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Partial Condensor 01

This partial condenser (PC-01) condenses product R-01 after it passes through a WHB. It is a shell and tube heat exchanger. Calculations show the required surface area is 2575 ft2. Key parameters include: - Tube side is the cold fluid (air), shell side is the hot fluid (product R-01) - Temperature changes are 110C to 50C for the hot side and 30C to 50C for the cold side - Heat transfer rate is 16.1 million kJ/hr - Calculated pressure drops are 8.77 psi for the tube side and 2.3 psi for the shell side.

Uploaded by

Rizka Rachmiyanti
Copyright
© © All Rights Reserved
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
47 views

Partial Condensor 01

This partial condenser (PC-01) condenses product R-01 after it passes through a WHB. It is a shell and tube heat exchanger. Calculations show the required surface area is 2575 ft2. Key parameters include: - Tube side is the cold fluid (air), shell side is the hot fluid (product R-01) - Temperature changes are 110C to 50C for the hot side and 30C to 50C for the cold side - Heat transfer rate is 16.1 million kJ/hr - Calculated pressure drops are 8.77 psi for the tube side and 2.3 psi for the shell side.

Uploaded by

Rizka Rachmiyanti
Copyright
© © All Rights Reserved
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 10

PARTIAL CONDENSOR 01 (PC 01)

Fungsi

Mengkondensasikan produk R-01 setelah melewati WHB.

Tipe

Shell and Tube Heat Exchanger

Gambar

Fluida Panas

Produk R-01

W1 = 39.724,07 kg/jam
T1 = 110

T2 = 50

Fluida Dingin :

Air

W2 = 53,62018 kg/s

1.

t1 = 30

t2 = 50

Neraca Panas
Panas yang ditransfer dari uap :
Q

= 16.137.529 KJ/jam
= 4482646,944 J/s

= 11,03446 Kg/s

2.

Menghitung T
Fluida Panas(o C)
110
50
60

T, LMTD

Temperatur
Tinggi
Rendah
Selisih

Fluida Dingin (oC)


50
30
20

Selisih
60
20
30

t 2 - t 1
t 2
ln

t 1

= 68,2484 o F
3.

Tc dan tc
Tc = Tavg

(122 (-43,78)) o F
2

= 39,11o F

(-59,8 (-59,8)) o F
2

= -59, 8o F

tc = tavg

Asumsi UD = 50 Btu/jam ft2.oF

(Kern tabel 8)

Sehingga diperoleh :
A

Q
U D . T

6666286,354 Btu/jam
(50 Btu/jam.ft 2 .o F) (68,2484 o F)

= 1953,5363 ft2

4.

Karena A > 200 ft2, maka digunakan Shell and Tube Exchanger dengan spesifikasi
:
Panjang tube 16 ft, 1,25 in OD, 16 BWG
a

= 0,3271 ft2/ft

(Tabel 10 Kern)

5.

Jumlah Tube
Nt

A
L.a ''
1953,5363 ft 2
16 ft . 0,3271ft 2 / ft

= 373
6.

Ambil Nt pada tabel 9 Kern yang mendekati, sesuai dengan ukuran tube yang
telah dipilih, Nt = 374

7.

Koreksi UD
A = Nt . L . a
= 374 . 16 ft . 0,3271 ft2/ft
= 1957,3664 ft2
UD = Q/A.T
= 6666286,354 Btu/jam / 1957,3664 ft2 . 68,2484o F
= 49,9 Btu/jam ft2.oF

8.

Karena UD mendekati asumsi, maka dari tabel 9 Kern diperoleh data sebagai
berikut :
Nt

374

PT

= 1,5625 in triangular pitch

= (PT OD tube)
= (1,5625 in 1,25 in)
= 0,3125in

ID Shell

= 37 in

Tube Passes = 6
Tube OD

= 1,25 in

Baffle Space = 7,4

TUBE SIDE : Fluida Dingin, Saturated Ammoniak

9.

Flow area, at
ao = 0,985 in2
at

(kern tabel 10)

N t .a o
144 in 2 / ft 2 .n

374 . 0,985 in 2
144 in 2 / ft 2 .6

= 0,4264 ft2
10.

Laju alir massa, Gt


w
at

Gt

10916,4264 lb/jam
0,4264 ft 2

= 25601,3752 lb/jam ft2

11.

tc

= -59,98o F

= 0,1728 cp = 0,4182 lb/jam ft

De

= 0,91 in

Ret

Pada

= 0,0758 ft

(gambar 28 Kern hal. 838)

G t . De

(25601,3752 lb/ft 2 . jam) (0,0758 ft )


0,4182 lb/ft.jam

= 4640,3258
jH = 40

12.

Pada Tc
c

(gambar 28 Kern hal. 838)

= 39,11oF
= 1,1 Btu/lboF

(Kern fig 24)

= 0,2 Btu/lboF

jH

13. hi

De

40 1,1.0,4182
0,2

139,3166 Btu/lb jamoF

14. hio

(Kern tabel 4)

0,2

0,0758

hi x (ID/OD)

139,3166 x (0,0758/0,10420)

101,3455

SHELL SI`E : Fluida Panas, Steam


15. Beban panas sensibel kondensat = 191504,6430 Kkal/jam
= 759890,4234 Btu/jam
submergence

759890,4234
6666286,354

0,1139

11,39 %

unsubmerge tube =

Nt x (1- 0,1139)

374 x (0,8861)

331,4

331 tube

W / L.Nt2/3

74359,5464 / 16 x 3312/3

97,1251

Asumsi ho = 100 Btu/jam ft2 oF


tw

ta +

ho
Ta ta
hio ho

100

-59,8 + 101,3724 100 39,11 59,8

-70,0759

(Tc tw)

109,1859oF

kf

0,014

sf

1,1

0,072 = 0,1742

tf

Dari nilai G, kf, sf, pada gambar 12.9 Kern, didapat ho = 100 Btu/jam ft2
16. Clean over all coefisien condensation, Ucc
Uc

hio x ho
hio ho

101,3455 x100
101,3455 100

50,3341 Btu/jam ft2oF

17. Luas permukaan yang diperlukan untuk kondensasi


Ac

Q
Ucc .T

6666286,354
50.3341.68,2484

1940,5684ft2

18. Total permukaan yang diperlukan untuk subcooling


As

Ac x a

634,7599ft2

19. Total permukaan yang diperlukan


AT

8.

Ac + As

2575,3283 ft2

Pada Tc = 608o F

= 0,021 cp

= 0,0508 lb/jam ft

De = 0,72 in/12

= 0,06 ft

Res

(gambar 28 Kern hal. 838)

G s . De

(335837,42 lb/ft 2 . jam) (0,06 ft )


0,0508 lb/ft.jam

= 396658,37

9.

Koefisien Perpindahan Panas (ho)


Untuk kondensasi steam, ho = 1500 Btu/jam ft2.oF

10.

Clean Overall Coefficient, Uc


Uc

h io . h o
h io h o

(1566,63Btu/jam ft 2 .o F) (1500 Btu/jam ft 2 .o F)


(1566,63 Btu/jam ft 2 .o F) (1500 Btu/jam ft 2 .o F)

= 766,29 Btu/jam ft2.oF

11.

Rd
Rd

Uc - Ud
U c .U d
766,29 Btu/jam ft 2 .o F - 101,95 Btu/jam ft 2 .o F
(766,29 Btu/jam ft o F) (101,95 Btu/jam ft 2 .o F)

= 0,0085

(Kern hal. 164)

PRESSURE DROP
TUBE SIDE : Fluida Dingin, Produk bottom KD - 01
1. Untuk Ret = 110674,61

2. Pt

= 0,00014

= 0,8179

(gambar 26 Kern hal. 836)

f . G 2t . L . n

5,22 . 1010 . D. s. t

0,00014.916538,46 2 .16.8
5,22.1010.0,0725.0,8179.1

= 4,86 psi
3. Gt

= 916538,46 lb/ft2 jam

Maka, dari gambar 27 Kern hal. 837 didapat :


V2/2g = 0,1
Pr

4.n
v2
x
s
2g '

= 3,91 psi
PT

= Pt + Pr
= (4,86 + 3,91) psi
= 8,77 psi

4 .8
x 0,1
0,8179

SHELL SIDE : Fluida Panas, Steam


1. Res

= 396658,37
f

= 0,0011

= 0,065

(gambar 29 Kern hal. 839)

2. Jumlah Lintasan
Nt + 1

12 . L
B
12 . 16 ft
3,05 ft

= 62,95
De = ID Shell = 15,25 in/12 in/ft

3. Ps

= 1,271 ft

f . G s2 . De . (N t 1)

5,22 1010 . De . s. t

0,0011 . 335837,42 2. 1,271 . 62,95


5,22 . 1010 . 1,271 . 0,065 .1

=2,30 psi

hio = 1566,63

8,77
10

SUMMARY
houtside
Uc = 766,29
UD = 101,95
Rd calculated = 0,0085
Rd required = 0,0025
Calculated P, psi
Allowable P, psi

ho = 1500

2,30
10

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