Intelligent

Valve Controller
 Can be used for rotary and linear actuators
 SIL 2 certified by TÜV (Acc. to IEC 61508)
 Equipped with a variety of self-diagnostics
 Equipped with fail safe function (fully closed/fully open)
 Compatible with HART communication
 Optional specifications
Arctic temperature specifications: –53 to 85°C
Communication · FOUNDATION fieldbus
· Profibus PA
Limit switch
Position transmitter (in HART only)
Remote type
Stainless steel body

Standard: IP66/NEMA 4X Flameproof (Ex d): IP66/NEMA 4X

enclosure enclosure

ND9100 Series ND9200 Series

ND9000 Series
CAT.ES60-26A A
 Intelligent Valve Controller ND9000 Series

 Key Features
 Benchmark control performance on rotary and linear valves
 Reliable and robust design
 Easy commissioning and operation
 Safety; SIL 2 certified by TÜV (Acc. to IEC 61508)
 Language selection: English, German and French
 Local/remote operation
 Expandable architecture
 Equipped with a variety of self-diagnostics

Self-diagnostics/Online diagnostics/
Performance diagnostics/Communication diagnostics/
Extended off-line tests/Performance view/Online Valve Signature

 Minimized process variability Easy installation and configuration

 Linearisationof the valve flow characteristics  Can be used for linear and rotary valves, double
 Excellentdynamic and static control performance and single acting actuators
 Fast response to control signal change  Simple fast calibration and configuration
 Accurate internal measurements using Local User Interface (LUI)
using DTM / EDD in a remote location
using DCS asset management tools
 Low power consumption enables installation to

all common control systems

 Options

 Interchangeable communication options:

HART 6 or 7 (H)
FOUNDATION fieldbus
Profibus PA
 Limit switches
 Position transmitter (in HART only)
 Full stainless steel enclosure
 Exhaust adapter
 Remote mounting
 Arctic temperature specifications: (Up to –53°C)

 Open solution

The ND9000 can be freely interfaced with software and hardware from a variety of manufacturers. Using
this open architecture allows the ND9000 to be integrated with other field devices to give higher controlla-
bility.
 FDT and EDD based multi-vendor support configuration
 Support files for ND9000 are available at the following website: www.neles.com/valves

A 1
 Intelligent Valve Controller ND9000 Series

 Fieldbus networks
 Interoperability

Host interoperability
FOUNDATION fieldbus ITK version 6.1.2
Profibus PA profile version 3.0 PNO
 Easy to upgrade; by replacing the HART communication board with a fieldbus communication board
 Excellent maintainability with firmware download feature
 Advanced communication diagnostics
 Digital communication via the fieldbus includes not only the set point, but also the position feedback sig-

nal from the position sensor. No special supplementary modules for analog or digital position feedback
are needed when using the fieldbus valve controller.
 Back up LAS functionality available in FOUNDATION fieldbus environment
 Input selector and output splitter blocks available in FOUNDATION fieldbus devices allowing advanced dis-

tributed control
 Standard function blocks enables the freedom to use the ND9000 intelligent valve controller in either con-

tinuous or on-off control applications

 Open and close information is directly available via the fieldbus
 Open and close detection is based on either position measurement (soft limit switch) or mechanical limit

switch information

 Mounting on actuators and valves

 Can be mounted on single and double-acting actuators
 Both rotary and linear valves
 Ability to attach options to electronics and mechanics later
 1-point calibration feature enables mounting without disturbing the process

 Product reliability  Preventive maintenance

 Designed to operate in harsh environmental con-  Easy access to collected data with Metso Device
ditions Care software
 Rugged modular design  Unique Online Valve Signature to detect valve fric-
 Excellent temperature characteristics tion even more accurately.
 Vibration and impact tolerant  Performance view with report, which gives guide-
 IP66 enclosure lines for recommended actions.
 Stainless steel enclosure  Logical trend and histogram collection

(ND9300 and ND9400)  Information collected during process uptime

 Protected against humidity  Extensive set of off-line tests with accurate key
 Wear resistant and sealed components figure calculations
 Contactless position measurement  Fast notifications with on-line alarms
 Condition monitoring tool available
 Real time monitoring of valve control parameters

2
Intelligent Valve Controller ND9000 Series

 Technical Description
The ND9000 is a 4–20 mA or fieldbus powered mi-
The powerful 32-bit microcontroller controls the valve
crocontroller-based intelligent valve controller. position.
The device contains a Local User Interface (LUI) en- The measurements include:
abling local configuration. · Input signal
A PC with Device Care software can be connected · Valve position with contactless sensor
· Actuator pressures, 2 independent measurements
to the ND9000 itself or to the control loop.
· Supply pressure
· Spool valve position
· Device temperature

Self-diagnostics
Advanced self-diagnostics guarantees that all measure-
ments operate correctly.

After connections of electric signal and pneumatic supply y

the qmicro controller (µC) reads the input signal, wposition
sensor ( ), epressure sensors (P s, P 1, P 2) and rspool
position sensor (SPS).
 difference between input signal and wposition sensor
A
( ) measurement is detected by control algorithm inside w
the qµC. e

The qµC calculates a new value for tprestage (PR) coil cur-
rent based on the information from the input signal and from q
the sensors. The changed current to the PR changes the pi-
lot pressure to the spool valve. Reduced pilot pressure
moves the spool and the yactuator pressures change ac-
cordingly.
 he spool opens the flow to the driving side of the double
T
diaphragm actuator and opens the flow out from the oth- r
er side of the actuator.
t

The increasing pressure will move the diaphragm piston. The

yactuator and feedback shaft rotate.
The wposition sensor ( ) measures the rotation for the qµC.
The µC using control algorithm modulates the tPR-current
from the steady state value until the new position of the yac-
tuator, according to the input signal, is reached.

3
4
ND9000 Series
Specifications
General Electronics
Loop powered, no external power supply required. HART
Suitable for rotary and linear valves. Supply power : Loop powered, 4 to 20 mA
Actuator connections in accordance with VDI/VDE 3845 and IEC Minimum signal : 3.6 mA
60534-6 standards. Current max : 120 mA
[Flush mounting on selected actuators] Load voltage : Up to 9.7 VDC/20 mA (corresponding 485 Ω)
Action: Double or single acting Voltage : Max. 30 VDC
Travel range:Linear; 10 to 120 mm Polarity protection : –30 VDC
Rotary; 45 to 95° Over current protection: Active over 35 mA
Measurement range; 110° with freely rotating feed-
back shaft Profibus PA and FOUNDATION fieldbus
Supply power : Voltage 9 to 32 VDC, reverse polarity protec-
Environmental influence tion
Standard temperature range: –40 to 85°C Max basic current : 17.2 mA
Arctic temperature range: –53 to 85°C Stationary current : 16 mA
Influence of temperature on valve position: 0.5%/10°C Fault current (FDE): 3.9 mA
Influence of vibration on valve position:
Less than 1% under 2G 5 to 150 Hz F OUNDATION fieldbus function block execution
1G 150 to 300 Hz times
0.5G 300 to 2000 Hz AO 20 ms DI 15 ms
AI 20 ms IS 15 ms
Enclosure PID 20 ms OS 15 ms
ND9100 ND9200 ND9300 ND9400 DO 20 ms
Anodised Anodised
Stainless
aluminum aluminum Performance with moderate constant-load actuators
steel
alloy alloy Stainless Dead band: ≤ 0.1% F.S.
Material and
and and steel
polymer Hysteresis: < 0.5% F.S.
polymer tempered
composite
composite glass
Local User Interface (LUI) functions
Protection class IP66, NEMA 4X · Local control of the valve
Air connection port G1/4 NPT1/4 · Monitoring of valve position, target position, input signal, tem-
Electrical con- M20 x 1.5 perature, supply and actuator pressure difference
nection port NPT1/2 (ND91/9300_U, ND92/9300_E2) · Guided-startup function
Weight 1.8 kg 3.4 kg 8.6 kg 5.6 kg · LUI may be locked remotely to prevent unauthorized access
∗ M
 echanical and digital position indicator visible through main · Calibration: Automatic/manual linearization
cover, not applicable to ND9200E2 and ND9300. · One-point calibration
· Control configuration: Aggressive, fast, optimum, stable,
Supply air maximum stability
Supply pressure: 0.14 to 0.8 MPa · HART version configuration: HART 6 or HART 7
Effect of supply pressure on valve position: · Configuration of the control valve
Less than 0.1% at 10% difference in inlet pressure Rotation: Valve rotation clockwise or counter-clockwise to close
Air quality : Acc. to ISO 8573-1 Dead Angle
Solid particles : Class 5 (3 to 5 µm filtration is recommended) Low cut-off, cut-off safety range (default 2%)
Humidity : Class 1 (dew point 10°C below minimum tem- Positioner fail action, open/close
perature is recommended) Signal direction: Direct/reverse acting
Oil class : 3 (or less than 1 ppm) Actuator type, double/single acting
Supply pressure: 0.14 to 0.8 MPa Valve type, rotary/linear
93 L/min(ANR) (spool valve 2) Language selection: English, German and French
201 L/min(ANR) (spool valve 3)
634 L/min(ANR) (spool valve 6) Position transmitter (optional)
Consumption with 0.14 to 0.8 MPa supply in steady state position: Output signal : 4 to 20 mA (galvanic isolation; 600 VDC)
< 9.9 L/min(ANR) (spool valve 2 and 3) Supply voltage : 12 to 30 VDC
< 17 L/min(ANR) (spool valve 6) Resolution : 16 bit/0.244 µA
Linearity : < 0.05% F.S.
Temperature effect: < 0.35% F.S.
External load : Max. 0 to 780 Ω
Max. 0 to 690 Ω for intrinsically safe
Ex ia IIC T6 Ui ≤ 28 V
Ex d IIC T4/T5/T6 Ui ≤ 30 V

5
 Intelligent Valve Controller ND9000 Series
Specifications
Approvals and Electrical Values, HART
Certificate Approval Electrical values
ATEX
ND_X II 1G Ex ia IIC T6...T4 Ga Input: Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1 W, Ci ≤ 22 nF,
VTT 09 ATEX 033X II 1D Ex ta IIIC T90°C Da Li ≤ 53 µH
VTT 09 ATEX 034X II 2 G Ex ib IIC T6...T4 Gb Output: Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1 W, Ci ≤ 22 nF,
EN 60079-0: 2009/2012 II 2 D Ex tb IIIC T90°C Db Li ≤ 53 µH
EN 60079-11: 2012 II 3 G Ex nA IIC T6...T4 Gc Input: Ui ≤ 30 V, Ii ≤ 152 mA
EN 60079-26: 2007 II 3 D Ex tc IIIC T90°C Dc Output: Ui ≤ 30 V, Ii ≤ 152 mA
EN 60079-31: 2008 II 3 G Ex ic IIC T6...T4 Gc Input: Ui ≤ 30 V, Ii ≤ 152 mA, Pmax = device limits
EN 60079-0: 2009/2012 II 3 D Ex tc IIIC T90°C Dc itself, Ci ≤ 22 nF, Li ≤ 53 µH
EN 60079-11: 2012 Output: Ui ≤ 30 V, Ii ≤ 152 mA, Pmax = device limits
EN 60079-15: 2010 itself, Ci ≤ 22 nF, Li ≤ 53 µH
EN 60079-31: 2008
ND_E1 II 2 G Ex d IIC T6...T4 Gb Input: Ui ≤ 30 V
SIRA 11 ATEX 1006X II 2 D Ex tb IIIC T80°C...T105°C Db Output: Ui ≤ 30 V, Pmax = device limits itself
EN 60079-0: 2009
EN 60079-1: 2007
EN 60079-31: 2009
IECEx
ND_X Ex ia IIC T6...T4 Ga Input: Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1 W, Ci ≤ 22 nF,
IECEx VTT 10.0004X Ex ta IIIC T90°C Da Li ≤ 53 µH
IECEx VTT 10.0005X Ex ib IIC T6...T4 Gb Output: Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1 W, Ci ≤ 22 nF,
IEC 60079-0: 2007/2011 Ex tb IIIC T90°C Db Li ≤ 53 µH
IEC 60079-11: 2011
IEC 60079-26: 2006 Ex nA IIC T6...T4 Gc Input: Ui ≤ 30 V, Ii ≤ 152 mA
IEC 60079-31: 2008 Ex tc IIIC T90°C Dc Output: Ui ≤ 30 V, Ii ≤ 152 mA
IEC 60079-0: 2007/2011 Ex ic IIC T6...T4 Gc Input: Ui ≤ 30 V, Ii ≤ 152 mA, Pmax = device limits
IEC 60079-11: 2011 Ex tc IIIC T90°C Dc itself, Ci ≤ 22 nF, Li ≤ 53 µH
IEC 60079-15: 2010 Output: Ui ≤ 30 V, Ii ≤ 152 mA, Pmax = device limits
IEC 60079-31: 2008 itself, Ci ≤ 22 nF, Li ≤ 53 µH
ND_E1 Ex d IIC T6...T4 Gb Input: Ui ≤ 30 V
IECEx SIR 11.0001X Ex tb IIIC T80°C...T105°C Db Output: Ui ≤ 30 V, Pmax = device limits itself
IEC 60079-0: 2011
IEC 60079-1: 2007
IEC 60079-31: 2008
INMETRO
ND_Z Ex ia IIC T4/T5/T6 Ga Input: Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1 W, Ci ≤ 22 nF,
NCC 12.0793 X Ex ia IIC T4/T5/T6 Gb Li ≤ 53 µH
NCC 12.0794 X Output: Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1 W, Ci ≤ 22 nF,
ABNT NBR IEC 60079-0: 2013 Li ≤ 53 µH
ABNT NBR IEC 60079-11: 2009
ABNT NBR IEC 60079-26: 2008 (2009)
ABNT NBR IEC 60079-27: 2010 Ex nA IIC T4/T5/T6 Gc Input: Ui ≤ 30 V, Ii ≤ 152 mA
ABNT NBR IEC 60079-0: 2013 Output: Ui ≤ 30 V, Ii ≤ 152 mA
ABNT NBR IEC 60079-11: 2009 Ex ic IIC T4/T5/T6 Gc Input: Ui ≤ 30 V, Ii ≤ 152 mA, Pmax = device limits
IEC 60079-15: 2012 itself, Ci ≤ 22 nF, Li ≤ 53 µH
ABNT NBR IEC 60079-27: 2010 Output: Ui ≤ 30 V, Ii ≤ 152 mA, Pmax = device limits
ABNT NBR IEC 60529: 2005 itself, Ci ≤ 22 nF, Li ≤ 53 µH
ND_E5 Ex d IIC T4/T5/T6 Gb Input: Ui ≤ 30 V
NCC 12.0795 X Ex tb IIIC T100°C Db IP66 Output: Ui ≤ 30 V, Pmax = device limits itself
ABNT NBR IEC 60079-0: 2013
ABNT NBR IEC 60079-1: 2009 (2011)
ABNT NBR IEC 60079-31: 2011
ABNT NBR IEC 60529: 2005
cCSAus
ND_U IS Class I, Division 1, Groups A, B, C, Input: Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1 W, Ci ≤ 22 nF,
CSA C22.2 No. 0-M91, CSA C22.2 No. 94-M91, and D; T4/T5/T6 Li ≤ 53 µH
CSA C22.2 No. 142-M1987, CSA C22.2 No. 157-92, Ex ia IIC T4/T5/T6 Ga Output: Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1 W, Ci ≤ 22 nF,
CSA C22.2 No. 213-M1987, CSA C22.2 No. 60079-0: 11, IS Class I, Zone 0 AEx ia IIC T4/T5/T6 Ga Li ≤ 53 µH
CSA C22.2 No. 60079-11: 11, CSA C22.2 No. 60079-15: 12, Class I, Division 2, Groups A, B, C, Input: Ui ≤ 30 V, Pmax = device limits itself,
CSA C22.2 No. 60529: 05, ANSI/ISA 60079-0: 2009, and D; T4/T5/T6 Ci ≤ 22 nF, Li ≤ 53 µH
ANSI/ISA 60079-11: 2012, ANSI/ISA 60079-15: 2012, Ex nA IIC T4/T5/T6 Gc or Ex nA ia IIC Output: Ui ≤ 30 V, Ii ≤ 152 mA, Pmax = device limits
FM 3600 November 1998, FM 3610 October 1999, T4/T5/T6 Gc Ga itself, Ci ≤ 22 nF, Li ≤ 53 µH
FM 3611 October 1999, FM 3810-2005, Class I, Zone 2 AEx nA IIC T4/T5/T6
ANSI/NEMA 250: 1991, ANSI/IEC 60529: 2004 Gc or Ex nA ia IIC T4/T5/T6 Gc Ga
ND_E5 Class I, Div 1, Groups B, C, D; Class II, Input: Ui ≤ 30 V
CSA Std C22.2 No.25-1966, CSA Std C22.2 No. 30-M1986, Div 1, Groups E,F,G; Class III; T4...T6, Output: Ui ≤ 30 V, Pmax = device limits itself
CAN/CSA-C22.2 No.94-M91, C22.2 No.142-M1987, Enclosure type 4X
CAN/CSA C22.2 61010-1-04, CAN/CSAC22.2 No 60079-0-07, Ex d IIC T4...T6
CAN/CSA-C22.2 No 60079-1-07, CAN/CSA C22.2 No 60079-31-12, AEx d IIC T4...T6
CAN/CSA-C22.2 No. 60529-05, FM 3600 (1998), FM 3615 (2006), Ex tb IIIC T100°C IP66
FM 3810 (2005), ANSI/NEMA 250-1991, ISA 60079-0-07, AEx tb IIIC T100°C IP66
ISA 60079-1-07, ISA 60079-31-2009, ANSI/IEC 60529: 2004
Japanese Ex-d Certification
ND_E4 II 2 G Ex d IIC T6 Gb Input: Ui ≤ 30 V
II 2 D Ex tb IIIC T80°C Db Output: Ui ≤ 30 V, Pmax = device limits itself

6
ND9000 Series
Specifications
Approvals and Electrical Values, FOUNDATION fieldbus and Profibus PA
Certificate Approval Electrical values
ATEX
ND_X II 1G Ex ia IIC T6...T4 Ga Ui ≤ 24 V, Ii ≤ 380 mA, Pi ≤ 5.32 W, Ci ≤ 5 nF,
VTT 09 ATEX 033X II 1D Ex ta IIIC T90°C Da Li ≤ 10 µH
VTT 09 ATEX 034X II 2 G Ex ib IIC T6...T4 Gb Comply with the requirements for FISCO field device
EN 60079-0: 2009/2012 II 2 D Ex tb IIIC T90°C Db
EN 60079-11: 2012
EN 60079-26: 2007
EN 60079-31: 2008 II 3 G Ex nA IIC T6...T4 Gc Ui ≤ 24 V
EN 60079-0: 2009/2012 II 3 D Ex tc IIIC T90°C Dc
EN 60079-11: 2012 II 3 G Ex ic IIC T6...T4 Gc Ui ≤ 32 V, Ii ≤ 380 mA, Pi ≤ 5.32 W, Ci ≤ 5 nF,
EN 60079-15: 2010 II 3 D Ex tc IIIC T90°C Dc Li ≤ 10 µH
EN 60079-31: 2008 Compatible with the requirements for FISCO Ex ic field device
ND_E1 II 2 G Ex d IIC T6...T4 Gb Ui ≤ 32 V
SIRA 11 ATEX 1006X II 2 D Ex tb IIIC T80°C...T105°C Db
EN 60079-0: 2009
EN 60079-1: 2007
EN 60079-31: 2009
IECEx
ND_X Ex ia IIC T6...T4 Ga Ui ≤ 24 V, Ii ≤ 380 mA, Pi ≤ 5.32 W, Ci ≤ 5 nF,
IECEx VTT 10.0004X Ex ta IIIC T90°C Da Li ≤ 10 µH
IECEx VTT 10.0005X Ex ib IIC T6...T4 Gb Comply with the requirements for FISCO field device
IEC 60079-0: 2007/2011 Ex tb IIIC T90°C Db
IEC 60079-11: 2011
IEC 60079-26: 2006
IEC 60079-31: 2008 Ex nA IIC T6...T4 Gc
IEC 60079-0: 2007/2011 Ex tc IIIC T90°C Dc
IEC 60079-11: 2011 Ex ic IIC T6...T4 Gc Ui ≤ 32 V, Ii ≤ 380 mA, Pi ≤ 5.32 W, Ci ≤ 5 nF,
IEC 60079-15: 2010 Ex tc IIIC T90°C Dc Li ≤ 10 µH
IEC 60079-31: 2008 Comply with the requirements for FISCO field device
ND_E1 Ex d IIC T6...T4 Gb Ui ≤ 32 V
IECEx SIR 11.0001X Ex tb IIIC T80°C...T105°C Db
IEC 60079-0: 2011
IEC 60079-1: 2007
IEC 60079-31: 2008
INMETRO
ND_Z Ex ia IIC T4/T5/T6 Ga Ui ≤ 24 V, Ii ≤ 380 mA, Pi ≤ 5.32 W, Ci ≤ 5 nF,
NCC 12.0793 X Ex ia IIC T4/T5/T6 Gb Li ≤ 10 µH
NCC 12.0794 X Comply with the requirements for FISCO field device
ABNT NBR IEC 60079-0: 2008 (2011)
ABNT NBR IEC 60079-11: 2009
ABNT NBR IEC 60079-26: 2008 (2009)
ABNT NBR IEC 60079-27: 2010
ABNT NBR IEC 60079-0: 2008 (2011)
ABNT NBR IEC 60079-11: 2009 Ex nA IIC T4/T5/T6 Gc Ui ≤ 24 V Ui ≤ 24 V
IEC 60079-15: 2010 Ex ic IIC T4/T5/T6 Gc Ui ≤ 32 V, Ii ≤ 380 mA, Pi ≤ 5.32 W, Ci ≤ 5 nF,
ABNT NBR IEC 60079-27: 2010 Li ≤ 10 µH
ABNT NBR IEC 60529: 2009 Compatible with the requirements for FISCO Ex ic field device
ND_E5 Ex d IIC T4/T5/T6 Gb Ui ≤ 32 V
NCC 12.0795 X Ex tb IIIC T100°C Db IP66
ABNT NBR IEC 60079-0: 2008 (2011)
ABNT NBR IEC 60079-1: 2009 (2011)
ABNT NBR IEC 60079-31: 2011
ABNT NBR IEC 60529: 2009
cCSAus
ND_U Class I, Division 1, Groups A, B, C, Ui ≤ 24 V, Ii ≤ 380 mA, Pi ≤ 5.32 W, Ci ≤ 5 nF,
CSA C22.2 No. 0-M91, CSA C22.2 No. 94-M91, and D; T4/T5/T6 Li ≤ 10 µH
CSA C22.2 No. 142-M1987, CSA C22.2 No. 157-92, Ex ia IIC T4/T5/T6 Ga Comply with the requirements for FISCO field device
CSA C22.2 No. 213-M1987, CSA C22.2 No. 60079-0: 11, Class I, Zone 0 AEx ia IIC T4/T5/T6 Ga
CSA C22.2 No. 60079-11: 11, Class I, Division 2, Groups A, B, C, Ui ≤ 24 V, Ii ≤ 380 mA, Pi ≤ 5.32 W, Ci ≤ 5 nF,
CSA C22.2 No. 60079-15: 12, and D; T4/T5/T6 Li ≤ 10 µH
CSA C22.2 No. 60529: 05, ANSI/ISA 60079-0: 2009, Ex ic IIC T4/T5/T6 Gc Compatible with the requirements for FISCO Ex ic
ANSI/ISA 60079-11: 2012, ANSI/ISA 60079-15: 2012, Class I, Zone 2 AEx ic IIC T4/T5/T6 Gc field device
FM 3600 November 1998, FM 3610 October 1999,
FM 3611 October 1999, FM 3810-2005,
ANSI/NEMA 250: 1991, ANSI/IEC 60529: 2004
ND_E5 Class I, Div 1, Groups B, C, D; Ui ≤ 32 V
CSA Std C22.2 No.25-1966, CSA Std C22.2 No.30-M1986, Class II, Div 1, Groups E, F, G;
CAN/CSA-C22.2 No.94-M91, Class III; T4…T6,
C22.2 No.142-M1987, CAN/CSA C22.2 61010-1-04, Enclosure type 4X
CAN/CSA C22.2 No 60079-0-07, Ex d IIC T4…T6
CAN/CSA-C22.2 No 60079-1-07, AEx d IIC T4…T6
CAN/CSA C22.2 No 60079-31-12, Ex tb IIIC T100°C IP66
CAN/CSA-C22.2 No. 60529-05, FM 3600 (1998), AEx tb IIIC T100°C IP66
FM 3615 (2006), FM 3810 (2005), ANSI/NEMA 250-1991,
ISA 60079-0-07, ISA 60079-1-07, ISA 60079-31-2009,
ANSI/IEC 60529: 2004
Japanese Ex-d Certification
ND_E4 II 2 G Ex d IIC T6 Gb Input: Ui ≤ 30 V
II 2 D Ex tb IIIC T80°C Db Output: Ui ≤ 30 V, Pmax = device limits itself

7
 Intelligent Valve Controller ND9000 Series
Specifications
Electromagnetic Protection Screen display
Electromagnetic compatibility acc. to The Performance View of the Metso Valve Manager graphically
Emission: EN 61000-6-4 (2007) + A1 (2011) displays indexes of the valve, actuator and positioner, as well as
Immunity: EN 61000-6-2 (2005) indexes of control performance and the application environment.
Report will show explanations of the status of each component
Safety and guidelines for recommended actions.
IEC 61508 compliant up to and including SIL 2 by TÜV

CE marking
EMC 2014/30/EU

ATEX 2014/34/EU (from 20 April 2016)

Proximity Sensors and Limit Switches

(Optional with Extension Module for ND9100, ND9200 and ND9300)
Code Description
D33 SST Sensor Dual Module
D44 NAMUR Sensor Dual Module
I02 P+F NJ2-12GK-SN, 2 sensors
I09 P+F; NCB2-12GM35-N0
I32 Omron E2E-X2Y1, micro switch, 2 sensors
I41 P+F, NJ4-12GK-SN, 2 sensors
I45 P+F NJ3-13GK-S1N, 2 sensors
Valve Online Signature feature shows friction of the control valve
I56 IFC 2002-ARKG/UP, 2 sensors online, under normal process conditions when ever the valve is
K05 Omron D2VW-5, micro switch, 2 sensors changing position.
K06 Omron D2VW-01 gold plated, micro switch
B06 Omron D2VW-01 gold plated, micro switch, 2 sensors
∗ Bus powered, no external power and cabling needed.

8A
ND9000 Series

Dimensions
ND9100 and ND9400
ND9100/I, ND9100/K, ND9100/B ND9100, ND9400

Linear actuator
20 M20 x 1.5
27.5

170

ø18
49.5

56

114
41

76
38

M20 x 1.5
23.5

30 VDI/VDE 3845
A1 (G1/4) M20 x 1.5 G1/4 (ND91000)
A3 (NPT1/4) 140 NPT1/4 (ND9400)
AR (Rc1/4) G (NPT1/2) 55 (35.4)
77 ø6 (3 pcs.) 49 23.5 19 M6/10 26 30 5/16 UNC/13

26.8
ø6
45.5
52
28.25

31
(35.4)
33
26.8
135

33
14.5
77.5
39.5

30 NPT1/2 12 F05-ø50
42 24.5
G1/4 or NPT1/4
100

Option J
73

Rc1/4

ND9200
min. 60

ND9200/I, ND9200/K, ND9200/B ND9200

Linear actuator
28

The feedback lever

ø18

according to actuator
190

133

76
95
47
15

ND920_E1, E5, E7: M20 x 1.5 M20 x 1.5 25 VDI/VDE 3845

ND920_E2: M20 x 1.5/NPT1/2 31
(Conduit entry nipple) 162 (35.4) 5/16 UNC/13
41 110 101 NPT1/4
39

ø6
30
63

26
33
26.8
151
161

14.5
33

30 M6/10 F05-ø50
42
100

Option J
73

9
 Intelligent Valve Controller ND9000 Series

Dimensions
ND9300
min. 60

ND9300/I, ND9300/K, ND9300/B ND9300

Linear actuator
28

The feedback lever

ø18
190

according to actuator
133

71
47

25 25
ND930_E1, E5, E7: M20 x 1.5 M20 x 1.5
ND930_E2: M20 x 1,5/NPT1/2
(Conduit entry nipple)

VDI/VDE 3845
162 F05-ø50
41 110 101 NPT1/4 M8 x 15 (3 pcs.) (35.4)

39
ø6
63

33
26.8

56
151
161

33

14.5

30 28
42 M6 x 10 (4 pcs.)
133

Option J
M20 x 1.5

M20 x 1.5
53
107

10
ND9000 Series

How to Order

ND 9 2 03 H E1 T V02 /K05 -KS-CE09

Intelligent Valve q w e r t o Additional Accessories*1
Controller (Refer to page 15 for details.)
*1 T
 he part numbers of o additional accessories
are not included on the product name plate.
Approval y
(For details, refer to page 12.)
i Limit Switch Type
(For details, refer to page 14.)
Options of Valve Controller u
(For details, refer to page 13.)
Branded Model for SMC

w Series Code e Enclosure

Series 9000 valve controller with universal shaft and attachment face 1 Standard IP66/NEMA 4X enclosure.
according to standard VDI/VDE 3845. 2 Flameproof (Ex d) IP66/NEMA 4X enclosure.
3 Stainless steel flameproof (Ex d) IP66/NEMA 4X enclosure
4 Stainless steel IP66/NEMA 4X enclosure, polymer composite cover

r Spool Valve t Communication/Input Signal Range

Pneumatic Connections 4 to 20 mA, HART (6 and 7) communication.
Spool Valve
(S, C1, C2)
H Supply voltage 30 VDC. Load voltage: up to 9.7 VDC at 20 mA
G1/4 (ND9100), corresponding to 485 Ω (maximum voltage drop).
Low capacity. Stroke volume
02 of actuator < 1 L.
NPT1/4 (ND9200/ND9300/
ND9400). F FOUNDATION fieldbus, physical layer according to IEC 61158-2.

Medium capacity. Stroke vol-

G1/4 (ND9100), P Profibus PA, physical layer according to IEC 61158-2.
03 ume of actuator 1 to 3 L.
NPT1/4 (ND9200/ND9300/
ND9400).
G1/4 (ND9100),
High capacity. Stroke volume
06 of actuator > 3 L.
NPT1/4 (ND9200/ND9300/
ND9400).

11
 Intelligent Valve Controller ND9000 Series

y Approval
Approvals for Hazardous Areas
No approvals for hazardous areas. M20 x 1.5 conduit entry. ATEX and IECEx certifications:
N Temperature range: –40 to 85°C. II 2 G Ex d IIC T6...T4 Gb
Not applicable to e sign "2". II 2 D Ex tb IIIC T80°C..T105°C Db
E1 Temperature range: T4: –40 to 85°C; T5: < 75°C; T6: < 60°C
No approvals for hazardous areas.
N7 Like N, but this is with Russian language machine plate.
Not applicable to e sign "1" or "4".
M20 x 1.5 conduit entry.
ATEX and IECEx certifications:
cCSAus certification:
II 1 G Ex ia IIC T6...T4 Ga II 2 G Ex ib IIC T6...T4 Gb
Class I, Div 1, Groups B, C, D; Class II, Div 1, Groups E, F, G;
II 1 D Ex ta IIIC T90°C Da I 2 D Ex tb IIIC T90°C Db
Class III; T4…T6, Enclosure type 4X
Temperature range:T4: –40 to 80°C; T5: < 65°C; T6: < 50°C
Ex d IIC T4…T6
II 3 G Ex nA IIC T6...T4 Gc II 3 D Ex tc IIIC T90°C Dc AEx d IIC T4…T6
Temperature range: T4: –40 to 85°C; T5: < 75°C; T6: < 60°C E2 Ex tb IIIC T100°C IP66
II 3 G Ex ic IIC T6...T4 Gc II 3 D Ex tc IIIC T90°C Dc AEx tb IIIC T100°C IP66
Ex ic IIC T6...T4 Temperature range: T4: –40 to 85°C; T5: < 75°C; T6: < 60°C
Temperature range: T4: –40 to 85°C; T5: < 75°C; T6: < 60°C Not applicable to e sign "1" or "4".
X NPT1/2 conduit entry.
Available without limit switches or with ATEX or IECEx certified
Japanese Ex-d certification:
inductive limit switches.
II 2 G Ex d IIC T6 Gb
M20 x 1.5 conduit entry.
II 2 D Ex tb IIIC T80°C Db
With limit switch temperature range is updated according to switch
Temperature range:
type.
T6: < 60°C
∗ Dust approval:
II 1 D Ex ta IIIC T90°C Da II 2 D Ex tb IIIC T90°C Db E4 Not applicable to e sign "1" or "4".
A cable gland approved by IECEx is required.
II 3 D Ex tc IIIC T90°C Dc
Select an appropriate cable gland from additional accessories for
Not applicable to e sign "4".
positioners (accessory CG43 or CG44).
ATEX and IECEx certifications: CG43: NPT1/2 conduit entry and cable entry adapter
X7 Like X, but this is with Russian language machine plate. Check CG44: G1/2 conduit entry and cable entry adapter
details of marking from X
INMETRO certification:
cCSAus certifications: Ex d IIC T4/T5/T6 Gb
IS Class I, Division 1, Group A, B, C, D; T4/T5/T6 Ex tb IIIC T100°C Db IP66
Ex ia IIC T4/T5/T6 Ga E5 Temperature range: T4: –40 to 85°C; T5: < 75°C; T6: < 60°C
IS Class I, Zone 0 AEx ia IIC T4/T5/T6 Ga Not applicable to e sign "1" or "4".
Temperature range: T4: –40 to 80°C; T5: < 65°C; T6: < 50°C M20 x 1.5 conduit entry.
Not applicable to e sign "2" or "4".
ATEX and IECEx certifications:
Applicable for t sign "H". E7 Like "E1", but this is with Russian language machine plate. Check
Class I, Division 2, Group A, B, C, D; T4/T5/T6 details of marking from "E1"
Ex nA IIC T4/T5/T6 Gc or Ex nA ia IIC T4/T5/T6 Gc Ga
Class I, Zone 2 AEx nA IIC T4/T5/T6 Gc or Ex nA ia IIC
U T4/T5/T6 Gc Ga
Temperature range: T4: –40 to 80°C; T5: < 65°C; T6: < 50°C
Applicable for t sign "F"or "P".
Class I, Division 2, Group A, B, C, D; T4/T5/T6
Ex ic IIC T4/T5/T6 Gc
Class I, Zone 2 AEx ic IIC T4/T5/T6 Gc
Temperature range: T4: –40 to 80°C; T5: < 65°C; T6: < 50°C
No Zener Barrier needed.
NPT1/2 conduit entry.
With limit switch temperature range is updated according to
switch type.
INMETRO certifications:
Ex ia IIC T4/T5/T6 Ga Ex ia IIC T4/T5/T6
Ex ia IIC T4/T5/T6 Gb
Temperature range: T4: –40 to 80°C; T5: < 65°C; T6: < 50°C
Ex nA IIC T4/T5/T6 Gc
Temperature range: T4: –40 to 85°C; T5: < 75°C; T6: < 60°C
Z Ex ic IIC T4/T5/T6 Gc Ex ic IIC T4/T5/T6
Temperature range: T4: –40 to 85°C; T5: < 75°C; T6: < 60°C
Not applicable to e sign "2" or "4".
Available without limit switches or with IECEx certified inductive
limit switches.
M20 x 1.5 conduit entry.
With limit switch temperature range is updated according to
switch type.

12
ND9000 Series

u Options of Valve Controller

Nil None Arctic temperature option.
Internal 2-wire (passive) position transmitter. Analog position feed- Temperature range: –53 to 85°C
back signal, output 4 to 20 mA, supply voltage 12 to 30 VDC, ex- Applicable to e sign "2" and "3".
C Applicable to y sign "X", "X7", "E1", "E2", "E7" and "U".
ternal load resistance 0 to 780 Ω.
Not applicable to u sign J (External junction box).
ND91_HXT, ND91_HZT, ND92_HXT, ND93_HXT, ND93_HZT, ∗ Limit switch may limit the temperature range
ND94_HXT:
II 1 G Ex ia IIC T6...T4 Ga ND91_H, ND94_H, ND92_H and ND93_H:
II 1 D Ex ta IIIC T90°C Da External junction box for all 4 to 20 mA wirings, including position
II 2 G Ex ib IIC T6...T4 Gb transmitter, if applicable.
II 2 D Ex tb IIIC T90°C Db Junction box is connected to the enclosure, 2 pcs. M20 x 1.5 con-
Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1 W, Ci ≤ 22 nF, Li ≤ 53 µH, duit entry.
external load resistance 0 to 690 Ω. ND91_F, ND92_F, ND94_F, ND93_F, ND91_P, ND92_P, ND94_
J P and ND93_P:
ND91_HXT, ND91_HZT, ND92_HXT, ND93_HXT, ND93_HZT, External junction box for wirings, including option for parallel con-
ND94_HXT: nection of external surge protector.
II 3 G Ex nA IIC T6...T4 Gc Junction box is connected to the enclosure, 2 pcs. M20 x 1.5 con-
II 3 D Ex tc IIIC T90°C Dc duit entry.
Ui ≤ 30 V, Ii ≤ 152 mA Applicable to y sign "N", "N7", "X", "X7", "Z", "E1" ,"E2" or "E7".
II 3 G Ex ic IIC T6...T4 Gc
II 3 D Ex tc IIIC T90°C Dc Exhaust adapter. ND9100: 1 x NPT1/2 thread, ND9200 and
G ND9300: 2 x NPT1/2 thread.
Ui ≤ 30 V, Ii ≤ 152 mA, Pmax = device limits itself, Ci ≤ 22 nF,
T
Li ≤ 53 µH, external load resistance 0 to 780 Ω.
ND91_HUT and ND93_HU1T:
Class I, Division 1, Group A, B, C, D; T4/T5/T6
Ex ia IIC T4/T5/T6 Ga
Class I, Zone 0 AEx ia IIC T4/T5/T6 Ga
Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1 W, Ci ≤ 22 nF, Li ≤ 53 µH,
external load resistance 0 to 690 Ω.
Class I, Division 2, Group A, B, C, D; T4/T5/T6
Ex nA IIC T4/T5/T6 Gc or Ex nA ia IIC T4/T5/T6 Gc Ga
Class I, Zone 2 AEx nA IIC T4/T5/T6 Gc or Ex nA ia IIC
T4/T5/T6 Gc Ga
Ui ≤ 30 V, Pmax = device limits itself, Ci ≤ 22 nF, Li ≤ 53 µH,
external load resistance 0 to 780 Ω.
ND92_HE1T, ND92_HE2T, ND92_HE4T, ND92_HE5T,
ND93_HE1T, ND93_HE5T:
Ui ≤ 30 V, Pmax = device limits itself, external load resistance 0 to
780 Ω.
Applicable to t sign "H".
Remote mounting
Applicable to e sign "1" only.
Applicable to y sign "N", "N7", "X" and "X7".
∗ Not applicable to limit switch.
Always requires external position measurement. For rotary actua-
tors, see Remote Mounting Accessories on page 16.
R Output values for:
HART
Uo (Voc) = 3.53 V, Io (Isc) = 12.6 mA, Po = 11.1 mW,
Co (Ca) = 10 nF, Lo (La) = 10 µH
FOUNDATION fieldbus and Profibus
Uo (Voc) = 5.0 V, Io (Isc) = 17.8 mA, Po = 22.2 mW,
Co (Ca) = 10 nF, Lo (La) = 10 µH

13
 Intelligent Valve Controller ND9000 Series

i Limit Switch Type

Inductive proximity switches, 2 pcs. Mechanical micro switches, 2 pcs.
IP66/NEMA 4X enclosure. M20 x 1.5 conduit entry (2 pcs.). IP66/NEMA 4X enclosure. M20 x 1.5 conduit entry (2 pcs.).
Option E2: NPT1/2 conduit entry (2 pcs.). Option E2: NPT1/2 conduit entry (2 pcs.).
Limit switches applicable only with ND9100, ND9200 and ND9300. Limit switches applicable only with ND9100, ND9200 and ND9300
Nil None Nil None
Metso; SST Sensor Dual Module, NO, 8 to 125 VDC/24 to 125 Omron D2VW-5; 3 A-250 VAC, 0.4 A-125 VDC, 5 A-30 VDC
VAC /K05 Temperature range: – 40 to 85°C
/D33 Temperature range: –40 to 82°C Not applicable to y sign "X", "X7", "Z", "U" and "E4".
Usable up to SIL3 acc. to IEC61508
Applicable to y sign "N", "N7", "E1", "E2", "E5" and "E7". Omron D2VW-01; gold plated contacts, 100 mA-30 VDC/125 VAC
Metso; NAMUR Sensor Dual Module, 6–29 VDC, > 3 mA; < 1 mA.
/K06 Temperature range: – 40 to 85°C
Not applicable to y sign "X", "X7", "Z", "U" and "E4".
Temperature range: –40 to 82°C
/D44 Usable up to SIL3 acc. to IEC61508
Applicable to y sign "N", "N7", "U", "E1", "E2", "E5" and "E7".
Bus powered mechanical micro switches, 2 pcs.
P+F; NJ2-12GK-SN, 2-wire type, DC; > 3 mA; < 1 mA, NAMUR Applicable to ND9000F and ND9000P only.
NC Limit switches applicable only with ND9100, ND9200 and ND9300
Temperature range: –40 to 85°C IP66/NEMA 4X enclosure. M20 x 1.5 conduit entry (2 pcs.).
/I02 Not applicable to y sign "E4". Option E2: NPT1/2 conduit entry (2 pcs.).
Usable up to SIL3 acc. to IEC61508 Nil None
∗ In safety-related applications the sensor must be operated with
Omron D2VW-01, gold plated contacts; Bus Powered, no external
a qualified fail safe interface, such as P+F KFD2-SH-EX1.
power needed.
P+F; NCB2-12GM35-N0, 2-wire type, DC; > 3 mA; < 1 mA, NAMUR /B06 Temperature range: –40 to 85°C
NC Not applicable to t sign "H”.
/I09 Temperature range: –25 to 85°C Not applicable to y sign "U" and "E4”.
Not applicable to y sign "E4".
Usable up to SIL2 acc. to IEC61508
Omron E2E-X2Y1, 2-wire type; AC; < 100 mA; 24 to 240 VAC
Temperature range: –40 to 85°C
/I32 Applicable to y sign "N" and "N7".
Temperature range: –25 to 75°C
Applicable to y sign "E1", "E2", "E5" and "E7".
P+F, NJ4-12GK-SN, 2-wire type, DC; > 3 mA; < 1 mA, NAMUR
NC
Temperature range: –50 to 85°C
/I41 Not applicable to e sign "1".
Not applicable to y sign "E4".
∗ That device may limit temperature range.
P+F; NJ3-18GK-S1N, 3-wire type, DC; > 3 mA; < 1 mA, NAMUR
NO
Temperature range: –25 to 85°C
/I45 Not applicable to y sign "E4".
Usable up to SIL3 acc. to IEC61508
∗ In safety-related applications the sensor must be operated with
a qualified fail safe interface, such as P+F KFD2-SH-EX1.
ifm; IFC 2002-ARKG/UP, 2-wire type, DC; 150 mA, 10 to 36 VDC,
leakage current < 0.6 mA.
/I56 Temperature range: –20 to 85°C
Not applicable to y sign "X", "X7", "Z", "U", "E2" and "E4".

14
ND9000 Series

Additional accessory symbol: When more than one accessory is required, indicate in
ascending numerical order from 1) to 8).
oAdditional Accessories
Ex.) ND9203HE1TV02/K05-KS-CE09

2) Conduit Entry Nipples

1) Filter Regulator

o Additional Accessories *1 T
 he part numbers of o additional accessories are not included on the product
name plate.
1) Filter Regulator
Nil None
Filter regulator for supply air, Nominal filtration rating 5 μm
Pressure gauge, scale bar, psi, kPa, kg/cm2, basic material: brass, nickel plated, housing stainless steel, glycerine filled
Temperature range: – 40 to 82°C
-KS*1 KS option includes a thread nipple NPT1/4" to NPT1/4" between filter regulator and positioner which is suitable with ND9100 and ND9200
positioner options A3 and A5 (NPT1/4 air connection).
Supply air connector in the filter regulator is female 1/4".
Filter regulator for supply air, Nominal filtration rating 5 μm
Pressure gauge, scale bar, psi, kPa, kg/cm2, basic material: brass, nickel plated, housing stainless steel, glycerine filled
Temperature range: – 40 to 82°C
-K1S*1 K1S option includes a thread nipple NPT1/4" to G1/4" between filter regulator and positioner which is suitable with ND9100 positioner and with
option A1 (G1/4 air connection).
Supply air connector in the filter regulator is female 1/4".
Stainless steel (AISI 316) filter regulator for supply air
Filter size 5 µm
-K2*1 Pressure gauge, scale bar, psi, kPa, kg/cm2, silicone oil, AISi 316, temperature range: – 40 to 80°C
Applicable to e sign "3" and "4".

2) Conduit Entry Nipples 3) Cable Glands

Nil None Not to be used together with conduit entry nipples (CE_) or con-
NPT1/2 conduit entry nipples nection plugs (P_).
-CE07 M20 x 1.5/NPT1/2 (ND9100 and ND9400) Nil None
R1/2 (PF1/2) conduit entry nipples M20 x 1.5 grey/plastic, IP66
-CE08 M20 x 1.5/R1/2 (ND9100 and ND9400) -CG5 Applicable to e sign "1" and "4".
NPT1/2 conduit entry nipples M20 x 1.5 blue/plastic, IP66, Ex e
-CE09 Brass M20 x 1.5/NPT1/2, Exd approved (ND9200) -CG6 Applicable to e sign "1" and "4".
Not applicable to y sign "E4". Conduit entry and cable entry adapter for ND9200 and
NPT1/2 conduit entry nipples ND9300
-CG43
-CE19 Stainless Steel M20 x 1.5/NPT1/2, Exd approved (ND9300) M20 (male thread)/NPT1/2 (female thread) SS
Not applicable to y sign "E4". Ex d II C Ex db II C Gb, IP66
Conduit entry and cable entry adapter for ND9200 and
ND9300
-CG44 M20 (male thread)/G1/2 (female thread) SS
Ex d II C Ex db II C Gb, IP66
4) Pressure Gauges and Connection Blocks
Nil None
Pressure gauges, scale 0-12 bar, psi, kPa, kg/cm2, basic material: brass, nickel plated, housing stainless steel, oil filled
-A1*1 Temperature range: –40 to 85°C/–40 to 185°F, pneumatic connection block, material: AlSiMg, anodized grey, connections G1/4 (S, C1, C2)
Only for ND9100
-A1B*1 Same as A1 but includes two pressure gauges with G1/4 (S, C2) connections, only for use with the single-acting type, only for ND9100
Pressure gauges, scale 0-12 bar, psi, kPa, kg/cm2, basic material: brass, nickel plated, housing stainless steel, oil filled
-A3*1 Temperature range: –40 to 85°C/–40 to 185°F, pneumatic connection block, material: AlSiMg, anodized grey
Connections NPT1/4 (S, C1, C2), also converts ND91_ connections to NPT1/4, only for ND9100 and ND9200
Same as A3 but includes two pressure gauges with NPT1/4 (S, C2) connections
-A3B*1 Also converts ND91_ connections to NPT1/4, only for use with the single-acting type, only for ND9100 and ND9200
Pneumatic connection block, converts ND91_ connections to NPT1/4
-A5 Material: AlSiMg, anodized grey, connections NPT1/4 (S, C1, C2), only for ND9100.
-A6*1 Pressure gauges with G1/4 connections, material: AISI 316, scale 0-12 bar, psi, kPa, kg/cm2, only for ND9300 and ND9400
-A7*1 Pressure gauges with NPT1/4 connections, material: AISI 316, scale 0-12 bar, psi, kPa, kg/cm2, only for ND9300 and ND9400
Pressure gauges with NPT1/4 connections for ND9300 or ND9400, scale 0-12 bar, psi, kPa, kg/cm2
-A10*1 AISI 316, pressure gauges for severe off-shore use, safety glass window, only for ND9300 and ND9400
Non oil filled, dry pressure gauges, scale 0-12 bar, psi, kPa, kg/cm2, basic material: brass, nickel plated, housing stainless steel
-D3*1 Temperature range: –40 to 85°C/–40 to 185°F, pneumatic connection block, material: AlSiMg, anodized grey
Connections NPT1/4 (S, C1, C2), also converts ND91_ connections to NPT1/4, only for ND9100
Same as D3 but includes two pressure gauges with NPT1/4 (S, C2) connections
-D3B*1 Also converts ND91_ connections to NPT1/4.
Only for use with the single-acting type, only for ND9100
Pressure gauges, scale 0.1-1.2 MPa, basic material: brass, nickel plated, housing stainless, glycerin filled
-AR Temperature range: –50 to 85°C/–67 to 185°F
Pneumatic connection block, material: AlSiMg, connections Rc1/4 (S, C1, C2), only for ND9100
-ARB Same as AR but includes two pressure gauges with Rc1/4 (S, C2) connections, only for use with the single-acting type, only for ND9100
*1 Under the New Measurement Law, products for overseas use only (SI unit type for use in Japan)
15
 Intelligent Valve Controller ND9000 Series

5) Connection Plugs
Not to be used together with conduit entry Nil None
nipples (CE_) or cable glands (CG_). ND9100H (HART):
Not applicable to y sign "X", "X7" and "U". -P1H Connection plug according to M20 x 1.5/DIN 43650A (ISO 4400)
Not applicable to t sign "F" and "P".
Valve controller and limit switch with connection plugs (1 + 1 pc.)
ND9100H (HART): M20 x 1.5/DIN 43650A (ISO 4400)
-P4H ND9100/K00 or 2-wire ND9100/I00
Not applicable to t sign "F" and "P".
ND9100F and ND9100F/B06 (FOUNDATION fieldbus):
-P2F Connection plug male eurofast, Turck FSV49, M20 x 1.5/M12
Not applicable to t sign "H" and "P".
ND9100F and ND9100F/B06 (FOUNDATION fieldbus):
-P3F Connection plug male minifast, Turck RSFV49, M20 x 1.5/7/8"
Not applicable to t sign "H" and "P".
ND9100P and ND9100P/B06 (Profibus PA):
-P2P Connection plug male, Weidmuller 842593, M20 x 1.5/M12
Not applicable to t sign "H" and "F".
ND9100P and ND9100P/B06 (Profibus PA):
-P3P Connection plug male minifast, Turck RSFV48, M20 x 1.5/7/8"
Not applicable to t sign "H" and "F".

6) Driver Sets (Connection Fitting)

Driver sets including the needed parts when Nil None
assembling ND9000 on rotary actuators with Driver set for ND9100 on actuators with VDI/VDE3845 attachment face. Set includes
VDI/VDE 3845 attachment face or Neles -DS01 the G1/4 plug for single acting actuators. The driver set should also be applied with
standard mounting faces. all ND7/9 with gauge blocks A1, A2 or A6.
Select the correct driver set according to the Driver set for ND92/93/94 on actuators with VDI/VDE 3845 attachment face. Set in-
actuator and the pneumatic connections of -DS02 cludes the NPT1/4 plug for single acting actuators. The driver set should also be ap-
valve controller or gauge block when applica- plied with all ND with gauge blocks A3, A5, A7 or A10.
ble.
General driver set for ND91/92/94/93 on actuators with VDI/VDE 3845, actuators of
∗ E
 arlier the DS04 was delivered with bareshaft Neles E Series, or actuators with Neles standard attachment face (e.g. when replac-
positioners as default. This practice is no longer -DS04 ing NE7/NP7 or ND800 with S2 shaft). Earlier default driver set.
valid, the needed driver set must be ordered as The set includes the NPT1/8, NPT1/4, and G1/4 plugs needed when used with a sin-
an accessory. gle acting actuator or flush mounted on an E Series actuator.

7) 3rd Party Mounting Sets

Mounting sets between the ND9000 genera- Nil None
tion valve controllers and linear actuators, in- Mounting set (MS01) for linear actuators, attachment face according to IEC 60534-
cluding bracket and ball joint based feedback -MS01 6 Stroke length 10 to 55 mm
system.
∗ Sets
 are including the pneumatic plugs needed Mounting set (MS02) for linear actuators, attachment face according to
-MS02 IEC 60534-6, stroke length 55 to 120 mm
when used with single acting actuators.
∗ All available mounting sets listed in Mounting set for Masoneilan 87/88 actuators, sizes 6 to 23
http://neles.mountingkitsonline.com/ -MS03 Stroke length 12 to 64 mm

8) Remote Mounting Accessories

Nil
-RR01 ND remote mount rotary sensor QNCOK05HDM
-RR02 Remote mount rotary sensor QNCAK05HDM
-RC01 Cable assembly remote mount sensor cable 1.2 m, straight connector
-RC02 Cable assembly remote mount sensor cable 3.0 m, angle connector
-RC03 Cable assembly remote mount sensor cable 30 m, angle connector

16 A
 ND9000 Series
Countries and Regions Where
ND9000 Series Products are Available
Countries Where Products are Available

ND9000 series
products are only
available in the
3 8
countries and regions 10
12
listed below. For 7
5
2 11 1
details, contact your 4 6
9
nearest sales branch. 19
21

15 20 23
24
Europe

16 13

18
17
qAustria wBelgium 14
SMC Austria GmbH SMC Belgium B.V. 22
Girakstrasse 8, AT-2100 Korneuburg, Temesselei 232, 2160 Wommelgem,
Austria Belgium
URL http://www.smc.at URL http://www.smc.be

eFinland rFrance tGermany yItaly uNetherlands

SMC Automation Oy SMC France SMC Deutschland GmbH SMC Italia S.p.A. SMC Nederland B.V.
PB72, 02231, Espoo, Finland 1, Boulevard de Strasbourg, Parc Gustave Boschring 13-15, 63329 Egelsbach, Via delle Donne Lavoratrici, 20861 De Ruyterkade 120, NL-1011 AB
URL http://www.smc.fi Eiffel Bussy Saint Georges F-77607 Marne Germany Brugherio, (MB), Italy Amsterdam, the Netherlands
La Vallee Cedex 3, France URL http://www.smc.de URL http://www.smcitalia.it URL http://www.smc.nl
URL http://www.smc-france.fr

iRussia oSpain !0Sweden !1Switzerland !2U.K.

SMC Pneumatik LLC SMC España SA SMC Automation AB SMC Schweiz AG SMC Pneumatics (U.K.) Ltd.
Business center, building 3, 15 Zuazobidea 14, 01015 Vitoria, Spain Ekhagsvägen 29–31, SE-141 71 Dorfstrasse 7, Postfach, CH-8484, Vincent Avenue, Crownhill, Milton Keynes,
Kondratjevskij prospect, St.Petersburg, URL http://www.smc.eu/es-es Segeltorp, Sweden Weisslingen, Switzerland Buckinghamshire MK8 0AN, United
Russia, 195197 URL http://www.smc.nu URL http://www.smc.ch/ Kingdom
URL http://www.smc-pneumatik.ru/ URL http://www.smc.uk

North, Central, and South America Africa

!3Brazil !4Chile !5Mexico !6Peru !7South Africa

SMC Automação do Brasil Ltda. SMC Corporation (Chile), S.A. SMC Corporation (Mexico), S.A. SMC Corporation Peru S.A.C. SMC Corporation (ZA) (Pty) Ltd
Av. Piraporinha, 777 Barro Planalto, São Av. La Montana, #1115 P. Norte km. 16,5 de C.V. AV.Argentina 2078 -Lima-Lima-Peru. Unit 4 Midrand Central Business Park,
Bernardo do Campo São Paulo, Brazil Parque Industrial Valle Grande, Lampa, Carr Silao Trejo Km 2.5 SN Predio San URL http://www.smcperu.com 1019 Morkels Close
URL http://www.smcbr.com.br Santiago, Chile José del Durazno, Silao de la Victoria Midrand 1682 Johannesburg, South Africa
URL http://www.smcchile.cl Guanajuato 36100 Mexico URL http://www.smcza.co.za
URL http://www.smc.com.mx

Asia ⁄ Oceania

!8Australia !9China <Beijing ⁄ Shanghai ⁄ Beijing Branch Shanghai Branch Guangzhou Branch
SMC Corporation (Australia) Pty A2 Xing Sheng Street, Beijing No.363 Ziyue Road, Zizhu Science Park, 2,Dongming Road 3,Science Park
Guangzhou Area> Economic-Technological Development Minhang District, Shanghai 200241, Guangzhou Hi-Tech Industrial
Ltd SMC Automation China Co.,Ltd. Area, Beijing, 100176 P.R.China P.R.China Developmen Zone, Guangzhou, P.R.China
14-18 Hudson Avenue, Castle Hill, A2 Xing Sheng Street, Beijing Economic-
Sydney, New South Wales 2154, Australia Technological
URL http://www.smcworld.com/en-jp/ Development Area, Beijing, 100176 P.R.
China
URL http://www.smc.com.cn

@0India @1Japan @2New Zealand @3Taiwan @4Thailand

SMC Corporation (India) Pvt. Ltd. SMC Corporation SMC Corporation (NZ) Limited SMC Automation (Taiwan) SMC Thailand Ltd.
A-4, Sector-88, Noida-201 305 India Akihabara UDX 15F, 4-14-1, Sotokanda, 5 Pacific Rise Mt Wellington Auckland Co., Ltd. 134/6 Moo 5, Tiwanon Road, Bangkadi
URL http://www.smcin.com Chiyoda-ku, Tokyo, Japan 1060, New Zealand (P O Box 62-226, No.16, Lane 205, Nansan Rd., Sec.2, Amphur, Muang, Patumthani 12000,
URL https://www.smcworld.com Sylvia Park, Auckland, 1644) Luzhu-Dist. Taoyuan-City, Taiwan Thailand
URL http://www.smcworld.com/en-jp/ URL http://www.smc.com.tw URL http://www.smcthai.co.th

∗ The names of countries/regions listed in each area are alphabetically indexed. As of November 2019
D 17
 ND9000 Series
Comparison of Specifications
Model ND9000 Series ND7000 Series
Product name Intelligent Valve Controller Digital Valve Controller

Item

Refer to the Web Catalog for details.

Input current 4 to 20 mADC
Min. operating current 3.6 mADC
Supply pressure 0.14 to 0.8 MPa
Valve type Linear 10 to 120 mm 10 to 120 mm
(Standard stroke) Rotary 45 to 95° 45 to 95°
Single acting Can be used for both types Can be used for both types
Actuator type
Double acting Can be used for both types Can be used for both types
Stroke/Opening feedback type Mechanical joint
Hysteresis < 0.5% F.S.
Dead band ≤ ± 0.1% F.S.
Coefficient of temperature ≤ 0.5% F.S./10°C
Performance

93 L/min (ANR) (Spool valve 02)

Output flow
201 L/min (ANR) (Spool valve 03)
(Supply pressure: 0.4 MPa)
634 L/min (ANR) (Spool valve 06)
Air consumption < 9.9 L/min (ANR) (Spool valves 02 and 03)
(Supply pressure: 0.4 MPa) < 17 L/min (ANR) (Spool valve 06)
Ambient and fluid temperatures – 40 to 85°C
Exterior covering enclosure IP66, NEMA 4X
Low-temperature specification v (–53 to 85°C) v (–53 to 85°C)
Safety integrity level
SIL SIL 2 SIL 2
(IEC 61580)
Explosion proof Intrinsically safe
v v
construction explosion-proof
(Option) Explosion-proof v v
HART V V
Function

Transmission Profibus PA v —
FOUNDATION fieldbus v —
Limit switch v v
Position transmitter (in HART only) v v
Remote type v v
Self-diagnostics V (Advanced) V
Fail safe (fully closed/fully open) V V
Stainless steel enclosure V (ND93 series) —
Corrosion
resistant Stainless steel body/
V (ND94 series) —
Polymer composite cover
Rc1/4 female thread v (Adapter) v (Adapter)
Air connection
NPT1/4 female thread V (ND92, ND93, ND94 series) V (ND72 series)
port
G1/4 female thread V (ND91 series) V (ND71 series)
M20 female thread V V
Electrical
NPT1/2 female thread v (In compliance with explosion-proof specifications) v (In compliance with explosion-proof specifications)
connection port
Specifications

G1/2 female thread v (In compliance with explosion-proof specifications) v (In compliance with explosion-proof specifications)
 tandard/Intrinsically safe explosion-proof
S  tandard/Intrinsically safe explosion-proof
S
1.8 kg 1.8 kg
(ND91 series) (ND71 series)
Flameproof Flameproof
3.4 kg 3.4 kg
(ND92 series) (ND72 series)
Weight
 tainless steel enclosure
S
8.6 kg
(ND93 series)
 tainless steel body/Polymer composite cover
S
5.6 kg
(ND94 series)
V: Standard v: Option

18
 These safety instructions are intended to prevent hazardous situations and/or
Safety Instructions equipment damage. These instructions indicate the level of potential hazard with
the labels of “Caution,” “Warning” or “Danger.” They are all important notes for
safety and must be followed in addition to International Standards (ISO/IEC)∗1),
and other safety regulations.
∗1) ISO 4414: Pneumatic fluid power – General rules relating to systems.
Caution indicates a hazard with a low level of risk which,
Caution: if not avoided, could result in minor or moderate injury.
ISO 4413: Hydraulic fluid power – General rules relating to systems.
IEC 60204-1: Safety of machinery – Electrical equipment of machines.
(Part 1: General requirements)
Warning indicates a hazard with a medium level of risk which,
Warning: if not avoided, could result in death or serious injury.
ISO 10218-1: Manipulating industrial robots – Safety.
etc.
Danger indicates a hazard with a high level of risk which,
Danger : if not avoided, will result in death or serious injury.

Warning Limited warranty and Disclaimer/

1. The compatibility of the product is the responsibility of the
Compliance Requirements
The product used is subject to the following “Limited warranty and Disclaimer” and
person who designs the equipment or decides its
“Compliance Requirements”. Read and accept them before using the product.
specifications.
Since the product specified here is used under various operating conditions, Limited warranty and Disclaimer
its compatibility with specific equipment must be decided by the person who
designs the equipment or decides its specifications based on necessary Scope of Warranty: Warranty shall be granted for non-conformity of the
analysis and test results. The expected performance and safety assurance Company’ s product (“Product”) to the relevant specifications. Any such
of the equipment will be the responsibility of the person who has determined non-conformity resulting from wear of expendable parts resulting from the
Customer's normal use thereof, or from the Customer's inappropriate, insufficient
its compatibility with the product. This person should also continuously or inexperienced maintenance or from the Customer's inappropriate storage,
review all specifications of the product referring to its latest catalog installation, use, operation or the like, or from the Customer's modification or the
information, with a view to giving due consideration to any possibility of like are excluded from warranty.
equipment failure when configuring the equipment. Period of Warranty: One (1) year from the commencement of use by the Customer
2. Only personnel with appropriate training should operate or one year and half (1.5) from the delivery of the Product; whichever expires earlier.
machinery and equipment. Claiming Procedures : If the Customer determines that the Product is
non-conforming, the Customer shall immediately notify the Company. If the notice
The product specified here may become unsafe if handled incorrectly. The does not arrive at the Company within two (2) weeks from the date of expiration of
assembly, operation and maintenance of machines or equipment including the relevant warranty period, the Customer's rights to warranty is forfeited. Even in
our products must be performed by an operator who is appropriately trained the case where the notice arrives within the period prescribed above, liability for any
and experienced. damage arising from any delay of the notice shall be borne by the Customer.
Remedies: If any non-conformity is actually found in the Product as a result of an inspection
3. Do not service or attempt to remove product and machinery/ made by the Company, the Company shall, upon consultation, repair or replace the Product.
equipment until safety is confirmed. The Company will not accept any other claims (such as monetary compensation).
1. The inspection and maintenance of machinery/equipment should only be Related Expenses: Where the Product is eligible for warranty, shipment
performed after measures to prevent falling or runaway of the driven expenses therefor shall be borne by the Company. Regardless of whether or not
objects have been confirmed. the Product is eligible for warranty, expenses for removal and installation incurred
2. When the product is to be removed, confirm that the safety measures as in relation to replacement of the Product shall be borne by the Customer.
mentioned above are implemented and the power from any appropriate Limitation of Liability: Even if any legal liability in whichever form other than
source is cut, and read and understand the specific product precautions the warranties set forth above arises in respect of the Company, the Company’s
of all relevant products carefully. scope of liability shall be limited as follows:
. The Company shall be held liable only to the extent that the relevant liability is
3. Before machinery/equipment is restarted, take measures to prevent
caused by its act or omission due to its negligence.
unexpected operation and malfunction. . The Company’ s liability shall not exceed the amount of direct damages
4. Contact SMC beforehand and take special consideration of incurred by the Customer in respect of the Product, and the Company shall not
be held liable for any indirect, contingent, consequential or punitive damage.
safety measures if the product is to be used in any of the . The Company’s liability shall not exceed the amount of the sales price of the Product.
following conditions. . The Company shall not be held liable for any damage caused to the nuclear energy,
1. Installation on equipment in conjunction with atomic energy, railways, air space or aviation business, for any damage due to any force majeure events including
navigation, space, shipping, vehicles, military, medical treatment, war, terrorist activities or natural disasters, or for compliance with safety regulations or
combustion and recreation, or equipment in contact with food and environmental regulations that is beyond the scope of business of the Company.
beverages, emergency stop circuits, clutch and brake circuits in press
applications, safety equipment or other applications unsuitable for the Compliance Requirements
standard specifications described in the product catalog.
1. The use of SMC products with production equipment for the manufacture of
2. An application which could have negative effects on people, property, or
weapons of mass destruction (WMD) or any other weapon is strictly prohibited.
animals requiring special safety analysis.
3. Use in an interlock circuit, which requires the provision of double interlock 2. The exports of SMC products or technology from one country to another are
for possible failure by using a mechanical protective function, and governed by the relevant security laws and regulations of the countries involved
periodical checks to confirm proper operation. in the transaction. Prior to the shipment of a SMC product to another country,
assure that all local rules governing that export are known and followed.

Caution
SMC products are not intended for use as instruments for legal metrology.
Measurement instruments that SMC manufactures or sells have not been
qualified by type approval tests relevant to the metrology (measurement) laws
of each country. Therefore, SMC products cannot be used for business or
certification ordained by the metrology (measurement) laws of each country.

Safety Instructions Be sure to read the “Handling Precautions for SMC Products” (M-E03-3) and “Operation Manual” before use.