pk3678 T - 2022 - 09 PDF
pk3678 T - 2022 - 09 PDF
pk3678 T - 2022 - 09 PDF
79/RT/E7900/770/E-760/660 Series
ASM, ESM, ASM Auto Deadbolt Mortises & Cylindrical
Models 2 3/8" and 2 3/4" Backset
Installation instructions
PK3678-T - 2022 - 09
EN
Table of Contents
16 5. Programming (E-760 / 770 / 79 Series Note: This installation Guide is for 79 Series/
only) RT/770/Generation E-760/660 series
locks. Images of the lock may be
17 6. Operating the Electronic Override (E-760 different than your model. See photo on
/ 770 / 79 Series only) front cover.
©2018 Dormakaba. All trademarks and registered trademarks are the property of their respective owners.
IMPORTANT
Target Audience
These instructions are designed for use by maintenance professionals or lock installers who are familiar with common
safety practices and competent to perform the steps described. Kaba is not responsible for damage or malfunction due to
incorrect installation however arising.
Definition of Terms
In these instructions, the term ASM refers to American Standard Mortise, and ESM refers to European Slim Mortise, and
ADB refers to Autodeadbolt Mortise.
Technical Assistance
WARNING
For technical assistance, call:
WARNING
IMPORTANT
Carefully inspect windows, doorframe, door, etc. to ensure that the recommended procedures will not cause damage. Kaba
CAUTION
standard warranty does not cover damages caused by installation.
For all mortise models the gap between the mortise front plate and the strike must not exceed 1/4 “
IMPORTANT
Mortise
WARNING
Max. 1/4"
CAUTION
Wear safety glasses when making the holes.
IMPORTANT
2.1 Parts and Tools List (R1) 3 Spacers (for cylindrical only)
(R2) 1 Cylinder with 2 keys for 660/660i Series with
Each lockset includes: override and cylinders keyed different only
(A) Outside lever handle (S) 3 spacers (see page 31) for recent Models only
(or) (V) 2 x battery cover screws (4-40, 1/2 Torx Head) (For
Parts for mechanical override model only: E7900 only)
(A1) Outside lever handle (W) 1 Torx key (T10) (for E7900 only)
(A2) Cylinder plug
(A3) Cylinder (locks with key cylinder) Tools Required:
(A4) Cylinder cap (locks with key cylinder) • Safety glasses
(B) Outside housing • 1/2" (13mm) chisel
(C) Battery holder with 3 AA batteries & Screw • 1/8" (3mm) drill bit
• 1/4" (6.5mm) drill bit (ESM only)
(C1) Battery holder with 3 AA batteries
• 1/2" (13mm) drill bit
(C2) Torx-head screw (E-760/770/790/79M/RT)) (see
• 3/4" (19mm) drill bit
hardware bag) • 1" drill bit or hole saw
(D) Mortise (ASM only shipped assembled with faceplate • 3/32" drill bit (Cylindrical only)
and 2 x 8-32 x 1/4" screws) • 1/8" Hexagonal key (Allen key)
(or) • Drill
Parts for cylindrical models (see illustrations in • Awl or center punch
appendix B): • 2 1/8" (54mm) hole saw (Cylindrical Only)
- cylindrical latch (see B2 page 33) • Hammer Rubber mallet
• Small flat screwdriver
- cylindrical unit assembled with one pair of screws &
• Torx screwdriver (T-15)
3 spacers
• Phillips screwdriver (#2)
- four (4) other pairs of screws & 3 spacers in • Fine steel file
hardware bag • Mortising machine
- additional extension spring • Router
WARNING
- storeroom function locking screw and nut • Mortise faceplate router template
(E1) Inside trim no Messenger and no bluetooth • Adjustable square
(E2) Inside trim with Messenger and or bluetooth • Tape measure
(E3) Inside trim E-7900(N) • Pencil
CAUTION
• Tape
• Cleaning supplies (drop cloth, vacuum)
Parts inside hardware bag:
• Spanner screwdriver #6 (660/660i Series)
(F1) Spindle regular
(F2) Spindle E7900 IMPORTANT
(G) Square spindle
(C2) Torx-head screw (E-760/770/790/79M/RT))
For doors more than 2 1/2" thick upto 3 3/4", order the ap-
(I) 3 x mounting screws (10-24, 1/8 Hex Head) or (12-24,
propriate hardware bag to receive the correct length of
1/8" Hex Head for recent models only) spindles and mounting screws. Part# 062-510189-XXX; (XXX
(J) 2 Machined screws (12-24X 1/2" Philips) & 2 wood = choice of finish).
screws (#12 X 1" Philips)
(K) Strike kit (screws, strike and ASM or Cylindrical For outdoor installations, order gasket 033-510181-1 for
dustbox) E-760 Series. For 770/79 Series/RT Series order Gasket 033-
(L) 1 extension spring 512017-1. Gasket comes standard with 660/E-760/770/79
Series/RT cylindrical and E-760/770/79 series/RT supreme
(M) Parts required to control thumbturn motion (ASM
finish locks.
and ESM Storeroom, ASM Office) See appendix A3 &
A4 Outdoor gasket included in all 660 series, all locks with cylin-
(Q1) 4 pairs of Flat Head Screws 10-24 (for cylindrical only) drical latch and for locks with supreme finish.
N D
F2 M
B W
W
J
I
F1
C2
A1
A4
A3
A2
2.4 ASM, ESM, 79T Toggle Mode (For cylindrical, see Fully assembled view
appendix B and section 2.7).
E3
E2 W
S
H1 W
W N F1
W N
B D
F2 I
A G
L
L
J
For all model K
except E-7900
C
A2 A1
C2 A3 A4
2.5 Autodeadbolt - ASM Inside Trim Assembly for 79T (Toggle Mode)
(for 79M standard mode with Autodeadbolt; ASM Office and ASM/ESM Storeroom models, use parts (M) as shown
in Appendix A.3)
NOTE: The inside trim assembly (E) for ASM and ADB on 79T models includes the parts (M) as shown below. Position of
stopper M2 is very important
M2
M2
2.6 Cylindrical Unit and Inside Trim Assembly for 79M Standard Mode (see Appendix B)
2.7 Inside Trim Assembly 79T Toggle Mode Cylindrical
IMPORTANT
ASM
WARNING
3.2 Install the Strike 4. Position the strike against the doorframe and align it with
the mounting screw holes. Trace the outline of the strike.
1. Align the paper template on the door frame at the desired
CAUTION
handle height ( ), and along the vertical center line of
the mortise (CL), which is also the center line of the door
edge, allowing for any bumpers on the door frame.
IMPORTANT
6. For ASM, install the dust box (optional for wood door
frames, required for metal door frames), and check the
strike handing on the template. Install the strike using the
screws provided. Use wood screws for wood frame and
mechined screws for steel frames.
2. Mark the locations of the dust box cutout and mounting
screws for the strike.
3. Mortise the door frame to receive the dust box, and drill
the pilot holes for the mounting screws (dimensions and
depths marked on template).
WARNING
CAUTION
IMPORTANT
3.3 Install the Mortise If the door has a 3º bevel, fold and align the dashed line
marked “H" on the template with the higher-beveled edge
IMPORTANT of the door and mark the lock holes on that side of the door.
Repeat on the side with the lower-beveled edge using the
If using the installation jig to pre- dashed line marked “L". Remove the template.
pare the door, refer to the instruc- (CL)
tions provided with the jig, then 4. Prepare the cut-outs for the mortise in the edge of the
E S M Door door using a mortising machine, router and chisel (for di-
proceed with step 6 below.
Strike mensions, refer to template).
1.
Mark the handle ( ) height
Ensure clearance is provided for moving latch parts as indi-
on the edge of the door, as de-
A S M cated on the template.
termined directly from the strike.
Strike
For ASM, the axis of rotation of the
handle is level with the bottom lip
of the strike.
WARNING
For ESM, the axis of rotation of the
handle is 11/4" above the bottom
lip of the strike. RH/LHR (ASM shown) LH/RHR
Install the mortise with 2 screws (J). Use wood screws for
wood doors and machined screws for steel doors.
D1 J
D2
4
WARNING
5 Logo
3.4 Install the Outside Housing and Inside Trim Assembly 3. Place the outside housing on the door so that the spindles
Without Key Override (for Mechanical Override, see engage the hubs on the mortise. For all locks with cables,
page 18) insert cables W when applicable in Hole (H1) on the door.
A- For Mortise W W
H1
1. Insert the slotted end of the square spindle (G) into the
outside lever hub at an angle of 45 degrees, until it locks.
Then insert the thumbturn spindle (F1) in the upper hub of
the outside housing and align the marks as shown in the
diagram. (The spindle G can be removed by pulling on it if
orientated incorrectly).
F1
G
Align marks P
CAUTION
L
2. Install the gasket (N) (if required) on the outside housing For Autodeadbolt ASM, ASM Office and ASM/ESM Store-
prior to assembly, aligning the notch in the gasket with the room models, refer to Appendix A.2, A.3, A.4 at this point.
battery compartment. See page 3 for gasket information.
5. Put the thumbturn (T) in a vertical position. Place 3 spac-
If installing the lock with mortise outdoors, order the proper ers (S) on the door (for recent models only) and place
Gasket (See page 3). the inside trim assembly on the door so that the upper
and lower spindles (F1/F2) and (G) engage the thumb-
For doors more than 2 1/2" thick, order the appropriate turn and the inside lever. Fasten to the outside housing
hardware bag to receive the correct length of spindles and using the three 1/8" hex drive mounting screws (I). Install
mounting screws. (See page 3) the screws without tightening. Verify the inside lever and
thumbturn operates smootly. If not move the inside and
outside housings slightly. Then tighten the screws.
F2
Outdoor Gasket
Notch
V E
F
G
I
T
W6
W4
C
C2
For E7900 series, the battery enclosure cover must be
removed to install the mounting screws.
For E7900, after the mounting screws have been installed,
insert batteries and refasten the battery enclosure cover
into place.
Access Hole
E1
WARNING
cut-away view
CAUTION
IMPORTANT
Perform the following procedures in order, with the door Test the lock’s response to keycards: a Test keycard, a Grand
OPEN unless otherwise indicated. Master keycard, and an Emergency keycard. For 760 and
IMPORTANT 770 insert keycards as shown, with the magnetic stripe fac-
ing toward the door and to the left. For 79 Series, present
Inside Lever:
card to reader.
Turn the inside lever downward. The latch bolt retracts fully.
Standard Deadbolt:
Turn the thumbturn back and forth. The deadbolt extends
and retracts fully and without undue friction.
Turn the thumbturn to extend the deadbolt again then turn A. Test
the Lock Before Programming (E-760/770/790/79
the inside lever. The deadbolt and the latch bolt retract si- Series) (E7900 see command card)
multaneously and fully without undue friction.
Normal Entry: Verify that the deadbolt is retracted. Use the
Test keycard in the reader. The red and green LEDs each
Optional Autodeadbolt: flash once and then the green LED flashes for four seconds.
Press and hold the auxiliary bolt (D5). The deadbolt (D3) will For 79 Series, present card to reader.
extend. Keep the auxiliary bolt depressed, and turn the in-
Turn the outside lever downward while the green LED is
side lever all the way down and hold it there. The latch (D4)
flashing. The latch retracts fully. Release the lever then turn
and deadbolt retract together.
it again after the LED stops flashing. The latch must not
retract after the LED stops flashing without first inserting
D3 the keycard.
C. Privacy
Function: Lockout of Keycards Deadbolt Deactivation:
(E-760/770/79/E7900 Series)
Turn the thumbturn to the horizontal position for privacy.
A. Deadbolt Deactivation by Thumbturn
(On autodeadbolt models press and hold the auxiliary latch
(D5) to extend the deadbolt, then turn the thumbturn for While standing inside the room, close the door, and then
privacy. On storeroom locks, skip this test.) turn the thumbturn to extend the deadbolt. (If the lock has
an autodeadbolt mortise go to step B below).
Use the Grand Master Keycard (not applicable on E7900).
The red LED flashes once. Then turn the outside lever Turn the thumbturn to retract the deadbolt. Repeat.
downward. The latch does not retract.
B. Deadbolt Deactivation by Lever
Important: For multihousing 79T, verify that you hear the
motor while turning the thumbturn. If you don't, the lock While standing inside the room, close the door and turn the
is not programmed as 79T and must be re-programmed as thumbturn to the horizontal position to extend the deadbolt
79T. (or to select privacy on autodeadbolt models). Open the
door by turning the lever. The deadbolt and the latch bolt
For multihousing 79M, verify that you don't hear the motor retract simultaneously and fully. Take note of any excess
while activating the thumbturn. If you hear the motor the friction which might necessitate filing the strike (deadbolt
lock is programmed as 79T and must be re-programmed as area only). Repeat
79M.
While standing outside the room close the door and ensure
that it is properly latched. Open the door using the Grand
Master keycard using the same procedure.
FDU
Program the lock using the FDU and the E-760/770/790
communication cable (see Reference Manual). If this is not a
new installation but a replacement of a single lock or a group
of locks in a property already equipped with the Kaba lock-
ing system, transfer the security information from a neigh-
bouring lock to the new lock by using the Reset Addresses
function (see Reference Manual resetting lock addresses).
ATLAS
Program the lock using the M-Unit (Maintenance Unit). Re-
fer to ATLAS User Guide.
Multihousing
Program the lock using the M-unit or EAMU FDU. Refer to
RezShield User Guide or FDU user Guide.
Aurora
Program the lock using the M-unit (Maintenance Unit) or
with command cards and Aurora software using the Aurora
software guide.
Enterprise
Program the lock using the PC M-unit (Maintenance Unit)
or with command cards and Enterprise software using the
Enterprise software guide.
If the lock will not respond to any keycard (including the Main Menu:
Emergency keycard), there are four options that should be 1 = Keycard
attempted to open the door. In order, they are: 2 = Reset
?
1. Verify the batteries, and replace them if they are providing
less than 4 Volts total. Use the Emergency keycard.
3. Enter 8 to select the Programming Menu, then press <
2.
Use the electronic override feature (requires FDU and >.
communication cable or ATLAS M-Unit and IPM).
Program
3. Use mechanical key override if locking system has one (see 1 = A lock
section 9, step 8). 2 = Another FDU
?
4. Contact Technical Support for instructions on using the
drill point.
4. Wait 2 seconds. Enter 1 to select the Lock option, and
Electronic Override Using the FDU: press < >.
If the reader fails, the E-760/770/790 lock can be opened
using the FDU (Front Desk Unit). The lock must have been Enter Function
initialized by a valid FDU from the hotel where it is installed 1 = Program Addresses
(i.e. with the correct internal and external hotel codes), be- 2 = Reset Addresses
fore the electronic override can be used. ?
Electronic Override Using ATLAS: 5. Enter 7 to select the Override option, then press < >.
Refer to ATLAS User Guide.
Ready to perform an electri-
There are two possible security levels: cal override.
Strike a key,
Low security: IF an FDU with a software version lower than or C to quit.
V2.01 overrides the lock, the lock audit records only the date
and time.
6. Wait 2 seconds, then press any key on the FDU to activate
High security: IF an FDU with version V2.01 or higher soft- the electronic override. The green LED on the lock should
ware overrides the lock, the lock audit records the FDU num- light. The following message should appear on the FDU
ber, the Authorization keycard number, the date and the screen immediately or within 2 seconds.
time.
Minimum Authorization Keycard Required: 7. Open the door. You have only 4 seconds after this message
CAUTION
appears to open the door.
Programming Authorization (PA)
8. Remove the communication cable from the lock.
Steps to activate the E-760/770/790 electronic override:
1. Insert the communication cable into the lock. Wait 2 sec- IMPORTANT
onds then connect the cable to the serial port of the FDU.
Some messages on the screen may differ depending on the
2. Press any key to activate the FDU, then swipe a PA or
FDU version, but the menu choices are the same.
higher keycard through the FDU. If the green LED on the
79/RT/E7900/770/E-760/660 Series PK3678_T 09-22 17
7 Lock Testing (660 Series only)
WARNING
Outside Lever:
CAUTION
Turn the outside lever downward. The latch bolt does not
retract If the latch bolt retracts verify that the batteries
Perform the following procedures in order, with the door
are properly installed. If the lever feels tight (hard to turn or
OPEN unless otherwise indicated.
IMPORTANT does not return easily to its horizontal position), ensure the
square spindle is not too long or in proper orientation.
Inside Lever:
For 660i Gateway installation, wireless activation,
Turn the inside lever downward. The latch bolt retracts fully.
diagnostics, see document PK3646.
If the lever or the thumbturn feels tight (hard to turn or does
not return easily to its horizontal position), check the align- Lock Activation (660i Only)
ment of the lock assemblies. Loosen the mounting screws
and shift the inside trim assembly slightly until the friction is Perform the lock activation using the procedure described
eliminated. If the problem persists check the position of the in document PK3646. The 660i lock is programmed
holes on the door (compared to the mortise). automatically when the activation process is completed
successfully.
Standard Deadbolt: If a 660i lock has not been activated it can be programmed
manually with the Oracode Maintenance Unit. See
Turn the thumbturn back and forth. The deadbolt extends Programming section below.
and retracts fully and without undue friction.
Turn the thumbturn to extend the deadbolt again then turn Programming
the inside lever. The deadbolt and the latch bolt retract si-
multaneously and fully without undue friction. Program the Lock with at least one user with the Privacy/
Deadbolt Override privilege, and one user without this
privilege, using the Oracode Maintenance Unit. (This step
Optional Autodeadbolt: may be omitted for a 660i lock that has been activated)
Press and hold the auxiliary bolt (D5). The deadbolt (D3) will Generate valid codes for these 2 users. (Recomendation:
extend. Keep the auxiliary bolt depressed, and turn the in- generate codes that starts a day before today and finishes
side lever all the way down and hold it there. The latch (D4) at least one day after current date, in order to avoid check-
and deadbolt retract together. in/check-out time periods)
D3
Code entry and access
With the Deadbolt/Privacy deactivated, enter the first code
D4
to validate complete lock operation.Verify that the green
LED flashes at each key pressed and a longer green LED
flash at the end of the code entry. Turn the outside lever.
D5
Make sure the latch bolt retracts fully. Release the lever, wait
for the lock to return to the locked mode (default settings is
5 seconds after unlocking), and then turn the lever again.
Release the auxiliary bolt (D5), then let the inside lever re- The latch bolt must not retract after the lock has returned
turn to a horizontal position. The deadbolt will remain re- to locked mode, which is typically 5 seconds (max 15 sec)
tracted while the latch will extend. after unlocking, without first entering a valid user code.
WARNING
IMPORTANT
If the lock will not respond to any code, there are three
options that should be attempted to open the door. In order,
they are:
(N)
Diagram of lock:
(A) Lock housing (E) Drive tube (J) Cylinder (O2) Adapter & Screw
(B) Inside drive hub (F) Lever catch (K) Cylinder plug (L) Override shaft
(C) Nylon washer (G) Countersink (K1) Set Screw
(D) Spring washer (H) Lever handle (M) Allen Key
(not for lever feel) (I) Cap (O1) Adapter
(A)
Front Back
(G)
(H)
(B)
(C) (I)
(D)
(E)
(F) (M)
(J)
Facing view of drive tube: (E)
(E)
(K1)
(E)
(L)
(F)
(O1)
(F)
(L)
Override (O2)
Shaft
CAUTION
1.
Upon unpacking, the lock housing with mechanical (J) Cylinder and 2 keys for 660 K/C included in the hardware
override should look like the diagram below with: bag
(M) The small indents on the cross of the override shaft in
line Horizontally
IMPORTANT
(C) The nylon washer and the spring washer (not for lever Assemble the lever, cylinder and lock components before
feel) on the drive tube affixing the entire unit to the door.
(F) The lever catch in the out position
(M)
(F)
(L)
(C) (E)
(J)
(N)
2. Preparing the outside housing for the installation of 2. Push in the lever catch (F) firmly. (see Fig. 2) to be flush
the lever handle with drive tube diameter
1. Insert the cylinder (J) to be used as a tool or equivalent tool
to rotate the override shaft (L) and turn it clockwise until
it stops so that the two small indents (M) on the cross are
now vertically in line. (Fig.1)
Fig. 1 Fig. 2
Indents (M) (E)
In verticle
Override position
Shaft (L)
(L)
3. Preparing the lever handle and cylinder for installation 4. Steps to attach the lever handle to the lock housing
3. Insert the cylinder (J) without key (N) into the lever handle NOTE: the position of the key is very important
(H) (see Fig.3)
6. Right-handed Lever handle: Turn the key (N) aprroximately
Fig. 3 to 100º clockwise so that it is in the vertical position and
(J) the recess entry for key is in the top position. (See Fig. 6)
Fig. 6
(H)
Fig.4 Fig. 7
CAUTION
Recess entry for key in the bottom position
IMPORTANT
5. Insert key (N) into cylinder (J). Hold plug (K) in position. The key (N) and the recess entry for key must be in the
(See Fig. 5). positions shown in Figs 6 & 7 before placing the lever handle
on the housing or the lever and the override mechanism will
Fig. 5 not work.
Troubleshooting:
If you have assembled the lever and housing with the key (N)
in the wrong position, the key (N) will get stuck. To remove
the key (N), turn it so that it is in the vertical position and
WARNING
insert a small flat screwdriver (T) (see page 18) into the
(N) hole under the lever handle to push Lever Catch (F) in
(see page19 Fig.2). Remove lever, remove key. If it is still
stuck, turn the key 90º clockwise to the horizontal position
CAUTION and push the Lever Catch (F) in again with the small
screwdriver (T). Remove key (N).
If the Lever is Not Assembled with the key in the position
shown in Fig. 6 & Fig. 7, the inside mechanism of the lock
IMPORTANT
could be damaged if the lever is rotated and forced.
(H)
left-handed lock
Recess entry for key in TOP
Position
left-handed
lock
(H) (N)
Recess entry for key in BOTTOM Position
8. Press the lever (H) firly against the housing while turning
the key (N) counterclockwise (this applies to both right- Gently check the rotation of the lever handle (H). It should
handed and left-handed locks) until it is in the horizontal easily rotate approximately 45º.
position. (Fig. 9)
Troubleshooting:
Fig. 9
right-handed Right-handed Lock: Turn the lever handle (H) clockwise
lock without forcing it. If it stops at approximately 15º,
it was not assembled correctly as shown in step 4
(H) (Fig. 6 & 7). Do not try to force it to turn. Release the
lever handle (H). Insert the small screwdriver (T, page
16) into the small hole on the underside of the lever
handle (H) and push in the lever catch (F) see page 19.
Re-do steps 2, 3, 4 & 5.
(N)
Left-handed Lock: Turn the lever handle (H) counter-clockwise
(Housing) without forcing. The drive hub (B) (Fig.12 page22) should not
left-handed rotate when the lever handle (H) is turned. If it does, it was not
lock assembled correctly as shown in step 4 (Fig. 6 & 7). Release
the lever handle (H). Insert the small screwdriver (T, page
18) into the small hole on the underside of the lever handle
(H) and push in the lever catch (F). Re-do steps 2, 3, 4 & 5.
WARNING
CAUTION
You should not be able to remove the lever handle (H). If Fig. 12
it comes off of the housing, you did not assemble the lock
correctly. Return to steps 2, 3, 4 & 5 and make sure that
the lever (H) looks like Fig. 10 and repeat this verification
process. (Step 6)
(H) (B) inside drive hub
Fig. 10A does not move
(H)
16. With the lever handle (H) in the horizontal position, insert
the key (N) into the cylinder (J) and turn it clockwise until
it stops. (This applies to both Right and Left-handed
(T) Small screwdriver locks, see Fig.13)
or equivalent tool
Fig. 13
Fig. 10B
17. Let go of the key (N), and again turn the lever handle (H)
clockwise (for Right-handed locks) or counter-clockwise
(for Left-handed locks). Now the inside drive hub (B)
7. Test the movement of the lever handle
should rotate in the same direction as the lever handle
(remove the key (N) in cylinder (J))
(H) when it is turned. (Fig. 14)
13. Turn the handle (H) clockwise (for a right-handed lock) or
counter-clockwise (for a left-handed lock) Fig. 14
Fig. 11 (H)
Cylinder
(J) (B) inside drive
hub rotates
CAUTION
Test the Mechanical Override Function (continued) 10. How to change lock cylinders
IMPORTANT 22a. Loosen the set screw (01) to free the lever using Allen
Key (P1) (Approx. 1/4 turn).
Verify the functionality of the override after the lock is in-
stalled on the door: (Door must be opened) Fig. 16A
18. With the door open, insert key (N) in cylinder (J) and turn
it clockwise until it stops.
19. Let go of the key (N) and turn the lever handle (H) (clock-
wise for right-handed and counter-clockwise for left-
handed locks). The latch must retract. 23. Remove the cap (I) from the lever handle (H) (see step
23, Fig. 16).
20. Extend deadbolt and repeat the above operation (turn
key (N) clockwise until it stops), latch and deadbolt must 24. Insert key (N).
retract completely.
25. Turn the key (N) clockwise until it stops.
9. cover the keyhole & cylinder with the cap
26. Release key (N).
21. The cap (I) has a small groove on one edge (to allow ease
of removal) this should be facing down. Insert bottom 27. Use a small flat screwdriver to push in the lever catch (F)
snap of cap (I), (see page 18) in handle hole below the through the small hole underneath the lever handle (H)
cylinder (J). With a small screwdriver, push top snap of (Fig. 17).
cap down while pushing the cap (I) into place to cover the
keyhole (Fig. 15) Fig. 17
Fig. 15
(H)
(M)
Hole below (H)
Top snap (Second)
cylinder (I)
Bottom snap (T)
(First) Push (Third) Small screwdriver
or equivalent tool
22. To remove the cap (I), insert a small flat screwdriver into
the groove and gently pry the cap off, being careful not
to damage it. (You may want to cover the bottom of the 28. Pull the lever handle (H) off of the lock housing (be care-
lever to protect the finish from being scratched through ful not to lose the cylinder plug (K) see page 18).
the process of removing the cap). (Fig.16)
29. Replace the old cylinder with the new one in the lever
Fig. 16 handle (H). Only same kind of cylinder with 2 grooves in
cross, in the end of the cylinder plug could be used on the
locks. (Fig. 18)
(H) Fig. 18
2 Grooves in cross
(J)
(T) (I)
(H)
Always keep the door open while installing and verifying the
functionality of the lock with the keycard or key override.
Do not close the door until you are certain that you have
installed the unit correctly.
31. While holding the cylinder (J) and plug (K) in place, insert
the key (M) Preparing the lever handle for Best Removable Core
Left-handed
lock
CAUTION
11. The Recodable Cylinder with 3 different keys (for
Fig. 22 Right-handed lock
E-760/770/79/RT Series with override only)
IMPORTANT
CAUTION
The use of key #2 automatically cancels the function of key 36. Turn the key back counter-clockwise until it is in the hori-
#1, and the use of key #3 automatically cancels both keys zontal position.
#1IMPORTANT
and #2.
Fig. 23 Right-handed lock
If key #3 is used first, it will immediately make keys #1 and
#2 unusable.
Key #1
cylinder
Key #2
(cancels
key #1)
A.1 Reversing the Mortise Handing ASM For Autodeadbolt ASM, rotate hub (H) until the deadbolt
(D) is fully retracted. The deadbolt will extend approx. 1/16"
1. Remove the mortise faceplate. Remove screw (V) and lock
from the mortise case.
washer (W) if applicable and place the mortise on a flat
surface for the following steps.
1/16"
H
D
W
V
1/4"
D (hold gently)
H
D
X (press and release)
5/16"
A.1.1 Reversing the Mortise Handing ASM 4. Pull out the latch bolt (L), until it just clears the front
plate. (Note: If you remove the bolt completely, you must
3. Push in the latch bolt (L) to the middle of its stroke, and
turn it 90° to re-insert it.)
hold it there. ( Continue Step 1 and 2)
180°
L L
Rotate the latch bolt (L) 180°. Re-insert it to the end of its
stroke.
Use a small screwdriver Push in the latchbolt to
to lift unlock mechanism. the end of the stroke,
and hold it there.
Hold the latch (L) inside the mortise, and insert the tailpiece
retaining tool (S, part #027-510382 available separately) so L
that the tailpiece (T) will not drop inside the mortise case.
Hold the tool and the latch with one hand, and slide up the
tailpiece using a small screwdriver.
S L
(part #027-510382)
Continue to hold tool (S). Release the latch bolt (L) and keep S
WARNING
the anti-friction latch (F) toward the flat side of the latch
bolt so that the bolt extends fully.
CAUTION
Release the latch to the middle of the stroke and hold it
there. Use a small screwdriver to push the lock mechanism
back on lock position (see step 1 and 2) .
L IMPORTANT
CAUTION
CAUTION
5. Release the latch bolt (L). Position the latch bolt so that 7. Assemble back screw (V) and lock washer (W) if appli-
the bottom tooth of the anti-friction latch (F) remains in- cable. The screw (V) must be tightened.
side the mortise case as shown.
IMPORTANT
IMPORTANT
Screw (V) must not touch the back wall of mortise cut-out
If the tooth of (F) is outside the mortise, you will not be able on the door
to re-assemble the faceplate on the mortise.
8. The mortise should look like the diagram below. (Check
the orientation of the latch bolt and auxiliary latch.)
Check the bevel of the mortise and change it if required
F (tooth)
as described in section 3.3, paragraph 6 page 10.
L
ASM
mortise
F
L
bottom view
V W
(re-insert)
180°
A.1.2 Reversing the Mortise Handing ESM 3. Using a small screwdriver, slide up the locking pin (P). Pull
out the latch bolt (L) and rotate it 180°.
1. Remove the mortise faceplate, and place the mortise on a
flat surface for the following steps.
H D
4. Re-insert the rotated latch bolt (L) until it stops. Push
down pin (P) to lock the latch bolt in the mortise.
L
P
Mortise
L L
Bottom view
F
5. Push in the latch bolt (L) to the end of its stroke. A.2 Additional steps for Autodeadbolt ASM
L
E
HUB
F (tooth)
Mortise
WARNING
L L Install clip M1 diagonally on hub
Bottom view
F
Turn the thumbturn all the way to the right for a
CAUTION RH installation (arrow on M2 points UP), or all the way to
the left for a LH installation (arrow on M2 points DOWN).
The thumbturn should stop in the vertical position, and the
stopper cam (M2) will be in the position illustrated below.
IMPORTANT
Place 3 spacers (S) on the door (for recent models only). A.3 Additional steps for ASM Office
For concerned lock models, connect all cables (W) to corre-
sponding connectors of the inside trim assembly (E1) when Do the following BEFORE placing the inside trim assembly
applicable. Place the inside trim assembly on the door so on the door (page 11, step 5):
that the upper and lower spindles (F) and (G) engage the Install only parts (M3 and M4) as shown, on the inside trim
thumbturn and the inside lever. Fasten to the outside hous- assembly.
ing using the three 1/8" hex head mounting screws (I).
Apply the privacy thumbturn sticker as shown. If in doubt as Install M3 onto M4, then slide both parts onto
to the direction of the arrow, press the auxiliary latch (D5) the thumbturn.
to extend the deadbolt, and verify in which direction to ro-
tate the thumbturn to reach the horizontal (privacy) posi-
tion.
RH/RHR LH/LHR
W
E2
D5
Install M2 onto M4, then slide both parts onto the
thumbturn.
For cylindrical latch models, ensure the dead-locking pin will Strike Kit
stop against the strike when the door is closed (see figure).
An incorrect installation that permits the pin to slip inside
the strike may result in a total lockout and will void the
warranty of the complete lock mechanism.
Correct
4
2
Incorrect 3
6
WARNING
B.2 Install the Latch
Follow the instructions on page 10, steps 1 to 3.
Note CAUTION
that for cylindrical models, the axis of rotation of the
handle is level with the center of the strike. Mark this height
on the edge of the door in step 1 on page 10.
5
WARNING
IMPORTANT 4
4. DrillCAUTION
the holes for the cylindrical unit, thumbturn spindle,
and lock mounting screws. Refer to template for
dimensions and depths.
IMPORTANT D
5. Drill the hole for the latch, and chisel out clearance for the
latch plate.
Closing
6. Install the latch using 1" Phillips mounting screws. Position Direction
the deadlocking pin (D) opposite to the closing direction
as shown.
IMPORTANT
D
A
P
Cylindrical unit
Latch W
V
3.
Assemble gasket onto the outside housing. Assemble
cylindrical plate assembly onto the outside housing.
P
4. Place the outside housing on the door so that spindle (F)
engages thumbturn hole and spindle(G) engage hub of
cylindrical unit. The cylindrical unit will engage the latch
as shown in step 2 of B.3 (page 35). For 660i/790/RT/79M
insert cables W1/W3/W5 when applicable in gasket &
N1 cylindrical plate assembly and in hole (H1) on the door.
6.
Three AA batteries should already be installed in the
Cylindrical Plate Assembly Place all cables battery holder (C). Insert the battery holder into the
through H1 CAUTION
outside housing and secure it using the 6-32 x 5/16"
hole (7.9mm) Torx drive screw (C2) for E-760/770/79/RT Series
N F2 or 6-32 spanner drive screws for the 660 Series.
W W
IMPORTANT
B
The battery holder shall be installed after connecting all
wires to their corresponding connectors, otherwise there is
a risk for battery drain.
V E
F
G
I
T
V Y
I
E
WARNING
CAUTION
7. Testing the cylindrical lock: Follow all steps of page 13 or 16
but extension and retraction will be for latch only.
IMPORTANT
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the
FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential instal-
lation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that inter-
ference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the inter-
ference by one or more of the following measures:
Modifications not expressly approved by Kaba Ilco could void the user's authority to operate the equipment.
This device complies with part 15 of the FCC rules and Industry Canada ICES-003. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux appareils radio exempts de licence.
L’exploitation est autorisée aux deux conditions suivantes : (1) l’appareil ne doit pas produire de brouillage, et (2) l’utilisateur
de l’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d’en compromettre le
fonctionnement.
General Information:
www.kabalodging.com
www.dormakaba.com