Spek Heater
Spek Heater
Spek Heater
HEATER-01 (H-01)
Fungsi : Menaikan temperatur keluaran Reaktor-01 (R-01)
Tipe : Shell and Tube Heat Exchanger
Gambar :
Fluida Panas :
W = 34.699,0540 kg/jam = 76.498,2284 lb/jam
T1 = 400oC = 752 oF
T2 = 400oC = 752 oF
Fluida Dingin :
W = 31.609,4600 kg/jam = 69.686,8477 lb/jam
t1 = 222,2221 oC = 431,9998 oF
t2 = 320 oC = 608 oF
Perhitungan:
1. Beban Panas H-01
Q = 7.151.475,0289 kJ/jam = 6.778.389,7281 Btu/jam
2. LMTD
Fluida Panas Fluida Dingin
Selisih
(oF) (oF)
752 Suhu tinggi 608 144
752 Suhu rendah 431,9998 320,0002
Selisih -176,0002
Δt 2 − Δt 1
ln ( Δt 2 / Δt 1 )
LMTD = = 218,2071 oF
Tc = T avg = 519,9999 oF
tc = t avg =752 oF
Asumsi UD = 100 Btu/hr.ft2.oF (Tabel 8 Kern, hal 840)
A = Q
U D . Δt
A= 310,6402 ft2
Karena A > 200 ft2, maka dipilih HE jenis Sheel and Tube. (Kern, 1965)
Rencana Klasifikasi :
Tube Side:
Panjang tube (L) = 6 ft = 72 inci
Outside Diameter (OD) = 0,75 inch
BWG = 17
Pass =2
a" = 0,1963 Tabel 10 (Kern, 1965)
A
Jumlah tube (Nt) = ¿¿
L x a} } } {¿
Tube sheet = 1 ¼ triangular pitch
Nt = 263,7461
Dari Tabel 9 Kern, didapat Nt yang mendekati yaitu
Nt = 264
- Koreksi UD
A = Nt x L x a''
= 310,9392 ft2
Q
UD = A . Δt
Shell side :
ID = 25 inch
Baffle space min = ID/2 = 12,5 inch (Kern, 1965)
Pass (n) =1 Pt
= 1,
Fluida Dingin : Tube Side
a. Flow area per tube (at') = 0,3155 in2
Total flow area (at) = (Nt x at')/(144 x n)
= 0,2892 ft2
b. Laju alir, Gt = W / at
= 76.498,2284/ 0,2892
= 264.479,3483 lb/(hr) (ft2)
c. Bilangan Reynold, Ret
Pada T avg = 752 oF
Viskositas (μ) = 0,0503 lb/ft.hr
ID = 0,6340 in = 0,0528 ft Tabel 10 (Kern, 1965)
Ret = D x Gt / μ
= 277.708,5347
d. L/D = 6 ft / 0,0528
= 113,6101
e. jH = 520 Fig 24 (Kern, 1965)
Cp
f. Prandl Number ( Pr ) =
k
k = 0,0259 Btu/hr ft oF
Cp = 8,2935 Btu/lboF
Pr = 2,5247
g. 1 0 ,14
k Cp
3
hi j H
D k w
Dengan (μ/μw) = 1, maka didapat :
SUMMARY
ho = 333,7769 h outside hio = 555,6952
UC = 206,9578
UD = 105,4026
Rd calculated = 0,0051
Rd required = 0,0010
2,4515 Calculated ΔP, psi 0,1791
10,000 Allowable ΔP, psi 10,000
IDENTIFIKASI
Nama Alat Heater-01
Kode Alat H-01
Jumlah 1 buah
Operasi Kontinyu
Fungsi Menaikkan temperatur udara
DATA DESAIN
Tipe Shell and Tube Heat Exchanger
Bahan konstruksi Stainless Steel 316
Rd calculated 0,0051
Rd required 0,0010
UC 206,9578
UD 105,4026
Tube Side Shell Side
Jumlah 264 ID 25 in
Panjang 6 ft Baffle space 12,5 in
OD, ID 0,75 in, 0,634 in Pass 1
BWG 17 ΔP 2,4515psi
Pitch 1 ¼ in triangular pitch
Pass 2
ΔP 0,1791psi
4. LMTD
Fluida Panas Fluida Dingin
Selisih
(oF) (oF)
752 Suhu tinggi 464 288
752 Suhu rendah 214,9867 537,0133
Selisih -249,0133
Δt 2 − Δt 1
ln ( Δt 2 / Δt 1 )
LMTD = = 159,8641 oF
Tc = T avg = 339,4934 oF
tc = t avg =752 oF
Asumsi UD = 100 Btu/hr.ft2.oF (Tabel 8 Kern, hal 840)
A = Q
U D . Δt
A= 277,1593 ft2
Karena A > 200 ft2, maka dipilih HE jenis Sheel and Tube. (Kern, 1965)
Rencana Klasifikasi :
Tube Side:
Panjang tube (L) = 6 ft = 72 inci
Outside Diameter (OD) = 0,6340 inch
BWG = 17
Pass =2
a" = 0,1963 Tabel 10 (Kern, 1965)
A
Jumlah tube (Nt) = ¿¿
L x a} } } {¿
Tube sheet = 1 ¼ triangular pitch
Nt = 235,3195
Dari Tabel 9 Kern, didapat Nt yang mendekati yaitu
Nt = 235
- Koreksi UD
A = Nt x L x a''
= 276,7830 ft2
Q
UD = A . Δt
Shell side :
ID = 25 inch
Baffle space min = ID/2 = 12,5 inch (Kern, 1965)
Pass (n) =1 Pt
= 1,
Fluida Dingin : Tube Side
a. Flow area per tube (at') = 0,3155 in2
Total flow area (at) = (Nt x at')/(144 x n)
= 0,2575 ft2
b. Laju alir, Gt = W / at
= 50.004,0672/ 0,2575
= 194.214,5589 lb/(hr) (ft2)
c. Bilangan Reynold, Ret
Pada T avg = 752 oF
Viskositas (μ) = 0,0592 lb/ft.hr
ID = 0,6340 in = 0,0528 ft Tabel 10 (Kern, 1965)
Ret = D x Gt / μ
= 173.267,9551
d. L/D = 6 ft / 0,0528
= 113,6101
e. jH = 400 Fig 24 (Kern, 1965)
Cp
f. Prandl Number ( Pr ) =
k
k = 0,0316 Btu/hr ft oF
Cp = 8,4018 Btu/lboF
Pr = 2,5058
g. 1 0 ,14
k Cp
3
hi j H
D k w
Dengan (μ/μw) = 1, maka didapat :
PRESURE DROP
Tube side
1. Untuk NRe = 173.267,9551
Faktor friksi ( f ) = 0,0002 ft2/in2 Fiq 26 (Kern, 1965)
s = 0,3262
2. ∆Pt = f Gt 2 L n (Kern, 1965)
5,22 x 10 10 x De s t
= 0,0007 psi
SUMMARY
ho = 1.131.064.308,7781 h outside hio = 507,1295
UC = 507,1293
UD = 105,6475
Rd calculated = 0,0076
Rd required = 0,0010
1,0425 Calculated ΔP, psi 0,1233
10,000 Allowable ΔP, psi 10,000
IDENTIFIKASI
Nama Alat Heater-02
Kode Alat H-02
Jumlah 1 buah
Operasi Kontinyu
Fungsi Menaikkan temperatur udara
DATA DESAIN
Tipe Shell and Tube Heat Exchanger
Bahan konstruksi Stainless Steel 316
Rd calculated 0,00076
Rd required 0,0010
UC 507,1293
UD 105,6475
Tube Side Shell Side
Jumlah 235 ID 25 in
Panjang 6 ft Baffle space 12,5 in
OD, ID 0,75 in, 0,634 in Pass 1
BWG 17 ΔP 1,0425psi
Pitch 1 ¼ in triangular pitch
Pass 2
ΔP 0,1233 psi