Triconex FTA-MUX Cards - HPTB/32/TR-AI-01

Technical Data HART Interface Solutions
Connections
Wiring Options
Field side Fixed screw terminals
Control side 56-pin ELCO style connector
RS-485 Removable screw terminals
Power Removable screw terminals
Electrical
Mounting 20 – 30 VDC
Power consumption 0.7 W
Power fuse 315mA, 5x20mm
DC isolation of HART 30 VDC
Mechanical
Mounting T type (EN 50022, DIN462777-3) or
G type (EN 50035, DIN462777-1) DIN rail Model Number
Signal Channels Up to 32 unbalanced signal loops HPTB/32/TR-AI-01
Communication port RS-485, differential pair plus GND
Communication speed 9600 or 19200 baud
Max. Conductor diameter 16 AWG (2.5mm2)
Weight 18 oz. (510 g) • Triconex 3700A replacement FTA
Dimensions 10.1” x 4.9” x 3.1” (L x W x H)
w/o mux (256mm x 125mm x 79mm) • Plug n play wiring capabilities
10.1” x 4.9” x 8.2” (L x W x H)
with mux (256mm x 125mm x 208mm) • 2-, 3-wire or self powered transmitters
• Short circuit protected
Environmental
Operating Temperature Range 0ºC to 55ºC (32ºF to 131ºF)
Relative Humidity 5 to 90% non-condensing
The HPTB/32/TR-AI-01is designed for easy 2700
multiplexer integration with Tricon 9 3700A system. With
Triconex I/O Interface
the 2700 Mux integrated into the board and plug-n-
3700A
play option for the DCS equipment, this provides a very
clean access to the HART signals, while reducing the
Installation Instruction need for marshalling cabinets and reducing equipment
Product installation manual www.elconhis.com/customized-triconex.html that require extra cabinet space. The HART termination
board provides a robust solution for on-line HART
communications, interfaces up to 32 field located HART
devices, and it allows the user to replace the standard
DCS field termination panels.
Field Marshalling Cabinet DCS Cabinet
I/O Card Racks
PWR
ON
FAULT HART TX
MUX
2700
32 Channel
Hart ®
Multiplexer
Elcon HIS Panel

AMS Workstation
Field Mounted HART
Transmitters & Valves
Legend:
Color •= 4-20 mA Signal RS-485 to
RS-232 converter
Color •= HART Signal
www.elconhis.com
HPTB/32/TR-AI-01
Replaceable
Power Supply
Fuses
Connections
RS-485 Connection
Shield Configuration
JP1 B S A
H1
J1 SUPPLY2 SUPPLY1 J2
+
- + - +
RS485
F1 C101
F2
+
X0
U0
M7
2
2
7M
0U
0X
M1
4.90"
[124.46 mm]
Channels Channels
1-16 TB1 17-32
A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
(PWR)
B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B
B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
(PV IN)
www.elconhis.com
C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C
HISHPTB/32/TR-AI-01
EARTH
C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
(COM -)
Earth Connection
10.10"
[256.54 mm]
DOC. 129-0153A P/N 907916
Product Installation Manual

For
HPTB/32/TR-AI-01
PRODUCT INSTALLATION MANUAL DOC. 129-0153A PAGE 2 OF 20
MODEL LISTING
Model Part Number Channels / Function
HPTB/32/TR-AI-01 907912 32-AI
To avoid damage, failure, or improper operation, read this manual carefully before installing
and operating the equipment
Disclaimer
While the HART Interface Solution (HIS) Replacement Panels from Pepperl+Fuchs, Inc. (“HIS Replacement
Panels”) are designed to extract the digital HART data from standard 4-20mA loops, the HIS Replacement
Panels may not provide all of the features, or duplicate all the functions, of the panels they replaced, and
Pepperl+Fuchs, Inc. makes no warranty or representation (and specifically disclaims any express or implied
warranty or representation) that such HIS Replacement Panels are identical to, or will provide all of the
same features or duplicate all of the same functions of, the panels they replace. The terms, conditions and
limitations of any product warranties covering HIS Replacement Panels may be obtained from
Pepperl+Fuchs, Inc.
The information set forth in this Manual is designed to assist the Purchaser in the installation, operation and
maintenance of an HIS Replacement Panel. Such information should not be construed as a warranty or
representation, express or implied, regarding the HIS Replacement Panel or its use in, or suitability for, a
particular application, any such warranties or representations being specifically disclaimed. The terms,
conditions and limitations of any product warranties covering HIS Replacement Panels may be obtained
from Pepperl+Fuchs, Inc. Pepperl+Fuchs, Inc. reserves the right to modify or improve the designs,
specifications, features and/or functions of HIS Replacement Panels at any time without notice.
Copyright and Trademark Information
This manual is copyright of Pepperl+Fuchs with all rights reserved. This manual may not be copied, in
whole or in part, without the written consent of Pepperl+Fuchs. Pepperl+Fuchs reserves the right to make
changes to this manual without notice.
Asset Management Solutions (AMS) is a registered trademark of Emerson Process Management. HART is
a registered trademark of the HART Communication Foundation. Windows is a trademark of Microsoft
Corporation. All other marks are property of their respective owners.
Table of Contents
1. GENERAL INFORMATION.......................................................................................................................................4
1.1. INTRODUCTION ........................................................................................................................................................4
1.1.1. System Overview..........................................................................................................................................4
1.1.2. HART Overview ............................................................................................................................................4
1.1.3. Asset Management Solutions (AMS) Software Overview ............................................................................4
1.2. TECHNICAL SPECIFICATIONS ....................................................................................................................................5
1.2.1. MUX 2700 Specifications .............................................................................................................................5
1.2.2. HPTB Termination Board Specifications ......................................................................................................5
1.2.3. RS-485 Line Specifications ..........................................................................................................................6
1.3. QUALITY ASSURANCE ..............................................................................................................................................6
1.4. CERTIFICATIONS AND COMPLIANCE ..........................................................................................................................6
2. INSTALLATION ........................................................................................................................................................7
2.1. STORAGE ................................................................................................................................................................7
2.2. UNPACKING AND INSPECTION ...................................................................................................................................7
2.3. ENVIRONMENTAL CONDITIONS..................................................................................................................................7
2.4. INTRINSIC SAFETY ...................................................................................................................................................8
2.5. MOUNTING ..............................................................................................................................................................8
2.6. CABLES...................................................................................................................................................................8
2.7. WIRING ...................................................................................................................................................................9
2.7.1. Power..........................................................................................................................................................10
2.7.2. Grounding ...................................................................................................................................................10
2.7.3. RS-485........................................................................................................................................................11
2.7.4. Field Connections.......................................................................................................................................12
2.7.5. Control Connections ...................................................................................................................................15
2.7.6. HART Communicator .................................................................................................................................15
3. OPERATION ...........................................................................................................................................................15
3.1. INITIAL SETUP........................................................................................................................................................15
3.1.1. 2700 Settings..............................................................................................................................................15
3.1.2. MUX Addressing.........................................................................................................................................16
3.1.3. Baud Rate...................................................................................................................................................16
3.1.4. RS-232/RS-485 Converter .........................................................................................................................16
3.2. START-UP SEQUENCE ............................................................................................................................................16
3.3. CONFIGURATION ....................................................................................................................................................16
3.4. MUX INDICATORS .................................................................................................................................................16
3.5. MODES OF OPERATION ..........................................................................................................................................17
3.6. SYSTEM OPERATION ..............................................................................................................................................17
4. TROUBLESHOOTING ............................................................................................................................................18
4.1. GENERAL ..............................................................................................................................................................18
4.2. MUX 2700 ...........................................................................................................................................................18
5. MAINTENANCE ......................................................................................................................................................19
6. GLOSSARY.............................................................................................................................................................19
7. CONTACT INFORMATION.....................................................................................................................................20
1. GENERAL INFORMATION
1.1. INTRODUCTION
This manual provides guidance for the installation, operation, and maintenance of your P+F Multiplexer
2700 and termination board. The solution herein is specifically designed for easy Multiplexer integration with
the Triconex TRICON system. Below is a list of termination boards and the Triconex I/O modules with which
they were designed to interface.
HPTB/32/TR-AI-01 3700/A
The P+F Multiplexer 2700 will be referred to in this manual as the MUX 2700. All further general references
to the listed termination boards will be simply HPTB. When referring to the combination of a MUX 2700 and
an HPTB, they will be called the HART Interface Solution, or simply HIS.
1.1.1. SYSTEM OVERVIEW
Your HART Interface Solution interfaces up to 32 field located HART devices. The MUX 2700 is a HART
signal multiplexer unit which allows access to HART communications on existing 4-20mA wiring. It acts as
a gateway device routing communications between the maintenance workstation PC and the HART
devices. The MUX 2700 uses Manchester encoding of the HART protocol for the RS-485 link to the
maintenance workstation PC. To link to each of the HART devices the MUX 2700 communicates using
Bell 202 Frequency Shift Keying (FSK). It interrogates each HART device, retrieves device information, and
stores it in an internal database. This information is available to the maintenance workstation software. In
this way, the MUX 2700 gives the user access to each HART device as if connected directly at the device
itself. A maintenance workstation PC can use this information for configuration, maintenance, calibration,
diagnostics, and data access.
The termination board design allows the DCS and field device wiring to be brought together with the MUX to
complete the system. Various HPTB board designs allow interface with different I/O cards and may include
configurable options including fused / filtered signal lines, loop or device powered instrument lines and 4-
20mA or 1-5 VDC signals. HART Interface Solutions are supplied by P+F in several models in order to
allow simple and reliable connection between SMART devices and various DCS systems.
1.1.2. HART OVERVIEW
HART is an acronym for "Highway Addressable Remote Transducer". The HART protocol makes use of the
Bell 202 FSK standard to superimpose digital signals at a low level on top of the 4-20mA signal. This
enables two-way communication and makes it possible for additional information beyond just the normal
process variable to be communicated to/from a SMART field instrument. The HART protocol allows a host
application (master) to get two or more digital updates per second from a field device. As the digital FSK
signal is phase continuous, there is no interference with the 4-20mA signal.
1.1.3. ASSET MANAGEMENT SOLUTIONS (AMS) SOFTWARE OVERVIEW
AMS software provides an easy-to-use means for integrating various device management software
packages into a unified system. AMS operates under the Microsoft® Windows® format. It combines the
various device (or asset) management tasks into an application with a common look-and-feel and
centralized data storage.
AMS provides access to functionality available via the HART communications protocol for any HART device
whose Device Description (DD) is registered with the HART Communication Foundation.
For more information on installation of AMS software, consult the AMS Installation Guide.
1.2. TECHNICAL SPECIFICATIONS

1.2.1. MUX 2700 SPECIFICATIONS
Power Supply 24 VDC nominal [-15%, +25%]

Fuse Internal (not user serviceable)
Connector Style 2 half pitch 1.27mm 40 pin connectors
Environmental Conditions
Operating Temperature Range 0 to 55°C (32 to 131°F)
Storage Temperature Range -20 to 70°C (-4 to 158°F)
Relative Humidity 5 to 90% non-condensing
Signal Channels Up to 32 unbalanced signal loops
Input Impedance >5000 Ω
Communication Port RS-485, differential pair plus GND
Communication Speed 9600 or 19200 baud
1.2.2. HPTB TERMINATION BOARD SPECIFICATIONS
Mounting T type (EN50022, DIN46277-3) or

G type (EN50035, DIN 46277-1) DIN rail
Connections
Power Combicon style 5.08mm removable screw
terminals
Field Wiring 5.08mm screw terminals
Control Wiring 56 pin ELCO style connector
RS-485 Combicon style 5.08mm removable screw
terminals
Power Fuse 3.15 A 5x20
Dimensions
Length 256 mm (10.1”)
Width 125 mm (4.9”)
Height 79 mm (3.1”) without MUX,
208 mm (8.2”) with MUX
1.2.3. RS-485 LINE SPECIFICATIONS
Communication Port RS-485, differential pair (isolated)

Communication Speed 9600 or 19200 baud
Multi-Drop Addressing Up to 31 MUX 2700 modules with 32
channels each
Multi-Network Operation Software selectable
Up to 4 serial lines
Network Addressing Up to 31 MUX 2700 modules
Network Capacity Up to 992 loops
SMART Protocol Supported HART
Total Number of Bits 11
Number of Data Bits 8
Parity Odd
Number of Stop Bits 1
Transmission Type 2 wire
1.3. QUALITY ASSURANCE

Pepperl+Fuchs is an ISO9000 certified company and as such all production is performed under a Quality
Assurance program following written procedures which are specific for each product family. During the
manufacturing, intermediate testing and inspection, and final inspection phases all products are built
according to controlled documentation.
Each MUX 2700 unit undergoes accelerated thermic aging (burn-in) for a minimum 200 hours at 50°C
(122°F) with at least 1 cooling thermic cycle at 0°C (32°F) and back to 50°C (122°F). The purpose is to
identify weak components that may develop initial fault mechanisms due to "Infant Mortality". Only after a
positive burn-in test does the MUX 2700 undergo a complete final inspection which is performed with
computerized testing equipment specifically developed by P+F for this purpose.
1.4. CERTIFICATIONS AND COMPLIANCE
HART Interface Solutions are CE compliant to EN61326
This Equipment is FM approved as suitable for use in Class I, Division 2, Groups A, B, C, and D or non-
hazardous locations only. Equipment must be mounted in an enclosure that meets the requirements of
ANSI/ISA S82.01 & S82.03 and the National Electrical Code.
2. INSTALLATION
2.1. STORAGE
In case of storage of instruments and accessories, proper care should be taken to protect them from any
possible damage. Always store instruments in their sealed original packaging until they are installed.
Provide adequate protection to prevent damages that may be caused by exposure to:
• Rain, excessive humidity and/or temperature excursions (inadequate sheltering).
• Dust (build-up of a corrosive patina that may cause oxidations and reduce isolation).
• Aggressive and polluting atmospheres with consequent corrosion.
• Access by insects/rodents (damage of packing or content).
• Mechanical shocks or unauthorized packing opening.
• Intense vibrations (loosening of fastened parts, fatigue failures, etc.).
• Any other possible risk.
Make sure the storage temperature does not exceed the limits of –20 to +70°C (-4 to 158°F) for
medium/long term storage (days/months) and -25 to +75°C (-13 to 167°F) for short term storage (a few
hours) during transportation or shipment.
2.2. UNPACKING AND INSPECTION
Upon receipt of the materials, you should check the integrity of the packing and the contents. In case of
damage due to shipping, you should promptly and properly report to the shipper, supplying all necessary
information.
If the instruments are not for immediate use, we recommend that you check that all characteristics shown
on the instrument’s label meet order specifications (model, supply voltage and frequency, input/output
range, certification, tag etc.) as well as the actual application requirements.
If not installed, equipment should be stored following the recommendations of the previous section.
2.3. ENVIRONMENTAL CONDITIONS
HIS products, like most modern electronic equipment, can operate in wide temperature and humidity
ranges. However, practical consideration suggests a guideline on operating environment for best results.
• Keep operating temperature below 35°C (95° F), ideally between 20°C and 25°C (68 and 77°F),
avoiding wide and rapid temperature excursions.
• Control relative humidity within 40 to 60% to avoid risks of static charges or condensation.
• Limit the presence of corrosive atmosphere, fumes and dust, sealing and purifying the control room
area and using air filters in the cabinet air intakes (clean cable entry path), if necessary.
• Reduce vibrations (if any) to safe levels.
2.4. INTRINSIC SAFETY

The HIS system can interface HART devices located in Hazardous areas by interposition of suitable
galvanically isolated Intrinsically Safe Barriers. The barriers must allow bi-directional HART signal
communication in addition to the normal 4-20mA loop current processing.
2.5. MOUNTING
The MUX 2700 is a plug-in unit that must be inserted in the appropriate termination board position.
Exercise care in the insertion to mate the connector's pins, then firmly press the module to engage the
connector. Finally, engage the quick lock tabs on either side to secure the module to the termination board.
The HPTB is designed to be mounted on a T-type or G-type DIN rail.
2.6. CABLES
HART signals are brought to the MUX 2700 from the field via 5.08mm 3-tier screw terminal blocks
designated TB1. The MUX 2700 communicates to the DCS via the ELCO style connectors designated J1-
J2. See Table 1 below for channel information.
Table 1 – Connector Function
Field Connector HPTB/32/TR-AI-01

Designation Analog Input
TB1 Channels 1-32
Control Connector
Designation
J1 Channels 1-16
J2 Channels 17-32
2.7. WIRING
The MUX 2700 is a plug-in unit and is connected to the HPTB by two 40 pin connectors. Therefore, all
electrical connections (supply, field connections, serial lines, etc.) are made at the termination board unit.
Refer to Figure 1 for a simplified representation of the termination board configuration and the overall
outside dimension of the product in inches.
Figure 1 –HPTB Configuration
HPTB/32/TR-AI-01
2.7.1. POWER
Connect 24 VDC to the 2-pin removable terminal at the end of the HPTB. The connector is polarized, so
you cannot insert it incorrectly. The polarity is marked on the terminals. A reverse polarity shunt diode and
series fuse protection are provided to avoid damaging the module in case of accidentally reversing the
polarity connection. In this case, the reverse voltage is clamped at –1.2 V and the fuse blows. Restore
correct supply polarity and replace the blown fuse. Be certain to reinstall a good, properly sized, new fuse.
WARNING!
Improper supply connections can seriously damage the instrument and result in risk of fire
or explosion in hazardous locations!
DC SUPPLY REQUIREMENTS: The MUX is nominally rated for 24 VDC but will function from
approximately 20-30 VDC. The MUX draws a maximum of 100mA from the supply. If the power LEDs fail
to light check that the polarity of the supply line is correct.
WARNING!
Note that a crude, poorly filtered or unregulated supply can produce destructive (hundreds
of volts) voltage spikes during supply transformer switch-off transient. This could cause
minor problems to electro-mechanical components like relays or solenoids but will surely
degrade or destroy electronic equipment.
SUPPLY CONDUCTORS SIZING: Since these HIS boards supply power for the AI channels, a single unit
can normally require up to 2.56A and its conductors should be sized accordingly. Pepperl+Fuchs
recommends 14 AWG or larger wire be used to power this product.
2.7.2. GROUNDING
The HPTB provides an earth terminal lug for connecting the various shield wires to earth. Also included
with the HPTB is a DIN rail mountable terminal block. Use of the terminal lug and terminal block for earth
grounding will provide the shortest path and best practice for grounding of the HPTB. A 10-14 AWG cable
should be secured between the terminal lug and DIN rail block which provides a single point to properly
ground field wiring cable shields. This terminal may not be necessary to use if best practice grounding
techniques are employed.
The HPTB also provides customer selectable capacitive coupling for the shielding. Setting the shield to be
direct coupled or capacitively coupled is accomplished through jumper shunts. Placing the jumper shunt
across the pins will bypass the capacitor and direct couple the corresponding shield to earth. Refer to
Table 2 for a complete list of the shunts and the associated shield. For best practice any shield should be
direct coupled at one end of the circuit.
Table 2 – Shield Configuration
Jumper Shunt # HPTB/32/TR-AI-01

Analog Input
JP1 RS-485
2.7.3. RS-485
An RS-485 network permits up to 32 devices to communicate over a maximum of 1200m (4000 ft) of cable.
The length of this network can be extended if necessary by using RS-485 repeaters. The communication
occurs via a differential signal over a shielded twisted pair of wires. Per the RS-485 specification the signal
wires should be labeled “A” and “B”, but sometimes a “+” and “-“ are used instead. In these cases connect
the “+” to “B” and the “-“ to “A”.
NOTE: A MUX 2700 that is cross-wired on the RS-485 network will not be damaged, but it
also will not communicate.
Since the MUX 2700 is optically isolated it is important to link the signal grounds of the different network
nodes to the host ground through the cable shield. This helps prevent ground potential differences from
causing a loss of data or damage to equipment on the RS-485 network.
Many cable manufacturers make cable specifically designed for RS-485 networks. Pepperl+Fuchs Elcon
recommends using shielded twisted pair cabling and then utilizing the shield as the RS-485 network ground.
This shield should be grounded at the RS-485 converter if possible.
RS-485 wiring must be connected as shown in Figure 2. These wires carry data from the HIS to the PC via
an RS-485/RS-232 converter cable. Connect the converter to a serial port on the PC as indicated in the
converter’s documentation.
Figure 2 – RS-485 Wiring
2.7.4. FIELD CONNECTIONS

All field wiring is connected via the 3-tier screw terminal block (TB1). To obtain best results from this device
the use of shielded cables is strongly recommended and in the case of cable lengths greater than 30m
shielded cables are required to ensure proper function of the HPTB. See Figures 3-5 below for specific
device connections.
Figure 3 – Loop Powered Transmitters (2-wire)
HPTB/32/TR-AI-01
Power (+)
A
B 4-20mA
C Shield
Field Terminal Transmitter

Block (TB1) (2-wire)
Pepperl+Fuchs recommends that all shield drain wires be connected from as close to TB1 as possible to
the nearest grounding point and this point be linked to earth by as short a route as possible.
Figure 4 – HPTB Powered Transmitters (3-wire)
HPTB/32/TR-AI-01
Power (+)
A
B 4-20mA
C Common
Field Terminal Shield Transmitter

Block (TB1) (3-wire)
Figure 5 – Self-Powered Transmitters (4-wire)
HPTB/32/TR-AI-01
A
B 4-20mA
C Common
Field Terminal Shield Transmitter Power

Block (TB1) (4-wire) Supply
The HPTB has one common plane for Channels 1-16 and a second for Channels 17-32. Unless the
transmitter has galvanic isolation between its output and power supply the analog loop from the transmitter
will link the HPTB common to the transmitter power supply common.
2.7.5. CONTROL CONNECTIONS

The HPTB provides ELCO style connectors (J1-J2) for connection directly to Triconex I/O modules. No
adapter or accessory hardware is required. As with field connections it is strongly recommended to use
shielded cables should the line length be greater than 30m.
2.7.6. HART COMMUNICATOR
In HART communications, there is one slave (field device) and up to two masters (e.g. Multiplexer, HART
Communicator, I/O module). The HART Communicator can be connected to the field side terminals as a
secondary master. In the software settings, the MUX 2700 must be the primary master in order to use the
HART Communicator.
There cannot be more than two masters. If three or more masters are connected, a primary/ secondary
conflict will occur and communications will cease with all devices on that loop. When the MUX 2700 is used
with a HART compatible I/O system, the MUX 2700 must be configured as the secondary master.
Otherwise, configure the MUX 2700 as the primary master. The HHT is a secondary master by default, and
can be connected to the loop when no other device on that loop is configured as a secondary master.
WARNING!
Do not connect the HART Communicator to any Intrinsically Safe field wiring unless the
communicator is approved as Intrinsically Safe and is suitable for the actual classification of
the specific hazardous location. Also consider the HART Communicator safety parameters
and equivalent capacitance and inductance before concluding that you can safely connect it
to the I. S. side of the circuit
3. OPERATION
3.1. INITIAL SETUP
The default settings for each MUX 2700 are as follows:
Address = 1
Baud Rate = 9600
3.1.1. 2700 SETTINGS
The User Switches buffer has eight inputs from a low profile DIP switch reachable through the front label.
The functions of the switches are as follows:
• Switch 7 (T) Reserved for TEST purposes
• Switch 6 (R1) BAUD RATE 1
• Switch 5 (R0) BAUD RATE 0
• Switch 4 (B4) ADDRESS 4
Further information is given on the front and side labels. In particular, the side label gives the correct setting
of every DIP switch combination.
3.1.2. MUX ADDRESSING

The address of the MUX 2700 is determined by the DIP switches as noted above. Each MUX on the same
RS-485 network must have a different address, but they do not have to be sequential and do not
necessarily need to start at address 1. Possible addresses are 1-31. Address 0 is invalid and cannot be
used. Note that network properties of the software setup refers to “multi-dropping.” This refers to multiple
MUX 2700s on the same network, not multiple devices on the same I/O loop (also referred to as “multi-
dropping”). Multi-dropping should be enabled in the network setup.
3.1.3. BAUD RATE
The baud rate of the MUX 2700 must match the baud rate of the PC Com-Port and the RS-232/RS-485
converter. All three units must have the same baud rate to function properly. The baud rate can be either
9600 or 19200 and is selected as shown on the label located on the side of the MUX unit.
3.1.4. RS-232/RS-485 CONVERTER
An RS-232 to RS-485 converter must be placed between the HIS and the computer’s RS-232 port. P+F
recommends the Keithley M2000 converter for non-CE applications. Any standard converter is acceptable,
but other models have not been tested by P+F. Alternate brands are available with CE certification.
If only one RS-232 to RS-485 converter is used in setting up the system, then the RS-485 network must be
less than 1200 meters (4000 feet). If the network surpasses 1200 meters, an RS-485 repeater must be
used. The Keithley M2000 can function as a repeater instead of a converter. The repeater amplifies and
retransmits the original RS-485 signal enabling transmission over longer distances.
3.2. START-UP SEQUENCE
The proper start-up sequence for the HIS system is as follows:
1. Make all field and control connections to the termination board.
2. Connect RS-485 communications and adjust network settings as appropriate.
3. Plug the MUX 2700 into the termination board.
4. Apply 24VDC to HIS board or power up field devices.
5. After the MUX start-up sequence is complete then initiate AMS.
3.3. CONFIGURATION
Each channel of the HIS board can accommodate a SMART device. For details on device wiring please
refer to Section 2.7.4. For information on setting the shield jumpers refer to Section 2.7.2. No other
configuration is required on the HPTB.
3.4. MUX INDICATORS
Three LEDs on the top of the MUX 2700 indicate status. Normal operation is as follows :
• PWR ON – After power is applied the green LED will flash for a period of 15 seconds and then glow
solid. The 2700A MUX power LED will not flash. Power is applied to the MUX automatically when it
is plugged into the socket on the termination board.
• FAULT – This red LED should not be lit during normal operation.
• HART TX – This yellow LED shows communication with field devices.
3.5. MODES OF OPERATION

SCAN MODE - This command sent to the MUX 2700 from the software will instruct the MUX to periodically
scan each device automatically. Normally the MUX 2700 will only communicate with a device when
instructed by the software.
BURST MODE – This command instructs the field device to automatically send information without being
commanded to do so. This mode breaks from the normal master-slave relationship inherent in HART
communication, but the MUX 2700 will support it when burst mode is selected in the software.
3.6. SYSTEM OPERATION
Referring to Figure 6, the heart of the MUX 2700 is the microprocessor. One serial port together with the
HART modem generates the physical layer of the HART protocol, while the channel select circuit together
with the channel multiplexer links one specific channel (device) at a time. An RS-485 circuit completes the
link between the maintenance workstation PC and the field devices. The switch selectable circuit provides
information required by the MUX 2700 for initialization and configuration; specifically, the baud rate for
communications to the maintenance workstation PC and the MUX 2700 address.
Figure 6 – MUX Operation
1700
MUXMUX
2700 Block
Block diagram
USER
Channel 1 SWITCHES
M
U
L MICROPROCESSOR
T
I CHANNEL
P SELECT
L
E
X
E From the
Channel 32 R HART
Maintenance
Workstation
RS-485
MODEM CIRCUIT (Through the
SERIAL PORTS RS-485/232
Converter)
4. TROUBLESHOOTING
4.1. GENERAL
Due to the modular nature of the HIS system, a communication failure may occur anywhere in the data
transfer link from the software to the field device. In order to identify where the loss of communication has
occurred, it is important to understand which components are working correctly. Often, some simple checks
will save hours of troubleshooting. Some of the most common mistakes are: improper wiring connections,
baud rate mismatches, improper network settings, and improper addressing of the MUX 2700.
4.2. MUX 2700
The LEDs on the front of the MUX 2700 provide a convenient indication to the user that the MUX 2700 is
operational. After the MUX 2700 self-test, the <Pwr On> light should be on, the <Fault> light should be off
and the <HART Tx> light may either be off or flashing steadily.
When power to the MUX 2700 is cycled all the lights will come on. Next the green <Pwr On> LED will flash
for approximately 15 seconds while the MUX undergoes a self-test. After the successful completion of the
self-test the LED will go solid on. For the next 60 to 120 seconds, the <HART Tx> light will flash three times
for each channel. During this time, the MUX 2700 is scanning each of the 32 channels. When it is finished,
the <HART Tx> LED will either flash steadily or turn off altogether. If you see all of the above occur, the
MUX 2700 is operating properly.
Note : The MUX 2700A will behave the same except the power LED will not flash during its
self-test.
In addition, the TEST setting on the option switches can be used to gain confidence that the module is
functioning. Follow the procedure below to use this feature:
1. With the power off, set the end switch to the TEST position (ON). The module should not be
connected to the RS-485 network, the RS-485 address switches have no effect. If an RS-485
terminal is connected to the module, the BAUD rate switches should be set.
2. Turn the power on. The LEDs should light for about 1 second each in sequence (RED, YELLOW,
GREEN…).
3. If the LEDs do not flash, there is a fault with the module and it should be returned for replacement.
4. To return to normal operation, remove power to the MUX 2700 and set the TEST switch to the OFF
position. Ensure that the correct BAUD rate is selected and that an RS-485 address is set. Then,
re-apply power.
If you suspect the MUX 2700 is not functioning properly, please refer to Table 4 below for a summary of
some possible problems.
Table 4 – MUX 2700 Troubleshooting
Symptom Cause Solution

Lights flash sequentially TEST switch is ON Turn off the power
Set TEST switch off
Restart the system
No LEDs lit Power failed or fuse blown Check 24 VDC supply
Check <PWR ON> LED
Verify fuse intact
Yellow <HART TX> LED Scanning is enabled Go to the configuration
continually flashes properties of the MUX and
disable scanning mode
Red <FAULT> LED is lit Self-test fault Contact Pepperl+Fuchs
Technical Support for further
instructions
5. MAINTENANCE
Pepperl+Fuchs apparatus do not require any particular maintenance under normal operating conditions.
They are designed to operate trouble-free and with high stability for long periods.
WARNING!
Any repair made by unauthorized personnel may completely invalidate the safety
characteristics of the unit and could void all warranties. Repair not made by
Pepperl+Fuchs is fully at user's risk and responsibility. In addition, the warranty terms of
the unit will be null and void to all effect.
6. GLOSSARY
DCS Distributed Control System
FSK Frequency Shift Keying
HART® Highway Addressable Remote Transducer
HIS HART Interface Solution
HHT Hand Held Terminal
HPTB HART Panel Termination Board
IS Intrinsic Safety
PLC Programmable Logic Controller
7. CONTACT INFORMATION
World Wide Web

Website: www.elconhis.com
International Headquarters North America & South

America
Europe
Pepperl+Fuchs GmbH Pepperl+Fuchs Inc. - USA
Headquarters
Königsberger Allee 87
1600 Enterprise Parkway
Mannheim
Twinsburg, OH 44087
68307 Germany
USA
Phone: + 49 621 776-0
Phone: +1-330 425 3555
Fax: + 49 621 776-10 00
Fax: +1-330 425 4607
Email: info@de.pepperl-fuchs.com
Email: sales@us.pepperl-fuchs.com
Website: www.pepperl-fuchs.com
Website: www.am.pepperl-fuchs.com
Regional Headquarters
Asia Pacific
Italy and Mediterranean
Pepperl+Fuchs Pte Ltd - Asia Pacific
Pepperl+Fuchs Elcon - Head Office
P+F Building
Via delle Industrie, 4
18 Ayer Rajah Crescent
Mezzago (Mi)
139942 Singapore
20050 Italy
Phone: +65 779 90 91
Phone: ++39 039 6292 1
Fax: +65 873 16 37
Fax: ++39 039 6292 290
Email: sales@sg.pepperl-fuchs.com
Email: info@it.pepperl-fuchs.com
Website: www.elconinstruments.com
Website : www.elconinstruments.com
Instruction Manual a116/GB - PN. 991198 DOC. TEC.
INSTRUCTION MANUAL
MUX2700
MUX 2700G
MULTIPLEXER
FOR MORE INFORMATIONS, VISIT THE DEDICATED HiS WEB SITE: www.elconhis.com
IM-ENG-216/GB
TABLE OF CONTENTS
1. INTRODUCTION ................................................................................................. page 2
2. UNPACKING AND STORAGE ............................................................................ “ 3
3. FUNCTIONAL DESCRIPTION ............................................................................ “ 4

3.1 Overview .................................................................................................... “ 4
3.2 Operation ................................................................................................... “ 6
3.3 LED indications ......................................................................................... “ 6
3.4 Power-up sequence ................................................................................... “ 6
3.5 Application guidelines ................................................................................ “ 7
3.6 Hardware architecture ................................................................................ “ 7
3.7 Software architecture ................................................................................. “ 8
4. HART INTERFACE SOLUTIONS OVERVIEW .................................................. “ 9

4.1 Presentation ............................................................................................... “ 9
4.2 1132/CON solution .................................................................................... “ 10
4.3 2108/64 HART D solution .......................................................................... “ 11
4.4 I.S. Integrated solutions (Mux2700G with HiD2000 Intrinsic Safety interfaces) .. “ 12
4.5 Electrical connections ................................................................................. “ 12
5. MAINTENANCE WORKSTATION OVERVIEW .................................................... “ 13

5.1 General ...................................................................................................... “ 13
5.2 Software packages .................................................................................... “ 13
6. MUX2700G SPECIFICATIONS .......................................................................... “ 14

6.1 General ...................................................................................................... “ 14
6.2 Mechanical ................................................................................................. “ 14
6.3 Supply port ................................................................................................. “ 15
6.4 Signal port (HART) ..................................................................................... “ 15
6.5 Serial Port (RS-485) ................................................................................... “ 15
7. INSTALLATION AND CONFIGURATION ............................................................. “ 17
7.1 Operating environment .............................................................................. “ 17
7.2 DIP-switch configuration ............................................................................ “ 17
7.3 Connections and mounting ........................................................................ “ 19
7.4 Final checks ............................................................................................... “ 19
8. MAINTENANCE AND TROUBLESHOOTING ...................................................... “ 21

8.1 Maintenance .............................................................................................. “ 21
8.2 Power-up self-test procedure ..................................................................... “ 21
8.3 Additional troubleshooting .......................................................................... “ 21
9. QUALITY MANAGEMENT POLICY .................................................................... “ 22
10. WARRANTY..................................................................................................... “ 23
11. ACRONYSM .................................................................................................... “ 24
12. APPENDIX A: MUX2700G ISOLATION STRUCTURE ................................... “ 25
FOR MORE INFORMATIONS, VISIT THE DEDICATED HiS WEB SITE: www.elconhis.com
WARNING!
This manual is copyright by Elcon Instruments. All rights reserved. No part of manual may be reproduced in part or in
whole without express written consent from Elcon Instruments. Elcon Instruments reserves the right to modify manual
or any part thereof at its discretion without prior notice.
-1-
IM-ENG-216/GB
1. INTRODUCTION
This manual is intended to provide guidance for the installation, operation and maintenance of the Mux2700G HART
Signal Multiplexer (HSM) module. To avoid damage, failure or improper operation the contents of this manual
should be read and understood before installing and operating the instrument.
The Mux2700G HSM is a compact, plug-in module which is able to accept up to 32 HART channels and to feed them
into a single, faster communication line, which is in turn to be connected to a suitable Maintenance Workstation.
The Mux2700G module is intended for use as part of the Elcon HART Interface Solutions (H.I.S.), which provides
appropriate interconnection packages for various applications. H.I.S. makes available a wide set of Termination
Boards – with or without integrated isolators – to support different applications and to directly interface with the
main PLC/DCS equipment. The Mux2700G is simply to be inserted in the selected board to get full HART access to
the relevant field devices while preserving the traditional 4/20 mA analogue loop interfaces.
The Mux2700G use the same effective and compact enclosure of the successful HiD series, including the innovative
“Quick Lock” mechanism to easily insert/remove the unit from the Termination Board without the need for any tool.
Key features summary:

• low power consumption , very small size;
• compact and proven HiD enclosure, “Quick Lock” capability;
• high noise immunity, industrial-level EMC compliance;
• two DC-blocking capacitors – non-polarised type – on each signal loop;
• optimal mechanical integration with other HiD solutions;
• fully compatible with existing Mux2700 solutions;
• very low loop-interference risk (SIL-3 rating)
Warning !
The Mux2700G unit is not certified for intrinsically safe applications and must not be used to directly interface
with hazardous-area located field devices. In fact, some H.I.S. solutions do allow the mounting of the Mux2700G
on the same board where intrinsically safe isolators are located. In this case, the safety-related application areas
must be addressed by trained personnel which is fully acquainted with the principles of intrinsically safe system.
Elcon Instruments has published a complete tutorial entitled “Guide to Intrinsic Safety” covering most aspect of
intrinsic safety. The book can be obtained from Elcon Instruments free of charge.
-2-
IM-ENG-216/GB
2. UNPACKING AND STORAGE

Upon receipt of the materials, you should immediately check the integrity of both packaging and contents. In case
of damage due to shipping, the receiver should promptly and properly report to the shipper supplying all necessary
information.
If the instruments are not for immediate use, a check is recommended about the compliance of the units specifica-
tions (as indicated on the label) with both order specifications and with the actual application requirements.
In case of storage of instruments and accessories, proper care should be taken to protect them from any possible
damage. Always store instruments in their sealed original packaging until they are installed. In addition, adequate
protection should be provided from:
• humidity and temperature excursions outside the specified range;
• aggressive or polluting atmospheres (e.g. SO2, H2S, mists, salts, smokes, dusts);
• access by insects/rodents that could damage packaging or content;
• mechanical shocks or intense vibrations.
-3-
IM-ENG-216/GB
3. FUNCTIONAL DESCRIPTION
3.1 Overview
The Mux2700G HART Signal Multiplexer (HSM) provides 32 signal channels for connection to field located, “smart”
transmitters or control devices supporting digital communication according to the HART standard. The Mux2700G
acts as a gateway between a Maintenance Workstation (MW) – typically a PC with suitable SW – and the field
instrumentation. The MW connects, in a multi-point configuration, with up to 31 Mux2700G using a fast RS-485 com-
munication channel.
The HART protocol is a widely accepted technique by which standard 4/20 mA field devices can support digital
communication for configuration and maintenance purposes. A modulated, audio-frequency signal (Bell202 FSK) is
in fact superimposed to the analogue current loop providing a 1200 baud, half-duplex communication capability.
The HART protocol, being a widely accepted standard specified up to the application layer, permits an effective
integration, at the Maintenance Workstation level, of field devices from different manufacturers.
The Mux2700G HSM not only uses the HART protocol to communicate with the field devices but also to interface
with the Maintenance Workstation via an RS-485 link. In this way, an highly standardised solution is obtained.
Under the supervision of the Maintenance Workstation, the Mux2700G interrogates each field device, retrieving infor-
mation which are then stored in an internal data-base. This internal data-base can then be accessed in real-time by
the MW which however, when required, can also directly communicate with any specific field device.
-4-
IM-ENG-216/GB
Remote instrument
maintenance
RADIO monitoring for
MODEM unmanned
platform or
remote site
RADIO MODEM
UHF Microwave
CONTROL ROOM
DCS/SCADA SYSTEM P.C. MAINTENANCE WORKSTATION
(Har t or Non Hart
Compatible)
1
NON HAZARDOUS LOCATION
Model
2116/HAT/
up PCU # 1
CATALYTIC CRACKER
to
PORTABLE
NOTEBOOK
32 or LAPTOP
1 Model
2116/HAT/
ZONE 1 up TERMINATION BOARD

II C Model
2116/HAT/
SUPPLY
to
HHC
32
1 Model
2116/HAT/
1
To
up FROM DCS - PLC I/O up
FIELD CARDS
to DEVICES (To Control Room) to
32 32
To Further
Boards 1
1 Model
ZONE 2
2116/HAT/
RS 485 TANK up
ZONE 1 up PCU # 2
FARM II B
II C BOILER to
to
MUX 2700G
• Hazardous Non Hazardous Locations of Smart Instruments 32
32 • Local or Remote Instruments Maintenance
• Suitable for Existing Smart Field Device Transmitter, Valves, Mas Flow
• Multiple
• Independent to DCS System 1
• ISO 9000 Reporting
1 Model
2116/HAT/
up
PCU # 3 REFORMER
up
to
To Further
to Boards
32
32
MUX MUX MUX MUX MUX MUX

2700 2700 2700 2700 2700 2700
To Further To Further
Boards Boards
1 up to 32 1 up to 32 1 up to 32
ZONE 1
NON HAZARDOUS LOCATION II B
FIG. 1
-5-
IM-ENG-216/GB
3.2 Operation
The Mux2700G HSM module implements HART protocol commands and acts as a gateway device between the
Maintenance Workstation (MW) and the field devices. It responds to commands received from the MW (RS-485
interface) as a slave device and issues commands to the HART slaves (field channels) acting as either a Primary
or Secondary Master (according to the HART specification).
A modified version of the HART protocol was implemented on the RS-485 physical layer to obtain a fast and relia-
ble communication with the Maintenance Workstation. In this way, standard HART messages can be used by the
MW for an effective, seamless integration of field devices from different manufacturers.
The Mux2700G can continuously poll each connected field device the get the specified primary (or secondary) HART
variable, automatically updating the internal data-base. This is called scan operation, and can be enabled or disa-
bled by the Maintenance Workstation (the Mux are factory set in the “Scan-Off” condition). When in the “Scan-On”
mode, the MW can generate a warning message whenever a field device stop communicating (e.g. because it is
disconnected from the loop).
At power-up, the Mux2700G always performs a locate activity, that is to say, it polls all the 32 channels to find any
connected – and communicating – field device and to rebuild the required, internal access tables. The locate acti-
vity can be started also by the Maintenance Workstation, and this is usually required to be able to communicate
with a new field device connected to the Mux after power-up. The locate time can range from 15 to 60 seconds,
depending on the specified retry counts (the Mux are factory set with a retry count = 3, resulting in around one
minute of locate time).
In addition to providing access to the HART-capable field instruments, the Mux2700G module is itself, in all respect,
an HART device with parameters and internal functions available to the user (e.g. Tag, Description and unique DIN
– Device Identification Number).
3.3 LED indications

The information provided by the Mux2700G LED (mounted at the panel front) is summarised in the following table:
Colour Name Function

Yellow HART TX ongoing HART communication with field devices
Green PWR ON supply indicator (can blink at power-up)
Red FAULT internal fault indication (power-up detection only)
3.4 Power-up sequence

In the following, the normal Mux2700G power-up sequence is described. This is always the standard power-up
behaviour, unless SW8 (at the panel front) is set into the Test position.
• Immediately after power-up, the 3 LEDs goes immediately On, and remains in this state for around 3 seconds.
• An internal self-test is then performed and, if any problem is detected, the Red LED goes fixed On.
(during the self-test - which lasts around 8 seconds - the Green LED keeps blinking).
• The Yellow LED then start blinking, indicating that the Mux2700G is performing the locate activity, that can last
up to around one minute.
• The Yellow LED should then go Off, unless the scan operation is enabled or the Maintenance Workstation is
directly communicating with a field device.
-6-
IM-ENG-216/GB
3.5 Application guidelines

The Mux2700G HSM is not normally intended to be designed by the user in a specific application, but to be used as
part of the Elcon HART Interface Solutions (H.I.S.) offering, which provides appropriate interconnection packages
for a wide range of applications, as well as a set of compatible Maintenance Workstation solutions. This makes the
Mux2700G application straightforward, because most “tricky” interface and compatibility issues have already been
solved, and a ready to use, plug-and-play solution can be provided.
As an example, when “HART filters” are required to ensure the compatibility with a specific PLC/DCS, these are
usually directly integrated at the H.I.S. level.
However, there can be situations, as with “general-purpose”, screw-terminals H.I.S. boards, in which some care in
wiring and installation is required to set-up a working system. An overview of some H.I.S. solutions is presented in
section 4., please also refer to the relevant H.I.S. documentation for more information.
As a general guideline, it is worth noting that the Mux2700G input channels must be connected across the 4/20 mA
loop in such a way as to see parallel resistance not lower than 200 Ω (250 Ω recommended). If this is not the case,
the available HART signal could be too week to guarantee a reliable communication. A problem of this type can be
found with an analogue-input card with a low internal current-sense resistor, or with any loop-connected device
that, in spite of having an high DC resistance, presents too low an impedance on the 4/20 mA loop at HART fre-
quencies (1200 / 2200 Hz).
In addition, it is always recommended to connect the “+” input terminal at higher DC voltage level with respect to
the “–“ input terminal (that will be in many cases at a GND level).
3.6 Hardware architecture

The heart of the Mux2700G HSM module is the microprocessor (CPU). One CPU serial port – together with the
HART modem and the related analogue circuits – implements the physical layer of the HART protocol. A second
CPU serial port is used to drive the opto-isolated RS-485 interface.
The internal architecture of the Mux2700G Multiplexer is depicted in the following block diagram of Fig. 2. As you can
see, the HART modem is multiplexed on the 32 available field channels to get a cost-effective and compact solu-
tion.
A A31
RS-485
B A30
INTERFACE
A32
POWER
SUPPLY
MUX
0.68µF + C32
24V UNIT OPTO CH1
ISOL.
A1 + A
2.2µF
B32
A3 0.68µF
HART
CPU
MODEM + C1
CH32
2.2µF B1
SCREEN
A4,A5,A6
FIG. 2
-7-
IM-ENG-216/GB
A full three-port isolation is also provided. The power supply section is in fact galvanically isolated from both the
analogue multiplexing section and from the RS-485 serial line.
Each input channel is also DC-isolated from the input GND by two non-polarised capacitors. The dual capacitor
solution, usually not to be found on comparable products, avoid the need of having a single common ground for all
input signals. In this way, it is also possible to connect to any “floating” loop without any loss of isolation
In general, the three-port isolation combined with the dual-capacitor approach result in an effective and reliable
solution, with such advantages as:
• undesired ground loops can be easily avoided;
• existing isolation between different ports can be preserved;
• very low risk of disturbing the 4/20 mA loop signal, also in case of fault.
I fact, the Mux2700G architecture is such that any internal single fault never result in any interference with an input
connected 4/20 mA loop. For this reason, the Mux2700G can be used as a monitoring device within safety-sensitive
applications.
3.7 Software architecture

The Mux2700G HSM is not normally intended to be designed by the user in a specific application, but to be used as
part of the Elcon HART Interface Solutions (H.I.S.) offering, which includes a set of compatible Maintenance
Workstation solutions.
This means that the user doesn’t have to worry about either the internal details of the unit software functions nor
about the specific RS-485 protocol features. In fact, the Maintenance Workstation software make most of these
details “invisible” to user by providing an user-friendly, graphical man-machine interface.
When you have any special need or problem, please contact Elcon for additional information.
-8-
IM-ENG-216/GB
4. HART INTERFACE SOLUTIONS OVERVIEW
4.1 Presentation
HART Interface Solutions (H.I.S.) makes available a wide set of Termination Boards to support different applica-
tions. There are several styles of interconnection methods available for mounting of the Mux2700G to suit the various
demands of particular installations.These satisfy the basic requirements of:
• general purpose wiring interconnection;
• replacing the function of existing control system termination panels;
• including Intrinsic Safety isolating interfaces.
The details of specific applications can be found in the support documentation for the HART Interface Solutions
(H.I.S.) panels which are custom designed to satisfy these particular needs.
However, the following sections give details of three generic solutions for the mounting of the Mux2700G which are
included to show the scope of these possibilities:
• single Mux2700G mounting on termination panel: 1132/CON-8-H-DS
• multiple Mux2700G mounting on termination panel: 2108/64-HART-D
• Mux2700G integrated with HiD 2000 IS interfaces: 2116/HAT/SACON-HART
-9-
IM-ENG-216/GB
4.2 1132/CON solution
281 mm
I.A.C. (INTERFACE ADAPTOR

CARDS CAPABILITY)
RS 485
SHD
DC 1
SUPPLY SPARE
SHD FUSE GND
TERMINALS 2 Bolt
COMMON
SHD
255.5 mm
FIELD CONNECTION
TERMINALS
JP (1 to 31)
or FUSE
JA
(1 to 32)
JB
(1 to 32)
JP (2 to 32)
or FUSE
Selecting Different Input Connections Arrangements
1) LOOP SUPPLY TRANSMITTERS (non individually fused 3) 4-20mA FROM FIELD

inputs) - Install JPA on position 3
- Install jumper JP - Install JPB on position 1
- Install jumper JPA and JPB on position 3 - Connect 4-20mA inputs at terminals
- Connect Tx at terminals +24V (positive) and C (negative) C (positive) and B (negative)
For individually fused loop supply Tx plug TR5 50mA value
fuses in place of JP jumpers (connections remains the same) 4) I/P SMART
- Install JPA on position 1
2) 1-5V FROM FIELD - Install JPB on position 1
- Install JPA and JPB on position 1 - Connect I/P at terminal C (positive) and
- Connect inputs at terminals C (positive) and B (negative) B (negative)
FIG. 3
- 10 -
IM-ENG-216/GB
4.3 2108/64 HART D solution
Elcon I.S. Termination Panel

with pick-off for HART signals (example)
To RS485/RS232
16 channels converter
16 channels
16 channels
T.B. type 2108/64 HART D

24 Vdc (total 64 ch.)
16 channels
General purpose
1-5 V HART signal inputs
(PHOENIX VARIOFACE style)
FIG. 4
- 11 -
IM-ENG-216/GB
4.4 I.S. Integrated solutions (Mux2700G with HiD2000 Intrinsic Safety interfaces)
I.S. FIELD TRANSMITTERS

AND VALVES
FIG. 5A
on Board Mux2700G (up to 32 ch.)
LOOP DIAGRAM (Example of an I.S. integrated solution)
HAZARDOUS AREA SAFE AREA DCS I/O

Field Intrinsic Safety & Termination Cabinet
24 Vdc CL 6825
24 Vdc PS1+
16 AI
PS2+
1-5 Volts
IN Ch. 1 DC
Supply
Bus
J10
F +11
+1 ~
~ 14
4 +12
IN +2 ~ F
Ch. 2
~ 15
5 F
+
to DC GND RS485
Supply A (duplicated)
HiD 2026 Bus B
MUX 2700G Multiplexer
FIG. 5B
4.5 Electrical connections

All H.I.S. electrical connections and wiring should comply with the standards and installation rules (e.g. ISA
RP12.6) applicable in the country of use.
Before powering the Termination Board, verify the polarity and the voltage level of the supply line. The supply volta-
ge must be within the limits specified for the Mux2700G module.
Warning !
Improper supply connections could seriously damage the Mux2700G module.
- 12 -
IM-ENG-216/GB
5. MAINTENANCE WORKSTATION OVERVIEW
5.1 General
A Maintenance Workstation (MW) is to be connected to the installed multiplexers to implement the required, HART-
related configuration and supervision activities. In fact, the Mux2700G basically acts as a gateway between the field
devices and the MW.
The Maintenance Workstation is typically made of a suitable software package loaded on a standard desktop PC
equipped within external RS-232/RS-485 converter. The recommended operating system is Windows NT, but
Windows98/95 is also generally supported. As for required PC features, please refer to the documentation of the
applicable MW software package.
At least one free serial communication line (RS-232) must be available on the Maintenance Workstation to connect
the 232/485 converter. Most MW software packages generally permit the usage of more than one serial line (with
additional 232/485 converters) to increase the total number of accessible field devices.
Up to 31 Mux2700G modules can be connected to a single RS-485 serial line, for a total of 992 accessible field devi-
ces. The Maintenance Workstation is usually able to support more serial lines, so it is possible to effectively mana-
ge a few thousands of field devices without problems.
The recommended RS-232/RS-485 converter is the MD44 model (Westermo). Other equivalent devices can be
found on the market (e.g. from Keithley) but it is better to check their compatibility with the specific Maintenance
Workstation software.
5.2 Software packages

Several PC software packages are available which include support for the Elcon Mux2700G HSM.
Asset Management Solutions (AMS) from Fisher Rosemount, (www.frco.com/fr/solutions/ams) is a scalable softwa-
re product with full HART abilities, and functionality can be added as required. The “engine” of AMS is the Field
Server which provides access to HART information from any device with a common user interface and supports a
common database. The Universal System Interface is the software driver for an online link from the Field Server to
the Elcon Mux2700G. Additional “snap-on” application packages are available for configuration, calibration, mainte-
nance, valve diagnostics etc. to suit customer needs.
Valvelink from Fisher Controls (www.fisher.com) provides an easy-to-use environment for configuring, calibrating
and diagnosing the operating characteristics of Fisher Fieldview instruments such as valve controllers and transdu-
cers.
Applied System Technologies Cornerstone family of products is a comprehensive package useful for commissio-
ning, calibration and maintenance management of industrial instruments both in the lab and in the field.
Cornerstone products provide multi-vendor support for all types of HART compatible smart instruments.
Cornerstone creates and maintains a comprehensive instrument database and individual histories of the configura-
tion, test, calibration and maintenance activities performed on each instrument.
Finally, Field Browser from Neles/Metso Automation is another package which can directly interface with the
Elcon Mux2700G HSM.
For details about these software packages please refer directly to the supplier mentioned.
- 13 -
IM-ENG-216/GB
6. MUX2700G SPECIFICATIONS
N.B.: all values are typical unless otherwise specified.
6.1 General
Operating Temperature: 0 to 55 °C (32 to 131 °F)
Storage temperature: -20 to 70 °C (-4 to 158 °F)
Relative humidity (non condensing): 5 to 90 %
EMC: EN50081-2, EN50082-2
Isolation (Supply port to Signal port): 1400 Vac, rms
Isolation (Supply port to Serial port): 1400 Vac, rms
Isolation (Serial port to Signal port): 500 Vac, rms
CE marking carried
6.2 Mechanical
Dimensions: see drawing
Case: HiD style, Policarbonate
Mounting: plug-in on Termination Board (no tool required)
Protection class: IP30
Connectors: 2, plug-in, 40-poles miniature connectors
Hot-plug in: supported
Unit weight: about 140 grams
- 14 -
IM-ENG-216/GB
6.3 Supply port

Supply voltage: 24 Vdc (-15%, +25%)
Supply current: 20 Vdc 32 mA (typical, RS485 quiescent)
24 Vdc 28 mA (typical, RS485 quiescent)
30 Vdc 23 mA (typical, RS485 quiescent)
Protection: internal fuse, not user-serviceable
6.4 Signal port (HART)

Channel number: 32 signal loops
DC-isolation: dual-capacitor isolation on each loop
Allowed common mode voltage: up to 30V
Differential mode clamping: +/- 5.2V (for transient or AC signals)
Receive signal range: 0.12 Vpp < signal < 1,5 Vpp
Receive impedance magnitude: > 5000 Ω
Carrier Detect levels: signal > 0.12 Vpp — CD asserted
signal < 0.080 Vpp — CD not asserted
Transmit signal amplitude : 200 mV (200 Ω load, typical)
500 mV (500 Ω load, typical)
200 Ω load — 150 mV < signal < 250 mV
Carrier stop time < 10 bit time
Device connection type: DC-isolated bus device
Impedance level type: High Impedance device
Data link type: Primary or Secondary Master (configurable)
Field multi-drop support: available on request
For additional, more detailed HART-related specifications, please refer to the HART FSK Physical Layer
Specification Rev.8.0 available from the HART Communication Foundation (HCF_SPEC-54), which the Mux2700G
module is generally compliant with.
Notes :
• To minimise input capacitors size and to get an higher output signal level, the Hart signal transmit section is based
on a current generation technique. For this reasons, the output signal level is proportional to the external load,
which should not exceed 500 Ω to avoid possible cross-talk or saturation problems.
• The specified transmit-signal amplitude is a DC value measured at the centre of a waveform semi-period.
• To maximise allowed cable length and to avoid noise problems, you should avoid to connect to the MUX HART
low impedence devices < 250 Ω.
6.5 Serial port (RS-485)

Line type: RS-485, differential pair plus GND
Line speed: 9600 Baud, 19200 or 38400 Baud
Line topology: multi-point, master-slave connection
Device type: slave (up to 31 slave Mux can connected to a single master)
Slave addressing range: 1 to 31 (0 reserved)
Protocol type: H-Port (HART based)
Master device: Maintenance Workstation (MW)
Warning !
A suitable RS-232 to RS-485 converter is required to connect the port with a standard PC (see Fig. 6).
As for RS-485 line detailed specifications, please refer to the relevant standard.
- 15 -
IM-ENG-216/GB
RS-485
Connections
RS 485
SHD
1
SPARE
SHD FUSE
2
GND B A
WESTERMO switch settings
See the Westermo Mod. MD-44 DC
instruction manual for details switch bit
Selection of data rate 19200/9600 S2 1-2-3
Selection of bits
11 S2 4-5
(8 bits odd parity - 1 stop bit)
to DCS Transmission 2-wire S2 6-7
Termination No termination S3 1-2-3-4
HART
PROTOCOL
AND 4-20mA
to DCS
GND
B
A
RS-485
Connections
RS-485
Connections +
A
B
24 Vdc
GND
Supply Line
Cord
RS-485 IN RS-232 IN RS-485 OUT

PC
HOST STATION
54321
9876 RS-232
CABLE PIN OPTIONAL DB9 to Modem
ASSIGNMENT DB25 ADAPTER Cable
Female DB9 Female DB9 DB9 DB25
connector connector Pin No. Pin No.
A Pin No. Pin No.
to PC B 2 TX 2 TX 2 TX 3 TX
HOST STATION GND 3 RX 3 RX 3 RX 2 RX
5 GND 5 GND 5 GND 7 GND
FIG. 6
- 16 -
IM-ENG-216/GB
7. INSTALLATION AND CONFIGURATION
7.1 Operating environment

The Mux2700G HART Signal Multiplexer module rate on wide temperature and humidity ranges. It is however desira-
ble to limit the environmental stress, so to maximise the expected life time. It is therefore recommended not to ope-
rate the unit near the specified high-temperature limit for long periods of time.
In addition, you should remember that high humidity (above 60%), when in conjunction with corrosive atmosphere
and/or temperature stresses, can result in corrosion, with bad effects on connectors contact quality.
The Mux2700G HSM was carefully tested according to the specified EMC (electromagnetic compatibility) standards.
The verifications were either carried out by certified test houses or internally by using equivalent test set-ups.
Comprehensive reports were always used to register test results.
The compliance with the relevant standards is not however such to always guarantee the proper unit behaviour
regardless of the operating environment and of the specific system configuration. The following guidelines are use-
ful minimise this type of risk:
• all system units should carry the CE mark and comply with the related EMC standards;
• when a strong RF noise is expected, use screened and rly grounded I/O cables;
• don’t run I/O cables side by side with potentially noisy system wiring;
• avoid ground loops as much as possible and use proper grounding end earthing techniques.
7.2 DIP-switch configuration

The configuration DIP switches located at the top of the unit as shown in the following drawing. (Fig. 7a-7b and the
address setting tables at page 18).
ELCON INSTRUMENTS
I N T R I N S I C S A F E T Y a n d S P E C I A L I S T S
MUX
PWR
ON 2700G
FAUL HART TX
HART® DEVICES RS-485

SERIAL LINE
Ch.1
I A
P
B
GND
I
MUX Ch.32 +
2700G
ON OFF
SW1
SW2
SW3 ADDRESS
SW4
SW5
SW6
SW7 BAUD RATE
SW8 RESERVED
FIG. 7A FIG. 7B
- 17 -
IM-ENG-216/GB
• Address setting
The Mux2700G module operates as a slave device on a multi-point RS-485 serial line. A unique address is therefore
to be specified for each Mux connected to the same serial line. To set the required address, use the first five swit-
ches according to the following table. Please note that the address 0 is reserved and is never to be used.
RS-485 ADDRESS
SW1 SW2 SW3 SW4 SW5
0 OFF OFF OFF OFF OFF
1 ON OFF OFF OFF OFF
2 OFF ON OFF OFF OFF
3 ON ON OFF OFF OFF
4 OFF OFF ON OFF OFF
5 ON OFF ON OFF OFF
6 OFF ON ON OFF OFF
7 ON ON ON OFF OFF
8 OFF OFF OFF ON OFF
9 ON OFF OFF ON OFF
10 OFF ON OFF ON OFF
11 ON ON OFF ON OFF
12 OFF OFF ON ON OFF
13 ON OFF ON ON OFF
14 OFF ON ON ON OFF
15 ON ON ON ON OFF
16 OFF OFF OFF OFF ON
17 ON OFF OFF OFF ON
18 OFF ON OFF OFF ON
19 ON ON OFF OFF ON
20 OFF OFF ON OFF ON
21 ON OFF ON OFF ON
22 OFF ON ON OFF ON
23 ON ON ON OFF ON
24 OFF OFF OFF ON ON
25 ON OFF OFF ON ON
26 OFF ON OFF ON ON
27 ON ON OFF ON ON
28 OFF OFF ON ON ON
29 ON OFF ON ON ON
30 OFF ON ON ON ON
31 ON ON ON ON ON
• Baud-rate setting
RS 485 BAUD RATE
The next two switches permit to set the desired serial line baud-
SW6 SW7
rate. The same baud-rate must be set also on the RS-232/-RS-485
9600 OFF OFF
converter and on the PC RS-232 serial line. Please note that the
remaining SW6/7 configurations are reserved and never to be used. 19200 ON OFF
38400 OFF
OFF ON
• SW8 setting
The SW8 switch must be always set to OFF and its reserved for factory-test usage.
- 18 -
IM-ENG-216/GB
7.3 Connections and mounting

The Mux2700G HSM module is a plug-in unit intended for insertion in a suitable H.I.S. Termination Board.
Therefore, the primary electrical connections (supply, field connection, serial lines) are made at the Termination
Board level. Please refer to the relevant board instruction manual for details.
The Mux2700G box – unlike other HiD-type enclosures – is not mechanically polarised because its different connec-
tors avoid the possibility of wrongly inserting it in an isolator slot. No polarisation prong is therefore to be found on
the bottom of the enclosure.
To mount a new Mux2700G module on the board, proceeds as follow:
• identify the right Mux2700G slot by consulting the relevant documentation;
• carefully align the unit connectors with the board ones, then gently press down module;
• push down the yellow tabs on each side of the module to firmly secure it to the panel.
To remove an installed Mux2700G, simply lift the yellow tabs and gently unplug from the panel.
The Mux2700G Multiplexer is an hot plug-in capable module therefore, when required, you can mount it without
disconnecting the power from the relevant Termination Board. At plug-in time, no relevant disturbance is to be
expected on 4/20 mA field signals. Before powering up the unit for the first time, please remember to carefully
check supply voltage level and polarity.
When required, “tag labels” are available to be inserted on the transparent lid located at the top of the module. This
could be useful for general identification purposes.
Mux 1700 note:

The Mux2700 Multiplexer module is a fully functional replacement for the earlier Mux1700 module. The Mux2700
can be fitted to any Termination Board designed to accept the Mux1700 by the usage of the proper mounting adap-
ter, plugged onto the existing MUX2700 connector and them to be ordered separately with code MUXADAPT 27/17
(PN 985845).
The adapter should be first screw-fixed on the Termination Board (screws included). The Mux2700 can then be
mounted onto the adapter following the previously described procedure.
7.4 Final checks

Before applying power and putting the Mux2700G module into operation, carefully check the following:
• On termination board
- supply connections, voltage level and polarity
- field wiring polarity and tags
- serial line (RS-485) wiring, with special care to polarity
• On Mux2700G module
- RS-485 address (between 1 and 31)
- RS-485 baud rate (9600,19200 or 38400)
- SW8 position, (OFF)
• On RS-232/RS-485 converter
- baud rate (9600,19200 or 38400)
- RS-485 connections, with special care to polarity
- RS-232 and supply connections
• On Maintenance Workstation:
- proper software installation and configuration
- baud rate (9600, 19200 or 38400).
- RS-232 line operation and connections
- 19 -
IM-ENG-216/GB
Warning !
Please remember that – unless the GND signals at both ends are connected to earth – the RS-485 communication
line needs three wires (differential pair plus GND). It is not recommended to use the cable shield as GND connec-
tion (i.e. third wire).
Warning !
Improper supply connections could seriously damage the unit.
RS-485 note:
According to the RS-485 standard you can connected up to 32 devices to a single line of up to 1200 meters (when
your data rate is lower than 100K baud). To get a reliable connection we recommend not to exceed this limits. You
should also verify that the connection cable is compliant with the standard specified requirements (but at low data-
rates you don’t generally have any problem). Finally, don’t forget that for an RS-485 line a suitable termination resi-
stor is required at both ends, and you should switch it On both on the RS232/RS485 converter and on the farthest
Termination Board panel (i.e. on the last device on the RS-485 bus).
- 20 -
IM-ENG-216/GB
8. MAINTENANCE AND TROUBLESHOOTING
8.1 Maintenance
No periodic maintenance or calibration is required for this product, which is also not intended for direct repair from
the end-user. For these reasons, the Mux2700G enclosure was not designed to be easily opened (and a special tool
is in fact required at this purpose).
Warning !
Any attempt to open the unit or to directly repair it will make the warranty null and void.
8.2 Power-up self-test procedure

This the first recommended check when there is any doubt about proper Mux2700G operation.
• When the Mux2700G is powered, the three LEDs should light for about 3 seconds. If, after this time the red
LED remains fixed in the On status, the unit should be returned to Elcon for repair.
8.3 Additional troubleshooting

When the unit pass the power-up self-test and there are still operational problems, try the following checks:
• Verify the power-up sequence – as described in section 3.4 – to get more information about the situation.
• Repeat the checks described in section 7.4 to identify possible problems.

• When you have signal level problems, verify that the equivalent, parallel network resistance is at least 200 Ω
(250 Ω recommended) as required by the Hart specifications.
• When the communication with the Maintenance Workstation is OK but you can not communicate with the field
devices, check with an oscilloscope the Hart signal level and noise content on the loops.
• With a relevant noise present at the Hart signal level – and when it is not viable to reduce it in any other way –
you can consider the increase of the loop series resistance up to 500 Ω (when compatible with the DC 4/20 mA
loop requirements). In this way, the Hart signal level double, as well as the signal-to-noise ratio
Note:
Elcon technical support is available to advise about special problems or unclear situations. Please always contact
Elcon before returning any suspected defective unit, either in warranty or not.
- 21 -
IM-ENG-216/GB
9. QUALITY MANAGEMENT POLICY

The Elcon mission is to guarantee the highest standards of Quality for the products and services offered and in
Elcon “Quality” means to keep up with customer expectations and to assure the customers’ satisfaction. In practice,
the products must conform with specifications, defects must be prevented and the costs due to non conformance
must be reduced.
In order to achieve these targets Elcon has enlarged the concept of “Customer” and introduced the concept of
Company internal Customer. In this way all those persons that within the Company benefit from other people’s
work or service are considered as if they are the Customer Elcon considers Total Quality as one of the fundamen-
tal factors in achieving its mission. At Elcon the two key elements of Total Quality are “Quality System and
“Continuous Improvement”.
The Elcon Quality Assurance System is the set of organisational structure, responsibilities, procedures, proces-
ses and resources for implementing Quality management. Elcon has adopted the standard EN ISO 9001 as refe-
rence for its own Quality System. In accordance with this choice our key suppliers also have to comply with a
Quality System conforming to the EN ISO 9000 standard.
This Quality System guarantees confidence in Elcon capability to supply the required Quality and at the same time,
it ensures that Elcon maintains Quality at an optimal cost. Elcon products satisfy Customers and meet the specifi-
cations and rules of international standards. Safety, performance, reliability, product documentation and truth in
advertising are the basic principles of product Quality.
Quality in Services is a factor of growing importance to achieve market penetration and Elcon considers service
as an integral part of the Customer package and checks continuously that its services meet Customer’s require-
ments.
Constant improvement is the foundation of Total Quality. Elcon continuously ensures that the performance of pro-
ducts, services, management and the Quality System, meet customer requirements. Improvement can only be
obtained with the active participation and involvement of all personnel and therefore Elcon management recognises
that the human resources of the company play a vital role in the achievement of its objectives.
- 22 -
IM-ENG-216/GB
10. WARRANTY
• General
Elcon Instruments certifies that all the instruments of their manufacture are immune from defects or loss of es-
sential quality, and whenever they are apparatus, Elcon also guarantees proper operation. The duration of the war-
ranty period is indicated in the order confirmation and starts from the date of delivery or on site test (if required).
Unless otherwise specified the warranty is of 12 months, from delivery date.
The action due to the customer for vices, defects, or loss of quality is subject to the terms of articles 1495,1497
C.C. (Italian Civil Code). The denunciation of the, defect or quality loss must be made by the customer by registe-
red mail, telex, fax, or equivalent written form to be sent to the main office of Elcon Instruments.
• Limits - burdens - obligations

a) The warranty is limited to repairing and substitution, FOB Elcon Instruments factory, of the useless parts, for a
confirmed defect of materials and/or workmanship, free of charge, and the remaining, shipping, dismounting and
mounting expenses (operations that in any case must be done in accordance with the supplier), at the custo-
mer’s charge. In no case Elcon Instruments will be held responsible for expenses, for loss of profit and/or dama-
ge, direct or indirect, that can be incurred by the customer due to a fault or defect of the material.
b) The warranty ends for instruments or materials damaged by:
- shipment
- storage non conforming to the instruction manual specifications
- incorrect installation
- loss of adequate protection for the type of installation (mechanical, climatic, etc.)
- incorrect application of power supply voltage
- erroneous wiring of the power supply line (applied on input or output measuring circuits)
c) The warranty ends for instruments or materials if repaired, modified, or simply tampered with, even if only in
part, by personnel not authorised by Elcon Instruments and also ends if used in improper way and/or not confor-
ming with the given instructions.
d) The warranty is valid only if payment has been received from the customer in a timely fashion, as per the origi-
nal agreement; otherwise it is void.
e) All parts that are subject to normal wear and inevitable deterioration are excluded from this warranty.
f) In case of having to return the instrument to one of the Elcon Instruments authorised labs for repair, the custo-
mer shall obtain a written authorisation with shipping instructions from Elcon Instruments.
Shipment expenses, all the concerned burdens, and the risk of loss or damage of the returned instrument are
exclusively born by the customer.
The same rules apply also when the instrument needs to be replaced.
g) During the warranty period, the customer will allow any personnel appointed by Elcon Instruments execute con-
trol of the instruments and materials.
h) The customer cannot require cancellation of the contract in reason of vices or defects, but only their elimination
or, when they cannot be repaired, the replacement of the instruments, if available on the market. In case the
replacement is for any reason impossible, Elcon Instruments has the faculty to offer instruments of the same or
equivalent type, quality and efficiency, suitable to the same use.
If the customer refuses such offer without justified motivation he is entitled to reimbursement of the money
already paid or a refund of the real incurred expenses.
i) For items sub-supplied by Elcon Instruments the standard warranty terms as given by the original manufacturer
are applicable.
j) The warranty must be considered for material repaired, substituted on ex works basis.
Such warranty replaces and supersedes any other declared or implicit warranty
- 23 -
IM-ENG-216/GB
11. ACRONYMS
AMS Asset Management Solutions

DCS Distributed Control System
FSK Frequency Shift Keying
HART® Highway Addressable Remote Transducer
HHC Hard Held Communication
HIS Elcon HART Interface Solutions
HSM HART Signal Multiplexer
IAC Elcon patented Interface Adapter Card
IS Intrinsic Safety
MM Multiplexer Module
MW Maintenance Workstation
PCC Process Control Unit
PLC Programmable Logic Controller
SCADA Supervisory Control and Data Acquisition
SSMS Smart Signal Multiplexer System
ST Smart Transmitter
TB Termination Board
• Cornerstone is a trademark of Applied System Technologies, Inc.

• HART is a registered trademark of Rosemount Inc.
• Windows is a trademark of Microsoft Corporation.
• AMS Asset Management Solutions is a trademark of Fisher Rosemount.
- 24 -
IM-ENG-216/GB
12. APPENDIX A: MUX2700G ISOLATION STRUCTURE
12.1 Three-port isolation

The three-port isolation structure of the Mux2700G is depicted in Fig.8. As you can see, both the 24V supply input
and the RS-485 serial interface are isolated from the HART section, that is to say, from the HART signals on the
field devices. This is full galvanic isolation, implemented either by transformer or by optocoupler.
A A31
RS-485
B A30
INTERFACE
A32
POWER
SUPPLY
MUX
0.68µF + C32
24V UNIT OPTO CH1
ISOL.
A1 + A
2.2µF
B32
A3 0.68µF
HART
CPU
MODEM + C1
CH32
2.2µF B1
SCREEN
A4,A5,A6
FIG. 8
Mux2700G ISOLATION STRUCTURE
The galvanic isolation specifications for the Mux2700G are summarised in the following table:
24V supply Field channels 1400 Vac, rms

24V supply RS-485 serial port 1400 Vac, rms
RS-485 serial port Field channels 500 Vac, rms
Mux2700G GALVANIC ISOLATION SPECIFICATIONS
12.2 Input-channels isolation

When you look at the field channels, you can see that full galvanic isolation is not implemented. Instead, a series of
non-polarised capacitors are inserted on each external interface line. The purpose of these capacitors is to block
the DC signal component present on each 4-20mA external loop, avoiding both a DC error induced on the loop
and any undesirable ground-loop.
The presence of a non-polarised capacitor in series with both the + and the – terminal of each channel is very con-
venient for a variety of reasons, as summarised in the following:
• It is possible to sense the HART signal at different DC voltage levels on each channel, as often required when
the same MUX interfaces both Transmitters and I/P devices or in other “mixed” configurations.
• It is not mandatory, to connected the + MUX terminal to the + side of the 4-20 mA current loop (in fact, the MUX
input terminals are basically not polarised).
- 25 -
IM-ENG-216/GB
• As better explained in section 12.4, the MUX can tolerate one or more short-failed input capacitors while still
working properly, the probability of loop interference is also very low for a wide range of internal MUX faults.
The MUX input isolation was designed to allow the highest flexibility in connecting the channels to sense the HART
signal. The max 30 Vdc input voltage (specified between all terminals, both belonging to the same channel or not)
makes it possible to connect any MUX terminal to whatever voltage level can be derived from a 24 Vdc supply,
+20% tolerance included.
The input-channels isolation specifications for the Mux2700G are summarised in the following table:
Channel number: 32 signal loops (64 terminals)

Channel isolation technique: capacitor isolation, 2 capacitors for each loop
+ terminal capacitor: 0.68 µF, 63V polyester capacitor (non-polarised)
- terminal capacitor: 2.2 µF, 50V non-polarised electrolytic capacitor
Allowed common mode voltage: up to 30V
Max input common-mode voltage: 30 Vdc
(between terminals of different channels)
Max input differential-mode voltage: 30 Vdc
(between terminals of the same channel)
Common mode internal clamping: +/- 10V (for transient or AC signals)
(between terminals of different channels)
Differential mode internal clamping: +/- 5V (for transient or AC signals)
(between terminals of the same channel)
Mux2700G INPUT ISOLATION SPECIFICATIONS
To avoid any possible damage to the sensitive input circuitry, an internal, zener-diode based clamping network
(Fig. 9) was inserted that operates both on common-mode and on differential-mode transients. This is required
because, for relevant input transient or AC signals, the input capacitors could momentarily couple to the input cir-
cuitry with a voltage level higher than the allowed voltage rating (i.e., +/- 5V).
Typically, the clamping network needs only to operate at the MUX unit during plug-in time, when the input capaci-
tors are initially charged. During the capacitors charge time (typically less than 1 ms) the input circuit does in fact
sink a some DC current from the loop, but the induced error on the 4-20 mA signal is so short in time that it is rarely
detected in any situation.
All diodes
are 5V Zeners +
CHx
+
A
+
CHy
FIG. 9
Mux2700G INPUT CLAMPING NETWORK
- 26 -
IM-ENG-216/GB
12.3 Galvanic versus capacitive isolation

Having understood the advantages of a full, non-polarised capacitor-based isolation, you must however be aware
that this is not the same as a full galvanic isolation implemented on each channel, which was avoided on the MUX
design due to space constraints and higher manufacturing costs.
In the following, we will try to outline the main differences between the Galvanic and the Capacitive isolation techni-
ques:
• Full, galvanic isolation is associated with clearly specified, solid isolation distances, with reference to the applica-
ble standards. For space reasons, the selected Mux2700G capacitors are not generally compliant with this requi-
rement.
• Full, galvanic isolation is generally requested to withstand a test voltage starting from 500 Vdc up, while the Mux
2700G capacitor rating is around 60 Vdc only.
• Full, galvanic isolation is generally specified with the lowest possible stray capacitance. For functional reasons
(that is to say, to enable the HART frequency acquisition) the Mux2700G capacitors are much higher of what is
usually found in a galvanic isolated solution.
Due to the previous considerations, when you connect a MUX2700G to 4-20mA loops that are galvanic isolated from
each other, you loose the full galvanic isolation among the channels. On the other hand , you still have a relevant
advantage with respect to a solution that simply connects the channels with a common point, because you still
have full DC isolation up to the specified voltage and you don’t need to worry about possible ground-loop induced
errors on the 4-20mA signals.
12.4 Safety-related issues

It is important to stress the fact that capacitor-based isolation is not equivalent to a full galvanic isolation, however
this does not mean that the Mux2700G can be expected, under reasonable fault conditions, to interfere with the
connected 4-20 mA loops. A few application examples can in fact be useful to clarify the situation.
• Galvanic isolated field loops
Let us assume that you connect with 4-20mA loops that are fully galvanic isolated from each other. In this case,
it can be shown that a single shorted input capacitor on each channel, plus any possible additional MUX fault
(apart from shorted input capacitors) does never result in any interference on the 4-20mA loops. In addition, with
a single shorted capacitor on each channel the MUX is still fully functional.
In a more formal term, the probability of any “electrical feedback” of the Mux2700G on the loops signals is very
low, and you can consider the control system for “fail-safe” applications (this doesn’t mean, however, that the
MUX is fail-safe certified or that it will keep working properly when in a generic “single-fault” condition).
• Common-point field loops

A similar situation can be found when the 4-20mA loops which the Mux2700G connects to share a common Vdc
connection point, with a current sense resistor < 300 Ohm to GND (Fig. 10) .
As before, it can in fact be shown that a single shorted capacitor on each channel, plus any possible additional
MUX fault (apart from shorted input capacitors) does never result in any interference on the 4/20 mA loops. In
addition, with a single shorted capacitor on each channel the MUX is still fully functional.
- 27 -
IM-ENG-216/GB
+ 24 Vdc
R < 300 Ohm
Tx
+
CHx R
+
A Tx
+
CHy R
GND
FIG. 10
COMMON-POINT FIELD LOOPS CONFIGURATION
As a final remark, we can observe that, whatever is the field-loops isolation or connection, a single capacitor fault
plus any other possible additional fault within the Mux2700G never results in any errors induced from the Mux2700G
on any 4-20mA loop.
12.5 Conclusions
By this note, it was possible to clarify how the Mux2700G isolation structure is such to guarantee both an high level
of application flexibility and a good reliability and fault tolerance (as for induced errors).
The presence of two series capacitors on each 4-20mA loop was discussed and the advantages of the solution
explained.
Some safety related issues were finally discussed, showing that, with a minimum of application-related analysis,
the Mux2700G can be designed so to minimise the probability of any electrical feedback on the connected 4-20mA
loops.
- 28 -

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Technical Data HART Interface Solutions

Field Marshalling Cabinet DCS Cabinet

I/O Card Racks

Elcon HIS Panel

Product Installation Manual

1.2. TECHNICAL SPECIFICATIONS

Power Supply 24 VDC nominal [-15%, +25%]

1.2.2. HPTB TERMINATION BOARD SPECIFICATIONS

Mounting T type (EN50022, DIN46277-3) or

1.2.3. RS-485 LINE SPECIFICATIONS

Communication Port RS-485, differential pair (isolated)

1.3. QUALITY ASSURANCE

2.4. INTRINSIC SAFETY

Field Connector HPTB/32/TR-AI-01

Jumper Shunt # HPTB/32/TR-AI-01

2.7.4. FIELD CONNECTIONS

Field Terminal Transmitter

Figure 4 – HPTB Powered Transmitters (3-wire)

Field Terminal Shield Transmitter

Figure 5 – Self-Powered Transmitters (4-wire)

Field Terminal Shield Transmitter Power

2.7.5. CONTROL CONNECTIONS

3.1.2. MUX ADDRESSING

3.5. MODES OF OPERATION

Symptom Cause Solution

World Wide Web

International Headquarters North America & South

1. INTRODUCTION ................................................................................................. page 2

2. UNPACKING AND STORAGE ............................................................................ “ 3

3. FUNCTIONAL DESCRIPTION ............................................................................ “ 4

4. HART INTERFACE SOLUTIONS OVERVIEW .................................................. “ 9

5. MAINTENANCE WORKSTATION OVERVIEW .................................................... “ 13

6. MUX2700G SPECIFICATIONS .......................................................................... “ 14

8. MAINTENANCE AND TROUBLESHOOTING ...................................................... “ 21

9. QUALITY MANAGEMENT POLICY .................................................................... “ 22

11. ACRONYSM .................................................................................................... “ 24

12. APPENDIX A: MUX2700G ISOLATION STRUCTURE ................................... “ 25

Key features summary:

2. UNPACKING AND STORAGE

ZONE 1 up TERMINATION BOARD

MUX MUX MUX MUX MUX MUX

3.3 LED indications

Colour Name Function

3.4 Power-up sequence

3.5 Application guidelines

3.6 Hardware architecture

3.7 Software architecture

4. HART INTERFACE SOLUTIONS OVERVIEW

4.2 1132/CON solution

I.A.C. (INTERFACE ADAPTOR

Selecting Different Input Connections Arrangements

1) LOOP SUPPLY TRANSMITTERS (non individually fused 3) 4-20mA FROM FIELD

4.3 2108/64 HART D solution

Elcon I.S. Termination Panel

T.B. type 2108/64 HART D

I.S. FIELD TRANSMITTERS

LOOP DIAGRAM (Example of an I.S. integrated solution)

HAZARDOUS AREA SAFE AREA DCS I/O

MUX 2700G Multiplexer

4.5 Electrical connections