Baker Hughes Bently Nevada 3300 01 01 Manual 2020518123556

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PART NO. 80175-01
3300/01
SYSTEM
MONITOR
OPERATION MANUAL
BENTLY re\
NEVADA
•
System Monitor
NOTICE
80175-01
•
READ THE FOLLOWING BEFORE INSTALLING OR OPERATING EQUIPMENT
Bently Nevada Corporation has attempted to identify areas of risk created by improper installation
and/or operation of this product. These areas of information are noted as WARNING or CAUTION
for your protection and for the safe and effective operation of this equipment. Read all instructions
before installing or operating this product. Pay particular attention to those areas designated by the
following symbols.
WARNING CAUTION
High Voltage present Machine Protection
Could cause shock, burns Will Be Lost
or death.
Do Not touch exposed

wires or terminals.
SYMBOLS
Special symbols are used in the manual to illustrate specifics in the step by step processes. F o r
example:
)
FLASHING CONNIECT D I SCONNECT OBSERVE SCREWDPiVE
•
System Monitor 8 0 1 7 5 - 0 1
F O R W A R D
This document i s f o r control room personnel w h o operate t h e 3300 Monitoring System. T h e

information includes description, disassembly instructions, performance tests, recommended spare
parts, field changeable options, specifications and schematics. The procedures are presented in step-
by-step graphic format.
RELATED DOCUMENTS
3300 System Overview, 80177
3300 System Installation Instructions, 80172
3300 System Troubleshooting, 80173
3300/10 Power Supply, 80174
Dynamic Data Manager System, 46390-01
Transient Data Manager User Guide, 79206-01
Allen Bradley Communications Interface Module 1770-KF2 User's Manual
Modicon Modbus Protocol Reference Guide PI-MBUS-300 REV B
Keyphasor® is a registered trademark of Bently Nevada Corporation

Proximitor® is a registered trademark of Bently Nevada Corporation
• PLC® is a registered trademark of Allen Bradley Company Inc.

Modbusa is a registered trademark of Modicon Inc.
TDC 3000® is a registered trademark of Honeywell Inc.
Document No. 80175 • First Printing: January 1988 • Revision A: November 1989
Copyright© 1 9 8 9 Bently Nevada Corporation
All Rights reserved
No Part of this publication may be reproduced, transmitted, stored in a retrieval system nor translated into any human or
computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual, or otherwise,
without the prior written permission of the copyright owner,
Bently Nevada Corporation

P.O. Box 157
Minden, Nevada 89423 USA
Telephone 800-227-5514 702-782-3611
Telemail/Telex 7400983 BNC UC
Fax 702-782-9253
Copyright infringement is a serious matter under
United States of America and Foreign Copyright Laws
• III
System Monitor 80175-01
Blank Page
iv
• CONTENTS
SECTION TITLE P A G E
1. System Monitor 1
2. Monitor Functions 3
3. Disassembly Procedure 5
4. Front Panel Assembly Removal 6
5. OK Relay Configuration 7
6. Communications Processor Interface 8 , 9
7. Performance Testing 1 0
8. Keyphasor Performance Test 1 1 - 1 6
9. -VT Jumper Configuration 1 7
10. Recommended Spare Parts 1 8
11. Specifications 1 9
12. Serial Interface Overview 2 0
13. Serial Interface Setup 2 2
Switch Settings 2 3
Jumper Settings 2 4
14. Cabling 2 5 - 2 7
Allen Bradley KF2 2 5
•
Allen Bradley KE Modules 2 6
Honeywell PLCG and DHP-II 2 7
15. C a b l e Diagrams 2 8 , 2 9
16 . P r o t o c o l Specifications 3 0 - 4 9
Allen Bradley Protocol 3 0 - 3 7
Message Types 3 0 , 3 1
Data Addressing 3 2 - 3 5
Data Format 3 6
Message Response Times 3 6
Imbedded Responses 3 6
Exception Responses 3 7
Modbus Protocol 3 8 - 4 7
Message Types 3 8 , 3 9
Data Addressing 4 0 - 4 3
Data Format 4 4
Message Response Times 4 4
Exception Responses 4 5
Diagnostic Counters 4 6 , 4 7
Scan Rates 4 8
Modem Controls 4 9
17. S e l f Test 5 0
18. S c h e m a t i c s and Drawings 5 1
INDEX I n d e x -1
•
Blank Page
vi
•
• S y s t e m Monitor 80175-01
1 I SYSTEM MONITOR
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33
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1•
1 f SYSTEM MONITOR
Two types of Power Input Modules (PIM) can be used with the System Monitor. The PIM shown
below on the left is supplied when the Serial Interface option is specified. It includes the two
additional 25-pin serial connectors. The PIM on the right is the standard input module, Whenever
the PIM is referenced pictorially in this document, the figure shown is the Serial Interface option
PIM. In all these figures, the standard PIM may be substituted for the Serial Interface PIM. All
connections to either PIM are the same, only the style of the connectors have been altered.
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Serial Interface option Standard PIM

PIM
2
•
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I 2 I
8
M O N I T O R
0 1
F U N C T I O N S
7 5 - 0 1
I
SYSTEM POWER-UP INHIBIT
The System Monitor provides a Power-up Inhibit function that allows each monitor to inhibit its
alarms during power-up, or whenever a system supply voltage falls below its operating level. After
power-up, the inhibit function remains active for approximately 2 seconds. The inhibit function can
also be activated by contact closure through terminals on the Power Input Module at the rear of
the rack.
SUPPLY VOLTAGES OK
Seven LEDs located behind the front panel of the System Monitor are ON to indicate when supply
voltages are functioning. The supply voltages are +VRH, +VRL, +7.5V, + 5 V REF, -7.5V, and -
VT. A green LED on the front panel (SUPPLIES OK), when ON, indicates that all supply voltages
are functional.
SYSTEM RESET
The System Monitor provides System Reset capability that is activated by either external contact
closure through terminals on the Power Input Module, or by pressing the RESET switch on the
• front panel.
TRIP MULTIPLY
The System Monitor provides a trip multiply control that is activated by contact closure through
terminals on the Power Input Module. When activated, trip multiply allows the alarm setpoints to
be multiplied by a factor preset on monitors with Trip Multiply options installed. The Trip Multiply
function is indicated by a red LED on the front panel.
STATIC DATA BUS BUFFER
The System Monitor multiplexes signals from the Communications Processor to select static data
from the monitors. Static data signals from the monitor are buffered before being sent to the
Communications Processor. If the Serial Interface option is installed, the position and data select
signals from the Communications Processor are intercepted in the interface. If no Communications
Processor is connected the Serial Interface takes over control o f the position select and data
select signals to gather data.
OK RELAY
The System Monitor drives an OK Relay that is located on the Power Input Module. The single-
pole, double-throw (SPDT) relay is used to indicate that the 3300 rack is in an OK condition. The
OK Relay is set normally energized. The OK Relay is deactivated either by the system power-up
•
inhibit signal (from System Monitor), or by a not OK signal from the monitors.
3
I 2 I MONITOR FUNCTIONS
I 1 1 0
ALARM SETPOINT ADJUST
The System Monitor has two switches on the front panel that adjust alarm setpoint levels on each
monitor. One switch is for upscale adjustments and the other is for downscale adjustments.
KEYPHASORS
The System Monitor receives input from two Keyphasor transducers through terminals o n the
power input module and buffers the input for use by the monitors. Buffered Keyphasor signals are
also available from the coaxial connectors on the front panel. The System Monitor also provides
short-circuit protected Keyphasor power.
SERIAL INTERFACE OPTION
When installed i n the System Monitor, the Serial Interface option provides a communications
interface via defined protocols for the transmission of static data from the 3300 rack. The Serial
Interface option c a n operate concurrently with a connected Data Manager Communications
Processor.
4
W 3 I DISASSEMBLY PROCEDURES
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6, 6, ( 0 ( 6
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SYSTEM M O N I T O R
c: R E M O V E =_,IDE C O v r R B
PiNCHING P H T H U D I N O
ON E A C H CAL , c l i \ N D f l P 4 -
•
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OPJION 8 ' [ C , E N I I P P y W G SIDE
OPIION C I R C U I T HOARD AviAy cf,l) / D P
FROM U N D F R I (F NC C I R C U I T B O A R D
AT M A T I N G CONNECTOR A N D r , SE=R A L I N T E R F A C E
sTANDCFBS
S I Ai....11)0E-f flPTION
FOR D E T A I L O r F R O N T
PANEL A S S E M B LY S E E [41 CC. INECTORS
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4 I FRONT PANEL ASSEMBLY REMOVAL
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frP
53TP,131-p3 II
171TF- I 7 t h 1 P 9
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6
5 I OK RELAY CONFIGURATION
THE F O L L O W I N G D I A G R A M SHOWS T H E F U N C T I O N A L C O N C E P T o r T H E O K R B L A I
FOR MOPE D E T A I L _ _ r FR T O S C H F M AT I C ISEE
MONITOR MONI1OR MONITOR

N
OK R E L A ON R P L AY OK R E L AY
DRIVE DRIVE DRIVE
OK B U S
• INHIBIT
CONTACT
CLOSURE
S'ESTEM
ROWER U P MOUITOR
INHIBIT
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IN N O ! C e
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uK H F L A
NORMALLY ENERGIZED)
•
7
6 I COMMUNICATIONS PROCESSOR INTERFACE I
Communications processor systems used with 3300 systems should all

operate from the same power source. If they do not and if the 3300 system
power goes off, the computer screen will indicate system OK and displayed
meter values will be approximately 7% of full scale.
i ,0
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•
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8
• System Monitor 8 0
6 I COMMUNICATIONS PROCESSOR INTERFACE

1 7 5 - 0 1
MONITOR/1 MONITOR#2 MONITOR#N
*CONNECTIONS T Y P I C A L O N AL:_ MONITORS
POSITION ENABLE - 4
4A
• BUFFERED D ATA SELECT
STATIC D ATA O U T
BUFFERED TRANSDUCER CED
BUFFERED TRAN'T,DErhE C R 2
BAPKPLANf
SYSTEM COMMUNICATION'T,
MONITOR PROCESSOR
BUFFERED S T A T I C D A T A
▶
DATA S E l EAT
mON1 TOf F I F C S
•
9
7 1 PERFORMANCE TESTING
!RIP WI !III I
t ! ! POINT Afl.PiSl'ir
r---1 V r JUMPE I H l EM M O N I T OF< ALJ1)
POWER S U P P L M U •`) I B E SETT T O F. A W .
VOLTAGE ( - i 8 V D C O R - 2 4 V D C ) O R
SYSTEM SUPPLIES OK L E D W I L L N O T G O O N .
MONI Ti)k
-------
ADVEhT 15`All.N
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10
•1 System Monitor 8
8 I KEYPHASOR PERFORMANCE TEST

0 1 7 5 - 0 1
NOTES: 1 T H E F O L L O W I N G PROCEDURE F O R T E S F I N ( . ; K E - ( P H A S O R 1 I S T Y P I C A L
FOR T E S T I N G K E Y P H A S O R 2
2. M A C H I N E A S S O C I AT E D W I T H K E Y P H A S O R U N D E R T E S T S H O U L D B E
RUNNING D U R I N G T H I S P R O C E D U R E . I F M A C H I N E I S N O T T U R N I N G .
S I M U L AT E R U N N I N G M A C H I N E I N P U T F R O M F U N C T I O N G E N E R ATO R O R
TK3 T E S T K I T .
MEASURE K E Y P H A S O R 1 P O W E R A T POWER I N P U T MODULE K e t POWER TERMINAL.

TOLERANCE I S - 2 3 . 7 ! 0 t ; VDC
(-17.85 I 0 . 4 5 VDC FOR 3 0 0 0 PROSIMI1OR,
•
Igmaalf&vit__
- •-
I V O LTA G F HI
/ \ TOLERANrI
tlo T o
MP.
•••., ! / STEP 5
,.//
VOL1AGE O U 1 -
OF f O L E R A N C E
• 11
8 I K E Y P H A S O R P E R F O R M A N C E T E S T 1•
D I C O N N E C I W I R E : FROM K 0 1 POWER / N D MEASURE V O LTA G E A T
POWER I I \ P J T M O D U L E T E R M I N A L . M C A S U P F M E N T S H O U L D M E E T
-HA FRANCE S P E : C H : I L L ) I N 1 .
_ , _.... .
t!gt pi q
l
-,--.e5.:7,c,cc,c41
OK f r
i-CEL4Y , 6 0 0 1 1 0 11( .r.)I
VOL. 1 ACE
IN T n L E R A N C E
1110.- 60 T O STEP 4
vf)LIA6L
OU1 O F
toLERANCE
LOO',FH 1 . : H , P U L L P O W E R I N P U T MODULE._ O u r F k O M
•
OF- I - / A M I N F C A B L I M 6 A N D (.0NNECIION-'=, 7 ! E i W E E N
MODULI P A C L
WARNING
HIGH V O L T A G E L E V E L S A R E
PRESENT T H AT C O U L D C A U S E
SERIOUS I N J U RY.
i'")WL i I N P U I M O W L E
CAI3L I N O
DEFECTIVE R E PA I R / R E P L A C E I
CABLE O R
MlihJllt ID M C , CONNECTION
12
S stem Monitor 80175-01
8 KEYPHASOR PERFORMANCE TEST
RECONNECT WIRE A T KOI POWER TERMINAL. DISCONNECT W I R E A T - V T

( - 1 8 v D C OR - 2 4 V D C ) T E R M I N A L O F PROXIMITOR A N D MEASURE VOLTAGE
AT WIRE_ V O LTA G E SHOULD MEET TOLERANCE L I S T E D I N STEP I
VOLTAGE
OUT O F
TOLERANCE VOLTAGE. I N - - - - - - - - - - - - -
REPAIR FAULTY - \TOLERANCE R E P L A C E
FIELD W I R I N G 4 .1) P R O X I M I T O R
• 13
System Monitor
8 K E Y P H A S O R P E R F O R M A N C E T E S T I
80175-01
5. C H E C K K E Y P H A S O R O U T P U T S I G N A L A T S Y S T E M M O N I T O R F R O N T PA N E L
K01 C O A X I A L 17ONNECTOR.
WITMOK
C.)
TRIPkillar
4 °
POIM10J117
GNAL f KEYPHASOR
OK
SIGNAL lir
NOT O K
CHECK K E Y P H A S O R S I G N A L . A T POWER I N P U T MODULE K 0 1 T E R M I N A L

•
a Q T. .
REPLACE
SYSTEM I
, !
MONITOR
ONAL'i
r,l(--)1 O K I
'.O I N E X T SILP
14
•
• 1 8 I KEYPHASOR PERFORMANCE TEST

DISCONNEUT W I P E A T POWER I N P U T M O D U L E K O 1 T E R M I N A L A N D CHEOT
WIRE F O R ' r \ H Y P N A S O R S I G N A L
ONAL 1 - ) f PEELAGE
S (STEM
• OR = MONITOR.
• RECONNECT W I R E T O D O W E R
SIGNAL
NOT O K
H E T MODULE KO1 L
GO J O N E Y T 5_L1 EP
• 15
I•
8 I KEYPHASOR PERFORMANCE TEST
ThJIHL; ' v . / A L A I L , H ( y r M r OP O U T P U T T E R M I N A L A N D C H E I C , ( 2 ; ‘ ; ' ) ; L .

AI O U T P U T J A L
neiln
( ;I f Ic I I IT
‘;,1 1 1 1 1 ,
REP,A, I P
\,1 I P I HC
•
J/
HH.I I H I () I T PA N S D U C R I - .
MAN; ;At A m ) c i - t t : c y
PHC;.;( i,1 I TOR
HNAL C A R L I N . : ,
yH;t
16
•
• System Monitor
9 1 -VT JUMPER CONFIGURATION

8 0 1 7 5 - 0 1
TO CHANGE TRANSDUCER V O LTA G E ( - V T ) O N SYSTEM M O N I TO R . D I S E N G A G E

FROM R A C K ( S E E P ] ) A N D S E T J U M P E R A S FOLLOWS:
VOLTAGE - V T JUMPER
24 V D C
-18 V D C
L W2
NOTF
THIS V O LTA G E O P T I O N MUST CONFORM W I T H
-VT S E T W POWER S U P P LY F O R S U P P L I E S O K
LED T O O P E R AT E .
[ W 5 T P 2
C a Q
CI_
arP13
B T P 14
1
C
r_13T P 7
9TP I 2
OTHI i 0 T P 3
O IP:70TP9
C )
1
17
I 1 0 I RECOMMENDED SPARE PARTS I•

DESCRIPTION PART NUMBER
System Monitor 3300/01-XX

XX .-- 01 without Serial Interface
XX -,-- 0 2 with Serial Interface
System Monitor PWA 84030-01
Serial Interface PWA 83989-01
System Monitor front panel 78452-01
18
• System Monitor
11 I SPECIFICATIONS
80175-01
INPUT SUPPLY
No external loads, normal operation mode, 25°C
Supply Voltage
+ VRH 22.55 ± 6.05 V d c

+VRL 11.22 ± 3.09 V d c
+7.5V 7.5 ± 0.1 V d c
+5V 5.00 ± 0.05 V d c
+5V REF 5.00 ± 0.009 Vdc
-7.5V -7.5 ± 0.1 V d c
-VT (-24V Option) -23.75 ± 0.45 V d c
-VT (-18V Option) -17.9 ± 0.4 V d c
SYSTEM POWER-UP INHIBIT
Delay 2 . 1 ± 1 seconds
CONTACT CLOSURE RATING
Contacts for System Reset, Inhibit, and Trip Multiply
Active < 1 0 0 0
KEYPHASOR
Output Voltage (-24V Option) - 2 3 . 2 V to -24.2V, Short-circuit Protected

Output Voltage (-18V Option) - 1 7 . 4 V to -18.3V, Short-circuit Protected
ENVIRONMENTAL
Operating Temperature + 3 2 ° F to +149°F (0°C to +65°C)

Storage Temperature - 4 0 ° F to +185°F (-40°C to +85°C)
Humidity 9 5 % , noncondensing
• 19
12 SERIAL INTERFACE OVERVIEW
PROTOCOLS
The 3300 Serial Interface option gives the 3300 system communication capability using either RS-
232C or RS-422A connections. The interface implements two standard protocols which are switch
selectable on the interface. The protocols are Modicon Modbus and Allen Bradley full duplex (DF1).
Each protocol possesses its own unique characteristics but the data which is transferred over each
interface link is similar. That data consists of each monitor's current values and status values.
DIFFERENCES FROM BASIC SYSTEM MONITOR
The interface option installs in the system monitor slot and rides on top of the System Monitor main
circuit board. With t h e interface installed, t h e original functions o f t h e System Monitor remain
unaltered. To supply the communications signals, the 3300 system backplane has an additional 32
pin din connector located immediately below the 64-pin din backplane connector. This connection
supplies the communications signals to and from the Power Input Module (PIM). The PIM provides
the required communications connectors.
SELECTION SWITCHES
Selection switches on the Serial Interface allow the setting of the device address and baud rate. In
addition such selections as message checking mode (cyclic redundancy check or block character
check), parity and stop bit selection, modem controls enable, and protocol mode can be set. To
identify the positions o f any 6-channel monitors in the rack, 6 switches are provided. Each switch
identifies an odd slot position which corresponds to the left side slot into which a 6-channel monitor
is placed.
SCAN METHOD
The Serial Interface uses the Data Manager Communications Processor (CP) backplane controls and
multiplexed analog d a t a signal t o receive information from t h e 3 3 0 0 monitors. I f there i s n o
Communications Processor connected to the 3300 rack, the Serial Interface generates the required
backplane control signals to scan the rack. The Serial Interface will then scan as if the rack is a full
14 position rack. If there is a Communications Processor present, then the Serial Interface gathers
data in synchronism with the Communications Processor. In this case, the Serial Interface gathers
data only from the points which are configured in the Data Manager software.
The scanning of the rack is constantly active in the Serial Interface. Data obtained from the scanning
process is deposited in a data base maintained within the interface. When a request for data is
received via a protocol message from an external device, the requested data is retrieved from the
data base, formatted and returned to the requesting device in a message response. Allen Bradley
and Modbus protocols have different message formats for requests and responses. For a complete
20
• System Monitor
12 SERIAL INTERFACE OVERVIEW

80175-01
discussion of the message content and other related protocol details refer to the documents listed
in the forward of this manual.
The Serial Interface is designed to operate concurrently with either Transient Data Manager (TDM)
or Dynamic Data Manager (DDM).
OTHER INTERFACES
The two protocols implemented by the Serial Interface, Modicon Modbus and Allen Bradley full
duplex, are used by many other manufacturers in communications interfaces into their Distributed
Control Systems (DCS). This manual describes two known interface connections into Honeywell and
Allen Bradley systems. Similar connections can be made into other DCSs that support either of these
two protocols. Consult the factory for details on interface requirements for other DCSs.
• 21
System Monitor
13 SERIAL INTERFACE SETUP

80175-01
•
Proper operation o f the Serial Interface requires that the switch and jumper settings b e set
appropriate for both the configuration of the 3300 rack(s) and the style of communications between
the host device and the Serial Interface. Once these settings and the proper cable connections are
made, the interface can receive command messages and return response messages to a host device.
Refer to the section 16, entitled Protocol Specifications, for information on how to specify the data
(direct or status values) within a protocol message command. The locations (addresses) o f the
desired data are dependent on the configuration of the 3300 rack and the type of protocol used.
Host devices which communicate with the Serial Interface each have their own unique characteristics
regarding how the user is allowed to specify command messages. Refer to the host documentation
to see how the data fields within the protocol command messages are specified. Use the information
provided in section 16 to determine the protocol addresses of the 3300 rack data. These addresses,
along with a size or byte count field in the command message from the host, control what data is
returned in a reply message from the Serial Interface.
Note
The exact message formats for the protocols used by this interface are not described in
this document. References to certain fields within these messages, for example ADDR and
SIZE, are made in some examples as an aid t o understanding the example. I t is
presumed that the reader understands the message formats in those cases. If the reader
is not familiar with the protocol requirements, he is referred to the documents listed in the
forward. In general, the host user interface should allow specification of data addresses
without dealing directly with the message formats themselves.
•
22
•
• System Monitor 80175-01
13 I SERIAL INTERFACE SETUP

SWITCH SETTINGS
Three 8-position switch assemblies are located in the upper left corner of the Serial Interface
option PWA.
SE I T H E ADDRESS I N H A . 0 1I 4 . S W I T NC H c o pAR E s p o rRn u „ '1':) yA

[ I S T A T E . A N ' O F F - y 4 I r c H c o R R E 5 P o N D L s T O A 0 S TAT E A D R O I S
THE L E A S T S I G N I F I C A N 1 B I T A N D A D R 7 I S T H E MOST S I G N I F I C A N T
B I T _ T H E S W I T C H I S SHOWN W I T H ADDRESS I . U S E ADDRESSES I N
THE RANGE O F I T O 2 4 7 A 0 ADDRESS I S I L L E G A L E A C H I N T E R FA C E
CONNECTED I N A D A I S Y C H A I N MUST H AV E A U N I O U E ADDRESS
-_-_•-•-
BUR? BDR1 0000 BAUD RATE 1 SET B A U D R AT E P E R TA B L E
syl
0 0 0 5600 I
ADR7 0 4400 I SELECTED B A U D R AT E MUST B E T H E SAME A S
2400 I
ADR6 1 1 = 1
0 1200 HOST B A U D R AT E .
AORS • J
1 600 I
ADP 0
ADR3 1 C = 1
ADR3
0 3007sJ
ADO' I I =
ADRO C__711
SW?
BDR2 THIS S W I T C H I S A P P L I C A B L E F O P A L L E N B R A D L E Y PROTOCOL
BOR
BCRO SET ' O N ' F O R C R C ERROR C H E C K I N G . S E T ' O F F " F O R B C C C H E C K I N G
PART
SWITCH S E T T I N G NOT U S E D I F MODBUS S E L E C T E D .
PARO
AB ---------
•
MOFJA
SW)
PS PA P, pmo M a T s S E T P A R I T S A N D S T O P B I T T O AGREE W i r H
P53 0 0 EA.14,,,01. H O S T P A R I T Y A N D S T O P E N T S E T T I N G
P55 0 I 0 0 0 , 5 6 T
PS7 0 7,06e,757M A N O N ' S W I T C H CORRESPONDES T O A I S T A T E .
P59 . R o n a , snso
P 5 11 SWITCH SHOWN F O R E V E N PA R I T Y O N E S T O P E i l 1
SERV
BCD
\ / .> \ ‘S‘ f E T T H E A B S W I T C H '01,1- T O S t i E C I A L L E H BRADLEY PROTOCOL

X L _ _S _1 _E T T H E A B S W I T C H - O F F - 1 0 ‘„F.TETT m o D H u s PROTOCOL
. _
SET T H E MDEm S W I T C H ' O N ' T O E N A B L E M0DEm CONTROL S I O N A L S
SETTING T H E MDEM S w i l C H ' O F F - F O R C E S D T P. A H D R T S T P u E A H D
ALL I N P U T CONTROLS A R E i G N O P F D . m f f m SHOULD N E ' O F F ' U N L E S S
INTERFACE I S CONNECTED D I E E C I L y T O M O D E M
zo
PSI T H R U P S I I A R E U S E D T O I D E N T I F Y T H E P O S I T I O N S O F 6 -CHANNEL M O N I TO R S A
SI 1 E =
SWITCH SHOULD B E S E T ' O N ' F O R E A C H 6 -CHANNEL M O N I T O R I N T H E R A C K T H E S W I T C H
PS 3 ( A l
LABEL ( P S I . P S 3 E T C . ) CORRESPONDES T O T H E L E F T MOST S L O T I N W H I C H T H E
P 5 I C =
PS7 C A I MONITOR I S L O C AT E D . M O N I T O R NUMBER ONE I S T H E L E F T MOST M O N I TO R I N T H E R A C K
SWITCHES SHOWN I D E N T I F Y A R A C K W H I C , , H A S TWO 6 -CHANNEL M O N I TO R S W H I C H
PS 9
PS OCCUPY S L O T S 3 A N D 4 A N D S L O T S 7 A N D 8
SERV
SERV - T H I S S W I T C H ENABLE's, D I E S E R V I C E i t s r MODE 1r - O N ' WHEN POWER -uP
D
OCCURS. I N T E R FA C E W I L L . E X E C U I E I 1 S POWER U P ')E-1F T E S T f I c , I T = .
THE RED O K L I D w i L L B C F 1 A S H E b i r I I D o E S H o t PA S S T H E w l
BE TURNED O F F T H E INTEREACA w i l l E I F ! f i N o N o p i R A T I O N A L I N v i l m w
CASE
BCD - S E T T H I S s w i T c H ' 0 N - I F T H E D ATA FORMAT F O R A L L E N BRADLEY I S B I N A R y
CODED D E C I M A l ( B C D ) A P P L I C A B L E O r l y I N A L L E N BRADLEY PROTOCOL.
•
23
System Monitor
13 I SERIAL INTERFACE SETUP

80175-01
•
JUMPER SETTINGS
Several j u m p e r s a r e l o c a t e d o n t h e S e r i a l
Interface option PWA. Use the figure at the right W4[ I„, `,FT T H I S C O N F I N N R AT I O N w H F N N S I N T
RS- 2 3 2 T O H O S T ' , E T C I I I Y 7 1 k - , 1
PACK I N D A I S - ( C!•+AIII
to help determine the required jumper settings for 54 SHOFW-, DCOM l j I G N D
your configuration. T h e W 4 / W 5 combination
SET T H I S C O N F I G U R AT I O N O N A L L R A c K S
allows the shorting together o f digital common WHEN U S I N G R S - 4 2 2 T O H O S T
and isolated ground. These two ground systems L/5
DCOM I S I S O L AT E D F R O M ! G N D
should b e connected together o n any interface
that uses the RS-232C standard. They should be
disconnected on all interfaces that use RS-422A w 6 r 7 n 2 w , S E T T H I S C O N F I G U R AT I O N O N A L L B U T
to t h e h o s t o r next rack. N o t e that t h e Serial „ 0 3 L : J / 7 7 1 w. ) T H E L A S T R A C K I N A D A I S Y C H A I N
Interface allows a selection o f RS-232C o r RS- ,07,-/-q[=j S F ; T . H S C o N F I O U R AT I O N o N THE L A 5 1

422A t o the host but is always RS-422A t o the I w8E.:s.c; R A C K OR IF ONLYONERACK
next rack. Therefore, all interconnected racks past L
the first rack in a daisy chain should have the i
SET T H I S C O N F I G U R AT I O N O N A L L B U T
shorting b a r s e t o n W5, (DCOM disconnected w iwe! rT r1.77M 4"
. - J F ! , 3 T H E F I R S T RACK I N A D A I S , C H A I N
from IGND). The first rack in a daisy chain should
short W 4 i f the connection t o t h e host i s RS- wi0E2T-Tjw,, S E T THIS coNriouRATION ONTHE
232C. Short W5 if the connection to the host is
RS-422A.
w 1 2 , - . 7 7 , 1 - - l w. , F I R S T R A C K i F U S I N G R S - 2 3 2 i F
-
_L.
N T . L ALIOVESETTIW; , ; ; ; ; w! i0
•
The jumpers W6 through W13 are used to terminate unused RS-422A receivers. This is necessary
to prevent noise, coupled in the cable o r picked up on the connector inputs, from causing level
transitions in the interface. All unused RS-422A receivers should be terminated. Be sure to examine
your interconnections carefully. After terminating a receiver, make sure it is never again connected
through a cable to a driver in another daisy chained interface. Overheating and damage to the driver
will occur. As a precaution, remove all terminating jumpers when changing the cabling configuration
of an existing system. When finished, reset termination jumpers.
W4 - Connects digital common to isolated ground

W5 - Disconnects digital common from isolated ground
W6,W8 - Terminates RS-422A receivers from next rack

W7,W9 - Unterminates RS-422A receivers from next rack
W10,W12 - Terminates RS-422A receivers from host

W11,W13 - Unterminates RS-422A receivers from host
24
•
• System Monitor
14 CABLING
80175-01
CABLE CONNECTION TO ALLEN BRADLEY

1770-KF2 COMMUNICATIONS MODULE
The 1770-KF2 is a stand-alone communication interface which provides a RS-232C or RS-422A

link between asynchronous devices and an Allen Bradley Data Highway or Data Highway Plus
communications network.
.._..., ..._,
Al I F rJ BRADLEHI
,
1-1.--g —7 T ',lod D ATA H I G H W AY O R
17 / 0 - K F 2
i fo
11 D ATA H I G H W AY P L U S
I 1 , 1 ...i :1 :1 . 1 L .11 1.11 - 1 1
.. ; ..i i l l -r. 1 -7J . 1 .71 - 1 ; 7 1 . 11 _ - - - l i h . II
A 1.).1 Al . 7 1 .1 i :1 . L . T. T 4 1 . 7
.' Ill j
1 11 1 ..11 l 4 + 1
1 J I,J J I 11 1 ' / 4 1 _ , _ . 11 , .
..........,___
'1
-7 -1 11
1 .1 - 1 r :1 . - 1 ,;11 . 4 dff.to 6
1,/, 41 ;I 1 ; 7 /I
I:. 1 * _), ;I L a - '1, 1 1 : n P
f ,/ 411 -7 1 1.11 - 1
11 1.71 z ¢ O
, 0.. ...!.... 0 -... - - n ,
0 0 - - -
USER S E L E : F E D
•
RS- 2 3 2 C O R R S - 4 2 A
C O M M U N I C AT I O N S L I N K
With the KF2 module, either RS-232C o r RS-422A may b e used, I f RS-232C i s selected,
connections between the KF2 and the PIM should be made with cable part number 84916. If RS-
422 is specified, use cable part number 84917. Connect the cable to the HOST connector on the
PIM. Set W4 through W13 jumpers on the interface appropriate for the communications standard
selected.
Maximum cable length for RS-232C is 100 feet. Maximum cable length for RS-422A is 4000 feet.
Use the RS-422A interface whenever possible.
Note
Since Allen Bradley protocol is full duplex, only one 3300 rack may be connected per KF2 module.
• 25
System Monitor
14 CABLING
80175-01
•
CABLE CONNECTION TO ALLEN BRADLEY
1771-KE OR 1785-KE COMMUNICATIONS MODULES
Both the 1771-KE and the 1785-KE are designed to be installed in an I/O chassis. A 1771-KE
provides an interface between a RS-232C communication link and an Allen Bradley Data Highway
Communication link. A 1785-KE provides an interface between a RS-232C communication link and
an Allen Bradley Data Highway Plus communication link.
771 • rIE: (111 A- I / 0 C:i-iASSIS

1785 KE. •
DAT?, I11131-1WA O R
DATA F I W1-1,0 Y ! J 5 . 1 .
41.11II r ! - !
RS- 1 3 7 AMUN I CA1 !OH',

!. 1 NI
Make the cable connection between the Allen Bradley module and the PIM using a cable part
number 85343. Connect the cable t o the HOST connector o n t h e PIM. T h e 85343 cable i s
available in lengths of 10, 25, 50 or 100 feet. When distances beyond 100 feet are required, a
common method used is to employ a pair of modems in the communications link. The connection
to the modem should be made with a standard 25-pin male/female computer cable.
Be sure to set the jumpers W4 through W13 prior to connecting link cables.
Note
Since Allen Bradley protocol is full duplex, only one 3300 rack may be connected per KE module.
26
• System Monitor
1 1 4 I CABLING
80175-01
CABLE CONNECTION TO HONEYWELL PLC GATEWAY (PLCG)

OR HONEYWELL DATA HIGHWAY PORT (DHP-II)
The Honeywell PLCG provides an interface between RS-232C devices using Modicon Modbus
protocol and the TDC 3000 Local Control Network (LCN). The DHP-II provides a similar interface
to the Honeywell Data Highway.
HONEYWELL
LCNI/O PACK
F L 6ATEW
GATEW
AAY-
GENUF.P -
CHAr1,3ER
! SAME CABL I NG USED

FOR DHP - I I )
M i l i 11111 • 111 -
8 ,1 9 I 5
4 f 3 r d i )
S F 1 5
The connection between the Honeywell interface and the PIM uses a cable part number 84916.
Connect the cable to the HOST connector on the PIM. This cable is limited to 100 feet. Since the
Modbus protocol is master/slave, multiple 3300 racks may be connected in a daisy chain. Daisy
chained racks are interconnected b y attaching the male end o f a 84915 cable t o the RACK
connector o n the first r a c k a n d then connecting the female e n d o f the cable t o the HOST
connector of the other rack. Since rack-to-rack communication uses the RS-422A standard, it can
support cable distances up to 4000 feet between racks.
27
•
15 CABLE DIAGRAMS
TP
BLK
l4
RED
TB
BLK
WHT
TP
BLK
20
84 I
) R A C K r),ARL
MAI I' FM E
•
( RAO) (7;01411:C P M ND— 1 )
1.1.(5ATIECTON. h
J1
•
•
1
I
HC, ) PE-MAL
28
•
• System Monitor
15 CABLE DIAGRAMS
80175-01
J2
BLK
14 TP 16
1 RED
25 18
BLK
16 14
ViHT
18 TP 25
BLK
7 7
F
6 20
6
20 - - - - 8
84917
1R-422 HOST CAHLE
• FEMALE F E M M E :
J1
3
WHT
BLK
GRN
,0
BLK
BLU
• 8
ELK
[
85.34'3
P S 232 HOST CABLE
MALE FEMALE
• 29
16 I PROTOCOL SPECIFICATIONS
ALLEN BRADLEY PROTOCOL MESSAGE TYPES
For a complete description of the Allen Bradley message formats refer to the Allen Bradley
protocol document listed in the forward.
The messages that may be transmitted and received by the Serial Interface will be selected from
the Allen Bradley basic command set. They are
Command Name Command Code Function Code
Diagnostic Counters Reset 6 7

Diagnostic Read 6 1
Diagnostic Status 6 3
Diagnostic Loop 6 0
Unprotected Read 1
DIAGNOSTIC COUNTERS RESET
This command resets to zero all diagnostic counters in the interface. (See diagnostic read below.)
DIAGNOSTIC READ
During operation of the interface, the firmware will keep track of several events. When a particular
event occurs, a counter associated with that event will be incremented. These counters can be
read by issuing a diagnostic read command. The Allen Bradley interface module must be
configured t o pass o n all diagnostic messages o r the Serial Interface will not receive the
command. Counters are 16 bit counters and all will wrap around to zero when they overflow.
The counters that will be implemented by the Serial Interface are
1. 16-bit counter of the number of times a communications error occurred in a received

message.
2. 16-bit counter of the number o f times the backplane data was rejected because the
Communications Processor control signals were unstable.
3. 16-bit counter of the number of times a scan overflow occurs. This is detected when a
change in the backplane mux lines occur while the interface is waiting for the last mux
30
• System Monitor
16 IL PROTOCOL SPECIFICATIONS I
80175-01
change to settle.
4. 16-bit counter of the number of times a communications overrun has occurred.
The counters will be returned in the response message in the above order. The request message
will set the ADDR field to 0 and the SIZE field to 8.
DIAGNOSTIC STATUS
This command reads the current revision letters of the firmware of the Serial Interface. Two bytes
are returned in the response message in the following order.
Major Rev Number This is the major version number of the Serial Interface firmware. Each
change to the firmware that results in a requirements change will result
in an update to this number.
Minor Rev Number Each change to the Serial Interface firmware that is for the purpose of
correcting programming errors or defects will result in an update to this
•
number. Minor revision number changes should be backward compatible.
DIAGNOSTIC LOOP
You can use this command to check the integrity of transmissions over the communications link.
The command message can transmit up to 65 bytes of data to the interface. The interface will
reply to this command by transmitting the same data back to the originating station.
UNPROTECTED READ
This command reads words of data from interface memory. Use it to read direct and status values
from the interface.
The information in the following pages will show how to specify the direct and status values in an
unprotected read command.
• 31
16 PROTOCOL SPECIFICATIONS
ALLEN BRADLEY PROTOCOL DATA ADDRESSING
The Serial Interface uses fixed protocol addresses for the starting locations of rack data. These
addresses are n o t the physical addresses o f the data in the interface memory. They are the
addresses used in the protocol messages to access data which is available from the interface. The
protocol starting addresses are
Data Type Rack Starting Address
DIRECT VALUES 8 ( 1 0 Octal)

MONITOR STATUS 48 (60 Octal)
Note 1
For addressing purposes, a 2-channel double-wide monitor looks like a 2-channel
single-wide monitor in the left slot followed by an empty right slot. A single channel
monitor will b e treated as a dual channel monitor with a n invalid data value for
channel 2.
Note 2
At the message level, Allen Bradley protocol refers to addresses as byte addresses
whereas Serial Interface addresses a r e w o r d b a s e d ( 2 bytes). Therefore, t h e
address that is placed into the protocol message is the word address multiplied by
two. Byte addresses will always be even. Also the byte count at the message level
is the word count multiplied by two.
DIRECT VALUES
Direct values occupy contiguous protocol addresses. The starting address for the direct values
is address 8. This is the address of the first direct value of the first monitor location in the rack.
The first monitor (slot 1) is the left most monitor just to the right of the System Monitor. The entire
rack's direct values are found sequentially in adjacent addresses. Each monitor will have
direct values associated with it unless it is a 6-channel monitor. In that case, it will have 6 direcf
values. The presence of 6 -channel monitors will b e indicated b y the SW3 switch o n the Serial
Interface circuit board. Channel direct values are ordered first channel to last channel. Once the
32
•
• S y s t e m Monitor 80175-01
configuration of the rack is known, then the exact locations of all the rack's direct values can be
specified. A simple formula which can be used to calculate the starting address of monitor direct
values is
Starting address = 8 + 2(monitor slot number - 1) + 2(number of 6-channel temperature

monitors to the left of the selected monitor)
Use the Unprotected Read Command (command code 1) to access the direct values for the rack.
Example 1:
Read the direct values from a 3300 rack which contains 4 dual vibration monitors installed
in slots 1, 2, 3 and 4.
The message request should be an unprotected read command specifying 8 data words
(16 bytes) starting at word address 8. The Allen Bradley command format will have the
ADDR field set to 16 and the SIZE field set to 16. See note 2 above.
• Example 2:
Read the direct values from a 3300 rack which has dual vibration monitors installed into
monitor positions 1 and 2 and a 6-channel temperature monitor in monitor position 5.
The data that we want consists of 10 values contained in nonsequential locations starting
at word address 8. To retrieve the data most efficiently we should request the first 14
words which will include the values for the empty monitor positions 3 and 4. The host
should then throw out the invalid data from monitor slots 3 and 4. The Allen Bradley
command format will have the ADDR field set to 16 and the SIZE field set to 28. See note
2 above.
Example 3:
Read the temperatures values from a 6-channel temperature monitor in slot 5 of a 3300
rack. This rack also has a 6-channel temperature monitor in slot 1 and 2 dual vibration
monitors in slots 3 and 4.
The starting word address for the temperature monitor in slot 5 is 18. This is the
• 33
1 1 6 PROTOCOL SPECIFICATIONS
temperature for channel 1. Channels 2 through 6 follow at addresses 19 through 23. The
Allen Bradley command format will have the ADDR field set to 36 and the SIZE field set
to 12. See note 2 above.
Note
In all the examples, addresses are given in decimal. In programming Allen Bradley
devices conversion to octal may be necessary.
MONITOR STATUS
The monitor status indicators will be returned as 16-bit words with a value of 1 o r O. Each monitor
will have these three status words associated with it: Alert, Danger and not OK. Individual channel
status is not available. If any channel of a monitor is in alert, then the monitor status is Alert.
The monitor status words will be ordered Alert, Danger, not OK and occupy contiguous protocol
addresses starting a t w o r d address 4 8 ( 6 0 octal). T o r e a d t h e monitor statuses u s e t h e
Unprotected Read Command (command code 1).
A simple formula for computing the starting address for any monitor's status values is
Starting address = 4 8 + 3(number of monitors to left of the selected monitor, including empty
slots)
Use the Unprotected Read Command (command code 1) to access the monitor status values for
the rack.
Note
In all the examples, addresses are given in decimal. In programming Allen Bradley devices
conversion to octal may be necessary.
Example 1:
Read monitor status from a 3300 rack which has a vibration monitor in slot 1 a n d a 6-
channel temperature monitor in slot 3.
The unprotected read command should request 9 status words (18 bytes) starting at word
address 48. The status from the nonexistent monitor in slot 2 should be ignored by the
34
• System Monitor
80175-01
host. The Allen Bradley command format will have the ADDR field set to 96 and the SIZE
field set to 18. See note 2 at beginning of Allen Bradley Protocol Data Addressing.
Example 2:
Read monitor status from a 6-channel monitor in slot 7. The rack also has a 6-channel
temperature monitor in slot 1, with slots 3, 4, 5 and 6 empty.
Starting address = 48 + 3(5) = 63. The unprotected read command should request 3
status words ( 6 bytes) starting a t address 6 3 ( 7 7 octal). Address 6 3 contains t h e
monitor's Alert status, address 64 the Danger status, and address 65 the not OK status.
The Allen Bradley command format will have the ADDR field set to 126 and the SIZE field
set to 6. See note 2 at beginning of Allen Bradley Protocol Data Addressing.
• 35
ALLEN BRADLEY PROTOCOL DATA FORMAT
Internally the Serial Interface converts the backplane multiplexed static data signal into a digital
value using an 8-bit analog-to-digital convertor. When an analog data request message is received
on Allen Bradley full duplex protocol, this 8-bit value is shifted left four bits to represent a 12-bit
value. If the BCD switch is set ON on SW3, then this 12-bit value is converted to a four place
binary coded decimal number and placed in the message response. The least significant digit is
always zero. If the BCD switch is OFF, the 12-bit binary number is returned in the message.
Since the maximum value the 8-bit convertor can have is 255, then the maximum 12-bit value is
255(16) = 4080. The least significant four bits of the 12-bit binary word are always zero.
ALLEN BRADLEY PROTOCOL MESSAGE RESPONSE TIMES
The following specifications define the typical measured response times for messages. The
response time is the time from the end of the last received message to the beginning of the
subsequent response message. It does not include message transmission times.
Message Response Time (msec)

•
ACK or NAK 2
BCD 7*
Binary 6*
* full 36 word read
ALLEN BRADLEY PROTOCOL IMBEDDED RESPONSES
The Serial Interface implements imbedded responses with Allen Bradley protocol. It will accept
imbedded responses within incoming messages and it may insert imbedded responses in out-
going messages.
36
•
• System Monitor
80175-01
ALLEN BRADLEY PROTOCOL EXCEPTION RESPONSES
Error codes will be returned in the response message when the interface receives a message with
an illegal function, address, or data range. Error codes returned in the message are Allen Bradley
type REMOTE error codes.
Error Code Error Condition

10 This error is sent from the interface if the command message was
incorrect. This includes the command code, subcommand code,
and size of the command or the requested size
50 An attempt to access an illegal address in the interface has

aborted message execution.
Example:
• An unprotected read is attempted from address 44 which is an illegal address for a direct
data request. The reply message returns the error code 50.
The maximum number of valid direct data addresses is 36. First valid address is 8, last valid
address is 43.
Status data addresses start at 48. The maximum number of valid status addresses is 36 (3 status
values for each of 12 monitors). The last valid status address is 83.
Data requests outside of these ranges will either result in an error code 10 or error code 50
message response. Error code 10 will occur if the starting address is valid but the number of
values requested results in a data address outside the valid range. Error code 50 occurs if the
starting address is outside the valid address range.
•
37
System Monitor
MODBUS PROTOCOL MESSAGE TYPES
A Serial Interface in a Modbus protocol connection will behave as a slave only. The mode of
transmission is RTU. The messages that will be allowed to be received and transmitted by the
Serial Interface are as follows:
Message Function Code
Read Input Status 2

Read Input Register 4
Loopback/Maintenance 8
Report Slave ID 17
Note
All input point and input register addresses referenced in this document are zero
based. Modicon programmable controller (PC) locations are one based. The
address references in this manual relate directly to the modbus message format.
If local host programming uses Modicon PC addresses the appropriate base
conversion from one to zero must be kept in mind. For example: Input point
address 0 = Modicon PC point 10001; Input register address 0 = Modicon PC
register 30001. Refer to the Modicon Modbus protocol document listed in the
forward for a complete review of Modicon PC formats.
READ INPUT STATUS
This command reads monitor status values from the interface.
READ INPUT REGISTER
This command reads monitor direct values from the interface.
38
• System Monitor
80175-01
LOOPBACK/MAINTENANCE
This message allows multiple functions depending on the diagnostic code which is imbedded in
the request message.
Diagnostic Code Meaning
0 Return query data (2 bytes)

2 Return diagnostic register
10 Clear counters and diagnostic register
11 Return message count
12 Return communications error count
13 Return exception count
18 Return character overrun count
• Counters and diagnostic register are cleared only by power-up or diagnostic code 10. All
counters count modulo 65535.
REPORT SLAVE ID
This function is used to obtain the current firmware revision from the Serial Interface. Two bytes
are returned in the response message in the following order.
Major Rev Number This is the major version number of the Serial Interface firmware. Each
change to the firmware that results in a requirements change will result
in an update to this number.
Minor Rev Number Each change to the Serial Interface firmware that is for the purpose of
correcting programming errors or defects will result in an update to this
number. Minor revision number changes should be backward compatible.
• 39
MODBUS PROTOCOL DATA ADDRESSING
The Serial Interface uses fixed protocol addresses for the starting locations of rack data. These
addresses are n o t the physical addresses o f the data in the interface memory. They are the
addresses used in the protocol messages to access data which is available from the interface. The
starting addresses for Modbus protocol are
Data Type Rack Starting Address
DIRECT VALUES 0
MONITOR STATUS 0
Note
For addressing purposes, a 2 channel double-wide monitor looks like a 2 channel single-
wide monitor in the left slot followed by a empty right slot. A single channel monitor will
be treated as a dual channel monitor with an invalid data value for channel 2.
DIRECT VALUES
Direct values occupy contiguous protocol addresses. The starting address for the direct values
•
is address 0. This is the address of the first direct value of the first monitor location in the rack.
The first monitor (slot 1) is the left most monitor just to the right of the System Monitor. The entire
rack's direct values are found sequentially in adjacent addresses. Each monitor will have two direct
values associated with it unless it is a 6-channel monitor. In that case, it will have 6 direct values.
The presence of 6-channel monitors will be indicated by the SW3 switch on the Serial Interface
circuit board. Channel direct values a r e ordered first channel t o l a s t channel. O n c e t h e
configuration of the rack is known, then the exact locations of all the rack's direct values can be
specified. A simple formula which can be used to calculate the starting address of any monitor's
direct values is:
Starting address = 2(monitor slot number - 1) + 2(number of 6-channel monitors to left of the
selected monitor)
Use the Read Input Registers command (Function Code 4) t o access the direct values for the
rack.
40
•
• System Monitor
I 1 6 I PROTOCOL SPECIFICATIONS I
80175-01
Example 1:
Retrieve the direct values from a 3300 rack which contains a vibration monitor in slot 4
and a 6-channel temperature monitor in slot 5.
The vibration monitor has two values associated with it, channel one vibration and
channel two vibration. The temperature monitor has 6 temperature values associated with
it. The request message should have a starting register of 6 and request 8 values
(registers).
Example 2:
Read the direct values from a 3300 rack which has dual vibration monitors installed into
monitor positions 1 and 2 and a 6-channel temperature monitor in monitor position 5.
The data that we want consists of 10 values contained in nonsequential locations starting
at word address 0. To retrieve the data most efficiently we should request the entire 14
•
value block which will include the values for the empty monitor positions 3 and 4. The
host should then throw out the invalid data from monitor slots 3 and 4. The Read Input
Registers query message will specify the start register as 0 and the number of registers
as 14.
Example 3:
Read the temperature values from a 6-channel temperature monitor in slot 5 of a 3300
rack. This rack also has a 6-channel temperature monitor in slot 1 and 2 dual vibration
monitors in slots 3 and 4.
The starting register address for the temperature monitor in slot 5 is 10. This is the
temperature for channel 1. Channels 2 through 6 follow at addresses 11 through 15. The
Read Input Registers query message will specify the start register as 10 and the number
of registers as 6.
41
System Monitor
80175-01
•
MONITOR STATUS
The monitor status indicators have a value of 1 o r 0. Each monitor will have these three status
values associated with it: Alert, Danger and not OK. Individual channel status is not available.
If any channel of a monitor is in alert, then the monitor status is Alert.
The monitor status values will b e ordered Alert, Danger, n o t O K a n d occupy contiguous
protocol addresses starting at address 0. To read the monitor statuses use the Read Input
Status command (function code 2). A simple formula for computing the starting address for a
monitor's status values is
Starting address = 3(number of monitors to left of the selected monitor, including empty
slots)
When a monitor position is not filled with a monitor, then the status values for that position are
allocated but the values are invalid.
Example 1:
Retrieve the status values from a 3300 rack which contains a vibration monitor in
slot 2 and a 6-channel temperature monitor in slot 3.
•
The Read Input Status query message will specify 6 status points starting at point
address 3 . T h e modbus response message will p a c k t h e response d a t a into
individual bits in the response message. Each bit represents a status point. A one
bit in the response message indicates a true status. In the above example, if the
monitor in slot 2 is showing alert and not OK and the monitor in slot 3 is showing
danger, then the response message will consist of one data byte with a value of
15 hex (21 decimal). The response byte will be as shown below.
0 0 0 1 0 1 0 1
Slot 2 monitor Alert

Slot 2 monitor Danger
Slot 2 monitor not OK
Slot 3 monitor Alert
Slot 3 monitor Danger
Slot 3 monitor not OK
Remaining bits zero filled
42
•
• System Monitor
80175-01
Example 2:
Read monitor status from a 6-channel temperature monitor in slot 7. The rack also
has a 6-channel temperature monitor in slot 1, with slots 3, 4, 5 and 6 empty.
Starting address (point number) = 3(5) = 15. Note that slot 2 is not considered an
empty slot because it is occupied by the double wide 6-channel monitor. The Read
Input Status command should request 3 status points starting at point number 15.
Point number 15 contains the slot 7 monitor's Alert status, point number 16 the
Danger status and point number 17 the not OK status. These status bits will be
packed into the three least significant bits of a single response byte.
43
MODBUS PROTOCOL DATA FORMAT
Internally the Serial Interface converts the backplane multiplexed static data signal into a digital
value using an 8-bit analog-to-digital convertor. When an analog data request message is received
on Modbus protocol, this 8-bit value is shifted left 4 bits to represent a 12-bit value.
Since the maximum value the 8-bit convertor can have is 255, then the maximum 12-bit value is
255(16) = 4080. The least significant four bits of the 12-bit binary word are always zero.
MODBUS PROTOCOL MESSAGE RESPONSE TIMES
The following specifications define t h e typical measured response times f o r messages. T h e

response time is the time from the end o f the last received message t o the beginning o f the
subsequent response message. It does not include message transmission times.
Type of Read Response Time (msec)
36 Registers 14
36 Points 8
44
• System Monitor
80175-01
MODBUS PROTOCOL EXCEPTION RESPONSES
Error codes will be returned in the response message when the interface receives a message with
an illegal function, address, or data range.
Exception Code Exception Condition
1 illegal function in request message

2 Illegal data address in request message
3 Illegal data range in request message
Example:
An unprotected read is attempted from address 36 which is an illegal address for a register
• read request. The reply message returns the exception code 2.
The maximum number of valid register addresses is 36. First valid address is 0, last valid
address is 35.
Point (status) data addresses start at 0 also. The maximum number of valid point addresses
is 36 (3 status points for each of 12 monitors). The last valid status address is 35.
Data requests outside of these ranges will either result in an exception code 2 or exception
code 3 message response. Exception code 3 will occur if the starting address is valid but the
number of registers or points requested results in a data address outside the valid range.
Exception code 2 occurs if the starting register or point address is outside the valid address
range.
• 45
System Monitor
80175-01
•
MODBUS PROTOCOL DIAGNOSTIC COUNTERS
There are four diagnostic counters and one diagnostic register which are maintained by the Serial
Interface when implementing the Modbus protocol. Each of these counters and the diagnostic
register may be accessed via the Loopback/Maintenance function code 8.
Access counter by using

Counter Name What gets counted Function D i a g n o s t i c
code c o d e
Message All messages received by the 8 1 1

Serial Interface
Communications Framing, parity or CRC errors 8 1 2

Error
Character Overrun
Error
Exception
Overrun errors that occur on
received messages
Messages that result in an

8
8 1
1 8
3
•
exception response
Note
All counters get reset on power-up or by receiving a function code 8, diagnostic
code 10 command.
46
•
• System Monitor 80175-01
DIAGNOSTIC REGISTER
The diagnostic register is a status word that is maintained by the Serial Interface and is returned
in response to a function code 8, diagnostic code 2 command. Failure of self tests will cause bits
to be set in the diagnostic register. The diagnostic register is reset on power-up or after receiving
a function code 8 diagnostic code 10 command.
The structure of the diagnostic register is as follows:
B ITO CHECKSUM ERROR B 1 Ts NOT U S E D
BIT! RAM ERROR B I T; NOT U S E D
B T2 MUX U N S TA B L E B!TIO NOT U S E D
B!T3 STORAGE OVERFLOW B1711 NOT U S E D
BIT4 SCANNER OVERFLOW BIT 2 NOT U S E D
B I T5 I / O P O R T ERROR BI T13 NOT U S E D
0 116 SPI E R R O R B 1T 4 NOT U S E D
I B 11 7 NOT U S E D B 1T 5 NOT U S E D
Refer to section 17, Self Test, for an explanation of the error bits 0, 1, 5, and 6.
MUX UNSTABLE This error bit is set if while scanning the 3300 backplane, the
multiplexer control lines change state during the static data
settling time. Setting of this bit generally indicates noise has
interfered with the data scanning process.
STORAGE OVERFLOW If there is an attempt to store data internally at an illegal data

address, this bit is set. Setting of this bit indicates an internal
firmware failure.
SCANNER OVERFLOW If the 3300 backplane multiplexer value changes state before
a previous scan is completed, this error bit is set. Setting of
this bit indicates noise has interfered with the data scanning
process.
47
BACKPLANE DATA SCAN RATES
ACTIVE MODE
When there is no Communications Processor connected to the monitor rack, the Serial Interface
must control scanning o f the 3300 rack backplane t o acquire direct and status values. When
operating in this mode the interface data base is completely updated for an entire rack in 120
msec.
PASSIVE MODE
When a Communications Processor (DDM or TDM) is connected to the 3300 rack and the Cp is
configured, then the interface must release control of the backplane mux control signals and the
interface will acquire its data by observing the mux signals as the Communications Processor
controls them. This means that while operating i n this mode, o n l y those monitors t h a t are
configured i n t h e D a t a Manager a r e scanned. A l s o t h e s c a n r a t e i s controlled b y t h e
Communications Processor.
When a Transient Data Manager (TDM) is connected and configured for a full rack of 12 dual
channel monitors, the scan rate for the status values (Alert, Danger, and not OK) is 83 msec. Since
the TDM Communications Processor scans direct values only once every four seconds, t h e
interface data base update rate for direct values is every four seconds. This means that the direct
data returned over the serial communications link may be up to four seconds old. On the other
hand, status data is guaranteed to be no more than 83 msec old. Data scan rates do not affect
the response rate for communications messages.
When a Dynamic Data Manager (DDM) is connected and configured for a full rack o f 12 dual
channel monitors, the scan rate for both status and direct values is a minimum of 120 msec.
In both the TDM and DDM, static data collection has a lower priority to other more important tasks
which may have to be performed. Servicing of alarms and receiving communications messages
are examples of higher priority tasks. Scan rates may be lengthened if higher priority tasks are
very active.
48
• System Monitor
80175-01
MODEM CONTROLS
The following definitions apply to the RS-232C signals as implemented by the Serial Interface. The
modem control signals DTR, DSR, DCD, RTS and CTS are active only if the MDEM switch (SW2)
on the Serial Interface circuit board is set ON.
Note
A RS-232C ON condition is a binary state of 0 and has a positive voltage level on the
interface. A RS-232C OFF condition is a binary state of 1 and has a negative voltage level
on the interface.
RTS - REQUEST TO SEND

Continually asserted ON.
DTR - D A T A TERMINAL READY

Asserted ON unless DCD is OFF for greater than 10 seconds. Then DTR is placed OFF
until DSR is set OFF. Once DSR is OFF, DTR is set ON.
• TXD - TRANSMITTED DATA

When not transmitting, TXD is in OFF state
CTS - C L E A R TO SEND
Received from modem. If Modem controls are on (MDEM ON), this signal must be ON
to enable message transfers. Loss of CTS does not turn DTR OFF.
DCD - D ATA CARRIER DETECT

Received from modem. I f DCD is OFF, message transfers will be disabled to/from
interface. Loss of DCD for 10 seconds causes DTR to be turned OFF.
DSR - D ATA SET READY

Received from modem. DSR should be set OFF at modem when DTR is set OFF at Serial
Interface. When DSR is set OFF, DTR will be set ON. Then the modem should set DSR
ON completing the handshake.
RXD - RECEIVED DATA

Data received from modem.
• 49
17 SELF TEST
The Serial Interface performs the following internal self tests on power-up:
Rom Check A checksum calculation is performed on the rom memory. The value obtained is
compared with a previously calculated value stored in memory. If the values do not
compare, an error flag is set and bit 0 of the Diagnostic Register is set.
Ram Check A n alternating ones and zeros ram test is done on all but the upper 30 bytes of ram
(482 bytes). Also a test is conducted to verify that the COP ON bit is set in the
68HC11 processor. If a ram failure occurs, bit 1 of the Diagnostic Register is set.
I/O Port Test This test checks a portion of the mux control comparator hardware on the interface
circuit board. If a failure occurs, bit 5 of the Diagnostic Register is set.
SPI Test A loop through check of the switch registers on the interface circuit board is
performed using the serial peripheral interface of the 68HC11 processor. If an error
occurs, bit 6 of the Diagnostic Register is set.
If any error occurs during the Power-up self test, the red OK led on the Serial Interface circuit board
will be turned off. The interface program will be allowed to continue. Reliable operation of the
interface will be questionable if the OK led is off.
If the Power-up self tests pass, the red OK led will be permanently turned on.
The Serial Interface OK led is controlled only at power-up. No on-line tests are performed.
If the SERV switch is set ON at power-up, the same self tests are performed but the interface will not
be allowed to continue operation after completion of the tests. If a self test fails the OK led will be
turned off. If the self tests all pass, the OK led will be flashed at a constant rate.
The Diagnostic Register can be returned with a Modbus message using function code 8 and
diagnostic code 2 (loopback maintenance message).
50
• System Monitor
18 SCHEMATICS AND DRAWINGS

80175-01
•
51
•
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• • •
S U P P LY C H E C K C I R C U I T S
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SYSTEM MONITOR PRINTED WIRING ASSEMBLY

t
•
• INDEX
I
-18V Option 1 9
-24V Option 1 9
1770-KF2 2 5
1771-KE 2 6
1785-KE 2 6
Active Mode 4 8
ALARM SETPOINT ADJUST 4
Backward compatible 3 1 , 39
Baud rate 2 0
BCD 3 6
Binary coded decimal 36
Binary state 49
Block character check 2 0
BUS BUFFER 3
Byte addresses 3 2
Checksum 5 0
CLEAR TO SEND 4 9
Coaxial connectors 4
Command code 1 3 0 , 33, 34
•
Communications error 3 0
Communications overrun 3 1
Contact closure 3 , 19
COP ON 5 0
Counters 3 0
CTS 4 9
Cyclic redundany check 2 0
Daisy chain 2 7
DATA ADDRESSING 3 2 , 40
DATA CARRIER DETECT 4 9
DATA FORMAT 3 6 , 44
Data range 3 7
Data select 3
DATA SET READY 4 9
DATA TERMINAL READY 4 9
DCD 4 9
DCOM 2 4
DCS 2 1
DDM 4 8
Decimal 3 4
Device address 2 0
DHP-II 2 7
Diagnostic code 2 4 7
• Index-1
INDEX I •
DIAGNOSTIC COUNTERS 4 6
DIAGNOSTIC COUNTERS RESET 3 0
DIAGNOSTIC LOOP 3 1
DIAGNOSTIC READ 3 0
DIAGNOSTIC REGISTER 4 7 , 50
DIAGNOSTIC STATUS 3 1
Digital common 2 4
Direct 2 0 , 31, 32, 40
Distributed Control Systems 2 1
Double-wide 3 2 , 40
DSR 4 9
DTR 4 9
Dynamic Data Manager 4 8
ENVIRONMENTAL 1 9
Error codes 3 7 , 45
EXCEPTION RESPONSES 3 7 , 45
Firmware revision 3 9
Full duplex 2 5 , 26
Function Code 4 4 0
•
Function code 8 4 6
Ground systems 2 4
Humidity 1 9
I/O Port Test 5 0
IGND 2 4
Illegal address 3 7
Illegal function 3 7
IMBEDDED RESPONSES 3 6
INHIBIT 3 , 19
INPUT SUPPLY 1 9
Isolated common 2 4
JUMPER SETTINGS 2 4
KEYPHASOR 4 , 19
LCN 2 7
Local Control Network 2 7
LOOPBACK/MAINTENANCE 3 9 , 46
Major Rev Number 3 1 , 39
Master/slave 2 7
Maximum cable length 2 5
Maximum number 4 5
Maximum value 4 4
MESSAGE RESPONSE TIMES 4 4
MESSAGE TYPES 3 0 , 38
Index-2
•
• System Monitor
INDEX
80175-01
Minor Rev Number 31, 39

Modem 26
MODEM CONTROLS 49
Octal 34
OK led 50
OK RELAY 3
On-line 50
Operating Temperature 19
Parity 20
Passive Mode 48
PLCG 27
Position select 3
POWER-UP 3, 19, 50
Priority 48
Programmable controller 38
Protocol mode 20
Ram Check 50
READ INPUT REGISTER 38, 40
READ INPUT STATUS 38, 42
• RECEIVED DATA
REPORT SLAVE ID
REQUEST TO SEND
RESET
49
39
49
3
RESPONSE TIMES 36
Revision letter 31
Rom Check 50
RTS 49
RTU 38
RXD 49
Scan overflow 30
SCAN RATES 48
Selection switches 20
Self test 47, 50
SERIAL INTERFACE 4
SERV 50
Settle 31
Single-wide 32, 40
SPI Test 50
Starting address 32-34, 40, 42, 43
STATIC DATA 3
Status 20, 34, 42
Storage Temperature 19
• Index-3
I I N D E X I •
SUPPLY VOLTAGES OK 3
System Reset 3 , 19
TDC 3000 2 7
TDM 4 8
Terminate 2 4
Transient Data Manager 4 8
TRANSMITTED DATA 4 9
TRIP MULTIPLY 3 , 19
TXD 4 9
UNPROTECTED READ 3 1
Unprotected Read Command 3 3 , 34
Unstable 3 0
Word 3 2
Word address 3 2
Index-4
•
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Find the GE / Bently Nevada 3300/01-01 at our website: Click HERE

Do Not touch exposed

This document i s f o r control room personnel w h o operate t h e 3300 Monitoring System. T h e

Keyphasor® is a registered trademark of Bently Nevada Corporation

• PLC® is a registered trademark of Allen Bradley Company Inc.

Bently Nevada Corporation

STATIC USECOPPERCONOVEFORSONL1 USECOPPERCONDUCTORSONIY I

HiV(k Pkiiik In MPVILENG4: PIS!ONNELI (1;0i. LP.A 10 SERVICINGDRREPLACINGFUSES

Serial Interface option Standard PIM

STATIC DATA BUS BUFFER

ALARM SETPOINT ADJUST

SERIAL INTERFACE OPTION

4 I FRONT PANEL ASSEMBLY REMOVAL

Rr FA!NI NIC3 IDIGL I Aril-J[1r F

MONITOR MONI1OR MONITOR

6 I COMMUNICATIONS PROCESSOR INTERFACE I

Communications processor systems used with 3300 systems should all

7 p i - I T = I I E N T D A T A M AV. ; ' " - J E R

6 I COMMUNICATIONS PROCESSOR INTERFACE

MONITOR/1 MONITOR#2 MONITOR#N

*CONNECTIONS T Y P I C A L O N AL:_ MONITORS

• BUFFERED D ATA SELECT

BUFFERED TRANSDUCER CED

8 I KEYPHASOR PERFORMANCE TEST

MEASURE K E Y P H A S O R 1 P O W E R A T POWER I N P U T MODULE K e t POWER TERMINAL.

8 KEYPHASOR PERFORMANCE TEST

RECONNECT WIRE A T KOI POWER TERMINAL. DISCONNECT W I R E A T - V T

CHECK K E Y P H A S O R S I G N A L . A T POWER I N P U T MODULE K 0 1 T E R M I N A L

• 1 8 I KEYPHASOR PERFORMANCE TEST

8 I KEYPHASOR PERFORMANCE TEST

ThJIHL; ' v . / A L A I L , H ( y r M r OP O U T P U T T E R M I N A L A N D C H E I C , ( 2 ; ‘ ; ' ) ; L .

9 1 -VT JUMPER CONFIGURATION

TO CHANGE TRANSDUCER V O LTA G E ( - V T ) O N SYSTEM M O N I TO R . D I S E N G A G E

I 1 0 I RECOMMENDED SPARE PARTS I•

System Monitor 3300/01-XX

System Monitor PWA 84030-01

Serial Interface PWA 83989-01

System Monitor front panel 78452-01

No external loads, normal operation mode, 25°C

+ VRH 22.55 ± 6.05 V d c

SYSTEM POWER-UP INHIBIT

CONTACT CLOSURE RATING

Contacts for System Reset, Inhibit, and Trip Multiply

Output Voltage (-24V Option) - 2 3 . 2 V to -24.2V, Short-circuit Protected

Operating Temperature + 3 2 ° F to +149°F (0°C to +65°C)

12 SERIAL INTERFACE OVERVIEW

DIFFERENCES FROM BASIC SYSTEM MONITOR

12 SERIAL INTERFACE OVERVIEW

13 SERIAL INTERFACE SETUP

13 I SERIAL INTERFACE SETUP

SE I T H E ADDRESS I N H A . 0 1I 4 . S W I T NC H c o pAR E s p o rRn u „ '1':) yA

\ / .> \ ‘S‘ f E T T H E A B S W I T C H '01,1- T O S t i E C I A L L E H BRADLEY PROTOCOL

13 I SERIAL INTERFACE SETUP

Interface allows a selection o f RS-232C o r RS- ,07,-/-q[=j S F ; T . H S C o N F I O U R AT I O N o N THE L A 5 1