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PLC AUTOMATION

MTBF calculations - PLC products

Center of Expertise PLC Products, Drive Products

Document history

Revision Description of changes Who Date

1.0 Updated document created for 2022 Rémy Ameloot 28.01.2022
1.1 Updated document created for 2023 Rémy Ameloot 08.09.2023

The following document gives an overview of the product MTBF at the time of issue.

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ABB AG
Eppelheimer Str. 82
69123 Heidelberg, Germany
Telephone: +49 (0)6221 701 1444
Fax: +49 (0)6221 701 1382
E-mail: plc.support@de.abb.com
abb.com/plc
MTBF-Calculation AC500-S
Condition
Standard: SN29500
Temperature: 40°C
Calculation Tool: CARE® BQR , Ver.8.700

Order Number Type Description System MTBF (year)

1SAP282000R0001 AI581-S:S500,Safety Anal.Eingabemod.4SAI AC500-Safety 102,42
1SAP482000R0001 AI581-S-XC:S500,Safety Anal.Eingabe 4SAI AC500-Safety 102,42
1SAP284000R0001 DI581-S:S500,Safety Dig. Input Mod.16SDI AC500-Safety 102,73
1SAP484000R0001 DI581-S-XC:S500,Safety Dig.Eingabe 16SDI AC500-Safety 102,73
1SAP284100R0001 DX581-S:S500,Safety Dig.E/A Mod.8SDI/SDO AC500-Safety 73,49
1SAP484100R0001 DX581-S-XC:S500,Safety Dig.E/A 8SDI/SDO AC500-Safety 73,49
1SAP280000R0001 SM560-S:AC500, Safety Modul - CPU AC500-Safety 168,80
1SAP286000R0001 SM560-S-FD-1:AC500, Safety module-CPU AC500-Safety 168,80
1SAP386000R0001 SM560-S-FD-1-XC:AC500, Safety module-CPU AC500-Safety 168,80
1SAP286100R0001 SM560-S-FD-4:AC500, Safety module-CPU AC500-Safety 168,80
1SAP386100R0001 SM560-S-FD-4-XC:AC500, Safety module-CPU AC500-Safety 168,80
1SAP380000R0001 SM560-S-XC:AC500, Safety Modul - CPU AC500-Safety 168,80
1SAP281200R0001 TU582-S:S500,Safety E/A Klemmen,24VDC AC500-Safety 2.757,37
1SAP481200R0001 TU582-S-XC:S500,Safety E/A Klemmen,24VDC AC500-Safety 2.757,37

ABB AG Seite 2 von 15 3ADR020160K0201_MTBF-AC500-S500_2023-09-08.xls

MTBF-Calculation AC500
Condition
Standard: SN29500
Temperature: 40°C
Calculation Tool: CARE® BQR , Ver.8.920.26

Order Number Type Description System MTBF (year)

1SAP170401R0201 CM574-RCOM:AC500,Komm.Modul,RCOM Prot. AC500 187,48
1SAP170400R0201 CM574-RS:AC500,Komm.Modul,2xRS-232/485 AC500 187,48
1SAP170902R0101 CM579-ETHCAT:AC500,Komm.Modul ETHERCAT AC500 257,67
1SAP170901R0101 CM579-PNIO,Komm.Modul PROFINET IO RT AC500 257,67
1SAP370901R0101 CM579-PNIO-XC,Komm.Modul PROFINET IO AC500 257,67
1SAP172200R0001 CM582-DP:AC500 PLC,Com. coupler PROFIBUS AC500 190,83
1SAP372200R0001 CM582-DP-XC:AC500 PLC,Com. coupler PROFIBUS AC500 190,83
1SAP172800R0001 CM588-CN:AC500,Komm.Modul CANopen Slave AC500 209,29
1SAP372800R0001 CM588-CN-XC:AC500,Komm.Modul CANopen Slave AC500 204,95
1SAP172900R0011 CM589-PNIO:AC500,Komm.Modul PROFINET IO AC500 276,38
1SAP372900R0011 CM589-PNIO-XC:AC500,Komm.Modul PROFINET AC500 276,38
1SAP172900R0111 CM589-PNIO-4:AC500,Komm.Mod.PROFINET IO AC500 276,38
1SAP372900R0111 CM589-PNIO-4-XC:AC500,Komm.Mod.PROFINET AC500 276,38
1SAP173200R0001 CM592-DP:AC500,Komm.Modul PROFIBUS AC500 181,72
1SAP373200R0001 CM592-DP-XC:AC500,Komm.Modul PROFIBUS AC500 181,72
1SAP173700R0001 CM597-ETH:AC500,Komm. Modul ETHERNET AC500 276,38
1SAP373700R0001 CM597-ETH-XC:AC500,Komm. Modul ETHERNET AC500 211,14
1SAP173800R0001 CM598-CN:AC500,Komm.Modul CANopen AC500 198,38
1SAP373800R0001 CM598-CN-XC:AC500,Komm.Modul CANopen AC500 198,38
1SAP176000R0080 CM5640-2ETH AC500 V3 67,27
1SAP376000R0080 CM5640-2ETH-XC AC500 V3 67,27
1SAP270000R0001 DC541-CM:AC500,Dig.Schnell.Mod.8DC AC500 124,65
1SAP470000R0001 DC541-CM-XC:AC500,Dig.Schnell.Mod.8DC AC500 124,65
1SAP131000R0278 PM5630-2ETH:AC500,SPS,8MB,24VDC,ETHERNET AC500 V3 124,53
1SAP331000R0278 PM5630-2ETH-XC:AC500,SPS,8MB,24VDC,ETHERNET AC500 V3 124,53
1SAP141000R0278 PM5650-2ETH:AC500,SPS,80MB,24VDC,ETH AC500 V3 121,69

ABB AG Seite 3 von 15 3ADR020160K0201_MTBF-AC500-S500_2023-09-08.xls

MTBF-Calculation AC500
Order Number Type Description System MTBF (year)
1SAP341000R0278 PM5650-2ETH-XC:AC500,SPS,80MB,24VDC,ETH AC500 V3 121,69
1SAP151000R0278 PM5670-2ETH:AC500,SPS,160MB,24VDC,ETH AC500 V3 109,31
1SAP351000R0278 PM5670-2ETH-XC:AC500,SPS,160MB,24VDC,ETH AC500 V3 109,31
1SAP151500R0278 PM5675-2ETH:AC500,SPS,160MB/8GB,ETH AC500 V3 93,92
1SAP351500R0278 PM5675-2ETH-XC:AC500,SPS,160MB/8GB,ETH AC500 V3 93,92
1SAP130300R0271 PM573-ETH:AC500,CPU,512kB,24VDC,ETHERNET AC500 170,35
1SAP330300R0271 PM573-ETH-XC:AC500,CPU,512kB,24VDC,ETH AC500 170,35
1SAP140200R0201 PM582:AC500,CPU,512kB,24VDC AC500 182,15
1SAP340200R0201 PM582-XC:AC500,CPU,512kB,24VDC AC500 182,15
1SAP140300R0271 PM583-ETH:AC500,CPU,1MB,24VDC,ETHERNET AC500 170,35
1SAP340300R0271 PM583-ETH-XC:AC500,CPU,1MB,24VDC,ETH AC500 170,35
1SAP140500R0271 PM585-ETH:AC500,CPU,1MB,24VDC,ETHERNET AC500 143,44
1SAP150000R0261 PM590-ARCNET:AC500,CPU,2MB,24VDC,ARCNET AC500 101,81
1SAP150000R0271 PM590-ETH:AC500,CPU,2MB,24VDC,ETHERNET AC500 143,44
1SAP150100R0277 PM591-2ETH:AC500,CPU,4MB,24VDC,2xET AC500 144,39
1SAP150100R0271 PM591-ETH:AC500,CPU,4MB,24VDC,ETHERNET AC500 143,44
1SAP350100R0271 PM591-ETH-XC:AC500,CPU,4MB,24VDC,ETH AC500 143,44
1SAP150200R0271 PM592-ETH:AC500,CPU,4MB,24VDC,ETH AC500 109,19
1SAP350200R0271 PM592-ETH-XC:AC500,CPU,4MB,24VDC,ETH AC500 109,19
1SAP155500R0279 PM595-4ETH-F:AC500,SPS 1.3GHz,16MB,4xETH AC500 33,49
1SAP355500R0279 PM595-4ETH-M-XC:AC500,SPS 1GHz,16MB,4xETH AC500 33,49
1SAP111100R0260 TB511-ARCNET:AC500,Mod.Träger,1Platz AC500 300,89
1SAP111100R0270 TB511-ETH:AC500,Mod.Träger,1Platz AC500 292,02
1SAP311100R0270 TB511-ETH-XC:AC500,Mod.Träger,1Platz AC500 292,02
1SAP112100R0260 TB521-ARCNET:AC500,Mod.Träger,2Plätze AC500 293,11
1SAP112100R0270 TB521-ETH:AC500,Mod.Träger,2Plätze AC500 284,69
1SAP312100R0270 TB521-ETH-XC:AC500,Mod.Träger,2Plätze AC500 284,69
1SAP112300R0277 TB523-2ETH:AC500,Terminal Base,2slots AC500 377,74
1SAP114100R0270 TB541-ETH:AC500,Mod.Träger,4Plätze AC500 269,88
1SAP314100R0270 TB541-ETH-XC:AC500,Mod.Träger,4Plätze AC500 269,88
1SAP110300R0278 TB5600-2ETH:AC500,Modulträger, 0xPlätze AC500 V3 348,97

ABB AG Seite 4 von 15 3ADR020160K0201_MTBF-AC500-S500_2023-09-08.xls

MTBF-Calculation AC500
Order Number Type Description System MTBF (year)
1SAP310300R0278 TB5600-2ETH-XC:AC500,Modulträger, 0xPlätze AC500 V3 348,97
1SAP111300R0278 TB5610-2ETH:AC500,Modulträger, 1xPlatz AC500 V3 340,24
1SAP311300R0278 TB5610-2ETH-XC:AC500,Modulträger, 1xPlatz AC500 V3 340,24
1SAP112300R0278 TB5620-2ETH:AC500,Modulträger, 2xPlätze AC500 V3 326,83
1SAP312300R0278 TB5620-2ETH-XC:AC500,Modulträger, 2xPlätze AC500 V3 326,83
1SAP114300R0278 TB5640-2ETH:AC500,Modulträger, 4xPlätze AC500 V3 308,66
1SAP314300R0278 TB5640-2ETH-XC:AC500,Modulträger, 4xPlätze AC500 V3 308,66
(*)
1SAP116300R0278 TB5660-2ETH:AC500,Modulträger, 4xPlätze AC500 V3 296,00
(*)
1SAP316300R0278 TB5660-2ETH-XC:AC500,Modulträger, 4xPlätze AC500 V3 296,00
1SAP117000R0271 TF501-CMS:AC500,Funkt.mod.träger 1+0Platz AC500 318,94
1SAP317000R0271 TF501-CMS-XC:AC500,Funkt.mod.träger 1+0Platz AC500 318,94
1SAP117200R0271 TF521-CMS:AC500,Funkt.mod.träger 1+2Plätze AC500 298,53
1SAP317200R0271 TF521-CMS-XC:AC500,Funkt.mod.träger1+2Plätze AC500 298,53

(*)
Preliminary values

ABB AG Seite 5 von 15 3ADR020160K0201_MTBF-AC500-S500_2023-09-08.xls

MTBF-Calculation AC500-eCo V3 products
Condition
Standard: SN29500
Temperature: 40°C
Calculation Tool: CARE® BQR , Ver.8.920.26

Order Number Type Description System MTBF (year)

(*)
1SAP122600R0072 PM5012-T-ETH:AC500,SPS,1MB,6DI/4DOT,ETH AC500-eCo V3 59,60
(*)
1SAP122700R0072 PM5012-R-ETH:AC500,SPS,1MB,6DI/4DOR,ETH AC500-eCo V3 58,22
(*)
1SAP123400R0072 PM5032-T-ETH:AC500,SPS,2MB,12DI/8DOT/2DC AC500-eCo V3 42,64
(*)
1SAP123500R0072 PM5032-R-ETH:AC500,SPS,2MB,12DI/8DOR/2DC AC500-eCo V3 42,36
(*)
1SAP124000R0072 PM5052-T-ETH:AC500,SPS,4MB,12DI/8DOT/2DC AC500-eCo V3 42,17
(*)
1SAP124100R0072 PM5052-R-ETH:AC500,SPS,4MB,12DI/6DOR/2DC AC500-eCo V3 41,90
(*)
1SAP124400R0073 PM5072-T-2ETHW:AC500,SPS,8MB,12DI/8DOT/2 AC500-eCo V3 41,10
(*)
1SAP124500R0073 PM5072-T-2ETH:AC500,SPS,8MB,12DI/8DOT/2D AC500-eCo V3 41,10
(*)
1SAP187000R0001 TA5101-4DI:AC500,digitale Eingängsmodul AC500-eCo V3 395,00
(*)
1SAP187000R0201 TA5101-4DIW:AC500,digitale Eingängsmodul AC500-eCo V3 395,00
(*)
1SAP187000R0002 TA5105-4DOT:AC500,digitale Ausgängsmodul AC500-eCo V3 162,00
(*)
1SAP187000R0202 TA5105-4DOTW:AC500,digitale Ausgängsmodul AC500-eCo V3 162,00
(*)
1SAP187000R0003 TA5110-2DI2DOT:AC500,dig.Ein-/Ausgänge AC500-eCo V3 187,00
(*)
1SAP187000R0203 TA5110-2DI2DOW:AC500,dig.Ein-/Ausgänge AC500-eCo V3 187,00
(*)
1SAP187100R0001 TA5120-2AI-UI:AC500-eCo, analog input option board, 2AI U/I AC500-eCo V3 228,81
(*)
1SAP187100R0201 TA5120-2AI-UIW:AC500-eCo, analog input option board, 2AI U/I AC500-eCo V3 228,81
(*)
1SAP187100R0002 TA5123-2AI-RTD:AC500-eCo, analog input option board 2AI RTD AC500-eCo V3 192,65
(*)
1SAP187100R0202 TA5123-2AI-RTW:AC500-eCo, analog input option board 2AI RTD AC500-eCo V3 192,65
(*)
1SAP187100R0003 TA5126-2AO-UI:AC500-eCo, analog output option board, 2AO U/I AC500-eCo V3 129,63
(*)
1SAP187100R0203 TA5126-2AO-UIW:AC500-eCo, analog output option board, 2AO U/I AC500-eCo V3 129,63
(*)
1SAP187200R0001 TA5130-KNXPB:AC500, Konfig. Schalter AC500-eCo V3 801,00
(*)
1SAP187200R0201 TA5130-KNXPBW:AC500, Konfig. Schalter AC500-eCo V3 801,00
(*)
1SAP187200R0002 TA5131-RTC:AC500,Uhr,ohne Batterie AC500-eCo V3 813,00
(*)
1SAP187300R0001 TA5141-RS232I:AC500,Ser.Schnittstelle AC500-eCo V3 178,00

ABB AG Seite 6 von 15 3ADR020160K0201_MTBF-AC500-S500_2023-09-08.xls

MTBF-Calculation AC500-eCo V3 products
Order Number Type Description System MTBF (year)
(*)
1SAP187300R0201 TA5141-RS232IW:AC500,Ser.Schnittstelle AC500-eCo V3 178,00
(*)
1SAP187300R0002 TA5142-RS485I:AC500,Ser.Schnittstelle AC500-eCo V3 176,00
(*)
1SAP187300R0202 TA5142-RS485IW:AC500,Ser.Schnittstelle AC500-eCo V3 176,00
(*)
1SAP187300R0003 TA5142-RS485:AC500,Ser.Schnittstelle AC500-eCo V3 249,00
(*)
1SAP187300R0203 TA5142-RS485W:AC500,Ser.Schnittstelle AC500-eCo V3 249,00

(*)
Preliminary values

ABB AG Seite 7 von 15 3ADR020160K0201_MTBF-AC500-S500_2023-09-08.xls

MTBF-Calculation S500
Condition
Standard: SN29500
Temperature: 40°C
CARE® BQR , Ver.8.700/
Calculation Tool: CARE® BQR , Ver.8.800 (ab 06/2013)

Order Number Type Description System MTBF (year)

1SAP250500R0001 AC522:S500,Anal.E/A.Mod.8AC,U/I/RTD S500 65,49
1SAP450500R0001 AC522-XC:S500,Anal.E/A.Mod.8AC,U/I/RTD S500 65,49
1SAP250300R0001 AI523:S500,Anal.Ein.Mod.16AI,U/I/RTD S500 73,98
1SAP450300R0001 AI523-XC:S500,Anal.Ein.Mod.16AI,U/I/RTD S500 73,98
1SAP250600R0001 AI531:S500 E/A,Anal.Ein.Mod.8AI,U/I/RTD S500 65,34
1SAP450600R0001 AI531-XC:S500 E/A,Anal.Ein.Mod.8AI S500 65,34
1SAP250200R0001 AO523:S500,Anal.Ausg.Mod.16AO,U/I S500 58,63
1SAP450200R0001 AO523-XC:S500,Anal.Ausg.Mod.16AO,U/I/RTD S500 58,63
1SAP250100R0001 AX521:S500,Anal.E/A.Mod.4AI/4AO,U/I/RTD S500 65,34
1SAP450100R0001 AX521-XC:S500,Anal.E/A.Mod.4AI/4AO S500 65,34
1SAP250000R0001 AX522:S500,Anal.E/A.Mod.8AI/8AO,U/I/RTD S500 65,34
1SAP450000R0001 AX522-XC:S500,Anal.E/A.Mod.8AI/48O S500 65,34
1SAP260300R0001 CD522:S500,2xEnkoder Modul,2xPWM Ausgäng S500 69,29
1SAP460300R0001 CD522-XC:S500,2xEnkoder Modul,2xPWM Ausg S500 69,29
1SAP220600R0001 CI501-PNIO:S500,Busmod.8DI/8DO/4AI/2AO S500 50,61
1SAP420600R0001 CI501-PNIO-XC:S500,Busmod.4AI/2AO/8DI/8D S500 50,61
1SAP220700R0001 CI502-PNIO:S500,Busmod.8DC/8DI/8DO S500 56,39
1SAP420700R0001 CI502-PNIO-XC:S500,Busmod.8DC/8DI/8DO S500 56,39
1SAP221300R0001 CI504-PNIO:S500,Bus-Mod.PROFINET/Serial S500 68,84
1SAP421300R0001 CI504-PNIO-XC:S500,Bus-Mod.PROFINET/Ser. S500 68,84
1SAP221500R0001 CI506-PNIO:S500,Busmodul PROFINET/Ser/CA S500 69,15
1SAP421500R0001 CI506-PNIO-XC:S500,Busmodul PROFINET/Ser S500 69,15
1SAP220900R0001 CI511-ETHCAT:S500,Busmod.8DI/8DO/4AI/2AO S500 50,61
1SAP221000R0001 CI512-ETHCAT:S500,Busmod.8DC/8DI/8DO S500 56,39
1SAP222100R0001 CI521-MODTCP:S500,Busmod.4AI/2AO/8DI/8DO S500 51,17

ABB AG Seite 8 von 15 3ADR020160K0201_MTBF-AC500-S500_2023-09-08.xls

MTBF-Calculation S500
Order Number Type Description System MTBF (year)
1SAP422100R0001 CI521-MODTCP-XC:S500,Busmod.4AI/2AO/8DI/ S500 51,17
1SAP222200R0001 CI522-MODTCP:S500,Busmod.8DC/8DI/8DO S500 61,74
1SAP422200R0001 CI522-MODTCP-XC:S500,Busmod.8DC/8DI/8DO S500 61,74
1SAP224100R0001 CI541-DP:S500,Busmod.4AI/2AO/8DI/8DO S500 46,89
1SAP424100R0001 CI541-DP-XC:S500,Busmod.4AI/2AO/8DI/8DO S500 46,89
1SAP224200R0001 CI542-DP:S500,Busmod.8DC/8DI/8DO S500 55,62
1SAP424200R0001 CI542-DP-XC:S500,Busmod.8DC/8DI/8DO S500 55,62
1SAP225100R0001 CI551-DN:S500,Bus-Mod.8DI/8DO/4AI/2AO S500 48,30
1SAP425100R0001 CI551-DN-XC:S500,Bus-Mod.8DI/8DO/4AI/2AO S500 48,30
1SAP225200R0001 CI552-DN:S500,Bus-Mod.8DC/8DI/8DO S500 57,61
1SAP425200R0001 CI552-DN-XC:S500,Bus-Mod.8DC/8DI/8DO S500 57,61
1SAP228100R0001 CI581-CN:S500,Busmod.4AI/2AO/8DI/8DO S500 47,82
1SAP428100R0001 CI581-CN-XC:S500,Busmod.4AI/2AO/8DI/8DO S500 47,82
1SAP228200R0001 CI582-CN:S500,Busmod.8DC/8DI/8DO S500 56,93
1SAP428200R0001 CI582-CN-XC:S500,Busmod.8DC/8DI/8DO S500 56,93
1SAP221100R0001 CI590-CS31-HA:S500,Busmod.16DC 1-Leiter S500 88,92
1SAP421100R0001 CI590-CS31-HA-XC:S500,Busmod.16DC S500 88,92
1SAP221200R0001 CI592-CS31:S500,Busmodul,8DI/4AI/2AO/8DC S500 59,57
1SAP421200R0001 CI592-CS31-XC:S500,Busmod.8DI/4AI/2AO/8D S500 59,57
1SAP250700R0001 DA501:S500,Dig.Analoges Ein/Ausgabemodul S500 65,07
1SAP450700R0001 DA501-XC:S500,Dig.Analoges A/A Modul S500 65,07
1SAP250800R0001 DA502:S500,Dig.AnalogesEin./Ausgabemodul S500 49,54
1SAP450800R0001 DA502-XC:S500,Dig.AnalogesEin./Ausgabemodul S500 49,54
1SAP220000R0001 DC505-FBP:S500,FBP-Int.Modul,8DI/8DO S500 114,46
1SAP240600R0001 DC522:S500,Dig.konfig.E/A.Mod.16DC S500 112,02
1SAP440600R0001 DC522-XC:S500,Dig.konfig.E/A.Mod.16DC S500 112,02
1SAP240500R0001 DC523:S500,Dig.konfig.E/A.Mod.24DC S500 88,33
1SAP440500R0001 DC523-XC:S500,Dig.konfig.E/A.Mod.24DC S500 88,33
1SAP240100R0001 DC532:S500,Dig.E/A.Modul 16DI/16DC S500 99,99
1SAP440100R0001 DC532-XC:S500,Dig.E/A.Modul 16DI/16DC S500 99,99
1SAP220500R0001 DC551-CS31:S500, Busmod.8DI/16DC S500 87,57

ABB AG Seite 9 von 15 3ADR020160K0201_MTBF-AC500-S500_2023-09-08.xls

MTBF-Calculation S500
Order Number Type Description System MTBF (year)
1SAP420500R0001 DC551-CS31-XC:S500, Busmod.8DI/16DC S500 87,57
1SAP240000R0001 DI524:S500,Dig.Eingang Modul,32DI S500 156,29
1SAP440000R0001 DI524-XC:S500,Dig.Eingang Modul,32DI S500 156,29
1SAP240700R0001 DO524:S500,Dig.Ausg.Mod.32DO-Transistor S500 69,91
1SAP240800R0001 DO526:S500,Dig.Aus.Mod.8DO-Transistor 2A S500 77,32
1SAP245200R0001 DX522:S500,Dig.E/A.Mod.8DI/8DO-Relais S500 174,73
1SAP445200R0001 DX522-XC:S500,Dig.E/A.Mod.8DI/8DO-Relais S500 174,73
1SAP245000R0001 DX531:S500E/A,Dig.E/A.Mod.8DI/4Rel.230VA S500 167,75
1SAP260400R0001 FM502:S500,Condition Monitoring System S500 44,71
1SAP460400R0001 FM502-XC:S500,Condition MonitoringSystem S500 44,71
1SAP210200R0001 TU505-FBP:S500,FBP-Klemm.block,Schraub S500 4.548,02
1SAP210200R0001 TU506-FBP:S500,FBP-Klemm.block,Feder S500 4.062,46
1SAP214200R0001 TU507-ETH S500 2.278,55
1SAP214000R0001 TU508-ETH S500 2.212,31
1SAP414000R0001 TU508-ETH-XC S500 2.212,31
(*)
1SAP211000R0001 TU509 S500 2.800,00
1SAP210800R0001 TU510 S500 2.737,54
1SAP410800R0001 TU510-XC S500 2.737,54
1SAP212200R0001 TU515 S500 4.459,19
1SAP212000R0001 TU516 S500 2.942,15
1SAP215000R0001 TU516-H S500 1.183,12
1SAP415000R0001 TU516-H-XC S500 1.183,12
1SAP412000R0001 TU516-XC S500 2.942,15
(*)
1SAP211400R0001 TU517 S500 2.750,00
1SAP211200R0001 TU518 S500 2.698,71
1SAP411200R0001 TU518-XC S500 2.698,71
1SAP214400R0001 TU520-ETH S500 2.452,32
1SAP414400R0001 TU520-ETH-XC S500 2.452,32
1SAP217200R0001 TU531 S500 3.882,83
1SAP217000R0001 TU532 S500 3.224,72
1SAP215100R0001 TU532-H S500 1.183,12

ABB AG Seite 10 von 15 3ADR020160K0201_MTBF-AC500-S500_2023-09-08.xls

MTBF-Calculation S500
Order Number Type Description System MTBF (year)
1SAP415100R0001 TU532-H-XC S500 1.183,12
1SAP417000R0001 TU532-XC S500 3.224,72
(*)
1SAP213000R0001 TU541 S500 3.660,00
1SAP213200R0001 TU542 S500 3.612,51
1SAP215200R0001 TU542-H S500 1.183,12
1SAP415200R0001 TU542-H-XC S500 1.183,12
1SAP413200R0001 TU542-XC S500 3.612,51
1SAP210600R0001 TU551-CS31-XC:S500,Bus Klem.block Schraub S500 4.529,97
1SAP210400R0001 TU552-CS31:S500,Bus Klem.block Feder S500 3.658,82
1SAP410400R0001 TU552-CS31-XC:S500,Bus Klem.block Feder S500 3.658,82

(*)
Preliminary values

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MTBF-Calculation AC31-Adapter products
Condition
Standard: SN29500
Temperature: 40°C
CARE® BQR , Ver.8.700/
CARE® BQR , Ver.8.800 (ab 06/2013)
Calculation Tool: CARE® BQR , Ver.8.920.26 (ab 03/2015)

Order Number Type Description System MTBF (year)

1SAP800000R0010 07AC91-AD:AC500, analoges EA Modul 16AO AC31-Adapter 47,27
1SAP800100R0010 07AC91-AD2:AC500, ana.EA Modul 8AI/8AO AC31-Adapter 51,54
1SAP800200R0010 07AI91-AD:AC500, analoges EA Modul 16A AC31-Adapter 57,92
1SAP800300R0010 07DC91-AD:AC500,dig. EA Modul 16DI/16DC AC31-Adapter 73,95
1SAP800500R0010 07DC92-AD:AC500,dig. EA Modul 32DC AC31-Adapter 55,75
1SAP800400R0010 DC501-CS31-AD:AC500,dig.EA Mod.16DI/16D AC31-Adapter 61,25
1SAP801000R0061 07KT94-ARC-AD:AC500, SPS 16DI/16DO/16DC/ AC31-Adapter 20,64
1SAP801400R0060 07KT98-ARC-AD:AC500, SPS 16DI/16DO/16DC AC31-Adapter 19,43
1SAP801100R0062 07KT98-ARC-DP-AD:AC500, SPS 16DI/16DO/ AC31-Adapter 17,58
1SAP801200R0067 07KT98-ARC-ETH-AD:AC500, SPS 16DI/16DO/ AC31-Adapter 19,33
1SAP801500R0062 07KT98-ARC-ETH-DP-AD:AC500, SPS 16DI/D AC31-Adapter 17,50
1SAP801300R0072 07KT98-ETH-DP-AD:AC500, SPS 16DI/16DO/ AC31-Adapter 18,51

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MTBF-Calculation AC500 Legacy products
Condition
Standard: SN29500
Temperature: 40°C
Calculation Tool: CARE® BQR , Ver.8.700

Order Number Type Description System MTBF (year)

1SAP170200R0001 CM572-DP:AC500,Komm.Modul PROFIBUS AC500 264,77
1SAP370200R0001 CM572-DP-XC:AC500,Komm.Modul PROFIBUS AC500 264,77
1SAP170401R0001 CM574-RCOM:AC500,Komm.Modul,RCOM Prot. AC500 187,48
1SAP170400R0001 CM574-RS:AC500,Komm.Modul,2xRS-232/485 AC500 187,48
1SAP170500R0001 CM575-DN:AC500,Komm.Modul DeviceNet AC500 247,12
1SAP170700R0001 CM577-ETH:AC500,Komm. Modul ETHERNET AC500 211,14
1SAP370700R0001 CM577-ETH-XC:AC500,Komm. Modul ETHERNET AC500 211,14
1SAP170800R0001 CM578-CN:AC500,Komm.Modul CANopen AC500 236,18
1SAP370800R0001 CM578-CN-XC:AC500,Komm.Modul CANopen AC500 236,18
1SAP170902R0001 CM579-ETHCAT:AC500,Komm.Modul ETHERCAT AC500 265,23
1SAP170901R0001 CM579-PNIO,Komm.Modul PROFINET IO AC500 265,23
1SAP370901R0001 CM579-PNIO-XC,Komm.Modul PROFINET IO AC500 265,23
1SAP130100R0100 PM571:AC500,CPU,64kB,24VDC AC500 204,02
1SAP130100R0170 PM571-ETH:AC500,CPU,64kB,24VDC,ETHERNET AC500 127,26
1SAP130100R0200 PM571:AC500,CPU,64kB,24VDC AC500 182,51
1SAP130100R0270 PM571-ETH:AC500,CPU,64kB,24VDC,ETHERNET AC500 118,55
1SAP130200R0200 PM572:AC500,CPU,128kB,24VDC AC500 182,51
1SAP140100R0100 PM581:AC500,CPU,256kB,24VDC AC500 197,01
1SAP140100R0160 PM581-ARCNET:AC500,CPU,256kB,24VDC,ARCNET AC500 122,23
1SAP140100R0170 PM581-ETH:AC500,CPU,256kB,24VDC,ETHERNET AC500 124,50
1SAP140100R0200 PM581:AC500,CPU,256kB,24VDC AC500 182,15
1SAP140100R0260 PM581-ARCNET:AC500,CPU,256kB,24VDC,ARCNE AC500 116,25
1SAP140100R0270 PM581-ETH:AC500,CPU,256kB,24VDC,ETHERNET AC500 118,39
1SAP140200R0100 PM582:AC500,CPU,512kB,24VDC AC500 197,01
1SAP140200R0160 PM582-ARCNET:AC500,CPU,512kB,24VDC,ARCNE AC500 122,23
1SAP140200R0170 PM582-ETH:AC500,CPU,512kB,24VDC,ETHERNET AC500 124,50

ABB AG Seite 13 von 15 3ADR020160K0201_MTBF-AC500-S500_2023-09-08.xls

MTBF-Calculation AC500 Legacy products
Order Number Type Description System MTBF (year)
1SAP140200R0200 PM582:AC500,CPU,512kB,24VDC AC500 182,15
1SAP140200R0260 PM582-ARCNET:AC500,CPU,512kB,24VDC,ARCNE AC500 116,25
1SAP140200R0270 PM582-ETH:AC500,CPU,512kB,24VDC,ETHERNET AC500 169,09
1SAP150000R0100 PM590:AC500,CPU,2MB,24VDC AC500 163,32
1SAP150000R0160 PM590-ARCNET:AC500,CPU,2MB,24VDC,ARCNET AC500 108,36
1SAP150000R0170 PM590-ETH:AC500,CPU,2MB,24VDC,ETHERNET AC500 110,14
1SAP150000R0200 PM590:AC500,CPU,2MB,24VDC AC500 149,02
1SAP150000R0260 PM590-ARCNET:AC500,CPU,2MB,24VDC,ARCNET AC500 101,81
1SAP150000R0270 PM590-ETH:AC500,CPU,2MB,24VDC,ETHERNET AC500 103,45
1SAP150100R0100 PM591:AC500,CPU,4MB,24VDC AC500 163,32
1SAP150100R0200 PM591:AC500,CPU,4MB,24VDC AC500 149,02
1SAP150100R0160 PM591-ARCNET:AC500,CPU,4MB,24VDC,ARCNET AC500 108,36
1SAP150100R0170 PM591-ETH:AC500,CPU,4MB,24VDC,ETHERNET AC500 110,14
1SAP150100R0260 PM591-ARCNET:AC500,CPU,4MB,24VDC,ARCNET AC500 101,81
1SAP150100R0270 PM591-ETH:AC500,CPU,4MB,24VDC,ETHERNET AC500 103,45
1SAP111100R0160 TB511-ARCNET:AC500,Mod.Träger,1Platz AC500 297,61
1SAP111100R0170 TB511-ETH:AC500,Mod.Träger,1Platz AC500 295,46
1SAP112100R0160 TB521-ARCNET:AC500,Mod.Träger,2Plätze AC500 275,22
1SAP112100R0170 TB521-ETH:AC500,Mod.Träger,2Plätze AC500 271,53
1SAP114100R0170 TB541-ETH:AC500,Mod.Träger,4Plätze AC500 272,35

ABB AG Seite 14 von 15 3ADR020160K0201_MTBF-AC500-S500_2023-09-08.xls

MTBF-Calculation CP600-Pro
Condition
Standard:
Temperature: 40°C
Calculation Tool: Arrhenius

Order Number Type Description System MTBF (year)

1SAP560710R0001 CP6607:CP600-Pro 7.0'' CP600-Pro 7,00
1SAP561010R0001 CP6610:CP600-Pro 10.1'' CP600-Pro 7,10
1SAP561510R0001 CP6615:CP600-Pro 15.6'' CP600-Pro 7,50

ABB AG Seite 15 von 15 3ADR020160K0201_MTBF-AC500-S500_2023-09-08.xls