Filter elements

Type 9., for the installation into RE 51529

Edition: 2021-04
Hydac filter housings Replaces: -

▶ Nominal size 60 ... 660

▶ Nominal size 30LA ... 1500LA
▶ Differential pressure 30 or 210 bar
▶ Filter rating from 1 µm
▶ Replacement for Hydac D filter elements

Features Contents

▶ Filter media made of glass fiber material (optionally Features 1

water-absorbing), filter paper, wire mesh and Ordering code filter element 2, 3
non-woven metal fiber for various fields of application. Filter design 4
Information on filter material configuration is available Product description 5
in RE 51548 Technical data 6
▶ Cleanable wire mesh filter media Assembly, commissioning, maintenance 7
▶ Attainable oil cleanliness class of up to ISO 10/6/4 Environment and recycling 7
(ISO 4406) Directives and standardization 8
▶ High dirt holding capacity and filtration performance Intended use 9
due to multi-layer glass fiber technology and Improper use 9
simultaneous low initial differential pressure
▶ Filter elements with high differential pressure stability

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Ordering code

Filter element type 9.

01 02 03 04 05 06
9. – – 0 –

Design
01 Filter element (for the admissible temperature ranges, refer to chapter "Technical data") 9.

Size
02 According to Hydac size 60
110
140
160
240
280
330
500
660

Filter rating in μm
Absolute Glass fiber material PWR... Generation 5, not reusable, not cleanable PWR1
(ISO 16889) PWR3
PWR6
PWR10
PWR20
Non-woven metal fiber M, not reusable, not cleanable M5
M10
Nominal Stainless steel wire mesh G, cleanable G10
G25
G40
G60
G100
G200
G500
G800
Paper P, not reusable, not cleanable P10
Only configurable with a max. differential pressure of 60 bar [870 psi] P25

Differential pressure
04 max. admissible differential 30 bar [435 psi] A00
pressure of the filter element 210 bar [3045 psi] F00

Bypass valve
05 without 0

Seal
06 NBR M
FKM V

Further filter ratings and seal materials are available on request.

More detailed information on Hengst filter material configurations is available in RE 51548.

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Ordering code

Filter element type 9. ...LA

01 02 03 04 05 06 07
9. – – 0 –

Design
01 Filter element (for the admissible temperature ranges, refer to chapter "Technical data") 9.

Size
02 According to Hydac size 30LA
0035LA
0055LA
60LA
0075LA
0095LA
110LA
140LA
160LA
240LA
280LA
330LA
500LA
660LA
990LA
1320LA
1500LA

Filter rating in μm
03 Absolute Glass fiber material PWR... Generation 5, not reusable, not cleanable PWR1
(ISO 16889) PWR3
PWR6
PWR10
PWR20
Non-woven metal fiber M, not reusable, not cleanable M5
M10
Nominal Stainless steel wire mesh G, cleanable G10
G25
G40
G60
G100
G200
G500
G800
Paper P, not reusable, not cleanable P10
Only configurable with a max. differential pressure of 60 bar [870 psi] P25

Differential pressure
04 max. admissible differential 30 bar [435 psi] A00
pressure of the filter element 210 bar [3045 psi] F00

Bypass valve
05 without 0

Seal
06 NBR M
FKM V

Amending information
07 Protective cage (only in connection with filter material PWR...) SO3000

Further filter ratings and seal materials are available on request.

More detailed information on Hengst filter material configurations is available in RE 51548.

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Filter design

Easy selection of the filter size is made possible by the FilterSelect online tool. The filter can be designed using the
operating pressure, flow and fluid system parameters. The required filter rating is based on the application,
the sensitivity to contamination of the components and the environmental conditions.

The program leads you through the menu on a step-by-step basis.

A documentation of the filter selection can finally be created in the form of a PDF file. This file contains the entered
parameters, the designed filter with material number including spare parts, and the pressure loss curves.

Link FilterSelect:
http://www.filterselect.de

Other languages can be selected using the page navigation.

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Product description

The filter element is the main building block of industrial

filters. It is in the filter element where the actual filtration
takes place. According to the large range of different
housing designs and sizes, there is also a large number
of different sizes and designs of inserted filter elements.
The main filter variables, such as retention capacity, dirt
holding capacity and pressure loss are determined by the
filter elements construction and the filter media used.
Further information on the characteristic values and filter
media is available in RE 51548.
Hengst filter elements are used for filtration of various
hydraulic fluids, lubricants and other industrial fluids
and gases, depending on the series.

The filtration is usually realized from the outside to the

inside.
The fluid or gas must flow from the dirt side through the
filter element into the clean side.
However, in some applications the filtration is also realized
from the inside to the outside of the filter element.

In general, Hengst filter elements consist of a combination

of star-like, pleated filter media (3) called filter
element mat.
The filter element mat is laid around a perforated support
tube (2) which gives the set-up the required stability
to withstand high pressure differentials.

The filter element mat laid around the support tube

is glued to the joint and the two end disks (1) and
therefore sealed between the dirt and the clean side.
Sealing between the filter element and the filter housing
is effectively done by means of seals on the spigot.

The protective cage (4), which is only used for special

filter element series, allows for a continuous fluid flow
pattern around the filter element mat and, at the same
time, provides mechanical protection against
external damage.

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Technical data
(for applications outside these values, please consult us!)

General
Storage conditions – Seal NBR °C [°F] ‒40 … +65 [‒40 … +149]; max. relative air humidity 65%
– Seal FKM °C [°F] ‒20 … +65 [‒4 … +149]; max. relative air humidity 65%
Material – Cover of the filter element Steel, tin-coated, aluminum or polyamide (depending on the version)
– Base of the filter element Steel, tin-coated, aluminum or polyamide (depending on the version)
– Support tube of the filter element Tin-coated steel
– Seals NBR or FKM
– Protective cage Polyester

Hydraulic
Filtration direction from the outside to the inside
Maximum differential pressure bar [psi] 30 [435] or 210 [3045]

Admissible operating temperature range, depending on material combination

Operating temperature range °C [°F]

Sealing material NBR "M" Sealing material (FKM) "V"
Filter material
Code letter Adhesive (standard) "0" Adhesive (standard) "0"
configuration
Material (standard) "0" Material (standard) "0"
Stainless steel wire mesh G… –40 … +100 [–40 … +212] –20 … +100 [–4 … +212]
Glass fiber material PWR... PWR... –40 … +100 [–40 … +212] –20 … +100 [–4 … +212]
Non-woven metal fiber M… –40 … +100 [–40 … +212] –20 … +100 [–4 … +212]
Filter paper P… –40 … +100 [–40 … +212] –20 … +100 [–4 … +212]

Compatibility with permitted hydraulic fluids

Hydraulic fluid Classification Suitable sealing materials Standards

Mineral oil HLP NBR DIN 51524
Bio-degradable – insoluble in water HETG NBR
VDMA 24568
HEES FKM
– soluble in water HEPG FKM VDMA 24568
Flame-resistant – water-free HFDU, HFDR FKM VDMA 24317
– containing water HFAS NBR
DIN 24320
HFAE NBR
HFC NBR VDMA 24317

Important information on hydraulic fluids!

▶ For further information and data on the use of other hydraulic Filter materials made of filter paper P may not be used, filter
fluids, please refer to 90220 or contact us! elements with glass fiber filter material are to be used instead.
▶ Flame-resistant - containing water: due to possible chemical ▶ Bio-degradable: If filter materials made of filter paper are used,
reactions with materials or surface coatings of machine and the filter life may be shorter than expected due to material
system components, the service life with these hydraulic fluids incompatibility of and swelling.
may be less than expected.

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Assembly, commissioning, maintenance

When must the filter element be replaced or cleaned?

As soon as the back pressure or the differential pressure Filter element exchange
setting of the maintenance indicator has been reached, the ▶ For single filters:
red pushbutton of the mechanical/visual maintenance Switch off the system and discharge the filter on the
indicator pops out. If an electronic maintenance indicator pressure side.
is provided, an additional electric signal will sound. In this ▶ For duplex switch filters:
event, the filter element should be replaced or cleaned. see relevant maintenance instructions according to the
It is not advisable to operate a filter housing without data sheet.
a filter element maintenance indicator. In the event that Detailed instructions with regard to the filter element
the filter housing is not fitted with an indicator, exchange can be found in the data sheet of the relevant
we recommend changing or cleaning the filter elements filter series.
at least every 6 months.
Environment and recycling

▶ The used filter element has to be disposed of according

to the country-specific legal regulations for
environmental protection.

WARNING!

▶ Filters are containers under pressure. Before opening ▶ Filter elements must be unpacked outside ATEX zones
the filter housing, check whether the system pressure
in the filter has been decreased to ambient pressure.
Only then may the filter housing be opened for
maintenance.

Notice: ▶ Warranty expires in the event that the delivered item

▶ If the maintenance indicator alarm is disregarded, the is changed by the ordering party or third parties or
disproportional, increasing differential pressure may improperly mounted, installed, maintained, repaired,
damage the filter element (collapse). used or exposed to environmental conditions that
▶ Information on dirt holding capacity characteristic do not comply with the installation conditions.
values exclusively refer to the measurement results ▶ Technical characteristic values such as retention rate
obtained under laboratory conditions according and dirt holding capacity have been determined
to ISO 16889. These may deviate from measurements at a temperature of 40 °C (+/- 5 °C).
obtained in real applications due to various
influencing factors.
It is expected that a higher comparable dirt holding
capacity, according to ISO 16889 at a comparable
filtration ratio ßx(c), can be achieved under real
operating conditions.

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Directives and standardization

Product validation
Hengst filter elements are tested and quality-monitored according to different ISO test standards:

Filtration performance test (multipass test) ISO 16889:2008-06

Δp (pressure loss) characteristic curves ISO 3968:2001-12
Compatibility with hydraulic fluid ISO 2943:1998-11
Collapse pressure test ISO 2941:2009-04
Fluid Technology; Hydraulic Filter – Part 2;
DIN 24550-2:2006-09
Assessment Criteria and Requirements

The development, manufacture and assembly of Hengst industrial filters and Hengst filter elements is carried out
within the framework of a certified quality management system in accordance with ISO 9001:2015.

Use in potentially explosive areas according to directive 2014/34/EU (ATEX):

The filter elements are not equipment or components in the sense of directive 2014/34/EU and are not
provided with the CE marking.
It has been proven with the ignition risk analysis that these filter elements do not have own ignition sources
according to DIN EN ISO 80079-36.

The filter elements can be used for the following potentially explosive atmospheres:

Zone suitability
Gas 1 2
Dust 21 22

WARNING!

▶ For use of the filter elements in potentially explosive outside the potentially explosive atmosphere.
areas, ATEX suitability of the complete filter assembly ▶ Maintenance to be conducted only by specialists,
is an imperative requirement. as per the instruction by the machine end-user
▶ Conductivity of the medium: at least 300 pS/m according to DIRECTIVE 1999/92/EC appendix II,
▶ During filter element exchange, the packaging material section 1.1
is to be removed from the replacement element

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Intended use
The filter elements serve as components as per the EC Machinery Directive 2006/42/EC in hydraulic machinery for the
separation of dirt particles.
The filter elements are to be used under the following boundary conditions and limits:
▶ Only in hydraulic systems with fluids of group 2, according to Pressure Equipment Directive 2014/68/EU
▶ Only according to the application and environmental conditions in the section "Technical data"
▶ Only in compliance with the specified performance limits in the section "Technical data"
▶ Only with hydraulic fluids and the intended seals according to the section "Compatibility with hydraulic fluids"
▶ Use in potentially explosive atmospheres according to the chapter "Guidelines and standards"
▶ Compliance with application and environmental conditions according to the technical data
▶ Compliance with the specified performance limits
▶ The filter elements are intended exclusively for professional use and not for private use.

Improper use
Any use deviating from the intended use is deemed as improper and thus not admissible.
Improper use of the filter elements includes:
▶ Incorrect storage
▶ Incorrect transport
▶ Lack of cleanliness during storage and assembly
▶ Incorrect installation
▶ Use of inappropriate/non-admissible hydraulic fluids
▶ Exceedance of the specified maximum pressures and load cycles
▶ Operation outside the approved temperature range
▶ Installation and operation in inadmissible device group and category

Hengst Filtration GmbH does not assume any liability for damage caused by improper use. The user assumes all risks
involved with improper use.

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Notes

Hengst Filtration GmbH © This document, as well as the data, specifications and other information
Hardtwaldstr. 43 set forth in it, are the exclusive property of Hengst Filtration GmbH. It may not
68775 Ketsch, Germany be reproduced or given to third parties without consent of Hengst Filtration
Phone +49 (0) 62 02 / 6 03-0 GmbH. The data specified above only serve to describe the product. No
hydraulicfilter@hengst.de statements concerning a certain condition or suitability for a certain application
www.hengst.com can be derived from our information. The information given does not release the
user from the obligation of own judgment and verification. It must be
remembered that our products are subject to a natural process of wear and
aging.

Hengst Filtration GmbH, RE 51529, edition: 2021-04