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TP 6954

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Service Parts

Marine Generator Sets

Models:
13- 40EKOZD
11- 35EFKOZD

TP-6954 3/21h
Table of Contents
Description Page Description Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Thermostat Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Numbering System Significance . . . . . . . . . . . . . . . . 3 Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Fitting For Cab Heating . . . . . . . . . . . . . . . . . . . . . . 54
Air Inlet Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . 3
Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . 3
Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Specification Number Index . . . . . . . . . . . . . . . . . . . . 4 EGR System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Engine Number Index (KDI 1903M) . . . . . . . . . . . . . 9 EGR Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Engine Number Index (KDI 2504M) . . . . . . . . . . . . 10 Starting Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Engine Number Index (KDI 2504TCR) . . . . . . . . . . 11 Oil Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Electric Dashboard / Engine Wires . . . . . . . . . . . . . 68
Piston/Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . 13 Temperature Switches . . . . . . . . . . . . . . . . . . . . . . . 69
Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Glow Plugs / Control Unit . . . . . . . . . . . . . . . . . . . . . 71
ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Pulleys/Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Hydraulic Pump Adapter . . . . . . . . . . . . . . . . . . . . . 74
Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pump Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Phase Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Head Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Injection Pump Sensor . . . . . . . . . . . . . . . . . . . . . . . 78
Flywheel Side Support . . . . . . . . . . . . . . . . . . . . . . . 23 T- Map Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Engine Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Engine Bell/Backplate . . . . . . . . . . . . . . . . . . . . . . . . 81
Timing System Closure Plate . . . . . . . . . . . . . . . . . 25 Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Injection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Nameplate and Decals . . . . . . . . . . . . . . . . . . . . . . . 96
Rocker Arms/Valves . . . . . . . . . . . . . . . . . . . . . . . . . 35
Skid and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Timing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Alternator and Mounting . . . . . . . . . . . . . . . . . . . . . 100
Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Controller and Mounting . . . . . . . . . . . . . . . . . . . . . 108
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Controller and Harness . . . . . . . . . . . . . . . . . . . . . . 119
Oil Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Breather System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Paint and Miscellaneous Parts . . . . . . . . . . . . . . . 120
Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Sound Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Oil Filling Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Appendix A Abbreviations . . . . . . . . . . . . . . . . . . . 149
Appendix B Common Hardware
Fuel Feed Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Application Guidelines . . . . . . . . . . . . . . . . . . . 151
Fuel Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Appendix C General Torque Specifications . . . . 152
Hoses For Water Cooler . . . . . . . . . . . . . . . . . . . . . . 49 Appendix D Common Hardware Identification . . 153
Water Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Appendix E Common Hardware List . . . . . . . . . . 154
Introduction
This manual lists service replacement parts for How to Find Part Numbers
11- 40 kW diesel-powered generator sets. Use the following steps to locate a service replacement
Information in this publication represents data available part.
at the time of print. Kohler Co. reserves the right to
change this publication and the products represented 1. Locate the generator set nameplate to identify the
without notice and without any obligation or liability generator set spec number.
whatsoever. 2. Locate a second generator set nameplate listing
This manual includes the following main sections: accessories to identify installed modules. On
Table of Contents. Lists the sections of the manual. some models the accessory nameplate is mounted
inside the generator junction box.
Introduction (and other information sections).
Contains introductory material about part numbers, 3. Turn to the Specification Number Index. The
illustrations, and hardware. first column lists the generator set spec numbers.
Index. Lists the generator set specs and groups. The headings identify the groups of parts that make
up the generator set.
Group Parts Lists. List the part numbers of parts in the
groups. 4. Identify the group most likely to include the
Kit Sections. List modules and accessories and their service part number.
parts. 5. Find the group variation number at the
Appendices. Include Abbreviations, Common intersection of the spec number row and the group
Hardware Application Guidelines, General Torque column. Note the variation number.
Specifications, Common Hardware Identification, and 6. Page forward to locate the group identified in
Common Hardware List. step 4 or find the appropriate page in the Table of
Numbering System Significance Contents.
This manual uses the following numbering systems: 7. Find the part on the illustration and note the item
Specification Number. The product identification number of the part or find the part description in
number located on the generator set nameplate. Spec the parts list.
numbers break down into groups.
8. Select the part number that corresponds to
Group Number. A unique number representing a parts your group variation. The first column lists the
group needed to assemble a generator set function. For illustration item number. Find the variation
example, Group 101 is the Air Intake group. identified in the Specification Number Index or the
Variation or Module Number. A group might have module number found on the generator set
several variations. Each variation performs the same nameplate in the appropriate column on the right
function with different parts lists. For example, a 50 Hz side of the parts list table. Find the quantity used at
generator alternator and 60 Hz generator alternator the intersection of the item number row and the
both perform the same function, however, with different variation column. A blank space at the intersection
parts. Each difference requires a group variation or means the variation/module does not use that part
module number. number.
Part Number. The part number identifies an individual Hardware References
assembly, subassembly, component, or accessory kit.
Many common hardware items do not appear in parts
Illustrations manuals or will appear as common hardware entries. A
Illustrations (or exploded-view drawings) best common hardware entry lists the size of the hardware.
representing the widest range of variations accompany For example, an item that appears as “Hardware,
most groups in this manual. Illustrations do not depict all 3/8-16” in the text means that the piece is 3/8-16 size.
details and may not show all parts. Do not use Obtain common hardware locally or, if contacting the
illustrations for assembly or disassembly. factory, use the Common Hardware List in the appendix
to identify the common hardware part number and
specifications. See Common Hardware Application
Guidelines in the appendix for mating hardware
instructions.
Some hardware items require a specific size or some
other characteristic. In that case, use the part number
listed in the text.
When replacing hardware, do not substitute inferior
grade hardware. Replacement hardware grade should
be equal to or better than the grade of the
manufacturer’s original hardware. Use the Common
Hardware List in the appendix to identify the common
hardware hardness.

TP-6954 3/21 3
Specification Number Index
Variation
Specification Number
13EKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM89506-GA1 GM89506-GA7 GM89506-GA13 GM89506-GA15
Engine* GM89222 GM89222 GM89222 GM89222
Air Intake GM89512- GR1 GM89512- GR1 GM89512- GR1 GM89512- GR1
Cooling System GM89516- GR1 GM89516- GR1 GM89516- GR1 GM89516- GR1
Engine GM89507- GR1 GM89507- GR2 GM89507- GR1 GM89507- GR2
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR2 GM89511- GR2
Skid and Mounting GM89515- GR1 GM89515- GR1 GM89515- GR1 GM89515- GR1
Alternator and Mounting GM89514- GR4 GM89514- GR4 GM89514- GR1 GM89514- GR1
Controller and Mounting GM89513- GR1 GM89513- GR1 GM89513- GR1 GM89513- GR1
Literature 701- 197- 7 701- 197- 7 701- 197- 9 701- 197- 9

Variation
Specification Number
11EFKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM89506-GA3 GM89506-GA9 GM89506-GA14 GM89506-GA16
Engine* GM89223 GM89223 GM89223 GM89223
Air Intake GM89512- GR1 GM89512- GR1 GM89512- GR1 GM89512- GR1
Cooling System GM89516- GR1 GM89516- GR1 GM89516- GR1 GM89516- GR1
Engine GM89507- GR3 GM89507- GR4 GM89507- GR3 GM89507- GR4
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR2 GM89511- GR2
Skid and Mounting GM89515- GR1 GM89515- GR1 GM89515- GR1 GM89515- GR1
Alternator and Mounting GM89514- GR4 GM89514- GR4 GM89514- GR1 GM89514- GR1
Controller and Mounting GM89513- GR1 GM89513- GR1 GM89513- GR1 GM89513- GR1
Literature 701- 197- 7 701- 197- 7 701- 197- 9 701- 197- 9

Variation
Specification Number
15EKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM89506-GA2 GM89506-GA8 GM89506-GA5 GM89506-GA11
Engine* GM89222 GM89222 GM89222 GM89222
Air Intake GM89512- GR1 GM89512- GR1 GM89512- GR1 GM89512- GR1
Cooling System GM89516- GR1 GM89516- GR1 GM89516- GR1 GM89516- GR1
Engine GM89507- GR1 GM89507- GR2 GM89507- GR1 GM89507- GR2
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR2 GM89511- GR2
Skid and Mounting GM89515- GR4 GM89515- GR4 GM89515- GR4 GM89515- GR4
Alternator and Mounting GM89514- GR8 GM89514- GR8 GM89514- GR7 GM89514- GR7
Controller and Mounting GM89513- GR1 GM89513- GR1 GM89513- GR1 GM89513- GR1
Literature 701- 197- 8 701- 197- 8 701- 197- 18 701- 197- 18

Variation
Specification Number
13EFKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM89506-GA4 GM89506-GA10 GM89506-GA6 GM89506-GA12
Engine* GM89223 GM89223 GM89223 GM89223
Air Intake GM89512- GR1 GM89512- GR1 GM89512- GR1 GM89512- GR1
Cooling System GM89516- GR1 GM89516- GR1 GM89516- GR1 GM89516- GR1
Engine GM89507- GR3 GM89507- GR4 GM89507- GR3 GM89507- GR4
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR2 GM89511- GR2
Skid and Mounting GM89515- GR4 GM89515- GR4 GM89515- GR4 GM89515- GR4
Alternator and Mounting GM89514- GR8 GM89514- GR8 GM89514- GR7 GM89514- GR7
Controller and Mounting GM89513- GR1 GM89513- GR1 GM89513- GR1 GM89513- GR1
Literature 701- 197- 8 701- 197- 8 701- 197- 18 701- 197- 18

* See Engine Model Index for Engine variations.

4 TP-6954 3/21
Specification Number Index
Variation
Specification Number
17.5EFKOZD 16.5EFKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM89791-GA1 GM89791-GA3 GM89791-GA2 GM89791-GA4
Engine* GM89225 GM89225 GM89225 GM89225
Air Intake GM89512- GR2 GM89512- GR2 GM89512- GR2 GM89512- GR2
Cooling System GM89516- GR1 GM89516- GR1 GM89516- GR1 GM89516- GR1
Engine GM89792- GR3 GM89792- GR4 GM89792- GR3 GM89792- GR4
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR2 GM89511- GR2
Skid and Mounting GM89515- GR2 GM89515- GR2 GM89515- GR2 GM89515- GR2
Alternator and Mounting GM89514- GR5 GM89514- GR5 GM89514- GR2 GM89514- GR2
Controller and Mounting GM89513- GR1 GM89513- GR1 GM89513- GR1 GM89513- GR1
Literature 701- 197- 10 701- 197- 10 701- 197- 11 701- 197- 11

Variation
Specification Number
20EFKOZD 19.5EFKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM89791-GA5 GM89791-GA7 GM89791-GA6 GM89791-GA8
Engine* GM89225 GM89225 GM89225 GM89225
Air Intake GM89512- GR3 GM89512- GR3 GM89512- GR3 GM89512- GR3
Cooling System GM89516- GR1 GM89516- GR1 GM89516- GR1 GM89516- GR1
Engine GM89792- GR3 GM89792- GR4 GM89792- GR3 GM89792- GR4
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR2 GM89511- GR2
Skid and Mounting GM89515- GR3 GM89515- GR3 GM89515- GR3 GM89515- GR3
Alternator and Mounting GM89514- GR6 GM89514- GR6 GM89514- GR3 GM89514- GR3
Controller and Mounting GM89513- GR1 GM89513- GR1 GM89513- GR1 GM89513- GR1
Literature 701- 197- 12 701- 197- 12 701- 197- 13 701- 197- 13

Variation
Specification Number
20EKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM89791-GA9 GM89791-GA10 GM89791-GA11 GM89791-GA12
Engine* GM95018 GM95018 GM95018 GM95018
Air Intake GM89512- GR2 GM89512- GR2 GM89512- GR2 GM89512- GR2
Cooling System GM89516- GR1 GM89516- GR1 GM89516- GR1 GM89516- GR1
Engine GM89792- GR5 GM89792- GR6 GM89792- GR5 GM89792- GR6
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR2 GM89511- GR2
Skid and Mounting GM89515- GR2 GM89515- GR2 GM89515- GR2 GM89515- GR2
Alternator and Mounting GM89514- GR5 GM89514- GR5 GM89514- GR2 GM89514- GR2
Controller and Mounting GM89513- GR2 GM89513- GR2 GM89513- GR2 GM89513- GR2
Literature 701- 197- 10 701- 197- 10 701- 197- 11 701- 197- 11

Variation
Specification Number
23EKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM89791-GA13 GM89791-GA14 GM89791-GA15 GM89791-GA16
Engine* GM95018 GM95018 GM95018 GM95018
Air Intake GM89512- GR3 GM89512- GR3 GM89512- GR3 GM89512- GR3
Cooling System GM89516- GR1 GM89516- GR1 GM89516- GR1 GM89516- GR1
Engine GM89792- GR5 GM89792- GR6 GM89792- GR5 GM89792- GR6
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR2 GM89511- GR2
Skid and Mounting GM89515- GR3 GM89515- GR3 GM89515- GR3 GM89515- GR3
Alternator and Mounting GM89514- GR6 GM89514- GR6 GM89514- GR3 GM89514- GR3
Controller and Mounting GM89513- GR2 GM89513- GR2 GM89513- GR2 GM89513- GR2
Literature 701- 197- 12 701- 197- 12 701- 197- 13 701- 197- 13

* See Engine Model Index for Engine variations.

TP-6954 3/21 5
Specification Number Index
Variation
Specification Number
14EKOZD 12EFKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM101242- GA1 GM101242- GA2 GM101242- GA3 GM101242- GA4
Engine* GM89222 GM89222 GM89223 GM89223
Air Intake GM100801- MA1 GM100801- MA1 GM100801- MA1 GM100801- MA1
Cooling System GM104856- MA1 GM104856- MA1 GM104856- MA1 GM104856- MA1
Engine GM89507- GR1 GM89507- GR2 GM89507- GR3 GM89507- GR4
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR1 GM89511- GR1
Skid and Mounting GM100755- MA1 GM100755- MA1 GM100755- MA1 GM100755- MA1
Alternator and Mounting, 1 Phase GM98819- MA5 GM98819- MA5 GM98819- MA5 GM98819- MA5
Alternator and Mounting, 3 Phase GM98819- MA1 GM98819- MA1 GM98819- MA1 GM98819- MA1
Controller and Mounting GM102825- MA1 GM102825- MA4 GM102825- MA1 GM102825- MA4
Literature, 1 Phase 701- 197- 19 701- 197- 19 701- 197- 19 701- 197- 19
Literature, 3 Phase 701- 197- 20 701- 197- 20 701- 197- 20 701- 197- 20

Variation
Specification Number
16EKOZD 13.5EFKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM101242- GA5 GM101242- GA6 GM101242- GA7 GM101242- GA8
Engine* GM89222 GM89222 GM89223 GM89223
Air Intake GM100801- MA1 GM100801- MA1 GM100801- MA1 GM100801- MA1
Cooling System GM104856- MA1 GM104856- MA1 GM104856- MA1 GM104856- MA1
Engine GM89507- GR1 GM89507- GR2 GM89507- GR3 GM89507- GR4
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR1 GM89511- GR1
Skid and Mounting GM100755- MA1 GM100755- MA1 GM100755- MA1 GM100755- MA1
Alternator and Mounting, 1 Phase GM98819- MA6 GM98819- MA6 GM98819- MA6 GM98819- MA6
Alternator and Mounting, 3 Phase GM98819- MA2 GM98819- MA2 GM98819- MA2 GM98819- MA2
Controller and Mounting GM102825- MA1 GM102825- MA4 GM102825- MA1 GM102825- MA4
Literature, 1 Phase 701- 197- 21 701- 197- 21 701- 197- 21 701- 197- 21
Literature, 3 Phase 701- 197- 22 701- 197- 22 701- 197- 22 701- 197- 22

* See Engine Model Index for Engine variations.

6 TP-6954 3/21
Specification Number Index
Variation
Specification Number
21EKOZD 18/17EFKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM101242- GA9 GM101242- GA10 GM101242- GA11 GM101242- GA12
Engine* GM95018 GM95018 GM89225 GM89225
Air Intake GM100801- MA2 GM100801- MA2 GM100801- MA2 GM100801- MA2
Cooling System GM104856- MA1 GM104856- MA1 GM104856- MA1 GM104856- MA1
Engine GM89792- GR5 GM89792- GR6 GM89792- GR3 GM89792- GR4
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR1 GM89511- GR1
Skid and Mounting GM100755- MA2 GM100755- MA2 GM100755- MA2 GM100755- MA2
Alternator and Mounting, 1 Phase GM98819- MA7 GM98819- MA7 GM98819- MA7 GM98819- MA7
Alternator and Mounting, 3 Phase GM98819- MA3 GM98819- MA3 GM98819- MA3 GM98819- MA3
Controller and Mounting GM102825- MA2 GM102825- MA3 GM102825- MA1 GM102825- MA4
Literature, 1 Phase 701- 197- 23 701- 197- 23 701- 197- 23 701- 197- 23
Literature, 3 Phase 701- 197- 24 701- 197- 24 701- 197- 24 701- 197- 24

Variation
Specification Number
24EKOZD 20.5EFKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM101242- GA13 GM101242- GA14 GM101242- GA15 GM101242- GA16
Engine* GM95018 GM95018 GM89225 GM89225
Air Intake GM100801- MA2 GM100801- MA2 GM100801- MA2 GM100801- MA2
Cooling System GM104856- MA1 GM104856- MA1 GM104856- MA1 GM104856- MA1
Engine GM89792- GR5 GM89792- GR6 GM89792- GR3 GM89792- GR4
Nameplate and Decals GM89511- GR1 GM89511- GR1 GM89511- GR1 GM89511- GR1
Skid and Mounting GM100755- MA2 GM100755- MA2 GM100755- MA2 GM100755- MA2
Alternator and Mounting, 1 Phase GM98819- MA8 GM98819- MA8 GM98819- MA8 GM98819- MA8
Alternator and Mounting, 3 Phase GM98819- MA4 GM98819- MA4 GM98819- MA4 GM98819- MA4
Controller and Mounting GM102825- MA2 GM102825- MA3 GM102825- MA1 GM102825- MA4
Literature, 1 Phase 701- 197- 25 701- 197- 25 701- 197- 25 701- 197- 25
Literature, 3 Phase 701- 197- 26 701- 197- 26 701- 197- 26 701- 197- 26

* See Engine Model Index for Engine variations.

TP-6954 3/21 7
Specification Number Index
Variation
Specification Number
32EKOZD 28EFKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM101305- GA1 GM101305- GA2 GM101305- GA3 GM101305- GA4
Engine* GM97084 GM97084 GM97084 GM97084
Air Intake GM95720- MA1 GM95720- MA1 GM95720- MA1 GM95720- MA1
Cooling System GM102300- MA1 GM102300- MA1 GM102300- MA1 GM102300- MA1
Engine GM95722- GR1 GM95722- GR2 GM95722- GR1 GM95722- GR2
Nameplate and Decals, 1 Phase GM95723- GR1 GM95723- GR1 GM95723- GR1 GM95723- GR1
Nameplate and Decals, 3 Phase GM95723- GR2 GM95723- GR2 GM95723- GR2 GM95723- GR2
Skid and Mounting GM100181- MA1, GM100181- MA1, GM100181- MA1, GM100181- MA1,
GM100181- MA3 GM100181- MA3 GM100181- MA3 GM100181- MA3
Alternator and Mounting, 1 Phase GM95725- MA2 GM95725- MA2 GM95725- MA2 GM95725- MA2
Alternator and Mounting, 3 Phase GM95725- MA1 GM95725- MA1 GM95725- MA1 GM95725- MA1
Controller and Mounting GM95726- MA1 GM95726- MA3 GM95726- MA1 GM95726- MA3
Literature, 1 Phase 701- 197- 27 701- 197- 27 701- 197- 27 701- 197- 27
Literature, 3 Phase 701- 197- 28 701- 197- 28 701- 197- 28 701- 197- 28

Variation
Specification Number
40EKOZD 35EFKOZD
12 Volt 24 Volt 12 Volt 24 Volt
Group Description GM101305- GA5 GM101305- GA6 GM101305- GA7 GM101305- GA8
Engine* GM97085 GM97085 GM97085 GM97085
Air Intake GM95720- MA1 GM95720- MA1 GM95720- MA1 GM95720- MA1
Cooling System GM102300- MA2 GM102300- MA2 GM102300- MA2 GM102300- MA2
Engine GM95722- GR3 GM95722- GR4 GM95722- GR3 GM95722- GR4
Nameplate and Decals, 1 Phase GM95723- GR1 GM95723- GR1 GM95723- GR1 GM95723- GR1
Nameplate and Decals, 3 Phase GM95723- GR2 GM95723- GR2 GM95723- GR2 GM95723- GR2
Skid and Mounting GM100181- MA2, GM100181- MA2, GM100181- MA2, GM100181- MA2,
GM100181- MA4 GM100181- MA4 GM100181- MA4 GM100181- MA4
Alternator and Mounting, 1 Phase GM101372- MA2 GM101372- MA2 GM101372- MA2 GM101372- MA2
Alternator and Mounting, 3 Phase GM101372- MA1 GM101372- MA1 GM101372- MA1 GM101372- MA1
Controller and Mounting GM95726- MA2 GM95726- MA4 GM95726- MA2 GM95726- MA4
Literature, 1 Phase 701- 197- 29 701- 197- 29 701- 197- 29 701- 197- 29
Literature, 3 Phase 701- 197- 30 701- 197- 30 701- 197- 30 701- 197- 30

* See Engine Model Index for Engine variations.

8 TP-6954 3/21
Engine Number Index (KDI 1903M)
Engine Part Number/Model
GM89222 GM89223
Group Description 1903M, 60 Hz 1903M, 50 Hz
Crankshaft 8010700050 8010700050
Piston/Connecting Rod 8011700190 8011700190
Flywheel 8012700090 8012700090
Pulleys/Belt 8014700140 8014700140
Crankcase 8020700270 8020700270
Cylinder Head 8021700250 8021700250
Head Cover 8022700170 8022700170
Flywheel Side Support 8023700040 8023700040
Engine Mounts 8025700010 8025700010
Timing System Closure Plate 8027700150 8027700150
Injection System 8030700430 8030700450
Camshaft 8035700080 8035700080
Rocker Arms/Valves 8036700120 8036700120
Timing Gear 8038700120 8038700120
Oil Pan 8041700150 8041700150
Oil Filter 8042700010 8042700010
Oil Dipstick 8043700160 8043700160
Breather System 8045700150 8045700150
Oil Filling Kit 8048700030 8048700030
Fuel Filter 8061700110 8061700110
Fuel Piping 8064700040 8064700040
Hoses For Water Cooler 8068700120 8068700120
Water Cooler 8073700060 8073700060
Thermostat Unit 8074700050 8074700050
Water Pump 8077700110 8077700110
Fitting For Cab Heating 8079700010 8079700010
Air Inlet Manifold 8080700190 8080700190
Exhaust Manifold 8085700190 8085700190
ERG Valve 8089700060 8089700060
Starting Motor, 12 Volt 8101700010 8101700010
Oil Pressure Switch 8102700040 8102700040
Temperature Switches 8104700030 8104700030
Hydraulic Pump Adapter 8140700010 8140700010
Phase Sensor 8153700010 8153700010
Engine Bell/Backplate 8160700080 8160700080

TP-6954 3/21 9
Engine Number Index (KDI 2504M)
Engine Part Number/Model
GM89225 GM95018
Group Description 2504M, 50 Hz 2504M, EGR
Crankshaft 8010700060 8010700060
Piston/Connecting Rod 8011700180 8011700180
Flywheel 8012700090 8012700090
Pulleys/Belt 8014700260 8014700260
Crankcase 8020700280 8020700280
Cylinder Head 8021700330 8021700330
Head Cover 8022700160 8022700160
Flywheel Side Support 8023700040 8023700040
Engine Mounts 8025700010 8025700010
Timing System Closure Plate 8027700150 8027700200
Injection System 8030700480 8030700660
Camshaft 8035700100 8035700160
Rocker Arms/Valves 8036700110 8036700230
Timing Gear 8038700120 8038700120
Oil Pan 8041700140 8041700140
Oil Filter 8042700010 8042700010
Oil Dipstick 8043700160 8043700160
Breather System 8045700150 8045700150
Oil Filling Kit 8048700030 8048700030
Fuel Filter 8061700110 8061700110
Fuel Piping 8064700100 8064700100
Hoses For Water Cooler 8068700110 8068700110
Water Cooler 8073700050 8073700050
Thermostat Unit 8074700050 8074700050
Water Pump 8077700110 8077700240
Fitting For Cab Heating 8079700010 8079700010
Air Inlet Manifold 8080700180 8080700280
Exhaust Manifold 8085700180 8085700180
EGR System - 8088700130
EGR Valve 8089700040 8089700110
Starting Motor, 12 Volt 8101700010 8101700010
Oil Pressure Switch 8102700040 8102700040
Temperature Switches 8104700030 8104700060
ECU - 8107701760
Hydraulic Pump Adapter 8140700010 8140700010
Phase Sensor 8153700010 8153700010
Engine Bell/Backplate 8160700080 8160700080

10 TP-6954 3/21
Engine Number Index (KDI 2504TCR)
Engine Part Number/Model
GM97084 GM97085
Group Description 2504TCR/GW 2504TCR/GWAC
Crankshaft 8010700060 8010700060
Piston/Connecting Rod 8011700150 8011700150
Flywheel 8012700090 8012700090
Pulleys/Belt 8014700400 8014700400
Crankcase 8020700260 8020700260
Cylinder Head 8021700620 8021700620
Head Cover 8022700150 8022700150
Flywheel Side Support 8023700040 8023700040
Engine Mounts 8025700010 8025700010
Timing System Closure Plate 8027700190 8027700190
Injection System 8030700810 8030700820
Camshaft 8035700200 8035700140
Rocker Arms/Valves 8036700200 8036700200
Timing Gear 8038700130 8038700130
Oil Pan 8041700140 8041700140
Oil Dipstick 8043700200 8043700200
Breather System 8045700200 8045700200
Oil Cooler 8047700150 8047700150
Oil Filling Kit 8048700030 8048700030
Fuel Filter 8061700170 8061700170
Fuel Feed Pump 8062700220 8062700220
Hoses For Water Cooler 8068700110 8068700110
Water Cooler 8073700180 8073700180
Thermostat Unit 8074700050 8074700050
Water Pump 8077700210 8077700210
Fitting For Cab Heating 8079700010 8079700010
Air Inlet Manifold 8080700350 8080700360
Air Cleaner 8081700490 8081700490
Turbocharger 8083700180 8083700180
EGR System 8088700100 8088700100
EGR Valve 8089700140 8089700140
Starting Motor, 12 Volt 8101700010 8101700010
Oil Pressure Switch 8102700100 8102700100
Electric Dashboard / Engine Wires 8103700570 8103700570
Temperature Switches 8104700010 8104700010
Glow Plugs 8106700050 8106700050
ECU 8107704820 8107704830
Hydraulic Pump Adapter 8140700110 8140700110
Pump Housing 8145700010 8145700010
Phase Sensor 8153700020 8153700020
Injection Pumps Sensor 8154700020 8154700020
T- Map Sensor 8155700010 8155700020
Engine Bell/Backplate 8160700080 8160700080

TP-6954 3/21 11
Crankshaft
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8010700050
Item Part No. Description Qty. Kit Included in Kit

1 ED0010508850-S Crankshaft KDI1903 S/P Assy. 1 (A)


2 ED0022801550-S Key 1 (A)
3 ED0084000480-S Paral.Pin 1 (A)
6 See Piston/Connecting Rod (A)
7 See Crankcase (A)
8 See Crankcase (A)

8010700060
Item Part No. Description Qty. Kit Included in Kit

1 ED0010508860-S Crankshaft KDI2504 S/P Assy. 1 (A)


2 ED0022801550-S Key 1 (A)
3 ED0084000480-S Paral.Pin 1 (A)
6 See Piston/Connecting Rod (A)
7 See Crankcase (A)
8 See Crankcase (A)

12 TP-6954 3/21
Piston/Connecting Rod

8011700150
Item Part No. Description Qty. Kit Included in Kit

1 ED0065020890-S Piston Ass.Y Standard KDI 4 (A)


”TCR”
1 ED0065025900-S Piston Ass. +0.2 mm “R” KDI 1 (A)
”TCR”
2 ED0082112900-S Rings Set Standard KDI ”TCR” 4 (A)
3 ED0084801220-S Pin Piston 4 (A)
4 ED0011750970-S Piston Pin Retainer 8 (A)
5 ED0015263150-S Connecting Rod 4 (B)
6 ED0016401550-S Conn. Rod Bearing Std. KDI 4
7 ED0017801810-S Screw M10x1x50 8 (B)
8 ED0016300580-S Conrod Small End Bush 4 (B)

8011700180
Item Part No. Description Qty. Kit Included in Kit

1 ED0065020880-S Piston Ass.Y Standard KDI ”M” 4 (A)


2 ED0082112870-S Rings Set Standard KDI ”M” 4 (A)
3 ED0084801220-S Pin Piston 4 (A)
4 ED0011750970-S Piston Pin Retainer 8 (A)
5 ED0015263150-S Connecting Rod 4 (B)
6 ED0016401550-S Conn. Rod Bearing Std. KDI 4
7 ED0017801810-S Screw M10x1x50 8 (B)
8 ED0016300580-S Conrod Small End Bush 4 (B)

8011700190
Item Part No. Description Qty. Kit Included in Kit

1 ED0065020880-S Piston Ass.Y Standard KDI ”M” 3 (A)


2 ED0082112870-S Rings Set Standard KDI ”M” 3 (A)
3 ED0084801220-S Pin Piston 3 (A)
4 ED0011750970-S Piston Pin Retainer 6 (A)
5 ED0015263150-S Connecting Rod 3 (B)
6 ED0016401550-S Conn. Rod Bearing Std. KDI 3
7 ED0017801810-S Screw M10x1x50 6 (B)
8 ED0016300580-S Conrod Small End Bush 3 (B)

TP-6954 3/21 13
Flywheel
8012700090

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

1 ED0098817160-S Flywheel Assy 1 (A)


2 ED0018620890-S Bolt 6
3 ED0028162450-S Ring Gear 1 (A)

14 TP-6954 3/21
Pulleys/Belt
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8014700140
Item Part No. Description Qty. Kit Included in Kit

1 ED0078151320-S Speed Wheel 1


2 ED0034301760-S Deadening Disk 1
3 ED0097301070-S Screw 4
4 ED0084000480-S Paral.Pin 1
5 ED0069754260-S Engine Pulley Ratio 1:1,3 1
6 ED0024001170-S V belt 1
7 ED0098653190-S Screw 1

8014700260
Item Part No. Description Qty. Kit Included in Kit

1 ED0078151320-S Speed Wheel 1


2 ED0034301760-S Deadening Disk 1
3 ED0097301070-S Screw 4
4 ED0084000480-S Paral.Pin 1
5 ED0069754260-S Engine Pulley Ratio 1:1,3 1
6 ED0024401620-S V belt 1
7 ED0098653190-S Screw 1

8014700400
Item Part No. Description Qty. Kit Included in Kit

1 ED0078151320-S Speed Wheel 1


2 ED0034301760-S Deadening Disk 1
3 ED0097301070-S Screw 4
4 ED0084000480-S Paral.Pin 1
5 ED0069754540-S Engine Pulley Ratio 1:1,8 1
7 ED0098653190-S Screw 1

TP-6954 3/21 15
Crankcase
8020700260

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

0 ED0082051330-S Crankcase Gasket Set KDI 1


1 ED0015113660-S Crankcase 1 (A)
2 ED0095801170-S Blow By Pipe 2
3 ED0084850260-S Piston cooler oil spray 4
4 ED0015700800-S Piston cooler oil spray union 4
5 ED0097660040-S Crankcase Fixing Torx Screw 16 (A)
6 ED0097660030-S Crankcase Fixing Torx Screw 10 (A)
7 ED0012572800-S Thrust Washer Standard KDI 2
8 ED0016112630-S Bearing Standard KDI 4/5
9 ED0097660050-S Crankcase Fixing Torx Screw 1 (A)
10 ED0015801670-S Bushing 1 (A)
11 ED0084001560-S Lockpin 2 (A)
12 ED0019701410-S Sleeve 2
15 ED0089900220-S Cap 4 (A)
16 ED0090801320-S Cap 2 (A)
17 ED0089900540-S Plug 2
18 ED0089650970-S Cap M14x1.5 1
19 ED0019704560-S Sleeve 2 (A)
20 ED0046700190-S Gasket 1
21 ED0090400310-S Hex plug, M16x1.5 1
21 ED0090150060-S Cap 1 (A)

16 TP-6954 3/21
Crankcase
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8020700270
Item Part No. Description Qty. Kit Included in Kit

0 ED0082051330-S Crankcase Gasket Set KDI 1


1 ED0015113630-S Crankcase 1 (A)
2 ED0095801170-S Blow By Pipe 1
7 ED0012572800-S Thrust Washer Standard KDI 1
8 ED0016112630-S Bearing Standard KDI 4/5
10 ED0015801670-S Bushing 1 (A)
12 ED0019701410-S Sleeve 2
15 ED0089900220-S Cap 3 (A)
16 ED0090801320-S Cap 2 (A)
17 ED0089900540-S Plug 1
18 ED0089650970-S Cap M14x1,5 1
20 ED0046700190-S Gasket 1 (A)
21 ED0090400310-S Cap 1 (A)

8020700280
Item Part No. Description Qty. Kit Included in Kit

0 ED0082051330-S Crankcase Gasket Set KDI 1


1 ED0015113680-S Crankcase 1 (A)
2 ED0095801170-S Blow By Pipe 1
5 ED0097660040-S Crankcase Fixing Torx Screw 16 (A)
6 ED0097660030-S Crankcase Fixing Torx Screw 10 (A)
7 ED0012572800-S Thrust Washer Standard KDI 2
8 ED0016112630-S Bearing Standard KDI 4/5
9 ED0097660050-S Crankcase Fixing Torx Screw 1 (A)
10 ED0015801670-S Bushing 1 (A)
11 ED0084001560-S Lockpin 2
12 ED0019701410-S Sleeve 2
15 ED0089900220-S Cap 4 (A)
16 ED0090801320-S Cap 2 (A)
17 ED0089900540-S Plug 1
18 ED0089650970-S Cap M14x1,5 1
20 ED0046700190-S Gasket 1
21 ED0090400310-S Cap 1

TP-6954 3/21 17
Cylinder Head
8021700250

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

1 ED0092019650-S Cylinder Head Assy KDI1903 1 (A)


2 ED0047310010-S Cylinder Head Gasket 1
2 ED0047310020-S Head Gasket Sp 0.95 Hd19 1
2 ED0047310030-S Head Gasket Sp 1.05 Hd19 1
3 ED0089900220-S Cap 1 (A)
6 ED0098202380-S Cylinder Head Fixing Screw 8
7 ED0021101400-S Injector Sleeve 3 (A)
8 ED0012004090-S O-Ring Type Orm 0230-15 6 (A)
9 ED0046701470-S Injector Sleeve Gasket 3 (A)
10 ED0048452830-S Valve Guide 12 (A)
11 ED0019011710-S Screw 1
12 ED0046700010-S Gasket 1
13 ED0085464680-S Bracket 2
14 ED0017701110-S Bolt 4
15 ED0019705140-S Thimble 2
16 ED0080003480-S Exhaust Valve Seat 6 (A)
17 ED0080003470-S Intake Valve Seat 6 (A)
18 See Rocker Arms/Valves (A)
19 See Rocker Arms/Valves (A)
20 See Rocker Arms/Valves (A)
21 See Rocker Arms/Valves (A)
22 See Rocker Arms/Valves (A)
23 See Rocker Arms/Valves (A)
24 ED0090801080-S Plug 2 (A)

18 TP-6954 3/21
Cylinder Head
8021700330

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

1 ED0092019660-S Cylinder Head Assy KDI2504 1 (A)


2 ED0047309970-S Cylinder Head Gasket 1
2 ED0047309980-S Cylinder Head Gasket 1
2 ED0047309990-S Cylinder Head Gasket 1
3 ED0089900220-S Cap 1 (A)
6 ED0098202380-S Cylinder Head Fixing Screw 10
7 ED0021101400-S Injector Sleeve 4 (A)
8 ED0012004090-S O-Ring Type Orm 0230-15 8 (A)
9 ED0046701470-S Injector Sleeve Gasket 4 (A)
10 ED0048452830-S Valve Guide 16 (A)
11 ED0019011710-S Screw 1
12 ED0046700010-S Gasket 1
13 ED0085464680-S Bracket 2
14 ED0017701110-S Bolt 4
15 ED0019705140-S Thimble 3
16 ED0080003480-S Exhaust Valve Seat 8 (A)
17 ED0080003470-S Intake Valve Seat 8 (A)
18 See Rocker Arms/Valves (A)
19 See Rocker Arms/Valves (A)
20 See Rocker Arms/Valves (A)
21 See Rocker Arms/Valves (A)
22 See Rocker Arms/Valves (A)
23 See Rocker Arms/Valves (A)
24 ED0090801080-S Plug 3 (A)

TP-6954 3/21 19
Cylinder Head
8021700620

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

1 ED0092019660-S Cylinder Head Assy KDI2504 1 (A)


2 ED0047310630-S Cylinder Head Gasket 0,85 mm 1
2 ED0047310640-S Cylinder Head Gasket 0,95 mm 1
2 ED0047310650-S Cylinder Head Gasket 1,05 mm 1
3 ED0089900220-S Cap 1 (A)
4 ED0089650370-S Cap 1
5 ED0046700580-S Washer 1
6 ED0098202660-S Cylinder Head Fixing Screw 10
7 ED0021101400-S Injector Sleeve 4 (A)
8 ED0012004090-S O-Ring Type Orm 0230-15 8 (A)
9 ED0046701470-S Injector Sleeve Gasket 4 (A)
10 ED0048452830-S Valve Guide 16 (A)
11 ED0090800370-S Screw 1
12 ED0046700010-S Gasket 1
13 ED0085464680-S Bracket 1
14 ED0017701110-S Bolt 2
15 ED0019705140-S Thimble 3
16 ED0080003480-S Exhaust Valve Seat 8 (A)
17 ED0080003470-S Intake Valve Seat 8 (A)
18 See Rocker Arms/Valves (A)
19 See Rocker Arms/Valves (A)
20 See Rocker Arms/Valves (A)
21 See Rocker Arms/Valves (A)
22 See Rocker Arms/Valves (A)
23 See Rocker Arms/Valves (A)
24 ED0090801080-S Plug 3 (A)
25 ED0017701560-S Bolt 4

20 TP-6954 3/21
Head Cover
8022700150
The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

1 ED0021258330- S Complete Rocker Arm Cover 1 (A)


2 ED0097320160- S Capscrew 8
4 ED0090321350- S Cap 1 (A)
5 ED0012000150- S O Ring 1 (A)
6 ED0090801080- S Plug 1 (A)
7 ED0012135700- S Seal Ring 20.2x30x4/5.5 4 (A) (B)
8 ED0012135710- S Seal Ring 10x18x4 8 (A) (B)
10 ED0074810640- S Rivet D.4,37x6,4 7 (A)
11 ED0082051350- S Cov.Head Gask.-Or Set 1 (B)
2504TCR
12 ED0082051320- S Head/Fuel System Gasket Set 1
KDI 2504

TP-6954 3/21 21
Head Cover
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8022700160
Item Part No. Description Qty. Kit Included in Kit

1 ED0021258210-S Complete Rocker Arm Cover 1 (A)


2 ED0097320160-S Capscrew 8
4 ED0090321350- S Cap 1
5 ED0012000150- S O- Ring 1
7 ED0012135720-S Seal Ring 16x26x5 4 (A) (B)
9 ED0050664730-S Sheet Metal Separator 1 (A)
11 ED0082051370-S Cov.Head Gask.-Or Set 2504 M 1 (B)
12 ED0082051320-S Head/Fuel System Gasket Set 1
KDI 2504
15 ED0097610460-S Self Tapping Screw M6x20 5 (A)
16 ED0095800640-S Tube 1
17 ED0045802540-S Gasket 1
18 ED0050664760-S Complete Breather Sheet Metal 1
19 ED0026101440-S Complete Breather Cover 1

8022700170
Item Part No. Description Qty. Kit Included in Kit

1 ED0021258190-S Complete Rocker Arm Cover 1 (A)


2 ED0097320160-S Capscrew 6
4 ED0090321350-S Cap 1 (A)
5 ED0012000150-S O Ring 1 (A)
7 ED0012135720-S Seal Ring 16x26x5 3 (A) (B)
10 ED0074810640-S Rivet D.4,37x6,4 4 (A)
13 ED0082051360-S Cov.Head Gask.-Or Set 1903M 1 (B)
14 ED0082051310-S Head/Fuel System Gasket Set 1
KDI 1903
15 ED0097610460-S Self Tapping Screw M6x20 5 (A)
16 ED0095800640-S Tube 1 (A)
17 ED0045802540-S Gasket 1 (A)
18 ED0050664760-S Complete Breather Sheet Metal 1 (A)
19 ED0026101440-S Complete Breather Cover 1 (A)

22 TP-6954 3/21
Flywheel Side Support
8023700040

Item Part No. Description Qty. Kit Included in Kit

1 ED0037901230-S Flange Ass. With Gask. KDI 1 (A)


2 ED0045011690-S Oil Seal Flange Gasket 1 (A)
3 ED0012135470-S Oil Seal Cho 83x100x10 1 (A)
4 ED00992R0460-S Screw 8
5 ED0019704560-S Bussola/Sleeve N 10 2

TP-6954 3/21 23
Engine Mounts
8025700010

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

1 ED0017900240-S Bullone/Bolt ’D 10 8
2 ED0085464070-S Engine Support Bracket 4

24 TP-6954 3/21
Timing System Closure Plate
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8027700150
Item Part No. Description Qty. Kit Included in Kit

1 ED0066580290-S Oil Pump Carter Assy 1 (A)


2 ED0097300320-S Screw 15
3 ED0012135500-S Oil Seal Ring38x50x7 Cho 1
4 ED0064950810-S Cursor 1 (A)
5 ED0056250300-S Spring 1 (A)
6 ED0046700190-S Gasket 1 (A)
7 ED0090150110-S Cap 1 (A)
8 ED0012000810-S Ring 1
9 ED0097610460-S Self Tapping Screw M6x20 8 (A)
10 Item 1 (A)
11 ED0084301020-S Spring 2 (A)
12 ED0084000200-S Paral.Pin 2
13 ED0077501630-S Rotor 1 (A)

8027700190
Item Part No. Description Qty. Kit Included in Kit

1 ED0066580400- S Oil Pump Carter Assy 1 (A)


2 ED0097300320-S Screw 15
3 ED0012135500-S Oil Seal Ring38x50x7 Cho 1
4 ED0064950840- S Cursor 1 (A)
5 ED0056250300-S Spring 1 (A)
6 ED0046700190-S Gasket 1 (A)
7 ED0090150110-S Cap 1 (A)
8 ED0012000810-S Ring 1
9 Item 1 (A)
10 Item 1 (A)
11 Item 1 (A)
12 ED0084000200-S Paral.Pin 2
13 Item 1 (A)

TP-6954 3/21 25
Timing System Closure Plate
8027700200

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

1 ED0066580390-S Oil Pump Carter Assy 1 (A)


2 ED0097300320-S Screw 15
3 ED0012135500-S Oil Seal Ring38x50x7 Cho 1
4 ED0064950810-S Cursor 1 (A)
5 ED0056250300-S Spring 1 (A)
6 ED0046700190-S Gasket 1 (A)
7 ED0090150110-S Cap 1 (A)
8 ED0012000810-S Ring 1
9 Item 1 (A)
10 Item 1 (A)
11 Item 1 (A)
12 ED0084000200-S Paral.Pin 2
13 Item 1 (A)

26 TP-6954 3/21
Injection System
8030700430

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

0 ED0019010330-S Union Bolt 1


1 ED0095712810-S Fuel Tube 1 (C)
6 ED0093763700-S Hp Fuel Pipe Cyl.1 1
7 ED0093763690-S Hp Fuel Pipe Cyl.2 1
9 ED0093763680-S Hp Fuel Pipe Cyl.1 1
16 ED0032402050-S Hex. Nut M14x1,5 With Flange 1
18 ED0065905670-S Injection Pump 1
19 ED0017702230-S Hex. Head Screw M8x28 Driloc 3
20 ED0050107480-S Stanad.Inj.KDI1903m Tractor 3 (B)
21 ED0012004100-S O-Ring Type Orm 0170-15 3
22 ED0046701430-S Injectors Gasket 3
23 ED0085463830-S Injector Bracket 3
24 ED0076253780-S Washer 3
25 ED0017701780-S Screw 3
29 ED0072701090-S Union 1
31 ED0019010310-S Union Bolt 1
32 ED0046700010-S Gasket 1
33 ED0019011710-S Screw 1
34 ED0046700600-S C.Gasket 2
36 ED0019012020-S Capscrew M6x1 4 (C)
37 ED0046701750-S Gasket 4 (C)
38 ED0012002860-S O- Ring 3
40 ED0065318600-S Nozzle 3 (B)

TP-6954 3/21 27
Injection System
8030700450

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

0 ED0019010330-S Union Bolt 1


1 ED0095712810-S Fuel Tube 1 (C)
6 ED0093763700-S Hp Fuel Pipe Cyl.1 1
7 ED0093763690-S Hp Fuel Pipe Cyl.2 1
9 ED0093763680-S Hp Fuel Pipe Cyl.1 1
16 ED0032402050-S Hex. Nut M14x1,5 With Flange 1
18 ED0065905500-S Injection Pump 1
19 ED0017702230-S Hex. Head Screw M8x28 Driloc 3
20 ED0050101800-S Stanadyne Injector 3 (B)
21 ED0012004100-S O-Ring Type Orm 0170-15 3
22 ED0046701430-S Injectors Gasket 3
23 ED0085463830-S Injector bracket 3
24 ED0076253780-S Washer 3
25 ED0017701780-S Screw 3
29 ED0072701090-S Union 1
31 ED0019010310-S Union Bolt 1
32 ED0046700010-S Gasket 1
33 ED0019011710-S Screw 1
34 ED0046700600-S C.Gasket 2
36 ED0019012020-S Capscrew M6x1 4 (C)
37 ED0046701750-S Gasket 4 (C)
40 ED0065318550-S Nozzle 3 (B)

28 TP-6954 3/21
Injection System
8030700480

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

1 ED0095712820-S Fuel Tube 1 (C)


6 ED0093763670-S Hp Fuel Pipe Cyl.4 1
7 ED0093763660-S Hp Fuel Pipe Cyl.3 1
8 ED0093763640-S Hp Fuel Pipe Cyl.1 1
9 ED0093763650-S Hp Fuel Pipe Cyl.2 1
16 ED0032402050-S Hex Nut M14x1,5 With Flange 1
18 ED0065905510-S Injection Pump 1
19 ED0017702230-S Hex Head Screw M8x28 Driloc 3
20 ED0050101800-S Stanadyne Injector 4 (B)
21 ED0012004100-S O-Ring Type Orm 0170-15 4
22 ED0046701430-S Injectors Gasket 4
23 ED0085463830-S Injector bracket 4
24 ED0076253780-S Washer 4
25 ED0017701780-S Screw 4
29 ED0072701090-S Union 1
31 ED0019010310-S Union Bolt 1
32 ED0046700010-S Gasket 1
33 ED0019011710-S Screw 1
34 ED0046700600-S C.Gasket 2
36 ED0019012020-S Capscrew M6x1 5 (C)
37 ED0046701750-S Gasket 5 (C)
38 ED0012002860-S O- ring 4
40 ED0065318550-S Nozzle 4 (B)

TP-6954 3/21 29
Injection System
8030700660

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

1 ED0095712820-S Fuel Tube 1 (C)


6 ED0093763670-S Hp Fuel Pipe Cyl.4 1
7 ED0093763660-S Hp Fuel Pipe Cyl.3 1
8 ED0093763640-S Hp Fuel Pipe Cyl.1 1
9 ED0093763650-S Hp Fuel Pipe Cyl.2 1
16 ED0032402050-S Hex Nut M14x1,5 With Flange 1
18 ED0065900040-S Injection Pump 1
19 ED0017702230-S Hex Head Screw M8x28 Driloc 3
20 ED0050101710-S Stanadyne Injector 4
21 ED0012004100-S O-Ring Type Orm 0170-15 4
22 ED0046701430-S Injectors Gasket 4
23 ED0085463830-S Injector bracket 4
24 ED0076253780-S Washer 4
25 ED0017701780-S Screw 4
29 ED0072701090-S Union 1
31 ED0019010310-S Union Bolt 1
32 ED0046700010-S Gasket 1
33 ED0019011710-S Screw 1
34 ED0046700600-S C.Gasket 2
36 ED0019012020-S Capscrew M6x1 5 (C)
37 ED0046701750-S Gasket 5 (C)
38 ED0012002860-S O- ring 4

30 TP-6954 3/21
Injection System
8030700810

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

0 ED0097301070-S VITE TCEI 6x14- 5931 1


1 ED0035450910-S Fuel Distrib. Assy. 1
2 KDISC. 1
3 ED0019011670-S Screw 10x13587/159 1
4 ED0046700590-S Washer 2
5 ED0072701380-S Banjo 1
6 ED0093763220-S Injection Pipe 1 (A)
7 ED0093763210-S Injection Pipe 1 (A)
8 ED0093763190-S Injection Pipe 1 (A)
9 ED0093763200-S Injection Pipe 1 (A)
10 ED0017702250-S Screw M8x50 2
11 KDISC. 1
13 ED0093764010-S Fuel Pipe 1 (A)
14 KDISC. 1
15 ED0093800330-S 4 Cylinder Engine Rail 1
16 ED0032402050-S Nut M14x1.5 1
17 ED0045802350-S CRS Injection Pumpm Gasket 1
18 ED0065905100-S Injection Pump 1
19 ED0017702230-S Screw M8x28 2
20 ED0050101680-S Injector Assy. 4
21 ED0012004100-S O Ring 4
22 ED0046701010-S Washer 0.5mm 3/4
22 ED0046701330-S Injector Gasket 1.5 mm 3/4
22 ED0046701420-S Injector Gasket 2.5 mm 3/4
22 ED0046701430-S Injector Gasket 2 mm 4
22 ED0046701760-S Injector Gasket 1 mm 3/4
23 ED0085463700-S Injector Fixing Bracket 4
24 ED0076253790-S washer 4
25 ED0098202580-S Bracket Screw 4
26 ED0097610450-S Screw M6x16 1
27 ED0036172550-S Clamp 1
27 ED0036302000-S Clamp 1
28 ED0093764170-S Kit HP Injection Pipes 1 (A)
30 ED0096610200-S SCV valve Kit 1
41 ED0036172530-S Clamp 2
42 ED0036300040-S Clamp 1
43 ED0036172510-S Clamp 4

TP-6954 3/21 31
Injection System
8030700820

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

0 ED0097301070-S VITE TCEI 6x14- 5931 2


1 ED0035450910-S Fuel Distrib. Assy. 1
2 KDISC. 1
3 ED0019011670-S Screw 10x13587/159 1
4 ED0046700590-S Washer 2
5 ED0072701380-S Banjo 1
6 ED0093763220-S Injection Pipe 1 (A)
7 ED0093763210-S Injection Pipe 1 (A)
8 ED0093763190-S Injection Pipe 1 (A)
9 ED0093763200-S Injection Pipe 1 (A)
10 ED0017702250-S Screw M8x50 2
11 KDISC. 1
13 ED0093764010-S Fuel Pipe 1 (A)
14 KDISC. 1
15 ED0093800330-S 4 Cylinder Engine Rail 1
16 ED0032402050-S Nut M14x1.5 1
17 ED0045802350-S CRS Injection Pumpm Gasket 1
18 ED0065905100-S Injection Pump 1
19 ED0017702230-S Screw M8x28 2
20 ED0050101680-S Injector Assy. 4
21 ED0012004100-S O Ring 4
22 ED0046701010-S Washer 0.5mm 3/4
22 ED0046701330-S Injector Gasket 1.5 mm 3/4
22 ED0046701420-S Injector Gasket 2.5 mm 3/4
22 ED0046701430-S Injector Gasket 2 mm 4
22 ED0046701760-S Injector Gasket 1 mm 3/4
23 ED0085463700-S Injector Fixing Bracket 4
24 ED0076253790-S washer 4
25 ED0098202580-S Bracket Screw 4
26 ED0097610450-S Screw M6x16 1
27 ED0036172550-S Clamp 1
27 ED0036302000-S Clamp 1
28 ED0093764170-S Kit HP Injection Pipes 1 (A)
30 ED0096610200-S SCV valve Kit 1
41 ED0036172530-S Clamp 2
42 ED0036300040-S Clamp 1
43 ED0036172510-S Clamp 3
45 ED0085465990-S Bracket 1
46 ED00323R0070-S Nut 1

32 TP-6954 3/21
Camshaft
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8035700080
Item Part No. Description Qty. Kit Included in Kit

1 ED0014101980-S Pushrod 6
2 ED0072151780-S Tappet 6
3 ED0010110370-S Camshaft 1
4 ED0022000020-S Key 1
5 ED0012400570-S Snap Ring 1
6 ED0017801040-S Bolt 1

8035700100
Item Part No. Description Qty. Kit Included in Kit

1 ED0014101980-S Pushrod 8
2 ED0072151780-S Tappet 8
3 ED0010119950-S Camshaft KDI2504 1
4 ED0022000020-S Key 1
5 ED0012400570-S Snap Ring 1
6 ED0017801040-S Bolt 1

8035700140
Item Part No. Description Qty. Kit Included in Kit

1 ED0014100010-S Pushrod 8
2 ED0072151820-S Tappet 8
3 ED0010101740-S Camshaft 1
4 ED0022000020-S Key 1
5 ED0012400570-S Snap Ring 1
6 ED0017801040-S Bolt 1

TP-6954 3/21 33
Camshaft
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8035700160
Item Part No. Description Qty. Kit Included in Kit

1 ED0014100010-S Pushrod 8
2 ED0072151820-S Tappet 8
3 ED0010100390-S Camshaft 1
4 ED0022000020-S Key 1
5 ED0012400570-S Snap Ring 1
6 ED0017801040-S Bolt 1

8035700200
Item Part No. Description Qty. Kit Included in Kit

1 ED0014100010-S Pushrod 8
2 ED0072151820-S Tappet 8
4 ED0022000020-S Key 1
5 ED0012400570-S Snap Ring 1
6 ED0017801040-S Bolt 1

34 TP-6954 3/21
Rocker Arms/Valves
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8036700110
Item Part No. Description Qty. Kit Included in Kit

1 ED0043300700-S Rocker Arm Assy. KDI 2504 1


2 ED0017702250-S Hexagon Head Screw M8x50 4
6 ED0096851910-S Exhaust Valve 8
7 ED0057551810-S Intake And Exhaust Valve 16
Spring
8 ED0012611180-S Anello Ten./Grommet D 10 16
9 ED0064101450-S Retainer Assy. KDI 4
10 ED0096521970-S Inlet Valve 8
11 ED0021831150-S Valves Bridge 8

8036700120
Item Part No. Description Qty. Kit Included in Kit

1 ED0043300690-S Rocker Arm Assy. KDI 1903 1


2 ED0017702250-S Hexagon Head Screw M8x50 3
6 ED0096851910-S Exhaust Valve 6
7 ED0057551810-S Intake And Exhaust Valve 12
Spring
8 ED0012611180-S Anello Ten./Grommet D 10 12
9 ED0064101450-S Retainer Assy. KDI 3
10 ED0096521970-S Inlet Valve 6
11 ED0021831150-S Valves Bridge 6
20 ED0060001270-S Pastiglia/Exp.Plug N 10 6
21 ED0072151620-S Hydraulic Tappet 6

TP-6954 3/21 35
Rocker Arms/Valves
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8036700200
Item Part No. Description Qty. Kit Included in Kit

1 ED0060452130-S Rocker Arm Assy. KDI 2504 1 (A)


2 ED0098202530-S Screw 4
3 Item. 1 (A)
4 Item. 1 (A)
5 Item. 1 (A)
6 ED0096851910-S Exhaust Valve 8
7 ED0057551850-S Spring 16
8 ED0012611300-S Seal Ring 16
9 ED0064101450-S Retainer Assy. KDI 12/
16
10 ED0096521970-S Inlet Valve 8
11 ED0021831240-S Valves Bridge 8
15 ED0056150170-S Rocker Arm Shaft Spring 3 (A)
16 ED0015413320-S Exhaust Rocker Arm 4 (A)
17 ED0015413310-S Intake Rocker Arm 4 (A)
18 ED0077012830-S Rocker Arm Pin Washer 2 (A)
19 ED0012401020-S Seeger Pin 2 (A)

8036700230
Item Part No. Description Qty. Kit Included in Kit

1 ED0060452050-S Rocker Arm Assy. KDI 2504 1


2 ED0017702250-S Hexagon Head Screw M8x50 4
6 ED0096851910-S Exhaust Valve 8
7 ED0057551850-S Intake And Exhaust Valve 16
Spring
8 ED0012611300-S Seal Ring 16
9 ED0064101450-S Retainer Assy. KDI 4
10 ED0096521970-S Inlet Valve 8
11 ED0021831210-S Valves Bridge 8
16 ED0015413320-S Exhaust Rocker Arm 4
17 ED0015413310-S Intake Rocker Arm 4

36 TP-6954 3/21
Timing Gear
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8038700120
Item Part No. Description Qty. Kit Included in Kit

4 ED0049363410-S Gear 1
5 ED0049363430-S Gear 1
6 ED0012410700-S Snap Ring D.36 1
7 ED0097320740-S Capscrew 4
8 ED0061301140-S Intermediate Gear Pin 1
9 ED0012571810-S Intermed. Gear Shoulder Ring 1
10 ED0049363450-S Gear 1
11 ED0012571570-S Thrust Bearing 1
12 ED0089650970-S Cap M14x1,5 1
13 ED0012002190-S O Ring 1
14 ED0049363400-S Gear 1
24 ED0015801540-S Bushing 1 (B)

8038700130
Item Part No. Description Qty. Kit Included in Kit

1 ED0017702270-S Screw M5x10 3 (A)


2 ED0078151330-S Camshaft Timing Wheel 1 (A)
3 ED0084000100-S Pin 1 (A)
4 ED0049363410-S Gear 1
5 ED0049363430-S Gear 1
6 ED0012410700-S Snap Ring 1
7 ED0097320740-S Screw M8x20 4
8 ED0061301140-S Intermediate Gear Pin 1
9 ED0012571810-S Intermed. Gear Shoulder Ring 1
10 ED0049363450-S Gear 1 (B)
11 ED0012571570-S Thrust Bearing 1
13 ED0012002190-S O Ring 1
14 ED0049363400-S Gear 1
15 ED0019705160-S Sleeve 1
16 ED0061301150-S Gear Pin 1
17 ED0012572760-S Thrust Washer 1
18 ED0049363530-S Idler Gear Assembly 1 (C)
19 ED0015802890-S Bushing 1 (C)
20 ED0012572750-S Thrust Washer 1
21 ED0012400940-S Snap Ring 1
22 ED0046700160-S Gasket 1
23 ED0019011990-S Drill Screw M14 1
24 ED0015801540-S Bushing 1 (B)

TP-6954 3/21 37
Oil Pan
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8041700140
Item Part No. Description Qty. Kit Included in Kit

1 ED0066458680-S KDI 2504 Oil Sump Assy 1 (A)


2 ED0093202280-S Intake Pipe 1
3 ED0046700880-S Gasket 2 (A)
4 ED0090400260-S Cap 2 (A)
5 ED0097660060-S Torx Screw 24
6 ED0012002260-S O Ring 1
7 ED0017601510-S Hex. Bolt Screw M6x16 2
8 ED0017601960-S Capscrew M6x12 1 (A)
16 ED0047761000-S Gasket 1

8041700150
Item Part No. Description Qty. Kit Included in Kit

1 ED0066458300-S KDI 1903 Oil Sump Assy 1 (A)


2 ED0093202270-S Intake Pipe 1
3 ED0046700880-S Gasket 2 (A)
4 ED0090400260-S Cap 2 (A)
5 ED0097660060-S Torx Screw 20
6 ED0012002260-S O Ring 1
7 ED0017601510-S Hex. Bolt Screw M6x16 2
8 ED0017601960-S Capscrew M6x12 1 (A)

38 TP-6954 3/21
Oil Filter
8042700010

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

1 ED0072650210-S Union 1
2 ED0021752800-S Oil Cartridge Kohler 1
GM103165 Oil, Synthetic 5W40 1

TP-6954 3/21 39
Oil Dipstick
8043700160

The illustration represents a wide range of variations. Not all parts in the illustration are used.

8043700160
Item Part No. Description Qty. Kit Included in Kit

3 ED0014005650-S Dipstick 1 (A)


8 ED0090802850-S Plug Avseal D12 02964-01215 1

8043700200
Item Part No. Description Qty. Kit Included in Kit

3 ED0014005740- S Dipstick 1 (A)


7 ED0012003250- S O ring 3 (A)
8 ED0090802850-S Plug Avseal D12 02964-01215 1

40 TP-6954 3/21
Breather System
8045700150

Item Part No. Description Qty. Kit Included in Kit

6 ED0017601300-S Bolt 7
7 ED0063707640-S Blow By Closing Flange 1
8 ED0047757490-S Blow By Cover Gasket 1

TP-6954 3/21 41
Breather System
8045700200

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

0 ED0036300380-S Clamp 1
0 ED0097320630-S Capscrew, M8x35 1
1 ED0028713260-S Oil separator mahle 1
5 ED0036302440-S Clamp 2
6 ED0017601510-S Screw, M6x16 7
7 ED0038650020-S Flange blow by assembly 1
8 ED0047757490-S Blow by cover gasket 1
9 ED0036302480-S Clamp 2
11 ED0095801150-S Drainage blow by pipe 1
12 ED0036302460-S Clamp 4
15 ED0017701110-S Screw, M8x18 2

42 TP-6954 3/21
Oil Cooler
8047700150

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

1 ED0037401690-S Oil Cooler 1 (A)


2 ED0093050050-S Hose 1
6 ED0036302060-S Clamp 2
6 ED0036172490-S Clamp 2
8 ED0036302450-S Clamp 4
9 ED0017601930-S Screw, M6x85 2
10 ED0017601310-S Screw 2
13 ED0072650700-S Oil cooler Union 1
14 ED0012004180-S O Ring 1
15 ED0027505400-S Oil Filter Cover 1 (A)
19 ED0021750010-S Oil Filter Cartridge 1 (B) (A)
20 ED0036302420-S Clamp 7
21 ED0097300100-S Screw, M6x16 1
25 ED0081802150-S Ring 1 (A) (B)
26 ED0072850010-S Water Connection 2

TP-6954 3/21 43
Oil Filling Kit
8048700030

Item Part No. Description Qty. Kit Included in Kit

1 ED0090321290-S Plug 1
2 ED0012000820-S O Ring 1
3 ED0012010980-S Anello Oring 3168 1
4 ED0015700770-S Oil Fill Assy 1
5 ED0097610460-S Self Tapping Screw M6x20 3

44 TP-6954 3/21
Fuel Filter
8061700110

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

3 ED0017702190-S Hexagon Head M8x100 2


4 ED0037501270-S Diesel Fuel Filter 1 (A)
6 ED0021753200-S Fuel Filter Element 1 (A)
7 Order Item 4 (A)
8 Order Item 4 (A)
10 ED0050251230-S Quick Connector 3/8 in. 1
16 ED0037301210-S Fuel Filter 1

TP-6954 3/21 45
Fuel Filter
8061700170

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

3 ED0017701550-S Bolt 2
4 ED0037302160-S Fuel Filter 1 (A)
6 ED0021753180-S Fuel Filter Element 1 (A)
7 > Item. 6 (A)
8 > Item. 4 (A)

46 TP-6954 3/21
Fuel Feed Pump
8062700220

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

5 ED0037302290-S Fuel Filter 1 (B)


6 ED0021750050-S Fuel Filter cartridge 1 (B)

TP-6954 3/21 47
Fuel Piping
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8064700040
Item Part No. Description Qty. Kit Included in Kit

1 ED0095712710-S Fuel Tube 1


2 ED0073010520-S Union 1
3 ED0095712720-S Fuel Tube 1
4 ED0093764430-S Fuel Pipe 1 (A)
5 ED0036300040-S Clamp 4
6 ED0072702720-S Banjo Union On Pump Injection 1
7 ED0046700580-S Gasket 1
8 ED0050251150-S Joint ⅜ in. 2 (A)
9 ED0072702980-S Union 1
10 ED0046700600-S C.Gasket 1
11 ED0036171580-S Hose Clamp D 10 1

8064700100
Item Part No. Description Qty. Kit Included in Kit

1 ED0095712710-S Fuel Tube 1


2 ED0073010520-S Union 1
3 ED0095712730-S Fuel Tube 1
4 ED0093764430-S Fuel Pipe 1 (A)
5 ED0036300040-S Clamp 4
6 ED0072702720-S Banjo Union On Pump Injection 1
7 ED0046700580-S Gasket 1
8 ED0050251230-S Quick Connector ⅜ in. 2 (A)
9 ED0072702980-S Union 1
10 ED0046700600-S C.Gasket 1
11 ED0036171580-S Hose Clamp D 10 1

48 TP-6954 3/21
Hoses For Water Cooler
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8068700120
Item Part No. Description Qty. Kit Included in Kit

2 ED0076250590-S Washer 1
3 ED0097610450-S Self Tapping Screw M6x16 1
4 ED0053650020-S Connecting Hose 1
5 ED0036300380-S Hose Clamp 4
7 ED0053650030-S Connecting Hose 1

8068700110
Item Part No. Description Qty. Kit Included in Kit

1 ED0036171970-S Clamp 1
2 ED0076250590-S Washer 1
3 ED0097610450-S Self Tapping Screw M6x16 1
4 ED0053650020-S Connecting Hose 1
5 ED0036301280-S Hose Clamp 4
7 ED0053650010-S Connecting Hose 1

TP-6954 3/21 49
Water Cooler

The illustration represents a wide range of variations. Not all parts in the illustration are used.

8073700060
Item Part No. Description Qty. Kit Included in Kit

1 ED0073504510-S Heat Exchanger KDI1903M 1 B


2 ED0090000010-S Filler Cap R.Mota 37044 1 (B)
13 ED0097303260-S Screw 6
14 ED0044201260-S Exhaust Manifold Gasket 3
21 ED0020040020-S Cover I/O r.mota 102959 1 (B)
22 ED0097300110-S Screw, M6 x 30 6 (B)
23 ED0046700340-S Gasket 1 (B)
24 ED0090802840-S Plug 1
25 ED0012000230-S O- ring 4 (B)
26 ED0093400020-S Mota element (Tubestack) 1 (B)
27 ED0090400010-S Drain plug 1 (B)
28 ED0035270010-S Spacer 1 (B)
29 ED0020040010-S Cover 1 (B)

8073700050
Item Part No. Description Qty. Kit Included in Kit

1 ED0073504500-S Heat Exchanger KDI2504M 1 B


2 ED0090000010-S Filler Cap R.Mota 37044 1 (B)
13 ED0097303260-S Screw 8
14 ED0044201260-S Exhaust Manifold Gasket 4
21 ED0020040020-S Cover I/O r.mota 102959 1 (B)
22 ED0097300110-S Screw, M6 x 30 6 (B)
23 ED0046700340-S Gasket 1 (B)
24 ED0090802840-S Plug 1 (B)
25 ED0012000230-S O- ring 4 (B)
26 ED0093400010-S Mota element (Tubestack) 1 (B)
27 ED0090400010-S Drain plug 1 (B)
28 ED0035270010-S Spacer 1 (B)
29 ED0020040010-S Cover 1 (B)

50 TP-6954 3/21
Water Cooler
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8073700180
Item Part No. Description Qty. Kit Included in Kit

1 ED0073504710- S Water exchanger 1 B


2 ED0090002390- S Plug 1 (A)
2 ED0090000010- S Filler cap 1 (B)
13 ED0097303260- S Screw 8
14 ED0044201260- S Exhaust manifold gasket 4
22 ED0097300110- S Screw M6 x 30 6 (B)
23 ED0046700340- S Gasket 1 (B)
24 ED0090802840- S Plug, M18 x 1.5 1 (B)
25 ED0012000230- S O ring 4 (B)
27 ED0090400010- S Drain plug 1 (B)
28 ED0035270010- S Spacer 1 (B)
30 ED0063000010- S Plate closure exhaust outlet 1
31 ED0017701230- S Screw 4
32 ED0047600010- S Gasket, exhaust 1

TP-6954 3/21 51
Thermostat Unit
8074700050

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

1 ED0027505770-S Thermostat Cover 1


2 ED0017601310-S Bolt 2
3 ED0091950030-S Thermostat Valve Assembly 1 (A)
4 ED0044201220-S Gasket For Thermostatics Valve 1 (A)

52 TP-6954 3/21
Water Pump
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8077700110
Item Part No. Description Qty. Kit Included in Kit

2 ED0097320630-S Capscrew 3
3 ED0045802460-S Water Pump Gasket 1 (A)
4 ED0089650960-S Tapared Plug M16x1,5 1

8077700230
Item Part No. Description Qty. Kit Included in Kit

1 ED0065845310-S Water Pump Assy. 1 A


2 ED0097320630-S Capscrew 3
3 ED0045802460-S Water Pump Gasket 1 (A)
4 ED0089650960-S Tapared Plug M16x1,5 1

8077700210
Item Part No. Description Qty. Kit Included in Kit

1 ED0065845320-S Water Pump Assy. 1 A


2 ED0097320630-S Capscrew 3
3 ED0045802460-S Water Pump Gasket 1 (A)
4 ED0072850010-S Water Connection 1

8077700240
Item Part No. Description Qty. Kit Included in Kit

1 ED0065845310-S Water Pump Assy. 1 A


2 ED0097320630-S Capscrew 3
3 ED0045802460-S Water Pump Gasket 1 (A)
4 ED0072850010-S Water Connection 1

TP-6954 3/21 53
Fitting For Cab Heating
8079700010

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

1 ED0090400310-S Cap 1
2 ED0046700190-S Gasket 1

54 TP-6954 3/21
Air Inlet Manifold
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8080700180
Item Part No. Description Qty. Kit Included in Kit

1 ED0048200870-S Intake Manifold Gasket 1


2 ED0024866070-S Intake Manifold KDI2504M 1 (A)
5 ED0097320740-S Capscrew 4
6 ED0048200920-S Intake Flange Gasket 1
10 ED0097320640-S Screw 8
11 ED0063707710-S Plate 1
13 ED0095801200-S Oil Breather 1
14 ED0036301740-S Fascetta/Clamp 10 2
15 ED0095800640-S Tube 1 (A)

8080700190
Item Part No. Description Qty. Kit Included in Kit

1 ED0048200860-S Intake Manifold Gasket 1


2 ED0024866050-S Intake Manifold KDI1903M 1 (A)
5 ED0097320740-S Capscrew 4
6 ED0048200920-S Intake Flange Gasket 1
10 ED0097320640-S Screw 6
11 ED0063707710-S Plate 1
13 ED0095801200-S Oil Breather 1
14 ED0036301740-S Fascetta/Clamp 10 2
15 ED0095800640-S Tube 1 (A)

8080700280
Item Part No. Description Qty. Kit Included in Kit

1 ED0048200870-S Intake Manifold Gasket 1


2 ED0024866410-S Intake Manifold KDI2504M 1 (A)
4 ED0038661490-S Intake Manifold Flange 1
5 ED0097320740-S Capscrew 4
6 ED0048200920-S Intake Flange Gasket 1
10 ED0097320640-S Screw 8
13 ED0095801200-S Oil Breather 1
14 ED0036301740-S Fascetta/Clamp 10 2

TP-6954 3/21 55
Air Inlet Manifold
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8080700350
Item Part No. Description Qty. Kit Included in Kit

1 ED0048200870-S Intake manifold gasket 1


2 ED0024865960-S Back intake manifold 1
3 ED0048200960-S Interm, intake manifold gasket 2
5 ED0097610480-S Screw, M8 x 22 4
6 ED0048200920-S Intake flange gasket 2
7 ED0051111330-S Intake manifold steel 1
8 ED0024865970-S Front intake manifold 1
10 ED0097320630-S Screw 8
11 ED0063707710-S Plate 1
12 ED0097610500-S Screw M8 x 42 10
19 ED0036300380-S Clamp d.32-50 SX9C W1 1
29 ED0036301460-S Clamp d.25-50 SX9C W1 1

56 TP-6954 3/21
Air Inlet Manifold
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8080700360
Item Part No. Description Qty. Kit Included in Kit

1 ED0048200870-S Intake manifold gasket 1


2 ED0073500020-S Air water exchanger 1
16 ED0054010040-S Hose, turbo pipe connection 1
18 ED0093462590-S Pipe, turbo- CAC connection 1
19 ED0036300380-S Clamp 2
22 ED0097302720-S Screw 5
23 ED0097303260-S Screw 3
27 ED0047600750-S CAC pipe gasket 1
28 ED0097302300-S Screw 2
29 ED0036301280-S Clamp 2
31 ED0093056470-S Tube 1
35 ED0069278720-S Insulation 1

TP-6954 3/21 57
Exhaust Manifold
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8085700190
Item Part No. Description Qty. Kit Included in Kit

3 ED0044201260-S Exhaust Manifold Gasket 3


11 ED0067802170-S Stud 8x1,25x55 6

8085700180
Item Part No. Description Qty. Kit Included in Kit

3 ED0044201260-S Exhaust Manifold Gasket 4


11 ED0067802170-S Stud 8x1,25x55 8

58 TP-6954 3/21
Turbocharger
8083700180

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

1 ED0096101090-S Turbocharger 1
2 ED0019010180-S Bolt M10x22 1
3 ED0046700580-S Washer 8,2x12x1,5 2
3 ED0046700590-S Washer 2
4 ED0094650010-S Pipe, oil feed 1
5 ED0032401650-S Nut M8 4
6 ED0095350040-S Pipe, oil return 1
6 ED0094000030-S Hose, return of connection 1
9 ED0017601300- S Screw M6x12 2
10 ED0012004110-S O Ring 1
18 ED0067802150-S Stud M8x1,25x20 4
19 ED0067800100-S Stud M8x22 3
21 ED0019010500-S Bolt 1
22 ED0073303610-S Union 2
23 ED0090802200-S Plug 1

TP-6954 3/21 59
EGR System
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8088700100
Item Part No. Description Qty. Kit Included in Kit

0 ED0076250610-S Washer, plain 2


0 ED0063707840-S Plate 1
3 ED0097610480-S Screw M8 x 22 2
5 ED0048200980-S Gasket, inlet manifold 1

60 TP-6954 3/21
EGR System

8088700130
Item Part No. Description Qty. Kit Included in Kit

0 ED0069275760-S Guard 1
1 ED0093462550-S Pipe, Connection EGR Assy 1
2 ED0017701230-S Screw 4
3 ED0067800300-S Stud 4
4 ED0044201480-S Gasket, Double Layer EGR Flg 1
5 ED0044201230-S Exhaust Gasket Man. EGR 2
Side
5 ED0047600010-S Gasket, Exhaust 2
6 ED0038250940-S Flange, Assy Exha. Water Cool 1 B
7 ED0032402100-S Flanged Nut, M8x1.25 4
8 ED0063000010-S Plate Closure Exhaust Outlet 1
9 ED0093056190-S Pipe, Water 8x16 1
12 ED0019011710-S Screw 1
13 ED0046700010-S Gasket 1
15 ED0073302870-S Hose Connector 2 B
16 ED0036301200-S Clamp 3
17 ED0036300080-S Clamp 1
18 ED0093056180-S Pipe, Water 8 X 16 1
19 ED0036150090-S Clamp 1

TP-6954 3/21 61
EGR Valve

8089700060
Item Part No. Description Qty. Kit Included in Kit

1 ED0063700020-S Plate 1
10 ED0017601310-S Bolt 4
11 ED0047600660-S Gasket 1
12 ED0017701600-S Bolt 2
13 ED0063707690-S EGR Lockup Flange Exhaust 1
Side
14 ED0046700190-S Gasket 1
15 ED0090400310-S Cap 1

8089700040
Item Part No. Description Qty. Kit Included in Kit

1 ED0063707620-S EGR Lockup Flange Intake Side 1


10 ED0017601310-S Bolt 4
11 ED0047600660-S Gasket 1
12 ED0017701600-S Bolt 2
13 ED0063707690-S EGR Lockup Flange Exhaust 1
Side

62 TP-6954 3/21
EGR Valve

8089700110
Item Part No. Description Qty. Kit Included in Kit

1 ED0063707620-S ERG Lockup Flange Intake Side 1


2 ED0036301200-S Clamp 1
3 ED0036302450-S Spring Clamp 1
4 ED0093056200-S Pipe, Water 8 x 16 1
7 ED0097301950-S Screw 2
8 ED0044200040-S Gasket, EGR Valve 1
9 ED0097002110-S Valve, Electric EGR 1
10 ED0017601310-S Bolt 4
11 ED0047600670-S Gasket 1
12 ED0017701600-S Bolt 2
13 ED0063707690-S EGR Lockup Flange Ex. Side 1
16 ED0044200030-S Gasket, EGR Pipe Valve Side 1
16 ED0044201470-S Gasket, Double Layer EGR Valv 1
17 ED0097302350-S Screw 2

TP-6954 3/21 63
EGR Valve
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8089700140
Item Part No. Description Qty. Kit Included in Kit

1 ED0063700020-S Plate 1
2 Item. 1 (A)
10 ED0017601310-S Bolt 4
11 ED0047600670-S Gasket 1
12 ED0017701600-S Bolt 2
13 ED0063707690-S EGR Lockup Flange Ex. Side 1
14 ED0046700190-S Gasket, EGR Pipe Valve Side 1
15 ED0090400310-S Plug 1

64 TP-6954 3/21
Starting Motor, 12 Volt
8101700010

Item Part No. Description Qty. Kit Included in Kit

1 ED0058402810-S Starter Motor 1


2 ED0097300450-S Allen Screw 2
3 ED0075650070-S Sp.Washer 1
4 ED0032400180-S Hex.Nut 1

TP-6954 3/21 65
Oil Pressure Switch
8102700040

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

2 ED0073302710-S Raccordo/Union N 1
4 ED0019010400-S Bolt 1
5 ED0046700610-S C.Gasket 1
6 ED0089650030-S Cap 1
7 ED0089650050-S Cap 1

66 TP-6954 3/21
Oil Pressure Switch
8102700100

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

4 ED0019011750-S Bolt 1

TP-6954 3/21 67
Electric Dashboard/Engine Wires
8103700570

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

1 - Harness (See control & Harness) 1


2 ED0097610450-S Screw, M6x16 3
5 - Not used
6 - Not used
24 - Not used
28 - Not used
39 - Not used

68 TP-6954 3/21
Temperature Switches
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8104700010
Item Part No. Description Qty. Kit Included in Kit

1 ED0080891700- S Water Temperature Sensor 1

8104700030
Item Part No. Description Qty. Kit Included in Kit

1 ED0090150050-S Cap 1
2 ED0046700600-S Gasket 1

TP-6954 3/21 69
Temperature Switches
8104700060

Item Part No. Description Qty. Kit Included in Kit

1 ED0019011750-S Bolt 1
2 ED0046700600-S Gasket 3
3 ED0015572140-S Block, Water Sender 1
4 ED0073302870-S Hose Connector 1

70 TP-6954 3/21
Glow Plugs/Control Unit
8106700050

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

4 ED0097610480- S Screw M8x22 4

TP-6954 3/21 71
ECU
8107701760

Item Part No. Description Qty. Kit Included in Kit

1 ED0021935380-S Control Unit, EGR Valve 1

72 TP-6954 3/21
ECU

8107704820
Item Part No. Description Qty. Kit Included in Kit

1 ED0021934380- S Control Unit 1

8107704830
Item Part No. Description Qty. Kit Included in Kit

1 ED0021934380-S Control Unit 1

TP-6954 3/21 73
Hydraulic Pump Adapter
8140700010

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

1 ED0097304550-S Screw M8x25 3


2 ED0026500670-S Machined 3PTO Cover 1 (A)
3 ED0045802550-S 3rd PTP Gasket 1

74 TP-6954 3/21
Hydraulic Pump Adapter
8140700110

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

1 ED0097304670- S Screw M8x25 3


2 ED0038101160- S Flange assy for Seawater Pump 1
3 ED0045802550- S 3rd PTO Gasket 1
6 ED0012010920- S O- ring 1
9 ED0054012060- S Sleeve 1
10 ED0012570320- S Plate, wear 1
11 ED0049363550- S Gear 1
17 ED0065845590- S Seawater pump 1
18 ED0097302110- S Screw 4
21 GM50644 Kit, impellar 1
25 ED0032401420- S Nut 1
26 ED0073302900- S Union pipe 1
27 ED0073302850- S Union tube 90° 1
28 ED0075650500- S Washer 1

TP-6954 3/21 75
Pump Housing
8145700010

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

13 ED0045802580-S Gasket 1
14 ED0026600100-S Bearing Cover 1
15 ED0097610450-S Screw M6x16 4
21 ED0076250070-S washer 4

76 TP-6954 3/21
Phase Sensor
The illustration represents a wide range of variations. Not all parts in the illustration are used.

8153700010
Item Part No. Description Qty. Kit Included in Kit

1 ED0097610460-S Self Tapping Screw M6x20 1


2 ED0038000740-S Plug Closing Sensor Hole Assy 1 (A)

8153700020
Item Part No. Description Qty. Kit Included in Kit

1 ED0097610460-S Self Tapping Screw M6x20 1


2 ED0080891610-S CAM Sensor 1
3 ED0051511380-S Camshaft gear sensor sheet 1
met

TP-6954 3/21 77
Injection Pump Sensor
8154700020

Item Part No. Description Qty. Kit Included in Kit

1 ED0097300100-S Screw M6x16 1


2 ED0080891600-S Crank Sensor 1
3 ED0085464310-S Speed Sensor Bracket 1
4 ED0051511460-S Speed Sensor Sheet Metal 1
Spac.
5 ED0097610460-S Screw M6x20 2
6 ED0076252130-S Washer 2

78 TP-6954 3/21
T- Map Sensor
8155700010

Item Part No. Description Qty. Kit Included in Kit

1 ED0097610450-S Screw M6x16 2


2 ED0080891620-S T- Map Sensor 1

TP-6954 3/21 79
T- Map Sensor
8155700020

Item Part No. Description Qty. Kit Included in Kit

1 ED0017601960-S Screw M6x12 2


2 ED0080891620-S T- Map Sensor 1

80 TP-6954 3/21
Engine Bell/Backplate
8160700080

The illustration represents a wide range of variations. Not all parts in the illustration are used.

Item Part No. Description Qty. Kit Included in Kit

1 ED0031555060-S Alternator backplate 1


2 ED0017800310-S Hex Bolt M10 x 1.5 x 25 mm 12
3 ED0084001080-S Paral. Pin 2

TP-6954 3/21 81
Air Intake
GM89512-

1
4

5
2

GM89512- A

Item Part No. Description Qty.

1 GM90697 Box, Air Intake 1


2 See Chart Cover, Air Intake 1
3 GM91527 Insulation, Acoustic Foam 1
4 GM91570 Filter, Air 1
5 M7985A-05016-20 Screw, Pan Head Machine 4

Item 2,
Variation No. Cover
GM89512-GR1 GM91458-1
GM89512-GR2 GM91458-2
GM89512-GR3 GM91458-3

82 TP-6954 3/21
Air Intake
GM100801-

5
6
3

6
4

GM100801-

Item Part No. Description Qty.

1 M125A-05-80 Washer, Plain 4


2 M933-05020-60 Screw, Hex Cap 4
3 See Chart Hose, Molded Air Intake 1
4 See Chart Cover, Air Intake 1
5 See Chart Resonator, Intake 1
6 See Chart Clamp, hose 2

Item 3, Item 4, Item 5, Item 6,


Variation No. Hose Cover Resonator Clamp
GM100801-MA1 GM100078 GM100839-1 GM99609-1 X-426-19
GM100801-MA2 GM100079 GM100839-2 GM99609-2 X-426-16

TP-6954 3/21 83
Air Intake
GM95720- MA1

5
9 10

4
6
7 2 6 6
1 8 8
3

6
8
GM95720- D

Item Part No. Description Qty.

1 GM101180 Box, air intake 1


2 GM101200 Gasket, air intake box 1
3 GM101201 Plate, air intake box 1
4 GM101994 Filter, air intake 1
5 GM102652 Hose, molded air intake 1
6 M125A-05-80 Washer, plain 7
7 M7985A-05012-20 Screw, pan head mach. 4
8 M933-05035-60 Screw, hex cap 3
9 X-400-234 Spacer 3
10 X-426-16 Clamp, hose, 1.81/2.75 in. 1

84 TP-6954 3/21
Notes

TP-6954 3/21 85
Cooling System
GM89516- GR1

30
27
30 7

24 17 4
5

29
21
18
15
33

2
2
28 16
18 21
10
13

7 12

20
22
20 1
33 21 9
31 8
18 22 23
3
6
25

14
11

19
32 29
20 25
6
61
25 23
62
63 1
26 23
69
68
64
30 1
70
7

GM89516- F

86 TP-6954 3/21
Cooling System
GM89516- GR1
Item Part No. Description Qty.

1 229330 Screw, wing 3


2 249905 Gasket, exhaust 2
3 359037 Bottle, overflow 1
4 GM30263 Switch, Pressure Assembly 1
5 GM97327 Tube, Seawater 1
6 GM46936 Pump, Sea Water 1
7 GM81619 Connector, Hose 5/8 in. x 1/2 in. NPT 3
Nickel P
8 GM90143 Bracket, Seawater Pump 1
9 GM90645 Belt, Engine 1
10 GM90687 Bracket, water bottle 1
11 GM90698 Guard, Belt 1
12 GM90701 Bracket, Belt Guard 1
13 GM90702 Bracket, Belt Guard 1
14 GM90741 Guard, Belt 1
15 GM92557-1 Tube, Rear Mixing 1
16 GM93079 Plate, Cover 1
17 GM93708 Sender, Temperature 1
18 M125A-08-80 Washer, Plain 8.4 ID x 16.0 OD 10
19 M6923-08-80 Nut, Hex 8mm 1
20 M933-08020-60 Screw, Hex cap 3
21 M933-08025-60 Screw, hex cap 9
22 M961-16025-60 Screw, H.C. 3
23 X-25-40 Washer, plain, .281 ID x .625 in. OD 3
24 X-75-53 Plug, pipe ( 3/8 in. ) 1
25 X-284-39 Grommet, Round 3
26 X-312-37 Hose, .63 ID 1
27 X-312-23 Hose, .63 in. ID 1
28 X-386-132 Line, Flex Fuel 1
29 X-426-10 Clamp, hose, .5/1 in. 2
30 X-426-12 Clamp, hose, .69/1.25 in. 4
31 X-426-9 Clamp, hose, .25/.70 in. 1
32 X-672-32 Clamp, insulated, 1.06 in. 1
33 X-794-4 Screw, hex wshr hd, drill 1/4-14 x 7/8 3
61 344306 Plate, Cover 1
62 344584 Gasket 1
63 229826 Kit, Impeller (Includes Gasket) 1
64 344043 Bearing, Ball 1
68 GM16865 Seal 1
69 GM22995 Seat, Ceramic 1
70 GM17702 Key 1

TP-6954 3/21 87
Cooling System, continued
GM104856- MA1

31 21 11
34
28
2
26
34
19 6

35 6
20
24
28
33
38
16
17 27
14
36
35 11 29 5
27 9 32 13 30
38 28
18 12
7 24
29
27 15
36 26
32
34

4 37
40
10 25
39
37
34 23
11 39
22

9 61
62
63
69
68
64

70

GM104856- A

88 TP-6954 3/21
Cooling System, continued
GM104856- MA1
Item Part No. Description Qty.

2 X-312-52 Hose, .63 ID, 10 in. 1


4 X-312-13 Hose, .63 in. ID, 40 in. 1
5 229330 Screw, wing 1
6 249905 Gasket, exhaust 2
7 359037 Bottle, overflow 1
9 GM104684 Pump, sea water 1
10 GM30263 Switch, pressure assembly 1
11 GM81619 Connector, 90° (5/8 in. ID hose) 1
12 GM90143 Bracket, seawater pump 1
13 GM90645 Belt, engine 1
14 GM90687 Bracket, water bottle 1
15 GM90698 Guard, belt 1
16 GM90701 Bracket, belt guard 1
17 GM90702 Bracket, belt guard 1
18 GM90741 Guard, belt 1
19 GM92557-1 Tube, rear mixing 1
20 GM93079 Plate, cover 1
21 GM93708 Sender, temperature 1
22 GM106618 Tube, seawater 1
23 M125A-06-80 Washer, plain 1
24 M125A-08-80 Washer, plain 8.4 ID x 16.0 OD 10
25 M6923-06-80 Nut, hex 6 mm 1
26 M6923-08-80 Nut, hex 8 mm 1
27 M933-08020-60 Screw, hex cap M8 x 20 3
28 M933-08025-60 Screw, hex cap M8 x 25 9
29 M961-16025-60 Screw, hex cap 3
30 X-25-40 Washer, plain, .281 ID x .625 in. OD 1
31 X-75-53 Plug, pipe ( 3/8 in. nptf) 1
32 X-284-39 Grommet, round 2
33 X-386-132 Line, flex fuel 1
34 X-426-10 Clamp, hose, .5/1 in. 4
35 X-426-9 Clamp, hose, .25/.70 in. 2
36 X-465-7 Bolt, hex cap 2
37 X-672-32 Clamp, insulated, 1.06 in. 2
38 X-794-4 Screw, hex wshr hd, drill 1/4- 14 x 7/8 3
39 X-426-12 Clamp, hose, .69/1.25 in. 2
40 X-691-24 Hose 1
61 344306 Plate, cover 1
62 344584 Gasket 1
63 229826 Kit, impeller (includes gasket) 1
64 344043 Bearing, ball 1
68 GM16865 Seal 1
69 GM22995 Seat, ceramic 1
70 GM17702 Key 1

TP-6954 3/21 89
Cooling System, continued
GM102300-

GM102300- MA1
25
10
17 24 22 6 20

16
13
14 22
22 3
12
11
8
22
7
22

27
22

5 4
23
29 18

28
26 9
15

9
2 15
23 18
21
19
1
GM102300-MA2
10
6 20

16
17 13
24
22
3
12
11
22 14 22

25

22

5 4
7 8
22

22 9
23 15
18
30 27

26 31
21
2 23 19
1 GM102300- A

90 TP-6954 3/21
Cooling System, continued
GM102300-
Item Part No. Description Qty.

1 229330 Screw, wing 3


2 359037 Bottle, overflow 1
3 GM101237 Hose, molded seawater 1
4 GM101249 Guard, belt 1
5 GM101254 Bracket, belt guard (top) 1
6 GM102650 Wrap, exhaust 1
7 GM103714 Tube, seawater 1
8 GM30263 Switch, pressure assembly 1
9 GM90702 Bracket, belt guard 2
10 GM93708 Sender, temperature 1
11 GM99339 Elbow, wet exhaust 1
12 GM99340 Gasket, wet exhaust elbow 1
13 M125A-08-80 Washer, plain 8.4 ID x 16.0 OD 3
14 M125A-10-80 Washer, plain 10.5 ID x 20.0 OD 1
15 M125A-16-80 Washer, plain 2
16 M6923-08-80 Nut, hex 8 mm 3
17 M933-10020-60 Screw, hex cap 1
18 M961-16025-60 Screw, hex cap 2
19 X-25-40 Washer, plain, .281 ID x .625 in. OD 3
20 X-75-4 Plug, pipe (1/8 in. nptf) 1
21 X-284-39 Grommet, round 3
22 X-426-21 Clamp, hose, .81/1.75 in. 6
23 X-426-9 Clamp, hose, .25/.70 in. 2
24 X-672-39 Clamp 1
25 See chart Hose, molded seawater 1
26 See chart Bracket, water bottle 1
27 See chart Line, flex fuel 1
28 See chart Screw, sheet metal M6 x 1.0 x 16mm 1
29 See chart Clamp, insulated, .75 in. 1
30 See chart Washer, plain 6.4 ID x 12.0 OD 1
31 See chart Screw, hex cap 1

Variation No. Item 25 Item 26 Item 27 Item 28 Item 29


GM102300-MA1 GM102339 GM102437 X-386-90 GM78761-1 X-672-31
GM102300-MA2 GM102340 GM102438 X-386-70 - -

Variation No. Item 30 Item 31


GM102300-MA1 - -
GM102300-MA2 M125A-06-80 M933-06016-60

TP-6954 3/21 91
Engine
GM89507-

17

22 13 10
28
2
32

18
1
5

33 15

34
28
25

29 11

31 30
3

21
7
9
19

22 6
28
29 4
23
20
14 26
16 8

28
12
37

35
29 36

27

29
1 38
24

40

13- 15 kW shown GM89792- D

92 TP-6954 3/21
Engine
GM89507-
GM89792-
Item Part No. Description Qty.

1 267428 Fitting, 45° Street Elbow 2


2 GM107196 Sender, oil pressure 1
3 344519 Coupling, Bulkhead Pipe 1
4 359653 Valve, oil drain (3/8-18 NPT) 1
5 365220 Adapter, Bushing 1
6 GM78761-1 Screw, Sheetmetal 2
7 GM91115 Bushing, Adapter 1
8 GM92350 Sensor, Magnetic Pickup 1
9 GM96797 Brkt, Mtg. Magnetic Pickup 1
10 GM93256 Bracket, Lifting 1
11 GM94527 Sender, Temperature 1
12 M125A-06-80 Washer, Plain 2
13 M125A-08-80 Washer, Plain 8.4 ID x 16.0 OD 3
14 M6923-06-80 Nut, Hex 6 mm 2
15 M7985A-05016-20 Screw, Pan Head Machine 4
16 M933-06016-60 Screw, hex cap, M6x16mm, js500 full thrd 1
17 M933-08025-82 Screw, Hex Cap (Metric) 3
18 M934-05-50 Nut, Hex 5 mm 4
19 M934-06-60 Nut, Hex 6 mm 1
20 S-404 Elbow, street (90° x 3/8 in. nptf)+Vibra 1
21 X-75-52 Plug, pipe ( 1/4 in. nptf) 1
22 X-268-3 Cap, pipe (1/4 in. npt) 2
23 X-380-4 Connector, hose + Vibra Seal 1
24 X-380-5 Connector, hose + Vibra Seal 1
25 GM97568 Fuel Line, Flexible 1
26 GM97569 Fuel line, flexible 1
27 X-6251-24 Fuel line, flexible 1
28 X-426-12 Clamp, hose, .69/1.25 in. 2
29 X-426-9 Clamp, hose, .25/.70 in. 6
30 X-651-28 Hose, rubber, straight, .375 in. ID 1
31 X-652-1 Connector, hose + Vibra Seal 1
32 X-582-41 Fitting, Hose Connector 1
33 See Chart Relay 4
34 See Chart Engine, KDI 1
35 See Chart Pump, Electric Fuel Feed 1
36 See Chart Motor, 24V Starter 1
37 See Chart ESO, Conversion 12V to 24V 1
38 See Chart Coil, Conversion 12V to 24V 1
40 See Chart PCB ASSY,Weather Tight Voltage 1
Converter

Item 33, Item 34, Item 35,


Variation No. Relay Engine Pump
GM89507-GR1 GM49746 GM89222 GM90305-1
GM89507-GR2 GM49747 GM89222 GM90305-2
GM89507-GR3 GM49746 GM89223 GM90305-1
GM89507-GR4 GM49747 GM89223 GM90305-2
GM89792-GR1 GM49746 GM89224 GM90305-1
GM89792-GR2 GM49747 GM89224 GM90305-2
GM89792-GR3 GM49746 GM89225 GM90305-1
GM89792-GR4 GM49747 GM89225 GM90305-2
GM89792-GR5 GM49746 GM95018 GM90305-1
GM89792-GR6 GM49747 GM95018 GM90305-2

Item 36, Item 37, Item 38, Item 40,


Variation No. Motor ESO Coil Converter
GM89507-GR1 - - - -
GM89507-GR2 GM91877 GM91878 GM91879 -
GM89507-GR3 - - - -
GM89507-GR4 GM91877 GM91878 GM91879 -
GM89792-GR1 - - - -
GM89792-GR2 GM91877 GM91878 GM91879 -
GM89792-GR3 - - - -
GM89792-GR4 GM91877 GM91878 GM91879 -
GM89792-GR5 - - - -
GM89792-GR6 GM91877 GM91878 GM91879 GM97121

TP-6954 3/21 93
Engine
GM95722-

4 16
35
55
43 11 2
49 31
45 45 37 34
27 26
8
45 50
9
15 39 29
48
13
22
23 10 40
21 44
47
45 30 45
51
35 5
29
28
6
38 26
36 45 17
19 14
27
30 12 53 24
40
20 54 41 42

18 33 52
27
32 35
25
7
GM95722- GR2/GR4

61 65

GM95722- GR1/GR3 58
64
62
56
57 58

63 56
57

57 59
60

59

ITEMS NOT SHOWN: 1, 3, 46

32- 40 kW shown GM95722- D

94 TP-6954 3/21
Engine
Item Part No. Description Qty.

1 29808-00500 Sleeve, split wrap braided, 1/2 in. dia 0.5 ft


2 29808-00500 Sleeve, split wrap braided, 1/2 in. dia 1
3 29808-00750 Sleeve, split wrap braided, 3/4 in. dia 2 ft
4 29808-00750 Sleeve, split wrap braided, 3/4 in. dia 1
5 29808-00750 Sleeve, split wrap braided, 3/4 in. dia 1
6 29808-00750 Sleeve, split wrap braided, 3/4 in. dia 1
7 GM41013 Assembly, fuel/water separator filter 1
7.1 GM41014 Element, filter 1
8 344519 Coupling, bulkhead pipe 1
9 359653 Valve, oil drain (3/8-18 NPT) 1
10 11613000201 Clip, locking 3
11 GM100697 Bracket, fuel filter 1
12 GM101246 Arm, alternator adjusting 1
13 GM101290 Fuel line subassy 1
14 GM101290 Fuel line subassy 1
15 GM101291 Fuel line subassy 1
16 GM102397 Fuel line subassy 1
17 GM107196 Sender, oil pressure 1
18 GM102577 Block, bca mounting 1
19 GM102586 Belt, V 1
20 GM102605 Guard, battery charging alternator fan 1
21 GM104250 Tag, instruction 1
22 GM104475 Plate, ecu 1
23 GM91115 Bushing, adapter 1
24 GM94380 Block, sender 1
25 GM94381 Bracket, sender block 1
26 M125A-06-80 Washer, plain 6.4 ID x 12.0 OD 6
27 M125A-08-80 Washer, plain 8.4 IDx 16.0 OD 7
28 M125A-10-80 Washer, plain 10.5 ID x 20.0 OD 1
29 M6923-06-80 Nut, hex 6 mm 9
30 M6923-08-80 Nut, hex 8 mm 3
31 M6923-10-80 Nut, hex 10 mm 1
32 M931-08120-60 Screw, hex cap (M8 x 120 mm) 1
33 M933-06012-60 Screw, hex cap (M6 x 12 mm) 1
34 M933-06025-60 Screw, hex cap (M6 x 25 mm) 4
35 M933-08025-60 Screw, hex cap (M8 x 25 mm) 7
36 M933-08030-60 Screw, hex cap (M8 x 30 mm) 1
37 M933-10020-60 Screw, hex cap (M10 x 20 mm) 1
38 M933-10025-60 Screw, hex cap (M10 x 25 mm) 1
39 S-404 Elbow, street (90° x 3/8 in. nptf) 1
40 X-22-12 Washer, lock 4
41 X-25-40 Washer, plain, .281 ID x .625 in. OD 1
42 X-75-4 Plug, pipe ( 1/8 in. nptf) 1
43 X-75-52 Plug, pipe ( 1/4 in. nptf) 1
44 X-75-55 Plug, pipe ( 3/8 in. nptf) white nylon 2
45 X-426-9 Clamp, hose, .25/.70 in. 10
46 X-468-1 Tie, cable 8
47 X-582-47 Connector, hose 2
48 X-651-16 Hose, rubber 1
49 X-652-1 Connector, hose + vibra seal 1
50 X-672-39 Clamp 1
51 X-672-7 Clamp, insulated, .44 in. 1
52 X-794-4 Screw, drill 2
53 See chart Pump, electric fuel feed -
54 See chart Alternator, battery charging -
55 See chart Engine, KDI 2504TCR, marine -
56 See chart Screw, pan head machine -
57 See chart Nut, hex 5mm -
58 See chart Washer, lock -
59 See chart Relay, 12 VDC -
60 See chart Relay, 24V DC -
61 See chart Converter, 24-12V 400W -
62 See chart Insert, threaded M5-0.8 -
63 See chart Motor, 24V starter -
64 See chart Washer, plain -
65 See chart Screw, pan head machine -

Item 55 Item 56 Item 58 Item 59


Variation No. Item 53 (qty) Item 54 (qty) (qty) (qty) Item 57 (qty) (qty) (qty)
GM95722-GR1 GM101287-1 (1) GM102575-1 (1) GM97084 (1) M7985A-05016-20 (4) M934-05-50 (4) X-22-9 (4) GM49746 (4)
GM95722-GR2 GM101287-2 (1) GM102575-2 (1) GM97084 (1) M7985A-05016-20 (6) M934-05-50 (6) X-22-9 (6) GM49746 (2)
GM95722-GR3 GM101287-1 (1) GM102575-1 (1) GM97085 (1) M7985A-05016-20 (3) M934-05-50 (3) X-22-9 (3) GM49746 (3)
GM95722-GR4 GM101287-2 (1) GM102575-2 (1) GM97085 (1) M7985A-05016-20 (5) M934-05-50 (5) X-22-9 (5) GM49746 (1)

Item 60 Item 63 Item 64 Item 65


Variation No. (qty) Item 61 (qty) Item 62 (qty) (qty) (qty) (qty)
GM95722-GR1 - - - - - -
GM95722-GR2 GM49747 (4) GM102384 (1) GM11040-6 (4) GM91877 (1) M125A-05-80 (4) M7985A-05020-20 (4)
GM95722-GR3 - - - - - -
GM95722-GR4 GM49747 (4) GM102384 (1) GM11040-6 (4) GM91877 (1) M125A-05-80 (4) M7985A-05020-20 (4)

TP-6954 3/21 95
Nameplate and Decals
GM89511- GR1
Item Part No. Description Qty.

1 GM35838 Decal, 4 Wire Reconnection 1


2 224233 Decal, 1-800 number 1
3 226917 Decal, negative battery conn 1
4 238162 Decal, pos. battery connection 1
5 249808 Decal, warning rotating parts 1
6 249809 Decal, Caution Hot Engine 1
7 249810 Decal, warning hot coolant 1
8 294520 Decal, danger, high voltage 1
9 344295 Decal, equipment grd 1
10 344486 Decal, CE 1
11 GM62794 Decal, Drain 1
12 GM93648 Decal, Caution 1

GM89511- GR2
Item Part No. Description Qty.

1 GM90356 Decal, Reconnection Diagram 1


2 224233 Decal, 1-800 number 1
3 226917 Decal, negative battery conn 1
4 238162 Decal, pos. battery connection 1
5 249808 Decal, warning rotating parts 1
6 249809 Decal, Caution Hot Engine 1
7 249810 Decal, warning hot coolant 1
8 294520 Decal, danger, high voltage 1
9 344295 Decal, equipment grd 1
10 344486 Decal, CE 1
11 GM62794 Decal, Drain 1
12 GM93648 Decal, Caution 1

GM95723-
Item Part No. Description Qty.

1 See chart Decal, 4 wire reconnection 1


2 See chart Decal, reconnection 1
3 224233 Decal, 1-800 number 1
4 226917 Decal, negative battery conn 1
5 238162 Decal, pos. battery connection 1
6 249808 Decal, warning rotating parts 1
7 249809 Decal, Caution Hot Engine 1
8 249810 Decal, warning hot coolant 1
9 294520 Decal, danger, high voltage 1
10 344295 Decal, equipment grd 1
11 344486 Decal, CE 1
12 359278 Decal, fuel inlet 1
13 359279 Decal, fuel return 1
14 GM62794 Decal, Drain 1
15 GM93648 Decal, Caution 1

Variation No. Item 1 Item 2


GM95723-GR1 GM35838 -
GM95723-GR2 - GM90356

96 TP-6954 3/21
Skid and Mounting
GM89515-

11
4
16
9

13 6

3 17 10
15
8

12
5 7
18

2
19 14 1

GM89515- C

Item Part No. Description Qty.

1 GM89775 Foot, Engine (RH) 1


2 GM89776 Foot, Engine (LH) 1
3 LK-0607-1517 Lead 1
4 M125A-06-80 Washer, Plain 1
5 M125A-08-80 Washer, Plain 8.4 ID x 16.0 OD 16
6 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 1
7 M125A-12-80 Washer, Plain 6
8 M125A-16-80 Washer, Plain 4
9 M6923-06-80 Nut, Hex 6mm 1
10 M6923-10-80 Nut, Hex 10mm 1
11 M933-06025-60 Screw, Hex Cap 1
12 M933-08020-60 Screw, Hex cap 16
13 M933-10025-60 Screw, hex cap, fully thrd M10 x 25mm 1
14 M933-12030-60 Screw, Hex Cap 6
15 M982-16-80 Nut, Hex Elastic Stop 4
16 X-22-12 Washer, lock, .262 ID x.743 in. OD 2
17 X-22-14 Washer, lock, .391 ID x .975 in. OD 2
18 See Chart Mount, Fail-Safe Plate 2
19 See Chart Tray, Drip 1

Item 18, Item 19,


Variation No. Mount Drip Tray
GM89515-GR1 GM84777 GM89759
GM89515-GR2 GM84778 GM89760
GM89515-GR3 GM84778 GM89761
GM89515-GR4 GM84777 GM93628
GM89515-GR5 GM84778 GM95709

TP-6954 3/21 97
Skid and Mounting, continued
GM100755-

9
4
13

10 5

3 14 8
12
7

11
6 6
16

2
15 1
11

GM100755-

Item Part No. Description Qty.

1 GM100810 Support, Engine (RH) 1


2 GM100811 Support, Engine (LH) 1
3 LK-0607-1517 Lead 1
4 M125A-06-80 Washer, Plain 1
5 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 1
6 M125A-12-80 Washer, Plain 14
7 M125A-16-80 Washer, Plain 4
8 M6923-10-80 Nut, Hex 10mm 1
9 M933-06025-60 Screw, Hex Cap 1
10 M933-10025-60 Screw, hex cap,fully thrd M10 x 25mm 1
11 M933-12030-60 Screw, Hex Cap 14
12 M982-16-80 Nut,Hex Elastic Stop 4
13 X-22-12 Washer, lock, .262 ID x .743 in. OD 1
14 X-22-14 Washer, lock, .391 ID x .975 in. OD 2
15 See Chart Tray, Drip 1
16 See Chart Mount, Fail-Safe Plate 4

Item 15, Item 16,


Variation No. Drip Tray Mount
GM100755-MA1 GM100643 GM84777
GM100755-MA2 GM100644 GM84778
GM100755-MA3 GM100749 GM84777
GM100755-MA4 GM100750 GM84778

98 TP-6954 3/21
Skid and Mounting, continued
GM100181-

5
14 11
10 8 6
9 3
4 13 12 1

11
12
6
7
17

11 2
6
15 11
16 6

18

GM100181- D

Item Part No. Description Qty.

1 GM101157 Support, engine (LH) 1


2 GM102362 Support, engine (RH) 1
3 LK-0607-1517 Lead, ground 1
4 M125A-06-80 Washer, plain 6.4 ID x 12.0 OD 1
5 M125A-10-80 Washer, plain 10.5 ID x 20.0 OD 1
6 M125A-12-80 Washer, plain 14
7 M125A-16-80 Washer, plain 4
8 M6923-10-80 Nut, hex 10mm 1
9 M933-06020-60 Screw, hex cap (M6 x 20 mm) 1
10 M933-10025-60 Screw, hex cap (M10 x 25 mm) 1
11 M933-12030-60 Screw, hex cap (M12 x 30 mm) 14
12 M982-16-80 Nut,hex elastic stop 4
13 X-22-12 Washer, lock 1
14 X-22-14 Washer, lock 2
15 X-216-45 Coupling, pipe ( 3/8 in. npsc) 2
16 See chart Mount, fail-safe plate 2
17 See chart Mount, fail-safe plate 2
18 See chart Tray, drip 1
19 See chart Tray, stainless steel drip 1

Variation No. Item 16 Item 17 Item 18 Item 19


GM100181-MA1 GM84778 GM84779 GM95709 -
GM100181-MA2 GM84778 GM84780 GM101542 -
GM100181-MA3 GM84778 GM84779 - GM100306
GM100181-MA4 GM84778 GM84780 - GM102125

TP-6954 3/21 99
Alternator and Mounting
GM89514-

13
21
20
16 19 27
5 9
8
26 1 24
23 7
18
6

12
11 25
4
30
15 3
29 2
2
28 14 10

17
GM89514- F

100 TP-6954 3/21


Alternator and Mounting
GM89514-
Item Part No. Description Qty.

1 A-229152 PCB assembly 1


2 GM87122 Disc, Drive (4D backplate) 2
3 GM87123 Fan, Alternator (4D/4E Lombardini) 1
4 GM87126 Bracket, End (4D/4E) 1
5 GM87127 Cover, End Bracket (4D/4E) 1
6 GM87132 O-Ring 1
7 GM90103 Duct, Alternator Air Exhaust 1
8 GM90786 Guard, End Bracket Air Exhaust 1
9 M125A-05-80 Washer, Plain 4
10 M125A-06-80 Washer, Plain 8
11 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 4
12 M6923-10-80 Nut, Hex 10mm 4
13 M7500D-05010-85 Screw, Metric Thread Forming 4
14 M912-06016-60 Screw, Socket Head Cap 8
15 M912-08020-92 Screw, Socket Head Cap 8
16 M933-05050-60 Screw, h.c. M5 x 50 4
17 M933-08025-82 Screw, Hex Cap (Metric) 8
18 M933-10025-82 Screw, Hex Cap 1
19 X-25-129 Washer,plain, .384 ID x 1.628 in. OD 1
20 X-51-8 Screw, Machine 5
21 X-67-135 Screw, hex washer, thread-forming 3
23 X-712-17 Spacer, .312 OD, .56 in. 3
24 X-794-4 Screw, hex wshr hd, drill 1/4-14 x 7/8 5
25 X-6216-1 Screw, Phillips hex crimptite 2
26 See Chart Exciter, Field Assembly 1
27 See Chart Exciter, Armature 1
28 See Chart Rotor Assy 1
29 See Chart Stator Assy 1
30 See Chart Stud 4

GM89514-
Item 26, Item 27, Item 28, Item 29, Item 30,
Variation No. Description Field Assy. Armature Rotor Stator Stud
GM89514-GR1 4D3.1 GC31594 GC344568 GC87121-1 GC90150-1 GM87134-1
GM89514-GR2 4D4.2 GC31594 GC344568 GC87121-6 GC90150-6 GM87134-6
GM89514-GR3 4D5.0 GC31594 GC87128 GC87121-3 GC90150-3 GM87134-3
GM89514-GR4 4E3.1 GC31594 GC344568 GC87121-1 GC90376-1 GM87134-1
GM89514-GR5 4E4.2 GC31594 GC344568 GC87121-6 GC90376-6 GM87134-6
GM89514-GR6 4E5.0 GC31594 GC87128 GC87121-3 GC90376-3 GM87134-3
GM89514-GR7 4D3.8 GC31594 GC344568 GC87121-2 GC90150-2 GM87134-2
GM89514-GR8 4E3.8 GC31594 GC344568 GC87121-2 GC90376-2 GM87134-2

TP-6954 3/21 101


Alternator and Mounting, continued
GM98819-

13
21
20
16 19 27
5 9
8
26 1 24
23 7
18
6

12
11 25
4
30
15 3
29 2
2
28 14 10

17
GM98819-

102 TP-6954 3/21


Alternator and Mounting, continued
GM98819-
Item Part No. Description Qty.

1 A-229152 PCB assembly 1


2 GM87122 Disc, Drive (4D backplate) 2
3 GM87123-1 Fan, Alternator (4D/4E Lombardini) 1
4 GM87126 Bracket, End (4D/4E) 1
5 GM87127-1 Cover, End Bracket (4D/4E) 1
6 GM87132 O-Ring 1
7 GM98660 Duct, Alternator Air Exhaust 1
8 GM100812 Guard, End Bracket Air Exhaust 1
9 M125A-05-80 Washer, Plain 4
10 M125A-06-80 Washer, Plain 8
11 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 4
12 M6923-10-80 Nut, Hex 10mm 4
13 M7500D-05010-85 Screw, Metric Thread Forming 4
14 M912-06016-60 Screw, Socket Head Cap 8
15 M912-08020-92 Screw, Socket Head Cap 8
16 M933-05050-60 Screw, h.c. M5 x 50 4
17 M933-08025-82 Screw, Hex Cap (Metric) 8
18 M933-10025-82 Screw, Hex Cap 1
19 X-25-129 Washer,plain, .384 ID x 1.628 in. OD 1
20 X-51-8 Screw, Machine 5
21 X-67-135 Screw, hex washer, thread-forming 3
23 X-712-17 Spacer, .312 OD, .56 in. 3
24 X-794-4 Screw, hex wshr hd, drill 1/4-14 x 7/8 5
25 X-6216-1 Screw, Phillips hex crimptite 2
26 See Chart Exciter, Field Assembly 1
27 See Chart Exciter, Armature 1
28 See Chart Rotor Assy 1
29 See Chart Stator Assy 1
30 See Chart Stud 4

GM98819-
Item 26, Item 27, Item 28, Item 29, Item 30,
Variation No. Description Field Assy. Armature Rotor Stator Stud
GM98819-MA1 3 PH, 4D3.1 GC31594 GC344568 GC87121-1 GC98659-1 GM87134-1
GM98819-MA2 3 PH, 4D3.8 GC31594 GC344568 GC87121-2 GC98659-2 GM87134-2
GM98819-MA3 3 PH, 4D4.2 GC31594 GC344568 GC87121-6 GC98659-3 GM87134-6
GM98819-MA4 3 PH, 4D5.0 GC31594 GC87128 GC87121-3 GC98659-4 GM87134-3
GM98819-MA5 1 PH, 4E3.1 GC31594 GC344568 GC87121-1 GC98829-1 GM87134-1
GM98819-MA6 1 PH, 4E3.8 GC31594 GC344568 GC87121-2 GC98829-2 GM87134-2
GM98819-MA7 1 PH, 4E4.2 GC31594 GC344568 GC87121-6 GC98829-3 GM87134-6
GM98819-MA8 1 PH, 4E5.0 GC31594 GC87128 GC87121-3 GC98829-4 GM87134-3

TP-6954 3/21 103


Alternator and Mounting, continued
GM95725-

12
5
8
11 20
10 21 15
18
26 1
19 24
17
23
22
4
25
6

13
3 9

2
7 14

16
GM95725- C

104 TP-6954 3/21


Alternator and Mounting, continued
GM95725-
Item Part No. Description Qty.

1 B-229152 PCB assembly, rotating diode board 1


2 GM87122 Disc, drive (4D backplate) 1
3 GM87123-1 Fan, alternator (4D/4E kohler diesel) 1
4 GM87126 Bracket, end (4D/4E) 1
5 GM87127-1 Cover, 4D end bracket (ip23) 1
6 GM87132 O-ring 1
7 GM89972 Disc, drive (lomb backplate) 1
8 M125A-05-80 Washer, plain 4
9 M125A-06-80 Washer, plain 6.4 ID x 12.0 OD 8
10 M125A-10-80 Washer, plain 10.5 ID x 20.0 OD 4
11 M6923-10-80 Nut, hex 10mm 4
12 M7500D-05010-85 Screw, metric thread forming 4
13 M912-06016-60 Screw, socket head cap 8
14 M912-08020-92 Screw, socket head cap 8
15 M933-05050-60 Screw, hex cap 4
16 M933-08025-82 Screw, hex cap 8
17 M933-10025-82 Screw, hex cap 1
18 X-25-129 Washer, plain, .384 ID x 1.628 in. OD 1
19 X-51-8 Screw, machine 5
20 X-67-135 Screw, hex washer, thread-forming 3
21 X-712-17 Spacer, .312 OD, .56 in. 3
22 GC87121-5 Rotor assy, 4D8.3 backplate 1
23 GC87129 Exciter armature assy (57mm) 1
24 GC87131 Exciter field assembly (57mm) 1
25 See Chart Stator assy, backplate 1
26 GM87134-5 Stud, M10-1.5 x 560mm 4

GM95725-
Variation No. Description Item 25
GM95725-MA1 4D8.3 KDI GC99293-1
GM95725-MA2 4E8.3B KDI GC99322-1

TP-6954 3/21 105


Alternator and Mounting, continued
GM101372-

16
8
19
12
11 24
14 10
13 21
4
23 5
28 22
15
27
25
2
26

3
17
7 12

6
9 18

20

GM101372- C

106 TP-6954 3/21


Alternator and Mounting, continued
GM101372-
Item Part No. Description Qty.

2 GM101367-1 Bracket assy, end (47X-4P10X) 1


3 GM103201 O-ring 110.49 x 5.33 buna-n 70 1
4 GM70070 Washer, frx exciter mtg 1
5 GM74218 Holder assy, led optic board 1
6 GM87122 Disc, drive (4D backplate) 1
7 GM87123-1 Fan, alternator (4D/4E kohler diesel) 1
8 GM87127-1 Cover, 4D end bracket (ip23) 1
9 GM89972 Disc, drive (lomb backplate) 1
10 GM98936 Spacer, enhanced frx activator 1
11 GM98939-1 Pcb assy, frx actuator 1
12 M125A-06-80 Washer, plain 6.4 ID x 12.0 OD 12
13 M125A-10-80 Washer, plain 10.5 ID x 20.0 OD 4
14 M6923-10-80 Nut, hex 10mm 4
15 M7500CE-05020-85 Screw, metric thread forming_inst 6
16 M7500D-05010-85 Screw, metric thread forming 4
17 M912-06016-60 Screw, socket head cap 8
18 M912-08020-92 Screw, socket head cap 8
19 M933-06016-60 Screw, hex cap 4
20 M933-08025-82 Screw, hex cap 8
21 M933-16030-82 Screw, hex cap 1
22 M934-04-SS Nut, hex 5
23 M985-04-SS Nut, hex elastic stop 5
24 X-6071-8 Screw, hex washer head 1
25 See chart Rotor assy, MAR 4P7BX/4Q7BX 1
backplate
26 See chart Stator assy 1
27 See chart Exciter armature, scr (25mm) 1
28 See chart Stud, M10-1.5 x 590mm 4

GM101372-
Variation No. Description Item 25 Item 26 Item 27 Item 28
GM101372-MA1 4P7BX (3PH) GC101369-1 GC101370-1 GC70064-2 GM87134-8
GM101372-MA2 4Q7BX (1PH) GC101369-1 GC101371-1 GC70064-2 GM87134-8

TP-6954 3/21 107


Controller and Mounting
GM89513-

5
2
11

12
13
14
8

1
6
13- 15 kW shown
GM89513- F

Item Part No. Description Qty.

1 32200 00198 Sealant, Dow RTV 732 0.5


2 GM16252 Transformer, Current 200A:3 VAC 3
3 GM89921 Cover, Junction Box 1
4 See Chart Bracket, CT 1
5 See Chart Harness, Engine 1
6 See Chart J-Box Subassy, Control & Harness 1
7 GM78761-1 Screw 2
8 X-794-4 Screw, hex wshr hd, drill 1/4-14 x 7/8 4
9 X-6216-1 Screw, Phillips hex crimptite 4
11 GM88990 Gasket, Controller Cover 1
12 GM92086 Controller Assy, DEC3500 (service) 1
13 M125A-05-80 Washer, Plain 4
14 M7985A-05020-20 Screw, Pan Head Machine 4

Item 4, Item 5, Item 6,


Variation No. Bracket Harness J-Box Subassy
GM89513-GR1 GM89923 GM91088 GM93090
GM89513-GR2 GM96799 GM96794 GM96802
GM89513-GR3 GM96799 GM99445 GM94322

108 TP-6954 3/21


Controller and Mounting
GM102825-

19

17
3
6

7
8

1
16
Items not shown: 18, 20, 21 GM102825-

Item Part No. Description Qty.

1 32200 00198 Sealant, Dow RTV 732 0.5


2 GM100077 Cover, Junction Box 1
3 GM16252 Transformer, Current 200A:3 VAC 3
4 GM78761-1 Screw 2
5 GM86809-1 Controller Assy, DEC3500 1
6 GM88990 Gasket, Controller Cover 1
7 M7985A-05025-20 Screw, Pan Head Machine 4
8 X-794-4 Screw, hex wshr hd, drill 1/4-14 x 7/8 4
9 X-6216-1 Screw, Phillips hex crimptite 4
16 See Chart J-Box Subassy, Control & Harness 1
17 See Chart Harness, Engine 1
18 See Chart Digram, Wiring 1
19 See Chart Bracket, CT 1
20 See Chart Screw pan head machine 2
21 See Chart Nut, hex 5 mm 2

Variation No. Item 16 Item 17 Item 18 Item 19


GM102825-MA1 GM102819 GM92288 GM89923
GM102825-MA2 See page 112 GM102820 GM96796 GM96799
GM102825-MA3 GM102821 GM99447 GM96799
GM102825-MA4 GM102819 GM92288 GM89923

Variation No. Item 20 Item 21


GM102825-MA1 - -
GM102825-MA2 M7985A-05025-20 M934-05-50
GM102825-MA3 M7985A-05025-20 M934-05-50
GM102825-MA4 - -

TP-6954 3/21 109


Controller and Mounting, continued
J-Box Subassy

19 17
27
6
22
7
15 11
41 25
30
29 1
40
34 23
5 13
14
21

38 23

10
22 4 9
39 33 2
37 31
36 20
19 35
16 32 32
24 28
3
18
GM96802- D

110 TP-6954 3/21


Controller and Mounting, continued
Item Part No. Description Qty.

1 241621 Strip, terminal 1


2 273769 Terminal block 1
3 See chart Lamp assy 28VDC yel/amb led 1
4 361567 Base, tie wrap snapin 2
5 GM11040-6 Insert, Threaded, M5-0.8 4
6 See Chart Assembly, Battery Charger 1
7 GM84713 Filter, RFI Power Line 1
9 GM87761 Marker, Strip 1
10 GM87762 Marker, Strip 1
11 GM109411 Board, Assembly 4D Activator 1
13 GM89922 Box, Junction 1
14 GM90155 Panel, Controller 1
15 GM91082 Cover, Circuit Breaker 1
16 GM91271 Guard, J-Box Air Inlet 1
17 See chart Harness, J Box 1
18 See chart Decal, EGR Lamp 1
19 M125A-05-80 Washer, Plain 8
20 M125A-06-80 Washer, Plain 6
21 M7500D-05010-85 Screw, Metric Thread Forming 3
22 M7985A-04010-20 Screw, Pan Head Machined 2
23 M7985A-04020-20 Screw, pan head mach. 4
24 M7985A-05010-20 Screw, Pan Head M5x10 4
25 M7985A-05016-20 Screw, Pan Head Machine 4
27 M933-05020-60 Screw, Hex Cap 4
28 M933-06010-60 Screw, Hex Cap 3
29 M934-04-50 Nut, Hex 4 mm 6
30 M934-05-50 Nut, Hex 5 mm 4
31 M934-06-60 Nut, Hex 6 mm 3
32 X-22-12 Washer, lock, .262 IDx.743 in. OD 6
33 X-6054-22 Stud, Metric 3
34 X-6073-2 JUMPER 1
35 X-6128-35 Insulator , Standoff 3
36 X-6216-1 Screw, Phillips hex crimptite 4
37 X-6266-1 Connector, cable 1
38 X-6422-26 Seal, Push-On Trim 1
39 X-6422-29 Seal, Push-On Trim 2
40 X-6422-40 Seal, Push-On Trim 1
41 X-6422-41 Seal, Push-On Trim 1

Item 6,
Item 3, Battery Item 17, Item 18,
J- Box Assy. Lamp Charger Harness Decal
GM93090 - * GM91087 -
GM96802 (12V) 343684 GM106433- S GM96795 GM98486
GM94322 (24V) 343684 GM106434- S GM99446 GM98486

* GM106433- S (12V) or GM106434- S (24V). Refer to parts bulletin PB- 160 for selection.

TP-6954 3/21 111


Controller and Mounting, continued
J-Box Subassy

19 17
27
6
22 45 44
7 43
15 11
41 25
30
29 1
40
34 23
5 13
14 42
21

38 23

10
22 4 9
39 33 2
37 31
19 20
32 35
32
24 28
3
18
GM100859- A

112 TP-6954 3/21


Controller and Mounting, continued
Item Part No. Description Qty.

1 241621 Strip, terminal 1


2 273769 Terminal block 1
3 See chart Lamp assy 28VDC yel/amb led 1
4 361567 Base, tie wrap snapin 2
5 GM11040-6 Insert, Threaded, M5-0.8 4
6 See Chart Assembly, Battery Charger 1
7 GM84713 Filter, RFI Power Line 1
9 GM87761 Marker, Strip 1
10 GM87762 Marker, Strip 1
11 GM109411 Board, Assembly 4D Activator 1
13 See Chart Box, Junction 1
14 GM90155 Panel, Controller 1
15 GM91082 Cover, Circuit Breaker 1
17 See chart Harness, J Box 1
18 See chart Decal, EGR Lamp 1
19 M125A-05-80 Washer, Plain 8
20 M125A-06-80 Washer, Plain 6
21 M7500D-05010-85 Screw, Metric Thread Forming 3
22 M7985A-04010-20 Screw, Pan Head Machined 2
23 M7985A-04020-20 Screw, pan head mach. 4
24 M7985A-05010-20 Screw, Pan Head M5x10 4
25 M7985A-05016-20 Screw, Pan Head Machine 4
27 M933-05020-60 Screw, Hex Cap 4
28 M933-06010-60 Screw, Hex Cap 3
29 M934-04-50 Nut, Hex 4 mm 6
30 M934-05-50 Nut, Hex 5 mm 4
31 M934-06-60 Nut, Hex 6 mm 3
32 X-22-12 Washer, lock, .262 ID x.743 in. OD 6
33 X-6054-22 Stud, Metric 3
34 X-6073-2 JUMPER 1
35 X-6128-35 Insulator , Standoff 3
37 X-6266-1 Connector, cable 1
38 X-6422-26 Seal, Push-On Trim 1
39 X-6422-29 Seal, Push-On Trim 2
40 X-6422-40 Seal, Push-On Trim 1
41 X-6422-41 Seal, Push-On Trim 1
42 X- 6216- 1 Screws 3
43 GM105398 Battery charger 1
44 X- 22- 20 Lock washer 3
45 M934- 04- 50 Nut 3

Item 6, Item 13,


With Serial Numbers Item 3, Battery Junction Item 17, Item 18,
Variation No. Before J- Box Assy. Lamp Charger Box Harness Decal
GM102825- MA1 336KGMGG0006 GM100858 (12V) - GM106433- S GM100853 GM91087 -
GM102825- MA2 337PGMGG0015 GM100859 (12V) 343684 GM106433- S GM100853 GM96795 GM98486
GM102825- MA3 337XGMGG0018 GM100860 (24V) 343684 GM106434- S GM100853 GM99446 GM98486

With Serial Numbers Item 6, Item 13,


Shown Below and Item 3, Battery Junction Item 17, Item 18,
Variation No. Later J- Box Assy. Lamp Charger Box Harness Decal
GM102825- MA1 336KGMGG0006 GM105912 (12V) - GM105398 GM105916 GM91087 -
GM102825- MA2 337PGMGG0015 GM105913 (12V) 343684 GM105398 GM105916 GM96795 GM98486
GM102825- MA3 337XGMGG0018 GM105914 (24V) 343684 GM105399 GM105916 GM99446 GM98486
GM102825- MA4 337XGMGG0009 GM107923 (24V) - GM105399 GM105916 GM91087 -

TP-6954 3/21 113


Controller and Mounting, continued
J-Box Subassy

8
1

17
7
21 2
26
11
24 5
16 3
17 22 19
21
10 9
14
18
4
6
12

25
13 15
27
14 23
18
24
15 28 30 29
20

GM95712- C

Item Part No. Description Qty.

1 241621 Strip, terminal 1


2 273769 Terminal block 1
3 361567 Base, tie wrap snapin 2
4 362323 Cap, masking 6
5 GM101931 Harness, junction box 32kw marine 1
6 GM11040-6 Insert, threaded M5-0.8 4
7 GM87761 Strip, marker 1
8 GM87762 Strip, marker 1
9 GM109411 Assy, 4D activator board 1
10 GM90155 Panel, controller 1
11 GM91610 Vibromount, controller 3
12 GM95710 Box, junction 1
13 GM99089 Panel, junction box (RH) 1
14 M125A-05-80 Washer, plain 8
15 M125A-06-80 Washer, plain 6.4 ID x 12.0 OD 6
16 M6923-06-80 Nut, hex 6 mm 3
17 M7985A-04020-20 Screw, pan head mach. 4
18 M7985A-05010-20 Screw, pan head M5x10 8
19 M7985A-05016-20 Screw, pan head machine 4
20 M933-06010-60 Screw, hex cap 3
21 M934-04-50 Nut, hex 4 mm 4
22 M934-05-50 Nut, hex 5 mm 4
23 M934-06-60 Nut, hex 6 mm 3
24 X-22-12 Washer, lock 9
25 X-6054-22 Stud, metric 3
26 X-6073-2 Jumper 1
27 X-6128-35 Insulator, standoff 3
28 X-6266-1 Connector, cable 1
29 X-6422-41 Seal, push-on trim 2
30 X-6423-27 Seal, push-on trim 1

114 TP-6954 3/21


Controller and Mounting, continued
J-Box Subassy
9
1

16
8
19 2
23
11
21
15 3
16
6
19
10
13
17
4
7
5

22
12 14
24
13 20
17
21
14 25 26 27
18

GM101583- C

Item Part No. Description Qty.

1 241621 Strip, terminal 1


2 273769 Terminal block 1
3 361567 Base, tie wrap snapin 2
4 362323 Cap, masking 6
5 GM101581 Box, junction 1
6 GM102269 Harness, junction box 40kw marine 1
7 GM11040-6 Insert, threaded M5-0.8 4
8 GM87761 Strip, marker 1
9 GM87762 Strip, marker 1
10 GM90155 Panel, controller 1
11 GM91610 Vibromount, controller 3
12 GM99089 Panel, junction box (RH) 1
13 M125A-05-80 Washer, plain 8
14 M125A-06-80 Washer, plain 6.4 ID x 12.0 OD 6
15 M6923-06-80 Nut, hex 6 mm 3
16 M7985A-04020-20 Screw, pan head mach. 4
17 M7985A-05010-20 Screw, pan head M5x10 8
18 M933-06010-60 Screw, hex cap 3
19 M934-04-50 Nut, hex 4 mm 4
20 M934-06-60 Nut, hex 6 mm 3
21 X-22-12 Washer, lock 9
22 X-6054-22 Stud, metric 3
23 X-6073-2 Jumper 1
24 X-6128-35 Insulator, standoff 3
25 X-6266-1 Connector, cable 1
26 X-6422-41 Seal, push-on trim 2
27 X-6423-27 Seal, push-on trim 1

TP-6954 3/21 115


Controller and Mounting, continued
J-Box Subassy

8
1

17
7
21 2
26
11
24 5
16 3
17 22 19
21
10 9
14
18
4
6
12

25
13 15
27
14 23
18
24
15 28 30 29
20

GM102890- C

Item Part No. Description Qty.

1 241621 Strip, terminal 1


2 273769 Terminal block 1
3 361567 Base, tie wrap snapin 2
4 362323 Cap, masking 6
5 GM102336 Harness, j-box 32kW 24V 1
6 GM11040-6 Insert, threaded M5-0.8 4
7 GM87761 Strip, marker 1
8 GM87762 Strip, marker 1
9 GM109411 Assy, 4D activator board 1
10 GM90155 Panel, controller 1
11 GM91610 Vibromount, controller 3
12 GM95710 Box, junction 1
13 GM99089 Panel, junction box (RH) 1
14 M125A-05-80 Washer, plain 8
15 M125A-06-80 Washer, plain 6.4 ID x 12.0 OD 6
16 M6923-06-80 Nut, hex 6mm 3
17 M7985A-04020-20 Screw, pan head mach. 4
18 M7985A-05010-20 Screw, pan head M5x10 8
19 M7985A-05016-20 Screw, pan head machine 4
20 M933-06010-60 Screw, hex cap 3
21 M934-04-50 Nut, hex 4 mm 4
22 M934-05-50 Nut, hex 5 mm 4
23 M934-06-60 Nut, hex 6 mm 3
24 X-22-12 Washer, lock 9
25 X-6054-22 Stud, metric 3
26 X-6073-2 Jumper 1
27 X-6128-35 Insulator, standoff 3
28 X-6266-1 Connector, cable 1
29 X-6422-41 Seal, push-on trim 2
30 X-6423-27 Seal, push-on trim 1

116 TP-6954 3/21


Controller and Mounting, continued
J-Box Subassy

9
1

16
8
19 2
23
11
21
15 3
16
6
19
10
13
17
4
7
5

22
12 14
24
13 20
17
21
14 25 26 27
18

GM102891- B

Item Part No. Description Qty.

1 241621 Strip, terminal 1


2 273769 Terminal block 1
3 361567 Base, tie wrap snapin 2
4 362323 Cap, masking 6
5 GM101581 Box, junction 1
6 GM102337 Harness, j-box 40kW 24V 1
7 GM11040-6 Insert, threaded M5-0.8 4
8 GM87761 Strip, marker 1
9 GM87762 Strip, marker 1
10 GM90155 Panel, controller 1
11 GM91610 Vibromount, controller 3
12 GM99089 Panel, junction box (RH) 1
13 M125A-05-80 Washer, plain 8
14 M125A-06-80 Washer, plain 6.4 ID x 12.0 OD 6
15 M6923-06-80 Nut, hex 6 mm 3
16 M7985A-04020-20 Screw, pan head mach. 4
17 M7985A-05010-20 Screw, pan head M5x10 8
18 M933-06010-60 Screw, hex cap 3
19 M934-04-50 Nut, hex 4 mm 4
20 M934-06-60 Nut, hex 6 mm 3
21 X-22-12 Washer, lock 9
22 X-6054-22 Stud, metric 3
23 X-6073-2 Jumper 1
24 X-6128-35 Insulator, standoff 3
25 X-6266-1 Connector, cable 1
26 X-6422-41 Seal, push-on trim 2
27 X-6423-27 Seal, push-on trim 1

TP-6954 3/21 117


Controller and Mounting, continued

1
2

3
GM86809

Qty
Part Var
Item Number Description All
1 GM86812 Switch, Push Button 1
2 GM58147 Knob, Adjustment 1
3 GM60403 Plug, USB 1

118 TP-6954 3/21


Control and Harness
GM95726-

9
13

2
5

12
10

14

6
7

3
8

GM95726- A

Item Part No. Description Qty.

2 GM78761-1 Screw, sheet metal M6 x 1.0 x 16mm 2


3 GM86809-1 DEC3500 controller assy 1
4 GM88990 Gasket, controller cover 1
5 GM89923 Bracket, ct 1
6 M125A-05-80 Washer, plain 4
7 M7985A-05020-20 Screw, pan head machine 4
8 X-794-4 Screw, drill 4
9 X-6216-1 Screw, phillips hex crimptite 4
10 See chart Harness, engine 32-40kw marine 1
12V/24V
12 See chart Transformer, current 3
13 See chart Cover, junction box 1
14 See chart Junction box subassy 1

Variation No. Item 10 Item 11 Item 12 Item 13 Item 14


GM95726-MA1 GM101897 GM101901 GM16252 GM95711 GM95712
GM95726-MA2 GM101897 GM102540 GM16252 GM101582 GM101583
GM95726-MA3 GM101899 GM101903 GM16252 GM95711 GM102890
GM95726-MA4 GM101899 GM102542 GM16252 GM101582 GM102891

TP-6954 3/21 119


Literature
701- 197- 7, 701- 197- 10
701- 197- 8, 701- 197- 11
701- 197- 9, 701- 197- 12
701- 197- 18, 701- 197- 13
Item Part No. Description Qty.

1 TP-5620 Safety Precautions, Marine 1


2 TP-6691 Warranty, Marine (32 kW & Below) 1
3 TP-6938 O/M Kohler KDI 1903 & 2504 M 1
4 TP-6939 S/M Kohler KDI 1903 & 2504 M 1
5 TP-6951 O/M 13- 24EKOZD/11- 20EFKOZD 1
6 TP-6952 I/M 13- 24EKOZD/11- 20EFKOZD 1
7 TP-6953 S/M 13- 24EKOZD/11- 20EFKOZD 1
8 TP-6954 P/C 13- 24EKOZD/11- 20EFKOZD 1
9 TP-6701 O/M SiteTech Software 1

701- 197- 19, 701- 197- 20


701- 197- 21, 701- 197- 22
701- 197- 23, 701- 197- 24
701- 197- 25, 701- 197- 26
Item Part No. Description Qty.

1 TP-5620 Safety Precautions, Marine 1


2 TP-6691 Warranty, Marine (32 kW & Below) 1
3 TP-6701 O/M SiteTech Software 1
4 TP-6938 O/M Kohler KDI 1903 & 2504 M 1
5 TP-6939 S/M Kohler KDI 1903 & 2504 M 1
6 TP-6953 S/M 13- 24EKOZD/11- 20EFKOZD 1
7 TP-6954 P/C 13- 24EKOZD/11- 20EFKOZD 1
8 TP-7044 O/M 14- 40EKOZD/12- 35EFKOZD 1
9 TP-7045 I/M 14- 40EKOZD/12- 35EFKOZD 1

701- 197- 27, 701- 197- 28


Item Part No. Description Qty.

1 TP-5620 Safety Precautions, Marine 1


2 TP-6691 Warranty, Marine (32 kW & Below) 1
3 TP-6701 O/M SiteTech Software 1
4 TP-6916 S/M Workshop, KDI 1903 TCR/2504TCR 1
5 TP-6953 S/M 13- 24EKOZD/11- 20EFKOZD 1
6 TP-6954 P/C 13- 24EKOZD/11- 20EFKOZD 1
7 TP-7044 O/M 14- 40EKOZD/12- 35EFKOZD 1
8 TP-7045 I/M 14- 40EKOZD/12- 35EFKOZD 1
9 TP-7109 O/M KDI 2504 TCR MGW 1

701- 197- 29, 701- 197- 30


Item Part No. Description Qty.

1 TP-5620 Safety Precautions, Marine 1


2 TP-6692 Warranty, Marine (33 kW & Below) 1
3 TP-6701 O/M SiteTech Software 1
4 TP-6916 S/M Workshop, KDI 1903 TCR/2504TCR 1
5 TP-6953 S/M 13- 24EKOZD/11- 20EFKOZD 1
6 TP-6954 P/C 13- 24EKOZD/11- 20EFKOZD 1
7 TP-7044 O/M 14- 40EKOZD/12- 35EFKOZD 1
8 TP-7045 I/M 14- 40EKOZD/12- 35EFKOZD 1
9 TP-7110 O/M KDI 2504 TCR MGMI 1

Paint and Miscellaneous Parts


Part
Item Number Description
1 GM48126 White paint, spray can (Matterhorn White)

120 TP-6954 3/21


Notes

TP-6954 3/21 121


Sound Shield
GM89517- , GM93548- , GM95106-

13 12
23
29 29
23 32

24
19
3 2
11
17
25 1
21
5 18
10
22 15 27
26
3 17
28 16
18 6
9
22 5 6 7
14
6
8

4
31
30
20
19

Item not shown: 37

34
33
35

35

36
38

36 Rear Connection Panel Shown


GM89517- H

122 TP-6954 3/21


Sound Shield
Item Part No. Description Qty.

1 GM74137 Corner, Sound Shield 4


2 GM74790 Bracket, Sound Shield Corner 4
3 GM77222 Bracket, Sound Shield Panel Mtg. 10
4 See Chart Bracket, Sound Shield Mounting 1
5 GM89784-1 Rail, Sound Shield 2
6 GM89784-2 Rail, Sound Shield 4
7 See Chart Door Subassy, Sound Shield (Front) 1
8 GM89881 Panel Subassy, Sound Shield (RH) 1
9 GM89976 Duct, Alternator Air Intake 1
10 See Chart Bracket, Terminal Block Panel Mtg. 1
11 GM90676 Duct, Alt. Air Intake 1
12 See Chart Panel, Subassy, Customer Connection 1
13 See Chart Door Subassy, Sound Shield (Rear) 1
14 See Chart Bracket, SS Mounting 1
15 LK-0616-1715 Lead 1
16 M125A-05-80 Washer, Plain 9
17 M6923-08-80 Nut, Hex 8mm 8
18 M7985A-05016-20 Screw, Pan Head Machine 9
19 M933-08020-SS Screw, Hex Cap (Metric) 18
20 X-25-139 Washer, plain, .344 ID x .75 in. OD 10
21 X-276-9 Nut, wing, 1/4-20 3
22 X-426-12 Clamp, hose, .69/1.25 in. 2
23 X-426-1 Clamp, hose, 1.81/2.75 in. 4
24 X-545-259 Cable, Battery + 1
25 See Chart Cable, Battery - 1
26 X-373-30 Hose, Fuel/Oil, 1447.8 (57 in.) 1
27 X-634-28 Bushing 2
28 X-672-32 Clamp, insulated, 1.06 in. 1
29 See Chart Exhaust Hose/Tube 1
30 X-6047-14 Channel, U 1
31 X-6216-1 Screw, Phillips hex crimptite 4
32 X-6224-20 Bolt, Carriage 27
33 See Chart Door Subassy, Sound Shield (LH) 1
34 See Chart Roof Subassy, Sound Shield (Rear) 1
35 See Chart Rail, Sound Shield 2
36 See Chart Bracket, Sound Shield Mounting R.H. 2
37 See Chart Foam, 13EKOD Sound Shield Kit 1
38 See Chart Door Subassy, Sound Shield (RH) 1
40 GM93648 Decal, Caution (not shown) 1
41 See Chart Harness, Extension (not shown) 1

TP-6954 3/21 123


Sound Shield, continued
GM89517- , GM93548- , GM95106-

13 12
23
29 29
23 32

24
19
3 2
11
17
25 1
21
5 18
10
22 15 27
26
3 17
28 16
18 6
9
22 5 6 7
14
6
8

4
31
30
20
19

Item not shown: 37

34
33
35

35

36
38

36 Rear Connection Panel Shown


GM89517- H

124 TP-6954 3/21


Sound Shield, continued
Item 4, Item 7, Item 10, Item 12, Item 13, Item 14,
Variation No. Bracket Door (Front) Bracket Panel Door (Rear) Bracket
GM89517-KA1 GM89783 GM89874 GM90474 GM93273 GM93275 GM93411
GM89517-KA2 GM89783 GM89874 GM90474 GM93273 GM93275 GM93411
GM89517-KA3 GM89783 GM89874 GM90474 GM93273 GM93275 GM93411
GM89517-KA4 GM89783 GM89874 GM90474 GM93273 GM93275 GM93411
GM93548-KA1 GM93411 GM93562 GM82181 GM93558 GM93560 GM93616
GM93548-KA2 GM93411 GM93562 GM82181 GM93558 GM93560 GM93616
GM93548-KA3 GM93411 GM93562 GM82181 GM93558 GM93560 GM93616
GM93548-KA4 GM93411 GM93562 GM82181 GM93558 GM93560 GM93616
GM95106-KA1 GM93411 GM93562 GM82181 GM95124 GM93560 GM93616
GM95106-KA2 GM93411 GM93562 GM82181 GM95124 GM93560 GM93616

Item 25, Item 29, Item 29, Item 29, Item 33,
Variation No. Cable Hose Mixing Tube Hose (.63 ID) Door (LH)
GM89517-KA1 X-545-241 X-6014-143 - - GM89877
GM89517-KA2 X-545-241 X-6014-143 - - GM90507
GM89517-KA3 X-545-241 X-6014-143 - - GM90516
GM89517-KA4 X-545-241 X-6014-143 - - GM93640
GM93548-KA1 X-545-241 - GM92557-2 X-312-49 GM89877
GM93548-KA2 X-545-241 - GM92557-2 X-312-49 GM90507
GM93548-KA3 X-545-241 - GM92557-2 X-312-49 GM90516
GM93548-KA4 X-545-241 - GM92557-2 X-312-49 GM93640
GM95106-KA1 X-545-176 - GM95109 X-312-49 GM90507
GM95106-KA2 X-545-176 - GM95109 X-312-49 GM90516

Item 34, Item 35, Item 36, Item 37, Item 38, Item 41,
Variation No. Roof Rail Bracket Foam Kit Door (RH) Harness
GM89517-KA1 GM89898 GM89784-3 GM89786 GM90501 GM89867 -
GM89517-KA2 GM90510 GM89784-4 GM90529 GM90502 GM90504 -
GM89517-KA3 GM90519 GM89784-5 GM90530 GM90503 GM90513 -
GM89517-KA4 GM93642 GM89784-9 GM93637 GM93653 GM93638 -
GM93548-KA1 GM89898 GM89784-3 GM89786 GM93956 GM89867 -
GM93548-KA2 GM90510 GM89784-4 GM90529 GM93957 GM90504 -
GM93548-KA3 GM90519 GM89784-5 GM90530 GM93958 GM90513 -
GM93548-KA4 GM93642 GM89784-9 GM93637 GM93959 GM93638 -
GM95106-KA1 GM90510 GM89784-4 GM90529 GM93957 GM90504 GM96427
GM95106-KA2 GM90519 GM89784-5 GM90530 GM93958 GM90513 GM96427

TP-6954 3/21 125


Sound Shield, continued
GM100184-
GM100185-

47
8

46
4
33 48
41 49
6 33 12 40
41
5 21
16
5 14 27
40 41
17 40
4 28 11
20 24 15 23
39 32 27
17
13
16 40 34
29 36
40 30 51
17 50
35 25
2

10
41
26 37
44 35
38 31
19
22

9
7
45

Item Not Shown: 18

Front Connection Panel Shown

GM100185- A

126 TP-6954 3/21


Sound Shield, continued
GM100184-
GM100185-
Item Part No. Description Qty.

2 X-6047-14 Channel, U 1
4 X-6422-8 SEAL, PUSH-ON TRIM 2
5 X-6422-45 Seal, Push-On Trim 2
6 GM100297 Tube, Air Intake 1
7 See Chart Door Subassy, Sound Shield (Front) 1
8 See Chart Door Subassy, Sound Shield (Rear) 1
9 GM100696 Panel Subassy, Sound Shield (RH) 1
10 GM100705 Bracket, Extrusion Mounting 2
11 GM100848 Bracket, Sound Shield Rail 2
12 GM74137 Corner, Sound Shield 4
13 GM74790 Bracket, Sound Shield Corner 4
14 GM77222 Bracket, Sound Shield Panel Mtg. 10
15 See Chart Bracket Assy, Terminal Block Panel Mtg 1
16 GM89784-15 Rail, Sound Shield 2
17 GM89784-16 Rail, Sound Shield 4
18 See Chart Harness, Extension 1
19 GM99456 Rail, Internal Sound Shield 2
20 GM99546-16 Insulation, Acoustic Foam 1
21 GM99575 Plate, End Bracket 1
22 LK-0616-1715 Lead 1
23 M125A-05-80 Washer, Plain 9
24 M125A-06-80 Washer, Plain 2
25 M125A-12-80 Washer, Plain 1
26 M6923-08-80 Nut, Hex 8 mm 20
27 M7985A-05016-20 Screw, Pan Head Machine 9
28 M933-06012-60 Screw 2
29 M933-08020-SS Screw, Hex Cap (Metric) 20
30 M933-12020-60 Screw, Hex Cap 1
31 X-22-26 Washer, Lock .521 ID x 1.24 in. OD 1
32 X-276-9 Nut, wing, 1/4-20 3
33 X-284-26 Grommet, Round 2
34 See Chart Hose, .63 ID, 56 in. 1
35 X-426-12 Clamp, hose, .69/1.25 in. 2
36 X-545-272 Cable, Battery 1
37 X-545-273 Cable, Battery 1
38 X-373-30 Hose, Rubber, Straight, 0.62 in. ID 1
39 X-634-28 Bushing 2
40 X-6210-7 Nut, flange spiralock, 5/16-18 39
41 X-6224-20 Bolt, Carriage 39
44 See Chart Plate, Sound Shield Mounting 1
45 See Chart Door Subassy, Sound Shield (RH) 1
46 See Chart Door Subassy, Sound Shield (LH) 1
47 See Chart Roof Subassy, Sound Shield 1
48 See Chart Duct, End Bracket Air Inlet 1
49 See Chart Rail, Sound Shield 2
50 See Chart Panel Subassy, Customer Connection 1
51 See Chart Tube, Front Mixing 1
51 See Chart Tube, Exhaust 1

TP-6954 3/21 127


Sound Shield, continued
GM100184-
GM100185-

47
8

46
4
33 48
41 49
6 33 12 40
41
5 21
16
5 14 27
40 41
17 40
4 28 11
20 24 15 23
39 32 27
17
13
16 40 34
29 36
40 30 51
17 50
35 25
2

10
41
26 37
44 35
38 31
19
22

9
7
45

Item Not Shown: 18

Front Connection Panel Shown

GM100185- A

128 TP-6954 3/21


Sound Shield, continued
GM100184-
GM100185-

Item 7, Item 8, Item 15, Item 18, Item 34, Item 44,
Variation No. Door (Front) Door (Rear) Bracket Assy. Harness Hose Plate
GM100185-KA1 GM100689 GM100695 GM82181 GM96427 X-312-49 GM100645
GM100185-KA2 GM100689 GM100695 GM82181 GM96427 X-312-49 GM100645
GM100185-KA3 GM100689 GM100695 GM82181 GM96427 X-312-49 GM100646
GM100185-KA4 GM100689 GM100695 GM82181 GM96427 X-312-49 GM100646
GM100185-KA5 GM100689 GM100695 GM82181 GM96427 X-312-49 GM100646
GM100185-KA6 GM100689 GM100695 GM82181 GM96427 X-312-49 GM100646
GM100184-KA1 GM100688 GM100694 GM90474 - - GM100645
GM100184-KA2 GM100688 GM100694 GM90474 - - GM100645
GM100184-KA3 GM100688 GM100694 GM90474 - - GM100646
GM100184-KA4 GM100688 GM100694 GM90474 - - GM100646

Item 45, Item 46, Item 47, Item 48, Item 49, Item 50,
Variation No. Door (RH) Door (LH) Roof Duct Rail Panel Assy.
GM100185-KA1 GM100686 GM100691 GM100700 GM100850 GM98784-17 GM100693
GM100185-KA2 GM100686 GM100691 GM100700 GM99576 GM98784-17 GM100693
GM100185-KA3 GM100687 GM100692 GM100701 GM100850 GM98784-18 GM100693
GM100185-KA4 GM100687 GM100692 GM100701 GM99576 GM98784-18 GM100693
GM100185-KA5 GM100687 GM100692 GM100701 GM100850 GM98784-18 GM101187
GM100185-KA6 GM100687 GM100692 GM100701 GM99576 GM98784-18 GM101187
GM100184-KA1 GM100686 GM100691 GM100700 GM100850 GM98784-17 GM100690
GM100184-KA2 GM100686 GM100691 GM100700 GM99576 GM98784-17 GM100690
GM100184-KA3 GM100687 GM100692 GM100701 GM100850 GM98784-18 GM100690
GM100184-KA4 GM100687 GM100692 GM100701 GM99576 GM98784-18 GM100690

Item 51, Item 51, Item 51, Item 51,


Variation No. Tube, mixing Tube, exhaust Hose, exhaust Clamp, hose
GM100185-KA1 - - -
GM100185-KA2 GM92557-2 - - -
GM100185-KA3 GM92557-2 - - -
GM100185-KA4 GM92557-2 - - -
GM100185-KA5 GM95109 - - -
GM100185-KA6 GM95109 - - -
GM100184-KA1 - GM100852 X-6014-53 X-426-1 (4)
GM100184-KA2 - GM100852 X-6014-53 X-426-1 (4)
GM100184-KA3 - GM100852 X-6014-53 X-426-1 (4)
GM100184-KA4 - GM100852 X-6014-53 X-426-1 (4)

TP-6954 3/21 129


Sound Shield, continued
GM102026-

68
60 27
61
67

28 35
20 60
61
24
20
23
10 65
60
29 61
19 9
57 43
2 64 25
62 45
50 22
63 37 38
17 42 30 53 47
7 15
6 4
8 38 41 53 44 56
6 34
60 59
7 61 31 18
40
41
45 33 16 45
46 41 11
21 49
32 58
54 39 55
60
61 14 36
12
52 51
41 51
45 44
66 44 52

26

Items not shown: 1, 3, 5

GM102026- KA1

130 TP-6954 3/21


Sound Shield, continued
GM102026-
Item Part No. Description Qty.

1 23370-00102 U-channel 0.58ft


2 X-6047-14 U-channel 1
3 25455-00350 Hose, radiator wire insert 3.50 ID 0.5
4 X-6014-70 Hose, radiator wire inset 3.50 ID 1
5 25493-00002 Seal, push-on trim 2.75ft
6 X-6423-16 Seal, push-on trim 2
7 X-6423-26 Seal, push-on trim 2
8 GM100705 Bracket, extrusion mounting 2
9 GM101340 Rail, internal sound shield 2
10 GM102029 Door subassy, sound shield (rear) 1
11 GM102033 Panel subassy, customer connection 1
12 GM102067 Door subassy, sound shield (front) 1
13 GM102079 Hose, molded seawater 1
14 GM102225 Fuel line subassy 1
15 GM103058 Bulkhead, sound shield (lower RH) 1
16 GM103695 Tube, marine exhaust 1
17 GM103713 Bulkhead, sound shield (lower LH) 1
18 GM103719 Bracket, tube support 1
19 GM11040-6 Insert, threaded M5-0.8 3
20 GM74137 Corner, sound shield 4
21 GM74790 Bracket, sound shield corner 4
22 GM77222 Bracket assy, sound shield panel mtg 2
23 GM89772 Rail, internal sound shield 1
24 GM89784-19 Rail, sound shield 2
25 GM89784-20 Rail, sound shield 4
26 GM95738 Door subassy, sound shield (RH) 1
27 GM95739 Door subassy, sound shield (LH) 1
28 GM95740 Roof subassy, sound shield 1
29 GM98845 Bulkhead, sound shield (upper) 1
30 GM99277-8 Insulation, acoustic foam 1
31 GM99277-22 Insulation, acoustic foam 1
32 GM99277-32 Insulation, acoustic foam 1
33 GM99277-33 Insulation, acoustic foam 1
34 GM99277-36 Insulation, acoustic foam 1
35 GM99290 Bracket, sound shield rail mounting 2
36 LK-0616-1715 Lead, ground 1
37 M125A-05-80 Washer, plain 2
38 M125A-08-80 Washer, plain 8.4 ID x 16.0 OD 3
39 M125A-12-80 Washer, plain 1
40 M6923-06-80 Nut, hex 6 mm 1
41 M6923-08-80 Nut, hex 8 mm 26
42 M7985A-05016-20 Screw, pan head machine 2
43 M7985A-05020-20 Screw, pan head machine 3
44 M933-06020-60 Screw, hex cap 2
45 M933-08020-SS Screw, hex cap 26
46 M933-12025-60 Screw, hex cap 1
47 M934-08-60 Nut, hex 1
48 X-22-12 Washer, lock 1
49 X-22-26 Washer, lock 1
50 X-25-37 Washer, plain, .406 ID x .812 in. OD 4
51 X-25-40 Washer, plain, .281 ID x .625 in. OD 1
52 X-426-21 Clamp, hose, .81/1.75 in. 2
53 X-426-5 Clamp, hose, 3.56/4.5 in. 4
54 X-465-16 Bolt, hex cap 1
55 X-545-276 Cable, battery 1
56 X-545-277 Cable, battery 1
57 X-634-31 Bushing 2
58 X-672-13 Clamp, insulated, .88 in. 2
59 X-672-42 Clamp, insulated 1
60 X-6210-7 Nut,flange spiralock, 5/16-18 39
61 X-6224-20 Bolt, carriage 39
62 X-6422-46 Seal, push-on trim 2
63 See chart Plate, sound shield mounting (RH) 1
64 See chart Plate, sound shield mounting (LH) 1
65 See chart Rail, sound shield 2
66 See chart Panel subassy, sound shield (RH) 1
67 See chart Roof subassy, sound shield (ALT) 1
68 See chart Door subassy, sound shield (LH) 1

Variation No. Item 63 Item 64 Item 65 Item 66 Item 67 Item 68


GM102026-KA1 GM102886 GM102887 GM89784-21 GM98853 GM99015 GM99030
GM102026-KA2 GM102888 GM102889 GM89784-22 GM101605 GM101609 GM101607

TP-6954 3/21 131


Sound Shield, continued
GM104668-

68
36 15
38
67

16 22
8 36
38
12
49 8
11
65 36
6 38
48 7 2
31 25
28 35 64 13
37 26
39 10
32 27
63 51 23
3 4 55 17 29 59
41
40 34
23
1 24 29 56 69
21
40 70
36 18 47
41 38 53
24
26 20 46 57
58 24 43
9 60
19 33 62
30
36
38 45
42
24 61 50
66 26
44 61

14

GM104668- KA1

132 TP-6954 3/21


Sound Shield, continued
GM104668-
Item Part No. Description Qty.

1 GM100705 Bracket, extrusion mounting 2


2 GM101340 Rail, internal sound shield 2
3 GM103058 Bulkhead, sound shield (lower RH) 1
4 GM103059 Bulkhead, sound shield (lower LH) 1
6 GM104262 Bulkhead, sound shield (upper) 1
7 GM11040-6 Insert, threaded M5-0.8 3
8 GM74137 Corner, sound shield 4
9 GM74790 Bracket, sound shield corner 4
10 GM77222 Bracket assy, sound shield panel mtg 4
11 GM89772 Rail, internal sound shield 1
12 GM89784-19 Rail, sound shield 2
13 GM89784-20 Rail, sound shield 4
14 GM95738 Door subassy, sound shield (RH) 1
15 GM95739 Door subassy, sound shield (LH) 1
16 GM95740 Roof subassy, sound shield 1
17 GM99277-8 Insulation, acoustic foam 1
18 GM99277-22 Insulation, acoustic foam 1
19 GM99277-32 Insulation, acoustic foam 1
20 GM99277-33 Insulation, acoustic foam 1
21 GM99277-36 Insulation, acoustic foam 1
22 GM99290 Bracket, sound shield rail mounting 2
23 M125A-08-80 Washer, plain 8.4 ID x 16.0 OD 3
24 M6923-08-80 Nut, hex 8 mm 25
25 M7985A-05020-20 Screw, pan head machine 3
26 M933-08020-SS Screw, hex cap 23
27 X-25-37 Washer, plain, .406 ID x.812 in. OD 4
28 X-391-16 Connector, 90° ( 3/8 in. ID hose) 1
29 X-426-5 Clamp, hose, 3.56/4.5 in. 4
30 X-465-16 Bolt, hex cap 1
31 X-634-31 Bushing 2
32 X-651-28 Hose, rubber, straight, .375 in. ID 1
33 X-672-13 Clamp, insulated, .88 in. 2
34 X-6014-70 Hose, radiator wire inset 3.50 ID 1
35 X-6047-14 U-channel 1
36 X-6210-7 Nut,flange spiralock, 5/16-18 40
37 X-6214-4 Cap 1
38 X-6224-20 Bolt, carriage 40
39 X-6422-46 Seal, push-on trim 2
40 X-6423-16 Seal, push-on trim 2
41 X-6423-26 Seal, push-on trim 2
42 GM102033 Panel subassy, customer connection 1
43 GM102067 Door subassy, sound shield (front) 1
44 GM102079 Hose, molded seawater 1
45 GM102225 Fuel line subassy 1
46 GM103695 Tube, marine exhaust 1
47 GM103719 Bracket, tube support 1
48 GM104736 Panel, rear configurable 1
49 GM98835 Door subassy, sound shield (rear) 1
50 LK-0616-1715 Lead, ground 1
51 M125A-05-80 Washer, plain 4
53 M6923-06-80 Nut, hex 6 mm 1
55 M7985A-05016-20 Screw, pan head machine 4
56 M933-06020-60 Screw, hex cap 1
57 See Chart Screw, hex cap 2
58 M933-12025-60 Screw, hex cap 1
59 M934-08-60 Nut, hex 1
60 X-22-26 Washer, lock 1
61 X-426-21 Clamp, hose, .81/1.75 in. 2
62 X-545-274 Cable, battery 1
63 See Chart Plate, sound shield mounting (RH) 1
64 See Chart Plate, sound shield mounting (LH) 1
65 See Chart Rail, sound shield 2
66 See Chart Panel subassy, sound shield (RH) 1
67 See Chart Roof subassy, sound shield (ALT) 1
68 See Chart Door subassy, sound shield (LH) 1
69 X-545-275 Cable, battery 1
70 X-672-42 Clamp, insulated 1

Variation No. Item 57 Item 63 Item 64 Item 65 Item 66 Item 67


GM104668-KA1 M933-08020-SS GM102886 GM102887 GM89784-21 GM98853 GM99015
GM104668-KA2 M933-08020-60 GM102888 GM102889 GM89784-22 GM101605 GM101609

Variation No. Item 68


GM104668-KA1 GM99030
GM104668-KA2 GM101607

TP-6954 3/21 133


Sound Shield, continued
GM104687-

15

49
50

61 14
21 22
33
27 35
47 30
7
27 57 45 20
11
46 28 33
43
10 35
59 51 45
31 7
54 5
59 60 6
58 23 2 33
38 12 35
40 2 12
9 11
26 37 52 36 24
34 56 25 42
29 9
3 4 32
38 37 52
12 56
21
22 16

33 41 33 39
35 35
1 17
48 8
19
22 22 18 44
13 24 24

GM104687- KA1

134 TP-6954 3/21


Sound Shield, continued
GM104687-
Item Part No. Description Qty.

1 GM100705 Bracket, extrusion mounting 2


2 GM101340 Rail, internal sound shield 2
3 GM103058 Bulkhead, sound shield (lower RH) 1
4 GM103059 Bulkhead, sound shield (lower LH) 1
5 GM104262 Bulkhead, sound shield (upper) 1
6 GM11040-6 Insert, threaded m5-0.8 3
7 GM74137 Corner, sound shield 4
8 GM74790 Bracket, sound shield corner 4
9 GM77222 Bracket assy, sound shield panel mtg 4
10 GM89772 Rail, internal sound shield 1
11 GM89784-19 Rail, sound shield 2
12 GM89784-20 Rail, sound shield 4
13 GM95738 Door subassy, sound shield (RH) 1
14 GM95739 Door subassy, sound shield (LH) 1
15 GM95740 Roof subassy, sound shield 1
16 GM99277-8 Insulation, acoustic foam 1
17 GM99277-22 Insulation, acoustic foam 1
18 GM99277-32 Insulation, acoustic foam 1
19 GM99277-33 Insulation, acoustic foam 1
20 GM99290 Bracket, sound shield rail mounting 2
21 M125A-08-80 Washer, plain 8.4 ID x 16.0 OD 3
22 M6923-08-80 Nut, hex 8 mm 24
23 M7985A-05020-20 Screw, pan head machine 3
24 M933-08020-SS Screw, hex cap 23
25 X-25-37 Washer, plain, .406 ID x.812 in. OD 4
26 X-391-16 Connector, 90° (3/8 in. ID hose) 1
27 X-426-5 Clamp, hose, 3.56/4.5 in. 4
28 X-634-31 Bushing 2
29 X-651-28 Hose, rubber, straight, .375 in. ID 1
30 X-6014-70 Hose, radiator wire inset 3.50 ID 1
31 X-6047-14 U-channel 1
32 X-6047-48 U-channel 2
33 X-6210-7 Nut,flange spiralock, 5/16-18 40
34 X-6214-4 Cap 1
35 X-6224-20 Bolt, carriage 40
36 X-6422-46 Seal, push-on trim 2
37 X-6423-16 Seal, push-on trim 2
38 X-6423-26 Seal, push-on trim 2
39 GM102067 Door subassy, sound shield (front) 1
40 GM102453 Hose, molded seawater 1
41 See chart Plate, sound shield mounting (RH) 1
42 See chart Plate, sound shield mounting (LH) 1
43 GM103612 Tube, marine exhaust 1
44 GM104707 Panel subassy, customer connection 1
45 See chart Rail, sound shield 2
46 GM95759 Panel subassy, customer connection 1
47 GM98835 Door subassy, sound shield (rear) 1
48 See chart Panel subassy, sound shield (RH) 1
49 See chart Roof subassy, sound shield (ALT) 1
50 See chart Door subassy, sound shield (LH) 1
51 LK-0616-1715 Lead, ground 1
52 M125A-05-80 Washer, plain 4
54 M125A-12-80 Washer, plain 1
56 M7985A-05016-20 Screw, pan head machine 4
57 M933-12025-60 Screw, hex cap 1
58 X-22-26 Washer, lock 1
59 X-426-21 Clamp, hose, .81/1.75 in. 2
60 X-545-274 Cable, battery 1
61 X-545-275 Cable, battery 1

Variation No. Item 41 Item 42 Item 45 Item 48 Item 49 Item 50


GM104687-KA1 GM102886 GM102887 GM89784-21 GM98853 GM99015 GM99030
GM104687-KA2 GM102888 GM102889 GM89784-22 GM101605 GM101609 GM101607

TP-6954 3/21 135


Sound Shield, continued
GM95718-

25

58
59

49 24
36 43 51
52
47
27 5
17 33
47 42 56
26 50 21
14 51
46 20 52
34 56
2 17
37 15
46 48 16
44 40 10 51
11 8 22 52
10 22
7 19 41 21
57 35 53
39 45 55
23 12 13 3
8 7 22
36 29
38 38
41 51 28
51 54
52 52
9 30
18
32
38 31
41 38
41

Items not shown: 1, 4, 6

GM95718- KA1

136 TP-6954 3/21


Sound Shield, continued
GM95718-
Item Part No. Description Qty.

1 23370-00102 U-channel 1.78 ft


2 X-6047-14 U-channel 1
3 X-6047-48 U-channel 2
4 25455-00350 Hose, radiator wire insert 3.50 ID 0.5
5 X-6014-70 Hose, radiator wire inset 3.50 ID 1
6 25493-00002 Seal, push-on trim 2.75 ft
7 X-6423-16 Seal, push-on trim 2
8 X-6423-26 Seal, push-on trim 2
9 GM100705 Bracket, extrusion mounting 2
10 GM101340 Rail, internal sound shield 2
11 GM102453 Hose, molded seawater 1
12 GM103058 Bulkhead, sound shield (lower RH) 1
13 GM103059 Bulkhead, sound shield (lower LH) 1
14 GM103612 Tube, marine exhaust 1
15 GM104262 Bulkhead, sound shield (upper) 1
16 GM11040-6 Insert, threaded M5-0.8 3
17 GM74137 Corner, sound shield 4
18 GM74790 Bracket, sound shield corner 4
19 GM77222 Bracket assy, sound shield panel mtg 2
20 GM89772 Rail, internal sound shield 1
21 GM89784-19 Rail, sound shield 2
22 GM89784-20 Rail, sound shield 4
23 GM95738 Door subassy, sound shield (RH) 1
24 GM95739 Door subassy, sound shield (LH) 1
25 GM95740 Roof subassy, sound shield 1
26 GM95759 Panel subassy, customer connection 1
27 GM98835 Door subassy, sound shield (rear) 1
28 GM98857 Door subassy, sound shield (front) 1
29 GM99277-8 Insulation, acoustic foam 1
30 GM99277-22 Insulation, acoustic foam 1
31 GM99277-32 Insulation, acoustic foam 1
32 GM99277-33 Insulation, acoustic foam 1
33 GM99290 Bracket, sound shield rail mounting 2
34 LK-0616-1715 Lead, ground 1
35 M125A-05-80 Washer, plain 2
36 M125A-08-80 Washer, plain 8.4 ID x 16.0 OD 3
37 M125A-12-80 Washer, plain 1
38 M6923-08-80 Nut, hex 8mm 23
39 M7985A-05016-20 Screw, pan head machine 2
40 M7985A-05020-20 Screw, pan head machine 3
41 M933-08020-SS Screw, hex cap 23
42 M933-12025-60 Screw, hex cap 1
43 M934-08-60 Nut, hex 1
44 X-22-26 Washer, lock 1
45 X-25-37 Washer, plain, .406 ID x.812 in. OD 4
46 X-426-21 Clamp, hose, .81/1.75 in. 2
47 X-426-5 Clamp, hose, 3.56/4.5 in. 4
48 X-545-274 Cable, battery 1
49 X-545-275 Cable, battery 1
50 X-634-31 Bushing 2
51 X-6210-7 Nut,flange spiralock, 5/16-18 38
52 X-6224-20 Bolt, carriage 38
53 X-6422-46 Seal, push-on trim 2
54 See Chart Plate, sound shield mounting (RH) 1
55 See Chart Plate, sound shield mounting (LH) 1
56 See Chart Rail, sound shield 2
57 See Chart Panel subassy, sound shield (RH) 1
58 See Chart Roof subassy, sound shield (ALT) 1
59 See Chart Door subassy, sound shield (LH) 1

Variation No. Item 54 Item 55 Item 56 Item 57 Item 58 Item 59


GM95718-KA1 GM102886 GM102887 GM89784-21 GM98853 GM99015 GM99030
GM95718-KA2 GM102888 GM102889 GM89784-22 GM101605 GM101609 GM101607

TP-6954 3/21 137


Accessories
Qty. Description Part No. Qty. Description Part No.

Circuit Breaker Kits LCB,50A,3P GM90749- KP3


1 Breaker, Circuit 50A HDP GM47475- 33
LCB, 30A, 3P GM90749- KP1 1 Panel, Circuit Breaker Mtg. GM90207
1 Breaker, Circuit 30A HDP GM47475- 24 1 Cover, Breaker Connection GM90303
1 Panel, Circuit Breaker Mtg. GM90207 1 Dwg, Assy Marine Circuit Breakers GM90749
1 Cover, Breaker Connection GM90303 2 Connector, H- frame Short Rear GM91473- 1
1 Dwg, Assy Marine Circuit Breakers GM90749 1 Connector, H- frame Long Rear GM91473- 2
2 Connector, H- frame Short Rear GM91473- 1 1 Cover, H- Frame Terminal GM91474
1 Connector, H- frame Long Rear GM91473- 2 1 Bracket, Support GM93356
1 Cover, H- Frame Terminal GM91474 7 WASHER, PLAIN M125A- 05- 80
1 Bracket, Support GM93356 5 Screw, Pan Head M5X10 M7985A- 05010- 20
7 WASHER, PLAIN M125A- 05- 80 2 Screw, pan head machine M7985A- 05100- 20
5 Screw, Pan Head M5X10 M7985A- 05010- 20 2 Nut, Hex 5mm (NRP) M934- 05- 50
2 Screw, pan head machine M7985A- 05100- 20 1 Bolt, Hex Cap (NRP) 5/16- 18 x 1/2” X- 125- 33
2 Nut, Hex 5mm (NRP) M934- 05- 50 2 Bolt, Hex Cap (NRP) X- 125- 5
1 Bolt, Hex Cap (NRP) 5/16- 18 x 1/2” X- 125- 33 5 Washer, plain, .344 ID x .687 in.OD(NRP) X- 25- 85
2 Bolt, Hex Cap (NRP) X- 125- 5 1 Stud, 5/16- 18 x 1.5 in. X- 352- 65
5 Washer, plain, .344 ID x .687 in.OD(NRP) X- 25- 85 2 Spacer, .209 ID x .375 OD x 1.062 IN. X- 400- 247
1 Stud, 5/16- 18 x 1.5 in. X- 352- 65 1 Spacer, .344 ID x .75 OD x .375 in. X- 400- 41
2 Spacer, .209 ID x .375 OD x 1.062 IN. X- 400- 247 1 Insulator, Standoff X- 6128- 34
1 Spacer, .344 ID x .75 OD x .375 in. X- 400- 41 3 Nut, hex, 5/16- 18 X- 82- 6
1 Insulator, Standoff X- 6128- 34
3 Nut, hex, 5/16- 18 X- 82- 6 LCB,60A,3P GM90749- KP4
1 Breaker, Circuit 60A HDP GM47475- 36
LCB, 40A, 3P GM90749- KP2 1 Panel, Circuit Breaker Mtg. GM90207
1 Breaker, Circuit 40A HDP GM47475- 29 1 Cover, Breaker Connection GM90303
1 Panel, Circuit Breaker Mtg. GM90207 1 Dwg, Assy Marine Circuit Breakers GM90749
1 Cover, Breaker Connection GM90303 2 Connector, H- frame Short Rear GM91473- 1
1 Dwg, Assy Marine Circuit Breakers GM90749 1 Connector, H- frame Long Rear GM91473- 2
2 Connector, H- frame Short Rear GM91473- 1 1 Cover, H- Frame Terminal GM91474
1 Connector, H- frame Long Rear GM91473- 2 1 Bracket, Support GM93356
1 Cover, H- Frame Terminal GM91474 7 WASHER, PLAIN M125A- 05- 80
1 Bracket, Support GM93356 5 Screw, Pan Head M5X10 M7985A- 05010- 20
7 WASHER, PLAIN M125A- 05- 80 2 Screw, pan head machine M7985A- 05100- 20
5 Screw, Pan Head M5X10 M7985A- 05010- 20 2 Nut, Hex 5mm (NRP) M934- 05- 50
2 Screw, pan head machine M7985A- 05100- 20 1 Bolt, Hex Cap (NRP) 5/16- 18 x 1/2” X- 125- 33
2 Nut, Hex 5mm (NRP) M934- 05- 50 2 Bolt, Hex Cap (NRP) X- 125- 5
1 Bolt, Hex Cap (NRP) 5/16- 18 x 1/2” X- 125- 33 5 Washer, plain, .344 ID x .687 in.OD(NRP) X- 25- 85
2 Bolt, Hex Cap (NRP) X- 125- 5 1 Stud, 5/16- 18 x 1.5 in. X- 352- 65
5 Washer, plain, .344 ID x .687 in.OD(NRP) X- 25- 85 2 Spacer, .209 ID x .375 OD x 1.062 IN. X- 400- 247
1 Stud, 5/16- 18 x 1.5 in. X- 352- 65 1 Spacer, .344 ID x .75 OD x .375 in. X- 400- 41
2 Spacer, .209 ID x .375 OD x 1.062 IN. X- 400- 247 1 Insulator, Standoff X- 6128- 34
1 Spacer, .344 ID x .75 OD x .375 in. X- 400- 41 3 Nut, hex, 5/16- 18 X- 82- 6
1 Insulator, Standoff X- 6128- 34
3 Nut, hex, 5/16- 18 X- 82- 6

138 TP-6954 3/21


Accessories
Qty. Description Part No. Qty. Description Part No.

LCB,70A,3P GM90749- KP5 LCB,90A,3P GM90749- KP7


1 Breaker, Circuit 70A HDP GM47475- 38 1 Breaker, Circuit 90A HDP GM47475- 42
1 Panel, Circuit Breaker Mtg. GM90207 1 Panel, Circuit Breaker Mtg. GM90207
1 Cover, Breaker Connection GM90303 1 Cover, Breaker Connection GM90303
1 Dwg, Assy Marine Circuit Breakers GM90749 1 Dwg, Assy Marine Circuit Breakers GM90749
2 Connector, H- frame Short Rear GM91473- 1 2 Connector, H- frame Short Rear GM91473- 1
1 Connector, H- frame Long Rear GM91473- 2 1 Connector, H- frame Long Rear GM91473- 2
1 Cover, H- Frame Terminal GM91474 1 Cover, H- Frame Terminal GM91474
1 Bracket, Support GM93356 1 Bracket, Support GM93356
7 WASHER, PLAIN M125A- 05- 80 7 WASHER, PLAIN M125A- 05- 80
5 Screw, Pan Head M5X10 M7985A- 05010- 20 5 Screw, Pan Head M5X10 M7985A- 05010- 20
2 Screw, pan head machine M7985A- 05100- 20 2 Screw, pan head machine M7985A- 05100- 20
2 Nut, Hex 5mm (NRP) M934- 05- 50 2 Nut, Hex 5mm (NRP) M934- 05- 50
1 Bolt, Hex Cap (NRP) 5/16- 18 x 1/2” X- 125- 33 1 Bolt, Hex Cap (NRP) 5/16- 18 x 1/2” X- 125- 33
2 Bolt, Hex Cap (NRP) X- 125- 5 2 Bolt, Hex Cap (NRP) X- 125- 5
5 Washer, plain, .344 ID x .687 in.OD(NRP) X- 25- 85 5 Washer, plain, .344 ID x .687 in.OD(NRP) X- 25- 85
1 Stud, 5/16- 18 x 1.5 in. X- 352- 65 1 Stud, 5/16- 18 x 1.5 in. X- 352- 65
2 Spacer, .209 ID x .375 OD x 1.062 IN. X- 400- 247 2 Spacer, .209 ID x .375 OD x 1.062 IN. X- 400- 247
1 Spacer, .344 ID x .75 OD x .375 in. X- 400- 41 1 Spacer, .344 ID x .75 OD x .375 in. X- 400- 41
1 Insulator, Standoff X- 6128- 34 1 Insulator, Standoff X- 6128- 34
3 Nut, hex, 5/16- 18 X- 82- 6 3 Nut, hex, 5/16- 18 X- 82- 6

LCB,80A,3P GM90749- KP6 LCB,100A,3P GM90749- KP8


1 Breaker, Circuit 80A HDP GM47475- 40 1 Breaker, Circuit 100A HJP GM47475- 45
1 Panel, Circuit Breaker Mtg. GM90207 1 Panel, Circuit Breaker Mtg. GM90207
1 Cover, Breaker Connection GM90303 1 Cover, Breaker Connection GM90303
1 Dwg, Assy Marine Circuit Breakers GM90749 1 Dwg, Assy Marine Circuit Breakers GM90749
2 Connector, H- frame Short Rear GM91473- 1 2 Connector, H- frame Short Rear GM91473- 1
1 Connector, H- frame Long Rear GM91473- 2 1 Connector, H- frame Long Rear GM91473- 2
1 Cover, H- Frame Terminal GM91474 1 Cover, H- Frame Terminal GM91474
1 Bracket, Support GM93356 1 Bracket, Support GM93356
7 WASHER, PLAIN M125A- 05- 80 7 WASHER, PLAIN M125A- 05- 80
5 Screw, Pan Head M5X10 M7985A- 05010- 20 5 Screw, Pan Head M5X10 M7985A- 05010- 20
2 Screw, pan head machine M7985A- 05100- 20 2 Screw, pan head machine M7985A- 05100- 20
2 Nut, Hex 5mm (NRP) M934- 05- 50 2 Nut, Hex 5mm (NRP) M934- 05- 50
1 Bolt, Hex Cap (NRP) 5/16- 18 x 1/2” X- 125- 33 1 Bolt, Hex Cap (NRP) 5/16- 18 x 1/2” X- 125- 33
2 Bolt, Hex Cap (NRP) X- 125- 5 2 Bolt, Hex Cap (NRP) X- 125- 5
5 Washer, plain, .344 ID x .687 in.OD(NRP) X- 25- 85 5 Washer, plain, .344 ID x .687 in.OD(NRP) X- 25- 85
1 Stud, 5/16- 18 x 1.5 in. X- 352- 65 1 Stud, 5/16- 18 x 1.5 in. X- 352- 65
2 Spacer, .209 ID x .375 OD x 1.062 IN. X- 400- 247 2 Spacer, .209 ID x .375 OD x 1.062 IN. X- 400- 247
1 Spacer, .344 ID x .75 OD x .375 in. X- 400- 41 1 Spacer, .344 ID x .75 OD x .375 in. X- 400- 41
1 Insulator, Standoff X- 6128- 34 1 Insulator, Standoff X- 6128- 34
3 Nut, hex, 5/16- 18 X- 82- 6 3 Nut, hex, 5/16- 18 X- 82- 6

LCB, 50 AMP, 240V, 1 POLE GM91718- KP1


1 Circuit breaker, 50 A, 240 VAC, 1 pole 229917
1 Panel, 1P Circuit Breaker Mtg. GM92101
2 Washer, Lock.146 ID x .285 in.OD X- 22- 6
2 Screw, Machine (NRP) X- 49- 2

LCB, 60 AMP, 240V, 1 POLE GM91718- KP2


1 Circuit breaker, 60 A, 240 VAC, 1 pole 359367
1 Panel, 1P Circuit Breaker Mtg. GM92101
2 Washer, Lock.146 ID x .285 in.OD X- 22- 6
2 Screw, Machine (NRP) X- 49- 2

LCB, 80 AMP, 240V, 1 POLE GM91718- KP3


1 Circuit breaker, 80 A, 240 VAC, 1 pole 229919
1 Panel, 1P Circuit Breaker Mtg. GM92101
2 Washer, Lock.146 ID x .285 in.OD X- 22- 6
2 Screw, Machine (NRP) X- 49- 2

TP-6954 3/21 139


Accessories, continued
Qty. Description Part No. Qty. Description Part No.

LCB, 90 AMP, 240V, 1 POLE GM91718- KP4 LCB, 60 AMP, 600V, 3 POLE GM91718- KP14
1 Circuit breaker 90 amp 359560 1 Circuit breaker, 60 A, 600 V, 3 pole 253224
1 Panel, 1P Circuit Breaker Mtg. GM92101 1 Panel, 3P Circuit Breaker Mtg. GM91717
2 Washer, Lock.146 ID x .285 in.OD X- 22- 6 6 Washer, Lock.146 ID x .285 in.OD X- 22- 6
2 Screw, Machine (NRP) X- 49- 2 6 Screw, Machine (NRP) X- 49- 2

LCB, 50 AMP, 240V, 2 POLE GM91718- KP5 LCB, 70 AMP, 600V, 3 POLE GM91718- KP15
1 Circuit breaker, 50 A, 240 VAC, 2 pole 249479 1 Circuit breaker, 70 A, 600 V, 3 pole 258381
1 Panel, 2P Circuit Breaker Mtg. GM91725 1 Panel, 3P Circuit Breaker Mtg. GM91717
4 Washer, Lock.146 ID x .285 in.OD X- 22- 6 6 Washer, Lock.146 ID x .285 in.OD X- 22- 6
4 Screw, Machine (NRP) X- 49- 2 6 Screw, Machine (NRP) X- 49- 2

LCB, 60 AMP, 240V, 2 POLE GM91718- KP6 LCB, 80 AMP, 480V, 3 POLE GM91718- KP16
1 Circuit breaker, 60 A, 240 VAC, 2 pole 229205 1 Circuit breaker, 80 A, 480 V, 3 pole 253225
1 Panel, 2P Circuit Breaker Mtg. GM91725 1 Panel, 3P Circuit Breaker Mtg. GM91717
4 Washer, Lock.146 ID x .285 in.OD X- 22- 6 6 Washer, Lock.146 ID x .285 in.OD X- 22- 6
4 Screw, Machine (NRP) X- 49- 2 6 Screw, Machine (NRP) X- 49- 2

LCB, 70 AMP, 240V, 2 POLE GM91718- KP7 LCB, 90 AMP, 480V, 3 POLE GM91718- KP17
1 Circuit breaker, 70 A, 240 VAC, 2 pole 229397 1 Circuit breaker, 90 A, 480 V, 3 pole 344905
1 Panel, 2P Circuit Breaker Mtg. GM91725 1 Panel, 3P Circuit Breaker Mtg. GM91717
4 Washer, Lock.146 ID x .285 in.OD X- 22- 6 6 Washer, Lock.146 ID x .285 in.OD X- 22- 6
4 Screw, Machine (NRP) X- 49- 2 6 Screw, Machine (NRP) X- 49- 2

LCB, 80 AMP, 240V, 2 POLE GM91718- KP8 LCB, 150 AMP, 2 POLE GM99430-KP1
1 Circuit breaker, 80 A, 240 VAC, 2 pole 229206 1 Circuit breaker, 125A HDP GM47475-16
1 Panel, 2P Circuit Breaker Mtg. GM91725 1 Panel, Circuit Breaker GM99090
4 Washer, Lock.146 ID x .285 in.OD X- 22- 6 1 Dwg, Assy Marine Circuit Breaker GM99099
4 Screw, Machine (NRP) X- 49- 2 1 Extension, Circuit Breaker Toggle GM104513
2 Lug, H- Frame M6 Terminal Insert GM25991-17
LCB, 90 AMP, 240V, 2 POLE GM91718- KP9 1 Bus, Load GM87578
1 Circuit breaker, 90 A, 240 VAC, 2 pole 229207 1 Bus, Load GM87579
1 Panel, 2P Circuit Breaker Mtg. GM91725 1 Bus, Load GM87580
4 Washer, Lock.146 ID x .285 in.OD X- 22- 6 1 Bus, Load GM87581
4 Screw, Machine (NRP) X- 49- 2 1 Bracket, Circuit Breaker Mounting GM99201
3 Washer, Plain M125A-06-80
LCB, 100 AMP, 240V, 2 POLE GM91718- KP10 2 Screw M7985A-05080-20
1 Circuit breaker, 100 A, 240 VAC, 2 pole 359133 4 Screw M933-06012-60
1 Panel, 2P Circuit Breaker Mtg. GM91725 3 Screw, Hex Cap M933-06025-60
4 Washer, Lock.146 ID x .285 in.OD X- 22- 6 2 Nut, Hex 5 mm M934-05-50
4 Screw, Machine (NRP) X- 49- 2 3 Nut, Hex 6 mm M934-06-60
LCB, 30 AMP, 600V, 3 POLE GM91718- KP11 3 Washer, Flat .312 ID x.75 OD X-25-20
1 Circuit breaker, 30 A, 600 V, 3 pole 269250 4 Washer, Plain, .281 ID x .625 in.OD X-25-40
1 Panel, 3P Circuit Breaker Mtg. GM91717 3 Washer, Spring X-6086-24
6 Washer, Lock.146 ID x .285 in.OD X- 22- 6 1 Marker, Wire X-750-14
6 Screw, Machine (NRP) X- 49- 2 1 Marker, Wire X-750-15
1 Marker, Wire X-750-16
LCB, 40 AMP, 600V, 3 POLE GM91718- KP12
1 Circuit breaker, 40 A, 600 V, 3 pole 269252
1 Panel, 3P Circuit Breaker Mtg. GM91717
6 Washer, Lock.146 ID x .285 in.OD X- 22- 6
6 Screw, Machine (NRP) X- 49- 2

LCB, 50 AMP, 480V, 3 POLE GM91718- KP13


1 Circuit breaker, 50 A, 480 V, 3 pole 269249
1 Panel, 3P Circuit Breaker Mtg. GM91717
6 Washer, Lock.146 ID x .285 in.OD X- 22- 6
6 Screw, Machine (NRP) X- 49- 2

140 TP-6954 3/21


Accessories, continued
Qty. Description Part No. Qty. Description Part No.

LCB, 150 AMP, 2 POLE GM99430-KP2 LCB, 60 AMP, 3 POLE GM99099-KP2


1 Circuit breaker, 150A HDP GM47475-89 1 Circuit breaker, 60A HDP GM47475-36
1 Panel, Circuit Breaker GM99090 1 Panel, Circuit Breaker GM99090
1 Dwg, Assy Marine Circuit Breaker GM99099 1 Dwg, Assy Marine Circuit Breaker GM99099
1 Extension, Circuit Breaker Toggle GM104513 1 Extension, Circuit Breaker Toggle GM104513
2 Lug, H- Frame M6 Terminal Insert GM25991-17 2 Lug, H- Frame M6 Terminal Insert GM25991-17
1 Bus, Load GM87578 1 Bus, Load GM87578
1 Bus, Load GM87579 1 Bus, Load GM87579
1 Bus, Load GM87580 1 Bus, Load GM87580
1 Bus, Load GM87581 1 Bus, Load GM87581
1 Bracket, Circuit Breaker Mounting GM99201 1 Bracket, Circuit Breaker Mounting GM99201
3 Washer, Plain M125A-06-80 3 Washer, Plain M125A-06-80
2 Screw M7985A-05080-20 2 Screw M7985A-05080-20
4 Screw M933-06012-60 4 Screw M933-06012-60
3 Screw, Hex Cap M933-06025-60 3 Screw, Hex Cap M933-06025-60
2 Nut, Hex 5 mm M934-05-50 2 Nut, Hex 5 mm M934-05-50
3 Nut, Hex 6 mm M934-06-60 3 Nut, Hex 6 mm M934-06-60
3 Washer, Flat .312 ID x.75 OD X-25-20 3 Washer, Flat .312 ID x.75 OD X-25-20
4 Washer, Plain, .281 ID x .625 in.OD X-25-40 4 Washer, Plain, .281 ID x .625 in.OD X-25-40
3 Washer, Spring X-6086-24 3 Washer, Spring X-6086-24
1 Marker, Wire X-750-14 1 Marker, Wire X-750-14
1 Marker, Wire X-750-15 1 Marker, Wire X-750-15
1 Marker, Wire X-750-16 1 Marker, Wire X-750-16

LCB, 50 AMP, 3 POLE GM99099-KP1 LCB, 100 AMP, 3 POLE GM99099-KP5


1 Circuit breaker, 50A HDP GM47475-33 1 Circuit breaker, 100A HDP GM47475-44
1 Panel, Circuit Breaker GM99090 1 Panel, Circuit Breaker GM99090
1 Dwg, Assy Marine Circuit Breaker GM99099 1 Dwg, Assy Marine Circuit Breaker GM99099
1 Extension, Circuit Breaker Toggle GM104513 1 Extension, Circuit Breaker Toggle GM104513
2 Lug, H- Frame M6 Terminal Insert GM25991-17 2 Lug, H- Frame M6 Terminal Insert GM25991-17
1 Bus, Load GM87578 1 Bus, Load GM87578
1 Bus, Load GM87579 1 Bus, Load GM87579
1 Bus, Load GM87580 1 Bus, Load GM87580
1 Bus, Load GM87581 1 Bus, Load GM87581
1 Bracket, Circuit Breaker Mounting GM99201 1 Bracket, Circuit Breaker Mounting GM99201
3 Washer, Plain M125A-06-80 3 Washer, Plain M125A-06-80
2 Screw M7985A-05080-20 2 Screw M7985A-05080-20
4 Screw M933-06012-60 4 Screw M933-06012-60
3 Screw, Hex Cap M933-06025-60 3 Screw, Hex Cap M933-06025-60
2 Nut, Hex 5 mm M934-05-50 2 Nut, Hex 5 mm M934-05-50
3 Nut, Hex 6 mm M934-06-60 3 Nut, Hex 6 mm M934-06-60
3 Washer, Flat .312 ID x.75 OD X-25-20 3 Washer, Flat .312 ID x.75 OD X-25-20
4 Washer, Plain, .281 ID x .625 in.OD X-25-40 4 Washer, Plain, .281 ID x .625 in.OD X-25-40
3 Washer, Spring X-6086-24 3 Washer, Spring X-6086-24
1 Marker, Wire X-750-14 1 Marker, Wire X-750-14
1 Marker, Wire X-750-15 1 Marker, Wire X-750-15
1 Marker, Wire X-750-16 1 Marker, Wire X-750-16

TP-6954 3/21 141


Accessories, continued
Qty. Description Part No. Qty. Description Part No.

LCB, 125 AMP, 3 POLE GM99099-KP6 LCB, 150 AMP, 3 POLE GM99099-KP8
1 Circuit breaker, 125A HDP GM47475-47 1 Circuit breaker, 150A HDP GM47475-49
1 Panel, Circuit Breaker GM99090 1 Panel, Circuit Breaker GM99090
1 Dwg, Assy Marine Circuit Breaker GM99099 1 Dwg, Assy Marine Circuit Breaker GM99099
1 Extension, Circuit Breaker Toggle GM104513 1 Extension, Circuit Breaker Toggle GM104513
2 Lug, H- Frame M6 Terminal Insert GM25991-17 2 Lug, H- Frame M6 Terminal Insert GM25991-17
1 Bus, Load GM87578 1 Bus, Load GM87578
1 Bus, Load GM87579 1 Bus, Load GM87579
1 Bus, Load GM87580 1 Bus, Load GM87580
1 Bus, Load GM87581 1 Bus, Load GM87581
1 Bracket, Circuit Breaker Mounting GM99201 1 Bracket, Circuit Breaker Mounting GM99201
3 Washer, Plain M125A-06-80 3 Washer, Plain M125A-06-80
2 Screw M7985A-05080-20 2 Screw M7985A-05080-20
4 Screw M933-06012-60 4 Screw M933-06012-60
3 Screw, Hex Cap M933-06025-60 3 Screw, Hex Cap M933-06025-60
2 Nut, Hex 5 mm M934-05-50 2 Nut, Hex 5 mm M934-05-50
3 Nut, Hex 6 mm M934-06-60 3 Nut, Hex 6 mm M934-06-60
3 Washer, Flat .312 ID x.75 OD X-25-20 3 Washer, Flat .312 ID x.75 OD X-25-20
4 Washer, Plain, .281 ID x .625 in.OD X-25-40 4 Washer, Plain, .281 ID x .625 in.OD X-25-40
3 Washer, Spring X-6086-24 3 Washer, Spring X-6086-24
1 Marker, Wire X-750-14 1 Marker, Wire X-750-14
1 Marker, Wire X-750-15 1 Marker, Wire X-750-15
1 Marker, Wire X-750-16 1 Marker, Wire X-750-16

LCB, 70 AMP, 3 POLE GM99099-KP7 LCB, 175 AMP, 3 POLE GM101622-KP1


1 Circuit breaker, 70A HDP GM47475-38 1 Circuit breaker, 175A JDP GM47476-7
1 Panel, Circuit Breaker GM99090 1 Panel, Circuit Breaker GM99090
1 Dwg, Assy Marine Circuit Breaker GM99099 1 Dwg, Assy Marine Circuit Breaker GM99099
1 Extension, Circuit Breaker Toggle GM104513 1 Extension, Circuit Breaker Toggle GM104513
2 Lug, H- Frame M6 Terminal Insert GM25991-17 2 Lug, J- Frame M8 Terminal Insert GM25991-18
1 Bus, Load GM87578 1 Bus, Load GM87576
1 Bus, Load GM87579 2 Bus, Load GM87577
1 Bus, Load GM87580 1 Bus, Load GM87582
1 Bus, Load GM87581 1 Bus, Load GM87583
1 Bracket, Circuit Breaker Mounting GM99201 1 Bus, Load GM87586
3 Washer, Plain M125A-06-80 1 Bracket, Circuit Breaker Mounting GM99201
2 Screw M7985A-05080-20 3 Washer, Plain M125A-06-80
4 Screw M933-06012-60 3 Nut, Hex 6 mm M6923-06-80
3 Screw, Hex Cap M933-06025-60 2 Screw M7985A-05080-20
2 Nut, Hex 5 mm M934-05-50 6 Screw, Socket Head Cap M912-08025-60
3 Nut, Hex 6 mm M934-06-60 4 Screw M933-06012-60
3 Washer, Flat .312 ID x.75 OD X-25-20 3 Screw, Hex Cap (EXP) M933-06030-60
4 Washer, Plain, .281 ID x .625 in.OD X-25-40 2 Nut, Hex 5 mm M934-05-50
3 Washer, Spring X-6086-24 3 Washer, Flat .312 ID x.75 OD X-25-20
1 Marker, Wire X-750-14 4 Washer, Plain, .281 ID x .625 in.OD X-25-40
1 Marker, Wire X-750-15 3 Washer, Spring X-6086-24
1 Marker, Wire X-750-16 1 Marker, Wire X-750-14
1 Marker, Wire X-750-15

142 TP-6954 3/21


Accessories, continued
Qty. Description Part No. Qty. Description Part No.

LCB, 175 AMP, 2 POLE GM101623-KP1 Paralleling Circuit Breaker, 24V, 50A GM99338- KP3
1 Circuit breaker, 175A JDP GM47476-27 1 Breaker, Circuit 50A HDP GM47475- 33
1 Panel, Circuit Breaker GM99090 1 Auxiliary Contact GM25990
1 Dwg, Assy Marine Circuit Breaker GM99099 2 Lug, H- Frame M6 Terminal Insert GM25991- 17
3 Bus, Load GM102757 1 Breaker, Circuit 200 JDP GM47476- 9
3 Bus, Load GM102758 2 Relay, 24V DC GM49747
1 Extension, Circuit Breaker Toggle GM104513 1 Bus, Load GM87578
1 Lug, J- Frame M8 Terminal Insert GM25991-18 1 Bus, Load GM87579
1 Bus, Load GM87576 1 Bus, Load GM87580
1 Bus, Load GM87582 3 Bus, Load GM87581
1 Bracket, Circuit Breaker Mounting GM99201 1 Operator, Motor, 15- 150A GM89929
2 Washer, Plain M125A-06-80 1 Harness, Wiring Paralleling Kit GM95868
2 Nut, Hex 6 mm M6923-06-80
2 Screw M7985A-05080-20 Paralleling Circuit Breaker, 24V, 60A GM99338- KP4
4 Screw, Socket Head Cap M912-08025-60 1 Breaker, Circuit 60A HDP GM47475- 36
4 Screw M933-06012-60 1 Auxiliary Contact GM25990
2 Screw, Hex Cap M933-06030-60 2 Lug, H- Frame M6 Terminal Insert GM25991- 17
2 Nut, Hex 5 mm M934-05-50 1 Breaker, Circuit 200 JDP GM47476- 9
2 Washer, Flat .312 ID x.75 OD X-25-20 2 Relay, 24V DC GM49747
4 Washer, Plain, .281 ID x .625 in.OD X-25-40 1 Bus, Load GM87578
2 Washer, Spring X-6086-24 1 Bus, Load GM87579
1 Marker, Wire X-750-14 1 Bus, Load GM87580
1 Marker, Wire X-750-15 3 Bus, Load GM87581
1 Operator, Motor, 15- 150A GM89929
1 Harness, Wiring Paralleling Kit GM95868
Paralleling Circuit Breaker, 24V, 30A GM99338- KP1
1 Breaker, Circuit 30A HDP GM47475-24 Paralleling Circuit Breaker, 24V, 70A GM99338- KP5
1 Auxiliary Contact GM25990 1 Breaker, Circuit 70A HDP GM47475- 38
2 Lug, H- Frame M6 Terminal Insert GM25991- 17 1 Auxiliary Contact GM25990
1 Breaker, Circuit 200 JDP GM47476- 9 2 Lug, H- Frame M6 Terminal Insert GM25991- 17
2 Relay, 24V DC GM49747 1 Breaker, Circuit 200 JDP GM47476- 9
1 Bus, Load GM87578 2 Relay, 24V DC GM49747
1 Bus, Load GM87579 1 Bus, Load GM87578
1 Bus, Load GM87580 1 Bus, Load GM87579
3 Bus, Load GM87581 1 Bus, Load GM87580
1 Operator, Motor, 15- 150A GM89929 3 Bus, Load GM87581
1 Harness, Wiring Paralleling Kit GM95868 1 Operator, Motor, 15- 150A GM89929
1 Harness, Wiring Paralleling Kit GM95868
Paralleling Circuit Breaker, 24V, 40A GM99338- KP2
1 Breaker, Circuit 40A HDP GM47475- 29 Paralleling Circuit Breaker, 24V, 80A GM99338- KP6
1 Auxiliary Contact GM25990 1 Breaker, Circuit 80A HDP GM47475- 40
2 Lug, H- Frame M6 Terminal Insert GM25991- 17 1 Auxiliary Contact GM25990
1 Breaker, Circuit 200 JDP GM47476- 9 2 Lug, H- Frame M6 Terminal Insert GM25991- 17
2 Relay, 24V DC GM49747 1 Breaker, Circuit 200 JDP GM47476- 9
1 Bus, Load GM87578 2 Relay, 24V DC GM49747
1 Bus, Load GM87579 1 Bus, Load GM87578
1 Bus, Load GM87580 1 Bus, Load GM87579
3 Bus, Load GM87581 1 Bus, Load GM87580
1 Operator, Motor, 15- 150A GM89929 3 Bus, Load GM87581
1 Harness, Wiring Paralleling Kit GM95868 1 Operator, Motor, 15- 150A GM89929
1 Harness, Wiring Paralleling Kit GM95868

TP-6954 3/21 143


Accessories, continued
Qty. Description Part No. Qty. Description Part No.

Paralleling Circuit Breaker, 24V, 90A GM99338- KP7


1 Breaker, Circuit 90A HDP GM47475- 42 Electrical System Kits
1 Auxiliary Contact GM25990
2 Lug, H- Frame M6 Terminal Insert GM25991- 17 Remote Digital Gauge GM32337-KP1
1 Breaker, Circuit 200 JDP GM47476- 9 1 Decal, warning 249494
2 Relay, 24V DC GM49747 1 Gauge, digital GM30565
1 Bus, Load GM87578 1 Harness, remote GM32325
1 Bus, Load GM87579 1 Installation Instructions
1 Bus, Load GM87580 ADC 2100 Controller Replacement TT-1364
3 Bus, Load GM87581 1 Installation Instructions,
1 Operator, Motor, 15- 150A GM89929 Remote Digital Gauge TT-1379
1 Harness, Wiring Paralleling Kit GM95868
Remote Digital Gauge GM100956-KP1
Paralleling Circuit Breaker, 24V, 100A GM99338- KP8 1 Decal, warning 249494
1 Breaker, Circuit 100A HDP GM47475- 44 1 Digital Gauge GM100649
1 Auxiliary Contact GM25990 1 Harness, 3” Gauge Adapter GM100955
2 Lug, H- Frame M6 Terminal Insert GM25991- 17 1 Diagram, Accessory Interconnection GM33846
1 Breaker, Circuit 200 JDP GM47476- 9 1 Diagram, Interconnect Dec3500 GM88254
2 Relay, 24V DC GM49747 1 Diagram, System Remote Display GM92060
1 Bus, Load GM87578 1 Installation Instructions,
1 Bus, Load GM87579 Remote Digital Gauge TT-1379
1 Bus, Load GM87580
Standard Panel, 12V GM88292- KP1
3 Bus, Load GM87581
1 Decal, warning 249494
1 Operator, Motor, 15- 150A GM89929
1 Panel Assy, Control 12V GM62337
1 Harness, Wiring Paralleling Kit GM95868

Paralleling Circuit Breaker, 24V, 125A GM99338- KP9 Standard Panel, 24V GM88292- KP2
1 Decal, warning 249494
1 Breaker, Circuit 125A HDP GM47475- 47
1 Panel Assy, Control 24V GM62338
1 Auxiliary Contact GM25990
2 Lug, H- Frame M6 Terminal Insert GM25991- 17 Display, Remote Digital GM88293- KP1
1 Breaker, Circuit 200 JDP GM47476- 9 1 Display, Remote Digital GM91770
2 Relay, 24V DC GM49747 1 Remote Digital Gauge Marine TT- 1641
1 Bus, Load GM87578 1 Cable tie, nylon (NRP) X- 468- 3
1 Bus, Load GM87579
1 Bus, Load GM87580 Harness,25’,Remote Std. Panel GM88294- KP1
3 Bus, Load GM87581 1 Harness, Extension GM90442
1 Operator, Motor, 15- 150A GM89929 1 Strap X- 526- 3
1 Harness, Wiring Paralleling Kit GM95868
Harness,50’,Remote Std. Panel GM88294- KP2
Paralleling Circuit Breaker 1 Harness, Extension GM90443
50- 150A, 24V GM99204-KP1 1 Strap X- 526- 3
2 Relay, 24V DC GM49747
1 Operator, Motor, 15- 150A GM89929 Harness,100’,Remote Std. Panel GM88294- KP3
1 Auxiliary Contact GM25990 1 Harness, Extension GM90444
1 Harness, Breaker GM90140 1 Strap X- 526- 3
2 Screw, Pan Head Machine M7985A- 05016- 20
2 Nut, Hex 5 mm M934- 05- 50
2 Washer, lock.20 ID x.373 in.OD X- 22- 9

Paralleling Circuit Breaker


175- 250A, 24V GM99204-KP2
2 Relay, 24V DC GM49747
1 Operator, Motor, 150- 250A GM89930
1 Auxiliary Contact GM25990
1 Harness, Breaker GM90140
2 Screw, Pan Head Machine M7985A- 05016- 20
2 Nut, Hex 5 mm M934- 05- 50
2 Washer, lock.20 ID x.373 in.OD X- 22- 9

144 TP-6954 3/21


Accessories, continued
Qty. Description Part No. Qty. Description Part No.

Isolated Standoff GM90750- KA1 Isolated Ground, 12V, SS (Front Exh) GM92486- KA3
2 Washer, Plain M125A- 06- 80 1 Relay, Cranking, 12V GM52584
1 Screw (NRP) M933- 06012- 60 1 Cable, Battery X- 545- 258
1 Nut, Hex 6mm M934- 06- 60 1 Bracket, Isolated Ground GM92471
1 Washer, lock.262 IDx.743 in.OD X- 22- 12 1 Harness, Relay GM93707
2 Washer, Plain M125A- 06- 80
1 Stud (Metric) X- 6054- 23
2 Washer, Plain M125A- 12- 80
1 Insulator , Standoff X- 6128- 35 2 Nut, Hex 6mm M6923- 06- 80
Ship to Shore Switch, 3 Wire PAA-246617 1 Screw (NRP) M933- 06012- 60
1 Switch, transfer, 3 pole A-246617 2 Screw, hex cap M933- 06020- 60
1 Instructions, installation TT-535 2 Screw, Hex Cap M933- 12020- 60
1 Nut, Hex 6mm M934- 06- 60
Harness, 25’ Digital Display Ext. GM92053- KP1 3 Washer, lock.262 IDx.743 in.OD X- 22- 12
1 HARNESS, EXTENSION GM92055 2 Cable, Battery X- 545- 249
1 Strap X- 526- 3 1 Stud (Metric) X- 6054- 23
1 Standoff insulator, 1/2- 13 x 2 in. X- 6128- 1
Harness, 50’ Digital Display Ext. GM92053- KP2 1 Insulator , Standoff X- 6128- 35
1 HARNESS, EXTENSION GM92056 2 Screw, hex wshr hd, drill 1/4- 14 x 7/8 X- 794- 4
1 Strap X- 526- 3
Isolated Ground, 24V, SS (Front Exh) GM92486- KA4
Harness, 100’ Digital Display Ext. GM92053- KP3 1 Relay 268371
1 HARNESS, EXTENSION GM92057 1 Cable, Battery X- 545- 258
1 Strap X- 526- 3 1 Bracket, Isolated Ground GM92471
1 Harness, Relay GM93707
Harness, Digital Display Y GM92054- KP1 2 Washer, Plain M125A- 06- 80
1 HARNESS, ADAPTER GM92058 2 Washer, Plain M125A- 12- 80
2 Nut, Hex 6mm M6923- 06- 80
Isolated Ground, 12V GM92486- KA1 1 Screw (NRP) M933- 06012- 60
1 Relay, Cranking, 12V GM52584 2 Screw, hex cap M933- 06020- 60
1 Bracket, Isolated Ground GM92471 2 Screw, Hex Cap M933- 12020- 60
1 Harness, Relay GM93707 1 Nut, Hex 6mm M934- 06- 60
2 Washer, Plain M125A- 06- 80 3 Washer, lock.262 IDx.743 in.OD X- 22- 12
2 Washer, Plain M125A- 12- 80 2 Cable, Battery X- 545- 249
2 Nut, Hex 6mm M6923- 06- 80 1 Stud (Metric) X- 6054- 23
1 Screw (NRP) M933- 06012- 60 1 Standoff insulator, 1/2- 13 x 2 in. X- 6128- 1
2 Screw, hex cap M933- 06020- 60 1 Insulator , Standoff X- 6128- 35
2 Screw, Hex Cap M933- 12020- 60 2 Screw, hex wshr hd, drill 1/4- 14 x 7/8 X- 794- 4
1 Nut, Hex 6mm M934- 06- 60
3 Washer, lock.262 IDx.743 in.OD X- 22- 12 Isolated Ground, 12V, SS (Rear Exh) GM92486- KA5
2 Cable, Battery X- 545- 249 1 Relay, Cranking, 12V GM52584
1 Stud (Metric) X- 6054- 23 1 Cable, Battery X- 545- 174
1 Standoff insulator, 1/2- 13 x 2 in. X- 6128- 1 1 Bracket, Isolated Ground GM92471
1 Insulator , Standoff X- 6128- 35 1 Harness, Relay GM93707
2 Screw, hex wshr hd, drill 1/4- 14 x 7/8 X- 794- 4 2 Washer, Plain M125A- 06- 80
2 Washer, Plain M125A- 12- 80
Isolated Ground, 24V GM92486- KA2 2 Nut, Hex 6mm M6923- 06- 80
1 Relay 268371 1 Screw (NRP) M933- 06012- 60
1 Bracket, Isolated Ground GM92471 2 Screw, hex cap M933- 06020- 60
1 Harness, Relay GM93707 2 Screw, Hex Cap M933- 12020- 60
2 Washer, Plain M125A- 06- 80 1 Nut, Hex 6mm M934- 06- 60
2 Washer, Plain M125A- 12- 80 3 Washer, lock.262 IDx.743 in.OD X- 22- 12
2 Nut, Hex 6mm M6923- 06- 80 2 Cable, Battery X- 545- 249
1 Screw (NRP) M933- 06012- 60 1 Stud (Metric) X- 6054- 23
2 Screw, hex cap M933- 06020- 60 1 Standoff insulator, 1/2- 13 x 2 in. X- 6128- 1
2 Screw, Hex Cap M933- 12020- 60 1 Insulator , Standoff X- 6128- 35
1 Nut, Hex 6mm M934- 06- 60 2 Screw, hex wshr hd, drill 1/4- 14 x 7/8 X- 794- 4
3 Washer, lock.262 IDx.743 in.OD X- 22- 12
2 Cable, Battery X- 545- 249
1 Stud (Metric) X- 6054- 23
1 Standoff insulator, 1/2- 13 x 2 in. X- 6128- 1
1 Insulator , Standoff X- 6128- 35
2 Screw, hex wshr hd, drill 1/4- 14 x 7/8 X- 794- 4

TP-6954 3/21 145


Accessories, continued
Qty. Description Part No. Qty. Description Part No.
Isolated Ground, 24V, SS (Rear Exh) GM92486- KA6
1 Relay 268371 Harness, Remote Display 25’ GM91774- KP1
1 Cable, Battery X- 545- 174 1 Harness, Remote Gauge 25’ GM91771
1 Bracket, Isolated Ground GM92471 1 Strap X- 526- 3
1 Harness, Relay GM93707
Harness, Remote Display 50’ GM91774- KP2
2 Washer, Plain M125A- 06- 80
1 Harness, Remote Gauge 50’ GM91772
2 Washer, Plain M125A- 12- 80
1 Strap X- 526- 3
2 Nut, Hex 6mm M6923- 06- 80
1 Screw (NRP) M933- 06012- 60 Harness, Remote Display 100’ GM91774- KP3
2 Screw, hex cap M933- 06020- 60 1 Harness, Remote Gauge 100’ GM91773
2 Screw, Hex Cap M933- 12020- 60 1 Strap X- 526- 3
1 Nut, Hex 6mm M934- 06- 60
3 Washer, lock.262 IDx.743 in.OD X- 22- 12 Governor, Paralleling, 12V GM93416- KP1
2 Cable, Battery X- 545- 249 1 Actuator, governor 324516
1 Stud (Metric) X- 6054- 23 1 Governor, Electronic, KDI GM90652
1 Standoff insulator, 1/2- 13 x 2 in. X- 6128- 1 2 Washer, Plain M125A- 06- 80
1 Insulator , Standoff X- 6128- 35 2 Nut, Hex 6mm M6923- 06- 80
2 Screw, hex wshr hd, drill 1/4- 14 x 7/8 X- 794- 4 2 Screw, hex cap M933- 06040- 60
1 Spacer, .282 ID x .5 OD x .531 in. X- 400- 28
Isolated Ground GM102528- KP1
1 Tag, Hang Battery Negative GM35413 Governor, Paralleling, 24V GM93416- KP2
1 Relay, Cranking 12V GM52584 1 Actuator, governor 324703
1 Bracket, Isolated Ground GM92471 1 Governor, Electronic, KDI GM90652
1 Harness, Relay GM93707 2 Washer, Plain M125A- 06- 80
2 Washer, Plain M125A- 06- 80 2 Nut, Hex 6mm M6923- 06- 80
2 Washer, Plain M125A- 12- 80 2 Screw, hex cap M933- 06040- 60
2 Nut, Hex 6mm M6923- 06- 80 1 Spacer, .282 ID x .5 OD x .531 in. X- 400- 28
1 Screw M933- 06012- 60
1 Nut, Hex 6 mm M934- 06- 60 12V- To- 24V Conversion Kit GM98899- KP1
2 Bolt, Hex Cap X- 129- 15 4 Relay, 24V DC GM49747
3 Washer, lock.262 IDx.743 in.OD X- 22- 12 1 Pump, Electric Fuel Feed 24V GM90305- 2
1 Cable, Battery X- 545- 252 1 Motor, 24V Starter GM91877
1 Cable, Battery X- 545- 278 1 ESO, Conversion 12V to 24V GM91878
1 Stud, Metric X- 6054- 22 1 Coil, Conversion 12V to 24V GM91879
1 Standoff insulator, 1/2- 13 x 2 in. X- 6128- 1 1 12 to 24V Conver Kit, 11- 23kW, Marine TT- 1690
1 Insulator, Standoff X- 6128- 35
Dry Contact, 15 Relay, Dec3500 GM93966- KP2
1 PCB Assy, 15 Relay Dry Contact w/ Com GM92483
Isolated Ground, Sound Shield GM102528- KP2 1 Diagram, Wiring Interconnect DEC3500 GM93793
1 Relay, Cranking 12V GM52584 6 Nut, Hex Machine Screw, 8- 32 X- 70- 12
1 Bracket, Isolated Ground GM92471 6 Spacer, .25 OD, .5 in. X- 712- 9
1 Harness, Relay GM93707
2 Washer, Plain M125A- 06- 80 Remote Controller Mounting, Dec3500
2 Washer, Plain M125A- 12- 80 GM96985-KP1-WHT
2 Nut, Hex 6mm M6923- 06- 80 1 Gasket, Controller Cover GM88990
1 Screw M933- 06012- 60 1 Panel, Remote PCB Mounting GM96382
1 Nut, Hex 6 mm M934- 06- 60 1 PCB Assy, DEC3500 Remote Interconnect GM96419
2 Bolt, Hex Cap X- 129- 15 1 Harness, Remote Controller GM96428
3 Washer, lock.262 IDx.743 in.OD X- 22- 12 8 Nut, hex X-70-12
1 Cable, Battery X- 545- 252 16 Spacer X-712-13
1 Cable, Battery X- 545- 278
1 Stud, Metric X- 6054- 22
1 Standoff insulator, 1/2- 13 x 2 in. X- 6128- 1
1 Insulator, Standoff X- 6128- 35

146 TP-6954 3/21


Accessories, continued
Qty. Description Part No. Qty. Description Part No.

12V- To- 24V Conversion Kit GM98899- KP2 Fuel Lines, 2504M KDI Double Wall GM99264- KA2
4 Relay, 24V DC GM49747 1 Fuel lines, 2504 Eng. Double Wall GM94620
1 Pump, Electric Fuel Feed 24V GM90305- 2 1 Bracket, Leak Sensor GM102595
1 Motor, 24V Starter GM91877 2 Screw, Pan Head Machine M7985A- 05045- 20
1 ESO, Conversion 12V to 24V GM91878 2 Screw, hex cap M933- 12025- 60
1 Coil, Conversion 12V to 24V GM91879 2 Washer, Lock .521 ID x 1.24 in. X- 22- 26
1 PCB ASSY,Weather Tight Volt. Converter GM97121 2 Washer, lock .20 ID x .373 in.OD X- 22- 9
2 Washer, Plain M125A- 04- 80
2 Screw, Pan Head Machine M7985A- 04016- 20 Fuel Lines, 2504TCR KDI Double Wall GM99264-KP3
2 Nut, Hex 4mm (NRP) M934- 04- 50 1 Fuel lines, 2504 TCR Eng. Double Wall GM102140
1 12 to 24V Conver Kit, 11- 23kW, Marine TT- 1690 1 Bracket, Leak Sensor GM102595
2 Screw, Pan Head Machine M7985A- 05045- 20
2 Screw, hex cap M933- 12025- 60
Miscellaneous Kits 2 Washer, Lock .521 ID x 1.24 in. X- 22- 26
2 Washer, lock .20 ID x.373 in.OD X- 22- 9
Cooling, Keel GM92072- KP1
1 Flange, exhaust outlet 254692 Circuit Breaker Adapter Panel GM102275- KP1
2 Cap, Rubber GM79490 1 Panel subassy, Sound Shield Alt (RH) GM102273
1 Pulley, Tension GM92148
1 Bracket, Pully GM92156 Motor Operator Adapter Panel GM99572- KP1
2 Washer, Plain 10.5 ID x 20.0 OD M125A- 10- 80 1 Panel subassy, Sound Shield Alt (RH) GM99571
1 Nut, Hex 10mm M6923- 10- 80
1 Screw, Hex Cap M933- 10030- 60 Tray, Stainless Steel Drip GM92447- KP1
1 Washer, lock X- 22- 1 1 Tray, Stainless Steel Drip GM92448
1 Bolt, Hex Cap X- 6238- 3
Tray, Stainless Steel Drip GM92447- KP2
Cooling, Keel GM102146- KP1 1 Tray, Stainless Steel Drip GM92449
2 Cap, Heat Exchanger GM101323
Tray, Stainless Steel Drip GM92447- KP3
1 Tag, Instruction GM101817
1 Tray, Stainless Steel Drip GM92450
1 Flange, Exhaust Outlet GM102145
1 Plate, PTO Cover GM102856 Tray, Stainless Steel Drip GM92447- KP4
1 Gasket, PTO Cover GM103936 1 Tray, Stainless Steel Drip GM93819
6 Screw, Socket Head Cap M912- 06016- 60

Cooling, Keel GM102146- KP2 Sound Shield Kits


2 Cap, Heat Exchanger GM101323
1 Tag, Instruction GM101817 Kit, Siphon Break GM91613- KP1
1 Flange, Exhaust Outlet GM102145 2 Coupling, hose 344934
1 Dwg, Assy Keel Cooling GM102146 1 Valve, Siphon Break Assy (.63 in. Hose) GM32985
6 Screw, Socket Head Cap M912- 06016- 60 1 Tubing, Clear Flexible Plastic GM34883
2 Grommet, round X- 284- 42
Kelron Base Board GM101335- KP3 1 Hose,.63 in. ID X- 312- 24
1 Base, Sound Shield GM102131 1 Hose,.63 in. ID X- 312- 34
4 Washer, Plain, .406 ID X.812 in. OD X- 25- 37 2 Clamp, hose, .69/1.25 in. (NRP) X- 426- 12
4 Bolt, Hex Cap X- 6238- 3 1 Clamp, hose, .25/.70 in. (KM) X- 426- 9
Kelron Base Board GM101335- KP4 Siphon Break GM94002- KP1
1 Base, Sound Shield GM102132 2 Hose, molded (.62 in. id) 276206
4 Washer, Plain, .406 ID X.812 in. OD X- 25- 37 2 Coupling, hose 344934
4 Bolt, Hex Cap X- 6238- 3 1 Valve, Siphon Break Assy (.63” Hose) GM32985
1 Tubing, Clear Flexible Plastic GM34883
Fuel Lines, 1903 KDI Double Wall GM99264- KA1 2 Grommet, round X- 284- 42
1 Fuel lines, 1904 Eng. Double Wall GM94619 1 Hose,.63 ID X- 312- 51
1 Bracket, Leak Sensor GM102595 2 Clamp, hose, .69/1.25 in. (NRP) X- 426- 12
2 Screw, Pan Head Machine M7985A- 05045- 20 1 Clamp, hose, .25/.70 in. (KM) X- 426- 9
2 Screw, hex cap M933- 12025- 60
2 Washer, Lock .521 ID x 1.24 in. X- 22- 26
2 Washer, lock .20 ID x .373 in.OD X- 22- 9

TP-6954 3/21 147


Accessories, continued
Qty. Description Part No.

Siphon Break GM101360- KP1


2 Connector, hose (90 elbow) (PVC) 344999
1 Hose, Molded Seawater GM101361
1 Hose, Molded Seawater GM101362
1 Valve, Siphon Break Assy (1 in. Hose) GM34688
1 Tubing, Clear Flexible Plastic GM34883
2 Grommet, round X- 284- 3
2 Grommet, round X- 284- 4
2 Clamp X- 426- 21

Sound Shield Rear to Front Conversion


GM93982- KP1
1 Bracket, Terminal Block Panel Mtg GM82181
1 Tube, Front Mixing GM92557- 2
1 Panel Subassy, Customer Connect GM93558
1 Door Subassy, Sound Shield (REAR) GM93560
1 Door Subassy, Sound Shield (FRONT) GM93562
1 Bracket, Sound Shield Mounting GM93616
1 Lead LK- 0860- 1818
1 Hose,.63 ID X- 312- 49
2 Clamp, hose, .69/1.25 in. (NRP) X- 426- 12
1 Cable, Battery X- 545- 176
1 Hose, Fuel/Oil, 1447.8 (57 in.) X- 373- 30

Sound Shield Rear to Front Conversion


GM93982- KP2
1 Bracket, Terminal Block Panel Mtg GM82181
1 Door Subassy, Sound Shield (REAR) GM93560
1 Door Subassy, Sound Shield (FRONT) GM93562
1 Bracket, Sound Shield Mounting GM93616
1 Tube, Mixing GM95109
1 Panel Subassy, Customer Connect GM95124
1 Harness, Extension GM96427
1 Hose,.63 ID X- 312- 49
2 Clamp, hose, .69/1.25 in. (NRP) X- 426- 12
1 Cable, Battery X- 545- 176
1 Hose, Fuel/Oil, 1447.8 (57 in.) X- 373- 30

148 TP-6954 3/21


Appendix A Abbreviations

The following list contains abbreviations that may appear in this publication.
A, amp ampere cfm cubic feet per minute ext. external
ABDC after bottom dead center CG center of gravity F Fahrenheit, female
AC alternating current CID cubic inch displacement fglass. fiberglass
A/D analog to digital CL centerline FHM flat head machine (screw)
ADC analog to digital converter cm centimeter fl. oz. fluid ounce
adj. adjust, adjustment CMOS complementary metal oxide flex. flexible
ADV advertising dimensional substrate (semiconductor) freq. frequency
drawing cogen. cogeneration FS full scale
AHWT anticipatory high water com communications (port) ft. foot, feet
temperature coml commercial ft. lb. foot pounds (torque)
AISI American Iron and Steel Coml/Rec Commercial/Recreational ft./min. feet per minute
Institute conn. connection g gram
ALOP anticipatory low oil pressure cont. continued ga. gauge (meters, wire size)
alt. alternator CPVC chlorinated polyvinyl chloride gal. gallon
Al aluminum crit. critical gen. generator
ANSI American National Standards CRT cathode ray tube
Institute genset generator set
(formerly American Standards CSA Canadian Standards GFI ground fault interrupter
Association, ASA) Association
CT current transformer GND, ground
AO anticipatory only
Cu copper gov. governor
API American Petroleum Institute
cu. in. cubic inch gph gallons per hour
approx. approximate, approximately
cw. clockwise gpm gallons per minute
AR as required, as requested
CWC city water-cooled gr. grade, gross
AS as supplied, as stated, as
suggested cyl. cylinder GRD equipment ground
ASE American Society of Engineers D/A digital to analog gr. wt. gross weight
ASME American Society of DAC digital to analog converter HxWxD height by width by depth
Mechanical Engineers dB decibel HC hex cap
assy. assembly dBA decibel (A weighted) HCHT high cylinder head temperature
ASTM American Society for Testing DC direct current HD heavy duty
Materials DCR direct current resistance HET high exhaust temperature,
ATDC after top dead center high engine temperature
deg., ° degree
ATS automatic transfer switch hex hexagon
dept. department
auto. automatic Hg mercury (element)
dia. diameter
aux. auxiliary HH hex head
DI/EO dual inlet/end outlet
A/V audiovisual HHC hex head cap
DIN Deutsches Institut fur Normung
avg. average e. V. (also Deutsche Industrie HP horsepower
AVR automatic voltage regulator Normenausschuss) hr. hour
AWG American Wire Gauge DIP dual inline package HS heat shrink
AWM appliance wiring material DPDT double-pole, double-throw hsg. housing
bat. battery DPST double-pole, single-throw HVAC heating, ventilation, and air
BBDC before bottom dead center DS disconnect switch conditioning
BC battery charger, battery DVR digital voltage regulator HWT high water temperature
charging E, emer. emergency (power source) Hz hertz (cycles per second)
BCA battery charging alternator EDI electronic data interchange IC integrated circuit
BCI Battery Council International EFR emergency frequency relay ID inside diameter, identification
BDC before dead center e.g. for example (exempli gratia) IEC International Electrotechnical
BHP brake horsepower Commission
EG electronic governor
blk. black (paint color), block IEEE Institute of Electrical and
EGSA Electrical Generating Systems Electronics Engineers
(engine) Association
blk. htr. block heater IMS improved motor starting
EIA Electronic Industries
BMEP brake mean effective pressure Association in. inch
bps bits per second EI/EO end inlet/end outlet in. H2O inches of water
br. brass EMI electromagnetic interference in. Hg inches of mercury
BTDC before top dead center emiss. emission in. lb. inch pounds
Btu British thermal unit eng. engine Inc. incorporated
Btu/min. British thermal units per minute EPA Environmental Protection ind. industrial
C Celsius, centigrade Agency int. internal
cal. calorie EPS emergency power system int./ext. internal/external
CARB California Air Resources Board ER emergency relay I/O input/output
CB circuit breaker ES engineering special, IP iron pipe
engineered special ISO International Organization for
cc cubic centimeter
ESD electrostatic discharge Standardization
CCA cold cranking amps
est. estimated J joule
ccw. counterclockwise
E-Stop emergency stop JIS Japanese Industry Standard
CEC Canadian Electrical Code
etc. et cetera (and so forth) k kilo (1000)
cert. certificate, certification, certified
exh. exhaust K kelvin
cfh cubic feet per hour

TP-6954 3/21 Appendix 149


kA kiloampere MTBO mean time between overhauls rly. relay
KB kilobyte (210 bytes) mtg. mounting rms root mean square
kg kilogram MW megawatt rnd. round
kg/cm2 kilograms per square mW milliwatt ROM read only memory
centimeter µF microfarad rot. rotate, rotating
kgm kilogram-meter N, norm. normal (power source) rpm revolutions per minute
kg/m3 kilograms per cubic meter NA not available, not applicable RS right side
kHz kilohertz nat. gas natural gas RTV room temperature vulcanization
kJ kilojoule NBS National Bureau of Standards SAE Society of Automotive
km kilometer NC normally closed Engineers
kOhm, kΩ kilo-ohm NEC National Electrical Code scfm standard cubic feet per minute
kPa kilopascal NEMA National Electrical SCR silicon controlled rectifier
kph kilometers per hour Manufacturers Association s, sec. second
kV kilovolt NFPA National Fire Protection SI Systeme international d’unites,
kVA kilovolt ampere Association International System of Units
kVAR kilovolt ampere reactive Nm newton meter SI/EO side in/end out
kW kilowatt NO normally open sil. silencer
kWh kilowatt-hour no., nos. number, numbers SN serial number
kWm kilowatt mechanical NPS National Pipe, Straight SPDT single-pole, double-throw
L liter NPSC National Pipe, Straight-coupling SPST single-pole, single-throw
LAN local area network NPT National Standard taper pipe spec,
L x W x H length by width by height thread per general use specs specification(s)
lb. pound, pounds NPTF National Pipe, Taper-Fine sq. square
lbm/ft3 pounds mass per cubic feet NR not required, normal relay sq. cm square centimeter
LCB line circuit breaker ns nanosecond sq. in. square inch
LCD liquid crystal display OC overcrank SS stainless steel
ld. shd. load shed OD outside diameter std. standard
LED light emitting diode OEM original equipment stl. steel
manufacturer tach. tachometer
Lph liters per hour
OF overfrequency TD time delay
Lpm liters per minute opt. option, optional
LOP low oil pressure TDC top dead center
OS oversize, overspeed TDEC time delay engine cooldown
LP liquefied petroleum OSHA Occupational Safety and Health
LPG liquefied petroleum gas TDEN time delay emergency to
Administration normal
LS left side OV overvoltage TDES time delay engine start
Lwa sound power level, A weighted oz. ounce TDNE time delay normal to
LWL low water level p., pp. page, pages emergency
LWT low water temperature PC personal computer TDOE time delay off to emergency
m meter, milli (1/1000) PCB printed circuit board TDON time delay off to normal
M mega (106 when used with SI pF picofarad temp. temperature
units), male PF power factor term. terminal
m3 cubic meter ph., ∅ phase TIF telephone influence factor
m3/min. cubic meters per minute PHC Phillips head crimptite (screw) TIR total indicator reading
mA milliampere
PHH Phillips hex head (screw) tol. tolerance
man. manual PHM pan head machine (screw) turbo. turbocharger
max. maximum
PLC programmable logic control typ. typical (same in multiple
MB megabyte (220 bytes) PMG permanent-magnet generator locations)
MCM one thousand circular mils UF underfrequency
pot potentiometer, potential
MCCB molded-case circuit breaker ppm parts per million UHF ultrahigh frequency
meggar megohmmeter PROM programmable read-only UL Underwriter’s Laboratories, Inc.
MHz megahertz memory UNC unified coarse thread (was NC)
mi. mile psi pounds per square inch UNF unified fine thread (was NF)
mil one one-thousandth of an inch pt. pint univ. universal
min. minimum, minute PTC positive temperature coefficient US undersize, underspeed
misc. miscellaneous PTO power takeoff UV ultraviolet, undervoltage
MJ megajoule PVC polyvinyl chloride V volt
mJ millijoule qt. quart, quarts VAC volts alternating current
mm millimeter qty. quantity VAR voltampere reactive
mOhm, R replacement (emergency) VDC volts direct current
mΩ milliohm power source VFD vacuum fluorescent display
MOhm, rad. radiator, radius VGA video graphics adapter
MΩ megohm RAM random access memory
MOV metal oxide varistor VHF very high frequency
RDO relay driver output W watt
MPa megapascal ref. reference
mpg miles per gallon WCR withstand and closing rating
rem. remote w/ with
mph miles per hour Res/Coml Residential/Commercial
MS military standard w/o without
RFI radio frequency interference wt. weight
m/sec. meters per second RH round head
MTBF mean time between failure xfmr transformer
RHM round head machine (screw)

150 Appendix TP-6954 3/21


Appendix B Common Hardware Application Guidelines

Use the information below and on the following pages to Steps for common hardware application:
identify proper fastening techniques when no specific
reference for reassembly is made. 1. Determine entry hole type: round or slotted.

Bolt/Screw Length: When bolt/screw length is not given, 2. Determine exit hole type: fixed female thread (weld
use Figure 1 as a guide. As a general rule, a minimum nut), round, or slotted.
length of one thread beyond the nut and a maximum
length of 1/2 the bolt/screw diameter beyond the nut is For round and slotted exit holes, determine if
hardware is greater than 1/2 inch in diameter, or
the preferred method.
1/2 inch in diameter or less. Hardware that is
Washers and Nuts: Use split lock washers as a bolt greater than 1/2 inch in diameter takes a standard
locking device where specified. Use SAE flat washers nut and SAE washer. Hardware 1/2 inch or less in
with whiz nuts, spiralock nuts, or standard nuts and diameter can take a properly torqued whiz nut or
preloading (torque) of the bolt in all other applications. spiralock nut. See Figure 2.

3. Follow these SAE washer rules after determining


See Appendix C, General Torque Specifications, and
exit hole type:
other torque specifications in the service literature.
a. Always use a washer between hardware and a
slot.
Preferred Nut/Bolt Clearance
1 2 b. Always use a washer under a nut (see 2 above
for exception).

c. Use a washer under a bolt when the female


thread is fixed (weld nut).

4. Refer to Figure 2, which depicts the preceding


hardware configuration possibilities.

Unacceptable Nut/Bolt Clearance

2
3 1

G-585

1. 1/2 of bolt diameter


2. Min. 1 full thread beyond top of nut
3. Below top of nut

Figure 1 Acceptable Bolt Lengths


5
4
6

G-585

1. Cap screw
2. Entry hole types
3. Standard nut and SAE washer
4. Whiz nut or spiralock: up to 1/2 in. dia. hardware
5. Weld nuts: above 1/2 in. dia. hardware
6. Exit hole types

Figure 2 Acceptable Hardware Combinations

TP-6954 3/21 Appendix 151


Appendix C General Torque Specifications

American Standard Fasteners Torque Specifications


Assembled into Cast Iron or Steel Assembled into
Size Grade 2 Grade 5 Grade 8 Aluminum
8-32 2.0 Nm (18 in. lb.) 3.1 Nm (27 in. lb.) -
10-24 3.2 Nm (28 in. lb.) 4.9 Nm (43 in. lb.) -
10-32 3.6 Nm (32 in. lb.) 5.5 Nm (49 in. lb.) -
12-24 5.0 Nm (44 in. lb.) 7.7 Nm (68 in. lb.) -
1/4-20 7.6 Nm (67 in. lb.) 11.6 Nm (103 in. lb.) 16.5 Nm (146 in. lb.)
1/4-28 8.6 Nm (76 in. lb.) 13.2 Nm (117 in. lb.) 18.8 Nm (166 in. lb.)
5/16-18 15.5 Nm (137 in. lb.) 24.0 Nm (212 in. lb.) 33.9 Nm (300 in. lb.)
5/16-24 17.1 Nm (151 in. lb.) 26.4 Nm (234 in. lb.) 40 Nm (28 ft. lb.)
3/8-16 27 Nm (243 in. lb.) 42 Nm (31 ft. lb.) 60 Nm (44 ft. lb.)
3/8-24 31 Nm (274 in. lb.) 47 Nm (35 ft. lb.) 68 Nm (50 ft. lb.)
7/16-14 43 Nm (32 ft. lb.) 68 Nm (50 ft. lb.) 96 Nm (71 ft. lb.) See Note 3
7/16-20 49 Nm (36 ft. lb.) 76 Nm (56 ft. lb.) 107 Nm (79 ft. lb.)
1/2-13 66 Nm (49 ft. lb.) 103 Nm (76 ft. lb.) 146 Nm (108 ft. lb.)
1/2-20 75 Nm (55 ft. lb.) 117 Nm (86 ft. lb.) 164 Nm (121 ft. lb.)
9/16-12 96 Nm (71 ft. lb.) 149 Nm (110 ft. lb.) 210 Nm (155 ft. lb.)
9/16-18 107 Nm (79 ft. lb.) 165 Nm (122 ft. lb.) 235 Nm (173 ft. lb.)
5/8-11 133 Nm (98 ft. lb.) 206 Nm (152 ft. lb.) 290 Nm (214 ft. lb.)
5/8-18 150 Nm (111 ft. lb.) 232 Nm (171 ft. lb.) 328 Nm (242 ft. lb.)
3/4-10 - 365 Nm (269 ft. lb.) 515 Nm (380 ft. lb.)
3/4-16 - 405 Nm (299 ft. lb.) 572 Nm (422 ft. lb.)
1-8 - 881 Nm (650 ft. lb.) 1245 Nm (918 ft. lb.)
1-12 - 961 Nm (709 ft. lb.) 1357 Nm (1001 ft. lb.)

Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)


Assembled into Cast Iron or Steel Assembled into
Size (mm) Grade 5.8 Grade 8.8 Grade 10.9 Grade 12.9 Aluminum
Mxxx-04xxx-xx 1.9 (1.4) 2.9 (2.1) 4.3 (3.2) 4.3 (3.2)
Mxxx-05xxx-xx 3.8 (2.8) 5.8 (4.3) 8.5 (6.3) 8.5 (6.3)
Mxxx-06xxx-xx 6.5 (4.8) 10.4 (7.7) 14.7 (11) 17.6 (13)
Mxxx-08xxx-xx 16 (12) 25 (17) 36 (26) 43 (31)
Mxxx-08xxx-xxF 17 (13) 27 (20) 38 (28) 46 (34)
Mxxx-10xxx-xx 31 (23) 50 (37) 70 (52) 85 (62)
Mxxx-10xxx-xxF 33 (24) 53 (39) 74 (55) 89 (66)
Mxxx-12xxx-xx 55 (40) 87 (64) 123 (91) 147 (109)
Mxxx-12xxx-xxF 60 (44) 95 (70) 134 (99) 161 (119)
Mxxx-14xxx-xx 87 (64) 135 (103) 196 (145) 236 (174)
Mxxx-14xxx-xxF 94 (69) 151 (111) 212 (156) 254 (188)
Mxxx-16xxx-xx 135 (100) 217 (160) 305 (225) 365 (270)
See Note 3
Mxxx-16xxx-xxF 145 (107) 231 (171) 325 (240) 390 (288)
Mxxx-18xxx-xx 187 (138) 299 (221) 421 (310) 505 (373)
Mxxx-18xxx-xxF 210 (155) 336 (248) 473 (349) 567 (419)
Mxxx-20xxx-xx 264 (195) 423 (312) 595 (439) 714 (526)
Mxxx-20xxx-xxF 293 (216) 469 (346) 660 (487) 792 (584)
Mxxx-22xxx-xx 360 (266) 576 (425) 811 (598) 973 (718)
Mxxx-22xxx-xxF 396 (292) 633 (467) 890 (657) 1068 (788)
Mxxx-24xxx-xx 457 (337) 731 (539) 1028 (758) 1233 (910)
Mxxx-24xxx-xxF 498 (367) 797 (588) 1121 (827) 1345 (992)
Mxxx-27xxx-xx - 1072 (790) 1507 (1112) 1809 (1334)
Mxxx-27xxx-xxF - 1156 (853) 1626 (1199) 1952 (1439)
Mxxx-30xxx-xx - 1453 (1072) 2043 (1507) 2452 (1809)
Notes:
1. The torque values above are general guidelines. Always use the torque values specified in the service manuals and/or assembly drawings
when they differ from the above torque values.
2. The torque values above are based on new plated threads. Increase torque values by 15% if non-plated threads are used.
3. At minimum, hardware threaded into aluminum must have two diameters of thread engagement. Hardware threaded into steel and cast
iron must have 1.25 diameters of thread.
4. Torque values are calculated as equivalent stress loading on American hardware with an approximate preload of 75% of proof strength and
a friction coefficient of 0.2.

152 Appendix TP-6954 3/21


Appendix D Common Hardware Identification

Screw/Bolts/Studs Nuts Hardness Grades


Head Styles Nut Styles American Standard

Hex Head or Machine Head Hex Head Grade 2

Hex Head or Machine Head


with Washer Lock or Elastic Grade 5

Flat Head (FHM) Square Grade 8

Grade 8/9 (Hex Socket


Round Head (RHM) Cap or Acorn
Head)
Metric
Pan Head Wing
Number stamped on 5.8
Hex Socket Head Cap or Washers hardware; 5.8 shown
Allen Head Cap
Washer Styles Hose Clamp Covers
Hex Socket Head or Allen Black, EPDM rubber used
Head Shoulder Bolt Plain on worm gear clamps

Sheet Metal Screw Split Lock or Spring

Stud Spring or Wave

Drive Styles
External Tooth Lock
Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillips

Slotted

Hex Socket

Allen head screw is a trademark of Holo-Krome Co.


Phillips screw is a registered trademark of Phillips Screw Company.

Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts) Plain Washers
1/4-20 x 1 9/32 x 5/8 x 1/16
Length In Inches (Screws and Bolts) Thickness
Threads Per Inch External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size Internal Dimension
Metric (Screws, Bolts, Studs, and Nuts)
M8-1.25 x 20 Lock Washers
Length In Millimeters (Screws and Bolts) 5/8
Distance Between Threads In Millimeters Internal Dimension
Major Thread Diameter In Millimeters

TP-6954 3/21 Appendix 153


Appendix E Common Hardware List

The Common Hardware List lists part numbers and dimensions for common hardware items.

American Standard
Part No. Dimensions Part No. Dimensions Part No. Dimensions Type
Hex Head Bolts (Grade 5) Hex Head Bolts, cont. Hex Nuts
X-465-17 1/4-20 x .38 X-6238-14 3/8-24 x .75 X-6009-1 1-8 Standard
X-465-6 1/4-20 x .50 X-6238-16 3/8-24 x 1.25
X-465-2 1/4-20 x .62 X-6238-21 3/8-24 x 4.00 X-6210-3 6-32 Whiz
X-465-16 1/4-20 x .75 X-6238-22 3/8-24 x 4.50 X-6210-4 8-32 Whiz
X-465-18 1/4-20 x .88 X-6210-5 10-24 Whiz
X-465-7 1/4-20 x 1.00 X-6024-5 7/16-14 x .75
X-6024-2 7/16-14 x 1.00 X-6210-1 10-32 Whiz
X-465-8 1/4-20 x 1.25
X-465-9 1/4-20 x 1.50 X-6024-8 7/16-14 x 1.25 X-6210-2 1/4-20 Spiralock
X-465-10 1/4-20 x 1.75 X-6024-3 7/16-14 x 1.50 X-6210-6 1/4-28 Spiralock
X-465-11 1/4-20 x 2.00 X-6024-4 7/16-14 x 2.00 X-6210-7 5/16-18 Spiralock
X-465-12 1/4-20 x 2.25 X-6024-11 7/16-14 x 2.75 X-6210-8 5/16-24 Spiralock
X-465-14 1/4-20 x 2.75 X-6024-12 7/16-14 x 6.50
X-6210-9 3/8-16 Spiralock
X-465-21 1/4-20 x 5.00 X-129-15 1/2-13 x .75 X-6210-10 3/8-24 Spiralock
X-465-25 1/4-28 x .38 X-129-17 1/2-13 x 1.00 X-6210-11 7/16-14 Spiralock
X-465-20 1/4-28 x 1.00 X-129-18 1/2-13 x 1.25 X-6210-12 1/2-13 Spiralock
X-125-33 5/16-18 x .50 X-129-19 1/2-13 x 1.50 X-6210-15 7/16-20 Spiralock
X-125-23 5/16-18 x .62 X-129-20 1/2-13 x 1.75 X-6210-14 1/2-20 Spiralock
X-125-3 5/16-18 x .75 X-129-21 1/2-13 x 2.00
X-129-22 1/2-13 x 2.25 X-85-3 5/8-11 Standard
X-125-31 5/16-18 x .88 X-88-12 3/4-10 Standard
X-125-5 5/16-18 x 1.00 X-129-23 1/2-13 x 2.50
X-129-24 1/2-13 x 2.75 X-89-2 1/2-20 Standard
X-125-24 5/16-18 x 1.25
X-125-34 5/16-18 x 1.50 X-129-25 1/2-13 x 3.00
X-125-25 5/16-18 x 1.75 X-129-27 1/2-13 x 3.50
X-125-26 5/16-18 x 2.00 X-129-29 1/2-13 x 4.00 Washers
230578 5/16-18 x 2.25 X-129-30 1/2-13 x 4.50 Bolt/
X-125-29 5/16-18 x 2.50 X-463-9 1/2-13 x 5.50
X-129-44 1/2-13 x 6.00 Part No. ID OD Thick. Screw
X-125-27 5/16-18 x 2.75
X-125-28 5/16-18 x 3.00 X-129-51 1/2-20 x .75 X-25-46 .125 .250 .022 #4
X-125-22 5/16-18 x 4.50 X-129-45 1/2-20 x 1.25 X-25-9 .156 .375 .049 #6
X-125-32 5/16-18 x 5.00 X-129-52 1/2-20 x 1.50 X-25-48 .188 .438 .049 #8
X-125-35 5/16-18 x 5.50 X-25-36 .219 .500 .049 #10
X-125-36 5/16-18 x 6.00 X-6021-3 5/8-11 x 1.00 X-25-40 .281 .625 .065 1/4
X-125-40 5/16-18 x 6.50 X-6021-4 5/8-11 x 1.25 X-25-85 .344 .687 .065 5/16
X-6021-2 5/8-11 x 1.50 X-25-37 .406 .812 .065 3/8
X-125-43 5/16-24 x 1.75 X-6021-1 5/8-11 x 1.75 X-25-34 .469 .922 .065 7/16
X-125-44 5/16-24 x 2.50 273049 5/8-11 x 2.00
X-125-30 5/16-24 x .75 X-25-26 .531 1.062 .095 1/2
X-6021-5 5/8-11 x 2.25 X-25-15 .656 1.312 .095 5/8
X-125-39 5/16-24 x 2.00 X-6021-6 5/8-11 x 2.50
X-125-38 5/16-24 x 2.75 X-25-29 .812 1.469 .134 3/4
X-6021-7 5/8-11 x 2.75
X-25-127 1.062 2.000 .134 1
X-6238-2 3/8-16 x .62 X-6021-12 5/8-11 x 3.75
X-6238-10 3/8-16 x .75 X-6021-11 5/8-11 x 4.50
X-6238-3 3/8-16 x .88 X-6021-10 5/8-11 x 6.00 Hose Clamp Covers
X-6238-11 3/8-16 x 1.00 X-6021-9 5/8-18 x 2.50 Part No. Clamp Size
X-6238-4 3/8-16 x 1.25
X-6238-5 3/8-16 x 1.50 X-6239-1 3/4-10 x 1.00 GM102674-1 13 mm (1/2 in.)
X-6238-1 3/8-16 x 1.75 X-6239-8 3/4-10 x 1.25 GM102674-2 8 mm (5/16 in.)
X-6238-6 3/8-16 x 2.00 X-6239-2 3/4-10 x 1.50
X-6238-17 3/8-16 x 2.25 X-6239-3 3/4-10 x 2.00
X-6238-7 3/8-16 x 2.50 X-6239-4 3/4-10 x 2.50
X-6238-8 3/8-16 x 2.75 X-6239-5 3/4-10 x 3.00
X-6238-9 3/8-16 x 3.00 X-6239-6 3/4-10 x 3.50
X-6238-19 3/8-16 x 3.25 X-792-1 1-8 x 2.25
X-6238-12 3/8-16 x 3.50 X-792-5 1-8 x 3.00
X-6238-20 3/8-16 x 3.75 X-792-8 1-8 x 5.00
X-6238-13 3/8-16 x 4.50
X-6238-18 3/8-16 x 5.50
X-6238-25 3/8-16 x 6.50

154 Appendix TP-6954 3/21


Metric
Hex head bolts are hardness grade 8.8 unless noted.

Part No. Dimensions Part No. Dimensions Part No. Dimensions


Hex Head Bolts (Partial Thread) Hex Head Bolts (Partial Thread), Hex Head Bolts (Full Thread),
M931-05055-60 M5-0.80 x 55 continued continued
M931-06040-60 M6-1.00 x 40 M960-16090-60 M16-1.50 x 90 M933-12016-60 M12-1.75 x 16
M931-06055-60 M6-1.00 x 55 M931-16090-60 M16-2.00 x 90 M933-12020-60 M12-1.75 x 20
M931-06060-60 M6-1.00 x 60 M931-16100-60 M16-2.00 x 100 M961-12020-60F M12-1.50 x 20
M931-06060-SS M6-1.00 x 60 M931-16100-82 M16-2.00 x 100* M933-12025-60 M12-1.75 x 25
M931-06070-60 M6-1.00 x 70 M931-16120-60 M16-2.00 x 120 M933-12025-82 M12-1.75 x 25*
M931-06070-SS M6-1.00 x 70 M931-16150-60 M16-2.00 x 150 M961-12030-60 M12-1.25 x 30
M931-06075-60 M6-1.00 x 75 M933-12030-82 M12-1.75 x 30*
M931-06090-60 M6-1.00 x 90 M931-20065-60 M20-2.50 x 65 M961-12030-82F M12-1.50 x 30*
M931-06145-60 M6-1.00 x 145 M931-20090-60 M20-2.50 x 90 M933-12030-60 M12-1.75 x 30
M931-06150-60 M6-1.00 x 150 M931-20100-60 M20-2.50 x 100 M933-12035-60 M12-1.75 x 35
M931-20120-60 M20-2.50 x 120 M961-12040-82 M12-1.25 x 40*
M931-08035-60 M8-1.25 x 35 M931-20140-60 M20-2.50 x 140 M933-12040-60 M12-1.75 x 40
M931-08040-60 M8-1.25 x 40 M931-20160-60 M20-2.50 x 160 M933-12040-82 M12-1.75 x 40*
M931-08045-60 M8-1.25 x 45
M931-08050-60 M8-1.25 x 50 M931-22090-60 M22-2.50 x 90 M961-14025-60 M14-1.50 x 25
M931-08055-60 M8-1.25 x 55 M931-22120-60 M22-2.50 x 120 M933-14025-60 M14-2.00 x 25
M931-08055-82 M8-1.25 x 55* M931-22160-60 M22-2.50 x 160 M961-14050-82 M14-1.50 x 50*
M931-08060-60 M8-1.25 x 60 M931-24090-60 M24-3.00 x 90
M931-08070-60 M8-1.25 x 70 M961-16025-60 M16-1.50 x 25
M931-24120-60 M24-3.00 x 120 M933-16025-60 M16-2.00 x 25
M931-08070-82 M8-1.25 x 70* M931-24160-60 M24-3.00 x 160
M931-08075-60 M8-1.25 x 75 M961-16030-82 M16-1.50 x 30*
M931-24200-60 M24-3.00 x 200 M933-16030-82 M16-2.00 x 30*
M931-08080-60 M8-1.25 x 80
M931-08090-60 M8-1.25 x 90 M933-16035-60 M16-2.00 x 35
M931-08095-60 M8-1.25 x 95 Hex Head Bolts (Full Thread) M961-16040-60 M16-1.50 x 40
M931-08100-60 M8-1.25 x 100 M933-16040-60 M16-2.00 x 40
M933-04006-60 M4-0.70 x 6 M961-16045-82 M16-1.50 x 45*
M931-08110-60 M8-1.25 x 110
M931-08120-60 M8-1.25 x 120 M933-05030-60 M5-0.80 x 30 M933-16045-82 M16-2.00 x 45*
M931-08130-60 M8-1.25 x 130 M933-05035-60 M5-0.80 x 35 M933-16050-60 M16-2.00 x 50
M931-08140-60 M8-1.25 x 140 M933-05050-60 M5-0.80 x 50 M933-16050-82 M16-2.00 x 50*
M931-08150-60 M8-1.25 x 150 M933-16060-60 M16-2.00 x 60
M933-06010-60 M6-1.00 x 10 M933-16070-60 M16-2.00 x 70
M931-08200-60 M8-1.25 x 200 M933-06012-60 M6-1.00 x 12
M931-10040-82 M10-1.25 x 40* M933-06014-60 M6-1.00 x 14 M933-18035-60 M18-2.50 x 35
M931-10040-60 M10-1.50 x 40 M933-06016-60 M6-1.00 x 16 M933-18050-60 M18-2.50 x 50
M931-10045-60 M10-1.50 x 45 M933-06020-60 M6-1.00 x 20 M933-18060-60 M18-2.50 x 60
M931-10050-60 M10-1.50 x 50 M933-06025-60 M6-1.00 x 25 M933-20050-60 M20-2.50 x 50
M931-10050-82 M10-1.25 x 50* M933-06030-60 M6-1.00 x 30 M933-20055-60 M20-2.50 x 55
M931-10055-60 M10-1.50 x 55 M933-06040-60 M6-1.00 x 40
M931-10060-60 M10-1.50 x 60 M933-06050-60 M6-1.00 x 50 M933-24060-60 M24-3.00 x 60
M931-10065-60 M10-1.50 x 65 M933-24065-60 M24-3.00 x 65
M933-07025-60 M7-1.00 x 25 M933-24070-60 M24-3.00 x 70
M931-10070-60 M10-1.50 x 70
M931-10080-60 M10-1.50 x 80 M933-08010-60 M8-1.25 x 10
M931-10080-82 M10-1.25 x 80* M933-08012-60 M8-1.25 x 12 Pan Head Machine Screws
M931-10090-60 M10-1.50 x 90 M933-08016-60 M8-1.25 x 16
M931-10090-82 M10-1.50 x 90* M933-08020-60 M8-1.25 x 20 M7985A-03010-20 M3-0.50 x 10
M931-10100-60 M10-1.50 x 100 M933-08025-60 M8-1.25 x 25 M7985A-03012-20 M3-0.50 x 12
M931-10110-60 M10-1.50 x 110 M933-08030-60 M8-1.25 x 30 M7985A-04010-20 M4-0.70 x 10
M931-10120-60 M10-1.50 x 120 M933-08030-82 M8-1.25 x 30* M7985A-04016-20 M4-0.70 x 16
M931-10130-60 M10-1.50 x 130 M7985A-04020-20 M4-0.70 x 20
M931-10140-60 M10-1.50 x 140 M933-10012-60 M10-1.50 x 12
M961-10020-60 M10-1.25 x 20 M7985A-04050-20 M4-0.70 x 50
M931-10180-60 M10-1.50 x 180 M7985A-04100-20 M4-0.70 x 100
M931-10235-60 M10-1.50 x 235 M933-10020-60 M10-1.50 x 20
M931-10260-60 M10-1.50 x 260 M933-10025-60 M10-1.50 x 25 M7985A-05010-20 M5-0.80 x 10
M960-10330-60 M10-1.25 x 330 M961-10025-60 M10-1.25 x 25 M7985A-05012-20 M5-0.80 x 12
M933-10025-82 M10-1.50 x 25* M7985A-05016-20 M5-0.80 x 16
M931-12045-60 M12-1.75 x 45 M961-10030-60 M10-1.25 x 30 M7985A-05020-20 M5-0.80 x 20
M960-12050-60 M12-1.25 x 50 M933-10030-60 M10-1.50 x 30 M7985A-05025-20 M5-0.80 x 25
M960-12050-82 M12-1.25 x 50* M933-10030-82 M10-1.50 x 30* M7985A-05030-20 M5-0.80 x 30
M931-12050-60 M12-1.75 x 50 M961-10035-60 M10-1.25 x 35 M7985A-05080-20 M5-0.80 x 80
M931-12050-82 M12-1.75 x 50* M933-10035-60 M10-1.50 x 35 M7985A-05100-20 M5-0.80 x 100
M931-12055-60 M12-1.75 x 55 M933-10035-82 M10-1.50 x 35*
M931-12060-60 M12-1.75 x 60 M961-10040-60 M10-1.25 x 40 M7985A-06100-20 M6-1.00 x 100
M931-12060-82 M12-1.75 x 60*
M931-12065-60 M12-1.75 x 65 Flat Head Machine Screws
M931-12075-60 M12-1.75 x 75
M931-12080-60 M12-1.75 x 80 M965A-04012-SS M4-0.70 x 12
M931-12090-60 M12-1.75 x 90 M965A-05012-SS M5-0.80 x 12
M931-12100-60 M12-1.75 x 100 M965A-05016-20 M5-0.80 x 16
M931-12110-60 M12-1.75 x 110 M965A-06012-20 M6-1.00 x 12

* This metric hex bolt’s hardness is grade 10.9.

TP-6954 3/21 Appendix 155


Metric, continued
Part No. Dimensions Type
Hex Nuts
M934-03-50 M3-0.50 Standard
M934-04-50 M4-0.70 Standard
M934-04-B M4-0.70 Brass
M934-05-50 M5-0.80 Standard
M934-06-60 M6-1.00 Standard
M934-06-64 M6-1.00 Std. (green)
M6923-06-80 M6-1.00 Spiralock
M982-06-80 M6-1.00 Elastic Stop
M934-08-60 M8-1.25 Standard
M6923-08-80 M8-1.25 Spiralock
M982-08-80 M8-1.25 Elastic Stop
M934-10-60 M10-1.50 Standard
M934-10-60F M10-1.25 Standard
M6923-10-80 M10-1.50 Spiralock
M6923-10-62 M10-1.50 Spiralock
M982-10-80 M10-1.50 Elastic Stop
M934-12-60 M12-1.75 Standard
M934-12-60F M12-1.25 Standard
M6923-12-80 M12-1.75 Spiralock
M982-12-80 M12-1.75 Elastic Stop
M982-14-60 M14-2.00 Elastic Stop
M6923-16-80 M16-2.00 Spiralock
M982-16-80 M16-2.00 Elastic Stop
M934-18-80 M18-2.5 Standard
M982-18-60 M18-2.50 Elastic Stop
M934-20-80 M20-2.50 Standard
M982-20-80 M20-2.50 Elastic Stop
M934-22-60 M22-2.50 Standard
M934-24-80 M24-3.00 Standard
M982-24-60 M24-3.00 Elastic Stop
M934-30-80 M30-3.50 Standard

Washers
Bolt/
Part No. ID OD Thick. Screw
M125A-03-80 3.2 7.0 0.5 M3
M125A-04-80 4.3 9.0 0.8 M4
M125A-05-80 5.3 10.0 1.0 M5
M125A-06-80 6.4 12.0 1.6 M6
M125A-08-80 8.4 16.0 1.6 M8
M125A-10-80 10.5 20.0 2.0 M10
M125A-12-80 13.0 24.0 2.5 M12
M125A-14-80 15.0 28.0 2.5 M14
M125A-16-80 17.0 30.0 3.0 M16
M125A-18-80 19.0 34.0 3.0 M18
M125A-20-80 21.0 37.0 3.0 M20
M125A-24-80 25.0 44.0 4.0 M24

This metric hex nut’s hardness is grade 8.

156 Appendix TP-6954 3/21


Notes

TP-6954 3/21 157


Notes

158 TP-6954 3/21


Notes

TP-6954 3/21 159


KOHLER CO., Kohler, Wisconsin 53044
Phone 920-457-4441, Fax 920-459-1646
TP-6954 3/21h For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
2015 Kohler Co. All rights reserved. KOHLERPower.com

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