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Din 1045 - 2

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D EUTSCHE NORM July 2001

Plain, reinforced and prestressed concrete structures


Part 2: Specification, properties, production and {
conformity of concrete
(Application document for use with DIN EN 206-1) 1045-2
ICS 91.100.30 This standard, together with
DIN 1045-1, DIN 1045-3,
Tragwerke aus Beton, Stahlbeton und Spannbeton – Teil 2: Beton – DIN 1045-4 and DIN EN 206-1,
Festlegung, Eigenschaften, Herstellung und Konformität – July 2001 editions, supersedes
Anwendungsregeln zu DIN EN 206-1 DIN 1045, July 1988 edition,
DIN 1084-1 and DIN 1084-3,
December 1978 editions, and
DIN 4219-1, December 1979
edition.

In keeping with current practice in standards published by the International Organization for Standardization
(ISO), a comma has been used throughout as the decimal marker.

Contents
Page Page
Foreword to this standard . . . . . . . . . . . . . . . . . 3 5.2.3 Use of aggregates . . . . . . . . . . . . . . . . . . 12
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 5.2.4 Use of recycled water . . . . . . . . . . . . . . . 13
1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 5.2.5 Use of additions . . . . . . . . . . . . . . . . . . . 13
5.2.6 Use of admixtures . . . . . . . . . . . . . . . . . . 15
2 Normative references . . . . . . . . . . . . . . . . . . 5
5.2.7 Chloride content . . . . . . . . . . . . . . . . . . . 16
3 Concepts and symbols . . . . . . . . . . . . . . . . . 6 5.2.8 Concrete temperature . . . . . . . . . . . . . . . 16
3.1 Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.3 Requirements related to exposure classes . 16
3.2 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.3.2 Limiting values for concrete composition . . 16
4 Classification . . . . . . . . . . . . . . . . . . . . . . . . . 8 5.3.3 Performance-related design methods . . 17
4.1 Exposure classes related to environ- 5.3.4 Requirements for underwater concrete . . 17
mental actions . . . . . . . . . . . . . . . . . . . . . . . 8
5.3.5 Concrete exposed to water-contamina-
4.2 Fresh concrete . . . . . . . . . . . . . . . . . . . . . . 11 ting substances . . . . . . . . . . . . . . . . . . . 17
4.2.1 Consistence classes . . . . . . . . . . . . . . . . 11 5.3.6 Concrete exposed to high service
4.2.2 Classes related to maximum temperatures . . . . . . . . . . . . . . . . . . . . . . 17
aggregate size . . . . . . . . . . . . . . . . . . . . . 11 5.3.7 High-strength concrete . . . . . . . . . . . . . . 18
5 Requirements for concrete and methods 5.3.8 Cement mortar for jointing and pointing . 18
of verification . . . . . . . . . . . . . . . . . . . . . . . . 11 5.4 Requirements for fresh concrete . . . . . . . . 18
5.1 Basic requirements for constituent 5.4.1 Consistence . . . . . . . . . . . . . . . . . . . . . . . 18
materials . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.4.2 Cement content and water/cement ratio . 18
5.1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.4.3 Air content . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1.2 Cement . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.5 Requirements for hardened concrete . . . . 18
5.1.3 Aggregates . . . . . . . . . . . . . . . . . . . . . . . . 11
5.5.1 Strength . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1.4 Mixing water . . . . . . . . . . . . . . . . . . . . . . 12
5.5.3 Resistance to water penetration . . . . . . 19
5.1.5 Admixtures . . . . . . . . . . . . . . . . . . . . . . . . 12
5.5.5 Wear resistance . . . . . . . . . . . . . . . . . . . . 19
5.1.6 Additions (including mineral fillers
and pigments) . . . . . . . . . . . . . . . . . . . . . 12 6 Specification of concrete . . . . . . . . . . . . . . 19
5.2 Basic requirements for composition of 6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 6.2 Specification for designed concrete . . . . . 19
5.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 6.2.2 Basic requirements . . . . . . . . . . . . . . . . . 19

Continued on pages 2 to 39.

Translation by DIN-Sprachendienst.
In case of doubt, the German-language original should be consulted as the authoritative text.

© No part of this translation may be reproduced without the prior permission of Ref. No. DIN 1045-2 : 2001-07
DIN Deutsches Institut für Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany, English price group 16 Sales No. 0116
has the exclusive right of sale for German Standards (DIN-Normen).
05.02
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DIN 1045-2 : 2001-07

6.2.3 Additional requirements . . . . . . . . . . . . . . 19 Figures


6.4 Specification of standardized prescribed Figure 1: Relationship between DIN EN 206-1
concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 and DIN 1045-2, codes of practice relating to
7 Delivery of fresh concrete . . . . . . . . . . . . . . 20 concrete construction, standards for design and
7.1 Information from the user of the concrete workmanship, standards and approvals for
to the producer . . . . . . . . . . . . . . . . . . . . . . . 20 constituent materials, and test standards . . . . . . . 4
7.2 Information from the producer of the Figure L.1: Grading curves for 8 mm
concrete to the user . . . . . . . . . . . . . . . . . . . 20 maximum particle size . . . . . . . . . . . . . . . . . . . . . 37
7.3 Delivery ticket for ready-mixed concrete . . 20 Figure L.2: Grading curves for 16 mm
7.5 Consistence at delivery . . . . . . . . . . . . . . . . 21 maximum particle size . . . . . . . . . . . . . . . . . . . . . 38
7.6 Transport of concrete to the site . . . . . . . . 21 Figure L.3: Grading curves for 32 mm
maximum particle size . . . . . . . . . . . . . . . . . . . . . 38
8 Conformity control and conformity
criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Figure L.4: Grading curves for 63 mm
8.2 Conformity control for designed concrete . . 21 maximum particle size . . . . . . . . . . . . . . . . . . . . . 39
8.2.1 Conformity control for compressive
strength . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Tables
8.3 Conformity control of prescribed concrete Table 1: Exposure classes . . . . . . . . . . . . . . . . . . 8
including standardized prescribed
Table 5: Compaction classes . . . . . . . . . . . . . . 11
concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8.4 Action in the case of non-conformity of Table 6: Flow classes . . . . . . . . . . . . . . . . . . . . . 11
the product . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Table 10: Maximum chloride content of
9 Production control . . . . . . . . . . . . . . . . . . . . . 23 concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
9.3 Recorded data and other documents . . . . . 23 Table F.2.1: Limiting values for composition
9.5 Concrete composition and initial testing . . . 23 and properties of concrete . . . . . . . . . . . . . . . . . . 27
9.6 Personnel, equipment and installation . . . . 23 Table F.2.2: Limiting values for composition
and properties of concrete . . . . . . . . . . . . . . . . . . 28
9.6.1 Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . 23
9.6.2 Equipment and installation . . . . . . . . . . . . 24 Table F.3.1: Ranges of application for cement
to DIN EN 197-1 and DIN 1164, used for
9.7 Batching and constituent materials . . . . . . 24 preparation of concrete to DIN 1045-2 . . . . . . . . 29
9.8 Mixing of concrete . . . . . . . . . . . . . . . . . . . . 24
Table F.3.2: Ranges of application for
9.9 Production control procedures . . . . . . . . . . 24 CEM-II-M cement to DIN EN 197-1 with three
10 Evaluation of conformity . . . . . . . . . . . . . . 24 main constituents, used for preparation of
10.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 concrete to DIN 1045-2 . . . . . . . . . . . . . . . . . . . . 31
10.2 Assessment, surveillance and certifi- Table F.3.3: Ranges of application for CEM IV
cation of production control . . . . . . . . . . . 24 and CEM V cement to DIN EN 197-1 with two to
three main constituents, used for preparation of
11 Designation for designed concrete . . . . . 25
concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Annex B (normative) Table F.4.1: Maximum permitted ultrafines
Identity testing for compressive strength . . . . . . 25 content for concrete up to concrete strength
Annex C (normative) classes C50/60 and LC50/55 and of exposure
Provisions for assessment, surveillance and classes XF and XM, with a maximum aggregate
certification of production control . . . . . . . . . . . . 25 size between 16 mm and 63 mm . . . . . . . . . . . . . 34
Annex D (informative) Table F.4.2: Maximum permitted ultrafines
Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 content for concrete of concrete strength classes
C55/67 and LC55/60 and of all exposure classes,
Annex E (informative) with a maximum aggregate size between 16 mm
Guidance on the application of the equivalent and 63 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
performance concept of concrete properties . . . 26
Table F.5: Minimum cement content for
Annex F (normative) standardized prescribed concrete with cement of
Recommendation for limiting values of strength class 32,5 as specified in DIN EN 197-1
concrete composition . . . . . . . . . . . . . . . . . . . . . . 26 and with a maximum aggregate size of 32 mm . . 34
Annex H (normative) Table H.1: Additional control of constituent
Additional provisions for high-strength materials of high-strength concrete . . . . . . . . . . . 35
concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Table H.2: Additional control of equipment for
Annex K (normative) production of high-strength concrete . . . . . . . . . 36
Concrete families . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Table H.3: Additional control of production
Annex L (informative) procedures and of properties of high-strength
Particle size analysis . . . . . . . . . . . . . . . . . . . . . . . 37 concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

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Page 3
DIN 1045-2 : 2001-07

Foreword to this standard


This standard has been prepared by Technical Committee 07.02.00 Beton of the Normenauschuss Bauwesen
(Building and Civil Engineering Standard Committee).
The DIN 1045 standards series *) comprises the following Parts:
– Part 1: Design and construction
– Part 2: Specification, properties, production and conformity of concrete (Application document for use with
DIN EN 206-1*))
– Part 3: Workmanship
– Part 4: Supplementary specifications governing the production and conformity of precast elements
This Part of the standard applies to in-situ and precast concrete, including precast elements, used for buildings
and civil engineering works. It is to be used in conjunction with DIN EN 206-1, and is based on that standard,
containing supplementary national specifications to take into account German climatic and geographic
conditions, safety levels and established regional practices.
DIN EN 206-1 contains a number of references to draft European Standards. This standard makes reference
to the German standards and Codes of practice that will continue to apply until such time as European
Standards are adopted as German building regulations **).
In this standard, the same numeration and clause headings are used as in DIN EN 206-1. Any departures from
DIN EN 206-1 (i.e. additional text, substitutions, deletions) are indicated in a different font on the left-hand side
of the page, with any new wording given on the right-hand side. ***)

Amendments
This standard differs from the last editions of the documents listed in the ‘Previous editions’ clause in the
following ways.
a) Concrete properties, production methods and conformity assessment (verification) are specified
according to the concept described in DIN EN 206-1.
b) The standard has been editorially revised and the terminology brought in line with European standards
terminology.
c) The scope has been extended to cover higher concrete compressive strength classes.
d) The concrete mix has been designed with high concrete durability in mind.
e) More detailed specifications are given regarding constituent materials.
f) Rules are now incorporated to take additions into account in calculations of the cement content.
g) The responsibilities of concrete producers and users are more clearly defined.
h) Concrete specifications have been amended.
i) The provisions relating to delivery of concrete have been extended.
j) The provisions relating to production control and conformity criteria have been extended to take into
account statistical principles.
k) The specifications relating to conformity assessment have been extended.

Previous editions
DIN 1045: 1925-09, 1932-04, 1937-05, 1943xxx-04, 1959-11, 1972-01, 1978-12, 1988-07;
DIN 4219-1: 1979-12; DIN 1084-1: 1972-02, 1978-12; DIN 1084-3: 1972-02, 1978-12;
DIN 1045/A1: 1996-12; DIN V ENV 206: 1990-10.

*) References to standards of the DIN 1045 series and to DIN EN 206-1 are to the July 2001 editions.
**) Referred to as Technische Baubestimmungen in Germany.
***) This English translation also includes subsequent amendments and addenda from a Corrigendum to
DIN 1045-2 (DIN 1045-2 Ber 1), issued in 2002. These are identified by a translator’s note.

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Page 4
DIN 1045-2 : 2001-07

Foreword
Figure 1 of DIN EN 206-1 is replaced by the following figure 1:

Plain, reinforced and prestressed concrete structures

Supplementary
Design and Concrete Workmanship rules for production
construction DIN EN 206-1 DIN 1045-3 and conformity of
DIN 1045-1 DIN 1045-2 precast elements
DIN 1045-4

Cement
DIN EN 197-1 and DIN 1164

Fly ash for concrete


Test methods for fresh DIN EN 450
concrete DIN EN 12350,
etc.

Silica fume for concrete


Building inspectorate approval *)

Testing of hardened Trass cement


concrete DIN 51043
DIN EN 12390,
DIN 1048-5, etc.

Admixures for concrete, mortar and grout


Agrément

Testing concrete
strength in structures Aggregates for concrete
DIN 1048-4 DIN 4226

Hard aggregates for cement-bound hard


aggregate screed
DIN 1100

DAfStb-Richtlinien Pigments for colouring building materials


(DAfStb Codes of based on cement and/or lime
practice): DIN EN 12878
Concrete with recycled
aggregate, recycled
water, retarded
concrete, dry mixed Mixing water
concrete, concrete Subclause 5.1.4 of the present standard
exposed to alkalis,
concrete in contact with
water pollutants

Figure 1: Relationship between DIN EN 206-1 and DIN 1045-2, codes of practice relating to concrete
construction, standards for design and workmanship, standards and approvals for constituent
materials, and test standards

*) Referred to as ‘agrément’ in the following.

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Page 5
DIN 1045-2 : 2001-07

1 Scope
The seventh paragraph is replaced by the following:
This standard does not cover concrete with porous cement paste,
concrete with a maximum aggregate size of 4 mm or less (with the
exception of cement mortar as specified in subclause 5.3.8), and heat-
treated high-strength concrete.

2 Normative references
The first paragraph is replaced by the following:
This standard incorporates, by dated or undated reference, provisions
from other publications. These normative references are cited at the
appropriate places in the text, and the titles of the publications are listed
below. For dated references, subsequent amendment to or revisions of
any of these publications apply to this standard only when incorporated in
it by amendment or revision. For undated references, the latest edition of
the publication referred to applies (including any amendments).
The clause is supplemented by the following:
DIN 1045-1 Plain, reinforced and prestressed concrete structures –
Design and construction
DIN 1045-3 Plain, reinforced and prestressed concrete structures –
Workmanship
DIN 1045-4 Supplementary specifications governing the production
and conformity of precast elements
DIN 1048-2 Testing concrete – Testing of hardened concrete
(specimens taken in situ)
DIN 1048-4 Testing concrete – Determination of compressive
strength of hardened concrete in structures and
structural members – Use of reference curves and
evaluation by special methods
DIN 1048-5 Testing concrete – Testing of hardened concrete
(specimens prepared in mould)
DIN 1100 Hard aggregate for cement-bound screed
DIN 1164 Special cement – Composition, requirements and
conformity evaluation
DIN 4030-1 Assessment of water, soil and gases for their
aggressiveness to concrete – Principles and limiting
values
DIN 4226-1 Aggregates for mortar and concrete – Normal-weight
and heavy aggregates
DIN 4226-2 Lightweight aggregates for concrete and mortar
DIN 19569-1 Sewage treatment plants – Design of structures and
equipment – General principles
DIN 51043 Trass cement – Requirements and testing
DIN EN 196-2 Methods of testing cement – Part 2: Chemical analysis
of cement
DIN EN 196-3 Methods of testing cement – Part 3: Determination of
setting time and soundness
DIN EN 196-6 Methods of testing cement – Part 6: Determination of
fineness
DIN EN 196-21 Methods of testing cement – Part 21: Determination of
chloride, carbon dioxide and alkali content of cement
DIN EN 197-1 Cement – Composition, specifications and conformity
criteria – Part 1: Methods for sampling
DIN EN 206-1 Concrete – Specification, performance, production and
conformity
DIN EN 12390-2 Testing hardened concrete – Making and curing
specimens for strength tests
DIN EN 12878 Pigments for the colouring of building materials based on
cement and/or lime – Specifications and methods of test

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Page 6
DIN 1045-2 : 2001-07

DIN ISO 3310-1 Test sieves – Requirements and testing – Part 1: Test
sieves of metal wire cloth (ISO 3310-1 : 2000)
DIN ISO 3310-2 Test sieves – Technical requirements and testing –
Part 2: Test sieves of perforated metal plate
(ISO 3310-2 : 1999)
DAfStb-Richtlinie Beton mit verlängerter Verarbeitbarkeitszeit
(Verzögerter Beton) – Eignungsprüfung, Herstellung, Verarbeitung und
Nachbehandlung (DAfStb Code of practice on retarded concrete –
Suitability testing, production, placing and curing) 1)
DAfStb-Richtlinie für die Herstellung von Beton unter Verwendung von
Restwasser, Restbeton und Restmörtel (DAfStb Code of practice on
concrete made using recycled water, recycled concrete and recycled
mortar)1)
DAfStb-Richtlinie Vorbeugende Maßnahmen gegen schädigende
Alkalireaktion im Beton (Alkali-Richtlinie) (DAfStb Code of practice on the
prevention of harmful alkali reactions in concrete)1)
DAfStb-Richtlinie Betonbau beim Umgang mit wassergefährdenden
Stoffen (DAfStb Code of practice on concrete structures in contact with
water pollutants)1)
DAfStb-Richtlinie Beton mit rezykliertem Zuschlag (DAfStb Code of
practice on concrete with recycled aggregate)1)
DAfStb-Richtlinie Selbstverdichtender Beton (DAfStb Code of practice on
self-compacting concrete) 2)
DAfStb-Heft 337 Verhalten von Beton bei hohen Gebrauchs-
temperaturen (DAfStb Code of practice on behaviour of concrete exposed
to high service temperatures)
FGSV-Merkblatt für Herstellung und Verarbeitung von Luftporenbeton
(FGSV Code of practice on the production and placing of air entrained
concrete), issued by Forschungsgesellschaft für Straßen- und Verkehrs-
wesen e.V. (Road and Traffic Research Association)
Zulassungsrichtlinien des Deutschen Instituts für Bautechnik für
anorganische Betonzusatzstoffe (DIBt Guidelines relating to the approval
of anorganic additions in concrete), in Mitteilungen des Deutschen
Instituts für Bautechnik (DIBt Proceedings), 1993: 24 (4), pp. 122–132 3)
Eichordnung (German Act on Weights and Measures), Appendix 13, as of
12 August 1988, BGBl. I (German Federal Law Gazette), p.1657
Gesetz zur Ordnung des Wasserhaushalts (German Water Management
Act), as of 12 November 1996, BGBl. (Federal Law Gazette) I, No. 58, pp.
1695–1711

3 Concepts and symbols


3.1 Concepts
3.1.46 Verification
The following note is added: NOTE The provisions relating to verification (conformity assessment) laid
down in DIN EN 206-1 and this standard are recognized as the
provisions relating to verification of conformity as specified in the
Länder building regulations.

The following concepts are added: 3.1.47 In-situ concrete


Concrete which is placed as fresh concrete in its final position and which
hardens there.

3.1.48 Ultrafines content


Total content of cement, aggregate of 0 mm to 0,125 mm particle size, and
additions.

1) Obtainable from Beuth Verlag GmbH, 10772 Berlin, Germany.


2) Currently in preparation.
3) Obtainable from Deutsches Institut für Bautechnik, Kolonnenstraße 30 L, 10829 Berlin, Germany.

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Page 7
DIN 1045-2 : 2001-07

3.1.49 Exposure class


Classification of the chemical and physical environmental actions to which
concrete can be exposed and which may affect concrete, reinforcement
and metal embedded parts but which are not taken into account when
designing the structure.

3.1.50 Recycled water


Water which occurs on the site of concrete production and which, after
treatment, is used once more for concrete production.

3.1.51 Flowing concrete


Concrete of consistence described as very soft, flowable and highly
flowable.
NOTE See table 6.

3.1.52 Equivalent water/cement ratio


Ratio by mass of the effective water content to the combined cement
content and the k-value to take into account additions (cf. subclause
5.2.5.2).

3.2 Symbols
The following symbols are added: c cement content of concrete
f fly ash content of concrete
s silica fume content of concrete
kf k-value accounting for fly ash
ks k-value accounting for silica fume
f c,dry concrete compressive strength of samples cured as specified in
Annex NA of DIN EN 12390-2, June 2001 edition, or DIN 1048-5
(w/c)eq equivalent water/cement ratio
XM exposure classes representing concrete wear

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DIN 1045-2 : 2001-07

4 Classification
4.1 Exposure classes related to environmental actions
Table 1 of DIN EN 206-1 is replaced by the following table. In particular, corrosion due to wear is now taken into account
(see 7).
Table 1: Exposure classes

Class Description of environment Examples where exposure classes may occur

1 No risk of corrosion or attack


Exposure class X0 may be used for components without reinforcement or embedded metal in a non-
aggressive environment

For concrete without Foundations without reinforcement and not subjected to


reinforcement or freeze/thaw attack; interior components without
embedded metal: All reinforcement
environmental actions
except freeze/thaw,
abrasion or chemical attack

2 Corrosion of reinforcement induced by carbonation


Where concrete containing reinforcement or other embedded metal is exposed to air and moisture, the
exposure shall be classified as follows:
NOTE 1: The moisture conditions relate to those in the concrete cover to reinforcement or other embedded
metal, but in many cases, conditions in the concrete cover can be taken as being the same as those of
the ambient conditions. However, this may not be the case if there is a barrier between the concrete and
its environment.

Dry or permanently wet Components in rooms with normal air humidity (including
kitchens, bathrooms, laundries in residential buildings);
concrete permanently submerged in water

Wet, rarely dry Parts of water tanks; foundation members


Moderately humid Components to which outside air constantly or frequently has
access (e.g. open shed-type buildings), rooms with a highly
humid atmosphere (e.g. commercial kitchens, baths,
laundries, damp rooms of indoor swimming pools, byres)

Cyclic wet and dry External concrete components exposed to rain

3 Corrosion of reinforcement, induced by chlorides other than from sea water


Where concrete containing reinforcement or other embedded metal is subject to contact with water
containing chloride, including de-icing agents, from sources other than sea water, the exposure shall be
classified as follows:

Moderately humid Components exposed to airborne chlorides from trafficked


areas, private garages

Wet, rarely dry Salt water baths; components exposed to industrial waters
containing chlorides

Cyclic wet and dry Parts of bridges frequently exposed to splashing; pavements;
car park slabs

(continued)

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Page 9
DIN 1045-2 : 2001-07

Table 1 (continued)

Class Description of environment Examples where exposure classes may occur

4 Corrosion of reinforcement, induced by chlorides from sea water


Where concrete containing reinforcement or other embedded metal is subject to contact with chlorides from
sea water or air carrying salt originating from sea water, the mode of exposure shall be classified as follows:

Exposure to airborne salt External components near to the coast


but no direct contact with
sea water

Submerged Permanently submerged components in harbours


Tidal, splash and spray Quay walls
zones

5 Freeze/thaw attack, with or without de-icing agents


Where concrete is exposed to significant attack by freeze/thaw cycles whilst wet, the exposure shall be
classified as follows:

Moderate water saturation, External components


no de-icing agent
Moderate water saturation, Spray and splash zones of traffic areas, with de-icing agent
with de-icing agent (other than XF4); sea water spray zone

High water saturation, Open water tanks; components in fresh water tidal zone
no de-icing agent

High water saturation, Traffic areas treated with de-icing agents; predominantly
no de-icing agent horizontal components exposed to spray from traffic areas
treated with de-icing agents; scraper raceways in sewage
treatment plant; components in sea tidal zone

(continued)

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Page 10
DIN 1045-2 : 2001-07

Table 1 (concluded)

Class Description of environment Examples where exposure classes may occur

6 Exposure of concrete to chemical attack


Where concrete is exposed to chemical attack from natural soil, ground water and sea water, as given in
table 2 of DIN EN 206-1, and waste water, the exposure shall be classified as given below.
NOTE 2: In exposure class XA3 or under environmental actions outside the limits of table 2 of
DIN EN 206-1, if other aggressive chemicals are present, ground water or soil is chemically polluted, or
there is a combination of high water velocity and chemicals from table 2 of DIN EN 206-1, the
requirements relating to concrete or protective measures given in subclause 5.3.2 of the present
standard shall apply.

Slightly aggressive Tanks in sewage treatment plant; liquid manure containers


chemical environment
according to table 2 of
DIN 206-1

Moderately aggressive Concrete components in contact with sea water; components


chemical environment in aggressive soil
according to table 2 of
DIN EN 206-1, and marine
structures

Highly aggressive Industrial waste water treatment plant; silage containers and
chemical environment animal feeding troughs; cooling towers with flue gas disposal
according to table 2 of
DIN EN 206-1

7 Exposure of concrete to wear

Moderate wear Industrial floor slabs with a loadbearing or stiffening function,


subjected to traffic from vehicles with pneumatic tyres
Considerable wear Industrial floor slabs subjected to traffic from fork lift trucks
with pneumatic tyres or solid rubber wheels

Extreme wear Industrial floor slabs subjected to traffic from fork lift
trucks with elastomer or steel wheels; surfaces
subjected to frequent traffic from tracklaying vehicles;
hydraulic structures in agitated waters (e.g. stilling
basins)

Paragraph 1 of table 2 is supplemented by the following note:


NOTE: See 4030-1 for the occurrence and effects of chemically
aggressive soil and ground water.

Paragraph 2 of table 2 is supplemented by the following:


A special study may be dispensed with if no value lies in the upper quarter
(for pH, in the lower quarter).
First column, line NH+4, of table 2 is supplemented by footnote d).
d ) Irrespective of its NH+ content, liquid manure can be classified into
4
exposure class XA1.

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Page 11
DIN 1045-2 : 2001-07

4.2 Fresh concrete


4.2.1 Consistence classes
In tables 5 to 6, a third column for descriptions of consistence is added:
Table 5: Compaction classes

Degree of
Class Consistence
compactability

1,46 and over Very stiff


to Stiff
to Plastic
) to Soft
) See note to subclause 5.4.1.

Table 6: Flow classes

Class Flow diameter, Consistence


in mm

) 340 and under Stiff


to Plastic
to Soft
to Very soft
to Flowable
) 630 and over Highly flowable
) See note to subclause 5.4.1.

4.2.2 Classes related to maximum aggregate size


References to prEN 12620 are replaced by those to DIN 4226-1 and DIN 4226-2.

5 Requirements for concrete and methods of verification


5.1 Basic requirements for constituent materials
5.1.1 General
The wording after the second dash in the note is replaced by the following.
– an agrément which expressly refers to the suitability of the
constituent materials for concrete production;
– the standards given in the following clauses or EC Directives
adopted as national building regulations *).

5.1.2 Cement
The following wording is substituted:
General suitability is established for cement conforming to EN 197-1 and
DIN 1164.

5.1.3 Aggregates
The following wording is substituted:
Pending the adoption of European Standards or EC Directives as national
building regulations*), normal-weight and heavyweight aggregates
meeting the standard requirements specified in DIN 4226-1 and
lightweight aggregate meeting the standard requirements specified in
DIN 4226-2 shall be deemed suitable.

*) See **) on page 3.

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DIN 1045-2 : 2001-07

5.1.4 Mixing water


The following wording is substituted:
Pending the adoption of European Standards or EC Directives as national
building regulations *), the following shall be deemed suitable for use as
mixing water: drinking water, or normal, naturally occurring water
providing this does not contain constituents that adversely affect the
hardening or other properties of the concrete, or the corrosion protection
of the reinforcement. In cases of doubt, the water shall be examined for its
suitability for use in concrete production.
Recycled water conforming to the DAfStb-Richtlinie für die Herstellung
von Beton unter Verwendung von Restwasser, Restbeton und Restmörtel
shall also be deemed suitable.

5.1.5 Admixtures
The following wording is substituted:
Pending the adoption of European Standards or EC Directives as national
building regulations *), admixtures covered by an agrément shall be
deemed suitable.

5.1.6 Additions (including mineral fillers and pigments)


The following wording is substituted:
Pending the adoption of European Standards or EC Directives as national
building regulations *), mineral fillers to DIN 4226-1, pigments to
DIN EN 12878 and additions covered by an agrément or a European
Technical Approval shall be deemed suitable as type I additions without
requiring further verification.
The suitability as type II additions of fly ash to DIN EN 450, trass cement
to DIN 51043 and additions covered by an agrément shall be deemed
established.

5.2 Basic requirements for composition of concrete


5.2.1 General
The third paragraph is replaced by the following:
For standardized prescribed concrete, the following restrictions shall
apply:
– Natural aggregate shall be used.
– The use of additions is not permitted.
– The use of admixtures is not permitted.
– The minimum cement content shall be taken from table F.5.
– The type of cement shall be taken from tables F.3.1 to F.3.3.

5.2.3 Use of aggregates


5.2.3.1 General
The following note is added:
NOTE: The composition of the aggregate is characterized by the grading
curves or characteristic values described in Annex L.
5.2.3.3 Recovered aggregate
A third paragraph is added:
DAfStb-Richtlinie für Herstellung von Beton unter Verwendung von
Restwasser, Restbeton und Restmörtel shall govern the use of recovered
aggregate.

5.2.3.4 Resistance to alkali-silica reaction


Two further paragraphs are added:
The assessment and use of aggregate which is known to contain or which
cannot be ruled out to contain harmful quantities of alkali-soluble silica,
and any counteractive action the concrete may require, are governed by
DAfStb-Richtlinie Alkalireaktion im Beton.
Aggregate known not to be alkali-soluble shall be used for production of
high-strength concrete.

*) See **) on page 3.

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Page 13
DIN 1045-2 : 2001-07

5.2.3.5 Recycled aggregate


A new subclause 5.2.3.5 is added:
DAfStb-Richtlinie Beton mit rezykliertem Zuschlag shall be taken into
account when using recycled aggregate.

5.2.3.6 Lightweight aggregate


A new subclause 5.2.3.6 is added:
Expanded clay and expanded slate conforming to DIN 4226-2 may be
used as lightweight aggregate for lightweight concrete.

5.2.4 Use of recycled water


The following wording is substituted:
DAfStb-Richtlinie für Herstellung von Beton unter Verwendung von
Restwasser, Restbeton und Restmörtel shall be taken into account when
using recycled water for concrete of strength class C50/60 or LC 50/55.
The use of recycled water is not permitted for production of high-strength
concrete.

5.2.5 Use of additions


5.2.5.1 General
The following wording is substituted:
Subject to the specifications of subclause 9.5, type I and type II additions
shall be used in the same quantities as in initial testing.
Type II additions as specified in sublause 5.1.6 may be taken into account
when calculating the cement content and the water/cement ratio provided
their suitability is established.
The suitability of the k-value concept is established for fly ash and silica
fume.
If cement containing silica fume is used as the main constituent, silica
fume shall not also be used as an addition.
For prestressed concrete in which the tendons are to be in direct contact
with the concrete, only fly ash and silica fume or inert mineral filler to
DIN 4226-1 and pigments known not to have an inadvertent effect on
prestressing steel shall be used as additions.
NOTE: Proof of suitability of other additions may take the form of an
agrément.
5.2.5.2 k-value concept
The following wording shall be substituted:
5.2.5.2.1 General
The k-value concept permits type II additions to be taken into account:
– by replacing the term ‘water/cement ratio’ (defined in sub-
clause 3.1.31 of DIN EN 206-1) with ‘equivalent water/cement ratio’,
(w/c) eq, (defined in subclause 3.1.52), obtained as follows:
either (w/c)eq = w/(c + kf f);
or (w/c) eq = w/(c + kss);
or (w/c) eq = w/(c + kf f + kss);
– by inclusion in the minimum cement content requirement (see
sublause 5.3).
The actual value of k depends on the specific addition. The application of
the k-value concept for fly ash conforming to DIN EN 450 or covered by an
agrément, or for silica fume, is given in the following clauses.
If fly ash or silica fume is taken into account under the conditions stated
in subclauses 5.2.5.2.2 to 5.2.5.2.4, the minimum cement content as a
function of the exposure class, as specified in subclause 5.3.2 and line 3
of tables F.2.1 and F.2.2, may be reduced to that given in line 4 of the same
tables.

5.2.5.2.2 k-value concept for fly ash conforming to DIN EN 450


If fly ash is taken into account when calculating the minimum cement
content, the latter may be reduced to that given in line 4 of tables F.2.1 and

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Page 14
DIN 1045-2 : 2001-07

F.2.2 for all exposure classes except XF2 and XF4, provided that one of the
following types of cement is used:
– Portland cement (CEM I);
– Portland silica fume cement (CEM II/A-D);
– Portland slag cement (CEM II/A-S or CEM II/B-S);
– Portland burnt shale cement (CEM II/A-T or CEM II/B-T);
– Portland limestone cement (CEM II/A-LL);
– blastfurnace cement (CEM III/A);
– blastfurnace cement (CEM III/B up to 70 % (m/m) of granulated
blastfurnace slag, provided its composition is established as specified
in DIN EN 197-1).
The combined cement and fly ash content (c + f) shall not exceed the
minimum cement content from line 3 of tables F.2.1 and F.2.2.
Subclause 5.2.5.2.5 shall be taken into account when using Portland silica
fume cement.
For all exposure classes with the exception of XF2 and XF4, a maximum
permitted equivalent water/cement ratio, k f, equal to 0,4 may be used
instead of the maximum permitted water/cement ratio from tables F.2.1
and F.2.2.
The maximum fly ash content, f/c, that may be taken into account shall be
not more than 33 % (m/m).
If a greater amount of fly ash is used, the excess shall not be taken into
account when calculating the equivalent water/cement ratio.
When making concrete with a high sulfate resistance, a mixture of cement
and fly ash may be used instead of high-sulfate cement to DIN 1164
providing the following conditions are met:
a) the sulfate content of the aggressive water is not more than
1 500 mg/l;
b) the cement is of type CEM I, CEM II/A-S, CEM II/B-S, CEM II/A-T,
CEM II/B-T, CEM II/A-LL or CEM III/A;
c) the fly ash content, referred to the combined cement and fly ash
content (c + f), shall be at least 20 % (m/m) for cement types CEM I,
CEM II/A-S, CEM II/B-S and CEM II/A-LL and at least 10 % (m/m) for
cement types CEM II/A-T, CEM II/B-T and CEM III/A;
d) fly ash whose total alkali content determined as specified in
DIN EN 196-21 and expressed as the sodium oxide equivalent is not
more than 4 % (m/m) may also be used with aggregate of alkali-reaction
classes E II and E III and for moisture classes WF and WA from the
DAfStb-Richtlinie Alkalireaktion im Beton.
Subclause 5.3.4 of this standard shall apply with regard to the use of fly
ash in underwater concrete.

5.2.5.2.3 k-value concept for silica fume


The silica fume content shall be not more than 11 % (m/m) of the cement
content.
If silica fume is taken into account when calculating the minimum cement
content, the latter may be reduced to the level specified in line 4 of
tables F.2.1 and F.2.2 for all exposure classes except XF2 and XF4,
provided that one of the following types of cement is used:
– Portland cement (CEM I);
– Portland slag cement (CEM II/A-S or CEM II/B-S);
– Portland pozzolana cement (CEM II/A-P, CEM II/B-P);
– Portland fly ash cement (CEM II/A-V);
– Portland burnt shale cement (CEM II/A-T or CEM II/B-T);
– Portland limestone cement (CEM II/A-LL);
– Portland composite cement (CEM II/B-M (S-V));
– blastfurnace cement (CEM III/A, CEM III/B).
The combined cement and silica fume content (c + s) shall be not less than
the minimum cement content from line 3 of tables F.2.1 and F.2.2.
For all exposure classes with the exception of XF2 and XF4, the equivalent
water/cement ratio (equal to unity) may be used instead of the water/
cement ratio.

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DIN 1045-2 : 2001-07

5.2.5.2.4 k-value concept for combinations of fly ash and silica fume
A new subclause 5.2.5.2.4 is added:
If fly ash and silica fume are used in combination, the silica fume content
shall be not more than 11 % (m/m) of the cement.
If both fly ash and silica fume are taken into account when calculating the
minimum cement content, the latter may be reduced to the level specified
in line 4 of tables F.2.1 and F.2.2 for all exposure classes except XF2 and
XF4, provided that the combined content of cement, fly ash and silica fume
(c + f + s) is not less than the minimum cement content from line 3 of
tables F.2.1 and F.2.2.
The specifications of subclause 5.2.5.2.5 shall be taken into account to
ensure that the pore solution is sufficiently alkaline.
For all exposure classes with the exception of XF2 and XF4, the equivalent
water/cement ratio, (w/c)eq, obtained as w/(c + 0,4f + 1,0s), may be used
instead of the water/cement ratio from tables F.2.1 and F.2.2, provided
that the maximum fly ash content is not more than 33 % (m/m) of the
cement and the maximum silica fume is not more than 11 % by total mass
of the cement.
If a greater amount of fly ash is used, the excess shall not be taken into
account when calculating the equivalent water/cement ratios, kf (equal to
0,4) and k s (equal to unity).

5.2.5.2.5 Alkalinity reserve of the pore solution


A new subclause 5.2.5.2.5 is added:
In order to ensure that the pore solution is sufficiently alkaline, cement
consisting of CEM I, fly ash and silica fume shall have a maximum fly ash
content, f/c, equal to 3 (0,22 – s/c), expressed as a percentage by mass.
In the case of types CEM II-S, CEM II/A-D, CEM II-T, CEM II/A-LL and
CEM III/A cement, the maximum fly ash content, f/c, shall be 3 (0,15 – s/c),
expressed as a percentage by mass.
The use of fly ash and silica fume in combination is not permitted for other
types of cement.
In view of the need to ensure the alkalinity reserve of the pore solution type
CEM II/A-D cement containing fly ash shall be taken to have a silica fume
content of 10 % (m/m).

5.2.5.3 Equivalent concrete performance concept


The fourth paragraph is replaced by the following:
The principle may only be used in connection with agréments or European
Technical Approvals (cf. note 2 to subclause 5.2.5.1 of DIN EN 206-1).

5.2.6 Use of admixtures


Two paragraphs are added after the first paragraph:
A specific check of the admixture content is not necessary in cases where
concrete contains more than one type of admixture and the total admixture
content is not more than 60 g per kilogram of cement (including the
additions that are taken into account in calculations of the cement
content).
For high-strength concrete, the maximum permitted content of plastifying
admixtures shall be 70 g per kilogram or 70 ml per kilogram of cement.
When more than one type of admixture is used, the total admixture content
shall be not more than 80 g per kilogram or 80 ml per kilogram of cement.
The wording of the note is replaced as follows:
NOTE: Concrete of consistence class S4 or above, F4 or above, or V4 shall
be made with high-range water-reducing/super plasticizing admixture.

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DIN 1045-2 : 2001-07

5.2.7 Chloride content


Table 10 is replaced by the following:
Table 10: Maximum chloride content of concrete

Maximum chloride content by


Concrete use Chloride content class
mass of cement a)

Not containing steel reinforcement or other


embedded metal (except corrosion-resisting
lifting devices)

Containing steel reinforcement or other


embedded metal
Containing prestressing steel reinforcement
) Where type II additions are used and are taken into account when calculating the cement content, the
chloride content is expressed as the percentage chloride ions by mass of cement plus total mass of
additions that are taken into account.

A fourth paragraph is added:


The requirements relating to chloride content as given in table 10 are
deemed satisfied if the chloride content of each constituent material
(except aggregate and cement of type CEM III) meets the requirements for
the lowest class in the provision applicable to the constituent material.
The following limiting values shall apply for the chloride content of
aggregate:
– for concrete containing cement other than of type CEM III:
– 0,15 % (m/m) for concrete without steel reinforcement or
embedded metal;
– 0,04 % (m/m) for concrete with steel reinforcement or other
embedded metal;
– 0,02 % (m/m) for concrete with prestressing steel;
– for concrete containing type CEM III cement:
– 0,10 % (m/m) for all types of concrete.

5.2.8 Concrete temperature


The following paragraphs are added:
In accordance with DIN 1045-3, the following shall apply:
The temperature of fresh concrete shall generally be not greater than
+30 °C unless suitable action is taken to avoid adverse effects.
The temperature of concrete placed at air temperatures between +5°C and
–3 °C shall be not less than +5 °C. It shall be not less than +10 °C if the
cement content is less than 240 kg/m³ or if cement with a low heat of
hydration is used.
The temperature of the concrete placed at air temperatures under –3 °C
shall be not less than +10 °C.

5.3 Requirements related to exposure classes


5.3.2 Limiting values for concrete composition
The last sentence of note 2 is deleted.
The following is added to the end of the last paragraph:
Instead of the specified European Standards, DIN 1045-3 shall apply with
regard to construction work and DIN 1045-1 to structural design.
The subclause is supplemented by the following:
Requirements relating to concrete composition and properties are given in
tables F.2.1 and F.2.2. In addition, the following provisions shall apply:
The values in tables F.2.1 and F.2.2 relate to the use of cement conforming
to DIN EN 197-1 and DIN 1164.
The ranges of application of cement types are given in tables F.3.1, F.3.2
and F.3.3.

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DIN 1045-2 : 2001-07

The ultrafines content shall be taken from table F.4.1 for concrete of
strength class C50/60 and LC50/55 or over and exposure class XF or XM,
and from table F.4.2 for concrete of strength classes C55/67 and LC55/60
or over and any exposure class. For all other types of concrete, the
maximum permitted ultrafines content shall be 550 kg/m³.
Where the cement content is between 300 kg/m³ and 350 kg/m³ (cf. ta-
ble F.4.1), intermediate values shall be determined by linear interpolation.
Where the cement content is between 400 kg/m³ and 500 kg/m³ (cf. tab-
le F.4.2), intermediate values shall be determined by linear interpolation.
The maximum permitted ultrafines content from table F.4.1 may be
increased by the following amount, provided this does not total more than
50 kg/m³:
– if the cement content is higher than 350 kg/m³, by the amount in
excess of 350 kg/m³;
– if a pozzolanic concrete addition of type II is used, by this content.
The maximum permitted ultrafines content from tables F.4.1 and F.4.2
may be increased by 50 kg/m³ if the maximum size of aggregate is 8 mm.
Where concrete is exposed to chemical attack of exposure class XA3 or
higher, or to fast flowing water combined with chemical attack as set out
in table 2 of DIN EN 206-1, measures shall be taken to protect the concrete
(such as the application of protective coatings or permanent cladding)
unless expert opinion proposes an alternative solution.
In the presence of aggressive chemicals other than those given in table 2
of DIN EN 206-1 or if the substrate is chemically contaminated, the impact
of the chemical attack shall be investigated and precautionary action
taken, where necessary.
5.3.3 Performance-related design methods
A second paragraph is added:
Performance-related design methods shall only be applied in connection
with agréments or European Technical Approvals.

5.3.4 Requirements for underwater concrete


A new subclause 5.3.4 is added:
If concrete for loadbearing elements is required to be placed under water,
it shall generally be of a soft consistence (cf. DIN 1045-3). The water/
cement ratio shall be not greater than 0,60, and lower if other
environmental factors are involved (e.g. for concrete of exposure
class XA). The minimum cement content shall be not less than 350 kg/m³
where aggregate is of 32 mm maximum particle size.
The fly ash content may be included in accordance with subclause
5.2.5.2.2, subject to the following:
a) The combined cement and fly ash content (c + f) shall be not less
than 350 kg/m³.
b) The equivalent water/cement ratio, (w/c) eq, obtained as w/(c + 0,7f),
shall be not greater than 0,60.
During placing, the concrete shall flow as a coherent mass so as to be of
dense structure even without compaction. The ultrafines content may be
greater than the limiting values specified in subclause 5.3.2.

5.3.5 Concrete exposed to water-contaminating substances


A new subclause 5.3.5 is added:
Where concrete with unsealed surfaces due to come into contact with fluid
(including liquefied gases) or paste-like water pollutants is classed as
being at risk according to the terms of the Gesetz zur Ordnung des
Wasserhaushalts, the concrete shall comply with the requirements of this
standard and the provisions laid down in DAfStb-Richtlinie Betonbau
beim Umgang mit wassergefährdenden Stoffen.

5.3.6 Concrete exposed to high service temperatures


A new subclause 5.3.6 is added:
Concrete for exposure to service temperatures up to 250 °C shall be made
with aggregate of proven suitability.
NOTE: Further information is given in DAfStb-Heft 337.

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5.3.7 High-strength concrete


A new subclause 5.3.7 is added:
Concrete of compressive strength classes C90/105 and C100/115, and
high-strength lightweight concrete of compressive strength classes
LC70/77 and LC80/88 shall be covered by an agrément or an individual
agreement.
Tables 22 to 24 and clauses H.1 to H.3 of DIN EN 206-1 shall apply with
regard to the control of high-strength concrete.

5.3.8 Cement mortar for jointing and pointing


A new subclause 5.3.8 is added:
Cement mortar for jointing and pointing of walling units made of precast
concrete elements and filler joists made of concrete up to strength class
C50/60 shall meet the following requirements:
– it shall be made from cement conforming to DIN EN 197-1 if
permitted for the respective exposure class (cf. tables F.3.1, F.3.2 and
F.3.3), or cement conforming to DIN 1164 of strength class 32,5 R or
higher;
– the cement content shall be at least 400 kg/m³;
– clean mixed aggregate of up to 4 mm particle size shall be used.

5.4 Requirements for fresh concrete


5.4.1 Consistence
The first paragraph is supplemented by the following:
Preferred methods are the flow diameter test and, for stiffer types of
concrete, the degree of compactibility.
For flow diameters over 700 mm, reference shall be made to the DAfStb-
Richtlinie Selbstverdichtender Beton, pending publication of which an
agrément or individual agreement is required.
High-strength in-situ concrete shall be of consistence class F 3 or softer.
The third paragraph is supplemented by the following:
An appropriate spot sample may also be taken at the beginning of the
unloading procedure, once the concrete has been thoroughly mixed and
no changes in water content of the fresh concrete are likely to occur.

5.4.2 Cement content and water/cement ratio


The wording of note 1 is replaced by the following, and is given normative character:
When using lightweight aggregate of 4 mm maximum particle size (i.e. light
sand), the water absorption may be determined using the method
specified in DIN 4226-2.

5.4.3 Air content


The paragraph is supplemented by the following:
For flowing concrete, the minimum air content from table F.2.2 shall be
increased by 1 %, and reference made to the FGSV-Merkblatt für die
Herstellung und Verarbeitung von Luftporenbeton.

5.5 Requirements for hardened concrete


5.5.1 Strength
5.5.1.2 Compressive strength
The second paragraph is supplemented by the following:
Unless otherwise agreed, compressive strength shall be determined using
150 mm cubes cured as set out in Annex NA of DIN EN 12390-2. The
compressive strength of concrete cured as specified in the reference
method described in that standard, fc,cube, shall be calculated on the basis
of the compressive strength after curing as specified in the same annex,
fc,dry, by means of the following equation:
a) for normal-weight concrete up to and including strength class
C50/60: fc, cube = 0,92 é fc,dry;

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DIN 1045-2 : 2001-07

b) for high-strength normal-weight concrete from strength class


C55/67: fc,cube = 0,95 é fc,dry.
The above equations may only be used to convert cube compressive
strengths and only take into account the variations in curing conditions.
If 100 mm cubes are used instead of 150 mm cubes, values may be
calculated according to the following equation:
fc,dry(150 mm) = 0,97 é fc,dry(100 mm).

The wording of the note is replaced by the following:


Pending the adoption of standards as national building regulations *), an
in-situ assessment of the compressive strength of the structure or
components may be carried out as specified in DIN 1048-4.
Pending publication of DIN EN 12390-3, the compressive strength shall be
tested as specified in DIN 1048-5.

5.5.3 Resistance to water penetration


A third paragraph is added:
If the concrete is required to have a high resistance to water penetration,
it shall have a water/cement ratio, w/c, of 0,70 or less for component
thicknesses over 400 mm and of 0,60 or less and a cement content of at
least 280 kg/m³ (270 kg/m³ where additions are taken into account) for
component thicknesses up to and including 400 mm. The concrete shall
be of compressive strength class C25/30 or higher.

5.5.5 Wear resistance


A new subclause 5.5.5 is added:
Concrete required to have a high wear resistance shall meet the
requirements relating to compressive strength class, cement content,
water/cement ratio and aggregate as set out in table F.2.2 and shall have
an ultrafines content as specified in table F.4.1.

6 Specification of concrete
6.1 General
The first paragraph is supplemented by the following:
In special cases (e.g. fair faced concrete, high-strength concrete, air
entrained concrete), the producer, user and the specifier shall agree on
additional information with regard to the composition of the concrete and
requirements relating to its constituent materials (e.g. their type and
origin).
The text introduced by the last dash in the second paragraph is supplemented by the following:
Restrictions on the use of constituent materials need only be indicated by
the specifier if they are not a direct or indirect consequence of the
specification criteria (e.g. exposure classes).
Note 3 is added as follows:
NOTE 3: The requirements specified in this standard that relate to the
composition of standardized prescribed concrete are based on
experience and are conservative in nature, thus obviating any need for
initial testing on the part of the producer.

6.2 Specification for designed concrete


6.2.2 Basic requirements
Item e) is supplemented by the following:
Instead of giving the chloride content class from table 10, the type of
concrete (i.e. plain concrete, reinforced concrete, prestressed concrete)
may be stated.
6.2.3 Additional requirements
Note 2 is supplemented by the following:
The required air content (cf. subclause 5.4.3) shall be agreed upon by the
specifier, the producer and the user.
*) See **) on page 3.

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Page 20
DIN 1045-2 : 2001-07

6.4 Specification of standardized prescribed concrete


The first paragraph is replaced by the following:
Standardized prescribed concrete shall be specified by stating:
– the compressive strength class;
– the exposure class;
– the maximum nominal upper aggregate size;
– the consistence class or target value;
– the hardening characteristics, where required.
The text after the second and third dash in the second paragraph is substituted by the following:
– compressive strength class for design up to and including strength
class C16/20;
– exposure class X0, XC1 or XC2.

7 Delivery of fresh concrete


7.1 Information from the user of the concrete to the producer
The text after the first dash is replaced by the following:
– delivery date, time, rate and discharge speed;

7.2 Information from the producer of the concrete to the user


Item b) is supplemented by the following:
The additions content shall be stated so as to correspond to the scaling
required of the batching equipment.
A new item g) is added:
g) for flowing concrete, the consistence class or target value prior to
inclusion of the addition.

7.3 Delivery ticket for ready-mixed concrete


The text after the ninth dash in the first paragraph is replaced by the following:
– mark of conformity with the wording ‘Conforms to DIN EN 206-1
and DIN 1045-2’.
The first paragraph is supplemented by the following:
For flowing concrete, when adding high-range water-reducing/
superplasticizing admixture on site, the following handwritten information
shall be included on the delivery ticket:
– time of addition;
– quantity of admixture added;
– estimated amount left in the mixer drum prior to addition of the
admixture.
The text after the third dash under item a) is supplemented by the following:
Instead of giving the chloride content class from table 10, the type of
concrete may be stated (i.e. plain, reinforced, prestressed).
The text after the sixth and seventh dash under item a) is supplemented by the following:
– type and strength class of cement;
– type of additions and admixtures.
An eleventh dash is added under item a) as follows:
– the hardening characteristics of the concrete.
The last paragraph is supplemented by the following:
a) for standardized prescribed concrete:
– the compressive strength class;
– the exposure class;
– the maximum nominal upper aggregate size;
– the consistence class or target value;
– the hardening characteristics, if established.

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Page 21
DIN 1045-2 : 2001-07

For high-strength concrete, all weighing information including that


specified under item a) or b) shall be automatically printed on the delivery
ticket. The following information shall be added subsequently:
– moisture content of aggregate;
– quantity of high-range water-reducing/superplasticizing admix-
tures batched on site;
– consistence immediately before and after each addition of high-
range water-reducing/superplasticizing admixtures in each truck
mixer.

7.5 Consistence at delivery


A second paragraph is added as follows:
The addition of water on site is not permitted unless this has been
scheduled, in which case the following conditions shall apply:
– the total water content and the quantity of water which it is
permitted to add after initial testing shall be given on the delivery ticket;
– the truck mixer shall be provided with suitable batching equipment;
– the batching accuracy specified in subclause 9.7 shall be adhered
to;
– the samples for production control shall be taken after final addition
of water.

7.6 Transport of concrete to the site


A new subclause 7.6 is added:
Fresh concrete of stiff consistence may be transported in vehicles without
mixing or agitating equipment. The material of the loading surfaces in
contact with the concrete shall not react with it.
Fresh concrete other than of stiff consistence may only be transported to
the place of use in truck mixers or vehicles with agitating equipment.
Immediately prior to being unloaded, the concrete shall be mixed once
more so as to be homogeneous at the time of handover on site.
Unloading of truck mixers or vehicles with agitating equipment should be
completed 90 minutes after the first water has been mixed with the
cement, and unloading of vehicles with mixing or agitating equipment
transporting concrete of a stiff consistence, 45 minutes after the first water
has been mixed with the cement. Accelerated or retarded setting due to
weather conditions shall be taken into account. Where admixtures have
been added to extend the workability of the concrete by a minimum of
three hours, the DAfStb-Richtlinie für Beton mit verlängerter Verarbeit-
barkeitszeit (Verzögerter Beton) shall be applicable.

8 Conformity control and conformity criteria


A footnote is added to the heading:
Footnote: See note to subclause 3.1.46 regarding conformity.

8.2 Conformity control for designed concrete


8.2.1 Conformity control for compressive strength
8.2.1.1 General
The note is replaced by the following:
In conjunction with the present standard, Annex K shall have a normative
character.
The seventh paragraph is replaced by the following:
If production of an individual concrete or a concrete family has been
suspended for more than six months, the producer shall adopt the criteria,
and the sampling and testing schedule used for initial production.
The tenth paragraph is replaced by the following:
Where identity of a defined volume of concrete with a population verified
as conforming to the characteristic strength requirements is to be
assessed, this shall be in accordance with Annex A.2 of DIN 1045-3.

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DIN 1045-2 : 2001-07

8.2.1.2 Sampling and testing plan


The first paragraph is supplemented by the following:
As a departure from table 13 of DIN EN 206-1, for lightweight concrete and
concrete of compressive strength classes from C55/67 upwards, the
minimum rate of sampling shall be one sample per 100 m³ or one sample
per day of production for initial production and one per 200 m³ or one per
week of production for continuous production.
The second paragraph is supplemented by the following:
Sampling of lightweight concrete shall take place at the location of its use.

8.2.1.3 Conformity criteria for compressive strength


The text after the first dash in the second paragraph shall be supplemented by the following:
Any decision to carry out conformity assessment with overlapping results
shall be made before production commences and be reported to the
inspection agency together with details of the overlap intervals.
The third paragraph is supplemented by the following:
As a departure from table 14 of DIN EN 206-1, the following rates of
sampling shall apply for high-strength concrete:
For initial production:
Criterion 1: f cm ö fck + 5;
Criterion 2: f ci ö fck – 5.
For continuous production:
Criterion 1: fcm ö fck + 1,48 s, with s not less than 5 N/mm²;
Criterion 2: fci ö 0,9 fck.
The ‘Criterion 1’ column, line ‘Continuous production’ of table 14, is supplemented by the following requirement:
s ö 3 N/mm².
The last line of column 1 of table 15 is replaced by the following:
6 to 14 ö fck + 3,0
A new line is added at the bottom of table 15:
ö 15 ö f ck + 1,48 s

8.3 Conformity control of prescribed concrete including standardized prescribed concrete


In the penultimate line of the first paragraph, the tolerance for the water/cement ratio is changed as follows:
The water/cement ratio shall be within t 0,02 of the specified value.
A new note to the second paragraph is added:
NOTE: See DIN 1045-3 for testing of properties of prescribed concrete
including standardized prescribed concrete.

8.4 Action in the case of non-conformity of the product


The last sentence of the note is replaced by the following:
Pending the adoption of the relevant provisions as national building
regulations *), an in-situ assessment of the strength of the structure or
components may be carried out as specified in DIN 1048-4.
The note is supplemented by the following:
Unless otherwise agreed, the following procedure may be followed.
– A rebound hammer test may be performed on the structure as
specified in DIN 1048-4 and the concrete classified into a compressive
strength class on the strength of the test results.
– If the rebound hammer test does not give adequate results, core
samples shall be taken, the number of which will depend on the size of
the component involved. Testing of core samples shall as specified in
the standards stated. If they are shown to have adequate compressive
strength, the concrete can be assigned a compressive strength class.

*) See **) on page 3.

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Page 23
DIN 1045-2 : 2001-07

9 Production control
The heading is given a footnote:
Footnote: The provisions relating to production control as specified in
DIN EN 206-1 and this standard have been conferred legally binding status
by inclusion in Länder building regulations.

9.3 Recorded data and other documents


The second sentence of the first paragraph is replaced by the following:
The records from production control shall be retained for at least five years
and shall be submitted on request to the inspection or certification body.

9.5 Concrete composition and initial testing


A fourth, fifth and sixth paragraph are added:
The properties of fresh and hardened concrete shall be deemed adequate
if the content of its constituent materials remains within the following
limits:
– cement: t15 kg/m³;
– fly ash: t 15 kg/m³;
– admixtures: between zero and the highest amount specified in
subclause 5.2.6.
Initial testing is not required for the following types of concrete:
– concrete covered by initial testing shown to have a concrete
composition within the range described in the fourth paragraph;
– concrete not containing additions and admixtures, in which case the
results from initial testing of concrete of the same strength class with
cement of lower standard strength may be taken into account for
concrete with cement of higher standard strength if the properties of
the constituent materials (e.g. aggregate composition, cement
standard strength) are known to be within the usual range;
– concrete containing high-range water-reducing/superplasticizing
admixtures, in which case the results obtained during initial testing of
the same concrete not containing admixtures may be taken into
account if a positive result has already been obtained with another type
of concrete containing the same admixtures and the same cement and
if the properties of the constituent materials (e.g. aggregate
composition) are known to be within the usual range.
For high-strength concrete, only the same constituent materials may be
used with which initial testing was carried out (i.e. they shall be of the same
type, producer and source). The range of tolerances of the properties to be
tested (cf. tables 22 and H.1 of DIN EN 206-1) shall be agreed between the
supplier of the constituent material, the concrete producer and the user,
based on the range established on the basis of the production control
documents of the supplier and producer.

9.6 Personnel, equipment and installation


9.6.1 Personnel
A third paragraph is added:
The concrete production facility that is the subject of production control
shall be managed by a specialist with wide experience of advanced
concrete technology and production (e.g. a concrete engineer). The
specialist shall be able to furnish proof that he is suitably qualified (e.g.
from the Ausbildungsbeirat Beton (Concrete training council) of the
Deutscher Beton- und Bautechnik-Verein e.V. (German concrete and
building technology association)).
The producer shall ensure that management and all personnel involved in
concrete production, transport and production control receive further
training at intervals of not more than three years in the production, working
and testing of concrete, to provide them with the know-how to ensure
trouble-free production and production control.

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DIN 1045-2 : 2001-07

9.6.2 Equipment and installation


9.6.2.2 Batching equipment
The second paragraph is supplemented by the following:
The number of verification scale intervals of the weighing equipment shall
be as stipulated in the Eichordnung.

9.7 Batching of constituent materials


The third line of table 21 is replaced by the following:
Admixtures and additions used
at ß 5 % (m/m) of cement. t 3 % of required quantity.

9.8 Mixing of concrete


The third paragraph is supplemented by the following:
As a departure from the third paragraph, water-reducing admixtures shall
not be added after the main mixing process.
The note is given normative character by substituting 'shall' for 'should', as follows:
NOTE 1: In a truck mixer, the duration of re-mixing after the main mixing
process shall not be less than 1 min/m³ and not less than five minutes
after adding the admixture.
A second note is added after the fourth paragraph:
NOTE 2: Lightweight concrete is generally deemed homogeneously
mixed after a minimum mixing duration of 90 s, normal-weight concrete
after a minimum mixing duration of 30 s.

9.9 Production control procedures


The fourth sentence of the seventh paragraph is replaced by the following:
The provisions of Annex H shall be binding.

Table 22, line 14, ‘Inspection / test’ column


'Test to prEN 1008 : 1997' is replaced by the following: *)
Inspection as specified in subclause 5.1.4 of this standard.

10 Evaluation of conformity
The heading is given a footnote:
Footnote: See note to subclause 3.1.46 for a definition of the term
‘verification’.

10.1 General
The second and third paragraphs are replaced by the following:
The factory production control for all types of concrete produced as
specified in this standard except standardized prescribed concrete shall
be surveilled and assessed by an approved inspection body.
Proof that the concrete produced as specified in this standard (with the
exception of standardized prescribed concrete) meets the requirements
shall be provided in the form of a certificate of conformity issued by an
accredited certification body.
For standardized prescribed concrete, the producer’s declaration shall be
provided as proof of conformity with the specifications of this standard.

10.2 Assessment, surveillance and certification of production control


The heading is replaced by the following *):
Assessment and surveillance of production control and concrete
certification
The text of the clause is replaced by the following:
The (normative) provisions relating to the surveillance and assessment of
production control and certification of concrete given in Annex C shall
apply.
*) Translator's note. Correction from DIN 1045-2 Ber. 1.

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DIN 1045-2 : 2001-07

11 Designation for designed concrete


The text after the fourth dash is replaced by the following:*)
The type and use of the concrete (i.e. reinforced, unreinforced) or the
maximum chloride content given in table 10.

Annex B (normative)
Identity testing for compressive strength
The text of Annex B is replaced by the following:
Identity testing as specified in Annex B of DIN EN 206-1 shall not be carried
out. Instead, compressive strength shall be checked as described in
Annex A.2 of DIN 1045-3.

Annex C (normative)
Provisions for assessment, surveillance and certification of production control
The heading of Annex C is replaced by the following:
Provisions for assessment and surveillance of production control, and
concrete certification

C.2 Tasks for the inspection body


C.2.1 Initial assessment of production control
A new second paragraph is added:
If a mobile facility changes location after inspection, it shall be checked in
the first routine inspection that no essential changes have taken place
since the initial inspection.
The note is replaced by the following *):
NOTE: On the basis of this report, the accredited certification body will
decide on the certification of the concrete (see C.3.1).

C.2.2.1 Routine inspection


The seventh paragraph is supplemented by the following:
The check shall be carried out by the inspection body at least once a year
or whenever there are major changes in production conditions.

C.2.2.2 Extraordinary inspections


The following shall be added to the text after the fourth dash:
An extraordinary inspection shall also be requested if the results from
production control do not seem plausible.
The results of compressive strength testing shall be examined for
plausibility from three aspects:
– For initial production:
Plausibility of the conformity assessment of initial production as in line 2
of table 14 of DIN EN 206-1.
Where at least 35 individual results have been obtained for conformity
assessment of initial production, the mean and standard deviation of these
results, fcm and s, respectively, shall be calculated.
– For continuous production:
Plausibility of the conformity assessment of continuous production as in
line 3 of table 14 of DIN EN 206-1.
For both initial production and continuous production, plausibility of the
compressive strength test results shall be assumed if a check of the
normal distribution of the compressive strength test results gives a
positive result and the standard deviation appears plausible.
– Plausibility of the compatibility of results of third-party inspection with
those of production control: If the inspection body takes samples for
compressive strength tests, the results shall be checked for compatibility
with the results from production control. The plausibility of the results shall
be assumed if the check for compatibility gives a positive result.
*) Translator's note. Correction from DIN 1045-2 Ber. 1.

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Page 26
DIN 1045-2 : 2001-07

NOTE: The check for normal distribution should always be supplemented


by an analysis of the data in the probability net. If the check for normal
distribution gives a negative result, the presentation in the probability
net may indicate the form this deviation has taken, which, in certain
circumstances, may enable the causes for deviation from normal
distribution to be inferred.
The consistence test results are plausible if stiffening is taken into account
over the whole anticipated transportation time and if the increase in the
quantity of water required at elevated temperature whilst maintaining a
constant water/cement ratio is taken into account.

C.3 Tasks for certification body


C.3.1 Certification of production control
The heading and text of the clause are replaced by the following *):
C.3.1 Certification of concrete
The certification body certifies the concrete on the basis of a report from
the inspection body, that states that the production unit has passed the
initial check of the production control to the satisfaction of the inspection
body and the concrete meets the requirements specified in this standard.
It shall be the responsibility of the certification body to decide on any
further validity of the certificate on the basis of the reports of the
continuous surveillance of production control.

C.3.2 Measures in case of non-conformity


The third paragraph, including the note, is replaced by the following:
If the extraordinary inspection results in failure, the certification body shall
immediately declare the certificate of conformity to be invalid, and the
inspection body shall terminate surveillance of production control. The
certification body will notify the producer accordingly that his certificate
is no longer valid.
Following declaration that the certificate is no longer valid, the producer
shall no longer be able to refer to the certificate of conformity.
A fifth paragraph is added:
The certification body shall apply a documented system to assess the
cases of non-conformity established during the course of routine and
extraordinary inspections. This system shall take into account the gravity
of deviations, their cumulation and their distribution as a function of time.

Annex D (informative)
Bibliography
The following shall be added to the bibliography *):
DAfStb-Heft 337 Verhalten von Beton bei hohen Gebrauchstemperaturen
DAfStb-Heft 526 Erläuterungen zu DIN EN 206-1, DIN 1045-2,
DIN 1045-3 und DIN 1045-4 (DAfSb Commentary on DIN EN 206-1 and
DIN 1045-2 to DIN 1045-4).

Annex E (informative)
Guidance on the application of the equivalent performance concept of concrete properties
A second paragraph is included:
This concept can only be applied in conjunction with agréments or
European Technical Approvals (cf. note 2 to subclause 5.2.5.1).

Annex F (normative)
Recommendation for limiting values of concrete composition
Annex F (informative) including table F.1 is replaced by the normative requirements from tables F.2.1, F.2.2, F.3.1, F.3.2,
F.3.3, F.4.1, F.4.2 and F.5.
The following note is added:
NOTE: The requirements given in tables F.2.1, F.2.2 and F.3.1 to F.3.3 are
based on the assumption of an anticipated service life of at least
50 years and normal maintenance conditions.
*) Translator's note. Correction from DIN 1045-2 Ber. 1.

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Table F.2.1: Limiting values for composition and properties of concrete
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Reinforcement corrosion
No risk of
corrosive Carbonation-induced Chloride-induced corrosion
attack corrosion Chloride other than from sea water Chloride from sea water
No. Exposure class )

Max. w/c ratio

Minimum strength ) ) )
classc)
Minimum cement )
)
contentd), in kg/m³
See XD1. See XD2. See XD3.
Minimum cement
contentd), taking
additions into
account, in kg/m³
Minimum air content,
as a percentage

Other requirements

a) Only for concrete without reinforcement or embedded metal.


b) The minimum cement content of bulky components (with a smallest dimension of 80 cm) shall be 300 kg/m³.
c) Does not apply to lightweight concrete.
d) For a maximum particle size of 63 mm, the cement content may be reduced by 30 kg/m³. In such cases, b) shall not apply.
e) A strength class lower shall be used for air entrained concrete designed for exposure to freeze/thaw attack.

DIN 1045-2 : 2001-07


Page 27
DIN 1045-2 : 2001-07
Page 28
Table F.2.2: Limiting values for composition and properties of concrete

Mode of attack on concrete


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Freeze/thaw Aggressive chemical Wear h)


environment
No. Exposure classes
Max. w/c ratio ) ) )
Minimum strength
) ) ) ) ) )
classc)
Minimum cement ) ) )
contentd), in kg/m³ )

Minimum cement con-


tentd), taking additions ) ) )
into account, in kg/m³
Minimum air content, ) ) ) )
as a percentage
Aggregate meeting basic requirements with Surface Hard
additional resistance to freeze/thaw attack or de- treatment aggregate
Other requirements icing agents (cf. DIN 4226-1) )
of to
concrete k) DIN 1100

For c), see table F.2.1.


For d), see table F.2.1.
For e), see table F.2.1.
f) The mean air content of fresh concrete immediately before placing shall be not less than 5,5 % (V/V) for a maximum aggregate size of 8 mm, not less than
4,5 % (V/V) for a maximum aggregate size of 16 mm, not less than 4,0 % (V/V) for a maximum aggregate size of 32 mm, and not less than 3,5 % (V/V)
for a maximum aggregate size of 63 mm. Individual values shall be not more than 0,5 % (V/V) less than these values.
g) Type II additions may be added, but shall not be taken into account when calculating the cement content or w/c ratio.
h) Aggregate up to 4 mm particle size shall consist predominantly of quartz or materials of at least the same hardness. Coarser aggregate shall be made from
natural stone or man-made materials with a high wear resistance. All aggregate should have a moderately rough surface and be squat in shape. The mix
shall be as coarse as possible.
i) The maximum cement content shall be 360 kg/m³ (does not apply to high-strength concrete).
j) Moist concrete with a w/c ratio equal to or less than 0,40 need not be air-entrained.
k) E.g. vacuuming and smoothing.
l) See subclause 5.3.2 for protective measures.
Table F.3.1: Ranges of application for cement to DIN EN 197-1 and DIN 1164, used for preparation of concrete to DIN 1045-2a)
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Reinforcement corrosion
No risk of Chloride-induced corrosion Compatibility
corrosive Carbonation-induced with
attack corrosion Chloride other than from Chloride from sea water prestressing
sea water steel

DIN 1045-2 : 2001-07


)

Key to symbols:
May be used to produce concrete to this standard.
Not to be used to produce concrete to this standard.

Page 29
(continued)
DIN 1045-2 : 2001-07
Page 30
Table F.3.1 (concluded)
Mode of attack on concrete
Compatibility
Aggressive chemical
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Freeze/thaw attack Wear with


environment prestressing
) ) steel

)
)

)
a) Cement whose use is not permitted according to this table may be used if covered by an agrément. *)
b) For a strength class not less than 42,5 or not less than 32,5 R with a granulated blastfurnace slag content of not more than 50 % (m/m) .
c) CEM III/B may only be used in the following cases:
– marine components: w/c ß 0,45; minimum strength class: C35/45; cement content not less than 340 kg/m³;
– scraper raceways in sewage treatment plant: w/c ß 0,35, minimum strength class: C40/50; cement content not less than 360 kg/m³ (cf. DIN 19569-1).
Air entrainment is not required.
d) For concrete of exposure class higher than XA1, liable to sulfate attack (except from sea water), cement with a high sulfate resistance (HS cement) shall be used or, alternatively,
a mixture of cement and fly ash instead of HS cement if the sulfate content of the aggressive water is not more than 1 500 mg/l (cf. subclause 5.2.5.2.2).
e) Special combinations may perform more favourably. See table F.3.2 for CEM-II-M cement with three main constituents, and table F.3.3 for CEM IV or CEM V cement with two
or three main constituents.
f) The elemental silicon content of the silica fume used shall be as specified in the Zulassungsrichtlinien des Deuschen Instituts für Bautechnik für anorganische Betonzusatzstoffe.

*) Translater's note. Correction from DIN 1045-2 Ber. 1.


Table F.3.2: Ranges of application for CEM II-M cement to DIN EN 197-1 with three main constituents, used for preparation
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of concrete to DIN 1045-2 a)

Reinforcement corrosion
No risk of Chloride-induced corrosion Compatibility
corrosive Carbonation-induced with
attack corrosion Chloride other than Chloride from
sea water prestressing
from sea water
steel

) )

)
) )
) )
) )

(continued)

DIN 1045-2 : 2001-07


Page 31
DIN 1045-2 : 2001-07
Page 32
Table F.3.2 (concluded)
Mode of attack on concrete
Compatibility
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Freeze/thaw attack Aggressive chemical with


Wear
environment prestressing
steel
) )

) )

)
) )
) )

) )

Key to symbols:
May be used to produce concrete to this standard.
Not to be used to produce concrete to this standard.
a) Cement whose use is not permitted according to this table may be used if covered by an agrément.
d) For concrete of exposure class higher than XA1, liable to sulfate attack (except from sea water), cement with a high sulfate resistance (HS cement) shall be used
or, alternatively, a mixture of cement and fly ash instead of HS cement if the sulfate content of the aggressive water is not more than 1 500 mg/l (cf. subclause
5.2.5.2.2).
f) The elemental silicon content of the silica fume used shall be as specified in the Zulassungsrichtlinien des Deuschen Instituts für Bautechnik für anorganische
Betonzusatzstoffe.
g) Cement types that contain phosphorus are excluded from use here since their suitability has not yet been verified.
Table F.3.3: Ranges of application for CEM IV and CEM V cement to DIN EN 197-1 with two to three main constituents,
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used for preparation of concretea)

Reinforcement corrosion

No risk of Chloride-induced corrosion Compatibility


Carbonation-induced with
corrosive attack Chloride other than from Chloride from
corrosion prestressing
sea water sea water steel

))

i))

Mode of attack on concrete


Compatibility
Aggressive chemical with
Freeze/thaw attack Wear
environment prestressing
steel

))

i))

Key to symbols:
May be used to produce concrete to this standard.
Not to be used to produce concrete to this standard.
a) Cement whose use is not permitted according to this table may be used if covered by an agrément.
d) For concrete of exposure class higher than XA1, liable to sulfate attack (except from sea water), cement with a high sulfate resistance (HS cement) shall be used
or, alternatively, a mixture of cement and fly ash instead of HS cement if the sulfate content of the aggressive water is not more than 1 500 mg/l (cf. subclause
5.2.5.2.2).

DIN 1045-2 : 2001-07


h) Does only apply to trass cement as in DIN 50143, used as the main constitutent in a quantity of up to 40 % (m/m) .
i) Does only apply to trass cement as in DIN 50143, used as the main constituent.

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DIN 1045-2 : 2001-07

Table F.4.1: Maximum permitted ultrafines content for concrete up to concrete strength
classes C50/60 and LC50/55 and of exposure classes XF and XM, with a maximum
aggregate size between 16 mm and 63 mm

Cement content, Maximum permitted ultrafines content,


in kg/m³ in kg/m³

Table F.4.2: Maximum permitted ultrafines content for concrete of concrete strength
classes C55/67 and LC55/60 and of all exposure classes, with a maximum aggregate
size between 16 mm and 63 mm

Cement content, Maximum permitted ultrafines content,


in kg/m³ in kg/m³

Table F.5: Minimum cement content for standardized prescribed concrete with cement of strength
class 32,5 as specified in DIN EN 197-1 and with a maximum aggregate size of 32 mm

Compressive Minimum cement content, in kg/m³, for consistence


strength class Stiff Plastic Soft

The cement content from table F.5 shall be increased by 10 % for a


maximum aggregate size of 16 mm and by 20 % for a maximum aggregate
size of 8 mm.
The cement content from lines 1 to 3 of table F.5 may be reduced by not
more than 10 % for cement of strength class 42,5 and not more than 10 %
for a maximum aggregate size of 63 mm.

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DIN 1045-2 : 2001-07

Annex H (normative)
Additional provisions for high-strength concrete
Annex H is given normative character.
A second paragraph is added:
A quality plan for high-strength concrete shall be drawn up in cooperation
with the company responsible for working the concrete. This plan shall
specify what should be checked, the form and frequency of checking, who
should perform it, and the limiting values. In the event of nonconformance,
details of any action to be taken and of those responsible shall be given.
The results of checks shall be documented by the responsible agents, who
are to be clearly designated in the quality plan.
Tables H.1, H.2 and H.3 are replaced by the following:
Table H.1: Additional control of constituent materials of high-strength concrete

No. Constituent Inspection / test Purpose Minimum frequency


material
Water content for
standard stiffness to
DIN EN 196-3
Compliance with agreed
Fineness to DIN EN 196-6 requirements Each consignment
prior to concrete
Cement production
Sulfate content to
DIN EN 196-2
Retention until strength
Reference samples verified or for an agreed
period

Compliance with
Density
agreed requirements Each consignment
Admixtures prior to concrete
Retention until strength
production
Reference samples verified or for an agreed
period

Fly ash: Quantity of water


added to achieve
standard stiffness on lines
of DIN EN 196-3 or
equivalent method Compliance with the agreed
requirements
Silica suspension: Each consignment
Additions prior to concrete
– density; production
– water content

Retention until strength


Reference samples verified or for an agreed
period

Compliance with agreed Once per day prior to


Aggregate Sieve test for each fraction
requirements concrete production

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DIN 1045-2 : 2001-07

Table H.2: Additional control of equipment for production of high-strength concrete

No. Equipment Inspection / test Purpose Minimum frequency

Weighing To ascertain accuracy as


equipment for Check for weighing Each day of concreting
accuracy specified in sub- prior to production
cement, aggregate clause 9.6.2.2
and additions

Admixture To achieve accurate Each day of concreting


Check for accuracy dispensing
dispensers prior to production

Comparison of
To check for trouble-free Each day of concreting
Water meter measured value
functioning prior to production
with target value

Instrumentation and To check for trouble-free Each day of concreting


Function check
laboratory equipment functioning prior to production

To check for trouble-free Each day of concreting


Mixing equipment Function check
functioning prior to production

To check for absence of


Truck mixer Visual inspection Before each loading
flushing agent in drum

Table H.3: Additional control of production procedures and of properties of high-strength concrete

Property tested/
No. Inspection/test Purpose Minimum frequency
checked

Water content Continually, measurement on


To determine dry mass and
of fine Drying test day of concreting prior to
quantity of water still required
aggregate production

Each time samples are made


Water content Check of Check for compliance with for strength testing, but no
of fresh quantity of values determined during more than three times per day
concrete water added initial testing of concreting

Immediately before leaving


To check for maintenance of the factory and immediately
Consistence of Testing to consistence determined before and after addition of
fresh concrete DIN EN 12350-5 during initial testing and high-range water-reducing/
placing test super plasticizing admixtures
in each mixing vehicle

Not less than 3 samples per


Compressive Testing to To verify conformity with 50 m³ per day of concretingb)
strength of DIN EN 12390-3 established compressive shall be tested, taking
hardened or DIN 1048-5 strength samples from different truck
concrete
mixers

Mixing To check compliance with


instructionsa ) Visual mixing instructions Before mixing each batch

a) The sequence according to which constituent materials are added and the mixing duration shall be set out
in mixing instructions. Batching times for high-range water-reducing/super plasticizing admixtures
(including subsequent addition) shall be selected in the initial test, depending on the anticipated addition
times on site.
b) Where there are less than three consignments per day, less than three samples per day may also be made

provided that the total number of consignments is more than three.

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DIN 1045-2 : 2001-07

Annex K (normative)
Concrete families
K.2 Selection of concrete family
The recommendations of K.2 are given normative character.
The text after the fifth dash in the first paragraph is supplemented by the following:
Concrete of compressive strength classes C8/10 to C50/60 or LC8/9 to
LC50/55 shall be divided into at least two concrete families.

An informative Annex L is added as follows.

Annex L (informative)
Particle size analysis
The particle size analysis of the aggregate is characterized by grading curves (cf. figures L.1 to L.4) and, where
necessary, by a related parameter representing particle size distribution or water requirement.
The composition of size fractions and aggregages is to be determined as specified in sieving tests to
DIN EN 933-1 with test sieves conforming to DIN ISO 3310-1 or DIN ISO 3310-2. The grading curves may be
discontinuous or steady.
Figures L.1 to L.4 show the following ranges:
1) Coarse
2) Gap-graded
3) Coarse to medium coarse
4) Medium coarse to fine
5) Fine
as a percentage by volume
Undersize,

Nominal aperture size, in mm Square-hole


perforated plate
Woven wire cloth sieving media sieves (DIN 4187-2)
(DIN 4188-1)

Figure L.1: Grading curves for 8 mm maximum particle size

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DIN 1045-2 : 2001-07

as a percentage by volume
Undersize,

Nominal aperture size, in mm Square-hole


perforated plate
Woven wire cloth sieving media sieves (DIN 4187-2)
(DIN 4188-1)
Figure L.2: Grading curves for 16 mm maximum particle size
as a percentage by volume
Undersize,

Nominal aperture size, in mm Square-hole


perforated plate
Woven wire cloth sieving media sieves (DIN 4187-2)
(DIN 4188-1)

Figure L.3: Grading curves for 32 mm maximum particle size

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DIN 1045-2 : 2001-07

as a percentage by volume
Undersize,

Nominal aperture size, in mm Square-hole


perforated plate
Woven wire cloth sieving media sieves (DIN 4187-2)
(DIN 4188-1)

Figure L.4: Grading curves for 63 mm maximum particle size

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