QC 65-2015
QC 65-2015
QC 65-2015
HANOI - 2015
NATIONAL TECHNICAL REGULATION QCVN 65: 2015/BGTVT
CONTENTS
CONTENTS ........................................................................................................................ 9
1.1 General.....................................................................................................................15
CHAPTER 2 ASSESSMENT ...............................................................................................16
2.1 General.....................................................................................................................16
2.2 Kinds of Assessment ................................................................................................16
2.3 Initial Assessment ....................................................................................................16
2.4 Periodical Assessment .............................................................................................18
2.5 Renewal Assessment ...............................................................................................18
2.6 Occasional Assessment ...........................................................................................18
2.7 Preparations for Assessment and Others .................................................................18
CHAPTER3 APPROVAL ...................................................................................................19
1.1 General.....................................................................................................................21
CHAPTER 2 ESTABLISHMENT OF QUALITY SYSTEM ..................................................22
2.1 General.....................................................................................................................22
2.2 Organization and its Functions .................................................................................22
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3.1 General....................................................................................................................23
3.2 Quality System Elements .........................................................................................23
CHAPTER 4 ADDITIONAL REQUIREMENTS FOR MANUFACTURERS OF MASS
PRODUCED PRODUCTS .....................................................................................................28
4.1 General.....................................................................................................................28
4.2 Diesel Engines .........................................................................................................29
4.3 Purifiers ....................................................................................................................32
4.4 Hydraulic Motors and Hydraulic Pumps....................................................................33
4.5 Electrical Equipment .................................................................................................35
4.6 Exhaust Gas Turbochargers .....................................................................................37
4.7 Air Compressors .......................................................................................................38
4.8 Water Pumps and Oil Pumps ...................................................................................39
PART 3 REQUIREMENTS FOR APPROVAL OF SERVICE SUPPLIERS .................41
1.1 General.....................................................................................................................41
1.2 Quality System .........................................................................................................41
CHAPTER 2 FIRMS ENGAGED IN THICKNES EASUREMENTS ON SHIPS ..................43
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6.1 General.....................................................................................................................52
6.2 Quality System .........................................................................................................52
6.3 Operators and Supervisors.......................................................................................52
6.4 Equipment for Services of Fire Fighting Equipment and Systems ............................53
6.5 Demonstration ..........................................................................................................54
CHAPTER 7 FIRMS ENGAGED IN SERVICES OF LIFE-SAVING APPLIANCES ...........55
7.1 General.....................................................................................................................55
7.2 Quality System .........................................................................................................55
7.3 Operators and Supervisors .......................................................................................55
7.4 Equipment for Services of Life-Saving Appliances ...................................................56
7.5 Demonstration ..........................................................................................................56
CHAPTER 8 FIRMS ENGAGED IN MAINTENANCE AND TESTING OF LIFEBOATS,
RESCUE BOATS AND RELATED LIFTING EQUIPMENT OF SHIPS .................................57
8.1 General.....................................................................................................................57
8.2 Quality System .........................................................................................................57
8.3 Operators and Supervisors.......................................................................................57
8.4 Equipment used for maintenance and testing of lifeboats, resuce boat and related
lifting equipment: ................................................................................................................58
8.5 Demonstration ..........................................................................................................58
CHAPTER 9 FIRMS ENGAGED IN TIGHTNESS TESTING OF HATCHES WITH
ULTRASONIC EQUIPMENT .................................................................................................60
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11.1 General.....................................................................................................................64
11.2 Quality system ..........................................................................................................64
11.3 Training and certification of NDT operators ..............................................................64
11.4 NDT Equipments ......................................................................................................65
11.5 Verification ................................................................................................................66
11.6 NDT Report ..............................................................................................................66
11.7 Demostration ............................................................................................................67
CHAPTER 12 FIRM ENGAGE IN DESTRUCTIVE TESTING AND OTHER TESTING ........69
12.1 General.....................................................................................................................69
12.2 Quality system ..........................................................................................................69
12.3 Training and certification ....................................................................................69
12.4 Testing equipment ....................................................................................................70
12.5 Demostration ............................................................................................................71
III REGULATION ON MANAGEMENT...............................................................72
1.1 General.....................................................................................................................72
1.2 Certificates of approval for manufacturer and the Certificate of approval for service
supplier ..............................................................................................................................72
1.3 The validation of Certificates ....................................................................................72
IV RESPONSIBILITIES OF ORGANIZATIONS AND INDIVIDUALS .................73
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I GENERAL REGULATIONS
1.1.1 Application
This National Technical Regulation (hereinafter referred to as “Regulation”) applies to
the inspection, assessment and certification of manufacturers and service suppliers for
sea-going ship classified by Vietnam Register.
1.1.2 Scope
This regulation applies to organizations, individuals involved in manufacturing and
supplying services for ships which fall under the application as specified in 1.1.1 above
and the Vietnam Register (hereinafter referred to as VR)
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II TECHNICAL REQUIREMENT
PART 1 GENERAL
CHAPTER 1 GENERAL
1.1 General
1 This Regulation applies to assessment and approval of a manufacturing works of ships,
to be classed or have been classed, and of machinery, materials, etc. with which the
ships are to be equipped (hereinafter referred to as “the products”), and also applies to a
service supplier of a repairing service, a maintaining service, an inspecting service, a
measuring service for the survey, etc. to the products.
2 Assessment and approval under the Guidance are performed to confirm that a
manufacturing works or a service supplier has enough capacity as follows:
(1) For a manufacturing works of products, it has enough capability to maintain such
quality of new building and repairing of seagoing ships and the products installed on
board a seagoing ship in accordance with the requirements of applicable Regulation
and recognized standards.
(2) For a service supplier, it has enough capability to maintain the quality of the service
provided to the seagoing ship in accordance with the requirements of recognized
standards and applicable Regulation.
3 The assessment and accreditation in line with this Code shall be applied to manufacturer
which has already manufactured the prescribed products or service supplier who
providing the prescribed services.
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CHAPTER 2 ASSESSMENT
2.1 General
1 In case a manufacturer or a service supplier intends to obtain approval or maintain
approval as a manufacturer or a service supplier under the Regulation, the
manufacturing works or the service supplier is to be assessed by VR in accordance with
the provisions of this Chapter.
2 In such assessment of a manufacturing works or a service supplier, an investigation on
the quality system, production or service procedures, production or service facilities,
operators, etc. and, an approval test or a demonstration where necessary, are carried
out, and comprehensive evaluation is made.
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CHAPTER3 APPROVAL
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1.1 General
1.1.1 Application
1 This Part applies to manufacturing works of products.
2 Manufacturing works are to comply with the requirements in this Part as well as the
requirements in Part 1.
1.1.3 Equivalency
Even in case it is difficult to conform to the provisions in this Part, if VR admits a matter
as equivalent to the provisions in this Part, the matter may be regarded as conforming to
this Part.
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2.1 General
To maintain quality required of the products, the manufacturer’s management is to
clearly define its policy and objectives for, and commitment to the quality and is to
establish and maintain a quality system that is in conformity with the requirements in 2.2
and Chapter 3 hereunder. The manufacturer’s management is to also prepare a
documented quality manual indicating the procedures for implementing the above
established quality system.
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3.1 General
The manufacturer’s management is, to secure quality required of the products, to
establish and maintain an appropriate quality control method in accordance with the
requirements in Chapter 2 and this Chapter.
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together with the product certificates issued by VR, the above examination may be
dispensed with for such suppliers and subcontractors.
2 In purchasing documents to suppliers and subcontractors, the following are to be
included as the occasion demands:
(1) Specifications of the article (including technical data)
(2) Names and numbers of documents such as drawings applied to the article
(3) Manufacturing methods, procedures, installations and the personnel qualifications to
be required
(4) Manufacturing processes and inspection and testing method of the articles
(5) Whether it is necessary or not to conform to the Rules of VR
(6) Disposal method for nonconforming articles
(7) Requirements for identification of articles
(8) Requirements for storage, packaging and shipment of the articles
(9) Requirements for maintenance and presentation of quality records.
(10) Certificates of manufacturers and certificates of Classification Society if available
3 Concerning handling, storage, maintenance and others of purchased and subcontracted
products after receipt, proper control is to be exercised.
4 Purchaser supplied articles to be incorporated into the products are to be properly
verified, stored and maintained.
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2 Tensile testing machines, impact testing machines and hardness testers are to be in
conformity with the relevant standards.
3.2.12 Training
All personnel who are engaged in the activities which can affect quality of the products
are to be properly trained. On such occasion, for persons who are engaged in specific
assigned tasks such as welding, non-destructive inspection, etc., special consideration is
to be given to maintaining and improving their abilities through recognition of
qualifications etc.
3.2.13 Servicing
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1 In case assembly, installation, trial, etc. are required after shipping the products out of
the works, each requirement in this Part, as the occasion demands, is to correspondingly
apply.
2 If necessary, informative instructions concerning technical data, handling, maintenance,
repairs, etc. of the products are to be presented to users.
3 Customer complaints concerning problems in using the products are to be collected and
analyzed and appropriate counter-measures are to be taken as the occasion demands.
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4.1 General
4.1.1 Scope
1 This chapter applies to approval assessment of machinery and equipment, which are
manufactured by a mass production system (hereinafter referred to as “mass produced
products”), intended to be examined and certified in accordance with a procedure suited
to their production method.
2 Manufacturing works of mass produced products are to comply with the provisions in this
Chapter as well as the provisions in Part 1, and Chapter 1, Chapter 2 and Chapter 3 of
this Part.
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2 Stamping or marking
The quality representative of the manufacturing works is to identify each mass produced
product which has passed the examination in -1 by stamping or marking the serial
number, the last date of examination and VR’s brand “VR”. For this purpose, VR may
entrust the quality representative with keeping VR’s stamp “VR” beforehand.
3 Issuance of certificate
The quality representative of the manufacturing works is to submit a test report
describing the serial number, the last date of examination, principal particulars and
examination results on the mass produced product, which has passed the examination
in -1, to VR’s survey office. After checking the submitted examination report, VR’s survey
office issues a certificate on each product to the manufacturing works.
4 Major Components
In case where major components are delivered by themselves, the components may be
dealt with by -1 through -3 provided that the components are manufactured and
examined under the same quality system of the completed products.
5 Alteration of the approved products
In case where a type, a specification, etc. of the approved mass produced product is
altered, Occasional assessment specified in 2.6, Part 1 is to be carried out.
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(e) When engines selected at random are subjected to detailed tests for
performance evaluation after completion of the trial run at the manufacturer
specified in the (d) above.
(2) The major components referred to in this 4.2 are as follows:
Cylinder cover, cylinder liner, piston, piston pin, connecting rod, cylinder block, bed
plate, crankshaft, cam, camshaft, camshaft driving gears, bearing (top and bottom
bearings of connecting rod, main bearing), bolt (small end bolt and big end bolt of
connecting rod, tension bolt, main bearing bolt, coupling bolt),pumps attached to
engine(lubricating oil, cooling water, fuel oil), pipings attached to engine (starting air
system, fuel injection system), coolers attached to engine (lubricating oil, cooling
water, supercharged air), exhaust gas turbocharger, reduction gear, power
transmission shaft and flexible coupling.
3 Equivalency
The major components produced by subcontractors who undergo the quality system of
the manufacturing works or give full information about their quality control may be dealt
with by this 4.2, when deemed appropriate by VR.
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Starting test
Reverse running test (direct reversing engine only) Performance test of
overspeed protection device
Performance test of low L.O. pressure alarm and automatic stopping
system Exhaust gas turbocharger out of action test
Minimum speed test (main engine only) Idling speed test (auxiliary engine
only)
The tests at the above-mentioned outputs are to be combined together in
working cycle which are to be repeated subsequently with the whole
duration within the limits indicated. The overload is to be alternately
carried out with followings.
110% output and 100% rpm of the maximum continuous output
110% output and 103% rpm of the maximum continuous output
(c) Condition of tests
The following items are to be recorded at time of test:
Ambient air temperature
Ambient air pressure
Atmospheric humidity
External cooling water temperature
Fuel and lubricating oil characteristics
(d) Measurements and records
The following values of measurement are to be recorded at test:
Rotational speed of engine
Brake horsepower Torque
Maximum combustion pressure
Indicated pressure diagrams (if practicable)
Exhaust smoke
Lubricating oil pressure and temperature
Exhaust gas temperature in exhaust manifold
Cooling water pressure and temperature (for each cylinder, if practicable)
The following items are to be added for engines with a turbocharger.
Rotational speed of exhaust gas turbocharger
Air temperature and pressure before and after air cooler
Exhaust gas temperature and pressure before and after exhaust gas
turbocharger
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4.3 Purifiers
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4.3.1 General
1 Scope
(1) The requirements in this 4.3, in general, apply to centrifugal cylinder type or
centrifugal disc type fuel oil or lubricating oil purifiers (hereinafter referred to as the
purifier in this 4.3) manufactured at the same manufacturing works.
(2) The requirements in this 4.3 are not applicable to the driving electric motors and
their accessories.
(3) The requirements specifically prescribed in this 4.3 supersede those specified in 4.1.
2 Definitions
The major components referred to in this 4.3 are as follows:
(1) Cylinder type
Frame, bowl, cover, safety device, attached pump
(2) Disc type
Frame, bowl, vertical spindle, horizontal spindle, main gear, safety device, attached
pump
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4.4.1 General
1 Scope
(1) The requirements in this 4.4, in general, apply to hydraulic motors and hydraulic
pumps, intended for steering gears, windlasses, cargo winches and other deck
machinery, opening/closing appliances of watertight doors, side thrusters, and other
auxiliaries for essential use, manufactured at the same manufacturing works.
(2) The requirements specifically prescribed in this 4.4 supersede those specified in 4.1.
2 Definitions
The major components referred to in this 4.4 are as follows:
(1) Hydraulic motors and hydraulic pumps to which this 4.4 applies are those of the
gear type, screw type, vane type and piston type.
(2) The major components referred to in this 4.4 are as follows:
(a) Gear type and screw type;
Casing, cover, gear, screw, shaft, bearing and relief valve
(b) Vane type;
Casing, cover, vane, rotor, bush, cam ring, driving shaft, bearing and relief valve
(c) Axial piston type;
Driving shaft, bearing piston, rod, cylinder block, valve plate, cam plate, pump
casing, bearing casing, cover, flexible shaft coupling, controller and servo
system
(d) Radial piston type;
Driving shaft, crankshaft, bearing, piston, rod, side guide, cam curve, pump
casting, slide block, cylinder casting, cover, relief valve and servo system
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4.5.1 General
1 Scope
(1) The requirements in this 4.5, in general, apply to electrical equipment having a
capacity of 500 kW (or kVA) or less manufactured at the same manufacturing works.
(2) The requirements in this 4.5 may apply to electrical equipment small in production
number but has a sufficient past production record.
(3) The requirements in this 4.5 may apply to electrical equipment of novel design
provided that the equipment is ensured, by thorough development tests, to have
enough reliability equivalent to that of equipment having a sufficient past production
record.
(4) The requirements specifically prescribed in this 4.5 supersede those specified in 4.1.
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cooler
(b) Electric motors
i) Construction inspection
ii) Operational test;
Temperature test, overload test, overtorque test, commutation test and
overspeed test
iii) Characteristics test;
Load characteristics test
iv) Insulation resistance test
v) High voltage test
(c) Control gears for electric motors
i) Construction inspection
ii) Temperature test
iii) Operational test (including circuit inspection)
iv) Insulation resistance test
v) High voltage test
(d) Power and lighting transformer
i) Construction inspection
ii) Temperature test
iii) Insulation resistance test
iv) High voltage test
v) Induced high voltage test
(e) Switchboards
i) Construction inspection
ii) Temperature test
iii) Operational test (for main circuits)
iv) Insulation resistance test
v) High voltage test
(f) Axial flow fan driven by motor built in casing
i) Construction inspection
ii) Combined running tests;
Temperature test, air flow and static air pressure measurements, shaft
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4.6.1 General
1 Scope
(1) The requirements in this 4.6, in general, apply to exhaust gas turbochargers
(hereinafter referred to as “the turbochargers” in this 4.6) manufactured at the same
manufacturing works.
(2) The requirements specifically prescribed in this 4.6 supersede those specified in 4.1.
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(2) For rotating parts such as rotor shafts, bladed wheels, etc. or their complete rotating
assembly, a dynamic balancing test is to be carried out in accordance with the
approved procedure for the quality control.
(3) For impellers and inducers, an overspeed test for the duration of 3 minutes, at 120%
of the maximum speed under a room temperature or at 110% of the maximum
speed under the working temperature, is to be carried out.
(4) As for forged impellers and inducers which are subjected to the quality control
through the approved non-destructive test method, the overspeed test may be
dispensed with.
(5) Trial run
(a) A mechanical running test for 20 minutes at the maximum speed is to be carried
out. However, VR may reduce the duration of the test taking the result of the
developing tests into consideration.
(b) In case where the turbochargers are produced under an approved quality
system and the type of the turbochargers has sufficient test records, the test in
(a) may be carried out on a sample basis.
(c) For manufacturers who have facilities in their works for testing the
turbochargers on an engine for which the turbocharger is intended, the trial run
may be replaced by a trial.
4.7.1 General
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1 Scope
(1) The requirements in this 4.7, in general, apply to air compressors manufactured at
the same manufacturing works.
(2) The requirements specifically prescribed in this 4.7 supersede those specified in 4.1.
2 Definitions
(1) Air compressors to which this 4.7 applies are those used for compressing air for
starting diesel engines, controlling machinery and equipment, power sources and
general service, and are of the piston type or vane type.
(2) The major components referred to in this 4.7 are as follows:
Cylinder head, cylinder, piston, piston pin, connecting rod, crankshaft, bearing (small
end and big end bearing, main bearing), crankcase, suction valve, discharge valve,
intercooler, after cooler, attached pump (lubricating oil and cooling water), outlet
non-return valve, relief valve
4.8.1 General
1 Scope
(1) The requirements in this 4.8, in general, apply to water pumps and oil pumps
manufactured at the same manufacturing works.
(2) The requirements specifically prescribed in this 4.8 supersede those specified in 4.1.
2 Definitions
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(1) Water pumps to which this 4.8 applies are those used for transferring or supplying
sea water, fresh water, feed water, bilge, etc., and oil pumps to which this 4.8
applies are those used for transferring and supplying fuel oil, lubricating oil. thermal
oil, waste oil, etc.
(2) The major components referred to in this 4.8 are as follows:
(a) Centrifugal type;
Casing, cover, impeller, shaft, bearing, sealing device
(b) Rotating type;
Casing, cover, connecting rod, liner, vane, shaft, bearing, sealing device
(c) Reciprocating type;
Casing, cover, piston, plunger, cylinder, crankshaft, bearing, control valve,
sealing device
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CHAPTER 1 GENERAL
1.1 General
1.1.1 Application
1 This part applies to service suppliers listed as follows:
(1) Firms engaged in thickness measurements on ships
(2) Firms carrying out in-water survey of ships
(3) Radio firms engaged in services on ships
(4) Firms engaged in performance tests of Voyage Data Recorders (VDR) or Simple
Voyage Data (S-VDR).
(5) Firms engaged in services of firefighting equipment and systems
(6) Firms engaged in services of life-saving appliances
(7) Firms engaged in services of life-saving boat, rescue boat and their lifting
(8) Firms engaged in tightness testing of hatches with ultrasonic equipment
(9) Firms engaged in coating testing
(10) Firms engaged in non-destruction testing (NDT).
(11) Firms engaged in destruction testing (DT) and other testing.
2 Firms listed in -1(1) through (11) are to comply with the provisions in this Part as well as
the provisions in Part 1.
3 Firms listed in -1(11) are to comply with the requirements deemed appropriate by VR as
well as the requirements in Part 1 of this Regulation.
1.2.1 General
To maintain quality required to the services to be provided, the supplier’s management is
to establish and maintain a documented quality system that is in conformity with the
requirements in 1.2.2 through 1.2.7.
1.2.2 Training
1 The supplier’s management is to provide the training of all personnel who are engaged
in the activities which can affect quality of the relevant services.
2 The supplier’s management is to establish and maintain a documented procedure for
implementing the training specified in -1.
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1.2.7 Reporting to VR
The supplier’s management is to establish and maintain a documented procedure for
reporting the results of the services provided to VR.
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2.2.1 Training
Operators carrying out thickness measurements and supervisors are to have sufficient
knowledge as to following (1) through (4). A documented training procedure required in
1.2.2 is at least to contain information on them.
(1) Outline of hull structures and structural members
(2) Midship sections of typical ship type
(3) Typical damages and positions where corrosions are liable to occur, of typical ship
types
(4) Outline of VR’s Guidance on thickness measurements
2.2.2 Qualification
1 Operators carrying out thickness measurements are to be qualified in accordance with a
recognized industrial NDT standard.
2 In general, operators and supervisors listed in the following are to be attached to the
supplier.
(1) 1 or more who have experiences on thickness measurements for 05 years or over
(2) 3 or more who have experiences on thickness measurements for 02 years or over
(3) 1 or more who have enough knowledge of hull structures, i.e. naval architects, and
can act as instructors and supervisors
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2.4 Demonstration
1 On board demonstration is to be carried out at the presence of VR’s surveyor to verify
that the supplier provides thickness measurements specified in the documents
submitted. The ship used for the demonstration is preferably to be a large sized tanker, a
bulk carrier or an ore carrier.
2 Structural members to be measured are directed by VR’s surveyor at the demonstration
in order to ascertain that the operators and the supervisors have sufficient knowledge
about the structural members. The surveyor may ask some questions in damages of
typical ships to ascertain that the operators and supervisors have sufficient knowledge
about the damage.
3 In case where the supplier has been approved by other classification societies, a part of
or the whole of the demonstration may be dispensed with.
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3.2.1 Training
1 Divers carrying out in-water survey and supervisors are to have sufficient knowledge as
to following (1) through (8). A documented training procedure required in 1.2.2 is at least
to contain information on them.
(1) Ship’s underwater structure and appendages (including propeller shaft, propeller,
rudder and its bearings, etc.)
(2) Ship’s terminology in English
(3) Underwater thickness measurements and non-destructive testing
(4) Bearing clearance measurements on rudders and propeller shafts
(5) Underwater video operation as well as still picture work
(6) Operation of underwater communication system
(7) Other Special equipment and tools used for in-water survey
(8) Outline of VR’s Guidance on in-water survey
2 For supplier using remote controlled diving equipment (ROV) to conduct inspections of
marine offshore, employees must be trained on:
(1) Underwater structures of marine oil and gas offshore;
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3.4 Demonstration
1 Demonstration to the actual ship is to be carried out at the presence of VR’s surveyor to
verify that the supplier provides in-water survey specified in the documents submitted.
2 Where other means e.g. video tapes, which enable VR to verify the in-water survey
operation of the supplier in lieu of the demonstration, are available, the demonstration
may be dispensed with.
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4.2.1 Training
1 Radio inspectors carrying out inspections of radio installations and supervisors are to
have sufficient knowledge as to following (1) through (4).
(1) Radiotelephony
(2) Global Maritime Distress and Safety System
(3) Outline of VR’s Rules on radio installations
(4) Latest SOLAS Convention (International Convention for the Safety of Life at Sea),
Radio Regulations of the International Telecommunication Union and IMO
(International Maritime Organization) Assembly Resolution concerning performance
standards
(5) Requirement of flag state of the ship
2 A documented training procedure required in 1.2.2 is at least to contain information on
items listed in -1. And the supplier is to provide latest reference documents.
3 In accordance with the procedure specified in -2, inspection instructions issued by VR
are to be furnished to radio inspectors without fail.
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(3) Minimum English proficiency is required to communicate and make test reports in
English
2 In addition to satisfying the qualification and experience requirements for radio
inspectors, the supervisor must have at least two years of work experience from a radio
operator.
3 The minimum requirements for the number of radio inspectors and supervisors of a radio
and navigation communications,
(1) a radio inspection officer;
(2) A supervisor.
4.4 Demonstration
On board demonstration is to be carried out at the presence of VR’s surveyor to verify
that the supplier provides radio inspections specified in the documents submitted.
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5.4 Demonstration
On board demonstration is to be carried out in the presence of VR’s surveyor to verify
that the supplier has appropriate competence for the performance tests specified in the
documents submitted.
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6.1 General
6.1.1 Aplication
This Chapter applies to firms engaged in services of fire fighting equipment and systems
listed below:
(1) Fixed fire-extinguishing systems
(2) Portable fire extinguishers
(3) Self-contained breathing apparatus (SCBA);
(4) Self contained breathing apparatus (EEBD);
(5) Fire detection and alarm systems
6.3.1 Training
1 Operators and supervisors performing maintenance services for fire fighting equipment
and systems must have the knowledge required (1) to (5) below:
(1) Structure and use of fire fighting systems and equipment
(2) Operational methods of the equipment used for servicing of fire fighting equipment
and systems
(3) The latest version of the SOLAS (International Convention for the Safety of Life at
Sea), as amended, and IMO (International Maritime Organization) Maritime Safety
Committee Circular
(4) Flag Administration requirements
(5) The requirements and inspection instructions for fire fighting equipment and systems
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issued by VR
2 A documented training procedures required in 1.2.2 are to contain the procedures to
learn the knowledge specified in -1.
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6.5 Demonstration
1 On board demonstration is to be carried out in the presence of VR’s surveyor to verify
that the suppliers have appropriate competence for the services of fire fighting
equipment and systems. However, as for the fire fighting equipment and systems, which
are difficult to carry out the demonstration, the submission of the service record
certificates may be accepted as substitution.
2 In case where the supplier has been approved by other classification societies, a part of
or the whole of the demonstration may be dispensed with.
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7.1 General
7.1.1 Application
This chapter applies to firms engaged in services of life-saving appliances listed below:
(1) Inflatable liferafts
(2) Inflatable lifejackets
(3) Hydrostatic release units
(4) Inflated rescue boats
(5) Marine evacuation system;
(6) Swimsuits for protection against heat loss.
7.3.1 Training
1 Operators and supervisors carrying out services of life-saving appliances are to have
sufficient knowledge as to the following (1) through (5).
(1) Construction and services of life-saving appliances
(2) Operational methods of the equipment used for services of life-saving appliances
(3) The latest version of the SOLAS (International Convention for the Safety of Life at
Sea), as amended, LSA Code (Life-Saving Appliances Code) and IMO (International
Maritime Organization) Resolution Assembly 761(18)
(4) Flag Administration requirements (where required)
(5) The requirements and inspection instructions for life-saving appliances issued by VR
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7.5 Demonstration
1 On board demonstration is to be carried out in the presence of VR’s surveyor to verify
that the suppliers have appropriate competence for the services of life-saving
appliances. However, as for the life-saving appliances, which are difficult to carry out
the demonstration, the submission of the service record certificates may be accepted as
substitution.
2 In case where the supplier has been approved by other classification societies, a part of
or the whole of the demonstration may be dispensed with.
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8.1 General
This Chapter applies to the assessment and accreditation of facilities for the
maintenance of the following equipment:
(1) Lifeboats;
(2) Rescue boats (for inflatable rescue boats and maintenance suppliers also comply
with the requirements of Chapter 7 of this Regulation);
(3) Liferafts, lifeboats and rescue boat lifting equipment;
(4) Release mechanism of the loaded boat.
8.3.1 Training
1 Operators and supervisors involved in the maintenance and testing of lifeboats, rescue
boats, lifting equipment and release mechanisms should be trained in items (1) through
(6) as following:
(1) Structure and use of lifeboats, rescue boats, lifting equipment and release
mechanisms;
(2) Operational methods of equipment used for lifeboat maintenance, rescue boats,
lifting equipment and release mechanisms;
(3) The latest incorporation text of the International Convention for the Safety of Life at
Sea 1974 (SOLAS 74), the International Act on Life-saving Equipment (LSA), and
relevant instruments of the International Maritime Organization (IMO);
(4) Requirements of flag state of vessels;
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8.4 Equipment used for maintenance and testing of lifeboats, rescue boat and
related lifting equipment:
The supplier must have equipment to perform the maintenance and test as follows:
(1) Specimens and tools for testing;
(2) Mechanical appliances for repair and adjustment of boat engines;
(3) Equipment and supplies for repair of damaged boat structures, lifting equipment,
etc.;
(4) Spare parts.
8.5 Demonstration
1 On board and workshop demonstration is to be carried out in the presence of VR’s
surveyor to verify that the suppliers have appropriate competence for maintenance and
testing of lifeboats, rescue boats, lifting equipment and release mechanisms in
accordance with documents submitted to VR.
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2 In cases where the lifeboat, rescue boat, lifting equipment and release mechanism
maintenance suppliers have been recognized by a competent authority or other
Classification society, a part of or the whole of the demonstration may be dispensed
with.
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9.2.1 Training
1 Operators and supervisors carrying out tightness testing of hatches with ultrasonic
equipment are to have sufficient knowledge as to the following (1) through (5).
(1) Operation of the ultrasonic equipment
(2) Different hatch designs, function and sealing features
(3) Theoretical and practical operation onboard in using ultrasonic equipment
(4) Safety operation onboard
(5) The requirements and inspection instructions for tightness testing of hatches with
ultrasonic equipment issued by VR
2 A documented training procedures required in 1.2.2 are to contain the procedures to
learn the knowledge specified in -1.
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9.3 Equipment used for tightness testing of hatches with ultrasonic equipment
1 The suppliers are to have the ultrasonic equipment in compliance with the requirements
specified in the following (1) through (3).
(1) The transmitter is to indicate a uniform value at any points of a tested area, under
the condition which the hatch cover is completely open.
(2) The measurement sensitivity of the receiver is to be adjustable.
(3) The receiver is to be provided with an audible signal and a visual readout in decibel.
2 The ultrasonic equipment is to be deemed appropriate by VR.
9.4 Demonstration
1 On board demonstration is to be carried out in the presence of VR’s surveyor to verify
that the suppliers have appropriate competence for the tightness testing of hatches with
ultrasonic equipment listed in the documents submitted.
2 In case where the supplier has been approved by recognized authorities and other
classification societies, a part of or the whole of the demonstration may be dispensed
with.
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10.3.1 Training
1 Operators and supervisors carrying out testing of coating systems are to have sufficient
knowledge as to the following (1) and (2).
(1) MSC.215(82) as may be amended
(2) Operational methods of the equipment used for the testing of coating systems
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10.5 Demonstration
1 Demonstration is to be carried out in the presence of VR’s surveyor to verify that the
suppliers have appropriate competence for the services of testing of coating systems.
However, the submission of the comparison test report specified in 9.2.1-1(7) and
deemed appropriate by VR may be accepted as substitution.
2 In case where the supplier has been approved by administration and other classification
societies, a part of or the whole of the demonstration may be dispensed with.
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11.1 General
11.1.1 Scope
1 This Chapter applies to the assessment and accreditation of the supplier engage in non-
destructive testing using the following methods:
(1) Penetration testing (PT);
(2) Magnetism testing (MT);
(3) Ultrasound testing (UT);
(4) Radiographic testing (RT);
(5) Eddy current testing (ET).
11.3.1 Training
NDT operators and supervisors must be trained and certified by a third party under
accredited certification. NDT level III operator must be certified by an recognized
organization.
The training process is documented in 1.2.2 Chapter 1 this Part shall include information
on training for these persons.
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Supplier must have a supervisor responsible for supervising the performance of the
NDT testing and professional standards for operators including business
management of work processes.
Supervisors must have at least a level III qualification certified under a certification
program accredited by an accredited certification body (e.g. ASNT, PCN, CINDE,
AINDT, etc.).
The supervisor is responsible for reviewing and approving NDT procedures, NDT
reports, calibration of NDT equipment, NDT operator certification and willingness to
work with VR upon request.
In the case where a NDT supplier does not have an independent level III certified,
they may use the external human resources as agreement.
The training, qualifications, experience and certifications of the supervisor must be
periodically re-evaluated in accordance with the provisions of the original Accredited
Certification Body (usually 5 years)
(2) NDT operators
There must be two employee performance NDT work. Employees must at least be
assessed and certified of level II in accordance with Internationally, National
standard or equivalent (eg EN 473, ASNT, PCN CSWIP etc.).
The NDT operator must have sufficient knowledge of NDT materials, structures,
parts, and limited of NDT equipment to appropriately apply each NDT method.
In cases where NDT service providers do not have level III certified operator, level II
operators should be certificated by recognized training institutions or institutes such
as TAFE, professional colleges, ASTN, PCN, CSWIP etc.
Supervisors of NDT service supplier must re-evaluate the training, skills and
experience of level II NDT operators annually through work experience or tests,
including confirmation on their certificates. NDT operators should be re-certified after
a maximum of 3 years.
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In the case of special equipment, the NDT staff must be trained in the operation and use
of the equipment prior to performing the NDT.
11.5 Verification
The NDT service suppliers must have a system to verify services provided under the
approved procedures. The verification should be made in writing.
The NDT service suppliers must submit a report to VR to prove that the requirements of
VR have been fully complied with before the end of the work. This may have to be done
through the customer base of the NDT service suppliers based on the requirements of
the contract between them.
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11.7 Demonstration
1 Demonstration is to be carried out in the presence of VR’s surveyor to verify that the
suppliers have appropriate competence for the services of NTD in comply with submitted
documents.
2 Types of NDT should be specified by VR’s surveyor to ensure that operators and
supervisors are competent for the job.
3 In case where the supplier has been approved by other Recognized classification
societies, the demonstration may be dispensed with.
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12.1 General
12.1.1 Scope
This Chapter applies for assessment and approval for the firm engage in destructive
testing and other testing.
12.3.1 Training
The service supplier must be responsible for the training of their supervisors and
operators. The training process is documented in 1.2.2 Chapter 1 This Part shall include
information on training for these persons.
(1) Knowledge of the appropriate technology for the manufacture of materials, products,
etc., tested or how it is used or intended to be used, samples, materials and
products used and must be aware of defects and deviations that may occur during
use;
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12.5 Demonstration
1 Demonstration is to be carried out in the presence of VR’s surveyor to verify that the
suppliers have appropriate competence for the services of testing in comply with
submitted documents.
2 Types of testing should be specified by VR’s surveyor to ensure that operators and
supervisors are competent for the job.
3 In case where the supplier has been approved by other Recognized classification
societies, the demonstration may be dispensed with.
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1.1 General
If assessed as satisfying the relevant requirements of this Regulation, the manufacturing
and service providers shall be granted the certificates of approval for manufacturer and
the certificate of approval for service supplier respectively.
1.2 Certificates of approval for manufacturer and the Certificate of approval for
service supplier
1.2.1 Manufacturer will be granted the ”Certificates of approval for manufacturer” (MS.C)
after having been audited and assessed by VR in compliance with the specified
requirements in this Regulation.
1.2.2 The service supplier will be granted the ”Certificate of approval for service supplier”
(SS.C) after having been audited and assessed by VR in compliance with the
specified requirements in this Regulation.
1.3.1 Certificates of approval for manufacturer and the Certificate of approval for service
supplier will be valid for maximum of 5 years from the date of issuance after
successful completed the in Initial and Renewal assessment.
1.3.2 Both above certificates need to periodical assessment mentioned in Chapter II Part
1 of this Regulation.
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1.1.1 To fully comply with the provisions of the manufacturer and service supplier
assessment set out in this Technical Regulation.
1.1.3 To submit the documents as requirement of VR’s surveyor for assess in compliance
with this Regulation
1.1.4 The manufacturer and service supplier shall be responsible for the payment of fees
for assessment and certification in accordance with relevant Regulations.
1.2.1 To arrange qualified and competency surveyors to carry out the inspection,
assessment and certification in compliance with the requirements in this Regulation.
1.2.2 Implement the provisions of this Technical Regulation for manufacturer, service
suppliers and ship owners; branch offices of Vietnam Register and related
individuals.
1.2.4 The registry system shall be uniform throughout the country to carry out the
inspection, assessment and certification of manufacturers or service suppliers in
compliance with relevant requirements of this Regulation.
1.2.5 Base on the practical requirements, the Vietnam Register has the responsibility to
propose the Ministry of Transport to amend and supplement this Regulation when
necessary.
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V IMPLEMENTATION
1.1 Whether the documents referred to in this Regulation are changed, amended or
replaced, the provisions of the new documents shall be applied.
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Cơ sở /Service Supplier:
Địa chỉ:
Address:
Đã đƣợc đánh giá và công nhận năng lực để chế tạo (các) sản phẩm sau đây phù hợp với QCVN 65:
2015/BGTVT “Quy chuẩn kỹ thuật quốc gia về đánh giá năng lực cơ sở chế tạo và cung cấp dịch vụ tàu biển”
(sau đây gọi là “Quy chuẩn”):
Has been assessed and approved to manufacture the following product(s)in compliance with the QCVN 65:
2015/BGTVT “National Technical Regulation on the assessment sea-going ship’s manufatures and service
suppliers”. (hereinafter refer to as “the Regulation”):
với điều kiện phải đƣợc xác nhận chu kỳ phù hợp với Quy chuẩn.
subject to periodical endorsement in accordance with the Regulation.
Ngày ấn định đánh giá chu kỳ:
Periodical assessment date:
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Cơ sở /Service Supplier:
Địa chỉ:
Address:
Đã đƣợc đánh giá và công nhận năng lực để cung cấp (các) dịch vụ sau đây phù hợp với QCVN 65:
2015/BGTVT “Quy chuẩn kỹ thuật quốc gia về đánh giá năng lực cơ sở chế tạo và cung cấp dịch vụ tàu biển”
(sau đây gọi là “Quy chuẩn”):
Has been assessed and approved to provide the following service(s) in compliance with the QCVN 65:
2015/BGTVT “National Technical Regulation on the assessment sea-going ship’s manufatures and service
suppliers”. (hereinafter refer to as “the Regulation”):
với điều kiện phải đƣợc xác nhận chu kỳ phù hợp với Quy chuẩn.
subject to periodical endorsement in accordance with the Regulation.
Ngày ấn định đánh giá chu kỳ:
Periodical assessment date:
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Căn cứ vào kết quả đánh giá chu kỳ, xác nhận tình trạng của cơ sở cung cấp dịch vụ đƣợc duy trì phù hợp với
Quy chuẩn.
Based on the periodical assessment, the condition of the service supplier is maintained in compliance with the
Regulation.
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Loại hình đánh giá: Lần đầu Chu kỳ Cấp mới Bất thƣờng
Kind of Assessment Intitial Periodical Renewal Occassional
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2 Thu hồi GCN công nhận năng lực cơ sở chế tạo đã cấp (lý do:
3 Withdrawal of the Existing Certificate of Approval (Reason:
Đăng kiểm viên Đăng kiểm viên Đăng kiểm viên
Surveyor Surveyor Surveyor
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Mô tả khuyến nghị (có thể đính kèm báo cáo riêng)
Description of Recommendation(s)
Hành động khắc phục (có thể đính kèm báo cáo riêng)
Corrective Actions
Hành động khắc phục phải đƣợc thực Hành động khắc phục phải thực hiện ngay
hiện trong thời gian 3 tháng Corrective actions shall be carried out
Corrective actions shall be carried out immediately
within 3 months
Họ tên ngƣời đề xuất Họ tên Đăng kiểm viên chấp
hành động khắc nhận hành động khắc phục
phục Name of surveyor accepting
Name of person corrective actions
proposing corrective
actions
Chữ ký Chữ ký
Signature Signature
Ngày tháng Ngày tháng
Date Date
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VR
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Số/ No.: DANH MỤC ĐÁNH GIÁ NĂNG LỰC CƠ SỞ CHẾ TẠO
ASSESSMENT CHECKLIST OF MANUFACTURER
Số:
No:
Tên và địa chỉ Cơ sở chế tạo Sản phẩm thuộc phạm vi đánh giá
Name and Address of Manufacturer Product Coverage
Loại đánh giá Lần đầu Chu kỳ Cấp mới Bất thƣờng
Kind of Assessment Initial Periodical Renewal Occassional
Danh mục đánh giá - Checklist Kết quả* - Results* Nhận xét
TT Yêu cầu Có Không Không áp dụng Remarks
No. Requirement Yes No N/A
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Danh mục đánh giá - Checklist Kết quả* - Results* Nhận xét
TT Yêu cầu Có Không Không áp dụng Remarks
No. Requirement Yes No N/A
2.1 Lãnh đạo của cơ sở sản xuất xác định chính sách, mục
tiêu và cam kết cụ thể về chất lƣợng?
Has the manufacturer’s management clearly defined its policy
and objectives for, and commitment to the quality?
2.2 Hệ thống chất lƣợng đƣợc thiết lập và duy trì phù hợp?
Has the appropriate quality system established and maintained?
2.3 Có sổ tay chất lƣợng đƣợc lập thành hồ sơ nêu ra các
quy trình để thực hiện hệ thống chất lƣợng đƣợc thiết
lập?
Has the documented quality manual indicating the procedures
for implementing the established quality system prepared?
2.4 Có quy trình kiểm soát đối với sổ tay chất lƣợng?
Has the control procedure for the quality manual established?
2.5 Sổ tay chất lƣợng luôn có sẵn ở mỗi bộ phận?
Is the quality manual readily available in each department and
section?
3 Quyền và trách nhiệm
Responsibility and Authority
3.1 Quyền, trách nhiệm và mối quan hệ giữa tất cả những
ngƣời, bộ phận quản lý, thực hiện và giám sát công việc
ảnh hƣởng đến chất lƣợng của sản phẩm đƣợc thiết lập?
Has the responsibility, authority and the inter-relation of all
personnel, sections that manage, perform and verify work
affecting quality of the products clearly defined?
3.2 Những ngƣời, bộ phận chịu trách nhiệm đối với việc kiểm
tra và thử theo quy định của Quy phạm của VR đƣợc chỉ
định?
Have persons, sections that take charge of the tasks related to
the testing and inspection required by the Rules of VR clearly
defined?
3.3 ngƣời chịu trách nhiệm đối với việc quản lý chất lƣợng
("ngƣời đại diện lãnh đạo") đƣợc chỉ định?
Has a person responsible for quality management
(“management representative”) appointed?
3.4 Ngƣời đại diện lãnh đạo không đƣợc có bất kỳ công việc
gì liên quan đến trách nhiệm của các bộ phận khác?
Does management representative have nothing to do with any
responsibility for other sections?
3.5 Ngƣời đại diện lãnh đạo có trách nhiệm về mặt tổ chức
và quyền cần thiết để thực hiện và duy trì hệ thống chất
lƣợng?
Does the management representative have the organizational
responsibility and authority necessary to perform and maintain
the quality system?
3.6 Ngƣời đại diện lãnh đạo có quyền dừng công việc sản
xuất trong trƣờng hợp có vấn đề nghiêm trọng về chất
lƣợng đối với sản phẩm?
Does the management representative have authority to stop
production in case a serious quality problem arises with the
product?
2.3 Có sổ tay chất lƣợng đƣợc lập thành hồ sơ nêu ra các
quy trình để thực hiện hệ thống chất lƣợng đƣợc thiết
lập?
Has the documented quality manual indicating the procedures
for implementing the established quality system prepared?
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Danh mục đánh giá - Checklist Kết quả* - Results* Nhận xét
TT Yêu cầu Có Không Không áp dụng Remarks
No. Requirement Yes No N/A
2 Thiết lập hệ thống chất lƣợng (tiếp)
Establishment of Quality System (cont.)
2.4 Có quy trình kiểm soát đối với sổ tay chất lƣợng?
Has the control procedure for the quality manual established?
2.5 Sổ tay chất lƣợng luôn có sẵn ở mỗi bộ phận?
Is the quality manual readily available in each department and
section?
3 Quyền và trách nhiệm
Responsibility and Authority
3.1 Quyền, trách nhiệm và mối quan hệ giữa tất cả những
ngƣời, bộ phận quản lý, thực hiện và giám sát công việc
ảnh hƣởng đến chất lƣợng của sản phẩm đƣợc thiết lập?
Has the responsibility, authority and the inter-relation of all
personnel, sections that manage, perform and verify work
affecting quality of the products clearly defined?
3.2 Những ngƣời, bộ phận chịu trách nhiệm đối với việc kiểm
tra và thử theo quy định của Quy phạm của VR đƣợc chỉ
định?
Have persons, sections that take charge of the tasks related to
the testing and inspection required by the Rules of VR clearly
defined?
3.3 ngƣời chịu trách nhiệm đối với việc quản lý chất lƣợng
("ngƣời đại diện lãnh đạo") đƣợc chỉ định?
Has a person responsible for quality management
(“management representative”) appointed?
3.4 Ngƣời đại diện lãnh đạo không đƣợc có bất kỳ công việc
gì liên quan đến trách nhiệm của các bộ phận khác?
Does management representative have nothing to do with any
responsibility for other sections?
3.5 Ngƣời đại diện lãnh đạo có trách nhiệm về mặt tổ chức
và quyền cần thiết để thực hiện và duy trì hệ thống chất
lƣợng?
Does the management representative have the organizational
responsibility and authority necessary to perform and maintain
the quality system?
3.6 Ngƣời đại diện lãnh đạo có quyền dừng công việc sản
xuất trong trƣờng hợp có vấn đề nghiêm trọng về chất
lƣợng đối với sản phẩm?
Does the management representative have authority to stop
production in case a serious quality problem arises with the
product?
4 Kiểm tra xác nhận
Verification
4.1 Lãnh đạo của cơ sở sản xuất hoặc ngƣời đƣợc chỉ định
thẩm tra xác nhận chất lƣợng của sản phẩm thông qua
việc kiểm tra, thử,...?
Does the manufacturer’s management or the person assigned
by the manufacturer’s management verify the quality of the
product by inspection, testing, etc..?
4.2 Ngƣời đƣợc chỉ định thực hiện việc thẩm tra xác nhận
chất lƣợng của sản phẩm không liên quan đến các bộ
phận sản xuất?
Is the person assigned by the manufacturer’s management to
verify the quality of the product not affected by the production
groups?
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Danh mục đánh giá - Checklist Kết quả* - Results* Nhận xét
TT Yêu cầu Có Không Không áp dụng Remarks
No. Requirement Yes No N/A
4.3 Ngƣời đƣợc chỉ định thực hiện việc thẩm tra xác nhận
chịu sự kiểm soát của ngƣời đại diện lãnh đạo?
Is the person assigned by the manufacturer’s management to
verify the quality of the product under control of the
management representative?
4.5 Kết quả đánh giá chất lƣợng nội bộ đƣợc báo cáo lên
Lãnh đạo của cơ sở sản xuất và các bộ phận liên quan?
Are the results of the internal quality audits reported to the
manufacturer’s management and the concerned departments?
4.6 Căn cứ vào kết quả đánh giá, Lãnh đạo của cơ sở sản
xuất xem xét lại hệ thống chất lƣợng, nếu cần thiết?
Based on the internal quality audit results, does the
manufacturer’s management review the quality system when
necessary?
4.7 Các báo cáo về kết quả đánh giá nội bộ và các báo cáo
xem xét hệ thống chất lƣợng đƣợc lƣu trữ thích hợp?
Are the internal quality audit results and the records of review of
the quality system properly maintained?
5 Xem xét hợp đồng
Contract Review
5.1 Nội dung yêu cầu chế tạo sản phẩm đƣợc xem xét kỹ
lƣỡng và điều chỉnh, xác báo thích hợp?
Are the contents of the order received thoroughly reviewed,
confirmed and adjusted?
5.2 Kết quả xem xét yêu cầu đƣợc thông báo cho các bộ
phận liên quan?
Are the results of the order review notified properly to the related
sections?
5.3 Nội dung yêu cầu chế tạo sản phẩm đƣợc xem xét để xác
nhận sự phù hợp với Quy phạm của VR?
Are the contents of the order investigated to verify compliance
with the Rules of VR?
6 Kiểm soát thiết kế
Design Control
6.1 Yêu cầu đầu vào đối với việc thiết kế sản phẩm đƣợc xác
định rõ ràng?
Are the requirements to be input for designing the products
clearly defined?
6.2 Nhiệm vụ của những ngƣời có thẩm quyền thẩm tra thiết
kế đƣợc quy định rõ ràng?
Have personnel functions competent to verify the design been
clearly established?
6.3 Đầu ra của thiết kế đƣợc thẩm tra để xác nhận thoả mãn
các yêu cầu đầu vào của thiết kế?
Is the design output verified to meet all of the design input
requirements?
6.4 Thiết kế đƣợc VR duyệt theo Quy phạm của VR, nếu quy
phạm có yêu cầu?
When compliance with the Rules of VR is required, is the design
approved by VR?
87
QCVN 65: 2015/BGTVT
Danh mục đánh giá - Checklist Kết quả* - Results* Nhận xét
TT Yêu cầu Có Không Không áp dụng Remarks
No. Requirement Yes No N/A
6.5 Các sửa đổi và bổ sung đối với thiết kế đƣợc thực hiện
một cách phù hợp và đƣợc thông báo ngay cho các bộ
phận liên quan?
Are alternations and amendments to the design made
appropriately and notified promptly to the related sections?
7 Kiểm soát tài liệu
Document Control
7.1 Các quy trình về ban hành, sửa đổi, loại bỏ, duyệt, cấp
phát, ... tài liệu (sổ tay chất lƣợng, tiêu chuẩn kỹ thuật,
thiết kế và bản vẽ thi công, các thông số của sản phẩm,
các quy trình sản xuất, ...) đƣợc thiết lập và duy trì một
cách thích hợp?
Have procedures for issuing, altering, abolishing, approval,
distribution, etc. of the documents (quality manual, technical
standards, design and manufacturing drawings, specifications,
production procedures, etc.) been established and maintained
appropriately?
7.2 Các tài liệu đƣợc kiểm soát sao cho luôn chỉ có các phiên
bản mới nhất?
Are the documents controlled so that only the latest editions are
available?
7.3 Luôn có sẵn sàng các tài liệu cần thiết cho việc kiểm tra để
trình cho đăng kiểm viên của VR khi có yêu cầu?
Are necessary documents for surveys easily presented at the
request of the surveyor of VR?
8 Kiểm soát sản phẩm mua vào và do nhà thầu phụ cung cấp
Purchased and Subcontracted Products Control
8.1 Các công việc của nhà cung cấp và nhà thầu phụ liên
quan đến việc kiểm soát chất lƣợng đƣợc kiểm tra và
đánh giá kỹ lƣỡng để xác nhận rằng các sản phẩm mua
vào và do nhà thầu phụ cung cấp đƣợc sản xuất thoả
mãn các yêu cầu đƣa ra trong đơn đặt hàng?
Is supplier’s and subcontractor’s work thoroughly examined and
evaluated on their quality control to verify that the purchased
and subcontracted products are produced in a way that satisfies
the specified requirements of the orders?
88
QCVN 65: 2015/BGTVT
Danh mục đánh giá - Checklist Kết quả* - Results* Nhận xét
TT Yêu cầu Có Không Không áp dụng Remarks
No. Requirement Yes No N/A
8.2 Trong tài liệu đặt hàng đối với nhà cung cấp và nhà thầu
phụ bao gồm các mục dƣới đây, nếu cần thiết?
Are the following items included as appropriate in the order
sheets to the supplier and subcontractor?
(a) Thông số của sản phẩm (bao gồm các số liệu kỹ thuật)
Specifications of the articles (including technical data)
(b) Tên và ký hiệu của các tài liệu (ví dụ nhƣ các bản vẽ)
áp dụng cho sản phẩm
Names and numbers of documents such as drawings
applied to the articles
(c) Phƣơng pháp sản xuất, các quy trình, việc lắp đặt và
yêu cầu về trình độ của ngƣời thực hiện
Manufacturing methods, procedures, installations and the
personnel qualifications to be required
(d) Quá trình sản xuất, phƣơng pháp kiểm tra và thử sản phẩm
Manufacturing processes and inspection and testing method
of the articles
(e) Việc áp dụng quy phạm của VR
Whether it is necessary or not to conform to the Rules of VR
(g) Phƣơng pháp loại bỏ sản phẩm không phù hợp
Disposal method for non-conforming articles
(h) Yêu cầu về nhận biết sản phẩm
Requirements for identification of articles
(i) Yêu cầu về cất giữ, đóng gói và vận chuyển sản phẩm
Requirements for storage, packaging and shipment of the
articles
(k) Yêu cầu về duy trì và xuất trình hồ sơ chất lƣợng
Requirements for maintenance and presentation of the
quality records
8.3 Việc kiểm soát thích hợp đƣợc thực hiện liên quan đến
việc vận chuyển, cất giữ, bảo quản, … sản phẩm mua
vào và do nhà thầu phụ cung cấp sau khi tiếp nhận?
Is proper control exercised concerning handling, storage,
maintenance and others of purchased and subcontracted
products after receipt?
8.4 Các sản phẩm mua vào và do nhà thầu phụ cung cấp
đƣợc hợp nhất vào sản phẩm của cơ sở sản xuất đƣợc
thẩm tra, cất giữ và bảo quản thích hợp?
Are purchased and subcontracted products to be incorporated
into the products properly verified, stored and maintained?
9 Việc nhận biết sản phẩm
Identification of Products
9.1 Sản phẩm và các bộ phận, vật liệu quan trọng của sản
phẩm đƣợc nhận biết sao cho có thể xác định đƣợc
nguồn gốc theo các tài liệu liên quan nhƣ bản vẽ, thông
số kỹ thuật, ... của sản phẩm trong suốt toàn bộ quá
trình?
Are the product and their important parts and materials identified
so that they can be traceable to the related documents such as
drawings, specifications, etc. of the product during the whole
process?
10 Kiểm soát quá trình sản xuất
Production Process Control
89
QCVN 65: 2015/BGTVT
Danh mục đánh giá - Checklist Kết quả* - Results* Nhận xét
TT Yêu cầu Có Không Không áp dụng Remarks
No. Requirement Yes No N/A
10.1 Trong quá trình sản xuất ảnh hƣởng đến chất lƣợng của
sản phẩm, công việc đƣợc thực hiện phù hợp với kế
hoạch chất lƣợng, hƣớng dẫn công việc và các tài liệu
khác thích hợp?
In processes affecting quality of the products, is the work carried
out in accordance with the appropriate quality plans, work
instructions, and others?
10.2 Kế hoạch chất lƣợng, hƣớng dẫn công việc và các tài liệu
liên quan khác có khả năng đảm bảo chất lƣợng yêu cầu
đối với sản phẩm?
Are quality plans, work instructions and others shall be capable
of assuring the quality required of the products?
10.3 Quá trình tại 10.1 trong điều kiện đƣợc kiểm soát thích
hợp?
Are the processes in 10.1 above under controlled conditions as
appropriate?
10.4 Nếu thực hiện hàn hoặc xử lý nhiệt đối với sản phẩm, các
điều kiện sau đƣợc đáp ứng thoả mãn, nếu thích hợp?
In case of welding or heat treatment is carried out to the
products, are the followings satisfied as applicable?
(a) Quy trình hàn hoặc xử lý nhiệt đƣợc VR duyệt.
The procedures for welding or heat treatment are approved
by VR.
(b) Thợ hàn đƣợc cấp chứng chỉ theo quy định của Quy
phạm phù hợp với loại vật liệu, quy trình hàn, ...
The welders are quailified in accordance with the Rules
depending on the materials, welding procedures, etc.
10.5 Nếu Quy phạm yêu cầu, phƣơng pháp sản xuất sản
phẩm phải đƣợc VR duyệt?
If required by the Rules, have manufacturing methods of the
products been approved by VR?
10.6 Việc bảo dƣỡng và kiểm tra các phƣơng tiện sản xuất
đƣợc thực hiện một cách thích hợp?
Is maintenance and inspection for manufacturing facilities
carried out appropriately?
11 Kiểm soát việc kiểm tra và thử
Inspection and Testing Control
11.1 Kiểm tra và thử khi tiếp nhận sản phẩm mua vào và do
nhà thầu phụ cung cấp:
Receiving inspection and testing:
Trƣớc khi đƣợc sử dụng hoặc chế biến, sản phẩm mua
vào và do nhà thầu phụ cung cấp đƣợc kiểm tra, thử
hoặc thẩm tra để xác nhận phù hợp với các yêu cầu
đƣợc nêu ra trong đơn đặt hàng?
Before being used or processed, are purchased and
subcontracted products inspected or otherwise verified to
conform to the requirements specified at the time of orders?
90
QCVN 65: 2015/BGTVT
Danh mục đánh giá - Checklist Kết quả* - Results* Nhận xét
TT Yêu cầu Có Không Không áp dụng Remarks
No. Requirement Yes No N/A
11.2 Kiểm tra và thử trong quá trình sản xuất:
In-process inspection and testing:
(a) Việc kiểm tra, thử và nhận biết sản phẩm đƣợc thực
hiện một cách thích hợp trong quá trình sản xuất?
Are inspection, tests and identification of the products
carried out appropriately during the processes?
(b) Việc kiểm tra và thử trong quá trình sản xuất bao gồm
các hạng mục không thể thẩm tra đƣợc bằng việc thử
và kiểm tra đƣợc thực hiện sau đó?
Are inspection and tests during the process especially
included all items that cannot be verified by the subsequent
inspection and testing?
(c) Về nguyên tắc, sản phẩm đƣợc giữ nguyên hiện
trạng cho đến khi hoàn thành việc kiểm tra và thử
theo quy định, và chất lƣợng của sản phẩm đã đƣợc
thẩm tra?
Is the product held in principle until the specified inspection
and tests have been completed and the quality of the
product verified?
11.3 Kiểm tra và thử hoàn chỉnh:
Final inspection and testing:
(a) Kiểm tra và thử hoàn chỉnh đƣợc thực hiện để xác
nhận là sản phẩm hoàn chỉnh tuân thủ các yêu cầu
đã đƣợc đặt ra?
Are the final inspection and tests carried out to verify that
the completed product is in conformity with the specified
requirements?
(b) Trong quá trình kiểm tra và thử hoàn chỉnh, xác nhận
tất cả các đợt kiểm tra và thử khi tiếp nhận sản phẩm
mua vào và do nhà thầu phụ cung cấp, và kiểm tra và
thử trong quá trình sản xuất theo quy định đã đƣợc
thực hiện đầy đủ với kết quả thoả mãn?
During final inspection and testing, is it confirmed that the
results of specified inspection, tests, etc. in receiving and in-
process inspection and testing have all been acceptable?
11.4 Kiểm tra và thử theo quy định của Quy phạm của VR:
Inspection and testing required by the Rules of VR:
(a) Trong quá trình kiểm tra và thử trong quá trình sản
xuất, cũng nhƣ kiểm tra và thử hoàn chỉnh, tất cả các
công việc kiểm tra và thử theo quy định của Quy
phạm đƣợc thực hiện? Phƣơng pháp thực hiện việc
kiểm tra và thử theo quy định của Quy phạm cũng
nhƣ tiêu chuẩn đánh giá đƣợc VR duyệt?
In in-process and final inspection and testing of the
products, are all inspection and tests required by the Rules
included, and the inspection and testing methods as well as
the evaluation criteria subject to approval of VR?
(b) Kết quả của việc kiểm tra và thử đƣợc đăng kiểm
viên của VR xác nhận?
Are the results of such inspection and tests confirmed by
the Surveyor?
91
QCVN 65: 2015/BGTVT
Danh mục đánh giá - Checklist Kết quả* - Results* Nhận xét
TT Yêu cầu Có Không Không áp dụng Remarks
No. Requirement Yes No N/A
(c) Đăng kiểm viên có mặt tại các đợt kiểm tra và thử
theo quy định của VR?
Is the Surveyor present at the inspection and tests
considered necessary by VR?
(d) Các công việc chuẩn bị cần thiết cho các đợt kiểm tra
hoặc thử đƣợc thực hiện, khi đăng kiểm viên của VR
có mặt tại đợt kiểm tra hoặc thử đó?
Are necessary preparations made for the inspection or
tests, in case the Surveyor is present?
(e) Nhân viên chuyên môn có hiểu biết đầy đủ về việc
kiểm tra hoặc thử, và có thể giám sát các công việc
chuẩn bị liên quan, tham gia vào việc kiểm tra hoặc
thử liên quan?
Are personnel who has full knowledge of the inspection or
tests and can supervise these preparations present at the
inspection or tests?
(g) Nếu Quy phạm của VR yêu cầu việc kiểm tra không
phá huỷ, nhân viên thực hiện công việc này có đủ
năng lực thực hiện công việc đƣợc VR chấp nhận?
In case non-destructive inspection is required by the Rules
of VR, does the operator have a qualification considered
appropriate by VR?
12 Kiểm soát thiết bị đo, kiểm tra và thử
Control of Inspection, Testing and Measuring Equipment
12.1 Các thiết bị đo, kiểm tra và thử có thể ảnh hƣởng đến
chất lƣợng của sản phẩm đƣợc lựa chọn và kiểm soát
một cách thích hợp?
Is inspection, testing and measuring equipment which can affect
quality of the products properly selected and controlled?
12.2 Các thiết bị đo, kiểm tra và thử đƣợc kiểm chuẩn theo
các tiêu chuẩn đƣợc công nhận?
Is inspection, testing and measuring equipment calibrated to the
appropriate standards?
92
QCVN 65: 2015/BGTVT
Danh mục đánh giá - Checklist Kết quả* - Results* Nhận xét
TT Yêu cầu Có Không Không áp dụng Remarks
No. Requirement Yes No N/A
13.3 Khi thực hiện các biện pháp sau đây đối với sản phẩm
không phù hợp, phƣơng pháp thực hiện cũng nhƣ quyền
và trách nhiệm của các bộ phận liên quan đối với các
biện pháp này đƣợc xác định rõ ràng với sự phê duyệt
của VR, nếu cần thiết?
In case the following measures are taken with non-conforming
products, are the methods as well as the authority and the
responsibility for such measures clearly defined subject to
approval by VR, if necessary?
(a) Sản phẩm không phù hợp đƣợc chế tạo lại hoặc sửa
chữa để đáp ứng yêu cầu đã đƣợc đặt ra.
In case they are reworked or repaired to meet the specified
requirements.
(b) Sản phẩm không phù hợp đƣợc chấp nhận theo sự
nhân nhƣợng mà không cần phải sửa chữa.
In case they are accepted without repair by concession.
(c) Sản phẩm không phù hợp đƣợc hạ cấp để dùng cho
việc khác.
In case they are re-graded for alternative applications.
(d) Sản phẩm không phù hợp đƣợc loại bỏ hoặc cắt phá.
In case they are rejected or scrapped.
13.4 Việc điều tra và nghiên cứu kỹ lƣỡng nguyên nhân của
sản phẩm không phù hợp, và hành động khắc phục thích
hợp đƣợc thực hiện để ngăn ngừa sự tái diễn?
Are investigation and study of the cause of non-conforming
products thoroughly made, and the corrective actions taken to
prevent recurrence?
14 Hồ sơ chất lƣợng
Quality Records
14.1 Hồ sơ chất lƣợng về kết quả của việc kiểm tra và thử khi
tiếp nhận sản phẩm mua vào và do nhà thầu phụ cung
cấp, kiểm tra và thử trong quá trình sản xuất, kiểm tra và
thử hoàn chỉnh, việc xử lý các sản phẩm không phù hợp,
… đƣợc nhận biết đối với sản phẩm liên quan?
Are the quality records for the results in receiving, in-process
and final inspection and testing, the disposition of non-
conforming products, etc. identifiable to the products involved?
14.2 Hồ sơ chất lƣợng đƣợc cất giữ, bảo quản sao cho có thể
đƣợc phục hồi một cách dễ dàng?
Are the quality records kept in order, maintained and stored in
such a way that they can be readily retrieval?
14.3 Hồ sơ chất lƣợng nói trên cũng phải bao gồm hồ sơ chất
lƣợng đối với sản phẩm mua vào và do nhà thầu phụ
cung cấp?
Are the quality records for purchased and subcontracted
products included in the above-mentioned records?
15 Kiểm soát việc vận chuyển, cất giữ, đóng gói và bàn
giao sản phẩm
Control of Handling, Storage, Packing and Delivery of
Products
15.1 Để ngăn ngừa sự hƣ hỏng, xuống cấp hoặc sử dụng sai
sản phẩm, công tác kiểm soát việc vận chuyển, cất giữ,
đóng gói và bàn giao sản phẩm đƣợc thực hiện một cách
thích hợp?
To prevent damage, staining, deterioration or misapplication of
the products, are handling, storage, packaging and shipment of
the products properly controlled?
93
QCVN 65: 2015/BGTVT
Danh mục đánh giá - Checklist Kết quả* - Results* Nhận xét
TT Yêu cầu Có Không Không áp dụng Remarks
No. Requirement Yes No N/A
16 Đào tạo
Training
16.1 Tất cả những ngƣời tham gia vào các hoạt động có thể
ảnh hƣởng đến chất lƣợng sản phẩm đƣợc đào tạo một
cách thích hợp?
Are personnel who are engaged in the activities which can affect
quality of the products properly trained?
16.2 Những ngƣời tham gia vào các công việc nhƣ hàn, kiểm
tra không phá huỷ, …, có sự xem xét đặc biệt để duy trì
và cải tiến năng lực của họ thông qua việc công nhận các
chứng chỉ chuyên môn, các khóa đào tạo bổ sung, …?
For persons who are engaged in specifically assigned tasks
such as welding, non-destructive inspection, etc., is special
consideration given to maintaining and improving their abilities
through recognition of qualifications, refresher training courses
etc.?
17 Cung cấp dịch vụ
Servicing
17.1 Có sẵn các hƣớng dẫn cần thiết, nếu việc lắp ráp, lắp
đặt, thử, … đƣợc thực hiện sau khi đã đƣa sản phẩm ra
khỏi nhà xƣởng?
In case assembly, installation, trial, etc. of the products are
required after taking the products out of the workshops, is the
necessary guidance available?
17.2 Nếu cần thiết, các hƣớng dẫn chi tiết liên quan đến số
liệu kỹ thuật, việc vận chuyển, bảo quản, sửa chữa, …
sản phẩm đƣợc cung cấp cho ngƣời sử dụng sản phẩm?
If necessary, are informative instructions concerning technical
data, handling, maintenance, repairs, etc. of the products
presented to users?
17.3 Khiếu nại của khách hàng liên quan đến các vấn đề phát
sinh khi sử dụng sản phẩm đƣợc tập hợp, phân tích và
xử lý thích hợp?
Are customer complaints concerning problems in using the
products collected and analyzed and appropriate counter-
measures taken?.
18 Kỹ thuật thống kê
Statistical Technique
18.1 Kỹ thuật thống kê thích hợp, nếu cần thiết, đƣợc áp dụng
để duy trì chất lƣợng của sản phẩm?
When necessary, is the appropriate statistical technique
adopted to maintain quality of the products?
19 Cải tiến chất lƣợng
Improvement of Quality
19.1 Lãnh đạo của cơ sở sản xuất thực hiện các biện pháp
cần thiết để không ngừng cải tiến chất lƣợng của sản
phẩm?
Is the manufacturer’s management take the necessary steps to
realize stable and improved quality of the products?
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Danh mục các yêu cầu cần cải tiến - List of requirements for improvement
TT Các hạng mục yêu cầu cải tiến
No. Items requiring improvement
(Chữ ký - Signature)
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MẪU BÁO CÁO ĐÁNH GIÁ NĂNG LỰC CƠ SỞ CUNG CẤP DỊCH VỤ
SS.R
CỤC ĐĂNG KIỂM VIỆT NAM
Loại hình đánh giá:. Lần đầu Chu kỳ Cấp mới Bất thƣờng
Kind of Assessment Intitial Periodical Renewal Occassional
Tên cơ sở:
Name of firm
Địa chỉ:
Adress
Dịch vụ cung cấp:
Services supply
Số GCN đã cấp (nếu có): Ngày cấp:
Certificate No. of Approval (if any): Date of Issue:
Ngày bắt đầu đánh giá: Ngày kết thúc đánh giá:
Date of Assessment Commencement: Date of Assessment Completion:
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Hành động khắc phục (có thể đính kèm biên bản riêng)
Corrective Actions
Hành động khắc phục phải đƣợc thực Hành động khắc phục phải thực hiện ngay
hiện trong thời gian 3 tháng Corrective actions shall be carried out immediately
Corrective actions shall be carried out
within 3 months
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VR
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MẪU DANH MỤC ĐÁNH GIÁ NĂNG LỰC CƠ SỞ CUNG CẤP DỊCH VỤ
CỤC ĐĂNG KIỂM VIỆT NAM
SS.CL
DANH MỤC ĐÁNH GIÁ NĂNG LỰC
CƠ SỞ CUNG CẤP DỊCH VỤ
CHECKLIST OF ASSESSMENT SERVICE STATION
Số:
No.
1. Tên và địa chỉ Cơ sở 2. Dịch vụ cung cấp
Name and Address of Service station Servicing
3. Mô tả quy định riêng của quốc gia tàu mang cờ đối với cơ sở cung Có Không
cấp dịch vụ cho tàu mang cờ của họ Yes No
Describe the rule of flag State for the service provider of the flag state’s vessel
4. Cơ sở đã đƣợc công nhận bởi cơ quan có thẩm quyền hoặc tổ chức Có Không
đƣợc công nhận khác Yes No
Firm have been recognized by another recognized agency or other agency
Mô tả/ Description:
5. Cơ sở đã đƣợc nhà sản xuất uỷ quyền thực hiện việc bảo dƣỡng, thử Có Không
và kiểm tra Yes No
The Firm has been authorized by maker
Mô tả/ Description:
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7. HỆ THỐNG CHẤT LƢỢNG / QUALITY SYSTEM
TT Hạng mục Yêu cầu Có Không Không Nhận xét
No. Item Request yes No áp dụng Note
Don’t
request
Tất cả những ngƣời tham gia vào các
hoạt động có thể ảnh hƣởng đến chất
lƣợng của các dịch vụ liên quan đƣợc
đào tạo đầy đủ.
a Đào tạo All those involved in the activities can affect
Education the quality of the services concerned are
adequately trained.
Quy trình đào tạo đƣợc lập thành hồ sơ
đƣợc thiết lập và duy trì
The training process is documented and
maintained
Hồ sơ đào tạo của các nhân viên kỹ
thuật và cán bộ giám sát bao gồm các
thông tin về trình độ chuyên môn,
chƣơng trình đào tạo đã tham gia và
kinh nghiệm đối với dịch vụ liên quan
đƣợc thiết lập và duy trì.
Training records of technical staff and
supervisors include information on the level
of expertise, training programs involved and
experience with related services established
and maintained.
Cơ sở có các thiết bị đo và thử để đảm
b Thiết bị đo và bảo chất lƣợng của các dịch vụ liên
thử quan.
The facility is equipped with measuring and
Measuring and
testing testing equipment to ensure the quality of
equipment the related services.
Liệt kê các thiết bị:
List of equipment
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Kết quả
Result
Lƣu ý/ Note:
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ĐT-01
INVESTIGATION OF
QUALITY CONTROL CONDITIONS OF SHIPYARD
No.
1 GENERAL INFORMATION
(5) Has investigated and audited by VR or not? ( Not Yes, in the year of )
(6) Investigation and audit date:
(7) Investigation and audit persions:
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3. CONSTRUCTION EQUIPMENT
3.1 Building Berth (B) or Dock (D)
(4) Fillet welding machine (Gravity, Automatic) Percentage of automatization except gravity: about
%
-Line welder (No, Yes: Union melt x heads, CO2 x heads)
-Small automatic fillet welding machine (No, Yes: Name: × )
-Welding robot (No, Yes: Portal × , Rectangular × , Articulated × )
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-Section bar shot blasting/primer coating machine (No, Yes: Max. Length m)
-Special coating factory (No, Yes: mx mx sections)
Total
Total
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(4) Final dock (No, Yes: In-house, Other place of the same company, Use other company)
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and/or recorded in the checklist?
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and bending radius for flange processing.
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INVESTIGATION OF
QUALITY CONTROL CONDITIONS OF SHIPYARD
No. (RECORD FORM ĐT-02)
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# (5) Are welding materials used as per the approved welding Hull No.:
procedures?
Name of inspected blocks:
# (6) Are welding materials kept in a satisfactory dry condition?
# (7) Is back gauging carried out properly?
(8) Are run-off-tabs attached to the ends of important welding joints?
SURVEYOR TO VR
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Note:
1. In case where deficiencies/non-conformities to be corrected or improved are found as a result of investigation, Form NBR (Report
for Survey Result) is to be made up.
2. Deficiencies and non-conformities considered serious related to the items indicated by sign “#” are to be reported to the Sea-going
Ship Classification and Registry Department with a copy of the investigation records upon completion of the investigation.
3. Where investigation item and description of which works are not conducted to the ship classed by VR during investigation period
are to be deleted by being lined through with a single line.
4. Record From ĐT-02 can be used as a record form of patrol survey. In this case, the following points are to be kept in mind:
a. Investigated dates and names of investigated blocks and compartments are to be added in the blank where necessary.
b. Item and description which are not investigated are to be deleted by being lined through with a single line.
c. As a same manner with 1. above, Form NBR (Report for Survey Result) is to be made up in case where deficiencies/non-
conformities are found.
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CỤC ĐĂNG KIỂM VIỆT NAM CHỨNG NHẬNthợ hàn sau đây đã đƣợc kiểm tra và thử phù hợp với. ..................
VIETNAM REGISTER CERTIFIES THATthe follwing welder have been inspected and tested are found in
compliance with the ..............................................................................................................................................................
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