FSAE Rules 2024 V1
FSAE Rules 2024 V1
FSAE Rules 2024 V1
Version 1.0
1 Sept 2023
Verify this is the current version of this document at the FSAE Online website www.fsaeonline.com
REVISION SUMMARY
Provided as a courtesy. Not a complete list. See GR.3.3 and GR.6.6
1.0 Changes in sections: GR.2, GR.3, F.3.5.2, F.4.3.2, F.7.4, F.8.5.6, F.8.6, F.10.1, F.10.5.8, T.1.9,
T.3.2, T.6.1.7, EV.10, EV.11, D.12.13, D.13.4
Selected changes: V.1.4.2, F.5.7.7, F.6.5.3, F.7.1.4, T.5.2.2, T.5.4.3, T.9.2.1, EV.4.4.1, EV.5.3.2.b,
EV.6.6.6, EV.7.3.5.b
GR.8 PROTESTS
GR.8.1 Cause for Protest
A team may protest any rule interpretation, score or official action (unless specifically
excluded from Protest) which they feel has caused some actual, non trivial, harm to their
team, or has had a substantive effect on their score.
GR.8.2 Preliminary Review – Required
Questions about scoring, judging, policies or any official action must be brought to the
attention of the organizer or SAE International staff for an informal preliminary review before
a protest may be filed.
GR.8.3 Protest Format
• All protests must be filed in writing
• The completed protest must be presented to the organizer or SAE International staff by
the team captain.
• Team video or data acquisition will not be reviewed as part of a protest.
GR.8.4 Protest Point Bond
A team must post a 25 point protest bond which will be forfeited if their protest is rejected.
Format: Use the template file or form available on the FSAE Online Website AD.2.2.1
Note (1): Refer to the FSAE Online website for submission requirements
Penalty Maximum
Penalty
Points per Point Not Submitted 5 Days after the Deadline
Group
Day Penalty
Tech -10 -50 Removal of Team Entry - see DR.3.3
ETC Not Approved to use ETC - see DR.3.4.1
Removed from Presentation Event
Present -10 -50
Score 0 points in Presentation Event
Removed from Cost Event
Cost -10 -50
Score -100 points in Cost Event
Removed from Design Event
Design -10 -50
Score 0 points in Design Event
V.1.2 Wheelbase
The vehicle must have a minimum wheelbase of 1525 mm
V.1.3 Vehicle Track
V.1.3.1 The track and center of gravity must combine to provide sufficient rollover stability. See
IN.9.2
V.1.3.2 The smaller track of the vehicle (front or rear) must be no less than 75% of the larger track.
V.2 DRIVER
V.2.1 Accommodation
V.2.1.1 The vehicle must be able to accommodate drivers of sizes ranging from 5th percentile female
up to 95th percentile male.
• Accommodation includes driver position, driver controls, and driver equipment.
• Anthropometric data may be found on the FSAE Online Website.
V.2.1.2 The driver’s head and hands must not contact the ground in any rollover attitude.
V.2.2 Visibility
a. The driver must have sufficient visibility to the front and sides of the vehicle
b. When seated in a normal driving position, the driver must have a minimum field of vision
of 100° to both sides
c. If mirrors are required for this rule, they must remain in place and adjusted to enable the
required visibility throughout all dynamic events.
F.2 DOCUMENTATION
F.2.1 Structural Equivalency Spreadsheet - SES
F.2.1.1 The SES is a supplement to the Formula SAE Rules and may provide guidance or further details
in addition to those of the Formula SAE Rules.
F.2.1.2 The SES provides the means to:
a. Document the Primary Structure and show compliance with the Formula SAE Rules
b. Determine Equivalence to Formula SAE Rules using an accepted basis
F.2.2 Structural Documentation
F.2.2.1 All teams must submit a Structural Equivalency Spreadsheet (SES) as given in section DR -
Document Requirements
F.2.3 Equivalence
F.2.3.1 Equivalency in the structural context is determined and documented with the methods in the
SES
F.2.3.2 Any Equivalency calculations must prove Equivalency relative to Steel Tubing in the same
application
F.2.3.3 The properties of tubes and laminates may be combined to prove Equivalence.
For example, in a Side Impact Structure consisting of one tube per F.3.2.1.e and a laminate
panel, the panel only needs to be Equivalent to two Side Impact Tubes.
F.2.4 Tolerance
Tolerance on dimensions given in the rules is allowed and is addressed in the SES.
F.2.5 Fabrication
Vehicles must be fabricated in accordance with the design, materials, and processes described
in the SES.
F.7 MONOCOQUE
F.7.1 General Requirements
F.7.1.1 The Structural Equivalency Spreadsheet must show that the design is Equivalent to a welded
frame in terms of energy dissipation, yield and ultimate strengths in bending, buckling and
tension
F.7.1.2 Composite and metallic monocoques have the same requirements
F.7.1.3 Corners between panels used for structural equivalence must contain core
F.7.1.4 An inspection hole approximately 4mm in diameter must be drilled through a low stress
location of every monocoque section regulated by the Structural Equivalency Spreadsheet
This inspection hole is not required in the Vertical Side Impact Structure F.7.5.3.b
F.7.5.2 The Side Impact Zone must have Equivalence to the three (3) Steel Tubes (F.3.2.1.e) that it
replaces
F.7.5.3 The portion of the Side Impact Zone that is vertically between the upper surface of the floor
and 320 mm above the lowest point of the upper surface of the floor (see figure above) must
have:
a. Equivalence to minimum two (2) Steel Tubes (F.3.2.1.e) per F.4.4
b. No openings in Side View between the Front Hoop and Main Hoop
F.7.5.4 Horizontal floor Equivalence must be calculated per F.4.4
F.7.5.5 The perimeter shear strength of the monocoque laminate must be 7.5 kN or more for a
section with a diameter of 25 mm.
This must be proven by physical test completed per F.4.3.5 and the results included in the SES.
F.7.6 Main Hoop Attachment
F.7.6.1 The Main Hoop must be mechanically attached to the monocoque
a. Main Hoop mounting plates must be 2.0 mm minimum thickness steel
b. The Main Hoop tube must be mechanically connected to the mounting plate with 2.0
mm minimum thickness steel plates parallel to both sides of the tube, with gussets from
the Main Hoop tube along both sides of the mounting plate
F.7.6.2 Main Hoop attachment to a monocoque must obey F.7.8 within 25 mm of any bends and
nodes that are below the top of the monocoque
F.7.7 Roll Hoop Bracing Attachment
Attachment of tubular Front or Main Hoop Bracing to the monocoque must obey F.7.8.
F.7.8 Attachments
F.7.8.1 Each attachment point between the monocoque or composite panels and the other Primary
Structure must be able to carry a minimum load of 30 kN in any direction.
a. When a Roll Hoop attaches in three locations on each side, the attachments must be
located at the bottom, top, and a location near the midpoint
F.7.8.8 Each Roll Hoop or Accumulator Container to Chassis attachment point must contain one of the
two:
a. A solid insert that is fully enclosed by both the inner and outer skin
b. Local elimination of any gap between inner and outer skin, with or without repeating
skin layups
F.7.9 Driver Harness Attachment
F.7.9.1 Required Loads
a. Each attachment point for the Shoulder Belts must support a minimum load of 15 kN
before failure with a required load of 30 kN distributed across both belt attachments.
b. Each attachment point for the Lap Belts must support a minimum load of 15 kN before
failure.
T.1.1.2 The template will be held horizontally, parallel to the ground, and inserted vertically from a
height above any Primary Structure or bodywork that is between the Front Hoop and the
Main Hoop until it meets both of: ( refer to F.6.4 and F.7.5.1 )
a. Has passed 25 mm below the lowest point of the top of the Side Impact Structure
b. Is less than or equal to 320 mm above the lowest point inside the cockpit
T.1.1.3 Fore and aft translation of the template is permitted during insertion.
T.1.1.4 During this test:
a. The steering wheel, steering column, seat and all padding may be removed
b. The shifter, shift mechanism, or clutch mechanism must not be removed unless it is
integral with the steering wheel and is removed with the steering wheel
c. The firewall must not be moved or removed
d. Cables, wires, hoses, tubes, etc. must not block movement of the template
During inspection, the steering column, for practical purposes, will not be removed. The
template may be maneuvered around the steering column, but not any fixed supports.
For ease of use, the template may contain a slot at the front center that the steering column
may pass through.
b. With the Anti-Submarine Belt Mounting Points on the Primary Structure at or near the
Lap Belt anchorages, the driver sitting on the Anti-Submarine Belts, and the belts coming
up around the groin to the release buckle.
T.2.7.3 Installation of all Anti-Submarine Belts must go in a straight line from the Anti-Submarine Belt
Mounting Point(s) without touching any hole in the seat or any other intermediate structure
until they reach:
a. The release buckle for the 5 Point Harness mounting per T.2.7.1
b. The first point where the belt touches the driver’s body for the 6 Point Harness mounting
per T.2.7.2
T.2.7.4 The Anti Submarine Belts must attach by one of the three:
a. Bolt or eyebolt through a welded tube insert or tested monocoque attachment F.7.9
b. Bolt or clip to a tab or bracket ( T.2.4.3 ) on a tube frame
T.5 POWERTRAIN
T.5.1 Transmission and Drive
Any transmission and drivetrain may be used.
T.5.2 Drivetrain Shields and Guards
T.5.2.1 Exposed high speed final drivetrain equipment such as Continuously Variable Transmissions
(CVTs), sprockets, gears, pulleys, torque converters, clutches, belt drives, clutch drives and
electric motors, must be fitted with scatter shields intended to contain drivetrain parts in case
of radial failure
T.5.2.2 The final drivetrain shield must:
a. Be made with solid material (not perforated)
b. Cover the chain or belt from the drive sprocket to the driven sprocket/chain wheel/belt
or pulley
c. Start and end no higher than parallel to the lowest point of the chain wheel/belt/pulley:
d. Cover the bottom of the chain or belt or rotating component when fuel, brake lines
T.3.1.8, control, pressurized, electrical components are located below
T.5.2.3 Body panels or other existing covers are acceptable when constructed per T.5.2.7 / T.5.2.8
T.5.2.4 Frame Members or existing components that exceed the scatter shield material requirements
may be used as part of the shield.
T.5.2.5 Scatter shields may be composed of multiple pieces. Any gaps must be small (< 3 mm)
T.5.2.6 If equipped, the engine drive sprocket cover may be used as part of the scatter shield system.
T.5.2.7 Chain Drive - Scatter shields for chains must:
a. Be made of 2.66 mm (0.105 inch) minimum thickness steel (no alternatives are allowed)
T.8 FASTENERS
T.8.1 Critical Fasteners
A fastener (bolt, screw, pin, etc) used in a location specified in the applicable rule
T.8.2 Critical Fastener Requirements
T.8.2.1 Any Critical Fastener must meet, at minimum, one of the following:
a. SAE Grade 5
b. Metric Class 8.8
c. AN/MS Specifications
d. Equivalent to or better than above, as approved by a Rules Question or at Technical
Inspection
T.8.2.2 All threaded Critical Fasteners must be one of the following:
• Hex head
• Hexagonal recessed drive (Socket Head Cap Screws or Allen screws/bolts)
T.8.2.3 All Critical Fasteners must be secured from unintentional loosening with Positive Locking
Mechanisms see T.8.3
T.8.2.4 A minimum of two full threads must project from any lock nut.
T.8.2.5 Some Critical Fastener applications have additional requirements that are provided in the
applicable section.
IC.2.4.3 The maximum restrictor diameters at any time during the competition are:
a. Gasoline fueled vehicles 20.0 mm
b. E85 fueled vehicles 19.0 mm
IC.2.4.4 The restrictor must be located to facilitate measurement during Technical Inspection
IC.2.4.5 The circular restricting cross section must NOT be movable or flexible in any way
IC.2.4.6 The restrictor must not be part of the movable portion of a barrel throttle body.
IC.2.5 Turbochargers & Superchargers
IC.2.5.1 The intake air may be cooled with an intercooler (a charge air cooler).
a. It must be located downstream of the throttle body
b. Only ambient air may be used to remove heat from the intercooler system
c. Air to air and water to air intercoolers are permitted
d. The coolant of a water to air intercooler system must meet T.5.4.1
IC.2.5.2 If pop-off valves, recirculation valves, or heat exchangers (intercoolers) are used, they must be
positioned in the intake system as shown in IC.2.4.2.b
IC.2.5.3 Plenums must not be located anywhere upstream of the throttle body
For the purpose of definition, a plenum is any tank or volume that is a significant enlargement
of the normal intake runner system. Teams may submit their designs via a Rules Question for
review prior to competition if the legality of their proposed system is in doubt.
IC.2.5.4 The maximum allowable area of the inner diameter of the intake runner system between the
restrictor and throttle body is 2825 mm2
IC.2.6 Connections to Intake
Any crankcase or engine lubrication vent lines routed to the intake system must be connected
upstream of the intake system restrictor.
IC.5.4.5 Fuel Level Line - A permanent, non movable fuel level line must be located between 12 mm
and 25 mm below the top of the visible portion of the sight tube.
IC.8 ELECTRICAL
IC.8.1 Starter
Each vehicle must start the engine using an onboard starter at all times
IC.8.2 Batteries
Refer to T.9.2 for specific requirements of Low Voltage batteries
IC.8.3 Voltage Limit
IC.8.3.1 Voltage between any two electrical connections must be Low Voltage T.9.1.2
IC.8.3.2 This voltage limit does not apply to the following systems:
• High Voltage systems for ignition
• High Voltage systems for injectors
EV.2 DOCUMENTATION
EV.2.1 Electrical System Form - ESF
EV.2.1.1 Each team must submit an Electrical System Form (ESF) with a clearly structured
documentation of the entire vehicle electrical system (including control and Tractive System).
Submission and approval of the ESF does not mean that the vehicle will automatically pass
Electrical Technical Inspection with the described items / parts.
EV.2.1.2 The ESF may provide guidance or more details than the Formula SAE Rules.
EV.2.1.3 Use the format provided and submit the ESF as given in section DR - Document Requirements
EV.2.2 Submission Penalties
Penalties for the ESF are imposed as given in section DR - Document Requirements.
EV.4 COMPONENTS
EV.4.1 Motors
EV.4.1.1 Only electrical motors are allowed. The number of motors is not limited.
EV.4.1.2 Motors must meet T.5.3
EV.4.1.3 If used, Outboard Wheel Motors, where the motor, attendant cables and wiring do not meet
F.11.1.3, must:
a. Include an Interlock EV.7.8
This Interlock(s) must Open the Shutdown Circuit EV.7.2.2 before failure of the Tractive
System wiring when the wiring is damaged or the Wheel/Motor assembly is damaged or
knocked off the vehicle.
b. Reduce the length of the portions of wiring and other connections that do not meet
F.11.1.3 to the extent possible
EV.5.1.4 All Accumulator Segments and/or Accumulator Containers (including spares and replacement
parts) must be identical to the design documented in the ESF and SES
EV.5.2 Electrical Configuration
EV.5.2.1 All Tractive System components must be rated for the maximum Tractive System voltage
EV.5.2.2 If the Accumulator Container is made from an electrically conductive material:
a. The poles of the Accumulator Segment(s) and/or cells must be isolated from the inner
wall of the Accumulator Container with an insulating material that is rated for the
maximum Tractive System voltage.
b. All conductive surfaces on the outside of the Accumulator Container must have a low
resistance connection to the GLV System Ground, see EV.6.7
c. Any conductive penetrations, such as mounting hardware, must be protected against
puncturing the insulating barrier.
EV.5.2.3 Each Accumulator Segment must be electrically insulated with suitable Nonflammable
Material (F.1.18) (not air) for the two:
a. Between the segments in the container
b. On top of the segment
The intent is to prevent arc flashes caused by inter segment contact or by parts/tools
accidentally falling into the container during maintenance for example.
EV.5.2.4 Soldering electrical connections in the high current path is prohibited
Soldering wires to cells for the voltage monitoring input of the AMS is allowed, these wires are
not part of the high current path.
EV.5.2.5 Every wire used in an Accumulator Container, whether it is part of the GLV or Tractive System,
must be rated to the maximum Tractive System voltage.
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c. Brake System Plausibility Device (BSPD) EV.7.7
d. Interlocks (as required) EV.7.8
e. Master Switches (GLVMS, TSMS) EV.7.9
f. Shutdown Buttons EV.7.10
g. Brake Over Travel Switch (BOTS) T.3.3
h. Inertia Switch T.9.4
EV.7.1.2 The Shutdown Circuit must directly carry the current driving the Accumulator Isolation Relays
(AIRs) and the Precharge Circuit Relay.
EV.7.1.3 The AMS, IMD, and BSPD parts of the Shutdown Circuit must be Normally Open
EV.7.1.4 The AMS, IMD and BSPD must have completely independent circuits to Open the Shutdown
Circuit.
The design of the respective circuits must ensure that a failure cannot result in electrical
power being fed back into the Shutdown Circuit.
EV.7.1.5 The Shutdown Buttons, BOTS, TSMS, GLVMS and Interlocks must directly carry the Shutdown
Circuit current
EV.7.1.6 The team must be able to demonstrate all features and functions of the Shutdown Circuit and
components at Electrical Technical Inspection.
Shutdown Bu ons
Brake
Insula on
GLV System System Iner a
Monitoring
Plausibility Switch cockpit le right
Device
Device
Master Switch
GLV System
LV Brake
Accumulator HVD
Over TS Interlock(s)
Management
Travel Interlock
System le
Switch right
Trac ve System
GLV Fuse Master Switch
Accumulator Container(s)
GLV
Ba ery
Precharge
GLV System Control
Chas s is
TSMP TSMP
GLVMP
GND HV HV+
AIR AIR
Accumulator
Fuse(s)
Trac ve Trac ve
System System
Precharge
Trac ve System
Trac ve System
EV.7.2.1 The Shutdown Circuit must Open when any of the following exist:
a. Operation of, or detection from any of the components listed in EV.7.1.1
b. Any shutdown of the GLV System
EV.7.2.2 When the Shutdown Circuit Opens:
a. The Tractive System must Shutdown
b. All Accumulator current flow must stop immediately EV.5.4.3
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c. The voltage in the Tractive System must be Low Voltage T.9.1.2 in five seconds or less
d. The Motor(s) must spin free. Torque must not be applied to the Motor(s)
EV.7.2.3 When the AMS, IMD or BSPD Open the Shutdown Circuit:
a. The Tractive System must stay disabled until manually reset
b. The Tractive System must be reset only by manual action of a person directly at the
vehicle
c. The driver must not be able to reactivate the Tractive System from inside the vehicle
d. Operation of the Shutdown Buttons or TSMS must not reset the Shutdown Circuit
EV.7.2.4 The driver may reset the Shutdown Circuit from the cockpit, subject to EV.7.2.3
EV.7.3 Accumulator Management System - AMS
EV.7.3.1 An Accumulator Management System must monitor the Accumulator(s) Voltage EV.7.4 and
Temperature EV.7.5 when the:
a. Tractive System is Active EV.11.5
b. Accumulator is connected to a Charger EV.8.3
EV.7.3.2 The AMS must have galvanic isolation at every segment to segment boundary, as approved in
the ESF
EV.7.3.3 Cell balancing is not permitted when the Shutdown Circuit is Open ( EV.7.2, EV.8.4 )
EV.7.3.4 The AMS must monitor for:
a. Voltage values outside the allowable range EV.7.4.2
b. Voltage sense Overcurrent Protection device(s) blown or tripped
c. Temperature values outside the allowable range EV.7.5.2
d. Missing or interrupted voltage or temperature measurements
e. A fault in the AMS
EV.7.3.5 If the AMS detects one or more of the conditions of EV.7.3.4 above, the AMS must:
a. Open the Shutdown Circuit EV.7.2.2
b. Turn on the AMS Indicator Light. The light must stay on until the AMS is reset EV.7.2.3
EV.7.3.6 The AMS Indicator Light must be:
a. Color: Red
b. Clearly visible to the seated driver in bright sunlight
c. Clearly marked with the lettering “AMS”
EV.7.4 Accumulator Voltage
EV.7.4.1 The AMS must measure the cell voltage of every cell
When single cells are directly connected in parallel, only one voltage measurement is needed
EV.7.4.2 Cell Voltage levels must stay inside the allowed minimum and maximum cell voltage levels
stated in the cell data sheet. Measurement accuracy must be considered.
EV.7.4.3 All voltage sense wires to the AMS must meet one of:
a. Have Overcurrent Protection EV.7.4.4 below
b. Meet requirements for no Overcurrent Protection listed in EV.7.4.5 below
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EV.7.4.4 When used, Overcurrent Protection for the AMS voltage sense wires must meet the following.
a. The Overcurrent Protection must occur in the conductor, wire or PCB trace which is
directly connected to the cell tab.
b. The voltage rating of the Overcurrent Protection must be equal to or higher than the
maximum segment voltage
EV.7.4.5 Overcurrent Protection is not required on a voltage sense wire if all three of the following
conditions are met:
• AMS is a distributed AMS system (one cell measurement per board)
• Sense wire length is less than 25 mm
• AMS board has Overcurrent Protection
EV.7.5 Accumulator Temperature
EV.7.5.1 The AMS must measure the temperatures of critical points of the Accumulator
EV.7.5.2 Temperatures (considering measurement accuracy) must stay below the lower of the two:
• The maximum cell temperature limit stated in the cell data sheet
• 60°C
EV.7.5.3 Cell temperatures must be measured at the negative terminal of the respective cell
EV.7.5.4 The temperature sensor used must be in direct contact with one of:
• The negative terminal itself
• The negative terminal busbar less than 10 mm away from the cell terminal
EV.7.5.5 For lithium based cells,
a. The temperature of a minimum of 20% of the cells must be monitored by the AMS
b. The monitored cells must be equally distributed inside the Accumulator Container(s)
Every cell temperature should be monitored
EV.7.5.6 Multiple cells may be monitored with one temperature sensor, if EV.7.5 is met for all cells
sensed by the sensor.
EV.7.5.7 Temperature sensors must have appropriate electrical isolation that meets one of the two:
• Between the sensor and cell
• In the sensing circuit
The isolation must consider both GLV/TS isolation as well as common mode voltages between
sense locations.
EV.7.6 Insulation Monitoring Device - IMD
EV.7.6.1 The vehicle must have an Insulation Monitoring Device (IMD) installed in the Tractive System
EV.7.6.2 The IMD must be a Bender ISOMETER® IR155-3203 or IR155-3204 (website) or an approved
alternate equivalent IMD
Refer to the Rules FAQ on the FSAE Online website for approved equivalent IMD
EV.7.6.3 The response value of the IMD must be set to 500 Ohm / Volt or higher, related to the
maximum Tractive System operation voltage.
EV.7.6.4 The IMD must monitor the Tractive System for:
a. An isolation failure
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b. A failure in the IMD operation
This must be done without the influence of any programmable logic.
EV.7.6.5 If the IMD detects one or more of the conditions of EV.7.6.4 above the IMD must:
a. Open the Shutdown Circuit EV.7.2.2
b. Turn on the IMD Indicator Light. The light must stay on until the IMD is reset EV.7.2.3
EV.7.6.6 The IMD Indicator Light must be:
a. Color: Red
b. Clearly visible to the seated driver in bright sunlight
c. Clearly marked with the lettering “IMD”
EV.7.7 Brake System Plausibility Device - BSPD
EV.7.7.1 The vehicle must have a standalone nonprogrammable circuit to check for simultaneous
braking and high power output
The BSPD must be provided in addition to the APPS / Brake Pedal Plausibility Check (EV.4.7)
EV.7.7.2 The BSPD must Open the Shutdown Circuit EV.7.2.2 when the two of these exist:
• Demand for Hard Braking EV.4.6
• Motor/Accumulator current is at a level where 5 kW of electrical power in the DC circuit
is delivered to the Motor(s) at the nominal battery voltage
The BSPD may delay opening the shutdown circuit up to 0.5 sec to avoid false trips
EV.7.7.3 The BSPD must Open the Shutdown Circuit EV.7.2.2 when there is an open or short circuit in
any sensor input
EV.7.7.4 The team must have a test to demonstrate BSPD operation at Electrical Technical Inspection.
a. Power must not be sent to the Motor(s) of the vehicle during the test
b. The test must prove the function of the complete BSPD in the vehicle, including the
current sensor
The suggested test would introduce a current by a separate wire from an external power
supply simulating the Tractive System current while pressing the brake pedal
EV.7.8 Interlocks
EV.7.8.1 Interlocks must be incorporated where specified (refer to EV.4.1.3, EV.5.5.2, EV.5.10 )
EV.7.8.2 Additional Interlocks may be included in the Tractive System or components
EV.7.8.3 The Interlock is a wire or connection that must:
a. Open the Shutdown Circuit EV.7.2.2 if the Interlock connection is broken or interrupted
b. Not be in the low (ground) connection to the AIR coils of the Shutdown Circuit
EV.7.8.4 Interlock circuits or connections do not require physical separation (EV.6.5) from Tractive
System wiring or components
EV.7.9 Master Switches
EV.7.9.1 Each vehicle must have two Master Switches that must:
a. Meet T.9.3 for Configuration and Location
b. Be direct acting, not act through a relay or logic
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EV.7.9.2 The Grounded Low Voltage Master Switch (GLVMS) must:
a. Completely stop all power to the GLV System EV.4.4
b. Be in the center of a completely red circular area of > 50 mm in diameter
c. Be labeled “LV”
EV.7.9.3 The Tractive System Master Switch (TSMS) must:
a. Open the Shutdown Circuit in the OFF position EV.7.2.2
b. Be the last switch before the AIRs except for Precharge circuitry and Interlocks.
c. Be in the center of a completely orange circular area of > 50 mm in diameter
d. Be labeled “TS” and the symbol specified in ISO 7010-W012 (triangle with black
lightning bolt on yellow background).
e. Be fitted with a "lockout/tagout" capability in the OFF position EV.11.3.1
EV.7.10 Shutdown Buttons
EV.7.10.1 Three Shutdown Buttons must be installed on the vehicle.
EV.7.10.2 Each Shutdown Button must be a push-pull or push-rotate emergency switch
EV.7.10.3 One Shutdown Button must be on each side of the vehicle which:
a. Is located aft of the driver’s compartment at approximately the level of the driver’s head
b. Has a diameter of 40 mm minimum
c. Must not be easily removable or mounted onto removable body work
EV.7.10.4 One Shutdown Button must be mounted in the cockpit which:
a. Is located in easy reach of the belted in driver, adjacent to the steering wheel, and
unobstructed by the steering wheel or any other part of the vehicle
b. Has diameter of 24 mm minimum
EV.7.10.5 The international electrical symbol (a red spark on a white edged blue triangle) must be near
each Shutdown Button.
EV.7.10.6 Pressing any of the Shutdown Buttons must Open the Shutdown Circuit EV.7.2.2
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EV.8.2.7 The Charger must include a Charger Shutdown Button which is:
a. A push-pull or push-rotate emergency switch
b. Minimum diameter of 25 mm
c. Labelled with the international electrical symbol (a red spark on a white edged blue
triangle)
EV.8.3 Charging Shutdown Circuit
EV.8.3.1 The Charging Shutdown Circuit consists of:
a. Charger Shutdown Button EV.8.2.7
b. Accumulator Management System (AMS) EV.7.3
c. Insulation Monitoring Device (IMD) EV.7.6
EV.8.3.2 The AMS and IMD parts of the Charging Shutdown Circuit must:
a. Be designed as Normally Open contacts
b. Have completely independent circuits to Open the Charging Shutdown Circuit.
Design of the respective circuits must ensure that a failure cannot result in electrical
power being fed back into the Charging Shutdown Circuit.
EV.8.4 Charging Shutdown Circuit Operation
EV.8.4.1 When Charging, the AMS and IMD must:
a. Monitor the Accumulator
b. Open the Charging Shutdown Circuit if a fault is detected.
EV.8.4.2 When the Charging Shutdown Circuit Opens:
a. All current flow to the Accumulator must stop immediately
b. The voltage in the Tractive System must be Low Voltage T.9.1.2 in five seconds or less
c. The Charger must be turned off
d. The Charger must stay disabled until manually reset
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EV.9.4 Ready to Drive
EV.9.4.1 Definition – the Motor(s) will respond to the input of the APPS
EV.9.4.2 Ready to Drive must not be possible until the three at the same time:
• Tractive System Active EV.9.3
• The Brake Pedal is pressed and held to engage the mechanical brakes T.3.2
• The driver performs a manual action to initiate Ready to Drive
Such as pressing a specific button in the cockpit
EV.9.5 Ready to Drive Sound
EV.9.5.1 The vehicle must make a characteristic sound when it is Ready to Drive
EV.9.5.2 The Ready to Drive Sound must be:
a. Sounded continuously for minimum 1 second and maximum 3 seconds
b. A minimum sound level of 80 dBA, fast weighting IN.4.6
c. Easily recognizable. No animal voices, song parts or sounds that could be interpreted as
offensive will be accepted
EV.9.5.3 The vehicle must not make other sounds similar to the Ready to Drive Sound.
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EV.11.2.2 Appropriate insulated tools must be used when working on the Accumulator or Tractive
System
EV.11.3 Lockout
EV.11.3.1 The TSMS EV.7.9.3 must be locked in the OFF position when any work is done on the vehicle.
EV.11.3.2 The HVD EV.5.5 must be disconnected when vehicles are:
a. Moved around the competition site
b. Participating in Static Events
EV.11.4 Accumulator
EV.11.4.1 The following work activities at competition are allowed only in the designated area and
during Electrical Technical Inspection IN.4 See EV.5.3.3
a. Opening Accumulator Containers
b. Any work on Accumulators, cells, or Segments
c. Energized electrical work
EV.11.4.2 Accumulator cells and/or Accumulator Segment(s) must be moved at the competition site
inside one of the two:
a. Completely closed Accumulator Container EV.4.3 See EV.4.10.2
b. Segment/Cell Transport Container EV.11.4.3
EV.11.4.3 The Segment/Cell Transport Container(s) must be:
a. Electrically insulated
b. Protected from shock hazards and arc flash
EV.11.4.4 Segments/Cells inside the Transport Container must agree with the voltage and energy limits
of EV.5.1.2
EV.11.5 Charging
EV.11.5.1 Accumulators must be removed from the vehicle inside the Accumulator Container and placed
on the Accumulator Container Hand Cart EV.4.10 for Charging.
EV.11.5.2 Accumulator Charging must occur only inside the designated area
EV.11.5.3 A team member(s) who has knowledge of the Charging process must stay with the
Accumulator(s) during Charging
EV.11.5.4 Each Accumulator Container(s) must have a label with the following data during Charging:
Team name and Electrical System Officer phone number(s)
EV.11.5.5 Additional site specific rules or policies may apply
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IN - TECHNICAL INSPECTION
The objective of Technical Inspection is to determine if the vehicle meets the Formula SAE
Rules requirements and restrictions and if, considered as a whole, it satisfies the intent of the
Rules.
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IN.2.5 Correction
If any part of a vehicle does not comply with the rules, or is otherwise a concern, the team
must:
• Correct the problem
• Continue Inspection or have the vehicle Reinspected
IN.2.6 Marked Items
IN.2.6.1 Officials may mark, seal, or designate items or areas which have been inspected to document
the inspection and reduce the chance of tampering
IN.2.6.2 Damaged or lost marks or seals require Reinspection IN.15
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IN.4.3 Accumulator Access
IN.4.3.1 If the Accumulator Container(s) is not easily accessible during Electrical Tech Inspection,
provide detailed pictures of the internals taken during assembly
IN.4.3.2 Tech inspectors may require access to check any Accumulator(s) for rules compliance
IN.4.4 Insulation Monitoring Device Test
IN.4.4.1 The Insulation Monitoring Device will be tested by connecting a resistor between the Tractive
System Measuring Points (EV.5.8), and several electrically conductive vehicle parts while the
Tractive System is active
IN.4.4.2 The test passes if the IMD shuts down the Tractive System in 30 seconds or less at a fault
resistance of 50% below the response value corresponding to 250 Ohm / Volt
IN.4.5 Insulation Measurement Test
IN.4.5.1 The insulation resistance between the Tractive System and GLV System Ground will be
measured.
IN.4.5.2 The available measurement voltages are 250 V and 500 V. All vehicles with a maximum
nominal operation voltage below 500 V will be measured with the next available voltage level.
All teams with a system voltage of 500 V or more will be measured with 500 V.
IN.4.5.3 To pass the Insulation Measurement Test the measured insulation resistance must be
minimum 500 Ohm/Volt related to the maximum nominal Tractive System operation voltage.
IN.4.6 Ready to Drive Sound
The sound level will be measured with a free field microphone placed free from obstructions
in a radius of 2 m around the vehicle against the criteria in EV.9.5
IN.4.7 Electrical Inspection Completion
IN.4.7.1 All or portions of the Tractive System, Charger and other components may be sealed IN.2.6
IN.4.7.2 Additional monitoring to verify conformance to rules may be installed. Refer to the Event
Website for further information.
IN.4.7.3 Electric Vehicles must pass Electrical Technical Inspection and Mechanical Technical Inspection
before the vehicle may attempt any further Inspections. See EV.11.3.2
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IN.5.2.2 The Egress Test will be conducted for each driver as follows:
a. The driver must wear the specified Driver Equipment VE.3.2, VE.3.3
b. Egress time begins with the driver in the fully seated position, with hands in driving
position on the connected steering wheel.
c. Egress test may have the driver touch the (IC) Cockpit Main Switch IC.9.4 (EV) Shutdown
Button EV.7.10.4
d. Egress time will stop when the driver has both feet on the pavement.
IN.5.3 Driver Clearance and Egress Test Completion
IN.5.3.1 To drive the vehicle, each team driver must:
a. Meet the Driver Clearance requirements IN.5.1
b. Successfully complete the Egress Test IN.5.2
IN.5.3.2 A driver(s) must complete the Driver Cockpit Checks to pass Mechanical Inspection
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• Electronic copies of any submitted Rules Questions with the received answer GR.7
IN.8.2 Aerodynamic Devices Stability and Strength
IN.8.2.1 Any Aerodynamic Devices may be checked by pushing on the device in any direction and at
any point.
The following is guidance, but actual conformance will be up to technical inspectors at the
respective competitions. The intent is to reduce the likelihood of wings detaching
IN.8.2.2 If any deflection is significant, then a force of approximately 200 N may be applied.
a. Loaded deflection should not be more than 25 mm
b. Any permanent deflection less than 5 mm
IN.8.2.3 If any vehicle on track is observed to have large, uncontrolled movements of Aerodynamic
Devices, then officials may Black Flag the vehicle for IN.15 Reinspection.
IN.8.3 Monocoque Inspections
IN.8.3.1 Dimensions of the Monocoque will be confirmed F.7.1.4
IN.8.3.2 When the Front Hoop is integrally bonded or laminated to the monocoque F.7.4.3, provide:
a. Documentation that shows dimensions on the tubes
b. Pictures of the dimensioned tube being included in the layup
IN.8.3.3 For items which cannot be verified by an inspector, the team must provide documentation,
visual and/or written, that the requirements have been met.
IN.8.3.4 A team found to be improperly presenting any evidence of the manufacturing process may be
barred from competing with a monocoque.
IN.8.4 Engine Inspection (IC Only)
The organizer may measure or tear down engines to confirm conformance to the rules.
IN.8.5 Mechanical Inspection Completion
All vehicles must pass Mechanical Technical Inspection before a vehicle may attempt any
further inspections.
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IN.10 NOISE AND SWITCH TEST (IC ONLY)
IN.10.1 Sound Level Measurement
IN.10.1.1 The sound level will be measured during a stationary test, with the vehicle gearbox in neutral
at the defined Test Speed
IN.10.1.2 Measurements will be made with a free field microphone placed:
• free from obstructions
• at the Exhaust Outlet vertical level IC.7.2.2
• 0.5 m from the end of the Exhaust Outlet IC.7.2.2
• at an angle of 45° with the outlet in the horizontal plane (see IN.10.2.2 below)
IN.10.2 Special Configurations
IN.10.2.1 Where the Exhaust has more than one Exhaust Outlet:
a. The noise test is repeated for each outlet
b. The highest sound level is used
IN.10.2.2 Exhaust Outlets that are not parallel to the ground may be tested outside of the horizontal
plane.
IN.10.2.3 If the exhaust has any form of active tuning or throttling device or system, the exhaust must
meet all requirements with the device or system in all positions.
IN.10.2.4 When the exhaust has a manually adjustable tuning device(s):
a. The position of the device must be visible to the officials for the noise test
b. The device must be manually operable by the officials during the noise test
c. The device must not be moved or modified after the noise test is passed
IN.10.3 Industrial Engine
An engine which, according to the manufacturers’ specifications and without the required
restrictor, is capable of producing 5 hp per 100 cc or less.
Submit a Rules Question to request approval of an Industrial Engine.
IN.10.4 Test Speeds
IN.10.4.1 Maximum Test Speed
The engine speed that corresponds to an average piston speed of:
a. Automotive / Motorcycle engines 914.4 m/min (3,000 ft/min)
b. Industrial Engines 731.5 m/min (2,400 ft/min)
The calculated speed will be rounded to the nearest 500 rpm.
Test Speeds for typical engines are published on the FSAE Online website
IN.10.4.2 Idle Test Speed
a. Determined by the vehicle’s calibrated idle speed
b. If the idle speed varies then the vehicle will be tested across the range of idle speeds
determined by the team
IN.10.4.3 The vehicle must be compliant at all engine speeds up to the maximum defined Test Speed.
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IN.10.5 Maximum Permitted Sound Level
a. At idle 103 dBC, fast weighting
b. At all other speeds 110 dBC, fast weighting
IN.10.6 Noise Level Retesting
IN.10.6.1 Noise levels may be monitored at any time
IN.10.6.2 The Noise Test may be repeated at any time
IN.10.7 Switch Function
The function of one or more of the Primary Master Switch IC.9.3, Cockpit Main Switch IC.9.4,
and/or BOTS T.3.3 will be verified during the Noise Test
IN.10.8 Noise Test Completion
Noise Tests must be passed before a vehicle may attempt any further inspections
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IN.12.3 Brake Test Conduct (EV Only)
IN.12.3.1 Brake Test procedure:
a. Accelerate to speed until reaching the designated area
b. Switch off the Tractive System
c. Apply the brakes with force sufficient to demonstrate full lockup of all four wheels
IN.12.3.2 The Brake Test passes if all four wheels lock while the Tractive System is shut down
IN.12.3.3 The Tractive System Active Light may switch a short time after the vehicle has come to a
complete stop as the reduction of the system voltage is not immediate. See EV.7.2.2.c
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IN.14.2.3 Once the vehicle receives Inspection Approval, the ONLY modifications permitted to the
vehicle are the following:
• Adjustment of belts, chains and clutches
• Adjustment of brake bias
• Adjustment to engine / powertrain operating parameters, including fuel mixture and
ignition timing, and any software calibration changes
• Adjustment of the suspension
• Changing springs, sway bars and shims in the suspension
• Adjustment of Tire Pressure, subject to V.4.3.4
• Adjustment of wing or wing element(s) angle, but not the location T.7.1
• Replenishment of fluids
• Replacement of worn tires or brake pads. Replacement tires and brake pads must be
identical in material/composition/size to those presented and approved at Technical
Inspection.
• Changing of wheels and tires for weather conditions D.6
• Recharging Low Voltage batteries
• Recharging High Voltage Accumulators
IN.14.3 Repairs or Changes After Inspection Approval
The Inspection Approval may be voided for any reason including, but not limited to:
a. Damage to the vehicle IN.13.1.3
b. Changes beyond those allowed per IN.14.2 above
IN.15 REINSPECTION
IN.15.1 Requirement
IN.15.1.1 Any vehicle may be Reinspected at any time for any reason
IN.15.1.2 Reinspection must be completed to restore Inspection Approval, if voided
IN.15.2 Conduct
IN.15.2.1 The Technical Inspection process may be repeated in entirety or in part
IN.15.2.2 Specific areas or items to be inspected are at the discretion of the Chief Technical Inspector
IN.15.3 Result
IN.15.3.1 With Voided Inspection Approval
Successful completion of Reinspection will restore Inspection Approval IN.13.1
IN.15.3.2 During Dynamic Events
a. Issues found during Reinspection will void Inspection Approval
b. Penalties may be applied to the Dynamic Events the vehicle has competed in
Applied penalties may include additional time added to event(s), loss of one or more
fastest runs, up to DQ, subject to official discretion.
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S - STATIC EVENTS
S.1 GENERAL STATIC
Presentation 75 points
Cost 100 points
Design 150 points
Total 325 points
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S.2.5.4 The presentation itself will not be interrupted by questions. Immediately following the
presentation there may be a question and answer session.
S.2.5.5 Only judges may ask questions. Only team members who meet S.2.5.2 may answer questions.
S.2.6 Presentation Equipment
Teams planning to use data projectors, visual display devices (tablets, computers, etc.), or
other communication means as part of their presentation must bring, or arrange for, their
own equipment.
S.2.7 Evaluation Criteria
S.2.7.1 Presentations will be evaluated on content, organization, visual aids, delivery and the team’s
response to the judges’ questions.
S.2.7.2 The actual quality of the prototype itself will not be considered as part of the presentation
judging
S.2.7.3 Presentation Judging Score Sheet – available at the FSAE Online website.
S.2.8 Judging Sequence
Presentation judging may be conducted in one or more phases.
S.2.9 Presentation Event Scoring
S.2.9.1 The Presentation raw score is based on the average of the scores of each judge.
S.2.9.2 Presentation Event scores may range from 0 to 75 points, using a method at the discretion of
the judges
S.2.9.3 Presentation Event scoring may include normalizing the scores of different judging teams and
scaling the overall results.
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S.3.3.3 Cost Scenario
Teams will respond to a challenge related to cost or manufacturing of the vehicle.
S.3.4 Cost Report
S.3.4.1 The Cost Report must:
a. List and cost every part on the vehicle using the standardized Cost Tables.
b. Base the cost on the actual manufacturing technique used on the prototype.
Cast parts on the prototype must be cost as cast, and fabricated parts as fabricated, etc.
c. Include Tooling Cost (welding jigs, molds, patterns and dies) for processes requiring it.
d. Exclude R & D and capital expenditures (plant, machinery, hand tools and power tools).
e. Include supporting documentation to allow officials to verify part costing
S.3.4.2 Generate and submit the Cost Report using the FSAE Online website, see DR - Document
Requirements
S.3.5 Bill of Materials - BOM
S.3.5.1 The BOM is a list for every vehicle part, showing the relationships between the items.
a. The overall vehicle is broken down into separate Systems
b. Systems are made up of Assemblies
c. Assemblies are made up of Parts
d. Parts consist of Materials, Processes and Fasteners
e. Tooling is associated with each Process that requires production tooling
S.3.6 Late Submission
Penalties for Late Submission of Cost Report will be imposed as given in section DR -
Document Requirements.
S.3.7 Cost Addendum
S.3.7.1 A supplement to the Cost Report that reflects any changes or corrections made after the
submission of the Cost Report may be submitted.
S.3.7.2 The Cost Addendum must be submitted during Onsite Registration at the Event.
S.3.7.3 The Cost Addendum must follow the format as given in section DR - Document Requirements
S.3.7.4 Addenda apply only to the competition at which they are submitted.
S.3.7.5 A separate Cost Addendum may be submitted for every competition a vehicle attends.
S.3.7.6 Changes to the Cost Report in the Cost Addendum will incur additional cost:
a. Added items will be cost at 125% of the table cost: + (1.25 x Cost)
b. Removed items will be credited 75% of the table cost: - (0.75 x Cost)
S.3.8 Cost Tables
S.3.8.1 All costs in the Cost Report must come from the standardized Cost Tables.
S.3.8.2 If a team wishes to use any Parts, Processes or Materials not included in the tables, an Add
Item Request must be submitted. See S.3.10
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S.3.9 Make versus Buy
S.3.9.1 Every part may be classified as Made or Bought.
Refer to the Formula SAE Cost Event Supplement for additional information
S.3.9.2 If a team genuinely Makes a part listed on the table as a Bought part, they may alternatively
cost it as a Made part only if a place holder entry is listed in the tables enabling them to do so.
S.3.9.3 Any part which is normally purchased that is optionally shown as a Made part must have
supporting documentation submitted to prove team manufacture.
S.3.9.4 Teams costing Bought parts as Made parts will be penalized.
S.3.10 Add Item Request
S.3.10.1 An Add Item Request must be submitted on the FSAE Online Website to add items to the Cost
Tables for individual team requirements.
S.3.10.2 After review, the item may be added to the Cost Table with an appropriate cost. It will then
be available to all teams.
S.3.11 Public Cost Reports
S.3.11.1 The competition organizers may publish all or part of the submitted Cost Reports.
S.3.11.2 Cost Reports for a given competition season will not be published before the end of the
calendar year. Support materials, such as technical drawings, will not be released.
S.3.12 Cost Report Penalties Process
S.3.12.1 The following procedure will be used in determining penalties:
a. Penalty A will be calculated using procedure Penalty Method A - Fixed Point Deductions
b. Penalty B will be calculated using procedure Penalty Method B – Adjusted Cost
Additions
c. The higher of the two penalties will be applied against the Cost Event score
• Penalty A expressed in points will be deducted from the Cost Event score
• Penalty B expressed in dollars will be added to the Adjusted Cost of the vehicle
S.3.12.2 Any error that results in a team over reporting a cost in their Cost Report will not be further
penalized.
S.3.12.3 Any instance where a team’s score benefits by an intentional or unintentional error on the
part of the students will be corrected on a case by case basis.
S.3.12.4 Penalty Method A - Fixed Point Deductions
a. From the Bill of Material, the Cost Judges will determine if all Parts and Processes have
been included in the analysis.
b. In the case of any omission or error a penalty proportional to the BOM level of the error
will be imposed:
• Missing/inaccurate Material, Process, Fastener 1 point
• Missing/inaccurate Part 3 point
• Missing/inaccurate Assembly 5 point
c. Each of the penalties listed above supersedes the previous penalty.
Example - if a point deduction is given for a missing Assembly, the missing Parts are ignored.
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d. Differences other than those listed above will be deducted at the discretion of the Cost
Judges.
S.3.12.5 Penalty Method B – Adjusted Cost Additions
a. The table cost for the missing or incomplete items will be calculated from the standard
Cost Tables.
b. The penalty will be a value equal to twice the difference between the team cost and the
correct cost for all items in error.
Penalty = 2 x (Table Cost – Team Reported Cost)
The table costs of all items in error are included in the calculation. A missing Assembly would
include the price of all Parts, Materials, Processes and Fasteners making up the Assembly.
S.3.13 Event Day and Discussion
S.3.13.1 The team must present their vehicle at the designated time
S.3.13.2 The vehicle must have the tires and wheels declared as Dry Tires per V.4.3.1 installed during
Cost Event judging
S.3.13.3 Teams may be required to bring a copy of the Cost Report and Cost Addendum to Cost Judging
S.3.13.4 The Cost Judges will:
a. Review whether the Cost Report accurately reflects the vehicle as presented
b. Review the manufacturing feasibility of the vehicle
c. Assess supporting documentation based on its quality, accuracy and thoroughness
d. Apply penalties for missing or incorrect information in the Cost Report compared to the
vehicle presented at inspection
S.3.14 Cost Audit
S.3.14.1 Teams may be selected for additional review to verify all processes and materials on their
vehicle are in the Cost Report
S.3.14.2 Adjustments from the Cost Audit will be included in the final scores
S.3.15 Cost Scenario
The Cost Scenario will be provided prior to the competition on the FSAE Online website
The Cost Scenario will include detailed information about the conduct, scope, and conditions
of the Cost Scenario
S.3.16 Cost Event Scoring
S.3.16.1 Cost Event scoring will be provided on the FSAE Online website or with the Cost Scenario
S.3.16.2 The Cost Event is worth 100 points
S.3.16.3 Cost Event Scores may be awarded in areas including, but not limited to:
• Price Score
• Discussion Score
• Scenario Score
S.3.16.4 Penalty points may be subtracted from the Cost Score, with no limit.
S.3.16.5 Cost Event scoring may include normalizing the scores of different judging teams and scaling
the results.
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S.4 DESIGN EVENT
S.4.1 Design Event Objective
S.4.1.1 The Design Event evaluates the engineering effort that went into the vehicle and how the
engineering meets the intent of the market both in terms of vehicle performance and overall
value.
S.4.1.2 The team and vehicle that illustrate the best use of engineering to meet the design goals, a
cost effective high performance vehicle, and the best understanding of the design by the team
members will win the Design Event.
S.4.1.3 Components and systems that are incorporated into the design as finished items are not
evaluated as a student designed unit, but are assessed on the team’s selection and application
of that unit.
S.4.2 Design Documents
S.4.2.1 Teams must submit the Design Briefing, Design Spec Sheet and Vehicle Drawings
S.4.2.2 These Design Documents will be used for:
• Design Judge reviews prior to the Design Event
• Sorting teams into appropriate design groups based on the quality of their review.
S.4.2.3 Penalties for Late Submission of all or any one of the Design Documents will be imposed as
given in section DR - Document Requirements
S.4.2.4 Teams that submit one or more Design Documents which do not represent a serious effort to
comply with the requirements may be excluded from the Design Event or be awarded a lower
score.
S.4.3 Design Briefing
S.4.3.1 The Design Briefing must use the template from the FSAE Online website.
S.4.3.2 Refer to the Design Briefing template for:
a. Specific content requirements, areas and details
b. Maximum slides that may be used per topic
S.4.3.3 Submit the Design Briefing as given in section DR - Document Requirements
S.4.4 Vehicle Drawings
S.4.4.1 The Vehicle Drawings must meet the following:
a. Three view line drawings showing the vehicle, from the front, top, and side
b. Each drawing must appear on a separate page
c. May be manually or computer generated
S.4.4.2 Submit the Vehicle Drawings as given in section DR - Document Requirements
S.4.5 Design Spec Sheet
Use the format provided and submit the Design Spec Sheet as given in section DR - Document
Requirements
The Design Judges realize that final design refinements and vehicle development may cause
the submitted values to differ from those of the completed vehicle. For specifications that are
subject to tuning, an anticipated range of values may be appropriate.
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S.4.6 Vehicle Condition
S.4.6.1 Inspection Approval IN.13.1.1 is not required prior to Design judging.
S.4.6.2 Vehicles must be presented for Design judging in finished condition, fully assembled, complete
and ready to run.
a. The judges will not evaluate any vehicle that is presented at the Design event in what
they consider to be an unfinished state.
b. Point penalties may be assessed for vehicles with obvious preparation issues
S.4.7 Support Material
S.4.7.1 Teams may bring to Design Judging any photographs, drawings, plans, charts, example
components or other materials that they believe are needed to support the presentation of
the vehicle and the discussion of their development process.
S.4.7.2 The available space in the Design Event judging area may be limited.
S.4.8 Judging Sequence
Design judging may be conducted in one or more phases.
Typical Design judging includes a first round review of all teams, then additional review of
selected teams.
S.4.9 Judging Criteria
S.4.9.1 The Design Judges will:
a. Evaluate the engineering effort based upon the team’s Design Documents, discussion
with the team, and an inspection of the vehicle
b. Inspect the vehicle to determine if the design concepts are adequate and appropriate for
the application (relative to the objectives stated in the rules).
c. Deduct points if the team cannot adequately explain the engineering and construction of
the vehicle
S.4.9.2 The Design Judges may assign a portion of the Design Event points to the Design Documents
S.4.9.3 Design Judging Score Sheets are available at the FSAE Online website.
S.4.10 Design Event Scoring
S.4.10.1 Scoring may range from 0 to 150 points, at the discretion of the Chief Design Judge
S.4.10.2 Penalty points may be subtracted from the Design score
S.4.10.3 Vehicles that are excluded from Design judging or refused judging will receive zero points for
Design, and may receive penalty points.
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D - DYNAMIC EVENTS
D.1 GENERAL DYNAMIC
D.1.1 Dynamic Events and Maximum Scores
Acceleration 100 points
Skid Pad 75 points
Autocross 125 points
Efficiency 100 points
Endurance 275 points
Total 675 points
D.1.2 Definitions
D.1.2.1 Dynamic Area – Any designated portion(s) of the competition site where the vehicles may
move under their own power. This includes competition, inspection and practice areas.
D.1.2.2 Staging Area – Any area(s) inside the Dynamic Area prior to the entry to an event for the
purpose of gathering those vehicles that are about to start.
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D.3 DRIVING
D.3.1 Drivers Meetings – Attendance Required
All drivers for an event must attend the drivers meeting(s). The driver for an event will be
disqualified if he/she does not attend the driver meeting for the event.
D.3.2 Dynamic Area Limitations
Refer to the Event Website for specific information
D.3.2.1 The organizer may specify restrictions for the Dynamic Area. These could include limiting the
number of team members and what may be brought into the area.
D.3.2.2 The organizer may specify additional restrictions for the Staging Area. These could include
limiting the number of team members and what may be brought into the area.
D.3.2.3 The organizer may establish requirements for persons in the Dynamic Area, such as closed toe
shoes or long pants.
D.3.3 Driving Under Power
D.3.3.1 Vehicles must move under their own power only when inside the designated Dynamic Area(s),
unless otherwise directed by the officials.
D.3.3.2 Driving a vehicle outside of scheduled events or scheduled practice will result in a 200 point
penalty for the first violation and disqualification for a second violation.
D.3.4 Driving Offsite - Prohibited
Teams found to have driven their vehicle at an offsite location during the period of the
competition will be excluded from the competition.
D.3.5 Driver Equipment
D.3.5.1 All Driver Equipment and Harness must be worn by the driver anytime in the cockpit with:
a. (IC) Engine running or (EV) Tractive System Active
b. Anytime between starting a Dynamic run and finishing or abandoning that Dynamic run.
D.3.5.2 Removal of any Driver Equipment during a Dynamic event will result in Disqualification.
D.3.6 Starting
Auxiliary batteries must not be used once a vehicle has moved to the starting line of any
event. See IC.8.1
D.3.7 Practice Area
D.3.7.1 A practice area for testing and tuning may be available
D.3.7.2 The practice area will be controlled and may only be used during the scheduled times
D.3.7.3 Vehicles using the practice area must have a complete Inspection Sticker
D.3.8 Instructions from Officials
Obey flags and hand signals from course marshals and officials immediately
D.3.9 Vehicle Integrity
Officials may revoke the Inspection Approval for any vehicle condition that could compromise
vehicle integrity, compromise the track surface, or pose a potential hazard.
This could result in DNF or DQ of any Dynamic event.
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D.3.10 Stalled & Disabled Vehicles
D.3.10.1 If a vehicle stalls and cannot restart without external assistance, or is damaged and not able to
complete the run, it will be scored DNF for that run
D.3.10.2 Disabled vehicles will be cleared from the track by the track workers.
D.4 FLAGS
Any specific variations will be addressed at the drivers meeting.
D.4.1 Command Flags
D.4.1.1 Any Command Flag must be obeyed immediately and without question.
D.4.1.2 Black Flag - Pull into the Driver Change Area for discussion with the track officials. A time
penalty may be assessed.
D.4.1.3 Black Flag with Orange Dot - Pull into the Driver Change Area for a mechanical inspection,
something has been observed that needs closer inspection.
D.4.1.4 Blue Flag - Pull into the designated passing zone to be passed by a faster competitor. Obey the
corner workers signals at the end of the passing zone to merge into competition.
D.4.1.5 Checkered Flag - Run has been completed. Exit the course at the designated point.
D.4.1.6 Green Flag – Approval to begin your run, enter the course under direction of the starter. If
you stall the vehicle, please restart and await another Green Flag
D.4.1.7 Red Flag - Come to an immediate safe controlled stop on the course. Pull to the side of the
course as much as possible to keep the course open. Follow corner worker directions.
D.4.1.8 Yellow Flag (Stationary) - Danger, SLOW DOWN, be prepared to take evasive action,
something has happened beyond the flag station. NO PASSING unless directed by the corner
workers.
D.4.1.9 Yellow Flag (Waved) - Great Danger, SLOW DOWN, evasive action is most likely required, BE
PREPARED TO STOP, something has happened beyond the flag station, NO PASSING unless
directed by the corner workers.
D.4.2 Informational Flags
D.4.2.1 An Information Flag communicates to the driver, but requires no specific action.
D.4.2.2 Red and Yellow Striped Flag - Something is on the racing surface that should not be there. Be
prepared for evasive maneuvers to avoid the situation.
D.4.2.3 White Flag - There is a slow moving vehicle on the course. Be prepared to approach it at a
cautious rate.
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D.5.2 Operating Conditions
D.5.2.1 The following operating conditions will be recognized:
• Dry
• Damp
• Wet
D.5.2.2 The current operating condition will be decided by the Officials and may change at any time.
D.5.2.3 The current operating condition will be prominently displayed at the Dynamic Area, and may
be communicated by other means.
Allowed at
Requirement
Driver Change?
A may change from Dry to Wet Yes
B MUST change from Dry to Wet Yes
C may change from Wet to Dry NO
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b. Change to Dry Tires - The time used to change to Dry Tires will be added to the team’s
total time for Endurance
D.6.2.5 If the vehicle has a tire puncture,
a. The wheel and tire may be replaced with an identical wheel and tire
b. When the puncture is caused by track debris and not a result of component failure or the
vehicle itself, the tire change time will not count towards the team’s total time.
D.8 DEFINITIONS
D.8.1.1 DOO - Cone is Down or Out when one or both:
a. Cone has been knocked over (Down)
b. The entire base of the cone lies outside the box marked around the cone in its
undisturbed position (Out)
D.8.1.2 DNF - Did Not Finish – The team attempted a run, but did not complete it, or was not allowed
to complete it
D.8.1.3 DQ - Disqualified - run(s) or event(s) no longer valid
D.8.1.4 Gate - The path between two cones through which the vehicle must pass. Two cones, one on
each side of the course define a gate. Two sequential cones in a slalom define a gate.
D.8.1.5 Entry Gate -The path marked by cones which establishes the required path the vehicle must
take to enter the course.
D.8.1.6 Exit Gate - The path marked by cones which establishes the required path the vehicle must
take to exit the course.
D.8.1.7 OC – Off Course
a. The vehicle did not pass through a gate in the required direction.
b. The vehicle has all four wheels outside the course boundary as indicated by cones, edge
marking or the edge of the paved surface.
Where more than one boundary indicator is used on the same course, the narrowest track will
be used when determining Off Course penalties.
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D.9.1.4 Cone locations are not marked on the pavement
D.9.2 Acceleration Procedure
D.9.2.1 Each team may attempt up to four runs, using two drivers, limited to two runs for each driver
D.9.2.2 Runs with the first driver have priority
D.9.2.3 Each Acceleration run is performed as follows:
a. The foremost part of the vehicle will be staged at 0.30 m behind the starting line
b. A Green Flag or light signal will give the approval to begin the run
c. Timing starts when the vehicle crosses the starting line
d. Timing ends when the vehicle crosses the finish line
D.9.2.4 Each driver may go to the front of the staging line immediately after their first run to make a
second run
D.9.3 Acceleration Penalties
D.9.3.1 Cones (DOO)
Two second penalty for each DOO (including entry and exit gate cones) on that run
D.9.3.2 Off Course (OC)
DNF for that run
D.9.4 Acceleration Scoring
D.9.4.1 Scoring Term Definitions:
• Corrected Time = Acceleration Run Time + ( DOO * 2 )
• Tyour - the best Corrected Time for the team
• Tmin - the lowest Corrected Time recorded for any team
• Tmax - 150% of Tmin
D.9.4.2 When Tyour < Tmax. the team score is calculated as:
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D.10.1.2 Cone Placement
a. Sixteen (16) pylons will be placed around the inside of each inner circle and thirteen (13)
pylons will be positioned around the outside of each outer circle in the pattern shown in
the Skidpad layout diagram.
b. Each circle will be marked with a chalk line, inside the inner circle and outside the outer
circle
The Skidpad layout diagram shows the circles for cone placement, not for course marking.
Chalk lines are marked on the opposite side of the cones, outside the driving path
c. Additional pylons will establish the entry and exit gates.
d. A cone may be placed in the middle of the exit gate until the finish lap.
D.10.1.3 Course Operation
a. Vehicles will enter and exit through gates on a 3.0 m wide path that is tangential to the
circles where they meet.
b. The line between the centers of the circles defines the start/stop line.
c. A lap is defined as traveling around one of the circles from the start/stop line and
returning to the start/stop line.
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d. Immediately following the second lap, the vehicle will enter the left circle for the third
lap
e. The fourth lap will be on the left circle and will be timed
f. Immediately upon finishing the fourth lap, the vehicle will exit the track. The exit is at the
intersection moving in the same direction as entered
D.10.2.4 Each driver may go to the front of the staging line immediately after their first run to make a
second run
D.10.3 Skidpad Penalties
D.10.3.1 Cones (DOO)
A 0.125 second penalty for each DOO (including entry and exit gate cones) on that run
D.10.3.2 Off Course (OC)
DNF for that run. Vehicles that stall or spin out may continue if they have not gone Off
Course.
D.10.3.3 Incorrect Laps
Vehicles that run an incorrect number of laps or run the laps in the wrong sequence will be
DNF for that run.
D.10.4 Skidpad Scoring
D.10.4.1 Scoring Term Definitions
• Corrected Time = ( Right Lap Time + Left Lap Time ) / 2 + ( DOO * 0.125 )
• Tyour - the best Corrected Time for the team
• Tmin - is the lowest Corrected Time recorded for any team
• Tmax - 125% of Tmin
D.10.4.2 When Tyour < Tmax. the team score is calculated as:
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g. Minimum track width: 3.5 m
h. Length of each run should be approximately 0.80 km
D.11.1.2 The Autocross course specifications may deviate from the above to accommodate event site
requirements.
D.11.2 Autocross Procedure
D.11.2.1 Each team may attempt up to four runs, using two drivers, limited to two runs for each driver
D.11.2.2 Runs with the first driver have priority
D.11.2.3 Each Autocross run is performed as follows:
a. The vehicle will be staged at a specific distance behind the starting line
b. A Green Flag or light signal will give the approval to begin the run
c. Timing starts when the vehicle crosses the starting line
d. Timing ends when the vehicle crosses the finish line
D.11.2.4 Each driver may go to the front of the staging line immediately after their first run to make a
second run
D.11.3 Autocross Penalties
D.11.3.1 Cones (DOO)
Two second penalty for each DOO (including cones after the finish line) on that run
D.11.3.2 Off Course (OC)
a. When an OC occurs, the driver must reenter the track at or prior to the point of exit or
receive a 20 second penalty
b. Penalties will not be assessed for accident avoidance or other reasons deemed sufficient
by the track officials.
D.11.3.3 Missed Slalom
Missing one or more gates of a given slalom will be counted as one Off Course
D.11.4 Autocross Scoring
D.11.4.1 Scoring Term Definitions:
• Corrected Time = Autocross Run Time + ( DOO * 2 ) + ( OC * 20 )
• Tyour - the best Corrected Time for the team
• Tmin - the lowest Corrected Time recorded for any team
• Tmax - 145% of Tmin
D.11.4.2 When Tyour < Tmax. the team score is calculated as:
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D.12.1 Endurance General Information
D.12.1.1 The organizer may establish one or more requirements to allow teams to compete in the
Endurance event.
D.12.1.2 Each team may attempt the Endurance event once.
D.12.1.3 The Endurance event consists of two Endurance runs, each using a different driver, with a
Driver Change between.
D.12.1.4 Teams may not work on their vehicles once their Endurance event has started
D.12.1.5 Multiple vehicles may be on the track at the same time
D.12.1.6 Wheel to Wheel racing is prohibited.
D.12.1.7 Vehicles must not be driven in reverse
D.12.2 Endurance Layout
D.12.2.1 The Endurance event will consist of multiple laps over a closed course to a total distance of
approximately 22 km.
D.12.2.2 The Endurance course will be designed with the following specifications. Average speed
should be 48 km/hr to 57 km/hr with top speeds of approximately 105 km/hr.
a. Straights: No longer than 77 m with hairpins at both ends
b. Straights: No longer than 61 m with wide turns on the ends
c. Constant Turns: 30 m to 54 m diameter
d. Hairpin Turns: 9 m minimum outside diameter (of the turn)
e. Slaloms: Cones in a straight line with 9 m to 15 m spacing
f. Miscellaneous: Chicanes, multiple turns, decreasing radius turns, etc.
g. Minimum track width: 4.5 m
h. Designated passing zones at several locations
D.12.2.3 The Endurance course specifications may deviate from the above to accommodate event site
requirements.
D.12.3 Endurance Run Order
The Endurance Run Order is established to let vehicles of similar speed potential be on track
together to reduce the need for passing.
D.12.3.1 The Endurance Run Order:
a. Should be primarily based on the Autocross event finish order
b. Should include the teams eligible for Endurance which did not compete in the Autocross
event.
c. May be altered by the organizer to accommodate specific circumstances or event
considerations
D.12.3.2 Each team must keep track of the Endurance Run Order and have their vehicle fueled, in line
and prepared to start when their turn to run arrives.
D.12.4 Endurance Vehicle Starting / Restarting
D.12.4.1 Teams that are not ready to run or cannot start their Endurance event in the allowed time
when their turn in the Run Order arrives:
a. Will receive a time penalty (D.12.12.5)
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b. May then run at the discretion of the Officials
D.12.4.2 Following Driver Change, the vehicle will be allowed up to 120 seconds (two minutes) to (IC)
restart the engine or to (EV) enable the Tractive System.
a. The time will start when the driver first tries to restart the engine or to enable the
Tractive System.
b. The time to attempt start / restart is not counted towards the Endurance time
D.12.4.3 If a vehicle stalls on the track, it will be allowed one lap by the vehicle that is following it
(approximately 60 seconds) to restart. This time counts toward the Endurance time.
D.12.4.4 If starts / restarts are not accomplished in the above times, the vehicle may be DNF.
D.12.5 Endurance Event Procedure
D.12.5.1 Vehicles will be staged per the Endurance Run Order
D.12.5.2 Endurance Event sequence:
a. The first driver will perform an Endurance Run per D.12.6 below
b. The Driver Change must then be performed per D.12.8 below
c. The second driver will perform an Endurance Run per D.12.6 below
D.12.5.3 The Endurance Event is complete when both:
• the team has completed the specified number of laps
• the second driver crosses the finish line
D.12.6 Endurance Run Procedure
D.12.6.1 A Green Flag or light signal will give the approval to begin the run
D.12.6.2 The driver will drive approximately half of the Endurance distance
D.12.6.3 A Checkered Flag will be displayed
D.12.6.4 The vehicle must exit the track into the Driver Change Area
D.12.7 Driver Change Limitations
D.12.7.1 The team may bring only the following into the Driver Change Area:
a. Three team members, including the driver or drivers
b. (EV Only) The three team members must consist of an ESO EV.11.1.1 and two drivers.
c. Minimal tools necessary to adjust the vehicle to fit the second driver and/or change tires
Team members may only carry tools by hand (no carts, tool chests etc)
d. Each extra person entering the Driver Change Area: 20 point penalty
D.12.7.2 The only work permitted during Driver Change is:
a. Operation of Master Switches IC.9.3, EV.7.9, Main Switch IC.9.4, or Shutdown Buttons
EV.7.10
b. Adjustments to fit the driver IN.14.2.2
c. Tire changes per D.6.2
D.12.8 Driver Change Procedure
D.12.8.1 The Driver Change will be performed in this sequence:
a. Vehicle will stop in Driver Change Area
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b. First Driver turns off the engine / Tractive System. Driver Change time starts.
c. First Driver exits the vehicle
d. Any necessary adjustments may be made to the vehicle to fit the Second Driver IN.14.2.2
e. Second Driver is secured in the vehicle
f. Second Driver is ready to start the engine / enable the Tractive System. Driver Change
time stops.
g. Second Driver receives permission to continue
h. The vehicle engine is started or Tractive System enabled. See D.12.4
i. The vehicle stages to go back onto course, at the direction of the event officials
D.12.8.2 Three minutes are allowed for the team to complete the Driver Change
a. Any additional time for inspection of the vehicle and the Driver Equipment is not
included in the Driver Change time
b. Time in excess of the allowed will be added to the team Endurance time
D.12.8.3 The Driver Change Area will be placed where the timing system will see the Driver Change as a
long lap which will be deleted from the total time.
D.12.9 Breakdowns & Stalls
D.12.9.1 If a vehicle breaks down or cannot restart, it will be removed from the course by track workers
and scored DNF
D.12.9.2 If a vehicle stalls, or ingests a cone, etc., it may be allowed to continue, subject to D.12.1.4
and D.12.4
D.12.10 Endurance Event – Black Flags
D.12.10.1 A Black Flag will be shown at the designated location
D.12.10.2 The vehicle must pull into the Driver Change Area at the first opportunity
D.12.10.3 The amount of time spent in the Driver Change Area is at the discretion of the officials.
D.12.10.4 Driving Black Flag
a. May be shown for any reason such as aggressive driving, failing to obey signals, not
yielding for passing, not driving inside the designated course, etc.
b. Course officials will discuss the situation with the driver
c. The time spent in Black Flag or a time penalty may be included in the Endurance Run
time.
d. If not possible to impose a penalty by a stop under a Black Flag, (not enough laps left), or
during post event review, officials may impose a penalty D.14.2
D.12.10.5 Mechanical Black Flag
a. May be shown for any reason to question the vehicle condition
b. Time spent off track is not included in the Endurance Run time.
D.12.10.6 Based on the inspection or discussion during a Black Flag period, the vehicle may not be
allowed to continue the Endurance Run and will be scored DNF
D.12.11 Endurance Event – Passing
D.12.11.1 Passing during Endurance may only be done in the designated passing zones, under the
control of the track officials.
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D.12.11.2 Passing zones have two parallel lanes – a slow lane for the vehicles that are being passed and
a fast lane for vehicles that are making a pass.
D.12.11.3 When a pass is to be made:
a. A slower leading vehicle will receive a Blue Flag
b. The slower vehicle must move into the slow lane and decelerate.
c. The following faster vehicle will continue in the fast lane and make the pass.
d. The vehicle that had been passed may reenter traffic only under the control of the
passing zone exit flag.
D.12.11.4 Passing rules do not apply to vehicles that are passing disabled vehicles on the course or
vehicles that have spun out and are not moving. When passing a disabled or off track vehicle,
slow down, drive cautiously and be aware of all the vehicles and track workers in the area.
D.12.12 Endurance Penalties
D.12.12.1 Cones (DOO)
Two second penalty for each DOO (including cones after the finish line) on that run
D.12.12.2 Off Course (OC)
a. When an OC occurs, the driver must reenter the track at or prior to the point of exit or
receive a 20 second penalty
b. Penalties will not be assessed for accident avoidance or other reasons deemed sufficient
by the track officials.
D.12.12.3 Missed Slalom
Missing one or more gates of a given slalom will be counted as one Off Course
D.12.12.4 Penalties for Moving or Post Event Violations
a. Black Flag penalties per D.12.10, if applicable
b. Post Event Inspection penalties per D.14.2, if applicable
D.12.12.5 Endurance Starting (D.12.4.1)
Two minutes (120 seconds) penalty
D.12.12.6 Vehicle Operation
The Chief Marshall/Director of Operations may end the Endurance event (DNF) a vehicle if, for
any reason including driver inexperience or mechanical problems, it is too slow or being
driven in a manner that demonstrates an inability to properly control.
D.12.13 Endurance Scoring
D.12.13.1 Scoring Term Definitions:
• Endurance Run Time - Total Time for both Drivers, minus the Driver Change lap, minus
any Mechanical Black Flag Time, plus any Penalty time D.14.2
• Corrected Time = Endurance Run Time + ( DOO * 2 ) + ( OC * 20 )
• Tyour - the Corrected Time for the team
• Tmin - the lowest Corrected Time recorded for any team
• Tmax - 145% of Tmin
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D.12.13.2 The vehicle must complete the Endurance Event to receive a score based on their Corrected
Time
a. If Tyour < Tmax, the team score is calculated as:
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D.13.3 Efficiency Eligibility
D.13.3.1 Maximum Time
Vehicles whose average Endurance laptime exceeds 1.45 times the average Endurance
laptime of the fastest team that completes the Endurance event will receive zero points
D.13.3.2 Maximum Fuel/Energy Used
Vehicles whose corrected average (IC) fuel consumption / (EV) energy equivalent per lap
exceeds the values in D.13.4.5 will receive zero points
D.13.3.3 Partial Completion of Endurance
a. Vehicles which cross the start line following Driver Change are eligible for Efficiency
points
b. Other vehicles will receive zero points
D.13.3.4 Cannot Measure Fuel/Energy Used
The vehicle will receive zero points
D.13.4 Efficiency Scoring
D.13.4.1 Conversion Factors
Each fuel or energy used is converted using the factors:
a. Gasoline / Petrol 2.31 kg of CO2 per liter
b. E85 1.65 kg of CO2 per liter
c. Electric 0.65 kg of CO2 per kWh
D.13.4.2 (EV only) Full credit is given for energy recovered through regenerative braking
D.13.4.3 Scoring Term Definitions:
• CO2 min - the smallest mass of CO2 used by any competitor who is eligible for Efficiency
• CO2 your - the mass of CO2 used by the team being scored
• Tmin - the lowest Endurance time of the fastest team which is eligible for Efficiency
• Tyour - same as Endurance (D.12.13.1)
• Lapyours - the number of laps driven by the team being scored
• Laptotal Tmin and Latptotal CO2 min - be the number of laps completed by the teams
which set Tmin and CO2min, respectively
D.13.4.4 The Efficiency Factor is calculated by:
Tmin / LapTotal Tmin CO2 min / LapTotal CO2 min
Efficiency Factor = X
Tyours / Lap yours CO2 your / Lap yours
D.13.4.5 EfficiencyFactor min is calculated using the above formula with:
• CO2 your (IC) equivalent to 60.06 kg CO2/100km (based on gasoline 26 ltr/100km)
• CO2 your (EV) equivalent to 20.02 kg CO2/100km
• Tyour 1.45 times Tmin
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D.13.4.6 When the team is eligible for Efficiency. the team score is calculated as:
Efficiency Factor your - Efficiency Factor min
Efficiency Score = 100 x
Efficiency Factor max - Efficiency Factor min
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