MINOR MAINT

MAJOR MAINTENANCE
OPPORTUNITY SHUT DOWN MAINT.
JOB EXECUTED
PENDING JOB EXECUTED

EFFECTIVE DATE :01.04.2022

EDITION NO: 1 ISSUE NO.
YEAR 2022-2023 JAN FEB

SL.N
O
EQUIPMENTS FREQ I II III IV I II

PL
1 WHRB-1 RE CIRCULATION PUMP-1 M
AC
PL
2 WHRB-1 RE CIRCULATION PUMP-2 M
AC
PL
3 WHRB-2 RE CIRCULATION PUMP-1 M
AC
PL
4 WHRB-2 RE CIRCULATION PUMP-2 M
AC
PL
5 WHRB-3 RE CIRCULATION PUMP-1 M
AC
PL
6 WHRB-3 RE CIRCULATION PUMP-2 M
AC
PL
7 WHRB-4 RE CIRCULATION PUMP-1 M
AC
PL
8 WHRB-4 RE CIRCULATION PUMP-2 M
AC
PL
9 WHRB-1 DRAG CHAIN FEEDER M
AC
PL
10 WHRB-2 DRAG CHAIN FEEDER M
AC
PL
11 WHRB-3 DRAG CHAIN FEEDER M
AC
PL
12 WHRB-4 DRAG CHAIN FEEDER M
AC
PL
13 WHRB-1 AHP RAV M
AC
PL
14 WHRB-2 AHP RAV M
AC
PL
15 WHRB-3 AHP RAV M
AC
PL
16 WHRB-4 AHP RAV M
AC
 PL
17 WHRB-1 FEED CONTROL VALVE M
AC
PL
18 WHRB-1 ATTEMPARATOR CONTROL VALVE M
AC
PL
19 WHRB-1 START UP VENT PCV M
AC
PL
20 WHRB-2 FEED CONTROL VALVE M
AC
PL
21 WHRB-2 ATTEMPARATOR CONTROL VALVE M
AC
PL
22 WHRB-2 START UP VENT PCV M
AC
PL
23 WHRB-3 FEED CONTROL VALVE M
AC
PL
24 WHRB-3 START UP VENT PCV M
AC
PL
25 WHRB-4 FEED CONTROL VALVE M
AC
PL
26 WHRB-4 START UP VENT PCV M
AC
PL
27 WHRB-1 HP DOS PUMP-1 M
AC
PL
28 WHRB-1 HP DOS PUMP-2 M
AC
PL
29 WHRB-2 HP DOS PUMP-1 M
AC
PL
30 WHRB-2 HP DOS PUMP-2 M
AC
PL
31 WHRB-3 HP DOS PUMP-1 M
AC
PL
32 WHRB-3 HP DOS PUMP-2 M
AC
PL
33 WHRB-4 HP DOS PUMP-1 M
AC
PL
34 WHRB-4 HP DOS PUMP-2 M
AC
PL
WHRB-3 ECO INLETPRESSURE TX 2M
AC
PL
41 WHRB-4 ECO INLETPRESSURE TX 2M
AC
PL
WHRB-1 MAIN STEAM PEPRESSURE TX 2M
AC
PL
WHRB-2 MAIN STEAM PEPRESSURE TX 2M
AC
PL
WHRB-3 MAIN STEAM PEPRESSURE TX 2M
 WHRB-3 MAIN STEAM PEPRESSURE TX 2M
AC
PL
WHRB-4 MAIN STEAM PEPRESSURE TX 2M
AC
PL
WHRB-1 DRUM PEPRESSURE TX 2M
AC
PL
WHRB-2 DRUM PEPRESSURE TX 2M
AC
PL
WHRB-3 DRUM PEPRESSURE TX 2M
AC
PL
WHRB-4 DRUM PEPRESSURE TX 2M
AC
PL
WHRB-1 RC PUMPPEPRESSURE TX 2M
AC
PL
WHRB-2 RC PUMPPEPRESSURE TX 2M
AC
PL
WHRB-3 RC PUMPPEPRESSURE TX 2M
AC
PL
WHRB-4 RC PUMPPEPRESSURE TX 2M
AC
PL
WHRB-1 FEED WATER FLOW TX 2M
AC
PL
WHRB-2 FEED WATER FLOW TX 2M
AC
PL
WHRB-3 FEED WATER FLOW TX 2M
AC
PL
WHRB-4 FEED WATER FLOW TX 2M
AC
PL
WHRB-1 MAIN STEAM FLOW TX 2M
AC
PL
WHRB-2 MAIN STEAM FLOW TX 2M
AC

PL
45 WHRB-3 RC PUMP DISCHARGE FLOW TX 2M
AC

PL
49 WHRB-3 DRUM LEVEL TX (A&B) 2M
AC

PL
50 WHRB-4 DRUM LEVEL TX (A&B) 2M
AC

PL
46 WHRB-4 RC PUMP DISCHARGE FLOW TX 2M
46 WHRB-4 RC PUMP DISCHARGE FLOW TX 2M
AC

PL
35 WHRB-1 DP TRANSMITTER 3M
AC

PL
36 WHRB-2 DP TRANSMITTER 3M
AC

PL
39 WHRB-1 ECO INLETPRESSURE TX 3M
AC

PL
40 WHRB-2 ECO INLETPRESSURE TX 3M
AC

PL
43 WHRB-1 RC PUMP DISCHARGE FLOW TX 3M
AC

PL
44 WHRB-2 RC PUMP DISCHARGE FLOW TX 3M
AC

PL
47 WHRB-1 DRUM LEVEL TX (A&B) 3M
AC

PL
48 WHRB-2 DRUM LEVEL TX (A&B) 3M
AC

PL
51 WHRB-1 MSSV MOV 3M
AC

PL
52 WHRB-2 MSSV MOV 3M
AC

PL
53 WHRB-3 MSSV MOV 3M
AC

PL
54 WHRB-4 MSSV MOV (NEW MSSV & BY PASS) 3M
AC

PL
55 WHRB-1 CBD MOV 3M
AC

PL
56 WHRB-3 CBD MOV 3M
AC

PL
57 WHRB-1 FLUE GAS INLET DAMPER 3M
AC

PL
58 WHRB-1 FLUE GAS OUTLET DAMPER 3M
AC
 PL
59 WHRB-1 FLUE GAS BYPASS DAMPER 3M
AC

PL
60 WHRB-2 FLUE GAS INLET DAMPER 3M
AC

PL
61 WHRB-2 FLUE GAS OUTLET DAMPER 3M
AC

PL
62 WHRB-2 FLUE GAS BYPASS DAMPER 3M
AC

PL
37 WHRB-3 DP TRANSMITTER M
AC

PL
38 WHRB-4 DP TRANSMITTER M
AC

PL
63 WHRB 3&4 FLUE GAS INLET DAMPER M
AC

PL
64 WHRB 3&4 FLUE GAS OUTLET DAMPER M
AC

PL
65 WHRB 3&4 FLUE GAS BYPASS DAMPER M
AC

PL
66 WHRB-1 FLUE GAS INLET TEMPERATURE M
AC

PL
67 WHRB-1 FLUE GAS OUTLET TEMPERATURE M
AC

PL
68 WHRB-2 FLUE GAS INLET TEMPERATURE M
AC

PL
69 WHRB-2 FLUE GAS OUTLET TEMPERATURE M
AC

PL
WHRB-3 MAIN STEAM FLOW TX M
AC

PL
WHRB-4 MAIN STEAM FLOW TX M
AC

PL
70 WHRB-3 FLUE GAS INLET TEMPERATURE M
AC

PL
71 WHRB-3 FLUE GAS OUTLET TEMPERATURE M
71 WHRB-3 FLUE GAS OUTLET TEMPERATURE M
AC

PL
72 WHRB-4 FLUE GAS INLET TEMPERATURE M
AC

PL
73 WHRB-4 FLUE GAS OUTLET TEMPERATURE M
AC

PL
74 WHRB-1 BOILER O/L MAIN STEAM TEMPERATURE M
AC

PL
75 WHRB-2 BOILER O/L MAIN STEAM TEMPERATURE M
AC

PL
76 WHRB-3 BOILER O/L MAIN STEAM TEMPERATURE M
AC

PL
77 WHRB-3 DRUM INLET/OUTLET TEMPERATURE M
AC

PL
78 WHRB-3 BOTH CASING TEMPERATURE M
AC

PL
79 WHRB-4 BOILER O/L MAIN STEAM TEMPERATURE M
AC

PL
80 WHRB-4 DRUM INLET/OUTLET TEMPERATURE M
AC

PL
81 WHRB-4 BOTH CASING TEMPERATURE M
AC

PL
1 WHRB-5 RE CIRCULATION PUMP-1 M
AC

PL
2 WHRB-5 RE CIRCULATION PUMP-2 M
AC

PL
3 WHRB-5 HP DOS PUMP-1 M
AC

PL
4 WHRB-5 HP DOS PUMP-2 M
AC

PL
5 WHRB-5 FLUE GAS INLET DAMPER M
AC

PL
6 WHRB-5 FLUE GAS OUTLET DAMPER M
6 WHRB-5 FLUE GAS OUTLET DAMPER M
AC

PL
7 WHRB-5 FLUE GAS BYPASS DAMPER M
AC

PL
8 WHRB-5 FRESH AIR DAMPER M
AC

PL
11 WHRB-5 FEED WATER CONTROL VALVE M
AC

PL
12 WHRB-5 START UP VENT PCV M
AC

WHRB-5 MAIN ATTEMPARATOR SPRAY PL

13 M
CONTROL VALVE AC

WHRB-5 ATTEMPARATOR CONTROL VALVE PL

14 M
(MAIN) AC

PL
21 WHRB-5 FLUE GAS OUTLET TEMPERATURE M
AC
WHRB-5 BOILER O/L MAIN STEAM PL
22 TEMPERATURE (BEFORE/AFTER M
ATTEMPRATIPON AC

PL
23 WHRB-5 SH-1&2 TEMPERATURE M
AC

PL
24 WHRB-5 ECO INLET/OUTLET TEMPERATURE M
AC

PL
20 WHRB-5 FLUE GAS INLET TEMPERATURE M
AC

WHRB-5 COND PRE HTR INLET/OUTLET PL

26 M
TEMPERATURE AC

PL
16 WHRB-5 BOILER DP TRANSMITTER 2M
AC

WHRB-5 FLOW TX (FEED WATER, STEAM, RC PL

17 2M
PUMP DISCHARGE, ATTEMPARATOR) AC

WHRB-5 PRESSURE TX (STEAM,DRUM,RC PL

18 2M
PUMP,ECO INLET/OUTLET) AC

PL
19 WHRB-5 DRUM LEVEL TX (A & B) 2M
AC
 PL
25 WHRB-5 COND PRE HTR O/L PRESSURE 2M
AC

PL
9 WHRB-5 MSSV MOV 3M
AC

PL
10 WHRB-5 CBD MOV 3M
AC

AC

PL
1 BFP-1 M
AC

PL
2 BFP-2 M
AC

PL
3 CEP- 1 M
AC

PL
4 CEP- 2 M
AC

PL
5 AOP M
AC

PL
6 CT FAN-1 M
AC

PL
7 CT FAN-2 M
AC

PL
8 Oil Centrifuge M
AC

PL
9 MAIN COOLING WATER PUMP-1 M
AC

PL
10 MAIN COOLING WATER PUMP-2 M
AC

PL
11 MAIN COOLING WATER PUMP-3 M
AC

PL
12 LP DOSING PUMP-1 M
AC

PL
13 LP DOSING PUMP-2 M
13 LP DOSING PUMP-2 M
AC

PL
14 LP DOSING TANK LEVEL SWITCH M
AC

PL
16 EOP M
AC

PL
20 AUXILARY COOLING WATER PUMP-1 M
AC

PL
21 AUXILARY COOLING WATER PUMP-2 M
AC

PL
52 GLAND STEAM HEADER TEMPERATURE M
AC

PL
55 TURBINE ESV LIMIT SWITCH M
AC

PL
63 OIL TANK TEMPERATURE M
AC

PL
53 TURBINE EXAUST STEAM TEMPERATURE M
AC

PL
27 DEARATOR TEMPERATURE M
AC

PL
22 Inst. Air Compressor-1 M
AC

PL
29 DEARATOR MAKE UP CONTROL VALVE M
AC

PL
30 DEARATOR OVERFLOW CONTROL VALVE M
AC

PL
31 PAGING STEAM CONTROL VALVE M
AC

CEP MIN RECERCULATION FLOW CONTROL PL

30 M
VALVE AC

PL
31 HOTWELL LEVEL CONTROL VALVE M
AC

PL
32 GLAND STEAM PRESSURE CONTROL VALVE M
AC
 TEMPERATURE(SUMP,DIFFRENCE IF I/P AND PL
40 M
SUMP,RETURN) AC

PL
45 AIR RECIVER TANK AUTO DRAN VALVE M
AC

PL
49 TG INLET TEMPERATURE M
AC

PL
17 GSVC EXHAUST FAN-2 M
AC

PL
15 JACKING OIL PUMP 2M
AC

PL
18 GSVC EXHAUST FAN-1 2M
AC

PL
19 EOT CRANE 2M
AC

BFP COMMON DISCHARGE HEADER PL

23 2M
PRESSURE AC

PL
24 DEARATOR LEVEL TX 2M
AC

PL
26 DEARATOR PRESSURE 2M
AC

PL
28 DEARATOR MAKE UP FLOW 2M
AC

PL
32 CEP DISCHARGE PRESSURE 2M
AC

PL
29 CEP RECERCULATION FLOW 2M
AC

PL
33 HOTWELL LEVEL TANSMITTER 2M
AC

COOLING TOWER FLOW TX (MAKE PL

36 2M
UP,RETURN,BLOW DOWN) AC

PL
37 COOLING TOWER LEVEL TX 2M
AC

PL
38 MCW DISCHARGE PRESSURE TX 2M
38 MCW DISCHARGE PRESSURE TX 2M
AC

PL
39 ACWP DISCHARGE PRESSURE TX 2M
AC

PL
41 LUBE OIL HEADER PRESSURE LL SWITCH 2M
AC

LUBE OIL HEADER PRESSURE LOW BG PL

42 2M
SWITCH AC

PL
43 LUBE OIL HEADER SUPPLY PRESSURE TX 2M
AC

PL
44 MOB DISCHARGE PRESSURE TX 2M
AC

PL
47 TG INLET FLOW TX 2M
AC

PL
48 TG INLET PRESSURE TX 2M
AC

PL
50 CASING CHAMBER PRESSURE TX 2M
AC

PL
51 GLAND SEALING PRESSURE TX 2M
AC

PL
54 TURBINE EXAUST STEAM PRESSURE TX 2M
AC

PL
56 TURBINE BEARING TEMPERATURE 2M
AC

PL
57 GEAR BOX TEMPERATURE 2M
AC

PL
58 ALTERNATOR TEMPERATURE 2M
AC

PL
34 HOTWELL LEVEL SWITCH 3M
AC

PL
35 VACCUM BREAKER MOV 3M
AC

PL
25 DEARATOR LEVEL SWITCH HH,LL 3M
AC
 PL
46 TG INLET MSSV MOV 3M
AC

PL
59 TURBINE VIBRATION 3M
AC

PL
60 GEARBIX VIBRATION 3M
AC

PL
61 ALTERNATOR VIBRATION 3M
AC

PL
62 ALTERNATOR WATER LEAKAGE DETECTOR 6M
AC

MAIN OIL RESERVOIR TANK LEVEL SWITCH PL

64 2M
HH,LL AC

PL
65 UPS-1 2M
AC

PL
66 UPS-2 2M
AC

PL
67 PACKAGE AC-1 M
AC

PL
68 PACKAGE AC-2 M
AC

PL
69 PACKAGE AC-3 M
AC

PL
70 WINDOWS AC BATTERY ROOM M
AC

PL
71 FIRE ALARM SYSTEM ZONE-1 M
AC

PL
72 FIRE ALARM SYSTEM ZONE-2 M
AC

PL
73 FIRE ALARM SYSTEM ZONE-3 M
AC

PL
74 FIRE ALARM SYSTEM ZONE-4 M
AC

PL
75 FIRE ALARM SYSTEM ZONE-5 M
75 FIRE ALARM SYSTEM ZONE-5 M
AC

PL
76 FIRE ALARM SYSTEM ZONE-6 M
AC

PL
1 RAW WATER TRANSFER PUMP-1 M
AC
PL
2 RAW WATER TRANSFER PUMP-2 M
AC
PL
3 COOLING WATER MAKE UP PUMP M
AC
PL
4 CT MAKE UP PUMP-1 M
AC
PL
5 PE DOSING PUMP-1 2M
AC
PL
6 PE DOSING TANK AGITATOR 2M
AC
PL
7 DEGASSED WATER PUMP-1 2M
AC
PL
8 DEGASSER BLOWER-1 2M
AC
PL
9 DEGASSER WATER PUMP-1 2M
AC
PL
10 DM TRANSFER PUMP-1 2M
AC
PL
11 DM TRANSFER PUMP-2 2M
AC
PL
12 DM TRANSFER PUMP-3 2M
AC
PL
13 MB BLOWER 2M
AC
PL
14 NETP-1 2M
AC
PL
15 ACID UNLOADING PUMP -1 2M
AC
PL
16 UF FEED PUMP-1 2M
AC
PL
17 FILTER BACK WASH PUMP 2M
AC
PL
18 REGENERATION PUMP-1 2M
AC
 JK Cement-WHR INSTRUMENTAT

ANNUAL PREVENTIVE MAINT

SECTION :INSTRUMENT
1
FEB MAR APR MAY JUN

III IV I II III IV I II III IV I II III IV I II III

PH BOILER
AQC BOILER
TURBINE , CONDENSER,DEARATOR SYSTEM
WTP
RUMENTATION

TIVE MAINTENANCE PLAN

TION :INSTRUMENTATION MAINTANENCE SUB SECTION:
Amendment code (for office use )
JUN JUL AUG SEP OCT

IV I II III IV I II III IV I II III IV I II III IV

OR SYSTEM
 M- MONTHLY
Q- QUATERLY
6M - HALF YEARLY
A- ANNUAL

SUB SECTION: JK Cement.

code (for office use )
NOV DEC

I II III IV I II III IV