
The manual is applicable to the cabinet-installed ACS880-307 +A018 diode supply units
that form a part of an ACS880 multidrive system.
Safety instructions
Follow all safety instructions delivered with the drive.
• Read the complete safety instructions before you install, commission, use or
service the drive. The complete safety instructions are given in ACS880 multidrive and
multidrive modules safety instructions [3AUA0000102301 (English)].
• Read the software-function-specific warnings and notes before changing the
default settings of the function. For each function, the warnings and notes are given in
the section describing the related user-adjustable parameters.
• Read the task-specific safety instructions before starting the task. See the section
describing the task.
Target audience
This manual is intended for people who plan the use of, install, start-up, use or service
multidrives. Read the manual before working on the drive. You are expected to know the
fundamentals of electricity, wiring, electrical components and electrical schematic
symbols.
10 Introduction to the manual
Contents of the manual

• Introduction to the manual
• Operation principle and hardware description
• Electrical installation
• Installation checklist
• Start-up
• Maintenance
• Technical data
• Control unit
Related documents
The multidrive user documentation consists of technical drawings and a set of manuals.
The technical drawings are tailor-made for each drive. The composition of the manual set
depends on the composition of the drive, eg, which supply unit type, options and inverter
control program has been ordered by the customer. The manuals have been listed on the
back of the front cover.
Categorization by frame size and option code

The information which concern only certain supply module frame size is marked with the
frame size identifier. The frame size identifier is D7T or D8T. If there are several parallel
modules, also the number of parallel modules is shown, for example 2×D8T. The Supply
module types and frame sizes table on page 86 lists the supply unit types, module types
and the frame sizes. The frame size is also shown on the type designation label of the
supply unit.
The information which concern only certain option device or feature is marked with the
option code in brackets, for example (option +F255). The option codes are indicated by a
plus sign and the code. Option codes are listed in section Type designation key of the
supply unit on page 35.
Use of item designations

Some device names include the item designations in brackets, for example (Q11) to make
it possible to identify the components in the circuit diagrams of the drive.
Introduction to the manual 11
Terms and abbreviations

Term/Abbreviation Description
Auxiliary control cubicle The cubicle with auxiliary devices such as auxiliary voltage circuit breakers,
control electronics, measurement boards, etc.
BCON Type of a control board
BCU Type of a control unit (contains BCON)
Control board Circuit board in which the control program runs.
Control unit Control board built in a rail-mountable housing
Cubicle One section of a cabinet-installed drive. A cubicle is typically behind a door of

its own.
CVAR Varistor board
D7T Frame size of a diode supply module
D8T Frame size of a diode supply module
DC link DC circuit between Rectifier and Inverter
DI Digital input
Diode supply module Diode (or diode-thyristor) rectifier and related components enclosed inside a
metal frame or enclosure. Intended for cabinet installation.
Diode supply unit Diode supply modules under control of one control board, and related
components. See Diode supply module.
Drive Frequency converter for controlling AC motors
DSU Diode supply unit
FCAN-01 Optional CANopen adapter module
FCNA-01 Optional ControlNet™ adapter module
FDCO-01 Optional DDCS communication module
FDNA-01 Optional DeviceNet™ adapter module
FEA-03 Optional option module extension adapter
FECA-01 Optional EtherCAT adapter module
FENA-11 Optional high-performance Ethernet/IP™, Modbus/TCP and PROFINET

adapter module
FENA-21 Optional high-performance Ethernet/IP™, Modbus/TCP and PROFINET

adapter module
FEPL-01 FEPL-01 Ethernet POWERLINK adapter module
FIO-01 Optional digital I/O extension module
FIO-11 Optional analog I/O extension module
FLON-01 Optional LonWorks® adapter module
FPBA-01 Optional PROFIBUS DP adapter module
FSCA-01 Optional Modbus/RTU adapter module
Frame (size) Physical size of the diode supply module, for example, D7T.
Intermediate circuit DC link

12 Introduction to the manual
Term/Abbreviation Description
INU Inverter unit
Inverter Converts direct current and voltage to alternating current and voltage.
Inverter module Inverter bridge, related components and drive DC link capacitors enclosed
inside a metal frame or enclosure. Intended for cabinet installation.
Inverter unit Inverter module(s) under control of one control board, and related components.
One inverter unit typically controls one motor. See Inverter module.
I/O Input/Output
Multidrive Drive for controlling several motors which are typically coupled to the same
machinery. Includes one supply unit, and one or several inverter units.
Parameter In the control program, user-adjustable operation instruction to the drive, or

signal measured or calculated by the drive
Rectifier Converts alternating current and voltage to direct current and voltage. See
Diode supply module.
Single drive Drive for controlling one motor
ZCON Type of a control board
ZCU Type of a control unit

Operation principle and hardware description 13
2
Operation principle and
hardware description

This chapter describes how the diode supply unit operates. It also contains description on
the diode supply unit hardware. The information is valid for the ACS880-307 +A018 diode
supply units.
Operation principle
The heart of the diode supply unit is a diode-thyristor bridge. It rectifies three-phase AC
current to direct current for the intermediate DC link of the drive. The intermediate DC link
supplies the inverters that run the motor. There can be one inverter unit only (single drives)
or several inverter units (multidrives) connected to the intermediate circuit. The AC choke
smoothens the current waveform in the power supply network and voltage in the DC link of
the drive.
The main difference between the ordinary diode-diode bridge and the controlled diode-
thyristor bridge is the controllability. You cannot control the operation of the diodes but you
can control the thyristors. By controlling the thyristors, you can limit the AC current of the
drive at the power up without additional charging circuit in the supply unit or in inverter
units.
14 Operation principle and hardware description
There are two control modes for the upper leg thyristor firing: the charging mode and the
normal mode:
• The charging mode is in operation a short period after the power switch on: the supply
control program controls the thyristor firing angle gradually from a large value towards
zero while the intermediate circuit capacitors located in the inverter module(s) get
charged.
• In the normal mode, the thyristor firing angle is 0 degrees: The thyristors operate as
diodes.
The following figure shows a simplified main circuit diagram of the rectifier bridge.
2
+
4
Uc
1 4
Description
1. Diodes. The diodes connect the AC terminals in cyclic sequence to the lower DC busbar (-).
2. Thyristors. The thyristors connect the AC line terminals in cyclic sequence to the upper DC busbar (+).
3. AC choke
4. DC fuses
 12-pulse connection (option +A004)

The figure below illustrates the difference between 6-pulse and 12-pulse AC supply
connections. 6-pulse connection is standard. If the drive has an even number of supply
modules, you can order it as a 12-pulse version (option +A004).
12-pulse supply connection eliminates the fifth and seventh harmonics, which remarkably
reduces the harmonic distortion of the line current and the conducted emissions.
12-pulse connection requires a three-winding transformer, or two separate transformers.
There is a 30-degree phase shift between the two 6-pulse supply lines, which are
connected to different supply modules through electrically separate switching equipment.
6-pulse connection
3
1 2
12-pulse connection
3
1 2
No. Description
1. Supply transformer
2. Switching equipment
3. Diode supply modules

Overview diagram of a drive

The following figure shows an example drive with a 6-pulse diode supply unit and three
inverter units.
~3
5 5 5
1
8 2
6 6 6
9 3
M M M
7 3~ 3~ 3~
No. Description
1. Main switch-disconnector ((Q1), option +F253)
2. AC fuses
3. Main contactor (Q2)
4. Supply module (T01) (including choke, rectifier and DC fuses)
5. Inverter DC fuses (with or without DC switch)
6. Inverter module (T11)
7. Motor
8. Auxiliary voltage switch (Q21)
9. Auxiliary voltage transformer ((T21), option +G344)

Overview drawing of a drive

This drawing shows an example of a drive with a diode supply unit and an inverter unit.
Cables enter the cabinet through the bottom.
Supply unit Inverter unit
A B C D E
Description
A Auxiliary control cubicle (ACU). Contains control electronics and customer I/O connections. See
page 18.
B Incoming cubicle (ICU). Contains the power input cable terminals and switchgear. See pages 20
and 21.
C Supply module cubicle. Contains two D8T supply modules. See pages 22, 23 24 and 25
D Inverter module cubicle. Contains two R8i inverter modules. As standard, the motor cables are run
from each inverter module. See ACS88-107 inverter units Hardware manual
[3AUA0000102519 (English)].
E Inverter control cubicle. Contains inverter control unit.
Layout drawings of the cubicles in the supply unit

This section contains layout drawings of cubicles that are included in a supply unit:
auxiliary control cubicle, incoming cubicle and supply module cubicle. The components,
layout and size of the cubicles vary depending on the supply unit size and options.
 Layout drawing of an auxiliary control cubicle

This is an example of a 600 mm wide auxiliary control cubicle. The control unit of the
supply unit, and auxiliary and control devices of the whole drive are located in the auxiliary
cubicle, as well as the auxiliary voltage transformer(s) that supply the auxiliary circuits.
The composition and size of the cubicle vary depending on the selected options.
Door closed Door open
2 3 4
1 6
5
15
16
8 10
19
12
9 17
11
13
14 18
No. Desig. Description

1 S21, etc. Control panel and operating switches. See section Door switches and lights on page 30.
2 F111 Fuses, constant speed module cooling fans (option +C188)
3 F101 Fuses, IP54 roof fans (option +B055)
4 F21 Fuses, auxiliary voltage transformer
5 A41 Control unit (BCU) for diode supply unit ACS880-307 +A018
6 T130 24 V DC power supply for cabinet lighting (option +G301)
7 Reserved space for customer-defined equipment
T21 At the backside of the assembly plate: Auxiliary voltage transformer (option +G344).
Note: Connections are accessible from front. (Terminal block is at the lower part of
cubicle.)
T101 At the backside of the assembly plate: Auxiliary voltage transformer, IP54 roof fans
(option +B055). Note: Connections are accessible from front. (Terminal block is at the
lower part of cubicle.)
8 A61 Main safety relay (optional)
A62 Safety relay (optional)
A63 Safety relay (optional)
9 A611 Safety relay (optional)
A612
A613
A614
A621
A622
A623
A624
10 K61…K66 Relays (optional)
11 X60 Terminal block, emergency stop circuit (optional)
12 T61 Power supply, safety circuit (optional)
T62 Power supply, safety circuit (optional)
F61 Protection switch, safety circuit (optional)
13 T21X1, Terminal blocks, auxiliary voltage transformers T21 and T101 connections
T101X1
14 T111 Auxiliary voltage transformer, constant speed module cooling fans (option +C188))
15 X22 Auxiliary circuit terminal block (on side plate)
16 T22, X21 24 V DC power supply (on side plate)
17 F20, F22 Circuit breakers, auxiliary voltage circuits (on side plate)
18 Q20 Connections and switches for external auxiliary voltage supplies (UPS), (option +G307,
Q95 on side plate)
Q130
19 X60, X61 Terminal blocks, emergency stop circuits (option, on side plate)
 Layout drawings of incoming cubicles

This section shows examples of the incoming cubicle layouts. The input power cables are
connected to the incoming cubicle and it contains the main switching and disconnecting
devices. The components, layout and size vary depending on the supply unit size and
options.
Layout drawing of a 400 mm incoming cubicle

These layout drawings show a 400 mm wide incoming cubicle. This cubicle is in supply
units with:
• a 6-pulse connection, bottom cable entry, main switch-disconnector (option +F253)
• a 12-pulse connection (option +A004), bottom cable entry, main switch-disconnector
(option +F253), and a earthing/grounding switch (option +F259). There are two similar
cubicles, one for each input.
For the dimensions on the cable connections, see section Terminal and lead-through data
for the input power cable on page 92.
No. Description
1. Main switch-disconnector handle
2. earthing/grounding switch handle
(Q9, option +F259)
3. Auxiliary voltage switch handle
4
4. Selector switch for V meter (option
12
+G334)
5. Grounding busbar (PE)
3
11 6. Input power cable terminals
(1L1…2L3)
7. Main switch-disconnector (Q1)
10
8. Grounding/earthing switch (Q9,
option +F259)
9. Main AC fuses (F1…3)
9
10. Main contactor (Q2, option +F250)
11. Auxiliary voltage switch (Q21)
2 12. Cubicle cooling fan
8
5
Layout drawing of a 600 mm incoming cubicle

These layout drawings show a 600 mm wide incoming cubicle. This cubicle is in supply
units with a 12-pulse configuration (option +A004), bottom cable entry, main switch-
disconnector (option +F253) and no earthing/grounding switch (no option +F259).
Note: 12-pulse supply units (option +A004), with earthing/grounding switch (option +F259)
have two separate incoming cubicles. See section Layout drawing of a 400 mm incoming
cubicle on page 20.
No. Description
1. Main switch-disconnector
handle
3 2. Auxiliary voltage switch
handle
3. Selector switch for V meter
10 10 (option +G334)
4. Grounding (PE) busbar
2
5. Input power cable termi-
9 nals (1L1…2L3)
6. Main switch-disconnectors
8 8 (Q1.1, Q1.2)
7. Main AC fuses
(F1.1…F2.3)
7 7 8. Main contactors (Q2.1,
Q2.2, option +F250)
9. Auxiliary voltage switch
(Q21)
10. Cubicle cooling fans
6
1
4
 Layout drawing of a supply module cubicle 2×D7T

This is a layout drawing of the supply module cubicle with door open and shrouds
removed.
No. Description
1. Supply module (See Layout drawing of D7T
supply module on page 26).
2. AC busbars (on back)
2 2 3. DC busbars
3 3
1 1

removed.
No. Description
2. AC busbars
2
3. DC busbars
1

removed.
No. Description
2. AC busbars with module-specific AC fuses (no
fuses in 12-pulse 2×D8T supply unit)
2
3. DC busbars
3 3
1 1

removed.
No. Description
2 2 2 2. AC busbars with module-specific AC fuses

3. DC busbars
3 3 3
1 1 1
Layout drawings of the supply modules

 Layout drawing of D7T supply module
Front Back
1
5 2
9
7
3
11
10
No. Description
1. AC input busbars
2. DC output busbars
3. Type designation label
4. Cover of the module’s DC fuses
5. Lifting eyes
6. Fan
7. Unpainted fastening hole. Grounding point (PE) between module frame and cabinet frame.
8. Terminal block X53. 24 V DC power for supply module control unit.
9. Terminal block X50. Auxiliary AC power supply for module. When constant-speed fan is in use: Also
AC power supply for cooling fan.
10. Terminal block X54/X55. Power supply for fan.
11. Fibre optic connectors. Communication link to the control unit of the supply unit. When speed-
controlled fan is in use: Communication link to fan control unit.
 Layout drawing of D8T supply module
Front Back
2
7
9
5
1
3
8
6 11
10
12
No. Description
1. AC quick connector and AC input busbars
2. DC output busbars
3. Type designation label
4. Cover of the module’s DC fuses
5. Lifting eyes
6. Fan
7. Unpainted fastening hole. Grounding point (PE) between module frame and cabinet frame.
8. Terminal block X53. 24 V DC power for supply module control unit.
9. Terminal block X50. Auxiliary AC power supply for module. When constant-speed fan is in use: Also
AC power supply for cooling fan.
10. Terminal block X54/X55. Power supply for fan.
11. Fibre optic connectors. Communication link to the control unit of the supply unit. When speed-
controlled fan is in use: Communication link to fan control unit.
12. Wheels
Control of the supply unit

A cabinet-installed supply unit is typically controlled using the local control devices
installed on the cabinet door. No additional control connections are needed. However, it is
possible to:
• control the supply unit through the control panel and the fieldbus
• read the status information of the supply unit through the control panel, fieldbus and
relay output
• halt the supply unit with an externally wired emergency stop button (if the unit is
equipped with an emergency stop option).
The supply unit I/O control interface is in internal use. See section Default I/O connections
on page 104.
 Overview of the supply unit control interfaces

This figure shows the control interfaces of the BCU control unit of the supply unit.
CLOSE
7
9 FXX
1
FXX
2
3
FXXX
6
5 10
No. Description No. Description
1. Analog and digital I/O extension modules 7. Control panel.

2. and fieldbus communication modules can be
3. inserted into slots 1, 2 and 3.
4. Memory unit 8. Fiber optic links to supply modules
5. Slot 4 for RDCO-0x 9. Ethernet interface
6. Terminal blocks. See chapter Control unit on 10. Safety option interface (FSO-xx)
page 101.
 Door switches and lights

This figure shows an example of the door control devices. The devices and their exact
locations varies depending on the options selected.
Auxiliary control cubicle Incoming cubicle
4 10 11 12
3 6
9
8
5 12
No. Desig. Description / See section …
1. Q1 Main switch-disconnector (Q1) on page 31.

2. Q21 Auxiliary voltage switch (Q21) on page 31.
3. S21 Operating switch (S21) on page 31.
4. A59 The ACS-AP-I control panel on page 33.
5. S61 Emergency stop button (S61) on page 32.
6. S62 E-stop reset button (S62) and indication lamp (P62) on page 32.
7. S23 Electrical disconnect push button. See section Other door controls on page 32.
8. S90 Ground/Earth fault indicator light (option +Q954)
9. S22 Tripping button for the breaker of the supply transformer. See section Other door controls
on page 32.
No. Desig. Description / See section …
10. P5.x Voltage meters (optional). One meter in 6-pulse supply unit and two in 12-pulse. Size of the
meters vary. See section Other door controls on page 32.
11. S5.x Selector switches for voltage meters (optional). There is one switch in 6-pulse supply unit
and two in 12-pulse. See section Other door controls on page 32.
12 P2.x AC phase current meters (optional). Number of meters depends on option selection. There
are max. 6 meters in 12-pulse unit. See section Other door controls on page 32.
Main switch-disconnector (Q1)

When the supply unit is equipped with a main contactor (option +F250), the unit is
automatically also equipped with a main switch-disconnector ((Q1), option +F253). With
this switch, you can isolate the main circuit of the drive from the power line. The switch has
an operating handle on the cabinet door. For the 12-pulse supply unit there are two main
switch-disconnector (Q1.1 and Q1.2).
WARNING! The switch does not isolate the input power terminals, AC voltage
meters ((P5), option +G334) or the auxiliary circuit from the power line. To isolate
auxiliary voltage, use the auxiliary voltage switch (Q21). To isolate the input power
terminals and AC voltage meters, open the main breaker of the supply transformer.
Note: The earthing/grounding switch ((Q9), option +F259) and the main switch-
disconnector are electrically interlocked: The earthing/grounding switch can be closed only
when the main switch-disconnector is open. The main switch-disconnector can be closed
only when the earthing/grounding switch is open. That is, only one of the switches can be
closed at a time. To close the switches, you must also have the auxiliary control voltage
on.
Auxiliary voltage switch (Q21)

The supply unit is equipped with an auxiliary voltage switch (Q21) as standard. Using the
switch, you can disconnect the auxiliary circuit from the power line. The switch has an
operating handle on the cabinet door.
earthing/grounding switch (Q9)

The supply unit can be equipped with an earthing/grounding switch ((Q9), option +F259)).
Using the switch, you can temporarily ground the main AC busbars of the supply unit
during the maintenance work. The switch has an operating handle on the cabinet door.
WARNING! The earthing/grounding switch (Q9) does not ground the input power
terminals or auxiliary circuits.
Note: The earthing/grounding switch and the main switch-disconnector ((Q1), option
+F253) are electrically interlocked: The earthing/grounding switch can be closed only
when the main switch-disconnector is open. The main switch-disconnector can be closed
only when the earthing/grounding switch is open. That is, only one of the switches can be
closed at a time. To close the switches, you must also have the auxiliary control voltage
on.
Operating switch (S21)

The operating switch (S21) is a standard device.
By default, the operating switch controls the unit as follows:

• ON position energizes digital input DI2 of the control unit: Control program receives
Run enable command and it closes main contactor (Q2) or main breaker. Supply
module starts to rectify: it first charges DC link capacitors and then feeds inverter units
and motors.
• OFF position de-energizes digital input DI2 of the control unit: Control program does
not receive Run enable command and it opens the main contactor (Q2) or main
breaker. Supply module stops rectifying.
Emergency stop button (S61)

The emergency stop button (S61) is an optional device (option +G331). Pressing the
button activates an emergency stop function of the supply unit. The button locks to open
position automatically. You must release the button before you can return to the normal
operation. Before the restart, you also need to reset the emergency stop circuit with a
separate reset button (S62). See section E-stop reset button (S62) and indication lamp
(P62) below.
E-stop reset button (S62) and indication lamp (P62)
The emergency stop reset button (S62) is automatically installed on the door when the
supply unit is equipped with an emergency stop function (eg, options +Q951,+Q952, etc).
The button is illuminated, ie it includes an indication lamp (P62). You can reset the
emergency stop circuit with the button.
Note: The functional safety options, for example the options +Q951, +Q952, etc. are
described in separate option manuals. See section List of related manuals on page 2.
Other door controls

• A voltage meter is an optional device ((P5), option +G334). There is a meter on the
door and a switch (S5) with which you can select which phase voltage value to display.
• An AC phase current meter is an optional device ((P2), option +G335). It is also
possible to have three meters on the door - one for each phase currents.
• Tripping button for the supply breaker ((S22), option +Q959) is a push button on the
cabinet door for the user-defined use, for example, for tripping the breaker of the
supply transformer of the drive. The button is wired to a terminal block at the factory.
The user connects the external circuit to be controlled on site.
• An electrical on/off push button ((S23), option +G332) on the cabinet door for tripping
the supply unit. The button is connected in series with the operating switch. The button
trips the Run enable signal and further the main contactor of the drive.
The ACS-AP-I control panel

With the control panel, you can:
• start and stop the supply unit
• view and reset the fault and warning messages, and view the fault history
• view actual signals
• change parameter settings
• change between local and external control.
The Run enable command at digital input DI2 must be on (1) so that the DSU can be
started and stopped with the control panel. That is the case when the operating switch
(S21) is switched to the on (1) position.
To change between local and remote control mode, press the Loc/Rem key of the control
panel. For the instructions on the use of the panel, see ACS-AP-x Assistant control panels
user's manual [3AUA0000085685 (English)]. For the parameter settings, see ACS880
diode supply control program firmware manual [3AUA0000103295 (English)].
PC connection
There is a USB connector on the front of the panel that can be used to connect a PC to the
drive. When a PC is connected to the control panel, the control panel keypad is disabled.
See also section Connecting a PC to the supply unit on page 49.
Fieldbus control
You can control the supply unit through a fieldbus interface if the unit is equipped with an
optional fieldbus adapter (for example, option +K454), and when you have configured the
control program for the fieldbus control with the parameters. For information on the
parameters, see ACS880 diode supply control program firmware manual
[3AUA0000103295 (English)].
Note: To be able to switch the main contactor (Q2) (or breaker) and the supply unit on and
off (Run enable signal) through the fieldbus, the Run enable command at digital input DI2
must be on (1). That is the case when the operating switch (S21) is switched to the on (1)
position.
Type designation labels

Example labels are shown below.
The type designation label of the supply unit is attached to the cabinet on the inside of the
door. The type designation label of the module is attached to the module.
3 4 5
2 6
3 4 5
2 6
No. Description
1. Supply module frame size
2. Degree of protection
3. Type designation, see section Type designation keys on page 35.
4. Ratings. See also section Ratings on page 83.
5. Valid markings
6. Serial number. The first digit of the serial number refers to the manufacturing plant. The next four
digits refer to the unit’s manufacturing year and week, respectively. The remaining digits complete the
serial number so that there are no two units with the same number.
Type designation keys

 Type designation key of the supply unit
Type designation describes the composition of the unit in short. The type designation is
visible on the label (sticker) which is attached to the cabinet. The complete designation
code is divided in subcodes:
• The first 1…18 digits form the basic code. It describes the basic construction of the
unit. The fields in the basic code are separated by hyphens.
• The option codes follow the basic code. Each option code starts with an identifying
letter (common for the whole product series), followed by descriptive digits. The option
codes are separated by plus signs.
This table describes the fields of basic code. Type ACS880-307-1820A-3 is used as an
example.
Code Description
ACS880 Product series identifier
307 Construction identifier. 307 = cabinet-installed diode unit supply unit
1820A Size. For all sizes, see section Ratings on page 83.
3 Nominal voltage. 3 = 400 V AC, 5 = 500 VAC, 7 = 690 VAC
This is a list of options codes. It includes also the standard features. The standard features
are marked with *.
Code Description
Standard Supply Frequency Supply Frequency 50 Hz *
+A013 Supply Frequency Supply Frequency 60 Hz
+A018 Diode-thyristor bridge *
Standard Control Voltage for Relays and Fans 230 VAC *
+G304 Control Voltage for Relays and Fans 115 VAC
+G307 Terminals for External Control Voltage Terminals for External Control Voltage (for UPS)
+G344 Auxiliary Transformer Auxiliary transformer (standard)
Standard Cabinet Construction Industrial Version IEC *
+C121 Cabinet Construction Marine Construction
+C180 Cabinet Construction Seismic design
Standard Standards EN/IEC *
+C134 Standards CSA-approved
+C129 Standards UL-approved
Standard Degree of Protection IP22, UL type 1 *
+B054 Degree of Protection IP42, UL type 1
+B055 Degree of Protection IP54, UL type 12
+C130 Channeled Air Channeled Air Outlet
+C128 Channeled Air Cooling air through bottom
Standard Control Cabling Control cable Bottom *
+H368 Control Cabling Control cable Top
Standard Power Cabling Entry Bottom Entry *
+H351 Power Cabling Entry Top Entry
Standard Motor Cabling Cable lead through (European) *
+H365 Motor Cabling Cable gland plates (Brass 6mm, undrilled)
Code Description
+H364 Motor Cabling Cable gland plates (Aluminium 3mm, undrilled)
+H358 Motor Cabling Cable gland plates (Steel 3mm, undrilled)
+G314 DC Bus Material Aluminium (standard up to 3200A) *
+G315 DC Bus Material Tin plated copper (option up to 3200ADC, standard *
above)
Standard Supply Conductor Type Cable Supply Conductors *
+G317 Supply Conductor Type Busbar Supply Conductors
standard Wiring materials standard wire material *
+G330 Wiring materials Halogen free wiring
+E202 EMC 1st environment, restricted (max 1000A)
+E210 EMC 2nd Environment
+G301 Cabinet Options Cabinet Lighting
+G300 Cabinet Options Cabinet Heater
+C164 Cabinet options Plinth height 1 (100 mm)
+C176 Cabinet options Door hinges on left side
+C179 Cabinet options Plinth height 2 (200 mm)
+P913 Cabinet options Special color
+Z0010 ACU ACU width 400
+Z0015 ACU ACU width 600
+Z2005 Drive composer pro Drive composer pro (replaces DriveWindow and
DriveDebug)
+K480 Ethernet switch Ethernet switch for PC tool and control network
+K483 Ethernet switch Ethernet switch with optical link for PC tool or control
network
+Z2010 DDCS NDBU-95 (for max. 7 units) including fibre optic link.
Star network
+Z2011 DDCS Fibre optic link (without NDBU-95) Ring network
+F250 Line Options Line Contactor, standard in small power, (always with *
disconnector F253)
+Standard Line Options Disconnector switch (door interlocked), standard in *
small power, (always with line contactor F250)
+F255 Breaker Option Circuit Breaker, standard in high power *
+F285 Earthing Switch Earthing terminals
+F259 Ear hi ng Switch Earthing Switch
+G331 Emergency Stop Emergency Stop Push button on the door (red)
+Q951 Emergency Stop Emergency stop, cat 0 with opening main contactor
with safety relay
+Q952 Emergency Stop Emergency stop, cat 1 with opening main contactor
with safety relay
+Q963 Emergency stop Emergency stop, stop cat 0, with STO with safety
relay
+Q964 Emergency stop Emergency stop, cat 1 with STO with safety relay
+Q979 Emergency stop Emergency Stop, configurable stop cat 0 or 1 with
FSO with STO
+Z150 Emergency Stop Acknowledgment Via control board
+Z160 Emergency Stop Acknowledgment Via AC800M
+Z2025 Emergency Stop Location Standard
+Z2026 Emergency Stop Location Master
Code Description
+Z2027 Emergency Stop Location Follower
+J410 Panels Drive control panel connection kit
+J412 Panels Common control panel for a line up
+K450 Panels Panel Bus, built with ethernet cable, needs FDPI
option board in each unit, max. 32
+J400 CDP-panel Control Panel AP-I (max. 4 panels on the door)
+J401 LMD-panel Drive Monitoring Display
+G332 Electrical Disconnect Button Electrical disconnect push button on the door (black,
opens main contactor / ACB)
+Q959 Electrical Disconnect Button Supply transformer breaker disconnect push button
(red, wired to terminals) on the door
+Q953 Earth Fault Monitoring Earth Fault Monitoring, Earthed Mains TN
+Q954 Earth Fault Monitoring Earth Fault Monitoring, Unearthed Mains IT
+G336 Arc Monitoring, 1 loop Arc monitoring unit, 1 loop, Rea 101, including cable
+G337 Arc Monitoring Arc monitoring unit, extension for 2 loops, Rea 103,
including cable
+G334 Meters V-meter with selector switch
+G335 Meters A-meter in one phase
+3G335 Meters A-meter in three phases
+G333 Meters kWh-meter
+J411 ON/OFF Control Type Remote Supply Control (from upper controller)
+G343 Special Options Corrosion Classification Coupon in ACU (Purafil
3AUA64044052)
+P913 Special Options Special color
+L501 I/O-Options 1 FIO-01, Digital I/O extension
+L500 I/O-Options 2 FIO-11, Analogue I/O extension
+L515 I/O-Options 4 FEA-03 option module extension adaptor
+L503 I/O-Options 4 FDCO-01, DDCS communication for ZCU-xx
(2xTransmitter/Receiver)
+L509 DDCS RDCO-04 DDCS communication for BCU-xx
(4xTransmitter/Receiver)
+L504 I/O-Options 5 Additional control unit Terminal Block
+K451 FieldBus1 FDNA-01 (DeviceNet)
+K452 FieldBus1 FLON-01 (LonWorks)
+K454 FieldBus1 FPBA-01 (Profibus)
+K458 FieldBus1 FSCA-01 (Modbus RTU)
+K462 FieldBus1 FCNA-01 (Control Net)
+K473 FieldBus1 FENA-01 (Ethernet (EtherNet/IP, Modbus/TCP,
PROFINET)
+K475 FieldBus1 FENA-21 (High performance Ethernet (EtherNet/IP,
Modbus/TCP, PROFINET) Daisy chain
+K457 FieldBus1 FCAN-01 (CANOpen)
+K470 FieldBus1 FEPL-01 (Ether POWERLINK)
+K469 FieldBus1 FECA-01 (EtherCAT)
Standard Speed Controlled fan speed controlled fan *
+C188 DOL cooling fan DOL cooling fan
Standard Documentation Complete documentation, user manuals in memory *
stick
Code Description
+R716 Documentation Paper copy A4, Complete documentation and user
manuals / Drive Unit
+R717 Documentation Paper copy, circuit diagrams and dimension drawings
A3, other A4, complete documentation 2 and user
manuals / Drive Unit
Standard Language English *
+R701 Language German manuals
+R702 Language Italian manuals
+R705 Language Swedish manuals
+R706 Language Finnish manuals
+R707 Language French manuals
+R708 Language Spanish manuals
+R711 Language Russian manuals
 Type designation key of the diode supply module

Type designation describes the composition of the supply module in short. The type
designation is visible on the label (sticker) which is attached to the module. The complete
designation is divided in subcodes:
• The first 1…18 digits form the basic code. It describes the basic construction of the
unit. The fields in the basic code are separated with hyphens.
• The option codes follow the basic code. Each option code starts with an identifying
letter (common for the whole product series), followed by descriptive digits. The option
codes are separated by plus signs.
This table describes the fields of the basic code. Type ACS880-304-1820A-3 is used as an
example.
Code Description
ACS880 Product series identifier
304 Construction identifier. 304 = diode supply module
1820A Size. For all sizes, see section Supply module types and frame sizes on page 86.
3 Nominal voltage. 3 = 400 V AC, 5 = 500 VAC, 7 = 690 VAC
This is a list of options codes. It includes also the standard features. The standard features
are marked with *.
Option codes (plus codes)
+A018 Diode-thyristor bridge *
Electrical installation 39
3
Electrical installation

This chapter instructs how to check the insulation of the assembly and how to install the
input power cables and control cables. The information is valid for ACS880-307 +A018
diode supply units.
For more information on cable selection, protections, etc, see Electrical planning
instructions for ACS880 multidrive cabinets and modules [3AUA0000102324 (English)].
WARNING! Only qualified electricians are allowed to carry out the work described
in this chapter. Read the safety instructions given in Safety instructions for
ACS880 multidrive cabinets and modules [3AUA0000102301(English)] before
you install, commission, use or service the drive.
40 Electrical installation
Basic electrical safety precautions
WARNING! Do the electrical safety precautions before starting any work on the
installation. If you ignore the precautions, physical injury or death, or damage to
the equipment can occur. Only a qualified electrician is allowed to work on the
installation.
1. Clearly identify the work location.

2. Disconnect the circuit to be worked on completely. After disconnection, always wait for
5 minutes to let the capacitors to discharge. See section Disconnecting and temporary
grounding the drive on page 56.
Note: Identify all possible power sources. Note that the input power busbars are under
voltage even though the main switch-disconnector (Q1) is open.
Note: In some 12-pulse supply units, there are two separate main switch-
disconnectors (Q1.1 and Q1.2), one for each input power connection point. You must
open both disconnectors to disconnect the supply unit completely from the power line.
See the circuit diagrams of the drive.
3. Secure against re-connection. Lock the disconnectors and attach warning notices.
4. Provide protection against adjacent live parts.
5. Verify by measuring that there is no voltage present.
6. Carry out grounding and short-circuiting when necessary. Refer to local regulations
and EN 50110-1: 2004.
7. Ask for a work permit. Only the nominated person in control of the electrical installation
work is allowed to issue the work permit.
Checking the insulation

 Supply unit
Do not make any voltage tolerance or insulation resistance tests on the supply unit as this
may cause damage. Every drive system has been insulation tested between the main
circuit and the chassis at the factory. Also, there may be voltage-limiting circuits inside the
drive system which cut down the testing voltage automatically.
 Supply cable
Check the insulation of the supply (input) cable according to local regulations before you
connect it to the drive.
Connecting the input power cables

 Connection diagram – 6-pulse supply unit
This is a connection diagram for the 6-pulse supply unit. See also the delivery specific
circuit diagrams.
ACS880-307
1)
L1
L2
L3
PE
2)
1)
Fuses or other protection means.
2) Ground
the cable shield 360 degrees at the cable lead-through. See section Connection procedure on
page 43.
Notes:
See section Terminal and lead-through data for the input power cable, page 92 for the dimensions and
tightening torque guidelines.
Use a separate PE conductor in addition if the conductivity of the shields does not meet the requirement for the
PE conductor. See Electrical planning instructions for ACS880 multidrive cabinets and modules
[3AUA0000102324 (English)].
For the cable selection instructions, see Electrical planning instructions for ACS880 multidrive cabinets and
modules [3AUA0000102324 (English)].
 Connection diagram – 12-pulse supply unit (option +A004)

This is a connection diagram for the 12-pulse supply unit (option +A004). See also the
delivery specific circuit diagrams.
1) ACS880-307 +A004
1L1
1L2
1L3
PE
2L1
2L2
2L3
PE
2)
1) Fuses
or other protection means.
2) Ground
the cable shield 360 degrees at the cable lead-through. See section Connection procedure on
page 43.
Notes:
See section Terminal and lead-through data for the input power cable, page 92 for the dimensions and
tightening torque guidelines.
Use a separate PE conductor in addition if the conductivity of the shields does not meet the requirement for the
PE conductor. See Electrical planning instructions for ACS880 multidrive cabinets and modules
[3AUA0000102324 (English)].
For the cable selection instructions, see Electrical planning instructions for ACS880 multidrive cabinets and
modules [3AUA0000102324 (English)].
 Connection procedure
The cable lead-through details, and cable connection details are shown in chapter
Terminal and lead-through data for the input power cable, page 92.
WARNING! Only qualified electricians are allowed to do this work. Read the
complete safety instructions of the drive. Ignoring the instructions can cause
physical injury or death, or damage to the equipment.
1. Disconnect the drive from the AC power line and make sure it is safe to start the work.
See section Basic electrical safety precautions on page 40.
2. Open the door of the incoming cubicle.
3. Remove the shrouding covering the input terminals.
4. Peel off 3 to 5 cm of the outer insulation of the cables above the lead-through plate for
360° high-frequency grounding.
5. Prepare the ends of the cables.
6. If fire insulation is used, make an opening in the mineral wool sheet according to the
diameter of the cable.
7. For IP22, IP42 drives: Slide the cables through the lead-throughs with the conductive
sleeves.
8. For IP54 drives: Remove the rubber grommets from the lead-through plate for the
cables to be connected. Cut adequate holes into the rubber grommets. Slide the
grommets onto the cables. Slide the cables through the lead-throughs with the
conductive sleeves and attach the grommets to the holes.
9. Fasten the conductive sleeves to the cable shields with cable ties.
10. Seal the slot between the cable and mineral wool sheet (if used) with sealing
compound (eg, CSD-F, ABB brand name DXXT-11, code 35080082).
11. Tie up the unused conductive sleeves with cable ties.
12. Connect the twisted shields of the cables to the PE busbar of the cabinet. Tighten the
screws to the torque given under Tightening torques (page 100).
13. Connect the phase conductors of the input cable to the L1, L2 and L3 terminals.
Tighten the screws to the torque given under Tightening torques (page 100).
14. Reinstall the shrouding removed earlier.
15. Close the door.
5
PE PE
PE
11
8
Connecting the external power supply cable for the

auxiliary circuit (option +G307)
For the connection diagram, see the delivery-specific circuit diagrams. For the auxiliary
circuit current consumption, see the delivery-specific technical documentation.
Wiring the functional safety options

The wiring instructions for the functional safety options such as +Q951, +Q952, etc are in
separate option manuals. See section List of related manuals on page 2.
Connecting the control cables

See the circuit diagrams delivered with the drive for the actual wiring. Most of the supply
unit I/O terminals are reserved for internal use. Do not change the connections done at the
factory. See chapter Control unit (page 101) for the default I/O connections.
 Control cable connection procedure
2. Run the control cables into the auxiliary control cubicle as described in section
Grounding the outer shields of the control cables at the cabinet lead-through below.
3. Route the control cables as described in section Routing the control cables inside the
cabinet (page 48).
4. Connect the control cables. See the circuit diagrams delivered with the drive.
Grounding the outer shields of the control cables at the cabinet lead-through
Ground the outer shields of all control cables 360 degrees at the EMI conductive cushions
as follows:
1. Loosen the tightening screws of the EMI conductive cushions and pull the cushions
apart.
2. Cut adequate holes to the rubber grommets in the lead-through plate and lead the
cables through the grommets and the cushions into the cabinet.
3. Strip off the cable plastic sheath above the lead-through plate just enough to ensure
proper connection of the bare shield and the EMI conductive cushions.
4. Tighten the two tightening screws (a) so that the EMI conductive cushions (b) press
tightly round the bare shield.
5. Secure the cables mechanically at the lead-through strain relief.
6. Keep the shields continuous as close to the connection terminals as possible.
1 1
View from above
2
1 Tightening screw
2 EMI conductive cushion
3 Strain relief
4 Grommet
5
5 Lead-through plate
4
Note: If the outer surface of the shield is non-conductive:

• Cut the shield at the midpoint of the bare part. Be careful not to cut the conductors or
the grounding wire (if present).
• Turn the shield inside out to expose its conductive surface.
• Cover the turned shield and the stripped cable with copper foil to keep the shielding
continuous.
A B C
A Stripped cable
B Conductive surface of the shield exposed
C Stripped part covered with copper foil
1 Cable shield
2 2
1 2 Copper foil
3
3 Shielded twisted pair
4
4 Grounding wire
Note for top entry of cables: When each cable has its own rubber grommet, sufficient IP
and EMC protection can be achieved. However, if very many control cables come to one
cabinet, plan the installation beforehand as follows:
1. Make a list of the cables coming to the cabinet.
2. Sort the cables going to the left into one group and the cables going to the right into
another group to avoid unnecessary crossing of cables inside the cabinet.
3. Sort the cables in each group according to size.
4. Group the cables for each grommet as follows ensuring that each cable has a proper
contact to the cushions on both sides.
Cable diameter in mm Max. number of cables per grommet
< 13 4
< 17 3
< 25 2
> 25 1
5. Arrange the bunches according to size from thickest to the thinnest between the EMI
conductive cushions.
6. If more than one cable go through a grommet, seal the grommet by applying Loctite
5221 (catalogue number 25551) inside the grommet.
Routing the control cables inside the cabinet

Use the existing trunking in the cabinet wherever possible. Use sleeving if cables are laid
against sharp edges.
Connecting a PC to the supply unit

Connect a PC with an USB data cable (USB Type A <-> USB Type Mini-B) as follows:
1. Lift the USB connector cover on the control panel from bottom upwards.
2. Insert the USB cable Mini-B plug in the control panel USB connector (a). -> The panel
displays: USB connected (b).
3. Insert the USB cable A-plug in the USB connector of the PC.
2b
?
USB connected
Stop Loc/Rem Start 1
?
2a
Stop Loc/Rem Start
3
Installation checklist 51
4
Installation checklist

This chapter contains a list for checking the installation of the ACS880-307 +A018 diode
supply unit.
Checklist
Check the mechanical and electrical installation of the drive before start-up. Go through
the checklist together with another person.
Disconnect the drive from the AC power line and make sure it is safe to start the work. See
section Basic electrical safety precautions on page 40.
below. Read the complete safety instructions in Safety instructions for ACS880
multidrive cabinets and modules [3AUA0000102301(English)] before you install,
commission, use or service the drive. Ignoring the instructions can cause physical
injury or death, or damage to the equipment.
52 Installation checklist
Check that…
The ambient operating conditions meet the specifications given in chapter Technical data.
The cabinet is properly fastened to the floor. See section Free space requirements on page 90.
The cooling air flows freely.
There is sufficient free space around the unit. See Mechanical installation instructions for ACS880
multidrive cabinets [3AUA0000101764 (English)].
If the drive has been stored over one year: The electrolytic DC capacitors in the DC link of the drive
have been reformed. See the separate reforming instructions (available in the Internet or from your
local ABB representative).
There is an adequately sized protective earth (ground) conductor between the drive and the factory
main PE, and the conductor has been connected to the appropriate terminal. Proper grounding has
also been measured according to the regulations.
The supply voltage matches the nominal input voltage of the unit. Check the type designation label.
The input power cable has been connected to the appropriate terminals, the phase order is right, and
the terminals have been tightened. (Pull the conductors to check.)
Appropriate AC fuses and main disconnector have been installed.
The control cables (if any) have been connected to the appropriate terminals, and the terminals have
been tightened. (Pull the conductors to check.)
There are no tools, foreign objects or dust from drilling inside the cabinet.
All shrouds and covers are in place. Cabinet doors have been closed.
Start-up 53
5
Start-up

This chapter instructs how to start-up the diode supply unit. The information is valid for
ACS880-307 +A018 diode supply units. The symbols in brackets, for example (Q1), refer
to the item designations used in the circuit diagrams. If a task is valid only for a certain
option device or feature, the option code is given in brackets, for example, (option +F259).
These instructions do not cover all start-up tasks of all possible variants of the supply unit.
Always refer to the delivery-specific circuit diagrams when proceeding with the start-up.
in this chapter. Read the complete safety instructions in Safety instructions for
ACS880 multidrive cabinets and modules [3AUA0000102301 (English)]. Ignoring
the instructions can cause physical injury or death, or damage to the equipment.
54 Start-up
Start-up procedure
Action
Basic checks with no voltage connected

Make sure that the disconnector of the supply transformer is locked to the off (0) position, that means
no voltage is, or cannot be connected to drive inadvertently.
Make sure that the main switch-disconnector (Q1) is open.
Drive with the earthing/grounding switch ((Q9), option +F259): Make sure that the earthing/grounding
switch is closed.
Note: You cannot close the earthing/grounding switch before the auxiliary circuits are energized and
the main switch disconnector (Q1) is open.
Make sure that the installation has been checked. See chapter Installation checklist on page 51.
Check the settings of breakers/switches in the auxiliary circuits. See delivery-specific circuit diagrams.
If time relays, or relays with delayed make contact or break contact are used, for example, in
emergency stop circuits, check the relay time settings. See delivery-specific circuit diagrams and
safety function specific documentation (if applicable).
Make sure that the voltage settings of the auxiliary voltage transformers are according to the actual
line voltage and desired output voltage. See the delivery-specific circuit diagrams.
Transformer T21 is selected by option +G344; T101 and T111 are present if required by the options
specified by the customer.
Disconnect the unfinished or unchecked 230 VAC cables that lead from the terminal blocks to the
outside of the equipment.
Check that both circuits of STO terminals on the control boards are closed as shown in Default I/O
connections on page 104 (IN1 and IN2 must be connected to OUT). Otherwise the supply unit cannot
start.
Connecting voltage to input terminals and auxiliary circuit

Make sure that it is safe to connect voltage:
• nobody is working on the unit or circuits that are wired from outside into the cabinets
• covers of the motor terminal boxes are on
• the main switch-disconnector (Q1) is open.
Drives with voltage meters ((P5), option +G334): Close the circuit breaker for the voltage meters (F5).
Close the circuit breakers supplying the auxiliary circuits (F22, etc.).
Drive with an external control voltage supply (option +G307): Close the circuit breaker of the external
control voltage supply.
Close the cabinet doors.
Drive with the earthing/grounding switch ((Q9), option +F259): Open the earthing/grounding switch.
Close the main breaker of the supply transformer.
Close the auxiliary voltage switch (Q21).
Setting the supply unit parameters

Check the correct voltage range, parameter 95.01 Supply voltage.
Make sure that the supply unit is in the remote control mode to enable control of the supply unit with
the operating switch (S21). Use Loc/Rem key of the control panel to change the mode.
Start-up 55
Action
Switching the supply unit on

WARNING! If the drive is equipped with a brake unit (option +D150 or +D151), make sure
there are inverters connected to the intermediate circuit before closing the main contactor. A
rule of thumb: The sum capacitance of the inverters connected must be at least 50% of the
sum capacitance of all inverters.
If there is not enough capacitive load at start, the DC voltage may overshoot the overvoltage limit,
causing immediate start of the brake unit and continuous supply for it by the supply unit. Constant
braking will overload brake choppers and resistors and cause overheating.
Close the main switch-disconnector (Q1).

WARNING! Do not use excessive force. If the unit is equipped with a earthing/grounding
switch (Q9), electromagnetic interlocking is used. You cannot close the main switch-
disconnector (Q1) before its locking solenoid (K1) is energized, ie. before the
earthing/grounding switch is open and auxiliary circuit is energized.
Turn the operating switch (S21) to on (1) position to activate the Run enable signal and to switch the
main contactor (Q2) on.
On-load checks
Check that the supply module cooling fan rotates freely in the right direction.
Validate the operation of safety functions (for example, emergency stop).

WARNING! The safety functions are not safe before they are validated according to the
instructions.
Safety functions are optional. See the function-specific manual for the validation tasks.
56 Start-up
Switching off the drive

1. Stop the motors connected to inverter units. See the Inverter unit hardware and
firmware manuals.
2. Turn the operating switch (S21) to the off (0) position to deactivate the Run enable
signal of the supply unit and to open the main contactor (Q2).
Disconnecting and temporary grounding the drive

 Disconnecting – excluding the input power cable terminals
1. Switch off the drive. See section Switching off the drive above.
2. Open the main switch-disconnector (Q1).
3. Temporary ground the supply unit when necessary. Refer to local regulations and
EN 50110-1: 2004.
Supply unit with the earthing/grounding switch ((Q9), option +F259:
• Close the earthing/grounding switch ((Q9), option +F259).
WARNING! Do not use excessive force. There is electromagnetic interlocking
in use. You cannot close the earthing/grounding switch (Q9) before the main
switch-disconnector (Q1) is open.
Supply unit without the earthing/grounding switch (no option +F259):
Connect a temporary grounding set to the main AC busbars after the main switch-
disconnector and to the grounding (PE) busbar of the drive.
WARNING! Despite of the temporary grounding of the AC busbars after the main
switch-disconnector (Q1), the input power cable terminals are under voltage.
Disconnect and ground them separately when necessary. Do not remove the
shroud in front of the busbars.
 Disconnecting – including the input power cable terminals

1. Do the tasks listed in section Disconnecting and temporary grounding the drive on
page 56.
2. Switch off and disconnect the breaker of the supply transformer.
3. Secure against reconnection: Lock the disconnectors and attach warning signs.
4. Open the door of the incoming cubicle and make sure by measuring that the input
busbars are not under voltage.
5. If temporary grounding of the input power terminals is needed, connect a temporary
grounding set to the input power terminals and to the grounding (PE) busbar of the
drive. See the local regulations and EN 50110-1: 2004.
Maintenance 57
6
Maintenance

This chapter instructs how to maintain the diode supply unit and how to interpret its fault
indications. The information is valid for ACS880-307 +A018 diode supply units.
WARNING! Only qualified electricians are allowed to do the work

described in this chapter. Read the complete safety instructions before
you install, commission, use or service the drive. The complete safety
instructions are given in Safety instructions for ACS880 multidrive cabinets and modules
[3AUA0000102301 (English)].
58 Maintenance
Maintenance intervals
The recommended maintenance intervals and component replacements are based on
specified operational and environmental conditions. Maintain the drive according to the
recommended maintenance intervals.
Consult your local ABB Service representative for more details on the maintenance. On
the Internet, go to: http://www.abb.com/drivesservices.
Component Years from start-up
1 2 3 4 5 6 7 8 9 10 11 12 …
Cooling
Internal cabinet cooling fans (if (R) R (R) R

present) (R) (R)
Supply module cooling fans R R
Aging
Control panel battery, BCU R

control unit batteries
BCU control unit, BINT, BDPS, R

BGDR, BTDR and BFPS
boards
Flat ribbon cables R
Connections and
environment
IP22 and IP42 air inlet (door) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)
meshes
Tightness of terminals (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)
Dustiness, corrosion and (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)
temperature
Supply module heat sink (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I) (I)
cleaning
I Visual inspection
(I) Visual inspection if needed in demanding operation conditions: ambient temperature is constantly over
40 ˚C, especially dusty or humid environment, cyclic heavy load, or continuously high load.
R Replacement of component in normal operation conditions: ambient temperature is below 40 °C
(104 °F), clean and non-humid environment, no cyclic heavy load or no continuously high load.
(R) Replacement of component in demanding operation conditions: ambient temperature is constantly over
40 ˚C, especially dusty or humid environment, cyclic heavy load, or continuously high load.
Maintenance 59
Cabinet
 Cleaning the interior of the cabinet
WARNING! Use a vacuum cleaner with an antistatic hose and nozzle, and wear a
grounding wristband. Otherwise an electrostatic charge might build up and
damage the circuit boards.
2. Clean the interior of the cabinet. Use a vacuum cleaner and a soft brush.
3. Clean the air inlets and outlets of the fans.
4. Clean the air inlet grating of the door.
5. Close the door.
 Cleaning the air inlet meshes – IP22 and IP42 (option +B054)
WARNING! Use a vacuum cleaner with an antistatic hose and nozzle. Using a
normal vacuum cleaner creates static discharges which can damage circuit
boards.
Check the dustiness of the air inlet meshes. If the dust cannot be removed by vacuum
cleaning from outside through the grating holes with a small nozzle, proceed as follows:
1. Recommendation: De-energize the fans by switching off the supply unit.
2. Remove the fasteners at the top of the grating.
3. Lift the grating and pull it away from the door.
4. Remove the mesh by turning the clips gently a little.
5. Vacuum clean the mesh.
6. Reinstall the mesh and grating in reverse order.
2 3 4 6
60 Maintenance
 Replacing the inlet (door) filters – IP54 (option +B055)

See section Materials on page 98 for the correct filter types.
1. Recommendation: De-energize the fans by switching off the supply unit.
2. Remove the fasteners at the top of the grating.
3. Lift the grating and pull it away from the door.
4. Remove the air filter mat.
5. Place the new filter mat in the grating the metal wire side facing the door.
6. Reinstall the grating in reverse order.
2 3 4
5 6
Maintenance 61
 Replacing the outlet (roof) filters – IP54 (option +B055)
WARNING! De-energize the fans by switching off the supply unit. Make sure that
no restart is possible during the maintenance work. Rotating fan blades can
cause serious hand injury.
1. Remove the front and back gratings of the fan cubicle by lifting them upwards
2. Remove the air filter mat.
3. Place the new filter mat in the grating.
4. Reinstall the grating in reverse order.
Power connections
 Tightening the power connections
2. Check the tightness of the cable connections. Use the tightening torques given in
chapter Tightening torques on page 100.
62 Maintenance
Fuses
 Checking and replacing the D7T module DC fuses
2. Undo the screws of the cover panel of the module’s DC fuses (a) and lift and remove
the panel.
3. Check the condition of the fuses and replace if necessary.
4. Attach the cover.
2a
Maintenance 63
 Checking and replacing the D8T module DC fuses
2. Undo the screws of the cover panel of the module’s DC fuses (a) and lift and remove
the panel.
3. Check the condition of the fuses and replace if necessary.
4. Attach the cover
2a
64 Maintenance
 Checking and replacing AC fuses
2. Open the door of the supply module (or incoming) cubicle. (Depending on the delivery,
there might be AC fuses in either or both cubicles).
3. Remove the shrouding (a) from in front of the fuses.
4. Slacken the nuts of the headless screws of the fuses so that you can slide out the fuse
blocks. Make note of the order of the washers on the screws.
5. Remove the screws, nuts and washers from the old fuses and attach them to the new
fuses. Make sure to keep the washers in the original order.
6. Insert the new fuses into their slots in the cubicle.Tighten the nuts to torque as follows:
• Cooper-Bussmann fuses: 50 N•m (37 lbf·ft)
• Mersen (Ferraz-Shawmut): 46 N•m (34 lbf·ft)
• Other: Refer to the fuse manufacturer’s instructions.
7. Reinstall the shrouding removed earlier and close the cubicle door.
3a
Maintenance 65
Fans
The lifespan of the cooling fan depends on the running time of the fan, ambient
temperature and dust concentration.
 Replacing the fan in the auxiliary control cubicle
2. Remove the shrouding from in front of the fan.
3. Unplug the power supply cable of the fan.
4. Remove the fastening screws of the fan.
5. Install the new fan in reverse order.
66 Maintenance
 Replacing a fan in the incoming cubicle

One or two cooling fans are installed in the incoming cubicle.
2. Remove the shrouding in front of the fan (if any).
3. Disconnect the fan wiring (a).
4. Remove the fastening screws (a) and the finger guard (b) of the fan.
5. Install the new fan in reverse order.
3 4
4b
4a
3a
Maintenance 67
 Replacing the fan of the D7T supply module
2. Open the cubicle door.
3. Remove the lower support bracket of the module (a).
4. Disconnect the fan wiring from the module: power supply plug (a) and the fibre optic
cables (b).
5. Remove the front cover of the fan holder (a).
6. Support the fan holder (a) from below and pull it to release it from the module.
7. Pull out the fan holder.
8. If you have spare fan without the holder: Remove the fan from the fan holder.
9. Install new fan and the fan holder in reverse order to the above.
3 4 5 6
4a
4b
5a
3a
6a
68 Maintenance
 Replacing the fan of the D8T supply module
2. Remove the screws holding the front cover plate. Lift the cover plate somewhat to
release it.
3. Disconnect the fan wiring from the module: power supply plug (a) and the fibre optic
cables (b).
4. Remove the front cover (a) of the fan holder.
5. Pull out the fan holder a).
6. If you have spare fan without the holder: Remove the fan from the fan holder.
7. Install new fan and the fan holder in reverse order to the above
3 4 5
3b
3a
5a 4a
Maintenance 69
 Replacing the roof fan for IP54 cabinet (option +B055)
2. Open the door of the cubicle.
3. Remove the shroud in front of the fan.
4. Remove all ventilation covers (lift and pull) and filters, and finally remove the roof plate
on top of the outlet. Unscrew all necessary screws securing the fan and remove the
fan.
5. Pull the fan unit out.
6. Install a new fan in reverse order.
Different roof fan models

70 Maintenance
Supply module
 Cleaning the heatsink
The module heatsink fins pick up dust from the cooling air. Clean the heatsink when
necessary. Overtemperature warnings and faults indicate that the heatsink is not clean.
2. Remove the cooling fan of the supply module as described in section Fans elsewhere
in this chapter.
3. Prevent the dust from entering adjoining equipment. If necessary, remove the module
from the cabinet before proceeding.
4. Blow clean and dry compressed air through the module from bottom to top,
simultaneously using a vacuum cleaner at the air outlet to trap the dust.
5. Refit the cooling fan.
 Replacing the D7T supply module
WARNING! Use extreme caution when maneuvering the supply module. It is

heavy and have a high center of gravity. Ignoring the following instructions can
cause physical injury, or damage to the equipment.
• Wear appropriate safety equipment.
• Be careful when removing bolts and washers on top of the module. Do not drop
anything inside the module.
• Use a lifting device:
• Attach the lifting device to the module lifting eyes before removing the module
fastening bolts. Keep the lifting device attached to the module until you have lifted
the module onto a pallet and made sure that the module is supported and cannot
topple over.
• Lift a replacement module only with a lifting device. Keep the lifting device
attached to the module during the work until you are tighten the module fastening
bolts.
• Do not tilt the module. Do not leave the module unattended on a floor.
• When you push the replacement module into the cabinet, keep your fingers away from
the edge of the module edges to avoid pinching them between the module and the
cabinet.
Maintenance 71
2. Open the cubicle door.
3. Remove the shroud.
4. Unplug the plug connector on top of the module (a), and the plug connector and fibre
optic connector in front of the module (b).
5. Remove the lower support bracket of the module.
6. Be careful not to drop anything inside the module while you work on top of the module.
Remove the fastening bolts of the DC busbars (a) and the DC busbars. Remove the
fastening bolts of the AC busbars (b).
7. Remove the cooling fan plug connector (a), fibre optic connectors (b) and the cooling
fan (c). See section Replacing the fan of the D7T supply module on page 67.
8. Remove the side fastening screws of the module on the top (a) and bottom (b).
9. Attach a lifting device to the lifting eyes of the module (a).
10. Remove the upper support bracket of the module (a).
11. Pull the module out of the cabinet carefully. Keep the weight on the lifting device
constantly.
12. Lift the module down onto a pallet.
13. Keep the lifting device attached to the module and attach the module safely to the
pallet.
14. Remove the lifting from the module and move the module away.
15. Install a new module in reverse order. Tighten the fastening screws of the module to
22 N·m (16.2 lbf·ft) and the fastening bolts of the DC output busbars to 70 N·m
(51.6 lbf·ft).
16. Close the cubicle door.
72 Maintenance
3 4 5
4a
4b
6 7
6a
6b
6a
7b
7a
7c
Maintenance 73
8a
8b
9 10 11
9a
9a
10a
74 Maintenance
 Replacing the D8T supply module
WARNING! Be very careful when you move a module that runs on wheels. The
module is heavy (approximately 175 kg) and have a high center of gravity. It
topples over easily. Ignoring the following instructions can cause physical injury or
death, or damage to the equipment.
• Wear appropriate safety equipment.
• Be careful when removing bolts and washers on top of the module. Do not drop
anything inside the module.
• Do not move the module carelessly.
• When you remove the module, use the module pull-out ramp. Pull the module
carefully out of the cubicle along the ramp. While pulling on the handle, keep a
constant pressure with one foot on the base of the module to prevent the module from
falling on its back. We recommend that you attach a lifting device to the module before
you remove the module and keep it attached while removing.
• When you install a module, use the module pull-out ramp. Keep your fingers away
from the edge of the module front plate to avoid pinching them between the module
and the cubicle. Also, keep a constant pressure with one foot on the base of the
module to prevent the module from falling on its back. We recommend that you attach
a lifting device to the module before you install the module and keep it attached while
installing.
• Do not tilt the module. Do not leave the module unattended on a sloping floor.
• If you lift the module, use only the two lifting eyes on top of the module: one in front
and the other in back. Never lift the module from the hole inside the module (visible
from top). It cannot carry the weight of the whole module.
• Do not use the module pull-out ramp with plinth heights over 50 mm. The ramp is
designed for a plinth height of 50 mm (the standard plinth height of ABB cabinets).
Support the top and Do not tilt! Do not leave the module
bottom of the module! unattended on a sloping floor!
max.
max 50
50 mm mm
Maintenance 75
Do not use this hole for lifting! Mind your fingers! Support the top and bottom
of the module!
NO LIFTING!
Refer to the drawings below.

2. Open the door of the supply module cubicle.
3. Undo the screws of the shroud in the upper part of the cubicle. Lift and remove the
shroud.
4. Unplug the wires and optic cables from the module, and move them aside.
5. Attach the module extraction ramp (included) to the base of the cabinet so that the
tabs on the mounting bracket (a) enter the slots on the ramp (b).
6. Be careful not to drop anything inside the module while you work on top of the module.
Remove the bolts holding the DC busbars (a).
7. Remove the module fastening screws (a) at the top of the module.
8. Remove the module fastening screws (a) at the bottom of the module.
9. Pull the module carefully out of the cabinet along the ramp. Keep a constant pressure
with one foot on the base of the module to prevent the module from falling on its back.
We recommend that you attach a lifting device to the module before you remove the
module and keep it attached while removing.
10. Install the new module into the cubicle:
• Push the module back in and fasten. Tighten the fastening screws of the module
to 22 N·m (16.2 lbf·ft) and the fastening bolts of the DC output busbars to 70 N·m
(51.6 lbf·ft).
• Reconnect the wires and fiber cables to the module.
• Reinstall the shrouding.
• Remove the module pull-out ramp and close the cubicle door.
76 Maintenance
5a
5b
Maintenance 77
6 7 8
6a
7a 6a
8a
78 Maintenance
9
Maintenance 79
Control panel
 Replacing the control panel battery
1. Turn the lid on the back of the panel counter-clockwise until the lid opens.
2. Replace the battery with a new CR2032 battery.
3. Put the lid back and tighten it by turning it clockwise.
4. Dispose of the old battery according to local disposal rules or applicable laws.
80 Maintenance
Memory unit
After replacing a supply module control unit, the existing parameter settings can be
retained by transferring the memory unit from the defective unit to the new unit.
 Replacing the memory unit
WARNING! Do not remove or insert the memory unit when the control unit is
powered.
2. Make sure that the control unit is not powered.
3. Undo the fastening screw and pull the memory unit out.
4. Install a memory unit in reverse order.
Installed memory unit

Maintenance 81
LEDS and other status indicators

This section instructs how to interpret the status indications of the diode supply unit.
Information on warnings and faults reported by the control program and displayed on the
drive/converter/inverter control panel on the cabinet door are contained within the
Firmware manual delivered with the drive.
The ACS-AP-I control panel has a status LED. The control panel mounting platform has
two LEDs - a red and a green one. For their indications, see the following table.
Location LED Indication
ACS-AP-I control panel Continuous green The drive/converter/inverter is functioning normally.

(status LED)
Flickering green Data is transfered between the PC tool and
drive/converter/inverter through the USB connection
of the control panel.
Blinking green There is an active warning in the

drive/converter/inverter.
Continuous red There is an active fault in the drive/converter/inverter.
Control panel mounting Red There is an active fault in the drive/converter/inverter.

platform (with the control
panel removed) Green Power supply for the drive/converter/inverter control
board is ok.
82 Maintenance
Technical data 83
7
Technical data

This chapter shows the technical data valid for the ACS880-307 +A018 diode supply units.
Ratings
Supply unit type Nominal No overload Light overload Heavy-duty use
use use
Icontmax IN SN PN ILd PLd Ihd PHd
A DC A AC kVA kW A DC kW DC A DC kW DC
UN = 400 V
6-pulse
ACS880-307-0650A-3+A018 800 653 453 432 768 415 598 323
ACS880-307-0980A-3+A018 1200 980 679 648 1152 622 898 485
ACS880-307-1210A-3+A018 1488 1215 842 804 1428 771 1113 601
ACS880-307-1820A-3+A018 2232 1822 1263 1205 2143 1157 1670 902
ACS880-307-2730A-3+A018 3348 2734 1894 1808 3214 1736 2504 1352
ACS880-307-3640A-3+A018 4464 3645 2525 2411 4285 2314 3339 1803
ACS880-307-4560A-3+A018 5580 4556 3157 3013 5357 2893 4174 2254
ACS880-307-5470A-3+A018 6696 5467 3788 3616 6428 3471 5009 2705
12-pulse
ACS880-307-0910A-3+A004+A018 1116 911 631 603 1071 579 835 451
ACS880-307-1210A-3+A004+A018 1488 1215 842 804 1428 771 1113 601
ACS880-307-1820A-3+A004+A018 2232 1822 1263 1205 2143 1157 1670 902
ACS880-307-2430A-3+A004+A018 2976 2430 1683 1607 2857 1543 2226 1202
ACS880-307-3640A-3+A004+A018 4464 3645 2525 2411 4285 2314 3339 1803
ACS880-307-5470A-3+A004+A018 6696 5467 3788 3616 6428 3471 5009 2705
UN = 500 V
6-pulse
ACS880-307-0650A-5+A018 800 653 566 540 768 518 598 404
ACS880-307-0980A-5+A018 1200 980 849 810 1152 778 898 606
ACS880-307-1210A-5+A018 1488 1215 1052 1004 1428 964 1113 751
ACS880-307-1820A-5+A018 2232 1822 1578 1507 2143 1446 1670 1127
84 Technical data
Supply unit type Nominal No overload Light overload Heavy-duty use

use use
Icontmax IN SN PN ILd PLd Ihd PHd
A DC A AC kVA kW A DC kW DC A DC kW DC
ACS880-307-2730A-5+A018 3348 2734 2367 2260 3214 2170 2504 1690
ACS880-307-3640A-5+A018 4464 3645 3157 3013 4285 2893 3339 2254
ACS880-307-4560A-5+A018 5580 4556 3946 3767 5357 3616 4174 2817
ACS880-307-5470A-5+A018 6696 5467 4735 4520 6428 4339 5009 3381
12-pulse
ACS880-307-0910A-5+A004+A018 1116 911 789 753 1071 723 835 563
ACS880-307-1210A-5+A004+A018 1488 1215 1052 1004 1428 964 1113 751
ACS880-307-1820A-5+A004+A018 2232 1822 1578 1507 2143 1446 1670 1127
ACS880-307-2430A-5+A004+A018 2976 2430 2104 2009 2857 1928 2226 1503
ACS880-307-3640A-5+A004+A018 4464 3645 3157 3013 4285 2893 3339 2254
ACS880-307-5470A-5+A004+A018 6696 5467 4735 4520 6428 4339 5009 3381
UN = 690 V
6-pulse
ACS880-307-0570A-7+A018 700 572 683 652 672 626 524 488
ACS880-307-0820A-7+A018 1000 816 976 932 960 894 748 697
ACS880-307-1060A-7+A018 1302 1063 1271 1213 1250 1164 974 907
ACS880-307-1520A-7+A018 1860 1519 1815 1733 1786 1663 1391 1296
ACS880-307-2280A-7+A018 2790 2278 2723 2599 2678 2495 2087 1944
ACS880-307-3040A-7+A018 3720 3037 3630 3465 3571 3327 2783 2592
ACS880-307-3800A-7+A018 4650 3797 4538 4331 4464 4158 3478 3240
ACS880-307-4560A-7+A018 5580 4556 5445 5198 5357 4990 4174 3888
12-pulse
ACS880-307-0760A-7+A004+A018 930 759 908 866 893 832 696 648
ACS880-307-1060A-7+A004+A018 1302 1063 1271 1213 1250 1164 974 907
ACS880-307-1520A-7+A004+A018 1860 1519 1815 1733 1786 1663 1391 1296
ACS880-307-2130A-7+A004+A018 2604 2126 2541 2426 2500 2329 1948 1814
ACS880-307-3040A-7+A004+A018 3720 3037 3630 3465 3571 3327 2783 2592
ACS880-307-4560A-7+A004+A018 5580 4556 5445 5198 5357 4990 4174 3888
3AXD00000601909.XLS.C
Definitions
Nominal ratings
Icontmax continuous output (DC) current. No overload capability at 40 °C (104 °F).
IN continuous rms input (AC) current. No overload capability at 40 °C (104 °F).
SN nominal apparent power
PN nominal active power
Light-overload use (10% overload capability) ratings
ILd continuous current. 10% overload is allowed for one minute every 5 minutes.
PLd active power in light-overload use
Heavy-duty use (40% overload capability) ratings
IHd continuous current. 40% overload is allowed for one minute every 5 minutes.
PHd active power in heavy-duty use
Technical data 85
 Derating
Ambient temperature derating
In the temperature range +40…50 °C (+104…122 °F), the rated output current is derated
by 1% for every added 1 °C (1.8 °F). The output current can be calculated by multiplying
the current given in the rating table by the derating factor (k):
1.00
0.90
0.80
+40 °C +50 °C T
+104 °F +122 °F
Altitude derating
At altitudes 0 … 2000 m (6561.7 ft) - no derating. For derating at altitudes over 2000 m
(6561.7 ft), contact ABB.
86 Technical data
Supply module types and frame sizes

Supply unit type Basic module type Frame size
UN = 400 V
6-pulse
ACS880-307-0650A-3+A018 ACS880-304-0650A-3+A018 D8T
ACS880-307-0980A-3+A018 ACS880-304-0980A-3+A018 D8T
ACS880-307-1210A-3+A018 ACS880-304-0650A-3+A018 2×D8T
ACS880-307-1820A-3+A018 ACS880-304-0980A-3+A018 2×D8T
ACS880-307-2730A-3+A018 ACS880-304-0980A-3+A018 3×D8T
ACS880-307-3640A-3+A018 ACS880-304-0980A-3+A018 4×D8T
ACS880-307-4560A-3+A018 ACS880-304-0980A-3+A018 5×D8T
ACS880-307-5470A-3+A018 ACS880-304-0980A-3+A018 6×D8T
12-pulse
ACS880-307-0910A-3+A004+A018 ACS880-304-0490A-3+A018 2×D7T
ACS880-307-1210A-3+A004+A018 ACS880-304-0650A-3+A018 2×D8T
ACS880-307-1820A-3+A004+A018 ACS880-304-0980A-3+A018 2×D8T
ACS880-307-2430A-3+A004+A018 ACS880-304-0650A-3+A018 4×D8T
ACS880-307-3640A-3+A004+A018 ACS880-304-0980A-3+A018 4×D8T
ACS880-307-5470A-3+A004+A018 ACS880-304-0980A-3+A018 6×D8T
UN = 500 V
6-pulse
ACS880-307-0650A-5+A018 ACS880-304-0650A-5+A018 D8T
ACS880-307-0980A-5+A018 ACS880-304-0980A-5+A018 D8T
ACS880-307-1210A-5+A018 ACS880-304-0650A-5+A018 2×D8T
ACS880-307-1820A-5+A018 ACS880-304-0980A-5+A018 2×D8T
ACS880-307-2730A-5+A018 ACS880-304-0980A-5+A018 3×D8T
ACS880-307-3640A-5+A018 ACS880-304-0980A-5+A018 4×D8T
ACS880-307-4560A-5+A018 ACS880-304-0980A-5+A018 5×D8T
ACS880-307-5470A-3+A018 ACS880-304-0980A-3+A018 6×D8T
12-pulse
ACS880-307-0910A-5+A004+A018 ACS880-304-0490A-5+A018 2×D7T
ACS880-307-1210A-5+A004+A018 ACS880-304-0650A-5+A018 2×D8T
ACS880-307-1820A-5+A004+A018 ACS880-304-0980A-5+A018 2×D8T
ACS880-307-2430A-5+A004+A018 ACS880-304-0650A-5+A018 4×D8T
ACS880-307-3640A-5+A004+A018 ACS880-304-0980A-5+A018 4×D8T
ACS880-307-5470A-5+A004+A018 ACS880-304-0980A-5+A018 6×D8T
UN = 690 V
6-pulse
ACS880-307-0570A-7+A018 ACS880-304-0570A-7+A018 D8T
ACS880-307-0820A-7+A018 ACS880-304-0820A-7+A018 D8T
ACS880-307-1060A-7+A018 ACS880-304-0570A-7+A018 2×D8T
ACS880-307-1520A-7+A018 ACS880-304-0820A-7+A018 2×D8T
ACS880-307-2280A-7+A018 ACS880-304-0820A-7+A018 3×D8T
ACS880-307-3040A-7+A018 ACS880-304-0820A-7+A018 4×D8T
ACS880-307-3800A-7+A018 ACS880-304-0820A-7+A018 5×D8T
ACS880-307-4560A-7+A018 ACS880-304-0820A-7+A018 6×D8T
12-pulse
ACS880-307-0760A-7+A004+A018 ACS880-304-0410A-7+A018 2×D7T
ACS880-307-1060A-7+A004+A018 ACS880-304-0570A-7+A018 2×D8T
ACS880-307-1520A-7+A004+A018 ACS880-304-0820A-7+A018 2×D8T
ACS880-307-2130A-7+A004+A018 ACS880-304-0570A-7+A018 4×D8T
ACS880-307-3040A-7+A004+A018 ACS880-304-0820A-7+A018 4×D8T
ACS880-307-4560A-7+A004+A018 ACS880-304-0820A-7+A018 6×D8T
3AXD00000601909.XLS.C
Technical data 87
Fuses
 Module DC fuses (internal)
Supply unit type Type Pcs. Manuf. UN IN Size I2t
V A A2 sec
UN = 400 V
6-pulse
ACS880-307-0650A-3+A018 170M5499 4 Bussmann 1250 900 2 1750000
ACS880-307-0980A-3+A018 170M5499 4 Bussmann 1250 900 2 1750000
ACS880-307-1210A-3+A018 170M5499 8 Bussmann 1250 900 2 1750000
ACS880-307-1820A-3+A018 170M5499 8 Bussmann 1250 900 2 1750000
ACS880-307-2730A-3+A018 170M5499 12 Bussmann 1250 900 2 1750000
ACS880-307-3640A-3+A018 170M5499 16 Bussmann 1250 900 2 1750000
ACS880-307-4560A-3+A018 170M5499 20 Bussmann 1250 900 2 1750000
ACS880-307-5470A-3+A018 170M5499 24 Bussmann 1250 900 2 1750000
12-pulse
ACS880-307-0910A-3+A004+A018 170M4908 4 Bussmann 1000 700 1 755000
UN = 500 V
6-pulse
ACS880-307-0650A-5+A018 170M5499 4 Bussmann 1250 900 2 1750000
ACS880-307-0980A-5+A018 170M5499 4 Bussmann 1250 900 2 1750000
ACS880-307-1210A-5+A018 170M5499 8 Bussmann 1250 900 2 1750000
ACS880-307-1820A-5+A018 170M5499 8 Bussmann 1250 900 2 1750000
ACS880-307-2730A-5+A018 170M5499 12 Bussmann 1250 900 2 1750000
ACS880-307-3640A-5+A018 170M5499 16 Bussmann 1250 900 2 1750000
ACS880-307-4560A-5+A018 170M5499 20 Bussmann 1250 900 2 1750000
ACS880-307-5470A-5+A018 170M5499 24 Bussmann 1250 900 2 1750000
12-pulse
UN = 690 V
6-pulse
ACS880-307-0570A-7+A018 170M5499 4 Bussmann 1250 900 2 1750000
ACS880-307-0820A-7+A018 170M5499 4 Bussmann 1250 900 2 1750000
ACS880-307-1060A-7+A018 170M5499 8 Bussmann 1250 900 2 1750000
ACS880-307-1520A-7+A018 170M5499 8 Bussmann 1250 900 2 1750000
ACS880-307-2280A-7+A018 170M5499 12 Bussmann 1250 900 2 1750000
ACS880-307-3040A-7+A018 170M5499 16 Bussmann 1250 900 2 1750000
ACS880-307-3800A-7+A018 170M5499 20 Bussmann 1250 900 2 1750000
ACS880-307-4560A-7+A018 170M5499 24 Bussmann 1250 900 2 1750000
12-pulse
ACS880-307-0760A-7+A004+A018 170M4908 4 Bussmann 1000 700 755000
3AXD00000601909.XLS.C
88 Technical data
 Module-specific AC fuses
Supply unit type Supply module Fuse
Type Size Type Manuf. Qty
UN = 400 V
6-pulse
ACS880-307-0650A-3+A018 ACS880-304-0650A-3+A018 D8T 170M6415 Cooper Buss. 3
ACS880-307-1210A-3+A018 ACS880-304-0650A-3+A018 2xD8T 170M6415 Cooper Buss. 6
12-pulse
ACS880-307-0910A-3+A004+A018 ACS880-304-0490A-3+A018 2xD7T 170M6412 Cooper Buss. 6
UN = 500 V
6-pulse
12-pulse
UN = 690 V
6-pulse
12-pulse
ACS880-307-0760A-7+A004+A018 ACS880-304-0410A-7+A018 2xD7T PC31UD69V700TF Mersen 6
 Fuses on CVAR board

Type: G330010 by Ferraz (10 A, 700 V AC Size: 10×38 mm). Note: The CVAR board is
included in the UL versions only (option +C129).
Technical data 89
Dimensions and weights

Supply unit type Height 1 Height 2 Width 1 Depth 1 Depth 2 Weight
mm mm mm mm mm kg
UN = 400 V
6-pulse
ACS880-307-0650A-3+A018 2150 2315 1400 636 756 850
ACS880-307-0980A-3+A018 2150 2315 1400 636 756 850
ACS880-307-1210A-3+A018 2150 2315 1600 636 756 1130
ACS880-307-1820A-3+A018 2150 2315 1600 636 756 1130
ACS880-307-2730A-3+A018 2150 2315 2000 636 756 1560
ACS880-307-3640A-3+A018 2150 2315 2800 636 756 2140
ACS880-307-4560A-3+A018 2150 2315 3000 636 756 2420
ACS880-307-5470A-3+A018 2150 2315 3200 636 756 2700
12-pulse
ACS880-307-0910A-3+A004+A018 2150 2315 1800 636 756 900
ACS880-307-1210A-3+A004+A018 2150 2315 1800 636 756 1180
ACS880-307-1820A-3+A004+A018 2150 2315 1800 636 756 1180
ACS880-307-2430A-3+A004+A018 2150 2315 2400 636 756 1840
ACS880-307-3640A-3+A004+A018 2150 2315 3000 636 756 2040
ACS880-307-5470A-3+A004+A018 2150 2315 3400 636 756 2900
UN = 500 V
6-pulse
ACS880-307-0650A-5+A018 2150 2315 1400 636 756 850
ACS880-307-0980A-5+A018 2150 2315 1400 636 756 850
ACS880-307-1210A-5+A018 2150 2315 1600 636 756 1130
ACS880-307-1820A-5+A018 2150 2315 1600 636 756 1130
ACS880-307-2730A-5+A018 2150 2315 2000 636 756 1560
ACS880-307-3640A-5+A018 2150 2315 2800 636 756 2140
ACS880-307-4560A-5+A018 2150 2315 3000 636 756 2420
ACS880-307-5470A-5+A018 2150 2315 3200 636 756 2700
12-pulse
ACS880-307-0910A-5+A004+A018 2150 2315 1800 636 756 900
ACS880-307-1210A-5+A004+A018 2150 2315 1800 636 756 1180
ACS880-307-1820A-5+A004+A018 2150 2315 1800 636 756 1180
ACS880-307-2430A-5+A004+A018 2150 2315 2400 636 756 1840
ACS880-307-3640A-5+A004+A018 2150 2315 3000 636 756 2040
ACS880-307-5470A-5+A004+A018 2150 2315 3400 636 756 2900
UN = 690 V
6-pulse
ACS880-307-0570A-7+A018 2150 2315 1400 636 756 850
ACS880-307-0820A-7+A018 2150 2315 1400 636 756 850
ACS880-307-1060A-7+A018 2150 2315 1400 636 756 1130
ACS880-307-1520A-7+A018 2150 2315 1600 636 756 1130
ACS880-307-2280A-7+A018 2150 2315 2000 636 756 1560
ACS880-307-3040A-7+A018 2150 2315 2400 636 756 1940
ACS880-307-3800A-7+A018 2150 2315 3000 636 756 2420
ACS880-307-4560A-7+A018 2150 2315 3200 636 756 2700
12-pulse
ACS880-307-0760A-7+A004+A018 2150 2315 1800 636 756 900
ACS880-307-1060A-7+A004+A018 2150 2315 1800 636 756 1180
ACS880-307-1520A-7+A004+A018 2150 2315 1800 636 756 1180
ACS880-307-2130A-7+A004+A018 2150 2315 2400 636 756 1840
ACS880-307-3040A-7+A004+A018 2150 2315 3000 636 756 2040
ACS880-307-4560A-7+A004+A018 2150 2315 3400 636 756 2900
3AXD00000601909.XLS.C
Height 1 Height of IP22 cabinet

Height 2 Height of IP54 cabinet
Width 1 Width of supply unit including, auxiliary cubicle, incoming cubicle(s) and supply module cubicle(s)
Depth 1 Depth if there is no Cooling air through bottom (option +C128). No door switches included.
Depth 2 Depth if there is Cooling air through bottom (option +C128). No door switches included.
90 Technical data
Free space requirements

Front 1) Side Above 2)
mm in. mm in. mm in.
150 5.91 - - 400 15.75
1)
Includes the door switches. Does not include the space needed for the door opening.
2)
measured from the base plate of the cabinet top. Note: 320 mm (12.28 in.) is required for fan replacement
of IP54 cabinets.
320 mm (12.28 in.)
> 400 mm
(15.75 in.)
IP22/42 IP54
Technical data 91
Losses, air flow, efficiency and noise

Supply unit type Losses Air flow Efficiency Noise Level
kW m3/h % dB
UN = 400 V
6-pulse
ACS880-307-0650A-3+A018 4.6 1300 99.0 72
ACS880-307-0980A-3+A018 6.6 1300 99.0 72
ACS880-307-1210A-3+A018 9.2 2600 98.9 74
ACS880-307-1820A-3+A018 13.3 2600 99.0 74
ACS880-307-2730A-3+A018 19.9 3900 99.0 76
ACS880-307-3640A-3+A018 26.6 5200 99.0 76
ACS880-307-4560A-3+A018 33.3 6500 99.0 77
ACS880-307-5470A-3+A018 40.0 7800 99.0 78
12-pulse
ACS880-307-0910A-3+A004+A018 8.4 1800 98.7 74
ACS880-307-1210A-3+A004+A018 9.2 2600 98.9 74
ACS880-307-1820A-3+A004+A018 13.3 2600 99.0 74
ACS880-307-2430A-3+A004+A018 18.4 5200 98.9 76
ACS880-307-3640A-3+A004+A018 26.6 5200 99.0 76
ACS880-307-5470A-3+A004+A018 40.0 7800 99.0 78
UN = 500 V
6-pulse
ACS880-307-0650A-5+A018 4.6 1300 99.2 72
ACS880-307-0980A-5+A018 6.6 1300 99.2 72
ACS880-307-1210A-5+A018 9.2 2600 99.1 74
ACS880-307-1820A-5+A018 13.3 2600 99.2 74
ACS880-307-2730A-5+A018 19.9 3900 99.2 76
ACS880-307-3640A-5+A018 26.6 5200 99.2 76
ACS880-307-4560A-5+A018 33.3 6500 99.2 77
ACS880-307-5470A-5+A018 40.0 7800 99.2 78
12-pulse
ACS880-307-0910A-5+A004+A018 8.4 1800 98.9 74
ACS880-307-1210A-5+A004+A018 9.2 2600 99.1 74
ACS880-307-1820A-5+A004+A018 13.3 2600 99.2 74
ACS880-307-2430A-5+A004+A018 18.4 5200 99.1 76
ACS880-307-3640A-5+A004+A018 26.6 5200 99.2 76
ACS880-307-5470A-5+A004+A018 40.0 7800 99.2 78
UN = 690 V
6-pulse
ACS880-307-0570A-7+A018 4.5 1300 99.3 72
ACS880-307-0820A-7+A018 5.8 1300 99.4 72
ACS880-307-1060A-7+A018 9.0 2600 99.3 74
ACS880-307-1520A-7+A018 12.7 2600 99.3 74
ACS880-307-2280A-7+A018 19.1 3900 99.3 76
ACS880-307-3040A-7+A018 25.5 5200 99.3 76
ACS880-307-3800A-7+A018 32.0 6500 99.3 77
ACS880-307-4560A-7+A018 38.4 7800 99.3 78
12-pulse
ACS880-307-0760A-7+A004+A018 7.7 1800 99.2 74
ACS880-307-1060A-7+A004+A018 9.0 2600 99.3 74
ACS880-307-1520A-7+A004+A018 12.7 2600 99.3 74
ACS880-307-2130A-7+A004+A018 18.1 5200 99.3 76
ACS880-307-3040A-7+A004+A018 25.5 5200 99.3 76
ACS880-307-4560A-7+A004+A018 38.4 7800 99.3 78
3AXD00000601909.XLS.C
92 Technical data
Terminal and lead-through data for the input power cable

This section shows the terminal and lead-through dimensions for incoming cubicles. The
size vary depending on the supply unit size and options.
 400 mm incoming cubicle – main switch (+F253)

These drawings show the terminal and lead-through dimensions for the 400 mm wide
incoming cubicle. This cubicle is used in 6-pulse supply units with main switch-
disconnector (option +F253) and bottom cable entry. Two similar cubicles are used in 12-
pulse supply units or one 600 mm cubicle. See also section Layout drawings of incoming
cubicles on page 20.
The dimensions are given in millimeters. Tightening torque for the cable lug connection
depends on the bolt size and type. See section Tightening torques on page 100.
Front Side
Above
Technical data 93
 600 mm incoming cubicle – main switch (+F253), 6-pulse

These drawings show the terminal and lead-through dimensions for a 600 mm wide
incoming cubicle. This cubicle is used in 6-pulse supply unit with main switch-disconnector
(option +F253) and bottom cable entry.
Front Side
Above
94 Technical data
 600 mm incoming cubicle – main switch (+F253), 12-pulse (+A004)

incoming cubicle. This cubicle is used in 12-pulse supply unit (option +A004) with main
switch-disconnector (option +F253) and bottom cable entry. See also section Layout
drawing of a 600 mm incoming cubicle on page 21.
Front Side
Above
Technical data 95
 600 mm incoming cubicle – main breaker (+F255)

incoming cubicle. This cubicle is in supply units with a main breaker (option +F255) and
bottom cable entry. There is one cubicle for a 6-pulse supply unit and two cubicles for a
12-pulse supply unit.
Front Side
Above
96 Technical data
 1000 mm incoming cubicle – main breaker (+F255)

incoming cubicle. This cubicle is in high-power supply units with a main breaker (option
+F255) and bottom cable entry. There is one cubicle for a supply unit with a 6-pulse
configuration.
Front Side
Above
Technical data 97
Electrical power network specification

Voltage (U1) ACS880-307-xxxx-3: 380…415 VAC 3-phase +10%…-15%
ACS880-307-xxxx-5: 380…500 VAC 3-phase +10%…-15%
ACS880-307-xxxx-7: 525…690 VAC 3-phase +10%…-15%
Network type TN (grounded) and IT (ungrounded) systems
Short-circuit withstand Supply units with air circuit breaker (option +F255) and without
strength (IEC 61439-1) grounding/earthing switch (without option +F259):
Rated peak withstand current (Ipk): 143 kA
Rated short-time withstand current (Icw): 65 kA/1 s
All other supply units:
Rated peak withstand current (Ipk): 105 kA
Rated short-time withstand current (Icw): 50 kA/1 s
Short-circuit current The drive is suitable for use on a circuit capable of delivering not more than
protection (UL 508A) 100,000 rms symmetrical amperes at 600 V maximum when the input cable is
protected with T class fuses.
Short-circuit current The drive is suitable for use on a circuit capable of delivering not more than
protection 100,000 rms symmetrical amperes at 500 V maximum when the input cable is
(CSA C22.2 No. 14-05) protected with T class fuses.
Frequency 47 to 63 Hz, maximum rate of change 17%/s
Imbalance Max. ± 3% of nominal phase to phase input voltage
Fundamental power factor 0.98 (at nominal load)
(cos phi1)
Control unit connection data

See chapter Control unit on page 101.
Efficiency > 99% See section Losses, air flow, efficiency and noise on page 91.
Protection classes
Degrees of protection IP22 (standard), IP42 (option +B054), IP54 (option +B055)
(IEC/EN 60529)
Enclosure types (UL50) UL Type 1 (standard), UL Type 1 Filtered (option +B054), UL Type 12 (option
+B055). For indoor use only.
Overvoltage category III
(IEC 60664-1)
Protective class I
(IEC/EN 61800-5-1)
Ambient conditions
The unit is to be used in a heated indoor controlled environment.
Operation Storage Transportation
Altitude above sea level 0…2000 m - -
For altitudes over 2000 m, contact ABB. -
Temperature 0…+40°C (+32 …+104°F), -40…+70°C -40…+70°C
no condensation allowed (-104 … +158°F) (-104 … +158°F)
+40…+50°C (+104…+122°F) derating 1% /1°C (+33.8°F) above 40°C (+104°F).
For more information, see Ambient temperature derating on page 85.
Relative humidity Maximum 95%, no Maximum 95%, no Maximum 95%, no
condensation allowed condensation allowed condensation allowed
98 Technical data
Vibration 10…58 Hz, max. For modules and cabinets For cabinet package:
IEC 60068-2-6:2007, 0.075 mm displacement in packages: IEC/EN IEC/EN 60721-3-1:1997
amplitude 60721-3-1:1997 Classification of
EN 60068-2-6:2008
Classification of environmental conditions -
Environmental testing Part 58…150 Hz 10 m/s2
environmental conditions - Part 3: Classification of
2-6: Tests -Test Fc:
Part 3: Classification of groups of environmental
Vibration sinusoidal
groups of environmental parameters and their
parameters and their severities - Section 2:
severities - Section 1: Transportation
Storage
Shock Not allowed With packing max. With packing max.
IEC 60068-2-27:2008 100 m/s (330 ft./s ) 11 ms 100 m/s2 (330 ft./s2) 11 ms
2 2
EN 60068-2-27:2009
Environmental testing - Part
2-27: Tests - Test Ea and
guidance: Shock
Contamination IEC/EN 60721-3-3:2002: IEC 60721-3-1 IEC 60721-3-2
Classification of
environmental conditions -
Part 3-3: Classification of
groups of environmental
parameters and their
severities Stationary use
of weather protected
locations
Chemical gases: Class Chemical gases: Class Chemical gases: Class
3C2 1C2 2C2
Solid particles: Class 3S1 Solid particles: Class 1S3 Solid particles: Class 2S2
with IP20/21, 3S2 with (packing must support this,
higher IP class otherwise 1S2)
No conductive dust
allowed.
Cooling
Method Forced air-cooling (fans)
Air flow See Losses, air flow, efficiency and noise, page 91
Materials
Cabinet Hot-dip zinc coated 1.5 mm thick steel sheet (thickness of coating approximately
20 micrometers). Polyester thermosetting powder coating (thickness
approximately 80 micrometers) on visible surfaces, color RAL 7035 and RAL
9017. PC/ABS 3 mm, color NCS 1502-Y (RAL 9002 / PMS 1C Cool Grey).
Busbars Tin-plated copper
Air filters of IP54 units Inlet (door) Outlet (roof)
Camfil/airComp 300-50 Camfil/airTex G150
288 mm x 521 mm 2 pcs: 398 mm x 312 mm
688 mm x 521 mm
Fire safety of materials Insulating materials and non-metallic items mostly self-extinctive
(IEC 60332-1)
Technical data 99
Package Standard package:

• timber, polyethylene sheet (thickness 0.2 mm), stretch film (thickness
0.023 mm), PP tape, PET strap, sheet metal (steel)
• for land and air transport when planned storage time is less than 2 months or
when storage can be arranged in clean and dry conditions less than 6 months
• can be used when products will not be exposed to corrosive atmosphere during
transport or storage
Container package:
• timber, VCI sheet film (PE, thickness 0.15 mm), VCI stretch film (PE, thickness
0.04 mm), VCI emitter bags, PP tape, PET strap, sheet metal (steel)
• for sea transport in containers
• recommended for land and air transport when storage time prior to installation
exceeds 6 months or storage is arranged in partially weather-protected
conditions
Seaworthy package:
• timber, plywood, VCI sheet film (PE, thickness 0.15 mm), VCI stretch film (PE,
thickness 0.04 mm), VCI emitter bags, PP tape, PET strap, sheet metal (steel)
• for sea transport with or without containerization
• for long storage periods in environments where roofed and humidity-controlled
storage cannot be arranged
Cabinets are fastened to the pallet with screws and braced from the top end to the
package walls to prevents swaying inside the package. Package elements are
attached together with screws.
Disposal The main parts of the drive can be recycled to preserve natural resources and
energy. Product parts and materials should be dismantled and separated.
Generally all metals, such as steel, aluminum, copper and its alloys, and precious
metals can be recycled as material. Plastics, rubber, cardboard and other
packaging material can be used in energy recovery. Printed circuit boards and DC
capacitors (C1-1 to C1-x) need selective treatment according to IEC 62635
guidelines. To aid recycling, plastic parts are marked with an appropriate
identification code.
Contact your local ABB distributor for further information on environmental
aspects and recycling instructions for professional recyclers. End of life treatment
must follow international and local regulations.
Standards
See Electrical planning instructions for ACS880 multidrive cabinets and modules [3AUA0000102324
(English)].
Markings
See Electrical planning instructions for ACS880 multidrive cabinets and modules [3AUA0000102324
(English)].
Disclaimer
The manufacturer shall have no obligation with respect to any product which (i) has been
improperly repaired or altered; (ii) has been subjected to misuse, negligence or accident;
(iii) has been used in a manner contrary to the manufacturer’s instructions; or (iv) has
failed as a result of ordinary wear and tear.
100 Technical data
Tightening torques
Unless a tightening torque is specified in the text, the following torques can be used.
 Cable lugs
Size Max. torque Note
N·m
M8 15 Strength class 8.8
 Electrical connections
Size Torque Note
N·m
M3 0.5 Strength class 4.6...8.8
M4 1 Strength class 4.6...8.8
 Mechanical connections
N·m
 Insulation supports
N·m
Control unit 101
8
Control unit
What this chapter contains

This chapter
• describes the connections of the control unit,
• contains the specifications of the inputs and outputs of the control unit.
General
The ACS880 drive utilizes BCU-x2 control units. The BCU-x2 consists of a BCON-12
control board (and a BIOC-01 I/O connector board and power supply board) built in a
metal housing.
The supply and inverter units are each controlled by a dedicated BCU-x2 control unit. The
designation of the supply control unit is A51; the inverter control unit is A41. The supply
control unit is located in the auxiliary control cubicle (see the layout drawings in chapter
Layout drawing of an auxiliary control cubicle on page 18), and connect to the supply
module(s) by fiber optic cables.
In this manual, the name “BCU-x2” represents the control unit types BCU-02 and BCU-12
These have a different number of power module connections but are otherwise similar.
102 Control unit
Control unit layout and connections
Description
I/O I/O terminals (see following diagram)
SLOT 1 I/O extension or fieldbus adapter module

connection. (This is the sole location for
an FDPI-02 diagnostics and panel
interface.)
SLOT 2 I/O extension or fieldbus adapter module
connection
SLOT 3 I/O extension, fieldbus adapter or FSO-xx
safety functions module connection
SLOT 4 RDCO-0x DDCS communication option
module connection
X205 Memory unit connection

BATTERY Holder for real-time clock battery
(CR 2032)
AI1 Mode selector for analog input AI1

(I = current, U = voltage)
AI2 Mode selector for analog input AI2
(I = current, U = voltage)
D2D TERM Termination switch for drive-to-drive link
(D2D)
DICOM = Ground selection. Determines whether
DIOGND DICOM is separated from DIOGND (ie.
the common reference for the digital
inputs floats).
7-segment display
Multicharacter indications are displayed as repeated
sequences of characters
(“U” is indicated briefly before “o”.)
Control program startup in progress
(Flashing) Firmware cannot be started.

Memory unit missing or corrupted
Firmware download from PC to control

unit in progress
At power-up, the display may show short

indications of eg. “1”, “2”, “b” or “U”.
These are normal indications immediately
after power-up. If the display ends up
showing any other value than those
described, it indicates a hardware failure.
Control unit 103
Description
XAI Analog inputs
XAO Analog outputs
XDI Digital inputs, Digital input interlock (DIIL)
XRO3 XDIO Digital input/outputs
XD24 XPOW
XD2D Drive-to-drive link
XD24 +24 V output (for digital inputs)
XRO2 XETH Ethernet port (eg. for PC communication)
XDIO XAO
XPOW External power input
XRO1 Relay output RO1
XRO1 XRO2 Relay output RO2
XRO3 Relay output RO3
XDI XAI XSTO Safe torque off connection (input signals)
X485 XSTO OUT Not in use
X13 Control panel / PC connection
X485 Not in use
XD2D XSTO XSTO V1T/V1R, Fiber optic connection to inverter modules 1 and
OUT V2T/V2R 2 (VxT = transmitter, VxR = receiver)
V3T/V3R Fiber optic connection to inverter modules 3…7
… (BCU-12/22 only)
V7T/V7R (VxT = transmitter, VxR = receiver)
V8T/V8R Fiber optic connection to inverter modules 8…12
… (BCU-22 only)
V12T/V12R (VxT = transmitter, VxR = receiver)
SD CARD Data logger memory card for inverter module

communication
BATT OK Real-time clock battery voltage is higher than

2.8 V. If the LED is off when the control unit is
powered, replace the battery.
FAULT The control program has generated a fault. See
the firmware manual of the inverter unit.
PWR OK Internal voltage supply is OK
WRITE Writing to memory card in progress. Do not
remove the memory card.
104 Control unit
Default I/O connections

This diagram shows the default I/O connections and describes the use of the signals in the
supply unit. Do not change the factory-made wiring.
XD2D Drive-to-drive link
1 B
2 A
Drive-to-drive link (not in us as default)
3 BGND
4 Shield
X485 RS485 connection
5 B
6 A
Not in use (not in us as default)
7 BGND
8 Shield
XRO1…XRO3 Relay outputs
11 NC XRO1: Running 2) (energized = running)
12 COM 250 V AC / 30 V DC / 2 A
13 NO
21 NC XRO2: Fault(-1) 2) (Energized = no fault)
22 COM 250 V AC / 30 V DC / 2 A
23 NO
31 NC XRO3: MCB ctrl 1) (Energized = closes main contactor/breaker)
32 COM 250 V AC / 30 V DC / 2 A
33 NO
XSTO Safe torque off
1 OUT Safe torque off. Both circuits must be closed for the supply unit to start. 8)
2 SGND
3 IN1
4 IN2
5 IN1
6 SGND
Not in use
7 IN2
8 SGND
XDI Digital inputs
1 DI1 Temp fault 2) (0 = overtemperature)
2 DI2 Run / enable 2) (1 = run enable)
3 DI3 MCB fb 1) (0 = main contactor/breaker open)
4 DI4 Not in use as default. Can be used for eg, auxiliary circuit breaker fault.
5 DI5 Not in use as default. Can be used for eg, earth fault monitoring.
6 DI6 Reset 2) (0 -> 1 = fault reset)
7 DIIL Not in use as default. Can be used for eg, emergency stop.
XDIO Digital input/outputs
1 DIO1 Not in use as default
2 DIO2 Not in use as default
3 DIOGND Digital input/output ground
XD24 Auxiliary voltage output
5 +24VD +24 V DC 200 mA 6)
6 DICOM Digital input ground
7 +24VD +24 V DC 200 mA 6)
DICOM=DIOGND Ground selection switch 7)
XAI Analog inputs, reference voltage output
1 +VREF 10 V DC, RL 1…10 kohm
2 -VREF -10 V DC, RL 1…10 kohm
3 AGND Ground
4 AI1+ Not in use as default.
5 AI1- 0(4)…20 mA, Rin = 100 ohm 4)
6 AI2+ Not in use as default.
7 AI2- 0(2)…10 V, Rin > 200 kohm 3)
XAO Analog outputs
1 AO1
Zero 2) 0…20 mA, RL < 500 ohm
2 AGND
3 AO2
Zero 2) 0…20 mA, RL < 500 ohm
4 AGND
XPOW External power input
1 +24VI
2 GND
24 V DC, 2.05 A
3 +24VI
4 GND
X12 Safety functions module connection
X13 Control panel connection
X205 Memory unit connection
Control unit 105
1)
Use of the signal in the control program. The use is fixed and it cannot be changed by a parameter.
2)
Default use of the signal in the control program. The use can be changed by a parameter. For the delivery-
specific use, see the delivery-specific circuit diagrams.
3)
Current [0(4)…20 mA, Rin = 100 ohm] or voltage [0(2)…10 V, Rin > 200 kohm] input selected by switch AI1.
Change of setting requires reboot of control unit.
4)
Current [0(4)…20 mA, Rin = 100 ohm] or voltage [0(2)…10 V, Rin > 200 kohm] input selected by switch AI2.
Change of setting requires reboot of control unit.
5)
Must be set to ON when the unit is the first or last unit on the drive-to-drive (D2D) link.
6)
Total load capacity of these outputs is 4.8 W (200 mA at 24 V) minus the power taken by DIO1 and DIO2.
7)
Determines whether DICOM is separated from DIOGND (ie. common reference for digital inputs floats).
DICOM = DIOGND ON: DICOM connected to DIOGND. OFF: DICOM and DIOGND separate. See section
Ground isolation diagram on page 108.
8) This input only acts as a true Safe torque off input in control units controlling a motor. In other applications
(such as a supply or brake unit), de-energizing the IN1 and/or IN2 terminal will stop the unit but not constitute a
true safety function.
 Additional remarks
Additional DIIL input (XDI:7)
On both the supply and inverter units, the DIIL input is used for the connection of safety
circuits. The input is parametrized to stop the unit when the input signal is lost.
Drive-to-drive link (X2D2)

The drive-to-drive link is a daisy-chained RS-485 transmission line that allows basic
master/follower communication with one master drive and multiple followers.
Set termination activation switch D2D TERM to the ON position on the drives at the ends
of the drive-to-drive link. On intermediate drives, set the switch to the OFF position.
Use shielded twisted-pair cable (~100 ohm, for example, PROFIBUS-compatible cable) for
the wiring. For best immunity, high quality cable is recommended. Keep the cable as short
as possible; the maximum length of the link is 50 meters (164 ft). Avoid unnecessary loops
and running the cable near power cables (such as motor cables). Ground the cable shields
as described in section Connecting the control cables on page 46.
The following diagram shows the wiring of the drive-to-drive link.
XD2D
XD2D
XD2D
B 1
A 2
BGND 3
Shield 4
B 1
A 2
BGND 3
Shield 4
B 1
A 2
BGND 3
Shield 4
Termination ON Termination OFF Termination ON

106 Control unit
Safety functions (X12)

See the safety function manuals, and FSO-11 user’s manual [3AUA0000097054
(English)].
SDHC memory card slot (X205)

The BCU-x2 has an on-board data logger that collects real-time data from the inverter
module power stages to help fault tracing and analysis. The data is stored onto the SDHC
memory card inserted into the SD CARD slot and can be analyzed by ABB service
personnel.
Control unit connector data

Power supply Connector pitch 5 mm, wire size 2.5 mm2
(XPOW)
24 V (±10%) DC, 2 A
External power input. Two supplies can be connected for
redundancy.
Relay outputs RO1…RO3 Connector pitch 5 mm, wire size 2.5 mm2
(XRO1…XRO3)
250 V AC / 30 V DC, 2 A
Protected by varistors
+24 V output Connector pitch 5 mm, wire size 2.5 mm2
(XD24:2 and XD24:4)
Total load capacity of these outputs is 4.8 W (200 mA / 24 V) minus
the power taken by DIO1 and DIO2.
Digital inputs DI1…DI6 Connector pitch 5 mm, wire size 2.5 mm2
(XDI:1…XDI:6) 24 V logic levels: “0” < 5 V, “1” > 15 V
Rin: 2.0 kohm
Input type: NPN/PNP (DI1…DI5), NPN (DI6)
Hardware filtering: 0.04 ms, digital filtering up to 8 ms
DI6 (XDI:6) can alternatively be used as an input for a PTC sensor.
“0” > 4 kohm, “1” < 1.5 kohm
Imax: 15 mA (DI1…DI5), 5 mA (DI6)
Start interlock input DIIL Connector pitch 5 mm, wire size 2.5 mm2
(XD24:1)
24 V logic levels: “0” < 5 V, “1” > 15 V
Rin: 2.0 kohm
Input type: NPN/PNP
Hardware filtering: 0.04 ms, digital filtering up to 8 ms
Digital inputs/outputs DIO1 and DIO2 Connector pitch 5 mm, wire size 2.5 mm2
(XDIO:1 and XDIO:2)
As inputs:
Input/output mode selection by 24 V logic levels: “0” < 5 V, “1” > 15 V
parameters. Rin: 2.0 kohm
DIO1 can be configured as a frequency Filtering: 0.25 ms (ZCU-13), 1 ms (BCU-x2)
input (0…16 kHz with hardware filtering As outputs:
of 4 microseconds) for 24 V level square Total output current from +24VD is limited to 200 mA
wave signal (sinusoidal or other wave
form cannot be used). DIO2 can be +24VD
configured as a 24 V level square wave
frequency output. See the firmware
manual, parameter group 11.
DIOx
RL
DIOGND
Reference voltage for analog inputs Connector pitch 5 mm, wire size 2.5 mm2
+VREF and -VREF 10 V ±1% and –10 V ±1%, Rload 1…10 kohm
(XAI:1 and XAI:2)
Control unit 107
Analog inputs AI1 and AI2 Connector pitch 5 mm, wire size 2.5 mm2
(XAI:4 … XAI:7). Current input: –20…20 mA, Rin = 100 ohm
Current/voltage input mode selection by Voltage input: –10…10 V, Rin > 200 kohm
jumpers. Differential inputs, common mode range ±30 V
Sampling interval per channel: 0.25 ms
Hardware filtering: 0.25 ms, adjustable digital filtering up to 8 ms
Resolution: 11 bit + sign bit
Inaccuracy: 1% of full scale range
Analog outputs AO1 and AO2 Connector pitch 5 mm, wire size 2.5 mm2
(XAO) 0…20 mA, Rload < 500 ohm
Frequency range: 0…500 Hz
Resolution: 11 bit + sign bit
Inaccuracy: 2% of full scale range
Drive-to-drive link Connector pitch 5 mm, wire size 2.5 mm2
(XD2D) Physical layer: RS-485
Termination by jumper
RS-485 connection Connector pitch 5 mm, wire size 2.5 mm2
(X485) Physical layer: RS-485
Safe torque off connection Connector pitch 5 mm, wire size 2.5 mm2
(XSTO)
Input voltage range: -3…30 V DC
Logic levels: “0” < 5 V, “1” > 17 V
For the unit to start, both connections must be “1”
Current consumption: 55 mA (continuous)
EMC (immunity) according to IEC 61326-3-1
Safe torque off output Connector pitch 5 mm, wire size 2.5 mm2
(XSTO OUT)
To STO connector of inverter module.
Control panel connection Connector: RJ-45
(X13) Cable length < 3 m
Ethernet connection Connector: RJ-45
(XETH)
SDHC memory card slot Memory card type: SDHC
(SD CARD) Maximum memory size: 4 GB
108 Control unit
Ground isolation diagram
XPOW
+24VI 1
GND 2
+24VI 3
GND 4
XAI
+VREF 1
-VREF 2
AGND 3
AI1+ 4
AI1- 5 Common mode voltage between
AI2+ 6 each AI input and AGND is
AI2- 7 +30 V
XAO
AO1 1
AGND 2
AO2 3
AGND 4
XD2D
B 1
A 2
BGND 3
SHIELD 4
XRO1, XRO2, XRO3
NC 11
COM 12
NO 13
NC 21
COM 22
NO 23
NC 31
COM 32
NO 33
XD24
+24VD 1 *Ground selector (DICOM = DIOGND)
DICOM 2 settings
+24VD 3
All digital inputs and outputs share a
DIOGND 4
XDIO common ground.
DIO1 1 Ground of digital inputs DI1…DI5 and
DIO2 2 DIIL (DICOM) is isolated from the
DIOGND 3
DIO signal ground (DIOGND) (insulation
DIOGND 4
voltage 50 V).
XDI
DI1 1 *
DI2 2
DI3 3
DI4 4
DI5 5
DI6 6
DIIL 7
XSTO
OUT1 1
SGND 2 Ground
IN1 3
IN2 4
Further information
Product and service inquiries
Address any inquiries about the product to your local ABB representative, quoting the type
designation and serial number of the unit in question. A listing of ABB sales, support and
service contacts can be found by navigating to www.abb.com/searchchannels.
Product training
For information on ABB product training, navigate to www.abb.com/drives and select
Training courses.
Providing feedback on ABB Drives manuals

Your comments on our manuals are welcome. Go to www.abb.com/drives and select
Document Library – Manuals feedback form (LV AC drives).
Document library on the Internet

You can find manuals and other product documents in PDF format on the Internet. Go to
www.abb.com/drives and select Document Library. You can browse the library or enter
selection criteria, for example a document code, in the search field.
Contact us
www.abb.com/drives
www.abb.com/drivespartners
3AXD50000011408 Rev A (EN) 2014-01-02

ACS880-307 - A018 - HW Manual - A - A4

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ABB industrial drives

Supply unit manuals

Inverter unit manuals and guides

Brake unit manuals

Option manuals and guides

 2014 ABB Oy. All Rights Reserved. 3AXD50000011408 Rev A EN

1. Introduction to the manual

2. Operation principle and hardware description

Replacing the fan in the auxiliary control cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Contents of this chapter

Contents of the manual

Categorization by frame size and option code

Use of item designations

Terms and abbreviations

BCON Type of a control board

BCU Type of a control unit (contains BCON)

Control board Circuit board in which the control program runs.

Control unit Control board built in a rail-mountable housing

Cubicle One section of a cabinet-installed drive. A cubicle is typically behind a door of

CVAR Varistor board

D7T Frame size of a diode supply module

D8T Frame size of a diode supply module

DC link DC circuit between Rectifier and Inverter

Drive Frequency converter for controlling AC motors

DSU Diode supply unit

FCAN-01 Optional CANopen adapter module

FCNA-01 Optional ControlNet™ adapter module

FDCO-01 Optional DDCS communication module

FDNA-01 Optional DeviceNet™ adapter module

FEA-03 Optional option module extension adapter

FECA-01 Optional EtherCAT adapter module

FENA-11 Optional high-performance Ethernet/IP™, Modbus/TCP and PROFINET

FENA-21 Optional high-performance Ethernet/IP™, Modbus/TCP and PROFINET

FEPL-01 FEPL-01 Ethernet POWERLINK adapter module

FIO-01 Optional digital I/O extension module

FIO-11 Optional analog I/O extension module

FLON-01 Optional LonWorks® adapter module

FPBA-01 Optional PROFIBUS DP adapter module

FSCA-01 Optional Modbus/RTU adapter module

Intermediate circuit DC link

INU Inverter unit

Parameter In the control program, user-adjustable operation instruction to the drive, or

Single drive Drive for controlling one motor

ZCON Type of a control board

ZCU Type of a control unit

Contents of this chapter

 12-pulse connection (option +A004)

3. Diode supply modules

Overview diagram of a drive

1. Main switch-disconnector ((Q1), option +F253)

3. Main contactor (Q2)

4. Supply module (T01) (including choke, rectifier and DC fuses)

5. Inverter DC fuses (with or without DC switch)

6. Inverter module (T11)

8. Auxiliary voltage switch (Q21)

9. Auxiliary voltage transformer ((T21), option +G344)

Overview drawing of a drive

Supply unit Inverter unit

Layout drawings of the cubicles in the supply unit