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Proportioning Valve KIT Installation Instructions

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631302 / 631303 Proportioning

Valve KIT Installation Instructions


(left Side Kit used for example, but instructions apply to all kits)

Included in this Kit:


1
2
Proportioning Valve
Pre-bent lines
Warning Proper operation
of your brakes is
essential for your safety and the safety
1 Brake light wiring harness of others. Any brake service should
1 Mounting bracket be performed ONLY by persons
2 5/16-18 bolts experienced in the installation and
2 washers-flat proper operation of brake systems.
2 washers-split locking It is the responsibility of the person
installing any brake component or
kit to determine the suitability of the
1/2"-20 7/16"-24 component or kit for the particular
3/8"-24
application. DO NOT DRIVE WITH
UNTESTED BRAKES!

9/16"-18 Install lines as shown in diagram:


The most common proportioning valve
plumbing is shown. An alternative plumbing
method is to plug off the top front line and
have the bottom front line go to a “T” fitting.
From the “T” fitting, the front lines are then
3/8"-24 631302 cutaway Shown split off to the left and right calipers.

Note: AFTER INSTALLATION REFER TO MASTER CYLINDER MANUFACTURER INSTRUCTIONS FOR PROPER BLEEDING

TESTING THE PROPORTIONING VALVE for proper operation:


1. Use a test light by attaching a clip to a positive contact on the vehicle and touch the point of the tester to the electrical
connection of the combination valve. If the light does not come on, the valve system is operating correctly and no
further testing is required.
2. If the light does come on, this indicates that the pressure differential valve is stuck in the front or rear position.
3. Bleed the brake system to determine if the front or rear lines are blocked off. Set up one front wheel and one rear
wheel for bleeding at the same time. Crack both bleeder screws and gently pump the pedal a few times. The blocked
side will trickle fluid out when the bleeder screw is cracked and the pedal pressed. An unblocked line will squirt fluid
out the bleeder.
4. The lines that are clear must be left open and the blocked lines should have the bleeder screws tight to cause pressure
to build up on that side. Be sure to use the standard bleeding procedures to prevent air from entering the system.
5. Slowly press the pedal with steady pressure a number of times until the light goes out; this will center the differential
valve. You may also hear a pop come from the proportioning valve. This is the metering valve returning to its
equalized position. When the light goes out, close the bleeder screw.

1-800-345-4545 Jegs Performance Products www.jegs.com

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