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Shubham Rawat

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Final Research Project

“APPLICATION OF MARKETING CONTROL TECHNIQUES IN


MANUFACTURING FIRM”

Submitted in Partial Fulfillment of


Bachelors of administration
2019 – 22

Submitted TO: Submitted By


Shubham Rawat
Roll no : 1926246
BBA V th SEM
CERTIFICATE

This is to certify that the report title “APPLICATION OF


MARKETING CONTROL TECHNIQUES IN MANUFACTURING
FIRM” is an independent work of Shubham Rawat BBA 5th
semester 2019 – 22 .This report has been prepared under
my guidance and supervision .this project is original and not
submitted previously.

Date: MR.NAVEEN NEGI


Place: Dehradun Faculty of Management
SIP COMPLETION CERTIFICATE BY COMPANY
DECLARATION

I Hereby declare that project entitled “APPLICATION OF


MARKETING CONTROL TECHNIQUES IN MANUFACTURING
FIRM” Submitted in partial fulfillment of the requirement
for the degree of BBA to GRAPHIC ERA HILL UNIVERSITY at
Dehradun is my original work and not submitted for award if
any other degree / diploma or similar title or prize.

DATE: SHUBHAM RAWAT


PLACE : DEHRADUN BBA (2019 - 22)
ACKNOWLEDGEMENT

This report has been made possible with the cooperation of many
people , who my wish to express my gratitude and appreciation . I
am his gratitude during my project and giving me full cooperation
and also valuable information and guidance , very grateful to the
people who supported me to transform the report in the
materialistic form .
I am thankful to faculty management at graphic era hill
university , Dehradun for without which it would not be possible for
me to complete the manuscript.
I would also like to thanks the librarian ans staff
members of graphic era hill university Dehradun for providing me the
required books in this field and my friends who were always there to
assist me at odd hours also .
Every organization needs to have well trained and experienced
people to perform the activities that have to be done. If current or
potential job occupants can meet this requirement, training is not
important. When this not the case, it is necessary to raise the skill
levels and increase the versatility and adaptability of employees. It is
being increasing common for individual to change careers several
times during their working lives. The probability of any young person
learning a job today and having those skills go basically unchanged
during the forty or so years if his career is extremely unlikely. may be
even impossible. In a rapid changing society employee training is not
only an activity that is desirable but also an activity that an
organization must commit resources to if it is to maintain a viable
and knowledgeable work force
The entire project talks about the “APPLICATION OF MARKETING
CONTROL TECHNIQUES IN MANUFACTURING FIRM” .Here we have
discussed what would be the input of ,marketing control technician if
we ever go for and how can it be good to any organization in reaping
the benefits from the money invested in terms like (ROI) i e. return
on investment. What are the ways we can identify the training need
of any employee and how t know what kind of training he can go for?
Training being covered in different aspect likes integrating it with
organizational culture. The best and latest available trends in training
method are the benefits which we can derive out of it. How the
evaluation should be done and how effective is the training all
together. Some of the companies practicing training in unique
manner a lesson for other to follow as to how to train and retain the
best resource in the world to reap the best out of it.
CONTENT

CHAPTER 1. Introduction
1.1 Theory, Concept, Technique
1.2 Review of literature
1.3 company’s profile
CHAPTER 2. Research Methodology
1- Research Objectives
2- Research design
3- Data sources
4- Questionnaire designe/formulation
5- Sample designe
6- Limitation of the research
CHAPTER 3. Data Analysis & Interpretations/ Manufacturing Unit

CHAPTER 4. Conclusion / Findings

 Reference
ABOUT USA INKS CORPORATION

Founded in 2006, USA INKS CORPORATION has achieved tremendous growth


and became WORLD class manufacturer of Leather Finishing Transfer Foil,
Speciality printing Inks, Technical Coatings and Allied Coating Products. We are
an ISO 9001: 2008, ISO 14001: 2004 and OHSAS 18001: 2007 Certified
company.

We never stop to improve our products quality and services; therefore, our
products earn a good reputation from customers all around the globe.

We have established a strong R & D team, a network sales team and modern
business managers for sustained growth of our company and our customers.
We believe that trust and integrity are the foundation of any long term
cooperation.

With more than 15 years of abundant manufacturing experiences, USA INKS


CORPORATION is well equipped and has a complete range of products which
enable us to make strong presence in global market place. Our equipment
including Printing machines, Coating machines, Crystal foil machine, Cutting
Machines and transfer machines provide consistent production processes. We
are not only proud of having superior quality, competitive price, on-time
delivery and good service, also a group of highly cooperative working fellows
to achieve customer’s expectation anytime.

We are virtually every facet of the transfer foils industry. We explore for,
invent and produce unique kind of transfer foils for various kinds of industries.
Technology and technical expertise is propelling our growth. We’re focusing on
technologies that improve our chances of finding, developing and producing
high quality transfer foils.
The production technology, continuous research and experimentation lead us
to grow manifolds and innovate our offer to meet the demands of an
increasingly and ever-changing market.

We possess versatile abilities, profound knowledge, and experience on leather


transfer foil and we address various kinds of printing and process options
required by each industry segment in India. As one stop shop solution
provider, relationships with each of our esteemed customers using newer and
innovative techniques with trained professional teams, ensures quick turn-
around of the tasks assigned to us.

We have a longstanding history within the industry for being flexible and
approachable (arguably our most distinguishing and admired characteristics)
offering completely products and services to meet any of our customers’
requirements. We can offer complimentary access to our testing facilities and
services, which allow brands and creatives the chance to test out new
combinations of foil and materials. We want new projects to flourish and if we
can support everyone in that decision making process, you have our
experience, knowledge and resources available to you whenever you need it.

USA INKS CORPORATION knows importance of design and R&D to give best
service and to deliver high grade products to customers. USA INKS
CORPORATION chooses to be a cooperative partner instead of a traditional
seller.

Thanks to the excellent quality level of its products, USA INKS CORPORATION is
able to meet the needs and the standards of the main fashion houses. The
know-how acquired over the years and the maintenance of high quality
standards are our strengths.
We follow all environmentally friendly production processes.
CHAPTER - 1
INTRODUCTION
THEORY

Marketing plays a dominant role in the successful management of


business in the world of USA INKS CORPORATION have two basic
functions, marketing and innovation. Only marketing and invocation
produce results all the rest are cost. Marketing as the only revenue
generating functions must make plan attempts to implement and
control such plans to the extent that its objectives are achieved.
Developing good strategies and tactics, after analysis the marketing
environment are only the beginning toward the successful managing
of the marketing efforts usually surprise occurs during the
implementation of marketing department therefore must engage in
marketing control system and essential in making sure that the
company operate efficiency and effectively. As a plan
implementation and control are related. All resource available to any
business whether human or otherwise must be mobilized into a
daily; monthly, yearly and even annual activities that will cause the
strategic plan to work well.
CONCEPT / TECHENIQUES

The concept of the project is to establish marketing strategies of


leather transfer foil. USA inks corporation is one of the India's
emerging transfer foils companies, with agents network all over
India. We trace our beginnings to an 2006 transfer foils for
textiles. Our success is driven by our people and their
unrelenting focus on delivering results the right way By
operating responsibly, executing with excellence applying
innovative technologies and capturing new opportunities for
profitable growth. We are involved in virtually every facet of the
transfer foils industry. We explore for, produce and import
unique kind of transfer foils for various kinds of industries.
Technology is propelling our growth. We're focusing on
technologies that improve our chances of finding, developing
and producing high quality transfer foils.

Technique

Latest technology and manufacturing equipment has improved the


quality of transfer foil products. Some of the technological
innovations include chemicals recipe, use of high quality colorants,
motivate workforce to achieve RFT.
Company profile

Founded in 2006, USA INKS CORPORATION has achieved


tremendous growth and became WORLD class manufacturer of
Leather Finishing Transfer Foil, Speciality printing Inks, Technical
coatings and Allied Coating Products. We are an ISO 9001: 2008, ISO
14001: 2004 and OHSAS 18001: 2007 Certified company.
We never stop to improve our products quality and services;
therefore, our products earn a good reputation from customers all
around the globe.
We have established a strong R & D team, a network sales team and
modern business managers for sustained growth of our company
and our customers. We believe that trust and integrity are the
foundation of any long term cooperation.
With more than 15 years of abundant manufacturing experiences,
USA INKS CORPORATION is well equipped and has a complete range
of products which enable us to make strong presence in global
market place. Our equipment including Printing machines, Coating
machines, Crystal foil machine, Cutting Machines and transfer
machines provide consistent production processes. We are not only
proud of having superior quality, competitive price, on-time delivery
and good service, also a group of highly cooperative working fellows
to achieve customer’s expectation anytime.
We are virtually every facet of the transfer foils industry. We explore
for, invent and produce unique kind of transfer foils for various kinds
of industries. Technology and technical expertise is propelling our
growth. We’re focusing on technologies that improve our chances of
finding, developing and producing high quality transfer foils.
Case Study

The topics of this research work are the application of marketing


control techniques in manufacturing firms in Enugu east local
government: A case study of Emenite Limited Emene Enugu. In order
to peruse this investigation property, the following research
objectives were formulated namely: To investigate to what extent
manufacturing firms have form plans for their activities. To
determine whether the application of marketing control has any
effect on the achievement of the corporate goals and objectives of
their organizations. To find out the specific areas where the
application off marketing control are necessary, etc. The researcher
adopted the survey technical in carrying out this research work. A
total number of one hundred and eighty (180) respondents formed
the population of this study. This number was however statistically
reduced to a sample of one hundred and twenty four (124)
respondents using the Yaro Yamane sample size formula. The data
were gathered mainly through questionnaires, interviews and direct
observation. A total number of one hundred and twenty four (124)
questionnaires were printed and distributed to the selected
respondent but only one hundred and two (102) of such
questionnaires were properly filled and returned and final analysis
was based on this figure. To analyze data collected, the researcher
made use of simple percentage as well as tables. Based on the
analysis, the researcher discovered among other that: Apart from the
other control, techniques, sales analysis, market share analysis,
marketing audit and profitability checks are the most frequently used
techniques in Emenite Limited Enugu. The Female workers at
Emenite Limited is fewer in number than the male counterparts. This
should be employed. Emenite Limited does not sell their product to
customers directly but make use of middlemen in the distribution of
their products, etc. Based on these findings, the researchers
recommended among other that Emenite limited should Endeavour
to sustain its current effort to apply marketing control system in their
operations. Apart from the techniques. Listed above, the company
should try new ones like ratio analysis, sales variance, etc. Emenite
should revisit their employment policy to create room for more
woman to be employed. Emenite should open an avenue for
customer to buy some of their products directly. Conclusively, the
importance of applying marketing controls in manufacturing firm
cannot be overemphasized; and the goals of the company will be
achieved if the recommendations made are utilized.
CHAPTER-2
RESEARCH METHODOLOGY

Research objective :

Research in common parlance refers to a search for knowledge.


Once can also define research as a scientific and systematic search
for pertinent information on a specific topic. In fact, research is an
art of scientific investigation. The Advanced Learner Dictionary of
Current English lays down the meaning of research as a careful
investigation or inquiry specially through search for new facts in any
branch of knowledge.

Research Designe:

The research design refers to the overall strategy that you choose to
integrate the different components of the study in a coherent and
logical way, thereby, ensuring you will effectively address the
research problem; it constitutes the blueprint for the collection,
measurement, and analysis of data and much more information
related project which help us to summerise the research.

DATA SOURCE :
The data are collected through primary as well as secondary
method:
METHODS / TECHENIQUES FOR FOIL TRANSFER
 PATENT TRANSFER FOIL
FEATURES :
 Brilliant High Gloss
 Color Fast , Peel-off Free
 Crack-Free Features
 Water Resistant
 66 colors
 High dry & wet rub fast

GENERAL INFORMATION:
Patent Transfer Foil is a brilliant, high gloss foil especially developed
for upgradation of lower selection leather and Split . This foil has
many vibrant colour and customized colour can be developed.

METHOD OF PREPARATION:
Proper preparation and application of the patent foil system will
allow the foil finish to adhere on the leather using a heat transfer
press, the foil is transferred to the leather on top of a receptive
binder which has been previously applied to the leather by spraying.

BINDER REQUIREMENTS:
USA Inks Corporation supplies a speciality polyurethane binder PU-
1574 for patent foils. Binder has a peculiarity to provide deep
penetration in to the leather pores (due to its very low particle
size) ,high adhesion power, immediate tack free leather and long life
of foiled leather. Patent foil adhere to leather using PU binder 1574
has many enhanced Leather can be stored and piled for more than
one month after applying PU Binder 1574 and can use the leather.

TRANSFER APPLICATION:
First, either apply the above mentioned binder PU 1574, to the
leather. Cut the Patent Foil to the desired shape and place it, colour
side up, over the area chosen to be foiled. Heat press temperature
should be (90-95C). Pressure: 150-120kg/cm².Dwell time: 3.4
seconds over a transfer.

STRIPPING:
Allow the foil and Leather to COOL COMPLETELY before peeling.

SUGGESTED WASHING INSTRUCTIONS:


Customer can check washing and laundering by using washing grade
leather.

FOIL SERIES :

Patent 40 : 40 micron film.

REAL TO TRANSFER FOIL


FEATURES
 Brilliant Matt
 Color Fast
 Crack-Free Features
 Water Resistant
 44 colors
 High dry & wet rub fast

GENERAL INFORMATION:
Realto Transfer Foil is a brilliant, mat foils especially selected for
applications to Split leather for upgradation. This foil has many
vibrant colour and customized colors are available.

METHODS OF PREPARATION:
Proper preparation and application of the Realto foil system will
allow the foil finish to adhere on the leather using a heat transfer
press, the foil is transferred to the leather on top of a receptive
binder which has been previously applied to the leather by spraying.

BINDER REQUIREMENTS:
USA Inks Corporation supplies a speciality pu binder for Realto foils
PU-1574 . Binder has a peculiarity to provide deep penetration in to
leather pores (due to its very low particle size) , high adhesion
power, immediate tack free leather and long life of foiled leather.
Realto foils adhere to leather using PU binder 1574 has many
enhanced properties . Leather can be stored and piled for more than
one month after applying PU Binder 1574 and use the leather.
urethane inks, water-based

TRANSFER APPLICATION:
First, either apply the above mentioned binder PU 1574, to the
leather. Cut the Realto Foil to the desired shape and place it, colour
side up, over the area chosen to be "foiled". Heat press temperature
should be (90-95C). Pressure: 100-150kg/cm².Dwell time: 3.4
seconds over a transfer.

STRIPPING:
Allow the foil and Leather to COOL COMPLETELY before peeling.

SUGGESTED WASHING INSTRUCTIONS:


Customer can check washing and laundering by using washing grade leather

Crystal Transfer Foils


FEATURES
 High Glossy dots effect
 Can be washed
 Easy Application Features
 Vibrant white, black & multi color
 2000 Designs
 Matte effect available

GENERAL INFORMATION:
Crystal Transfer Foils are a set of brilliant, high-gloss foils especially
selected for applications to genuine leather and textiles using a heat
transfer press. 2000 designs in different vibrant colors like white,
black and multicolored available.Metallic effects Can be achieved by
using partial foil.
METHOD OF PREPARATION:
Leather must have very fine nap to get best results of crystal foils.
Normally fine designs like micro dots need very good leather
preparation like uniform gauge and fine nap.

TRANSFER APPLICATION:
Crystal foils do not need any binder but our binder PU -1574 can be
applied on snuffed grain leather for good adhesion of crystal foil and
conjunction with metallic foil. Cut the crystal Foil to the desired
shape and place it, color side up, over the area chosen to be "foiled".
Heat press temperature should be (95-100C). Pressure:
100-150kg/cm².Dwell time: 3.4 seconds over a transfer.Fine design
like micro dots may require higher heat.

STRIPPING:
Allow the foil and Leather to cool completely 12 hours before
peeling.It will enhance gloss and transfer results. SUGGESTED
WASHING INSTRUCTIONS: Customer can check washing and
laundering by using washing grade leather. STANDARD WIDTH : 1500
mm.

Metallic Crackle Transfer Foils


FEATURES
 Fine cracks effect
 Color Fast
 Vibrant metallic Colors
 High Adhesion
 High Gloss

GENERAL INFORMATION:
Metallic crackle Transfer Foils are specially developed for suede and
split leather to give open nap effect .Different cracks effect can be
developed on customer request.

METHODS OF PREPARATION:
Metallic Crackle foil can only be used on suede and split leather.

BINDER REQUIREMENTS:
As the Metallic Crackle foil itself has adhesive properties but we
suggest to use binder PU 1574 for good adhesion of foil.Customer
can apply light wax or silicone spray after milling of leather and if
required kiss plate.

TRANSFER APPLICATION:

Cut the Metallic Crackle Foil to the desired shape and place it, color
side up, over the area chosen to be "foiled". Heat press temperature
should be (90-95C). Pressure: 100- 150kg/cm².Dwell time: 3-4
seconds over a transfer.

STRIPPING:
Allow the foil and Leather to COOL COMPLETELY before peeling.After
peel off release paper/film, milling required to get desired cracks
effect.

STANDARD WIDTH :
700 and 800mm FOIL SERIES :
Crackle Gloss : Black, Red , White, Grey, Blue, Yellow etc Crackle
UN(for garments) : Black, Red , White, Yellow, Blue etc.

Partial HST Foils/ SelPrints Foils


FEATURES
 High Glossy effect
 Can be washed
 Easy Application
 Vibrant 50 colors of HST Foils
 1000 exotic Designs of SelPrints Foils
 Matte effect available
METHODS OF PREPARATION:
Leather transferred with crystal foil is suitable for using HST partial
foil and SelPrints foils to get metallic effect and design effects on
crystal foils.

TRANSFER APPLICATION:
Partial HST Foils adhere directly on crystal foils transfer leather
without applying any binder. Cut the HST Foil to the desired shape
and place it, color side up, over the area chosen to be "foiled". Heat
press temperature should be (90-92). Pressure: 30-50kg/cm².Dwell
time: 3 seconds over a transfer.Leather having Fine design like micro
dots may require higher heat and pressure.

STRIPPING:
Allow the foil and Leather to COOL COMPLETELY 1-2 hours before
peeling.

SUGGESTED WASHING INSTRUCTIONS:


Customer can check washing and laundering by using washing grade
leather.
1500MM FOIL SERIES :
 HST PARTIAL 20 Vibrant Colors
 Selprint snakes : 50 Designs in various effects
 Selprint Rainbow effects : 10 Designs
 Selprint : Antique/two tone effects

Pigment Crackle Transfer Foils


FEATURES
 Fine to big cracks effect
 Color Fast
 Exotic Colors
 High Adhesion
 Matte , Semi Gloss And Gloss
GENERAL INFORMATION:
Pigment Crackle Transfer Foils are specially developed for suede and
split leather to give open nap effect .Different cracks effect can be
developed on customer request.
METHOD OF PREPARATION:
Pigment Crackle foil can be used on grain and snuffed grain leather if
apply the binder PU 1574 properly but the main application is for
suede and split leathers.
BINDER REQUIREMENTS:
As the Pigment Crackle foil itself has adhesive properties but for high
adhesion one can use binder PU 1574 .
TRANSFER APPLICATION:
Cut the Pigment Crackle Foil to the desired shape and place it, color
side up, over the area chosen to be "foiled". Heat press temperature
should be (95-100C). Pressure: 100-150kg/cm².Dwell time: 3-4
seconds over a transfer.
STRIPPING:
Allow the foil and Leather to COOL COMPLETELY before peeling.After
peel off release paper/film, milling required to get desired cracks
effect. STANDARD WIDTH 700 ,800 and 1000mm FOIL SERIES :
Crackle Gloss : Black, Red , White, Grey, Blue, Yellow etc Crackle
UN(for garments) : Black, Red , White, Yellow, Blue etc
Pigment Crackle Transfer Foils
FEATURES
 Fine to big cracks effect
 Color Fast
 Exotic Colors
 High Adhesion
 Matte , Semi Gloss And Gloss
GENERAL INFORMATION:
Pigment Crackle Transfer Foils are specially developed for suede and
split leather to give open nap effect .Different cracks effect can be
developed on customer request.
METHOD OF PREPARATION:
Pigment Crackle foil can be used on grain and snuffed grain leather if
apply the binder PU 1574 properly but the main application is for
suede and split leathers.
BINDER REQUIREMENTS:
As the Pigment Crackle foil itself has adhesive properties but for high
adhesion one can use binder PU 1574 .
TRANSFER APPLICATION:
Cut the Pigment Crackle Foil to the desired shape and place it, color
side up, over the area chosen to be "foiled". Heat press temperature
should be (95-100C). Pressure: 100-150kg/cm².Dwell time: 3-4
seconds over a transfer.

STRIPPING:
Allow the foil and Leather to COOL COMPLETELY before peeling.After
peel off release paper/film, milling required to get desired cracks
effect. STANDARD WIDTH 700 ,800 and 1000mm
FOIL SERIES :
Crackle Gloss : Black, Red , White, Grey, Blue, Yellow etc Crackle
UN(for garments) : Black, Red , White, Yellow, Blue etc ALWAYS TEST
BEFORE USING IN PRODUCTION While USA Ink Corporation believes
that the data contained herein are factual and the opinions
expressed are those of qualified experts regarding the results of the
tests conducted, the data are not to be taken as a warranty or
representation for which USA Ink Corporation assumes legal
responsibility. They are offered solely for your consideration.

Metallic Osmotic Transfer Foils


FEATURES
 Fine uniform cracks effect
 Color Fast
 Vibrant metallic Colors
 High Adhesion
 High Gloss
GENERAL INFORMATION:
Metallic osmetic Transfer Foils are specially developed for suede and
split leather to give open nap effect .Different uniform cracks effect
can be developed on customer request.
METHODS OF PREPARATION:
Metallic osmetic foil can only be used on suede and split leather.
BINDER REQUIREMENTS:
As the Metallic osmetic foil itself has adhesive properties but we
suggest to use binder PU 1574 for good adhesion of foil.Customer
can apply light wax or silicone spray after milling of leather and if
required kiss plate.
TRANSFER APPLICATION:
Cut the Metallic osmetic Foil to the desired shape and place it, color
side up, over the area chosen to be "foiled". Heat press temperature
should be (90-95C). Pressure: 100-150kg/cm².Dwell time: 3-4
seconds over a transfer.

Metallic Transfer Foils


FEATURES
 Peel- Off Free
 Color Fast
 Crack-Free Features
 Brilliant Metallic Effects
 64 colors
 High dry & wet rub fast

GENERAL INFORMATION:
Metallic Transfer Foils are a set of brilliant, high-gloss metallic foils
especially selected for applications to genuine leather using a heat
transfer press. Metallic foil is supplied in Gold, Silver, Copper,Bronze
and 60 other colors.
METHODS OF PREPARATION:
Proper preparation and application of the Metallic Foil system will
allow the metabolized FOIL finish to adhere on the leather using a
heat transfer press, the foil is transferred to the leather on top of a
receptive binder which has been previously applied to the leather by
spraying.
BINDER REQUIREMENTS:
USA Inks Corporation has a speciality pu binder for metallic foils PU-
1574 . Binder has been developed to provide deep penetration in to
leather pores(due to is very low particle size) , high adhesion power,
immediate tack free leather and long life of foiled leather. Metallic
foils adhere to leather using PU binder 1574 has many enhanced
properties . Leather can be stored and piled for more than one
month after applying PU Binder 1574 and use the Leather, urethane
inks, water-based
TRANSFER APPLICATION:
First, either apply the above mentioned binder PU 1574, to the
leather. Cut the Metallic Foil to the desired shape and place it, color
side up, over the area chosen to be "foiled". Heat press temperature
should be (90-95 C). Pressure: 100-150kg/cm².Dwell time: 3.4
seconds over a transfer. STRIPPING:
Allow the foil and Leather to COOL COMPLETELY before peeling.
SUGGESTED WASHING
INSTRUCTIONS:
Customer can check washing and laundering by using wasing grade
leather. FOIL SERIES : FOIL 11-01 : GOLD FOIL 11-11: COPPER FOIL 11-
04 : DARK GOLD FOIL 11-24 : SILVER FOIL 11-06 : LIGHT GOLD FOIL
11-33 : DARK GUNMEATL FOIL 11-18 : BRONGE FOIL 11-14 : PI

PRODUCT RANGE
 PRINT FOIL
 METALLIC FOIL
 CRYSTAL FOIL
 PATENT FOIL
 NAPPA FOIL
 REALTO FOIL
 PULL UP FOIL
 TRANSPULL FOIL
 ANILINE FOIL
 CRACKLE FOIL
 FLUORESCENT FOIL
PRINT FOIL

a) OPEN NAP
i. MATT
ii. SEMI GLOSS
iii. GLOSS

b) CLOSE NAP
i. MATT
ii. SEMI GLOSS
iii. GLOSS

c) PARTIAL FOIL

We have specialty in print foils and developed various kinds of design foils for
genuine leather.

• Open Nap Print Foil : This foil available in matte and gloss appearance. It’s a
natural effect foil having very good writing effects. It holds nap of leather only
the print areas.

• Closed Nap Foil : Available in matte and glossy appearance. It’s a full layer
film with printing and completely seal the leather.
• Partial Print Foil : Available in matte, semi-glossy and glossy appearance. It
transfers on glue foil and crystal foil perfectly.It transfers only on the glue part
of first foil. Normally partial foil is second foil to give different exotic effects on
first glue/crystal foil.

• Acid Foil : This is new development of print foil which can be transferred
with the help spraying blend of alcohols and water. It gives very deep
penetration of print foil to leather. Effect is very permanent and resistant.
METALLIC FOIL

a) NORMAL METALLIC
b) GLOSS METALLIC
c) ULTRA HIGH GLOSS METALLIC
d) METALLIC OSMETIC
e) METALLIC CRACKLE
f) METALLIC DUSTY
g) METALLIC HOLOGRAPHIC
h) METALLIC PARTIAL HOLOGRAPHIC
i) HOT STAMPING FOIL
We have variety of Metallic foils for genuine leather finishing.

• Metallic Foil : Regular metallic foil, app 11 µ thickness of coating with 100 µ
paper support for wrinkle free transfer on genuine leather. Superior
colorfastness, abrasion resistance, resistance to outdoor exposure and
chemical resistance. This metallic foil has average gloss and gives very natural
touch on leather. It has single layer structure of special coating developed to
avoid any peel-off of layer.

• Ultra High Gloss Metallic foil : Very high glossy, good flexibility to avoid
cracking, superior resistance properties. Specially developed for ladies’ sandal
and shoes, high shine bags etc. App thickness of foil is 12 µ.

• HT-Metallic : 15 µ thicker version of foil for sheep and other stretchy leathers
to avoid cracking and give more resistance properties. Gloss of this foil is
average to give very natural effect of leather.

• Osmetic-Metallic Foil : It gives glitter effects and minute uniform cracks. The
effect of reverse side of goat leather is very exotic.

• Dusty –Metallic Foil : Very innovative foil specially developed for hair on-
leather. It transfers on hair slip parts and tiny star like effects of hairs. This foil
gives unique distress look on leather After milling as some parts of foils come-
off.

• Crackle-Metallic Foil : this foil gives crackle effect on leather with glitter
metallic look.
• Metallic-Holographic Foil : Holographic effect with whole transfer. around 8
micron coating of film with support PET film.

• Iridescent Metallic Partial Foil : Partial foil with rainbow iridescent effect.

• Partial Holographic Foil : holographic effect specially developed to transfer


on glue/ crystal foil to give exotic second effect. It is second foil which can be
transferred only on the design part of crystal foil.

• Metallic-Hot StampingFoil : Partial transfer metallic effect foil can be


transferred on glue/ crystal foils to give exotic effects. It is available in
hundreds of metallic colors and different designs also.
CRYSTAL FOIL

Very environmental friendly, thick glue adhesive foil available in different


design patterns to give high glossy effect on leather. It is yellowing resistant,
washable, tumble resistant thermoplastic printing. It is used as a first foil to
transfer partial transfer foils on it. Crystal foil is very suitable for genuine
leather, fabric and artificial leather.

• Transparent crystal Foil

• White crystal Foil

• Black Crystal Foil

• Yellow Crystal Foil

• Multi color crystal foil

• Crystal Foil in matte appearance


• Crystal Foil in Semi-Gloss Appearance
PATENT FOIL
a) PATENT 40
b) PATENT 110
Thick polyurethane film with brilliant high gloss look.

• Patent 110 : Thicker Version of patent foil developed for defected split
leather upgradation. Thickness around 110 micron gives very flat look and
upgrade lower selection of split leather.

• Patent 40 : 40-micron polyurethane film to give high gloss look to leather.


Suitable for snuffed goat, cow and buff grain leather.

• Patent 30 : 30-micron film is very suitable for garment application to provide


high gloss patent look.

NAPPA FOIL
Low thickness film for sealing nap of suede leather. it is very suitable for lining
of garment leather. Available in transparent matte, glossy and pigment colors

REALTO FOIL
Superior polyurethane foil, suitable for belts, bags and garment leather. Very
natural look and feel. Available in hundreds of solid pigmented colors.

PULL UP FOIL
Thick PU film with pull up effects for bags, shoe and garment leather. Available
in various colors. Pull up foil available in 30,40 and 110 microns.

TRANSPULL FOIL
• HEAT TRASNFER PRINT FOIL : -
OUR LEATHER TRASNFER FOIL, TEXTILE TRANSFER FOIL AND OTHER GLOSS
TRANSFER FOILS MAY COME WITH ALMOST 200 VAREITIES OF SNAKESKIN
PATTERN, SUCH AS BOA PATTERNA, CROCO PATERN, COBRA PATTERN AND
VIPER PATTTERN AND MORE.
ANILINE FOIL
High gloss, high transparent colorful film for garment and goods applications.

CRACKLE FOIL
Pigment foil to give crackle effect on suede and split leather. Available in
various colors.

FLUORESCENT FOILS
Fluorescent effect foils available in patent high gloss, matte and partial.
DESIGNES AVAILABLE
 ANTIQUE PRINT FOIL
 CAMOUFLAGE PRINT FOIL
 FLOWER PRINT FOIL
 LEOPARD PRINT FOIL
 TOP PRINT FOIL
 OTHER ANIMAL PRINT FOIL
 TEXTILE PRINT FOIL
 SINGLE COLOURED PRINT FOIL
 MULTICOLOURED PRINT FOIL
 CRYSTAL FOIL
 MULTICOLOURED CRYSTAL FOIL
 METALLIC FOIL
 REALTO FOIL
 PATENT FOIL

O
CHAPTER- 3
Data Analysis & Interpretations/ Manufacturing Unit
Manufacturing Facilities
USA INKS CORPORATION is a one -stop source, manufacturing
multitude range of leather foil. Our State-of-the Art Manufacturing
Facilities are based at Ludhiana (Punjab) India, manufacture
complete range of leather foil like crystal foil, PU foil, metallic foil,
print foil etc. Our manufacturing Techniques ensures efficient, cost
effective and time saving method of manufacturing to meet
customer requirement on shorter lead time.
Dry coating PU Line:
We have recently commissioned our dry coating polyurethane line to
produce wide range of products. Our main aim is to supply textured
PU foil for upgradation of split leather finishing. Rather than to
supply direct finished leather, we aimed to supply such foils so that,
customer can transfer at their facilities.

• Thick mirror patent foil


• Thick matte foil like Patina etc
• Pull-up foil
• Pull-up foil
• Leather texture foil like texture for bags, belts and shoes
Crystal Foil Manufacturing Machine
We have commissioned crystal foil manufacturing machine in 2019
and achieved remarkable sales. Our aim is to supply best quality at
very reasonable prices. We have been producing following products:

• Transparent Crystal Foil, full matte crystal foil and Semi matte
crystal foil
• Black and white color crystal foil
• Multi-color crystal foil
• Crystal foil + hot stamping foil combo foil
(silver, gold, bronze, pewter ,pink , red etc)
• Crystal foil + Metallic foil combo foil

Crystal Foil Applications


It is commonly used in women’s ,children’s and men’s clothing, home textiles,
shoes, handbags, accessories, T-shirts printing.

Leather tanneries, leather finishing companies and printing companies use


crystal foils.

Genuine and artifice leather, suede, nappa and fur is commonly applied on.
Velvet, Linen or textured fabrics can be applied too but there may be some loss
at fine pattern dots.

Properties

Total thickness of film and resin is 100-200 micron. Normally resin color is
transparent but can be manufacture as beige, brown, white and black.

Orders are supplied from manufacturer at reasonable period.

The width is 150cm or 160cm inner paper core diameter 3″. Available lengths
are 200mts or 400mts.
Application Parameters

For partial transfer, parameters are temperature 150C, pressure 6 bar,


duration 5 sec. For continous rotary printing, temp. 160C, pressure 6bar, speed
of stamp 3-5mts/min. After transfer, carrier film should not be seperated soon.
It is suitable after 3-4 hours than stamp process, for seperating of carrier film
easily. For quick seperate of carrier film, it should be cooled below 5C to make
resin state solid for an easy seperation.

It is also available to stamp foil onto crystal foil around 140-150C. The best
parameters can be change according to workshop real conditions.

Application Method
1.Put on Crystal foil onto fabric or leather.
2.For leather stamp press, pressure:100bar, temp: 110℃, duration: 3sec.
3.Partial fabric press, pressure: 6bar, temp:150C, duration: 5-6sec.
4.Rotary stamping machines, pressure: 6bar, temp:150-160℃, speed:3-
6mts/min.
5.Stamped products must be cooled down at 5C.
6.If there is no cooling process, it is needed 4-5 hours after transfer to seperate
carrier film.
7.Crystal foils can be used as original transparent effect, or can be colored by
transferring of hot stamping foil.
Crystal Foil Groups
► Transparent

► Color Resin

► Matte

► 3D Crystal-Multi

► Foiled
Multi Color Printing Machine
We have a multi color printing machine to produce various foils in
different colors and effects.

• Multicolor print foil matte type to get natural effect on leather


• Multicolor print foil Glossy type to give high gloss effect
• Multi color partial foil
• Multi color thick foil
Coating Machine
We have a state of the art 1500mm width coating machine to
produce products:

• Metallic foil
• Crackle foil
• Realto, napa, fluorescent and similar foils
• Full coating foil

Mission of USA INKS CORPORATION :


• To have a happy and satisfied customers.
• To be an assists to our customers.
• To create synergies with our partners for serving the market is best and
affordable way.
• To create a benchmark with our products & services.
• To create a healthy and positive environment for our team to EXCEL in all
facts of life.

Why to Choose USA INKS CORPORATION


As a leading company in Transfer foil manufacturing we know the
science required to deal with every day developments to produce
leather foil. We know what counts for a leather goods manufacturer.
During manufacturing of leather goods, customer face foil problems
like peel off, colour fading, colour migration etc. is really huge loss
bearing & disappointing to customers, we believe that it is our
responsibility to give quality products. That is why we focus on
developing the products after lot of research to understand the
chemistry of each and every raw material. We have the team which
can understand chemistry and develop the products. We are the only
company which is capable to develop any kind of transfer foil from
leather to textile, plastic to paper, wood to steel. About leather foil
we are proud to say that no one can compete with us in terms of
knowledge, new product development, new technology and
troubleshooting.
• USA INKS CORPORATION is a manufacturing company not a trading
company
• Single platform to get all products. Capability to develop any foil.
• Huge manufacturing facilities for print foils, crystal foils, metallic
foils, patent foils, partial foils, crackle foils, matt foils, patina foils,
aniline finishes, pull up finishes etc. We can supply any quantity
within short time span.
• Very important is trouble free products. Our metallic foil is peel-off
free, colour fast and high abrasion resistant. Contrary to other foils it
gives real leather touch not a plastic effect.
• Genuine prices and fast services.
CHAPTER- 4
Conclusion and finding
Conclusion:
In this whole internship I learn about many things as follow-
1. How to tackle with consumer behaviour
2. About the culture of a industry
3. Team Work
4. How to handle pressure condition
5. How to convince the society about the product
6. Learn about marketing skills
REFERENCE
1. https://www.usainks.in/
2. https://www.geeksforgeeks.org/

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