Eeradw22 Fowt Main
Eeradw22 Fowt Main
Eeradw22 Fowt Main
Abstract. As Floating Offshore Wind Turbines (FOWT) continue to demonstrate their technical
feasibility in different projects, the conceivable scenarios for the application of this technology rapidly
expand. Outside the mainstream perspective of floating farms connected to onshore grids, several projects
currently study the technical and economic feasibility of adopting FOWTs to supply part of the electrical
power required by the offshore production of oil and gas. Having this goal as a main target, the present
work addresses initial results obtained in a comprehensive research project that aims to prospect potential
uses for FOWT technology in the context of offshore oil and gas production in the Brazilian oil fields. In
this context, a parametrical optimization procedure has been adopted to provide suitable candidates for the
floating substructures and their mooring systems. The optimization framework was designed for automatic
generation of geometrical concepts already considering the equilibrium involving hull weight, ballast and
the tensions applied by the mooring lines. The latter are modeled in hybrid configuration, composed of
sections of steel chains and polyester rope, considering both catenary and taut-leg configurations. The main
goal is to minimize CAPEX costs but, knowing that the acceleration levels in the rotor hub are inevitably
linked to indirect costs that are hardly predictable at this stage, a multi-objective approach is preferred,
taking the minimization of the nacelle acceleration as one of the drives. Moreover, for a better resolution of
the site-specific design, the optimization is done not only for a few pre-selected metocean conditions, but
considering a long-term series of the simultaneous action of seas, swell waves, currents and winds. In this
paper, two illustrative concepts with different floater geometries are presented, both of them optimized for
a water depth of 600m. A discussion on the mooring configurations is made and the rationale involved in
the optimization procedure that leads to the final floater dimensions is investigated by connecting the floater
motion responses to the wave characteristics in the chosen field.
Keywords— Floating Offshore Wind Turbine FOWT, Semisubmersible, Hull and Mooring Optimization,
Deep-water conditions
1. Introduction
There is a rise in interest from the Oil and Gas (O&G) companies in Floating Offshore Wind Turbines (FOWT)
stemming from reducing CO2 emissions and maximizing oil recovery (e.g. [1], [2] and [3]). In the Brazilian
O&G scenario, [4] conclude that electrification of the offshore operations in Brazil using offshore wind may
help companies to reduce operating expenses (OPEX), meet the environmental regulations and maximize their
production in the country’s offshore fields. However, the Brazilian offshore fields present some challenges, such as
water depths ranging between 500m and 2000m, as well as the long distances from shore. In this case, the use of
an optimization framework for the FOWT’s hull and mooring systems under the specific environmental conditions
and water depth specifications of the installation site may be helpful to prospect reliable designs.
One of the particularities of this research work is that the dynamics of each FOWT concept is evaluated using
a long-term environmental data with a total duration of 12 years. This procedure is adopted in order to guarantee
a better appraisal of the correlations between wind, waves and current, something that is particularly important in
a zone where swell waves are known to be a rather important aspect. Along with the assessment of the systems’
dynamics, the optimization process relies on the automatic generation of different hull geometries and mooring
arrangements, achieved using the Edtools R software [5]. The mooring system stiffness is evaluated analytically
using the formulation proposed in [6] and [7], taking into the catenary equations and the geometric relations
between the mooring lines and the floating body. It should be noted that the dynamic assessment also evaluates if
the systems meet some of the fundamental requirements set by the DNV’s technical rules [8].
The next section provides a detailed review of the recent developments regarding the optimization process. This
section is followed by the description of the main features of the optimization framework. The following sections
focus on case-study of site-specific optimization of the FOWT. A summary of the environmental conditions and
the wind turbine adopted (namely, the DTU10MW, [9]) precede the characteristics of the optimal FOWT concepts.
A discussion of some interesting features of the optimal concepts obtained is also presented. The final section of
this work presents the main conclusions drawn and the next steps that are envisaged.
3. Optimization Framework
The optimization of FOWT systems has been tackled by means of both mathematical programming methods
and (meta)heuristic methods. However, the adoption of mathematical programming strategies during the FOWT
optimization may lead to inefficient approaches. In this research, a Genetic Algorithm has been adopted to obtain
high-quality solutions of the FOWT optimization problem.
fatigue of the structures. The goal of the optimization problem here is, therefore, to exploit the cost possibilities of
the FOWT platform and its performance by minimizing the multi-objective function provided in Eq.(1).
N !
X ai mooring
min {F} = min , CostCAPEX , CostCAPEX
hull
.
wi · (1)
0.2g
i=1
ai
where stands for the maximum horizontal dimensionless acceleration at the nacelle’s center of mass for the ith
0.2g
sea condition. The selected scaling factor, 0.2g, is typically understood as the threshold for safety operation of the
wind turbine [24]. Accelerations values, ai , were computed for each sea state using the frequency domain RAOs,
which were estimated with the software WAMIT R assuming a damping equal to 5% of the critical damping for all
the motions. These predetermined linear damping values are in accordance with the estimations provided in the
literature for similar floater configurations (e.g. [25]). wi is a weighting function2 for the N metocean conditions
wi = 1. The second and third terms in Eq.(1) regards the estimated hull and mooring costs
PN
evaluated, with i=1
of the system, which are computed using the data provided in [22] and [17]. The main features of the cost model
adopted are summarized in Table 1. Due to the fact that the optimization uses a single reference wind turbine, its
cost does not impact the final output and, therefore, it is not included in the objective function.
2
The analysis of the weighting function has been included for the interested reader in a dedicated appendix (Appendix A).
Table 1. Cost model features. Three different types of anchor are used, named: Drag Embebed Anchor
(DEA), Vertically Loaded Anchor (VLA) and Suction Plate Anchor (SPA).
CAPEX Description value Units
Hull Acquisition & Manufacturing 2.100,00 [US D/ton]
Mooring Chain Acquisition 2.000,00 [US D/ton]
Mooring Synthetic Acquisition 2.800,00 [US D/MBL/ton · m]
Anchors Acquisition DEA: 100; VLA: 120; SPA: 150 [US D/kN/un]
Table 2. Geometric variable design of the system. The relations provided in this table have been obtained
heuristically and aim at generating physically feasible systems.
Parameter Min. Max. Units
Nc 3 6 [-]
Do 0.6Dc 25 [m]
Do (i f, Dc = 0) 10 25 [m]
Dc 10 25 [m]
T 15 30 [m]
Rh 0.55 ∗ (Dc + Do ) 2.05 ∗ (Dc + Do )] [m]
T
Hp 2 2 [m]
Nl 2 3 [-]
D poly 1 40 [cm]
Dchain 1 59 [cm]
Rd 0.5 2 [-]
lambda 0.2 1 [-]
delta 0.05 0.9 [-]
3.4. Constraints and Criteria
The phenotypic features of the FOWTs concepts obtained through the parametrization process are constrained by
a set of criteria, which guarantees that the resulting systems meet the design requirements and, at the same time,
keep the design space physically feasible.
First, the intact stability of the platform is assessed through the ratio between the area under the righting
moment and the heeling moment, which shall be larger than 1.3. Furthermore, the intact stability of the platform
is also ensured by imposing that the maximum static heeling angle due to the wind loads shall be less than eight
degrees.
Secondly, the optimization process will naturally result in heave motions featured with high natural frequencies
(due to the reduction of the structure mass, related to the cost reduction goal of the optimization process).
Therefore, it has been set that the natural period of the heave motion shall be larger than 15 seconds. The feasibility
of the pontoon dimensions is assessed through the maximum bending stress, estimated by applying the static loads
acting on the structure (i.e. structural mass, ballast mass, mooring loads at the fairleads, wind turbine and tower
mass). The resulting bending stress is compared with the yield strength of the steel.
In the third place, the behaviour of the mooring system is constrained by the maximum admissible mean offset,
which is equal to 30% of the water depth. The safety factor of the line, estimated as ratio between the resulting
maximum static tension to the maximum breaking strength (MBS) of the respective segment, shall be larger than
2.75. This value was based the design tension from [26] for Consequence Class 2 structures, and considering a
Dynamic Amplification Factor (DAF) of 1.5. As the quasi-static catenary model is used, the maximum tension is
determined by the environmental condition leading to the maximum distance between the anchor connection and
the fairlead of one of the lines of the system. The steady-state mean offset value is estimated using the equivalent
mooring stiffness matrix and the mean forces exerted on the FOWT, namely: the rotor thrust, mean wave drift force
and current forces on the hull.
Finally, it is important to highlight that the model also allows (non-vertical) taut configurations, resulting
from the variation of the tension angle at the anchor connection and the adoption of different anchor types (also
depending on the tension angle).
4. Case Study
The case study was based on the optimization of a semisubmersible type FOWT with a 10 MW Turbine. The
upwind three-bladed reference turbine was designed by DTU (Technical University of Denmark) as a 10 MW unit
[9], that results from a revised up-scaling of NREL’s 5 MW reference turbine [27]. According to the technical
specifications of the wind turbine, the hub is located at 129m from the tower base. The main particulars of the
wind turbine are reported in Table 3.
The installation site was supposed to be placed in deep-water conditions (about 600-meter depth), situated
approximately 180km offshore Rio de Janeiro, Brazil. The site-specific environmental information adopted for
this case-study was obtained from the ERA5 public database [28]. Out of the data provided in the referred data
base, 35,065 environmental conditions were selected, each one standing for a 3h-long environmental condition and,
therefore, spanning through more than 12 years. The use of long term environmental data allows the optimization
of the FOWT concepts taking into account the correlations between wind, waves and currents. Furthermore, the
optimization framework has been developed aiming at speeding-up the processing the large sets of environmental
conditions. These features allow the assessment of long-time series during the optimization without significantly
increasing the computational time, if compared with the framework performance for few environmental conditions.
The set of environmental conditions selected range from mild waves with high probability of occurrence to
waves with significant wave heights (H s ) up to 5.1m and 16.4s of peak period (T p ). Each sea spectrum was
obtained as a directional bimodal spectrum through the superposition of two JONSWAP wave spectra from the
wind sea and swell components. The selected installation site shows a consistent trend with the swell seas featured
with larger amounts of energy than the wind sea components. The environmental conditions are combined with
wind-induced currents, with speed values up to 0.3m/s and a predominant S/SW direction.
Regarding the wind features, they oscillate seasonally with a predominant blowing direction from NE and
speeds up to 21.66m/s (for a reference height of 100m). The heading of the platform was set equal to 25.7 deg.,
which stands as the direction with largest amount of wind energy accumulated through the 35,064 environmental
conditions selected.
The assessment of the dynamics of the platform and mooring responses for each individual is based on a static
approach of the environmental loads. The seakeeping problem has been addressed in the frequency domain using
the acceleration RAOs of the platform referred to nacelle’s center of mass. Regarding the wind loads acting on the
structure, they are estimated using the rotor thrust, according to the wind speed and the thrust coefficients provided
in [9]. The drag forces induced by the currents are computed through a Morison model, which uses a transversal
drag coefficient equal to 0.61 and 2.5 for the columns and pontoons, respectively.
As described in section 3.3, this work aims at optimizing two different FOWT topologies, named FOWTC
and FOWTO. For the FOWTC concepts, the wind turbine is always assumed to be placed on the central column,
while for the FOWTO platforms it is supported by the bow column (i.e. outer column positioned in the heading
direction). As a consequence of the differences between these concepts, the optimization of the full design space
may create several niches, resulting in the suppression of the framework’s ability to fully explore the Pareto front
in a single run. For this reason, the FOWTC and FOWTO concepts were optimized in two different runs. In both
cases the results were generated by an identical framework using the parameters described previously, apart from
the differences regarding the wind turbine position and columns.
5. Results
The optimization results are presented in this section, aiming at demonstrating the rationale behind the framework
and identifying the most promising systems from the design space described in sections 3.3 and 3.4. The
optimization runs for the FOWTC and FOWTO were extended to 200 generations, each one with a population of
200 FOWT concepts. The evaluation steps of each individual are highly time consuming resulting in computational
time required to process a single generation (using a conventional desktop PC) equal to 45 minutes3 .
RAOs for the directions of interest, i.e. the ones with largest amount of energy: dashed red line for θ = 170 deg.
(regarding the wind sea) and blue line for θ = 345 deg. (for the swell sea). The trend in the acceleration RAOs
indicate minima within the period range where both (wind and swell seas) present their respective peaks of energy.
0.5 0.1
0.35 0.07
[(m/s2)/m]
0.3 0.06
acc.-htal.
0.25 0.05
RAOnacelle
0.2 0.04
0.15 0.03
0.1 0.02
0.05 0.01
0 0
5 10 15 20 25 30
Period [s]
Figure 3. FOWTC accelerations RAOS for the directions with largest amount of energy corresponding
to the wind sea (θ = 345 deg.) and swell sea(θ = 170 deg.). For graphical purposes, RAOs and (wind
and swell) sea directions are both referred to the bow of the platform.
The evaluation of the horizontal accelerations of the nacelle for the FOWTO concept drawn similar conclusions
to the ones obtained with the assessment of the dynamics of the FOWTC concept. Thus, the minima of the RAOs,
once again, are located within the wave period range featured with the largest expected amount of energy.
0.5 0.1
0.35 0.07
[(m/s2)/m]
0.3 0.06
acc.-htal.
0.25 0.05
RAOnacelle
0.2 0.04
0.15 0.03
0.1 0.02
0.05 0.01
0 0
5 10 15 20 25 30 35
Period [s]
Figure 5. FOWTO accelerations RAOS for the directions with largest amount of energy corresponding
to the wind sea (θ = 345 deg.) and swell sea(θ = 170 deg.). Being the RAOs and (wind and swell) sea
directions both referred to the bow of the platform.
The assessment of the accelerations obtained for each sea condition for the concepts populating the PF shows
that the maximum acceleration expected for the nacele never exceeds the threshold of 0.2g considering the
conditions in the 12 yr environmental series. This is certainly a consequence of the relatively mild sea conditions
that characterize the region.
6. Conclusions
This work presented the FOWT optimization results for two topologies of semisubmersible platforms, using a
10MW wind turbine. The optimization framework was based on a multi-objective genetic algorithm, which aimed
at minimizing the mooring and hull systems costs, and the maximum horizontal acceleration at the nacelle. Cost
estimations were based on the combination of hull and mooring cost models available in the literature. A quasi-
static mooring system model was adopted along with a linearized hydrodynamic model to define the dynamic
performance of the FOWTs and evaluate if they meet the criteria adopted.
The response of the Pareto front for both topologies evaluated was tracked by means of reapplying the
optimization framework. The two resulting optimal sets clustered around a hull cost of 28 MUSD and 2 MUSD
mooring costs and accelerations levels below 0.2g. It is important to highlight that the concepts obtained from the
optimization stand as a preliminary design for a FOWT and they shall be carefully evaluated by means of non-
linear dynamic simulations, and if it is the case, improved following technical requirements from the classification
societies. The selection of a final preliminary design, when comparing different topologies, shall be based on the
features estimated by the optimization framework (i.e. maximum accelerations and costs) as well as the specific
requirements specification of the project (e.g.. construction facilities, installation equipment and hardware).
The metocean data considered included 35,065 environmental conditions, encompassing a period of 12 years
of data for the selected installation site. Overall, the concepts in the Pareto fronts show a clear trend to minimize
the nacelle’s acceleration responses within the wave frequency range that contains the largest (wind and swell) sea
energy. Even though the use of a linear hydrodynamic model is reasonable for the sake of comparing different
floater geometries, the maximum acceleration values are non-conservative (i.e. they are likely underpredicted) and
thus more robust non-linear time-domain simulations would be desirable to validate the results obtained.
Regarding the rationale of the optimization, the study of the best-fit concepts shows that FOWTs with largest
hulls are characterized with robust mooring systems and small accelerations. The robustness of the mooring
system is conditioned to the diameter of the lines and the total number of lines per column and, therefore, different
combinations of these parameters may result in mooring systems with similar features. However, the optimization
framework adopted is indifferent to the variations in the number of lines, for example, since the cost estimation
model adopted does not include the installation expenses.
Some future work threads arise naturally from the present work. First, the lack of a goal that properly tracks
the installation costs may result in the non-fit enough concepts crowding the Pareto front. Also, adding the wind
turbine cost to the estimated cost of each concepts may help to assess the trade-off between the cost improvement
and its associated risks. Addressing these issues, however, is conditioned to the availability data concerning these
costs. Attention can also be paid to the ballast distribution, which can be optimized aiming to attenuate the energy
losses due to the inclination angle of the platform induced by the mean rotor thrust.
Acknowledgments
This work was developed as part of the R&D project conducted by Petrobras and the University of São Paulo
entitled ”Research and Development on Deep Water Floating Offshore Wind Turbines” (agreement Petrobras
#5900.0112605.19.9). Authors wish to thank Petrobras for the funding of this project and the Brazilian National
Petroleum Agency (Agência Nacional do Petróleo, ANP) for providing the regulatory framework under which this
funding takes place. Alexandre Simos also thanks the Brazilian National Council for Scientific and Technological
Development (CNPq) for his research grant (#06342/2020-0).
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The function P is, therefore, estimated as the normalized product of the empirical probability function of
occurrence of the accelerations (which is different for each individual), p(ai ), and a prior distribution that will
discriminate the lowest values of the acceleration, L(ai ), see eq. A.2. In other words, Pi stands for the probability
that an acceleration ai is relevant for the performance of a FOWT given its occurrence in the N sea conditions
evaluated during the optimization.
L(ai )p(ai )
Pi = PN (A.2)
i=1 L(ai )p(ai )
In order to better understand the result of the weigh values, Fig. A1 provides an illustration of the results
obtained for an arbitrary FOWT concept from the optimization. In this case the results have been normalized
by the respective maximum values, which allows the display of the three distribution in the same figure. The
acceleration distribution is provided by the red line and shows that the maximum values obtained for the time
series assessed are small if compared with the reference threshold value, equal to 0.2g. In our study, this is a
consistent behaviour among the concepts generated during the optimization and the largest estimated acceleration
values are associated to sea states with returns periods up to 10 years. The black points represent the weigh values
for each sea conditions assessed. These weight values show that the approach adopted allows to discriminate the
lowest and highest values of the accelerations evaluated, resulting in FOWT concepts fitted for the most significant
sea states.
0.9
p(a)
0.8
L(a)
p/max(p), L/max(L), w/max(w)
w(a)
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07
Acc./0.2g [-]
Figure A1. Illustration of the distributions obtained for an arbitrary FOWT concept.