data desain

shell tube
parameter
in out in out
fluida Crude oil HGO Product
fluid quantitu total (kg/hr) 774710 43162 7747100 431620
temperature © 64.5 71 229 130 148.1 159.8
density (kg/m3) 873 870 752 818 -11.7
viscosity (Cp) 33 26 0.86 2.1 29.5 1.48
conductivity (kcal/m.HR.C) 0.106 0.105 0.077 0.094
Specific heat (kcal/kg.C) 0.51 0.51 0.65 0.55 0.51 0.6
operating pressure (kg/cm2) 18.6 9.9
pressure drop (kg/cm2) 0.4 0.7 0.7 0.7
total fouling factor (m2.h.C/kcal) 0.0004 0.0008
heat exchanged (kcal/HR) 2,580,000
number passes one six
tubes number 414
OD tube (mm) 19.05
tube length (mm) 5000
thickness (mm) 2.77
pitch (mm) 25.4
ID shell (mm) 750
B (mm) 380
 444.2 266
-178.2
Shell cold tube hot
w 17079411.602 lb/hr 2.20462 w 951558.0844
cpc 0.51 BTU/lb.F cph 0.6
T1 148.1 F t1 266
T2 159.8 F t2 444.2
t avg 153.95 F T avg 355.1

ID 29.6 in Num&L 414

Baffle space 14.97 in OD 0.75
Passes 1 BWG 12
Pitch 1
Passes 2
C' 0.25
Length 20.008

Neraca panas
Q -101912849.029 BTU. F/hr Q -101740590.38

LMTD
Delta t1 -106.2 F delta t2 -296.1
LMTD -166.5

Caloric Temperature
dTc/dTh
dTc -11.7 0.0656565657
dTh -178.2

kc Dari Handbook D.Q Kern, Fix.17 didapa

API s 60.1 dari Handbook D.Q Kern, Fix 17 didapa
Range T -11.7 Tc = T2 + Fc (T1 – T2 )
Kc (fig 17) 0.1 tc = t1 + Fc (t1 – t2)
Fc (fig 17) 0.48

tc 180.464 F Tc 154.184 F

Flow area (a)

as 0.766343535542 ft^2 at' (tabel 10) 0.223 ft^2
at 1.28225 ft^2

Mass velocity fluid

Gs -132985853.345 lb/ft^2.h Gt -79345361.97 lb/ft^2.h

Bilangan Reynold
De s (fig 28) 0.079166666667 D (tabel 10) 0.0443333333 De s (in)
µs 29.5 µt 1.48 D (in)
Re s -356882.939767 Re t -2376786.744

Faktor Perpindahan Panas pd Shell and tube (jH)

jH (fig 28) 74 L/D 451.30827068
jH (fig 24) 3.2

(c.µ/k)^1/3
c 180.464 c 154.184 µ s
k (figure 1) 0.089 f k (fig 1) 0.083
c.µ/k 144756.4602247 c.µ/k 6653.3182458
(c.µ/k)^1/3 52.50644942382 (c.µ/k)^1/3 18.80815084

Koefisien Transfer
ho 345.8074759053 4368.0944325 4.99544486299677 112.67920744 btu/h.ft^2.F
Øs 0.079166666667 0.04433333333333

ID (tabel 10) 0.532 in

hio/Øt 59.945338356 btu/h.ft^2.F

tube wall temperature

tw 180.464 0.98646233063 -26.28
tw 154.5397699509 F

Ø
µw (cp) (fig 14) 0.37 0.8954 µw (cp) (fig 14) 0.37 0.8954
Øs 1.631145452336 Øt 1.0728876534

Perhitungan correcred coefficient

ho 7124.997368927 btu.ft^2.F/hr hio 64.314613403 btu.ft^2.F/hr

Clean Overall Coefficient

uc 63.7392636 btu.ft^2.F/hr

Overall heat transfer coefficient

a^n (Ft^2/lin Ft) 0.1963 ft^2/in.ft
A 1626.0141456

ud 437.7155084917 btu.ft^2.F/hr
 dirt faktor
Rd -0.01340432784 hr.ft^2.F/Btu 0.02048161416
-0.00027454227 hr.m^2.c/kcal

effisiensi
ɳ 0.998309745565 99.8309745565 %
 lb/hr
BTU/lb.F
F
F
F

in

in

in
ft

shell tube difference

148.1 high 266 -117.9
159.8 lower 444.2 -284.4
BTU.F/hr -11.7 -178.2 -166.5

Q Kern, Fix.17 didapatkan Kc

Q Kern, Fix 17 didapatkan Fc
 0.95
0.532

71.39 µ t 3.5816
 Shell Tube
T1 148.1 F t1 266 F Delta t1 -106.2
T2 159.8 F t2 444.2 F Delta t2 -296.1

LMTD
LMTD -166.5 -189.9 1.025373
-185.2009

R dan S
R 0.065657 S 1.51145

Ft
plot R dan S
Ft (fig 18) 0.86

delta LMTD
d. LMTD -143.19
 flow (ton/hr) Temperatur (°C)
Tanggal shell tube shell tube
Crude Oil HGO Product T in T out T in
6/1/2023 539.87 64.88 54.97 72.67 186.43
6/2/2023 554.65 70.5 55.19 78.9 196.85
6/3/2023 547.25 61.68 55.31 81.22 198.9
6/4/2023 542.4 54.95 55.91 83.67 200.99
6/5/2023 535.2 41.39 56.7 79.58 197.43
6/6/2023 541 43.02 54.79 76.86 199.77
6/7/2023 554.38 47.67 52.59 82.91 205.1
6/8/2023 548.91 49.03 52.59 83.57 204.24
6/9/2023 581.7 50.34 52.86 93.39 203.58
6/10/2023 589.55 58.29 52.72 86.47 203.42

flow (lb/hr) Temperatur (°F)

Tanggal shell tube shell tube
Crude Oil HGO Product T in T out T in
6/1/2023 1190208.1994 143035.7456 130.946 162.806 367.574
6/2/2023 1222792.483 155425.71 131.342 174.02 386.33
6/3/2023 1206478.295 135980.9616 131.558 178.196 390.02
6/4/2023 1195785.888 121143.869 132.638 182.606 393.782
6/5/2023 1179912.624 91249.2218 134.06 175.244 387.374
6/6/2023 1192699.42 94842.7524 130.622 170.348 391.586
6/7/2023 1222197.2356 105094.2354 126.662 181.238 401.18
6/8/2023 1210137.9642 108092.5186 126.662 182.426 399.632
6/9/2023 1282427.454 110980.5708 127.148 200.102 398.444
6/10/2023 1299733.721 128507.2998 126.896 187.646 398.156
°C)
tube
T out
113.87 Shell
123.58 API 60.1
123.03 Density 738.2
124.55 Sg 0.7385
119.74
113.32
122.31 Parameter Nilai
121.33 ID Shell 750 mm
126.8 Pitch 25,4 mm
122.47 BWG 14

°F)
tube
T out
236.966
254.444
253.454
256.19
247.532
235.976
252.158
250.394
260.24
252.446
 Cp Q (btu/hr)
Tanggal LMTD
Shell Tube Shell Tube
Desain 29.5 1.48 -101912849 -101740590.38 -185.20087481
6/1/2023 29.5 1.48 -1118640980 -27648786.739 -140.0267083
6/2/2023 29.5 1.48 -1539496959 -30337743.28 -151.28123594
6/3/2023 29.5 1.48 -1659898174 -27484156.483 -148.48441358
6/4/2023 29.5 1.48 -1762655363 -24669272.291 -148.07629092
6/5/2023 29.5 1.48 -1433508884 -18885501.039 -144.36211126
6/6/2023 29.5 1.48 -1397744726 -21842551.437 -141.50885653
6/7/2023 29.5 1.48 -1967727772 -23178802.659 -150.42730885
6/8/2023 29.5 1.48 -1990722936 -23874636.71 -147.44898912
6/9/2023 29.5 1.48 -2759967268 -22700179.034 -140.15824197
6/10/2023 29.5 1.48 -2329285295 -27712702.008 -144.19891987
Rata- rata 29.50 1.48 -1795964835.81 -24833433.17 -145.60

1. Evaluasi berdasarkan Rd aktual vs Rd Desain

Rd aktual vs Rd desain
0.02
0.016
0.012
0.008
(hr m2 C/ Kcal)

0.004
0
5/30/2023 6/1/2023 6/3/2023 6/5/2023 6/7/2023 6/9/2023 6/11/2023
-0.004
-0.008
-0.012
-0.016
-0.02
-0.024
Tanggal
Rd aktual
Rd desain
 API Temperatur Kalorik
Ft Δt
Shell Δtc/Δth Kc Fc

0.86 -120.42296914 60.104603927 4.0994350282 0.1 0.48

0.86 -130.10186291 60.104604 3.0902572754 0.1 0.48
0.86 -127.69659568 60.1046039 2.9282130452 0.1 0.48
0.86 -127.34561019 60.104604 2.7536023055 0.1 0.48
0.86 -124.15141569 60.10460 3.395541958 0.1 0.48
0.86 -121.69761662 60.10460393 3.9170820118 0.1 0.48
0.86 -129.36748561 60.1046039 2.7305408971 0.1 0.48
0.86 -126.80613064 60.10460393 2.6762427372 0.1 0.48
0.86 -120.53608809 60.1046039 1.8943992105 0.1 0.48
0.86 -124.01107108 60.10460393 2.3985185185 0.1 0.48
0.86 -125.21368457 60.104603927 2.9883832987 0.1 0.48

2. Evaluasi Q aktual vs Q desain

Qs
Q aktual vs Q desain
0
0 5/30/2023 6/1/2023
5/30/2023 6/1/2023 6/3/2023 6/5/2023 6/7/2023 6/9/2023 6/11/2023
-500000000
-200000000
-1000000000
-400000000
-1500000000

Q
-600000000
Q

-2000000000
-800000000
-2500000000
-1000000000
-3000000000
-1200000000
Tanggal
Q tube aktual
Q tube desain
 Flow Area Mass Velocity
Res
Tube (Tc) Shell (tc) as (ft2) at (ft2) Gs Gt
154.184 180.464
304.88216 147.5132 0.7663435355 1.2822500 1553100.0709 111550.59123 683537.07857
323.02472 153.53456 0.7663435355 1.28225 1595619.2312 121213.26574 702250.24659
324.46832 155.80976 0.7663435355 1.28225 1574330.883 106048.7125 692881.00144
327.73784 158.62136 0.7663435355 1.28225 1560378.3846 94477.573796 686740.34752
320.24984 155.47568 0.7663435355 1.28225 1539665.3971 71163.362683 677624.32521
316.8932 151.27952 0.7663435355 1.28225 1556350.8592 73965.88216 684967.78762
329.64944 155.04152 0.7663435355 1.28225 1594842.4942 81960.799688 701908.39575
327.99776 155.65928 0.7663435355 1.28225 1579106.3773 84299.098148 694982.75103
332.10608 165.08408 0.7663435355 1.28225 1673436.7741 86551.429752 736498.63597
328.2152 158.486 0.7663435355 1.28225 1696019.684 100220.15972 746437.63252
323.522456 155.650496 0.7663435355 1.28225 1592285.0156 93145.087541 700782.82022

3. Evaluasi Ud aktual vs Ud desain

Q sheel aktual vs Q desain Ud a

0 16000
5/30/2023 6/1/2023 6/3/2023 6/5/2023 6/7/2023 6/9/2023 6/11/2023
14000
-500000000
12000
-1000000000 10000

btu/hr.˚F .ft^2
-1500000000 8000
Q

6000
-2000000000
4000
-2500000000 2000

-3000000000 0
5/30/2023 6/1/2023 6/3/2
Tanggal Q sheel aktual
Q sheel desain
 jH Shell Tube
Ret
jHs jHt c k μ c
0.51 0.089 71.39 0.6
17339.267338 65 3 0.6239213847 0.1088803985 87.3367601 0.3034300203
18841.219903 65 3.1 0.51 0.1046102975 83.911563364 0.2863879891
16484.06303 65 3.2 0.5308177546 0.1030827337 82.686251234 0.2851138133
14685.461471 65 3.2 0.5386838439 0.1012555686 81.220618459 0.2822695115
11061.533217 65 3.2 0.5484044384 0.1033042338 82.863924184 0.2888694652
11497.152911 65 3.6 0.5375288232 0.1061696653 85.162386554 0.2919292683
12739.871671 65 3.6 0.5230213649 0.1035935148 83.095966551 0.2806326624
13103.333502 65 3.6 0.5360277941 0.1031823866 82.76618625 0.2820458286
13453.432765 65 3.6 0.5381635867 0.0972916104 78.040989537 0.2785567792
15578.080967 65 4 0.5707481147 0.1013420491 81.289987507 0.2818589755
14478.341677 65 3.41 0.5457317105 0.1032712458 82.837463374 0.2861094313

valuasi Ud aktual vs Ud desain 4. Evaluasi Efisiensi Aktual vs D

Ud aktual vs Ud desain Efis

16000 14000

14000 12000
12000 10000
10000 8000
8000

%
6000
6000
4000
4000
2000
2000
0 0
5/30/2023 6/1/2023 6/3/2023 6/5/2023 6/7/2023 6/9/2023 6/11/2023 5/30/2023 6/1/2023 6/

Tanggal Ud aktual
Ud desain
 (cp.μ/k)^1/3 ho/Фs hi/Фt hio/Фt
k μ shell tube
0.083 3.5816
0.0419744861 1.8112749346 0.0919660426 0.1915813308 8.2214457939 0.5441635431 28.949500494
0.0396170052 1.7095453698 0.085988611 0.1879253078 7.3856099557 0.5205928751 27.695540956
0.0394407442 1.7019393893 0.0871430364 0.1876461925 7.3754685111 0.5342006957 28.419477009
0.0390472824 1.684960804 0.0875713796 0.1870201184 7.2803474448 0.5271069388 28.042089145
0.039960276 1.7243581274 0.0880949869 0.188466522 7.4720593643 0.5436035541 28.919709079
0.0403835488 1.7426231121 0.087508746 0.18912962 7.6282146652 0.6202062596 32.99497301
0.0388208516 1.675189906 0.0867142924 0.1866579145 7.3755472687 0.5884147924 31.303666958
0.0390163396 1.6836255662 0.0874272151 0.1869707043 7.4066736735 0.5923688345 31.514021995
0.0385336878 1.6627982673 0.0875431786 0.1861965291 6.9930832897 0.5826184989 30.995304141
0.0389904916 1.6825101775 0.0892755162 0.1869294063 7.4283618173 0.6576062659 34.984653347
0.0395784713 1.7078825654 0.0879233005 0.1878523646 7.4566811784 0.5710882258 30.381893613

valuasi Efisiensi Aktual vs Desain

Efisiensi aktual vs desain

14000

12000

10000

8000

6000

4000

2000

0
5/30/2023 6/1/2023 6/3/2023 6/5/2023 6/7/2023 6/9/2023 6/11/2023
Efisiensi aktual
Tanggal
Efisiensi Desain
 Tw Overall Heat transfer coeff. Corrected coeff.
Uc Rd
A Ud ho hio
1626.0141456 437.71550849 -0.0003
112.70643548 1626.0141456 5712.9059556 5.040289805 31.059561653 4.336560557 -0.0204505433
117.85191617 1626.0141456 7277.3120984 4.5278671777 29.714203947 3.9291422611 -0.0204595094
121.05804072 1626.0141456 7994.2515249 4.5216498017 30.490906 3.9377073713 -0.0204614469
123.76457061 1626.0141456 8512.5388801 4.4633342994 30.08601122 3.8867284978 -0.0204629194
121.64379005 1626.0141456 7101.0798029 4.5808663805 31.027598812 3.9915588469 -0.0204586014
120.18061381 1626.0141456 7063.5247293 4.6765999036 35.399899167 4.1308789159 -0.0204576721
121.74640289 1626.0141456 9354.3918525 4.5216980853 33.585317787 3.9851629328 -0.0204641704
122.86297817 1626.0141456 9654.8659894 4.5407806293 33.811005109 4.0031605856 -0.0204646368
134.33787475 1626.0141456 14081.94097 4.2872223809 33.254479127 3.7976261451 -0.0204705702
128.75904228 1626.0141456 11551.487352 4.5540768953 37.534602636 4.0613169275 -0.0204672172
122.49116649 1626.0141456 8830.4299155 4.5714385359 32.596358546 4.0059843041 -0.0204617287
 Efisiensi Desain

99.830974556 Rd desain Ud desain Q tube Q shell Efisiensi desain

4045.8953622 -0.0003 437.7155 -1017405904 -1019128490 99.83097455647
5074.5269504 -0.0003 437.7155 -1017405904 -1019128490 99.83097455647
6039.4728699 -0.0003 437.7155 -1017405904 -1019128490 99.83097455647
7145.1453539 -0.0003 437.7155 -1017405904 -1019128490 99.83097455647
7590.5260946 -0.0003 437.7155 -1017405904 -1019128490 99.83097455647
6399.1824865 -0.0003 437.7155 -1017405904 -1019128490 99.83097455647
8489.3417521 -0.0003 437.7155 -1017405904 -1019128490 99.83097455647
8338.2334169 -0.0003 437.7155 -1017405904 -1019128490 99.83097455647
12158.350223 -0.0003 437.7155 -1017405904 -1019128490 99.83097455647
8405.117964 -0.0003 437.7155 -1017405904 -1019128490 99.83097455647
7368.58 -0.0003 437.7155 -1017405904 -1019128490 99.83097455647
-0.0003 437.7155 -1017405904 -1019128490 99.83097455647
-0.0003 437.7155 -1017405904 -1019128490 99.83097455647
-0.0003 437.7155 -1017405904 -1019128490 99.83097455647