Coating Terminology NACE Extract
Coating Terminology NACE Extract
Synthetic resin resulting from the polymerisation of acrylic and /or methacrylic
Acrylic resin monomers, frequently together with other monomers. Has excellent weather
resistance and hardness.
Component which when added to a coating initiates a desired chemical
Activator
reaction.
Any substance added in small quantities to a coating material to improve or
Additive
otherwise modify one or more properties.
Adduct curing A material that is formed by pre-reacting the curing agent with a portion of
agent the resin component of the coating.
The state in which two surfaces is held together by interfacial forces, which
Adhesion
may consist of chemical or interlocking forces, or both.
Adhesive strength Sum total of the forces of attachment between a dry film and a substrate
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Coating Terminology
Anti-skinning agent Additive that prevents or retards skinning caused by oxidation during storage
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Coating Terminology
Condition whereby a film has such poor flexibility that is disintegrates easily
Brittleness
into small fragments
Brush blast Abrasive Blast Cleaning that conforms to NACE No. 4 Standard and SSPC SP 7
(blasting) Standard.
Resistance encountered when applying a coating material by brush, related to
Brush drag
its shear viscosity
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Coating Terminology
Cold cracking Formation of cracks in a film resulting from exposure to low temperatures.
Cold flow Characteristic of many plastics to change shape under continuous pressure.
Cold rolled steel Sheet stocks; has little if any mill scale. Typical use – auto industry.
Sensation resulting from the visual perception of radiation of a given spectral
Colour
composition.
An abrasive blast cleaned steel surface that is free of all visible contaminants
Commercial blast and foreign matter but may have some random staining on no more than 33
cleaned surface percent of the surface area. [See NACE No. 3/SSPC-SP 6 for detailed
specification.]
Compatibility of Ability of a coating material to be applied to a substrate without causing
coating materials undesirable effects.
Compatibility of Ability of two or more materials to be mixed together without causing
materials undesirable effects.
Conductive Accomplished by the addition of pigment, which will conduct (static)
Coating electricity.
A measure of the ability of a material to conduct an electric charge. The
Conductivity current transferred across a material (e.g., coating) per unit area per unit
potential gradient. (Conductivity is the reciprocal of resistivity.)
Person, Persons and / or Company / Firm directly responsible to Owner or
Contractor
Owners representative for completion of the work as contractually defined.
Conventional spray Paint Spray equipment that uses air to atomize the paint.
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Coating Terminology
A test piece that is fabricated from the same substrate material, prepared to
Coupon the same standard as the substrate and coated with the same material
(identical batch number) at the same time that the actual substrate is coated.
Cracking (of
Breaks in a coating that extends through to the substrate.
coating)
Circular domes in dried film with a thin sport in centre. Can be minute up to
Crater, Craters
1/8” in diameter.
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Coating Terminology
De-scaling Removal of mill scale or laminated rust from steel or other ferrous substrates.
Shall mean dry film thickness, which shall be expressed in micro metres
DFT
(microns, µm).
A rough, powdery non coherent film produced when atomized coating particles
Dry spray
partially dry before reaching the surface.
Stage of drying or curing of an applied coating at which time the coated object
Dry to handle
can be carefully handled without damage.
Stage of drying or curing of an applied coating at which time a subsequent
Dry to recoat
coat can be applied satisfactorily.
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Coating Terminology
Dry Film Thickness Gauge that uses eddy current technology to calculate the
Eddy current
thickness of the paint film over magnetic and non-magnetic substrates.
Phenomenon that occurs when water soluble salts in the dry film or from the
Efflorescence
substrate migrate to the surface and form a crystalline deposit.
Elastic Springiness, rubbery quality X can be stretched.
The maximum stress to which a material may be subjected without retention
Elastic limit
of any permanent deformation after the stress is removed.
The property of a material that allows it to recover its original dimensions
Elasticity
following deformation by a stress below its elastic limit.
Chemical changes produced by an electrical current or the production of
Electrochemical
electricity from a chemical reaction.
Process whereby a film of water based coating material is deposited, under the
Electrodeposition influence of electric current, on an object that forms either the anode or the
cathode, depending on the nature of the coating material.
Electrolyte A solution of ions in water capable of conducting current.
Electrostatic Method of application by which an electric potential difference is applied
spraying between the article to be coated and the atomised coating material particles.
Emulsion See "Latex".
Emulsion paint
Coating material in which the organic binder is an aqueous dispersion.
Latex paint
A paint that dries to a hard, glossy surface. A coating that is characterized by
Enamel
an ability to form a smooth, durable film.
The surroundings or conditions (physical, chemical, mechanical) in which a
Environment
material exists.
Epoxy formulation that requires elevated temperatures to cure or react.
Epoxy baked
Usually combined with Phenolic resins.
Epoxy formulation that cures by the addition of a catalyst, generally at room
Epoxy catalysed
temperature.
Synthetic resin resulting from the reaction between an epoxy resin and fatty
Epoxy ester
acids and or /oils.
Type of resin formed by the reaction of aliphatic or aromatic polyols (such as
Epoxy resin bisphenol) with epichlorohydrin and characterized by the presence of reactive
oxirane end groups.
The progressive loss of material from a solid surface resulting from mechanical
Erosion interaction between that surface and a fluid, a multicomponent fluid, or solid
particles carried with the fluid.
A conjoint action involving erosion and corrosion in the presence of a moving
Erosion-corrosion corrosive fluid or a material moving through the fluid, leading to accelerated
loss of material.
Compounds formed by the reaction of alcohols with organic acids; e.g. butyl
Ester
acetate.
Primer, often supplied as two reactive components mixed immediately prior to
Etch primer application designed to react with a metal surface to improve adhesion of
subsequent coats.
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Coating Terminology
A thin, not necessarily visible layer of material. Also see Coat & Coating. Layer
Film
of coating or paint. A wet-film is one that has just been applied
Transition of an applied coating material from the liquid to the solid state or,
in the case of a powder coating material, through a liquid phase. Film
Film formation
formation is brought about by drying and or hardening. Both changes can
proceed simultaneously.
Term related to the size of the largest particles in a mill base or in a coating
Fineness of grind
material.
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Coating Terminology
Shall mean the condition coating reaches when it is partially cured and no
Gelled longer liquid enough to be applied.Coating which has coagulated and formed a
jelly-like body.
Corrosion that is distributed more-or-less uniformly over the surface of a
General corrosion
material.
Optical property of a surface, characterised by its ability to reflect light
Gloss
specularly. A coating that displays a highly reflective surface.
Glossy Description of a surface that displays a mirror-like finish.
Angular abrasive particles made from by-product steel or iron slag. Frequently
Grit
used instead of silica sand for blast cleaning.
Abrasive blast cleaning using grit (steel, slag or aluminium oxide) as the
Grit blasting
abrasive. Refer to ISO 11124-1 or ISO 11126-1 for full details.
Removal of loose rust, loose mill scale, and loose coating by hand chipping,
Hand tool cleaning
scraping, sanding, and wire brushing. [See SSPC-SP 2.]
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Coating Terminology
Holiday Absence of film from certain areas of coated substrate. See miss.
Hot-dip galvanizing Applying a coating of zinc by immersion of steel in a bath of molten zinc.
Intermediate coat Any coat between the primer and the top coat or finishing coat.
Refers to a spray gun in which the material is mixed with air before being
Internal mix
discharged through the tip.
The swelling or bubbling of a coating usually caused by heating. (The term is
Intumescence
commonly used in aerospace and fire-protection applications.)
An electrically charged particle derived from soluble mineral chemicals on
dissolving in water. Ions are both positively and negatively charged, and
Ion
splitting of the original chemical when it dissolves forms equal amounts of
each.
Ferric oxide - rust. Reddish in colour. Also used as paint pigment in the form
Iron oxide
of a very pure powder.
Synthetic resin containing free or blocked isocyanate groups based on
Isocyanate resin
aromatic, aliphatic or cycloaliphatic isocyanates.
Inspection and Test Plan as developed by the Contractor detailing Stage
ITP
Inspection for ‘Review’, ‘Witness’ and ‘Hold’ points throughout the Contract.
Ketone Class of organic compounds; e.g. Acetone, MEK.
Lacquer thinner Used to describe such solvents as ethyl alcohol, ethyl acetate and toluene.
The under bound top surface of new concrete. Can be unreacted cement,
Laitance
unbound sand and aggregates and dusts.
Milk-like fluid made up of microscopic particles of rubber or synthetic resin
Latex
suspended in water. The suspension is stable.
A paint containing a stable aqueous dispersion of synthetic resin produced by
Latex paint emulsion polymerization, as the principal constituent of the binder. (Modifying
resins may also be present.)
Property of metallic particles to float to the surface of a freshly applied coating
Leafing
material in order to give a lustrous appearance.
Ability of a coating material to flow out after application so as to minimize any
Levelling
surface irregularities caused by the application process.
Softening and raising or wrinkling of a previous coat by the application of a
Lifting
subsequent coat or due to the influence of solvent.
A coating or layer of sheet material adhered to or in intimate contact with the
interior surface of a container used to protect the container against corrosion
Lining
by its contents and/or to protect the contents of the container from
contamination by the container material.
Is the percentage mix of free solvent that is available to combine with air until
Lower explosive
it reaches a percentage of saturation where it will ignite if an ignition source is
limit (LEL)
introduced to the air / solvent mix.
Low-pressure water Water cleaning performed at pressures less than 34 MPa (5,000 psig). [also
cleaning called power washing or pressure washing]
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Coating Terminology
Matting agent Product incorporated into a coating film to reduce the gloss of a dry film.
An abrasive blast cleaned steel surface that is free of all visible contaminants
Near-white metal
and foreign matter, but may have some random staining on no more than 5
blast cleaned
percent of the surface area. [See NACE No. 2/SSPC-SP 10 for detailed
surface
specification.]
Neutral Term used to describe an environment, which is neither acid nor alkaline.
A metal with a standard electrode potential more positive than that of
Noble metal
hydrogen.
Term used to designate metals and alloys that do not contain iron or steel;
Non-ferrous
e.g. brass, aluminium, magnesium.
Non-immersed,
Refers to an environment, which is not continuously submerged.
non-immersion
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Coating Terminology
Permeability Property of a coating that allows liquid or a vapour to diffuse through it.
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Coating Terminology
Polyester resin Type of resin formed by the polycondensation of polyacids and polyols.
Protective coating A coating applied to a surface to protect the substrate from corrosion.
QC Quality control
Typically refers to a coating that can have another coat of the same product
Recoatable
applied to an older, weathered surface with minimal or no surface preparation.
Reducer See "Thinner".
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Coating Terminology
Rust grade Degree of mill scale and rust on a steel surface prior to cleaning.
Rust tubercles Round protuberances of rust growth that resemble marine tubercles on coral.
Refers to International Standards Organisation (ISO) and other recognised
Sa 1, Sa 2.5, Sa 3 Abrasive Blast Cleaning Standards for Carbon Steel Cleaning prior to applying
Protective Coatings.
Treatment of concrete with a cement grout to fill voids such as rock pockets. A
Sacking
burlap sack may be used to work the grout in uniformly.
A specially manufactured spring steel clip that is inserted across both sides of
Safety clip (s) Blast Hose Couplings, High Pressure Air and Water Hose Couplings to ensure
the connection is locked against accidental breakage.
Non-uniform downward flow of a wet applied coating under the force of gravity
Sag
resulting in an uneven coating having a thick lower edge.
A solution in water of a chemical compound known as salt; i.e. solution of
Salt solution
sodium chloride brine, as distinguished from acids and alkalis.
Portion of material taken from a larger quantity in a manner intended to be
Sample
representative of the whole, typically used for test purposes.
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Coating Terminology
Small particles of steel with spherical shape that are commonly used as
abrasive in abrasive blast cleaning or as a selected medium for shot peening.
Steel shot
Used as an Abrasive Blasting media to prepare surfaces for painting when the
item is being blast cleaned through a blast nozzle or Wheel Abrader Machine.
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Coating Terminology
The irregular peak and valley profile on a bare surface that can result from
Surface profile operations such as abrasive blast cleaning or power tool cleaning. Also called
Anchor Pattern
Pigmented composition for filling depressions to obtain a smooth uniform
Surfacer
surface before applying finish coats; usually applied over a primer.
Sweep blast
See brush-off blast cleaned surface.
cleaned surface
Increase in the volume of a film as a result of the absorption of liquid or
Swelling
vapour.
Synthetic Manufactured; as opposed to - naturally occurring.
Resin produced by chemical reactions such as polyaddition, polycondensation
Synthetic resin
or polymerization.
A coating consisting of successive applications of primer coats, intermediate
System coating
(body) coats and finish (seal) coats.
A thin wet coat applied to the surface that is allowed to dry just until it is
Tack coat tacky before application of a thicker wet coat. (Use of a tack coat allows
application of thicker coats without sags or runs.)
State of a coating when a finger touching the surface no longer leaves a
Tack free
pronounced mark.
A newly applied coat of paint is left to partially cure by solvent loss,
atmospheric or chemical reaction so that it becomes sticky without surface
Tack off
hardness. At this time the coating will accept another coat of the same
material.
Piece of cloth impregnated with a sticky substance that is used to remove dust
Tack rag
from a substrate after abrading and prior to painting.
A test in which an adhesive tape is applied to a cured coating, generally after
Tape adhesion test making cuts through the coating to the substrate, and rapidly removed to
evaluate the adhesive bond of the coating to the substrate.
Surface discoloration of a metal resulting from formation of a film of corrosion
Tarnish
product.
Small run on a vertical or inclined surface having the appearance of a
Tear
teardrop. Also used to describe a large crack in a dry film.
Tensile strength Resistance of a material to stretching forces.
Textured coating Coating which, after drying, is characterised by a regularly structured surface.
Theoretical
Spreading rate calculated solely from the volume of non-volatile matter.
spreading rate
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Coating Terminology
Thermoset coating A coating with a binder that is formed from a thermoset material.
Thermosetting Resin having the property of becoming insoluble and heat resistant upon the
resin application of heat.
Thin film coating
Coating systems having a total DFT less than 500 microns.
system (thin film):
A liquid (solvent) added to a coating to adjust viscosity. Usually supplied by
the Coating Manufacturer / Supplier that are intended to be used with specific
Thinner (thinners)
coatings for the purpose of reducing the viscosity to aid in the application of
the coating
A specific type of variable consistency behaviour. A thixotropic coating
formulation shows a false body" or apparent high viscosity, but on stirring or
Thixotropy other agitation readily flows and shows low viscosity. Thixotropic paints
quickly set and do not run or wrinkle.
Example: Margarine, whipped cream.
Topcoat The final coat of a coating system. [also referred to as finish coat]
The total solid film-forming portion of the package of paint, expressed as per
Total volume
cent by volume, or in square metres per litre at a nominated film thickness
Solids
(microns)
A worn airless spray tip causes an area of thick coating at the edges of an
Tramlines
airless spray pattern which.
Ultra high build Refers to coatings that can be applied to a Dry Film Thickness of over 750
(UHB) microns in one coat.
Ultrahigh-pressure
Waterjetting performed at pressures above 210 MPa (30,000 psig).
waterjetting
Corrosion that proceeds at exactly the same rate over the surface of a
Uniform corrosion material. (This is the assumption when calculating corrosion rate or corrosion
loss from mass loss or electrochemical measurements.
Polyester resin characterised by carbon-carbon double bonds in the polymer
Unsaturated
chain that facilitate subsequent cross linking with reactive solvents,
polyester resin
particularly styrene.
A binder for enamels. The resins are chemically combined with the oil at high
Varnish temperature to jive a product of increased hardness and much faster drying
time. Chemical resistance is also improved.
Liquid portion of a coating; a fluid or mixed solution made up of the binder
Vehicle
and solvent.
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Coating Terminology
Join two or more pieces of metal by applying heat and/or pressure with or
Weld without filler metal, to produce a union through localized fusion of the
substrates and solidification across the interfaces.
Round particles of molten iron stuck to steel and solidified in the vicinity of the
Weld splatter
weld area. Must be removed prior to painting.
A Weld Through Primer shall refer to those temporary coatings applied at the
mill or factory, which will subsequently be completely removed prior to
Weld through
applying any of the coating systems noted in the specification unless otherwise
primer
approved. Welding can be carried out without removing the coating prior to
welding.
Designates the coating after application but before the solvent evaporates.
Wet film Solvent content in the wet film constantly changing due to evaporation of
solvent.
Wet film gauge Device for measuring wet film thickness of a coating.
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Coating Terminology
Anti-corrosion coating material for iron and steel incorporating zinc dust in a
Zinc rich paint
concentration sufficient enough to give initial galvanic protection.
Anti-corrosion coating material for iron and steel incorporating zinc dust in a
Zinc rich primer
concentration sufficient enough to give initial galvanic protection.
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