HWO-Halliburton - Rig Up Procedure - 13.04.2023

INTEGRATED ENGINEERING GROUP
Checked &
Rev. Status Issue date Made by
Approved by
ENGINEERING
00 In Work 13.04.2023 ENGINEER
MANAGER
RIG UP PROCEDURE
HWUHALL-RUP
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only for the person or entity to which it is addressed and any unauthorised use is strictly prohibited. It is provided for limited purpose and shall not
be reproduced, stored electronically, transferred to other documents, disseminated or disclosed to any third parties without the prior written
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regulations stated therein and shall be treated accordingly. The document is to be returned upon request and in all events upon completion of use
for which it was provided.
Document: HWUHALL-RUP
Revision: 00 – In Work
RIG UP PROCEDURE Issue date: 13.04.2023
Page: 2 of 57
Page: 3 of 57
TABLE OF CONTENS
1. GENERAL INFORMATION .............................................................................................................. 4
2. PREPARATION FOR INSTALLATION ........................................................................ 4
3. HWUHALL INSTALLATION ......................................................................................... 5
4. INSTALLATION LAYOUT ............................................................................................ 6

4.1 Beak Down Top-Level Assembly of HWUHALL. ...............................................6
4.2 Capping Beam & Skidding System ...................................................................7
4.3 Skid Beam .......................................................................................................11
4.4 Sub Structure & Skidding System ...................................................................14
4.5 Tie Beam & Tie Beam Connection part. ..........................................................18
4.6 SS-Adaptor (ADS) ...........................................................................................22
4.7 Escape Platform & Ladder (ESL) ....................................................................25
4.8 Outrigger .........................................................................................................29
4.9 Work Window & Window Walk Around ...........................................................32
4.10 SS-Adaptor Platform (ADS-02) .......................................................................34
4.11 Sub Structure Ladder (SS-LD) ........................................................................36
4.12 Work Window Ladder (WW-LD) ......................................................................40
4.13 Hydraulic Jack Structure .................................................................................42
4.14 Work Basket & Work Basket Riser..................................................................44
4.15 Escape Telescopic Vertical Ladder .................................................................46
4.16 Work Basket Ladder (WB-LD) ........................................................................48
4.17 Gin Pole ..........................................................................................................54
4.18 Tong Arm ........................................................................................................56
5. RIG DOWN ................................................................................................................. 57

Page: 4 of 57
1. GENERAL INFORMATION
Purpose of the Rig Up Procedure is for the safe and detailed working practices for
personnel to conduct Rig Up process on the Hydraulic Workover Unit Halliburton,
thereafter described as HWUHALL.
This procedure will describe a systematic step by step installation guideline on the
safe operation for HWUHALL.
The HWUHALL is installed and utilized on both land and off-shore locations. On
land the crane is necessary for lifting each assembly part HWUHALL and setting it
down on the BOP wellhead/platform. For off-shore operation the various packages
comprising the HWUHALL are assembled, erected, or installed using the platform
cranes and equipment.
2. PREPARATION FOR INSTALLATION

Prior to erecting the HWUHALL (installation over the wellhead/platform) take
following steps to ensure a quick and trouble-free installation. Company safety
procedures shall be adhered to during all phases of the testing. Extreme caution
shall be exercised during rigging up to ensure the safety of all personnel within the
vicinity.
All personnel involved with Rigging Up shall have read the procedure before starting
the test.
2.1 Ensure a layout plan for locating the fuel tank, power pack, skid beam, sub
structure, work area, ladder / staircase, gin pole, jack structure, work basket,
etc.…, so that crane lifting up, guying the unit, and installation of the work
basket is facilitated. Be sure to consider access to pipe rack and/or others
item to be inserted or extracted from the well.
2.2 Ensure that reliable and adequate anchors are available with a holding
capability equal to or greater than the strength of the guywire.
2.3 Inspect all item for possible damage incurred during transport or loading/off-
loading operations.
2.4 Ensure that all safety rules and regulations have been implemented to protect
installation personnel equipment.
2.4.1 Protective Gears
ALWAYS WEAR PERSONAL PROTECTIVE EQUIPMENT

SUCH AS SAFETY GLASSES, PROTECTIVE CLOTHING,
SAFETY SHOES, EAR PLUGS, WORKING HARNESS
(WORKING AT HEIGHT) AND SAFETY HELMET AS
DEEMED NECESSARY
Page: 5 of 57
WORKING AREA TO BE CLEARLY DEFINED AND

CORDONED OFF, ONLY WORKERS THAT ARE
INVOLVED ARE TO BE ALLOWED IN THE DEFINED
WORKING AREA AND TO BE IN PROPER PPE,
WORKERS WITHOUT PROPER PPE MUST BE
IDENTIFIED AND ESCORTED OUT OF THE WORKING
AREA
2.4.2 Lifting and Handling
ENSURE ALL LIFTING GEARS USED IN OPERATION

ARE CLEARLY TAGGED AND CERTIFICATION STILL
VALID AND STAY CLEAR OF EQUIPMENT DURING
LIFTING
BEFORE ANY LIFTING, LIFTING SUPERVISOR AND
TEAM TO DO A WALKABOUT AND DOUBLE CONFIRM
ALL EQUIPMENT IS CLEARED TO USE, AND SHALL
HAVE READ THE TEST PROCEDURE PRIOR TO
COMMENCING ANY TESTING
IF POSSIBLE, REMOVE HEARING PROTECTION FOR
LIFTING. TO ENSURE CLEAR INSTRUCTIONS AND
WARNING CAN BE GIVEN CLEARLY
3. HWUHALL INSTALLATION
The following general sequence installation of the HWUHALL.
1. Attach crane to sub assembly of HWUHALL (skid beam, sub structure, ss-
adaptor, etc..) and lift over wellhead/platform area.
2. Align each sub assembly properly (refer to installations layout for detail) and
secure with bolts and nuts.
3. Install guywire from sub structure, work basket, and gin pole to anchors to
ensure complete stability of the unit. CAUTIONS, keep unnecessary
personnel clear of the wellhead/platform area and do not allow anyone on
the unit until guying operations are completed and checked.
4. Disconnect crane from the sub assembly of unit.
5. Connect all hoses from the hose basket.
6. Refer to the specific section of installation layout for each sub assembly rigging
up.
Page: 6 of 57
4. INSTALLATION LAYOUT
4.1 Beak Down Top-Level Assembly of HWUHALL.
TOP LEVEL ASEMBLY

1. Capping Beam & Gripper Jack
2. Skid Beam
3. Sub Structure & Tie Beam
4. SS-Adaptor
5. Escape Ladder
6. Sub Structure Ladder
7. Outrigger
8. Window Walk Around & Window Structure
9. Work Window Ladder
10. Hydraulic Jack Structure
11. Work Basket & WB-Riser
12. Escape Telescopic Vertical Ladder
13. Work Basket Ladder
14. Gin Pole
15. Tong Arm
Page: 7 of 57
4.2 Capping Beam & Skidding System
4.2.1 Assembly Preparation
ITEM
DESCRIPTION QTY.
NO.
1 CAPPING BEAM BODY 1

2 UPER PAD CAPPING BEAM 2
3 LOWER PAD CAPPING BEAM 4
4 UPER PAD CAPPING BEAM - INSIDE 2
5 STUD BOLT, M24x3.0x260mm 20
6 HEX BOLT, M24x3.0x200mm W/ 60mm Thread LG 18
7 HEX BOLT, M24x3.0x140mm W/ 60mm Thread LG 4
8 SPRING WASHER, M24 42
9 PLAIN WASHER, M24 18
10 HEX NUT, M24x3.0 58
11 GRIPPER JACK CLAMP 1
12 OE21D-100-CYLINDER 1
13 PIN OD. 95, Ø79.5 - 50mm Length 1
14 COTTER PIN, Ø8 - 140mm Length 1
Page: 8 of 57
GRIPPER JACK CLAMP
ITEM
PART NUMBER DESCRIPTION QTY.
NO.
1 HWU-200T-GTC-01 MAIN CLAMP BODY 1
2 HWU-200T-GTC-02 ADJUST CLAMP PLATE 2
3 HWU-200T-GTC-03 SHEAVE PINS 175 LG 2
4 HWU-200T-GTC-04 CLAMP EXTENSION 4
5 HWU-200T-GTC-05 BOTTOM CLAMP PLATE 1
6 HWU-200T-GTC-06 STOPER TONG DIES 2
7 HWU-200T-GTC-07 EXTENSION SHIM PLATE 2
8 BUY PART UP LIFT HYDRAULIC CYLINDER 1
9 BUY PART COTTER PIN 8.0 x 140mm LG 2
10 BUY PART SLOTTED SPRING PINS D3 x 22mm 8
11 BUY PART TONG DIES 98.4 x 31.2 x 12.7mm 4
12 BUY PART TONG DIES 63.5 x 31.2 x 12.7mm 8
13 BUY PART SPRING WASHER, M10 4
15 BUY PART HEX BOLT, M24 x 3.0 x 120 LG 16
16 BUY PART HEX BOLT, M10 x 1.5 x 60 LG 4
Page: 9 of 57
Page: 10 of 57
4.2.2 Installation
CAPPING BEAM & SKIDDING SYSTEM
1. Stud Bolt, M24 X 3.0 X 260 mm Lg, c/w Hex Nut, Flat Washer & Spring Washer,
Qty.: 40 sets. Apply Torque: min. 700 – max.1700 ft.lb
2. Socket Head Cap Screw, M24 X 3.0 X 260 mm Lg, Qty.: 32 sets. Apply Torque:
min. 700 – max.1700 ft.lb
Page: 11 of 57
4.3 Skid Beam

Page: 12 of 57
ITEM
NO.
1 HWU-SKB-01 NEW MAIN BEAM 1
2 HWU-SKB-01 NEW MAIN BEAM 1
3 HWU-SKB-02 SIDE BEAM 2
4 HWU-SKB-03 SUPPORT BEAM 6
5 HWU-SKB-04 MAIN BEAM EXTENSION 2
6 HWU-SKB-04 MAIN BEAM EXTENSION 2
7 HWU-SKB-05 LOWER CONNECTION PLATE 2
8 HWU-SKB-05 LOWER CONNECTION PLATE 2
9 HWU-SKB-06 UPPER CONNECTION PLATE 4
10 HWU-SKB-06 UPPER CONNECTION PLATE 4
11 HWU-SKB-07 SIDE CONNECTION PLATE 4
12 HWU-SKB-07 SIDE CONNECTION PLATE 4
13 BUY PART REGULAR FLAT WASHER M72 48
HEX BOLT, M72 X 6.0 X 260 mm
14 BUY PART 24
LG, W/ 169 mm THREAD LG
15 BUY PART HEX NUT, M36 X 4.0 76
17 BUY PART PLAIN WASHER, M36 304
18 BUY PART SPRING LOCK WASHER, M36 152
HEX BOLT, M36 X 4.0 X 160 mm LG, W/ 84 mm
19 BUY PART 16
THREAD LG
HEX BOLT, M36 X 4.0 X 200 mm LG, W/ 84 mm
20 BUY PART 64
THREAD LG
21 BUY PART Hex Bolt M36 x 4.0 x 150 mm Lg, W/84 mm LG Thread 48
22 BUY PART Hex Bolt M36 x 4.0 x 130 mm Lg, W/60 mm LG Thread 24
23 BUY PART HEX NUT, M36 x 4.0 76
24 BUY PART SPRING LOCK WASHER, M36 152
Page: 13 of 57
4.3.2 Installation
SKID BEAM
1. Hex Bolt, M24 X 3.0 X 200 mm Lg, w/ 60 mm Lg Thread, c/w Hex Nut, Flat
Washer & Spring Washer, Qty.: 36 sets. Apply Torque: min. 700 – max.1700 ft.lb
2. Hex Bolt, M24 X 3.0 X 140 mm Lg, w/ 60 mm Lg Thread, c/w Hex Nut, Flat
Washer & Spring Washer, Qty.: 8 sets. Apply Torque: min. 700 – max.1700 ft.lb
Page: 14 of 57
4.4 Sub Structure & Skidding System
SUB STRUCTURE ASSEMBLY

Page: 15 of 57
ITEM
NO.
1 HWU-200T-SS-01 SUB BASE BEAM 1
2 HWU-200T-SS-02 LEG STRUCTURE 1
3 HWU-200T-SS-04 WASHER, Ø OD 150 x 25 THK 4
4 HWU-200T-SS-05 SUB STRUCTURE CYLINDER PIN 2
5 HWU-200T-SS-06 PAD EYE CYLINDER 4
6 HWU-200T-SS-07 GUIDE BAR 4
7 HWU-200T-SS-09 SUB STRUCTURE CLAMP 6
8 HWU-200T-SS-10 SUB STRUCTURE STEP LADDER 2
9 HWU-200T-SS-11 PIPE SUPPORT BODY 4
10 BUY PART SPILT COTTER PIN, 8 X 100mm LG 10
HEX BOLT, Gr. 8.8, M36 x 4.0 x
11 BUY PART 4
150 Full Thread
13 BUY PART 4
90 Full Thread
16 BUY PART LOCK WASHER, M24 32
HEX BOLT, M24 X 3.0 X 110 mm,
19 BUY PART 16
W/ 54 mm LG THREAD
HEX BOLT, M30 X 3.5 X 120 mm,
20 BUY PART 16
W/ 66 mm LG THREAD
21 BUY PART 8
160 W/84 Thread LG
25 BUY PART 12
200 W/ 84 mm Thread LG
26 HWU-200T-SS-11-04 PIN LOCK SIZE Ø 36 mm x 100 mm LG 8
Page: 16 of 57
SUB STRUCTURE CYLINDER CLAMP

Page: 17 of 57
4.4.2 Installation
SUB STRUCTURE & SKIDDING SYSTEM

1. Hex Bolt, M36 x 4.0 x 160 mm LG, w/ 84 mm Thread, c/w Hex Nut, Flat Washer
& Spring Washer, Qty.: 8 sets. Apply Torque: min. 1800 – max. 4300 ft.lb
2. Hex Bolt, M30 X 3.5 X 120 mm Lg, c/w Hex Nut, Flat Washer & Spring Washer,
Qty.: 16 sets. Apply Torque: min. 1400 – max. 3300 ft.lb
5. Hydraulic Cylinder of Sub Structure (OE21D 125-70-900MP1).

Page: 18 of 57
4.5 Tie Beam & Tie Beam Connection part.
TIE BEAM ASSEMBLY

Page: 19 of 57
ITEM NO. PART NUMBER DESCRIPTION QTY.

1 HWU-SKB-03A SUPPORT BEAM 1
2 HWU-HAL-ST-01 STOOL STUCTURE-L 1
3 HWU-HAL-ST-02 STOOL STUCTURE-R 1
4 HWU-HAL-ST-03 HEX BOLT, M20x2.5x100 Full Thread 2
5 HWU-HAL-ST-04 STUD BOLT, M24x3.0x310 4
6 HWU-HAL-ST-05 BUSHING 2
7 HWU-HAL-ST-06 LOCKING ARM 2
8 BUY PART COTTER PIN, 6.3 mm X 63 mm LG 8
10 BUY PART HEX BOLT, M36x4.0x140 Full Thread 12
12 BUY PART HEX NUT, M24x3.0 8
TIE BEAM OPEN POSITION BEFORE INSTALLATION

Page: 20 of 57
TIE BEAM CONNECTION PART - 01 (CYLINDER SIDE), QTY.: 2 SETS
ITEM
NO.
1 HWU-HAL-TBC-01 TIE BEAM CONNECTION-01 1
2 HWU-HAL-TBC-01-1 CONNECTION PIN 2
3 BUY PART Hair Pin Ø5mm 2
TIE BEAM CONNECTION PART - 02 (OTHER SIDE), QTY.: 2 SETS

ITEM
NO.
1 HWU-HAL-TBC-02 TIE BEAM CONNECTION-01 1
2 HWU-HAL-TBC-01-1 CONNECTION PIN 2
3 BUY PART Hair Pin Ø5mm 2
Page: 21 of 57
4.5.2 Installation
TIE BEAM & CONNECTOR

1. Lock Pin Ø 18 mm, w/ hair pin Ø 3mm Qty.: 8 sets.
2. HEX BOLT, M20 x 2.5 x 100 Full Thread.
Page: 22 of 57
4.6 SS-Adaptor (ADS)
Attention:
Item no. 2 (Platform Adaptor (ADS-02)) will install after Window Walk Around Installed.
Page: 23 of 57
ITEM
NO.
1 HWU-HAL-ADS-01 ADAPTER STRUCTURE 1

2 HWU-HAL-ADS-02 PLATFORM ADAPTER 2
3 HWU-HAL-ADS-03 LOCK SPACER OUTRIGGER 8
4 HWU-HAL-ADS-04 LOCKING PLATFROM 1 2
5 HWU-HAL-ADS-05 LOCKING PLATFROM 2 2
6 HWU-HAL-ADS-06 BUSHING RING 8
7 HWU-HAL-ADS-07 LOCKING PIN 4
8 HWU-HAL-ADS-08 HEX BOLT, M24 x 3.0 (Custom) 4
9 BUY PART Cotter Pin (Hairpin) DIN 11024 Dia. 5mm 4
10 BUY PART Cotter Pin (Hairpin) DIN 11024 Dia. 6mm 8
HEX BOLT, M24 x3.0 x 100 Full

11 BUY PART 8
Thread (Galvanized)
12 BUY PART HEX BOLT, 1- 8'' UNC 2.5 x 12'' LG 24

13 BUY PART LOCK WASHER 1'' 24
HEX BOLT, M20 x 2.5 x 180mm W/ 52

14 BUY PART 4
Thread LG

17 HWU-HAL-ADS-09 STOPPER PLATFORM 4
18 BUY PART HEX BOLT, M12 x 1.75 x 45 Full Thread 16
Page: 24 of 57
4.6.2 Installation
SS - ADAPTOR
1. Hex Bolt, M36 x 4.0 x 150 mm LG, w/ Washer plate Ø150 mm x 25 mm THK,
Qty.: 4 sets. Apply Torque: min. 1800 – max.4300 ft.lb
Page: 25 of 57
4.7 Escape Platform & Ladder (ESL)
Item No. Description Qty.

1 Escape Ladder Platform 1
2 Escape Ladder -02 1
3 Escape Ladder -03 1
Page: 26 of 57
Escape Ladder Platform

Page: 27 of 57
4.7.2 Installation
ESCAPE PLATFORM LADDER (ESL)
1. References position distance of escape platform to sub structure is 1540 mm.

Hex Bolt, M20 x 2.5 x 110 mm LG, w/ Plain Washer (narrow), Qty.: 8 sets.
Apply Torque: min. 300 ft.lb – max. 700 ft.lb.
2. Connection support (ESL to Substructure).
Page: 28 of 57
ESCAPE LADDER 02 & 03 (ESL)
1. Hook Up Escape Vertical Ladder-02 to SS Adaptor & 03 to ESL platform.

Page: 29 of 57
4.8 Outrigger

Page: 30 of 57
ITEM
NO.
1 HWU-HALL-OR-01 OUTRIGGER STRUCTURE-1 1
4 HWU-HALL-OR-04 OUTRIGGER ROLLER 2
5 HWU-HALL-OR-05 PIPE 0.5 SCH 40 x 55 mm LG 2
6 HWU-HALL-OR-06 SLEEVE BEARING 2
G-2130 SHACKLE, CROSBY 3/4" (WLL:

7 BUY PART 1
4.75 TON) / EQUIV.
HEX BOLT, M14 X 2.0 X 130mm LG, W/

8 BUY PART 2
40mm LG THREAD
HEX BOLT, M24 X 3.0 X 100 mm LG,

9 BUY PART 12
W/ 54 mm THREAD LG
HEX BOLT, M30 x 3.5 x 160mm LG, W/

10 BUY PART 3
72mm LG THREAD
HEX BOLT, M36 X 4.0 X 220 mm LG,

11 BUY PART 2
W/ 97 mm LG THREAD
12 BUY PART HEX NUT, M14 X 2 2

HG-228 TURN BUCKLE JAW&JAW SIZE

16 BUY PART 2
7/8 X 12 / EQUIV.
17 BUY PART Hairpin Cotter Pin_3mm (10-16mm) 2
18 BUY PART Hairpin Cotter Pin_5mm (20-28mm) 12
Hairpin Cotter Pin_6mm (28mm-

19 BUY PART 5
40mm)
20 BUY PART PLAIN WASHER M14 4
21 BUY PART PLAIN WASHER M24 24

24 BUY PART SPRING LOCK WASHER M24 12

Page: 31 of 57
4.8.2 Installation
OUTRIGGER (4 SETS)
1. Hex Bolt, M24 x 3.0 x 100 mm LG, c/w Custom Flat Washer Ø110mm x 25 mm
Thk, Qty.: 8 sets. Apply Torque: min. 700 ft.lb – max. 1700 ft.lb.
2. Hex Bolt, M36 X 4.0 X 220 mm LG, W/ 97 mm LG Thread, w/ Plain washer, Hex
nut & Hairpin 6mm, Qty.: 8 sets. Apply Torque: min. 1800 ft.lb – max. 4300 ft.lb.
Page: 32 of 57
4.9 Work Window & Window Walk Around
Item No. Description Qty.

1 Work Window Assembly 1
2 Window Walk Around 1
Page: 33 of 57
4.9.2 Installation
OPEN LOCK
WORK WINDOW & WINDOW WALK AROUND
1. Hex Bolt, 1”- 8 UNC x 12” Lg, w/ 1.75” Lg Thread, c/w Hex Nut, Qty.: 24 sets.
Apply Torque: min. 550 ft.lb – max. 1300 ft.lb
2. SS-Adaptor Locking Platform, with Pin 30 mm x 310 mm LG & Wing Hex Nut,
M24 x 3.0, Qty.: 4 sets
Page: 34 of 57
4.10 SS-Adaptor Platform (ADS-02)
ITEM NO. DESCRIPTION QTY.

1 PLATFORM STRUCTURE 1
2 GRATING BASE 1
3 HEX BOLT, M20 x 2.5 x 110 LG_Custom 4
4 HEX BOLT, M20 x 2.5 x 110 LG_Custom 4
5 PIN LOCK 4
ITEM 3 ITEM 4 ITEM 5

Page: 35 of 57
4.10.2 Installation
SS – ADAPTOR PLATFORM (ADS-02, 2 SETS)
1. HEX BOLT, M20 x 2.5 x 110 mm LG_Custom, Qty.: 8 sets

2. HEX BOLT, M20 x 2.5 x 110 mm LG_Custom, Qty.: 8 sets
3. Pin Lock Ø 6mm, Qty.: 8 sets
Page: 36 of 57
4.11 Sub Structure Ladder (SS-LD)
ITEM
NO.
1 SS-LD-01 SUBSTRUCTURE LADDER-01 1
5 SS-LD-SP-01 SUPPORT LADDER-01 2
6 SS-LD-SP-02 SUPPORT LADDER-02 2
7 SS-LD-PIN LOCK PIN LOCK SUB STRUCTURE LADDER 1
8 BUY PART STUD BOLT, M30 x 3.5 x 120 mm LG 8
Page: 37 of 57
4.11.2 Installation
SUB STRUCTURE LADDER - 02
1. Distance references of SSLD-02 is 3780 mm, install support ladder (SS-LD-SP-

01) and lock by Stud Bolt, M30 x 3.5 x 120 mm LG, w/ Hex Nut & Washer, Qty.:
4 sets.
2. Ladder locking plate by Hex bolt, M20 x 2.5 x 130 Full Thread, w/ Plain Washer,
Qty.: 8 sets.
Page: 38 of 57
1. Lock by SSLD-Pin Lock Ø 48 mm, Qty.: 2 sets.

Page: 39 of 57
1. Hook up SSLD-03 to SSLD-04.

2. Install support ladder (SS-LD-SP-02), Qty.: 2 sets.
Page: 40 of 57
4.12 Work Window Ladder (WW-LD)
Item No. PART NUMBER Description Qty.

1 WW-LD-01 Work Window Ladder 1
2 WW-LD-PF-01 WW-Ladder Platform Bottom 1
3 WW-LD-PF-01-02 WW-Ladder Platform Top 1
4 WW-HL-SP WW-Hollow Support Assembly 2
Page: 41 of 57
4.11.2 Installation
WORK WINDOW LADDER
1. Hook Up Work Window Ladder to mounting ladder on Window Walk Around.

2. Ladder locking plate by Hex Bolt, M12 x1.75 x 60 mm LG, w/ Plain Washer, Hex
Nut, & Hairpin Ø 2.5 mm.
3. Connect Turn Buckle Jaw-Jaw 7/8” x 12 to pad eye on Window Walk Around.
Page: 42 of 57
4.13 Hydraulic Jack Structure

Page: 43 of 57
4.13.2 Installation
HYDRAULIC JACK STRUCTURE
1. Connect Hydraulic Jack Structure to Work Window Structure by bolting.
2. Gin Pole mounting side.

Page: 44 of 57
4.14 Work Basket & Work Basket Riser
Item Description Qty.

No.
1 Work Basket Assembly 1
2 Work Basket Riser 2
3 Clamp Escape Telescopic Vertical 1
Ladder
Page: 45 of 57
4.14.2 Installation
WORK BASKET & WORK BASKET RISER
1. Connect WB - Riser to Hydraulic Jack Structure by bolting.

2. Connect WB – Riser Top to WB – Riser Bottom by bolting.
3. Connect WB – Structure to WB – Riser Top by bolting.
Page: 46 of 57
4.15 Escape Telescopic Vertical Ladder

Page: 47 of 57
4.15.2 Installation
ESCAPE TELESCOPIC VERTICAL LADDER
1. Landing on Platform SS-Adaptor.
2. Locking by using clamp with pin lock Ø 28 mm x 248 mm Lg & Hairpin Ø 6 mm,
Qty.: 1 set.
Page: 48 of 57
4.16 Work Basket Ladder (WB-LD)

Page: 49 of 57
ITEM
NO.
1 HWU-WB-LD-01 ASSY WORK BASKET LADDER-01 1
2 HWU-WB-LD-02 ASSY WORK BASKET LADDER-02 1
3 HWU-WB-LD-PF-02 ASSY WORK BASKET PLATFORM 1
4 HWU-WW-HL-SP_ASSY HOLLOW SUPPORT 1
5 HWU-WB-HL-SP-PIN HOLLOW SUPPORT PIN 1
6 HWU-WB-PP-SP-PIN_02 HOLLOW SUPPORT PIN_02 1
7 BUY PART SPLIT PIN, M5 x 56 LG 4
8 BUY PART HEX BOLT, M10 x 1.5 x 45 2
10 HWU-GL GRAVITY LOCKING 30
11 BUY PART SPLIT PIN, M5 x 45 1
12 BUY PART SPLIT PIN, M3.2 x 25 1
Page: 50 of 57
4.16.2 Installation
WORK BASKET LADDER PLATFORM (WB-LD-PF-02)
1. Pin Support Ladder, Ø28 mm x 263 mm Lg, w/ Hairpin Ø 6mm, Qty.: 2 sets.
2. Hex Bolt, M20 x 2.5 x 80 mm Lg, w/ Hex Nut, Plain Washer & Lock Washer, Qty.:
8 sets. Apply Torque: min. 250 ft.lb – max. 550 ft.lb
Page: 51 of 57
WORK BASKET LADDER - 02 (WB-LD-02)
1. Hook up to handrail & thread pin mounting ladder on work basket, lock by Hex
Nut, M24 x 3.0, Qty.: 3 pcs.
2. Hook up to work basket ladder platform mounting hole (WB-LD-PF-02).
3. Locking to work basket ladder platform locking plate by Hex Bolt, M10 x 1.5 x 45
mm Lg, w/ Hex Nut, Qty.: 2 sets.
Page: 52 of 57
Page: 53 of 57
WORK BASKET LADDER - 01 (WB-LD-01)
1. Hook up to Window Walk Around Top.
2. Locking to Window Walk Around Top by bolting, Hex Bolt, M12 x 1.75 x 60 mm
Lg, c/w Hex Nut, Washer, & Hairpin Ø 2.5 mm. Qty.: 1 set
3. Connect Turn buckle Jaw-Jaw 7/8” x 12 to pad eye on Window Walk Around Top,
Qty.: 1 set.
Page: 54 of 57
4.17 Gin Pole

Page: 55 of 57
4.17.2 Installation
GIN POLE
1. Locking Gin Pole to Jack Structure by pin on gin pole mounting.

2. Locking Gin pole on Work Basket.
Page: 56 of 57
4.18 Tong Arm

Page: 57 of 57
4.18.2 Installation
TONG ARM
1. Connect to Tong Arm slot on Work Basket Riser beside the Gin Pole.
5. RIG DOWN
Please reverse all step by step of Rig Up sequence for doing Rig Down.

HWO-Halliburton - Rig Up Procedure - 13.04.2023

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INTEGRATED ENGINEERING GROUP

2. PREPARATION FOR INSTALLATION ........................................................................ 4

3. HWUHALL INSTALLATION ......................................................................................... 5

4. INSTALLATION LAYOUT ............................................................................................ 6

5. RIG DOWN ................................................................................................................. 57

2. PREPARATION FOR INSTALLATION

2.4.1 Protective Gears

ALWAYS WEAR PERSONAL PROTECTIVE EQUIPMENT

WORKING AREA TO BE CLEARLY DEFINED AND

2.4.2 Lifting and Handling

ENSURE ALL LIFTING GEARS USED IN OPERATION

4. Disconnect crane from the sub assembly of unit.

5. Connect all hoses from the hose basket.

4.1 Beak Down Top-Level Assembly of HWUHALL.

TOP LEVEL ASEMBLY

4.2 Capping Beam & Skidding System

4.2.1 Assembly Preparation

1 CAPPING BEAM BODY 1

GRIPPER JACK CLAMP

CAPPING BEAM & SKIDDING SYSTEM

4.3 Skid Beam

4.3.1 Assembly Preparation

4.4 Sub Structure & Skidding System

4.4.1 Assembly Preparation

SUB STRUCTURE ASSEMBLY

SUB STRUCTURE CYLINDER CLAMP

SUB STRUCTURE & SKIDDING SYSTEM

5. Hydraulic Cylinder of Sub Structure (OE21D 125-70-900MP1).

4.5 Tie Beam & Tie Beam Connection part.

4.5.1 Assembly Preparation

TIE BEAM ASSEMBLY

ITEM NO. PART NUMBER DESCRIPTION QTY.

TIE BEAM OPEN POSITION BEFORE INSTALLATION

TIE BEAM CONNECTION PART - 01 (CYLINDER SIDE), QTY.: 2 SETS

TIE BEAM CONNECTION PART - 02 (OTHER SIDE), QTY.: 2 SETS

TIE BEAM & CONNECTOR

4.6 SS-Adaptor (ADS)

4.6.1 Assembly Preparation

1 HWU-HAL-ADS-01 ADAPTER STRUCTURE 1

HEX BOLT, M24 x3.0 x 100 Full

12 BUY PART HEX BOLT, 1- 8'' UNC 2.5 x 12'' LG 24

HEX BOLT, M20 x 2.5 x 180mm W/ 52

15 BUY PART SPRING WASHER, M20 8

4.7 Escape Platform & Ladder (ESL)

4.7.1 Assembly Preparation

Item No. Description Qty.

Escape Ladder Platform

ESCAPE PLATFORM LADDER (ESL)

1. References position distance of escape platform to sub structure is 1540 mm.

ESCAPE LADDER 02 & 03 (ESL)

1. Hook Up Escape Vertical Ladder-02 to SS Adaptor & 03 to ESL platform.

4.8.1 Assembly Preparation

1 HWU-HALL-OR-01 OUTRIGGER STRUCTURE-1 1

2 HWU-HALL-OR-02 OUTRIGGER STRUCTURE-2 1

3 HWU-HALL-OR-03 OUTRIGGER STRUCTURE-3 1

4 HWU-HALL-OR-04 OUTRIGGER ROLLER 2

5 HWU-HALL-OR-05 PIPE 0.5 SCH 40 x 55 mm LG 2

6 HWU-HALL-OR-06 SLEEVE BEARING 2

G-2130 SHACKLE, CROSBY 3/4" (WLL: