Shubham Rawat
Shubham Rawat
Shubham Rawat
This report has been made possible with the cooperation of many
people , who my wish to express my gratitude and appreciation . I
am his gratitude during my project and giving me full cooperation
and also valuable information and guidance , very grateful to the
people who supported me to transform the report in the
materialistic form .
I am thankful to faculty management at graphic era hill
university , Dehradun for without which it would not be possible for
me to complete the manuscript.
I would also like to thanks the librarian ans staff
members of graphic era hill university Dehradun for providing me the
required books in this field and my friends who were always there to
assist me at odd hours also .
Every organization needs to have well trained and experienced
people to perform the activities that have to be done. If current or
potential job occupants can meet this requirement, training is not
important. When this not the case, it is necessary to raise the skill
levels and increase the versatility and adaptability of employees. It is
being increasing common for individual to change careers several
times during their working lives. The probability of any young person
learning a job today and having those skills go basically unchanged
during the forty or so years if his career is extremely unlikely. may be
even impossible. In a rapid changing society employee training is not
only an activity that is desirable but also an activity that an
organization must commit resources to if it is to maintain a viable
and knowledgeable work force
The entire project talks about the “APPLICATION OF MARKETING
CONTROL TECHNIQUES IN MANUFACTURING FIRM” .Here we have
discussed what would be the input of ,marketing control technician if
we ever go for and how can it be good to any organization in reaping
the benefits from the money invested in terms like (ROI) i e. return
on investment. What are the ways we can identify the training need
of any employee and how t know what kind of training he can go for?
Training being covered in different aspect likes integrating it with
organizational culture. The best and latest available trends in training
method are the benefits which we can derive out of it. How the
evaluation should be done and how effective is the training all
together. Some of the companies practicing training in unique
manner a lesson for other to follow as to how to train and retain the
best resource in the world to reap the best out of it.
CONTENT
CHAPTER 1. Introduction
1.1 Theory, Concept, Technique
1.2 Review of literature
1.3 company’s profile
CHAPTER 2. Research Methodology
1- Research Objectives
2- Research design
3- Data sources
4- Questionnaire designe/formulation
5- Sample designe
6- Limitation of the research
CHAPTER 3. Data Analysis & Interpretations/ Manufacturing Unit
Reference
ABOUT USA INKS CORPORATION
We never stop to improve our products quality and services; therefore, our
products earn a good reputation from customers all around the globe.
We have established a strong R & D team, a network sales team and modern
business managers for sustained growth of our company and our customers.
We believe that trust and integrity are the foundation of any long term
cooperation.
We are virtually every facet of the transfer foils industry. We explore for,
invent and produce unique kind of transfer foils for various kinds of industries.
Technology and technical expertise is propelling our growth. We’re focusing on
technologies that improve our chances of finding, developing and producing
high quality transfer foils.
The production technology, continuous research and experimentation lead us
to grow manifolds and innovate our offer to meet the demands of an
increasingly and ever-changing market.
We have a longstanding history within the industry for being flexible and
approachable (arguably our most distinguishing and admired characteristics)
offering completely products and services to meet any of our customers’
requirements. We can offer complimentary access to our testing facilities and
services, which allow brands and creatives the chance to test out new
combinations of foil and materials. We want new projects to flourish and if we
can support everyone in that decision making process, you have our
experience, knowledge and resources available to you whenever you need it.
USA INKS CORPORATION knows importance of design and R&D to give best
service and to deliver high grade products to customers. USA INKS
CORPORATION chooses to be a cooperative partner instead of a traditional
seller.
Thanks to the excellent quality level of its products, USA INKS CORPORATION is
able to meet the needs and the standards of the main fashion houses. The
know-how acquired over the years and the maintenance of high quality
standards are our strengths.
We follow all environmentally friendly production processes.
CHAPTER - 1
INTRODUCTION
THEORY
Technique
Research objective :
Research Designe:
The research design refers to the overall strategy that you choose to
integrate the different components of the study in a coherent and
logical way, thereby, ensuring you will effectively address the
research problem; it constitutes the blueprint for the collection,
measurement, and analysis of data and much more information
related project which help us to summerise the research.
DATA SOURCE :
The data are collected through primary as well as secondary
method:
METHODS / TECHENIQUES FOR FOIL TRANSFER
PATENT TRANSFER FOIL
FEATURES :
Brilliant High Gloss
Color Fast , Peel-off Free
Crack-Free Features
Water Resistant
66 colors
High dry & wet rub fast
GENERAL INFORMATION:
Patent Transfer Foil is a brilliant, high gloss foil especially developed
for upgradation of lower selection leather and Split . This foil has
many vibrant colour and customized colour can be developed.
METHOD OF PREPARATION:
Proper preparation and application of the patent foil system will
allow the foil finish to adhere on the leather using a heat transfer
press, the foil is transferred to the leather on top of a receptive
binder which has been previously applied to the leather by spraying.
BINDER REQUIREMENTS:
USA Inks Corporation supplies a speciality polyurethane binder PU-
1574 for patent foils. Binder has a peculiarity to provide deep
penetration in to the leather pores (due to its very low particle
size) ,high adhesion power, immediate tack free leather and long life
of foiled leather. Patent foil adhere to leather using PU binder 1574
has many enhanced Leather can be stored and piled for more than
one month after applying PU Binder 1574 and can use the leather.
TRANSFER APPLICATION:
First, either apply the above mentioned binder PU 1574, to the
leather. Cut the Patent Foil to the desired shape and place it, colour
side up, over the area chosen to be foiled. Heat press temperature
should be (90-95C). Pressure: 150-120kg/cm².Dwell time: 3.4
seconds over a transfer.
STRIPPING:
Allow the foil and Leather to COOL COMPLETELY before peeling.
FOIL SERIES :
GENERAL INFORMATION:
Realto Transfer Foil is a brilliant, mat foils especially selected for
applications to Split leather for upgradation. This foil has many
vibrant colour and customized colors are available.
METHODS OF PREPARATION:
Proper preparation and application of the Realto foil system will
allow the foil finish to adhere on the leather using a heat transfer
press, the foil is transferred to the leather on top of a receptive
binder which has been previously applied to the leather by spraying.
BINDER REQUIREMENTS:
USA Inks Corporation supplies a speciality pu binder for Realto foils
PU-1574 . Binder has a peculiarity to provide deep penetration in to
leather pores (due to its very low particle size) , high adhesion
power, immediate tack free leather and long life of foiled leather.
Realto foils adhere to leather using PU binder 1574 has many
enhanced properties . Leather can be stored and piled for more than
one month after applying PU Binder 1574 and use the leather.
urethane inks, water-based
TRANSFER APPLICATION:
First, either apply the above mentioned binder PU 1574, to the
leather. Cut the Realto Foil to the desired shape and place it, colour
side up, over the area chosen to be "foiled". Heat press temperature
should be (90-95C). Pressure: 100-150kg/cm².Dwell time: 3.4
seconds over a transfer.
STRIPPING:
Allow the foil and Leather to COOL COMPLETELY before peeling.
GENERAL INFORMATION:
Crystal Transfer Foils are a set of brilliant, high-gloss foils especially
selected for applications to genuine leather and textiles using a heat
transfer press. 2000 designs in different vibrant colors like white,
black and multicolored available.Metallic effects Can be achieved by
using partial foil.
METHOD OF PREPARATION:
Leather must have very fine nap to get best results of crystal foils.
Normally fine designs like micro dots need very good leather
preparation like uniform gauge and fine nap.
TRANSFER APPLICATION:
Crystal foils do not need any binder but our binder PU -1574 can be
applied on snuffed grain leather for good adhesion of crystal foil and
conjunction with metallic foil. Cut the crystal Foil to the desired
shape and place it, color side up, over the area chosen to be "foiled".
Heat press temperature should be (95-100C). Pressure:
100-150kg/cm².Dwell time: 3.4 seconds over a transfer.Fine design
like micro dots may require higher heat.
STRIPPING:
Allow the foil and Leather to cool completely 12 hours before
peeling.It will enhance gloss and transfer results. SUGGESTED
WASHING INSTRUCTIONS: Customer can check washing and
laundering by using washing grade leather. STANDARD WIDTH : 1500
mm.
GENERAL INFORMATION:
Metallic crackle Transfer Foils are specially developed for suede and
split leather to give open nap effect .Different cracks effect can be
developed on customer request.
METHODS OF PREPARATION:
Metallic Crackle foil can only be used on suede and split leather.
BINDER REQUIREMENTS:
As the Metallic Crackle foil itself has adhesive properties but we
suggest to use binder PU 1574 for good adhesion of foil.Customer
can apply light wax or silicone spray after milling of leather and if
required kiss plate.
TRANSFER APPLICATION:
Cut the Metallic Crackle Foil to the desired shape and place it, color
side up, over the area chosen to be "foiled". Heat press temperature
should be (90-95C). Pressure: 100- 150kg/cm².Dwell time: 3-4
seconds over a transfer.
STRIPPING:
Allow the foil and Leather to COOL COMPLETELY before peeling.After
peel off release paper/film, milling required to get desired cracks
effect.
STANDARD WIDTH :
700 and 800mm FOIL SERIES :
Crackle Gloss : Black, Red , White, Grey, Blue, Yellow etc Crackle
UN(for garments) : Black, Red , White, Yellow, Blue etc.
TRANSFER APPLICATION:
Partial HST Foils adhere directly on crystal foils transfer leather
without applying any binder. Cut the HST Foil to the desired shape
and place it, color side up, over the area chosen to be "foiled". Heat
press temperature should be (90-92). Pressure: 30-50kg/cm².Dwell
time: 3 seconds over a transfer.Leather having Fine design like micro
dots may require higher heat and pressure.
STRIPPING:
Allow the foil and Leather to COOL COMPLETELY 1-2 hours before
peeling.
STRIPPING:
Allow the foil and Leather to COOL COMPLETELY before peeling.After
peel off release paper/film, milling required to get desired cracks
effect. STANDARD WIDTH 700 ,800 and 1000mm
FOIL SERIES :
Crackle Gloss : Black, Red , White, Grey, Blue, Yellow etc Crackle
UN(for garments) : Black, Red , White, Yellow, Blue etc ALWAYS TEST
BEFORE USING IN PRODUCTION While USA Ink Corporation believes
that the data contained herein are factual and the opinions
expressed are those of qualified experts regarding the results of the
tests conducted, the data are not to be taken as a warranty or
representation for which USA Ink Corporation assumes legal
responsibility. They are offered solely for your consideration.
GENERAL INFORMATION:
Metallic Transfer Foils are a set of brilliant, high-gloss metallic foils
especially selected for applications to genuine leather using a heat
transfer press. Metallic foil is supplied in Gold, Silver, Copper,Bronze
and 60 other colors.
METHODS OF PREPARATION:
Proper preparation and application of the Metallic Foil system will
allow the metabolized FOIL finish to adhere on the leather using a
heat transfer press, the foil is transferred to the leather on top of a
receptive binder which has been previously applied to the leather by
spraying.
BINDER REQUIREMENTS:
USA Inks Corporation has a speciality pu binder for metallic foils PU-
1574 . Binder has been developed to provide deep penetration in to
leather pores(due to is very low particle size) , high adhesion power,
immediate tack free leather and long life of foiled leather. Metallic
foils adhere to leather using PU binder 1574 has many enhanced
properties . Leather can be stored and piled for more than one
month after applying PU Binder 1574 and use the Leather, urethane
inks, water-based
TRANSFER APPLICATION:
First, either apply the above mentioned binder PU 1574, to the
leather. Cut the Metallic Foil to the desired shape and place it, color
side up, over the area chosen to be "foiled". Heat press temperature
should be (90-95 C). Pressure: 100-150kg/cm².Dwell time: 3.4
seconds over a transfer. STRIPPING:
Allow the foil and Leather to COOL COMPLETELY before peeling.
SUGGESTED WASHING
INSTRUCTIONS:
Customer can check washing and laundering by using wasing grade
leather. FOIL SERIES : FOIL 11-01 : GOLD FOIL 11-11: COPPER FOIL 11-
04 : DARK GOLD FOIL 11-24 : SILVER FOIL 11-06 : LIGHT GOLD FOIL
11-33 : DARK GUNMEATL FOIL 11-18 : BRONGE FOIL 11-14 : PI
PRODUCT RANGE
PRINT FOIL
METALLIC FOIL
CRYSTAL FOIL
PATENT FOIL
NAPPA FOIL
REALTO FOIL
PULL UP FOIL
TRANSPULL FOIL
ANILINE FOIL
CRACKLE FOIL
FLUORESCENT FOIL
PRINT FOIL
a) OPEN NAP
i. MATT
ii. SEMI GLOSS
iii. GLOSS
b) CLOSE NAP
i. MATT
ii. SEMI GLOSS
iii. GLOSS
c) PARTIAL FOIL
We have specialty in print foils and developed various kinds of design foils for
genuine leather.
• Open Nap Print Foil : This foil available in matte and gloss appearance. It’s a
natural effect foil having very good writing effects. It holds nap of leather only
the print areas.
• Closed Nap Foil : Available in matte and glossy appearance. It’s a full layer
film with printing and completely seal the leather.
• Partial Print Foil : Available in matte, semi-glossy and glossy appearance. It
transfers on glue foil and crystal foil perfectly.It transfers only on the glue part
of first foil. Normally partial foil is second foil to give different exotic effects on
first glue/crystal foil.
• Acid Foil : This is new development of print foil which can be transferred
with the help spraying blend of alcohols and water. It gives very deep
penetration of print foil to leather. Effect is very permanent and resistant.
METALLIC FOIL
a) NORMAL METALLIC
b) GLOSS METALLIC
c) ULTRA HIGH GLOSS METALLIC
d) METALLIC OSMETIC
e) METALLIC CRACKLE
f) METALLIC DUSTY
g) METALLIC HOLOGRAPHIC
h) METALLIC PARTIAL HOLOGRAPHIC
i) HOT STAMPING FOIL
We have variety of Metallic foils for genuine leather finishing.
• Metallic Foil : Regular metallic foil, app 11 µ thickness of coating with 100 µ
paper support for wrinkle free transfer on genuine leather. Superior
colorfastness, abrasion resistance, resistance to outdoor exposure and
chemical resistance. This metallic foil has average gloss and gives very natural
touch on leather. It has single layer structure of special coating developed to
avoid any peel-off of layer.
• Ultra High Gloss Metallic foil : Very high glossy, good flexibility to avoid
cracking, superior resistance properties. Specially developed for ladies’ sandal
and shoes, high shine bags etc. App thickness of foil is 12 µ.
• HT-Metallic : 15 µ thicker version of foil for sheep and other stretchy leathers
to avoid cracking and give more resistance properties. Gloss of this foil is
average to give very natural effect of leather.
• Osmetic-Metallic Foil : It gives glitter effects and minute uniform cracks. The
effect of reverse side of goat leather is very exotic.
• Dusty –Metallic Foil : Very innovative foil specially developed for hair on-
leather. It transfers on hair slip parts and tiny star like effects of hairs. This foil
gives unique distress look on leather After milling as some parts of foils come-
off.
• Crackle-Metallic Foil : this foil gives crackle effect on leather with glitter
metallic look.
• Metallic-Holographic Foil : Holographic effect with whole transfer. around 8
micron coating of film with support PET film.
• Iridescent Metallic Partial Foil : Partial foil with rainbow iridescent effect.
• Patent 110 : Thicker Version of patent foil developed for defected split
leather upgradation. Thickness around 110 micron gives very flat look and
upgrade lower selection of split leather.
NAPPA FOIL
Low thickness film for sealing nap of suede leather. it is very suitable for lining
of garment leather. Available in transparent matte, glossy and pigment colors
REALTO FOIL
Superior polyurethane foil, suitable for belts, bags and garment leather. Very
natural look and feel. Available in hundreds of solid pigmented colors.
PULL UP FOIL
Thick PU film with pull up effects for bags, shoe and garment leather. Available
in various colors. Pull up foil available in 30,40 and 110 microns.
TRANSPULL FOIL
• HEAT TRASNFER PRINT FOIL : -
OUR LEATHER TRASNFER FOIL, TEXTILE TRANSFER FOIL AND OTHER GLOSS
TRANSFER FOILS MAY COME WITH ALMOST 200 VAREITIES OF SNAKESKIN
PATTERN, SUCH AS BOA PATTERNA, CROCO PATERN, COBRA PATTERN AND
VIPER PATTTERN AND MORE.
ANILINE FOIL
High gloss, high transparent colorful film for garment and goods applications.
CRACKLE FOIL
Pigment foil to give crackle effect on suede and split leather. Available in
various colors.
FLUORESCENT FOILS
Fluorescent effect foils available in patent high gloss, matte and partial.
DESIGNES AVAILABLE
ANTIQUE PRINT FOIL
CAMOUFLAGE PRINT FOIL
FLOWER PRINT FOIL
LEOPARD PRINT FOIL
TOP PRINT FOIL
OTHER ANIMAL PRINT FOIL
TEXTILE PRINT FOIL
SINGLE COLOURED PRINT FOIL
MULTICOLOURED PRINT FOIL
CRYSTAL FOIL
MULTICOLOURED CRYSTAL FOIL
METALLIC FOIL
REALTO FOIL
PATENT FOIL
O
CHAPTER- 3
Data Analysis & Interpretations/ Manufacturing Unit
Manufacturing Facilities
USA INKS CORPORATION is a one -stop source, manufacturing
multitude range of leather foil. Our State-of-the Art Manufacturing
Facilities are based at Ludhiana (Punjab) India, manufacture
complete range of leather foil like crystal foil, PU foil, metallic foil,
print foil etc. Our manufacturing Techniques ensures efficient, cost
effective and time saving method of manufacturing to meet
customer requirement on shorter lead time.
Dry coating PU Line:
We have recently commissioned our dry coating polyurethane line to
produce wide range of products. Our main aim is to supply textured
PU foil for upgradation of split leather finishing. Rather than to
supply direct finished leather, we aimed to supply such foils so that,
customer can transfer at their facilities.
• Transparent Crystal Foil, full matte crystal foil and Semi matte
crystal foil
• Black and white color crystal foil
• Multi-color crystal foil
• Crystal foil + hot stamping foil combo foil
(silver, gold, bronze, pewter ,pink , red etc)
• Crystal foil + Metallic foil combo foil
Genuine and artifice leather, suede, nappa and fur is commonly applied on.
Velvet, Linen or textured fabrics can be applied too but there may be some loss
at fine pattern dots.
Properties
Total thickness of film and resin is 100-200 micron. Normally resin color is
transparent but can be manufacture as beige, brown, white and black.
The width is 150cm or 160cm inner paper core diameter 3″. Available lengths
are 200mts or 400mts.
Application Parameters
It is also available to stamp foil onto crystal foil around 140-150C. The best
parameters can be change according to workshop real conditions.
Application Method
1.Put on Crystal foil onto fabric or leather.
2.For leather stamp press, pressure:100bar, temp: 110℃, duration: 3sec.
3.Partial fabric press, pressure: 6bar, temp:150C, duration: 5-6sec.
4.Rotary stamping machines, pressure: 6bar, temp:150-160℃, speed:3-
6mts/min.
5.Stamped products must be cooled down at 5C.
6.If there is no cooling process, it is needed 4-5 hours after transfer to seperate
carrier film.
7.Crystal foils can be used as original transparent effect, or can be colored by
transferring of hot stamping foil.
Crystal Foil Groups
► Transparent
► Color Resin
► Matte
► 3D Crystal-Multi
► Foiled
Multi Color Printing Machine
We have a multi color printing machine to produce various foils in
different colors and effects.
• Metallic foil
• Crackle foil
• Realto, napa, fluorescent and similar foils
• Full coating foil