Bladder-Type Accumulator: HAB10-330 - D
Bladder-Type Accumulator: HAB10-330 - D
Bladder-Type Accumulator: HAB10-330 - D
50171
Edition: 2020-08
Replaces: 2016-03
Bladder-type accumulator
Type HAB
▶▶ Component series 6X
▶▶ Nominal volume 1 ... 50 liters
▶▶ Maximum operating pressure 350 bar
HAB10-330_d
Features Contents
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14
HAB – – 6X / – 1 1 1 –
Device designation
01 Bladder-type accumulator HAB
Nominal volume
02 1 2.5 4 6 10 20 24 32 50
Component series
04 60 … 69 (unchanged installation and connection 6X
dimensions)
Preload pressure
05 0 bar ● ● ● ● ● ● ● ● ● 0
> 0 bar o o o o o o o o o
Diaphragm material
09 NBR ● ● ● ● ● ● ● ● ● N
ECO o o o E
FKM o o o o o F
HNBR o o o o o o o o o H
Tank material
10 Steel 1
● Preferred program
o Delivery range
Upon request
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14
HAB – – 6X / – 1 1 1 –
Nominal volume
02 1 2.5 4 6 10 20 24 32 50
Approval 2)
13 Operating instructions EU ● BA
PED 2014/68/EU EU ● ● ● ● ● ● ● ● CE
National Requirement 13 EU + Brazil o o o o o o o CE+NR13
TR CU 032/2013 EU + Eurasian
o o o o o o o o CE+EAC
customs union
Additional details
14 Further details in the plain text, e.g. special versions *
● Preferred program
o Delivery range
Upon request
Function, section
General information
Hydro-pneumatic accumulators are hydrostatic devices
capable of storing a certain amount of energy in order to
8
release it to the hydraulic system when needed.
Fluids only possess low compressibility; however, gases 4
are highly compressible. The working principle of all
gas-loaded hydro-pneumatic accumulators is based on this
difference.
The difference between bladder and diaphragm type 7
accumulators lies in the type of separator element.
Hydro-pneumatic accumulators essentially consist of 1
a fluid section and a gas section with a gas-tight separator
element. The fluid section has a connection to the
hydraulic circuit.
If a higher liquid pressure is applied to a specific quantity
of pressurized gas, the gas volume decreases as the liquid 2
pressure increases, with the gas pressure increasing with
the liquid pressure.
If the pressure of the fluid decreases, the fluid is pushed
back into the hydraulic system by the expanding gas until
the pressure is balanced again. 3
Bladder-type accumulator
Bladder-type accumulators consist of a seamless cylindrical
9
pressure container (1) made of high-strength steel.
An elastic bladder (2) mounted inside the container
Detail X
separates the accumulator into a gas side and a fluid side.
Via the gas valve (4), the bladder is filled with nitrogen up 4.1
to the intended gas filling pressure p0. 4.2
5 4
The oil valve (3) located inside the oil port of the 4.3
bladder-type accumulator closes if the pressure on the gas 6 4.4
side is higher compared to the fluid side. This prevents the
bladder from entering the oil channel and being destroyed.
When the minimum operating pressure is reached, a small
fluid volume (approx. 10% of the nominal volume of the
hydro-pneumatic accumulator) should remain between the
bladder and the oil valve in order to prevent the bladder
from hitting the valve during each expansion process.
The gas valve (4) consists of sealing cap (4.1), gas valve Symbol 1 Tank
insert (4.2), gas prefill valve body (4.3), and O-ring (4.4). 2 Bladder
These parts can be replaced individually. 3 Oil valve
The type cap (7) includes the technical data and features 4 Gas valve
of the hydro-pneumatic accumulator. 5 Gas valve support
6 Nut
7 Type cap
8 Cover cap
9 Protective cap of oil valve
Technical data
(For applications outside these values, please consult us!)
General
Nominal volume Vnom l 1 2.5 4 6 10 20 24 32 50
Weight kg 7 10 16.5 20 32 53 61 85 123
Design Bladder-type accumulator
Installation position Bottom fluid connection socket, others upon request
Type of mounting With clamping collars and console
Line connection Screw-in thread
Surface Primed, blue color (RAL 5010)
Hydraulic
Nominal volume Vnom l 1 2.5 4 6 10 20 24 32 50
Effective gas volume Veff l 1.0 2.4 3.7 5.9 9.2 18.1 24.5 33.4 48.7
Maximum flow qmax l/min 240 450 450 450 900 900 900 900 900
Maximum operating pressure pmax bar 330 330 330 330 330 330 330 330 330
350 350 350 350 – – – – –
Maximum pressure fluctuation range Δpdyn = p2 - p1 bar 200 200 200 200 125 125 125 125 125
Operating pressures and useful volume See calculations on page 6 … 9
Pneumatic
Charging gas Nitrogen, at least cleanliness class 4.0, N2 = 99.99 vol.%
Gas filling pressure (at 20 °C room temperature) p0 bar p0 ≦ 0.8 of pmax
charging charging
V0 V1 V2
p0 p1 p2
discharging discharging
Calculation
Pressures
For calculation of an accumulator, the following pressures In order to achieve the best utilization of the accumulator
play a respective role: volume possible as well as a long life cycle, compliance
p0 Gas filling pressure at room temperature and drained with the following values is recommended:
fluid chamber p0 (tmax) ~ 0.9 × p1 (1)
p0 (t) Gas filling pressure at operating temperature
p0 (tmax) Gas filling pressure at maximum operating temperature The highest hydraulic pressure should not exceed four
p1 Minimum operating over pressure times the filling pressure, as otherwise too much stress
p2 Maximum operating over pressure will be put on the elasticity of the bladder, resulting in too
great a compression change with strong gas heating:
p2 ≦ 4 × p0 (2)
Calculation
V [l]
V2
The available oil volume ΔV corresponds to the difference s2
p0
∆V
ΔV ≦ V1 – V2 (3) oil volume
s1
V1
The gas volume variable within a pressure differential is
determined by the following equations: ∆p p [bar]
▶▶ For an isothermal state change of gases, i.e. when the p1 p2
change of the gas cushion happens so slowly as to leave
Operating pressure range
sufficient time for a complete heat exchange between
the nitrogen and its environment, therefore keeping the Isothermal ΔVreal = ΔVideal × Ki
1.0
temperature constant, the following applies:
p0 × V0 = p1 × V1 = p2 × V2 (4.1) p2 =
200
ba
r
▶▶ For an adiabatic state change, i.e. a quick change of the 0.9 p2
gas cushion accompanied by a temperature change of =3
00
the nitrogen, the following applies: b
ar
p0 × V0x = p1 × V1x = p2 × V2x (4.2) p
2
0.8 =
40
Ki
p1/p2
Calculation diagram
For graphic determination, the formulas (4.1) and (4.2) Adiabatic ΔVreal = ΔVideal × Ka
1.0
are converted into diagrams on pages 8 and 9.
Depending on the task, the available oil volume, the
accumulator size or the pressures can be determined.
0.9
Correction factor Ki and Ka p2
=2
The equations (4.1) and (4.2) apply to ideal gases only. 00
b
The behavior of real gases, however, will show ar
considerable variation at operating pressures above 0.8 p
Ka
2
200 bar which will have to be accounted for by correction =
30
factors. These can be taken from the following diagrams. 0
ba
The correction factors the ideal sampling volume V is to r
be multiplied with lie within a range of 0.6 … 1. 0.7
0.6
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
p1/p2
Characteristic curves
10 16 20 30 60
1 2 3 4 5 6 7 8 9 1214 18 25 40 50
14.0 5.0 2.0 0.8 70
80
25 90
7.0
35 2.5
16 12.0 0.7
4.0
6.0
30
20 1.5 0.6
10.0 2.0
25 12 5.0
3.0 0.5
r
ba
V in liters
15 8.0
in
4.0 1.5
20 1.0 0.4
p0
8 6.0
15 10 3.0 2.0
0.3
1.0
4.0
10 2.0 0.5 0.2
4 1.0
5 0.5
5 2.0 1.0 0.1
15 8.0
1.5 r 200
20 4.0 ba
1.0 0.4 in
p0
8 6.0
15 10 3.0 2.0
0.3 250
1.0
4.0
10 2.0 0.5 0.2
4 1.0
5 0.5
5 2.0 1.0 0.1
Characteristic curves
arb
15 8.0
V in liters
in
4.0 1.5
p0
20 1.0 0.4
8 6.0
15 10 3.0 2.0
0.3
1.0
4.0
10 2.0 0.5 0.2
4 1.0
5 0.5
5 2.0 1.0 0.1
4.0 1.5
20 1.0 0.4
r
ba
8 in 200
6.0 p0
15 3.0 2.0
10 0.3
1.0
4.0 250
10 2.0 0.5 0.2
4 1.0
5 0.5
5 2.0 1.0 0.1
Dimensions
(dimensions in mm) Gas port form "2" Gas port form "3"
Gas valve ISO 4570 8V1 Gas valve 5/8“-18 UNF
b
5/8"-18 UNF
SW18
MA= max. 15Nm
SW17
MA= 15Nm (+5Nm)
SW19
SW19
1/2" 20 UNF-2B
1/2" 20 UNF-2B
d
SW32
MA= 80Nm (+20Nm) SW32
MA= 80Nm (+20Nm)
SW
SW
c
g g
e f
f i
a
Type of mounting G
Nominal volume [l] Port size h d a b e f g i j SW
1 G05 337.5±17 Ø114±1.14 65±3 71.5±3 G3/4" Ø52.4 Ø23H7 - - 50
2.5 G07 541.5±21 Ø114±1.14 65±3 71.5±3 G11/4" Ø52.4 Ø36H8 - - 50
4 G07 421.5±21 Ø168±1.68 65±3 71.5±3 G11/4" Ø52.4 Ø36H8 - - 50
6 G07 552.5±17 Ø168±1.68 65±3 71.5±3 G11/4" Ø52.4 Ø36H8 - - 50
10 G09 575±16 Ø219±2.19 101.5±3 71.5±3 G2" Ø76 Ø54H7 - - 70
20 G09 885±16 Ø219±2.19 101.5±3 71.5±3 G2" Ø76 Ø54H7 - - 70
24 G09 1020±16 Ø219±2.19 101.5±3 71.5±3 G2" Ø76 Ø54H7 - - 70
32 G09 1405±16 Ø219±2.19 101.5±3 71.5±3 G2" Ø76 Ø54H7 - - 70
50 G09 1920±16 Ø219±2.19 101.5±3 71.5±3 G2" Ø76 Ø54H7 - - 70
Type of mounting F
Nominal volume [l] Port size h d a b e f g i j SW
10 S19 577±16 Ø219±2.19 103.5±3 71.5±3 - Ø67 Ø48 Ø76.6 12.6 70
20 S19 887±16 Ø219±2.19 103.5±3 71.5±3 - Ø67 Ø48 Ø76.6 12.6 70
24 S19 1022±16 Ø219±2.19 103.5±3 71.5±3 - Ø67 Ø48 Ø76.6 12.6 70
32 S19 1407±16 Ø219±2.19 103.5±3 71.5±3 - Ø67 Ø48 Ø76.6 12.6 70
50 S19 1922±16 Ø219±2.19 103.5±3 71.5±3 - Ø67 Ø48 Ø76.6 12.6 70
Accessories
(dimensions in mm)
Material
Description Nominal volume in liters
number
1 … 2.5 4 … 6 10 20 … 32 50
Mounting
clamp 1531316021 1
110-120 MM
Mounting
1 clamp 1531316022 2
160-170 MM
Mounting
clamp 1531316023 1 2
214-224 MM
Mounting
clamp R901446479 2
216-222 MM
Console 1531334008 1 1 1
3 Rubber
1530221042 1 1 1
2 support ring
1 Clamp
2 Console
3 Rubber support ring
Console (material number: 1531334008) Rubber support ring (material number: 1530221042)
3000 Nm
35
75
100
ø170
123
ø14
200 225
260
Type F1 Type F2
M
M
D
C
C
H
H
S
K
A
S
B
B
L L
E
9
9
E
Measurement case
Supplemental parts Material number
(separate order)
Pressure gauge 0 ... 25 bar R900033955
Pressure gauge 0 ... 60 bar 1537231002
Pressure gauge 0 … 400 bar 1537231005
Transition socket 1533391010
F
1533391011
GB
1533391012
USA
1533391013
KR
Measurement case Material number R900216133
▶▶ for bladder-type accumulators (HAB) 0538103011
J
▶▶ for bladder and diaphragm accumulator 1533391015
0538103014 RUS
(HAB/HAD)
▶▶ Spare parts: Hose l = 5 m 1530712006
–– Case (without contents) R901079781 with transition socket
D
–– Charging and test valve HAB 0538103005
–– Charging and test valve HAD 0538103006
–– Pressure gauge 0 to 250 bar 1537231001
–– Hose l = 2.5 m 1530712005
with transition socket
D
100 150
1500 2000
2500
1000 200
50
113
3000
500
psi 3500
bar
M14 × 1.5
SW32 0 1537231001 250
Rexroth
53
l = 2.5 m
SW32
Notices:
Above the gas valve of the accumulator, an installation space of
200mm must be provided for use of the testing and charging
device.
For respective adapters, see page 14 and 15
W 24.32 × 1/14 in
W24.32 × 1/14 in
37
W 23 × 1/14 in
W 24.32 × 1/14 in
52
W 21.8 × 1/14 in
M22 × 1.75
SW32
SW32 SW32
W24.32 × 1/14 in
W 24.32 × 1/14 in
W 24.32 × 1/14 in
79
81
G 5/8-ISO 228
68
W21.8 × 1/14 in
W 22 × 1/14 in
SW32
SW32
SW32
W 24.32 × 1/14 in
W 24.32 × 1/14 in
W 24.32 x 1/14 in
45 61
81
G5/8-ISO228
G 3/4-ISO 228
SW36 SW32
SW32
D1
R1
H1
2.5
H2
19
R2
D2
39.9
R1
H1
H2
Ø18
Ø105 R2
100
10 … 50 G2 44 29 R901518464
SW
H
D1
øD3
Nominal volume according to ISO 228 according to ISO 228 Dimensions [mm] Material number complete
[l] D2 MA [Nm] D1 MA [Nm] H L2 ØD3 ØD4 SW with seal ring R1
1 G3/4 180+18 M30 × 1.5 180+18 32 28 46 12 41 R901252863
2.5 … 6 G1 1/4 450+45 M40 × 1.5 400+40 43 37 60 20 55 R901252864
10 … 50 G2 500+50 M50 × 1.5 450+45 41 44 78 32 70 R901252865
øD2
D4
R1
L2
SW
H
D1
øD3
Nominal volume according to ISO 228 according to ISO 228 Dimensions [mm] Material number complete
[l] D2 MA [Nm] D1 MA [Nm] H L2 ØD3 ØD4 SW with seal ring R1
Spare parts
Vnom Pos. 1
[l] Spare bladder with gas valve form "2" and seal kit1)
Material number
NBR ECO FKM HNBR
1 R901437540 R901438250
–
2.5 R901437541 R901438251
–
4 R901437542 R901438234 R901438252
6 R901437543 – R901438253
10 R901437544 R901438235 R901438240 R901438254
20 R901437545 R901438241 R901438255
–
24 R901437546 – R901438256
32 R901437547 R901438236 R901438242 R901438257
1 50 R901437548 – R901438243 R901438258
2
Vnom Pos. 2 Pos. 3
[l] Gas valve Holding ring
Material number Material number
Form "2" Form "3" NBR, HNBR, FKM
ISO 4570 8V1 5/8“-18 UNF ECO
1
2.5
R901438280 –
4
6
10 R901438300 R901531340
20
24 R901438281 R901438291
32
3 50
4
Vnom Pos. 4
[l] Oil valve kit consisting of holding ring and oil valve
Material number
NBR, HNBR, ECO FKM
1
–
2.5
–
4
R901438270
6
10
20
24 R901438271 R901449230
32
50
1) Spare bladder with gas valve form "3" and seal kit on request.
Spare parts
(dimensions in mm)
Important notes
Intended use
Rexroth bladder-type accumulators type HAB..-6X are Legal provisions
intended for set-up of hydraulic drive systems in stationary Hydro-pneumatic accumulators are pressure vessels and
mechanical engineering and plant construction. subject to the application of national provisions and/or
In mobile applications or applications in which regulations valid at the place of installation.
acceleration forces are applied to the bladder-type In Germany, the Ordinance on Industrial Safety and Health
accumulator during intended use, its use is permitted only (BetrSichV) applies.
following release by the competent Rexroth product Special regulations are to be observed in shipbuilding,
manager. Please contact technical sales for this. aircraft construction, mining, etc.
Rexroth bladder-type accumulators type HAB..-6X are not
intended for private use. Authorized persons
According to Ordinance on Industrial Safety and Health
Project planning information (BetrSichV), only authorized persons may carry out tests.
Bladder-type accumulators have to be safely and Authorized persons are such persons having obtained the
permanently fastened to the machine or system using required expert knowledge through professional training,
mounting elements. The fastening is intended to keep the experience and recent professional activity.
oil port tension-free. Particularly, no tension forces or static
or dynamic inertia forces should be applied to the oil port.
Thermal expansion of the supporting structure and
vibrations originating from the environment should be
considered in the selection of suitable mounting points.
Safety equipment