Ficha Tecnica Soldadora Miller Big Blue 800
Ficha Tecnica Soldadora Miller Big Blue 800
Ficha Tecnica Soldadora Miller Big Blue 800
The most powerful lineup of diesel welder/generators in the industry. USA models shown are
All offer robust output for welding and power generation, and are ideal for dual-operator applications
on labor intensive jobsites, or jobsites with limited space.
POWERFUL
GENERATOR
20,000 watts of pure generator power.
Ingersoll Rand ultra-reliable industrial rotary Plug in an extra Miller® inverter-based
screw compressor (Air Pak™ models only). power source for a second welding arc!
30,000-hour life expectancy. Independent
HD
on/off control for applications not requiring
compressed air — allows greater fuel savings
and longer compressor service intervals. POWDER
COAT
Standard features
include ArcReach®, HD powder coat with zinc-rich primer
digital preset weld protects sheet metal from rust and corrosion.
meters, automatic idle,
120 V block heater Simple paralleling switch makes switching
and vandalism lockout from a single operator to dual operators
(protects control panel Big Blue 800 Duo Pro model shown a breeze. Weld up to 400 amps per side
and receptacles). when set up in dual-operator mode, or up
to 800 amps in single-operator mode.
Vandalism lockout
The Big Blue 800 Duo Air Pak (USA model only) The lower control panel
is available in welder truck specific models, has the following controls:
which have the critical controls and side A air compressor on/off
controls located within easy reach of a ground- switch and engine control
based operator when the machine is mounted switch.
on the bed of a large-body truck. This version Pair any Miller® ArcReach
also includes standard hardware upgrades accessory for complete
including ArcReach® remote control technology, remote control of welding
air cleaner restriction indicators, FA-1D lockable processes and parameters
flame arrestor fuel cap 043947 and spark arrestor right at the weld joint.
195012. The rear-mounted desiccant air dryer
system 195117001 is available as a field
installation option.
2
®
ArcReach Remote Control Technology
ArcReach
Remote control of the power source feeder or remote
without a control cord.
An ArcReach system allows you to change
weld settings from your ArcReach feeder
or remote, saving a trip to the power
ArcReach
supply. ArcReach technology uses the
engine drive
existing weld cable to communicate
welding control information between the
feeder or remote and the power source.
This technology eliminates the need for
control cords, and their associated
problems and costs.
®
Big Blue ArcReach Additional Features
®
ArcReach provides remote amperage and voltage control at the weld joint without needing a control cord.
More arc-on time and reduced exposure to workplace Automatic return to panel settings. System automatically
MORE hazards for operators can be realized using ArcReach returns to Big Blue setting when ArcReach communication
WELDS because less time is spent going back to the welding power is terminated. For example, if the Big Blue is set to gouging
IN LESS supply to set process and arc amperage or voltage. at 500 amps and an ArcReach feeder is connected, the
TIME Auto-Process Select.™ Depending on connected accessory,
Big Blue will go to a MIG/FCAW process. If the feeder is
disconnected, the Big Blue will go back to its previous
the system automatically changes to stick or MIG/FCAW
Increased productivity setting (gouging at 500 amps).
(with gas) if electrode positive polarity is detected or TIG
or FCAW (no gas) if electrode negative polarity is detected, Less operator fatigue by not needing to move or reposition
when ArcReach communication is established between the heavy secondary weld leads bundled with control cords on
accessory and the Big Blue — reducing the need to access the jobsite. Control cables are not used.
the power supply.
Operator can precisely set arc amperage or voltage at the Remote override of Big Blue. When an ArcReach
BETTER weld joint and monitor the actual arc voltage and current accessory is connected to a Big Blue the accessory has
WELDS delivered to the weld using the digital meters on the full control and the Big Blue controls are disabled. While
WITH LESS
REWORK accessory. This removes guesswork when it comes to under ArcReach control, process and voltage/amperage
adhering to weld procedures. adjustments are locked out, preventing accidental changes
by personnel other than the welding operator.
Improved weld quality
FEWER Save time by no longer needing to troubleshoot welding Eliminate costly control cord repairs because control
CABLES system problems that result from damaged control cords. cords are not used.
TO MAINTAIN
Reduced maintenance
FLEET COMPATIBILTY Cross platform compatible. The same ArcReach Reverse compatible. ArcReach-equipped power sources
accessories that work on engine-driven equipment can also work with non-ArcReach accessories; however, the
be used on select ArcReach-equipped XMT®, Dimension™ complete ArcReach benefit is only realized with the
and PipeWorx 350 FieldPro™ power sources. ArcReach system.
Improved flexibilty
3
Specifications (Subject to change without notice.)
Weld Weld Output at Max. Open-
Weld Mode/ Output Output 100% Duty Cycle Circuit Generator Power Output
Process Mode Range Rated at 104°F (40°C) Voltage Rated at 104° F (40° C)*** Dimensions Net Weight
CC/DC Separate 20 – 400 A 400 A at 36 V* 85 VDC 3-phase: H: 46 in. (1,168 mm) Duo Pro
(Stick/TIG) (dual outputs) (each side) 30 VDC** 27,000 watts peak W: 28.5 in. (724 mm) 1,869 lb. (847.8 kg)
Paralleled 40 – 800 A 700 A at 44 V* 20,000 watts continuous D: 69.5 in. (1,765 mm) Duo Air Pak
(combined) 800 A at 38 V 1-phase: Add 7.5 in. (191 mm) to 2,095 lb. (968.4 kg)
15,000 watts peak height for exhaust pipe
CV/DC Separate 14 – 50 V 400 A at 34 V* Add 165 lb. (75 kg)
(MIG/FCAW) (dual outputs) (each side) 12,000 watts continuous when fuel tank is full
Paralleled 14 – 50 V 750 A at 40 V*
(combined) 800 A at 38 V
*Meets NEMA and IEC ratings. **Sense voltage for stick and Lift-Arc™ TIG. ***Will operate either 60 Hz or 50/60 Hz power tools, lights, etc.
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
Big Blue 800 includes 120 V liquid-cooled Weld: (96.1 Lwa) Coolant: 16 qt. (15.2 L) temperature,
Duo Air Pak block heater industrial diesel 1,800 rpm Weld low fuel level
(800 A load):
Big Blue 800X Deutz EPA Tier 4i 63.4 Fuel: (95 L) 25 gal. Low oil pressure,
International
78.9 dB
Duo Air Pak TD2011L04w compliant, Oil: (10.4 L) 11 qt. high coolant
(103.7 Lwa)
includes oil pan Coolant: integrated oil temperature,
and intake low fuel level
manifold heater
Performance Data
Fuel Consumption Curve Simultaneous Welding And Power
Dual arcs
2.50
Paralleled arcs 300 A at 32 V 16,000 20,000
2.00 400 A at 36 V 16,000 18,000
1.50 500 A at 40 V 14,000 12,500
1.00 600 A at 40 V 10,500 8,700
Idle
700 A at 44 V 6,500 0
0.50 Idle
800 A at 44 V 4,000 0
0.00
0 100 200 300 400 500 600 700 800 *Single-phase listings include 4,000 watts from the exciter stator.
DC Weld Amperes at 100% Duty Cycle
4
Function Guide
1. Self-calibrating digital weld meters with fault code indication 1 6
display preset or actual weld parameters.
2
2. Weatherproof Lexan® nameplate is super durable and resists
cracking and fading. 7
3. Operator controls. Independent controls for multi-arc welding.
“A” controls are for single operator and “B” controls are for a 3 A
second operator.
4. Weld process selection switch 8
5. Pushbutton main control knob used for adjusting amperage/ 9
voltage, adjusting arc control, and accessing the service menu. 4
B
10
6. Adjustable arc control adjusts DIG when process control is in
stick modes and adjusts inductance when process control is 5 11
in FCAW or MIG modes. The amount of DIG determines how Control panel – all models
much amperage (heat) varies with stick arc length. Inductance
determines the “wetness” of the weld puddle.
7. Electronic engine display can display fuel level, engine hours,
coolant temperature, oil pressure, battery volts, engine rpm, air
pressure, and compressor hours simultaneously or one at a time. 12
Also tracks oil change intervals and displays engine diagnostics
for service technicians.
8. USB port allows software updates from a USB drive. A summary
13
file of recoded data from the unit will be saved to a USB drive
that is inserted. Terminal panel – all models
9. Air compressor on/off switch (Air Pak™ models only)
10. Engine control switch is used to start engine and then select
between auto idle and high speed lock. Glow plug operation is
controlled by the engine control module and automatically occurs
as needed by ambient conditions.
11. Standard 14-pin receptacle for simple connection of remote
controls and wire feeders. Includes Auto Remote Sense™ which
automatically switches from panel to remote amperage/voltage
(A/V) control with remote connected. Eliminates confusion of a
panel/remote switch.
12. Separate/parallel switch. Use switch to select single operator
mode (A) or dual operator mode (A/B).
13. Weld output terminals
14 21
15 22
23
16 24
17 25
18
19
20 26
Receptacles and circuit breakers – USA models Receptacles and circuit breakers – International models
15. 50 A, 240 V, three-phase receptacle 22. 20 A, 120 V receptacles with ground fault
(For matching plug, order 254140.) 23. 240 V earth leakage circuit breaker
16. 50 A, 120/240 V receptacle (For matching plug, order 119172.) 24. 32 A, 400 V three-phase receptacle
17. 20 A, 240 V receptacles (For matching plug, order 255421.)
18. 20 A, 120 V receptacles with ground fault 25. 30 A, three-phase circuit breaker
19. 50 A circuit breaker 26. 120 and 240 V circuit breakers
20. 20 A, 240 V circuit breaker 27. 16 A, 120/240 V receptacles
21. 20 A, 120 V circuit breakers (For matching plugs, order 255419 for 120 V and 255416 for 240 V.)
5
Genuine Miller Accessories ®
6
Genuine Miller Accessories (Continued)
®
Trailers and Hitches (Note: Trailers are shipped unassembled.) Mounting Specifications
Cable Tree 043826 H 4 holes
For use with HWY-225. Provides an area
to conveniently wrap weld cables and
extension cords.
A B Front Panel
C
D E
4 West Four-Wheel Steerable F
Off-Road Trailer 042801 G
A heavy-duty 2,550-pound (1,157 kg) capacity
A. 29.812 in. (757 mm)
trailer designed for use in mines, quarries, and Dual Hitch 301441 B. 27.5 in. (699 mm)
other rough terrain. Has narrow 22-foot (6.7 m) For use with HWY-225. 2-inch (50 mm) ball C. 1 in. (25 mm)
turning radius. Includes 3-inch (76 mm) lunette hitch and 3-inch (76 mm) lunette eye in one D. 11.625 in. (295 mm)*
eye, universal hitch and safety chains. reversible assembly. E. 46.375 in. (1,178 mm)*
F. 58 in. (1,473 mm)*
2-In-1 Document/ G. 69.5 in. (1,765 mm)
Fire Extinguisher Holder H. .562 in. (14 mm) dia.
301236 Height:
For use with HWY-225. 46 in. (1,168 mm) to top of cover
Stores documents and holds Add 7.5 in. (191 mm) to heights for exhaust pipe
a 5-pound fire extinguisher. (Exhaust measurement subject to change.)
7
Ordering Information
Equipment and Options Stock No. Description Qty. Price
Big Blue® 800 Duo Pro 907751 Base model with 240-volt 3-phase power, ArcReach® and vandalism lockout kit
EPA Tier 4 Final compliant engine
Big Blue® 800 Duo Air Pak™ 907752 Base model with 240-volt 3-phase power, ArcReach® and vandalism lockout kit
EPA Tier 4 Final compliant engine 907752001 Welder truck specific model with ArcReach®. See page 2 for more information
907752002 Welder truck specific model with ArcReach® and rear-mounted desiccant
air dryer system. See page 2 for more information
Big Blue® 800X Duo Air Pak™ 907763 International model with EPA Tier 4i compliant engine, 400-volt 3-phase power,
(NOT available for sale in the USA) ArcReach® and vandalism lockout kit
Field Accessories
Desiccant Air Dryer System 195117 Side mount
(Air Pak models only) 195117001 Rear mount
Full KVA Adapter Cord 300517
Full KVA Plug Kits See page 6
International Plugs See page 6
Engine Filter Kits See page 6
Compressor Kit (Air Pak™ models only) 279121 Includes oil, plus air, oil and coalescing filters
Spark Arrestor Kit 195012
FA-1D Lockable Flame Arrestor Fuel Cap 043947 Padlock NOT included
Cable Holder 043946 Stores up to 200 feet of 2/0 cable
Protective Cover 301113 Canvas cover — will not fit over machine with cable holder attached
MIG/Flux-cored Welding
SuitCase® 12RC 951580 With Bernard™ BTB Gun 300 A. See literature M/6.5
ArcReach® SuitCase® 8 951726 With Bernard™ BTB Gun 300 A. See literature M/6.55
951727 With Bernard™ S-Gun™
951728 With Bernard™ Dura-Flux™ gun
ArcReach® SuitCase® 12 951729 With Bernard™ BTB Gun 300 A. See literature M/6.55
951730 With Bernard™ S-Gun™
951731 With Bernard™ Dura-Flux™ gun
ArcReach® Smart Feeder 951733 MIG/FCAW/RMD®/pulse feeder with Bernard™ PipeWorx 300-15 MIG gun.
Tweco®-style connectors. See literature M/6.55
MIG (GMAW) and Flux-cored (FCAW) Guns See Bernard™ literature SP-BTB and SP-DF
Spoolmatic® 30A Spool Gun 130831 Requires WC-24 Control. See literature M/1.73
WC-24 Control 137549 See literature M/1.73
XR™ Wire Feeder Control and Guns See literature M/1.7 through M/1.74
AC TIG Welding See page 6
Plasma Cutting See page 7
Stick/TIG Remote Controls
ArcReach® Stick/TIG Remote 301325 For use with ArcReach models only
Wireless Remote Hand Control 300430 Wireless antenna kit 300749 recommended
RHC-14 Hand Control 242211020
Extension Cables See page 7
Trailers and Hitches
4 West Four-Wheel Steerable Trailer 042801 Trailer with lunette eye, universal hitch and safety chains. For off-road use
HWY-225 Trailer 301338 Trailer with lights, fenders and dual hitch. For highway use
Cable Tree 043826 Trailer-mounted cable holder for HWY-225
Dual Hitch 301441 Combination 2-inch (50 mm) ball hitch and 3-inch (76 mm) lunette eye in
one reversible assembly for HWY-225
2-In-1 Document/Fire Extinguisher Holder 301236 Stores documents and holds a 5-pound fire extinguisher for HWY-225
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