Rotonivo Level Limit Switch Series RN 3000/6000
Rotonivo Level Limit Switch Series RN 3000/6000
Rotonivo Level Limit Switch Series RN 3000/6000
---------------------------------------------------------------------------------------------------------
3
Introduction 3
---------------------------------------------------------------------------------------------------------
Function 4
4
---------------------------------------------------------------------------------------------------------
Technical data 6
---------------------------------------------------------------------------------------------------------
Approvals 14 5
---------------------------------------------------------------------------------------------------------
Options 15
--------------------------------------------------------------------------------------------------------- 6
Mounting 16
---------------------------------------------------------------------------------------------------------
Electrical installation 20
--------------------------------------------------------------------------------------------------------- 7
Signal and alarm output 25
---------------------------------------------------------------------------------------------------------
Setting / Sensitivity 28 8
---------------------------------------------------------------------------------------------------------
Maintenance 29
---------------------------------------------------------------------------------------------------------
9
Notes for use in Hazardous Locations 30
---------------------------------------------------------------------------------------------------------
Disposal 32
10
12
RN 3000 / 6000 gi011015 page 1
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Safety notes / Technical support
2
Notes
• Installation, maintenance and commissioning may be accomplished only by qualified technical personnel.
• The product must be used only in the manner outlined in this instruction manual.
3
Special attention must be paid to warnings and notes as follows:
WARNING
4
Relates to a caution symbol on the product: A failure to observe the necessary
precautions can result in death, serious injury and/or considerable material damage.
WARNING
WARNING
6 A failure to observe the necessary precautions can result in death, serious injury
and/or considerable material damage.
This symbol is used, when there is no corresponding caution symbol on the product.
Safety symbols
8
In manual and on Description
product
CAUTION: refer to accompanying documents (manual) for details.
10
Technical support
Please contact your local supplier (for address see www.uwt.de). Otherwise you can contact:
12
page 2 gi011015 RN 3000 / 6000
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Introduction
Applications 2
The ROTONIVO is an electromechanical Level limit switch and The ROTONIVO is normally screwed into the lateral container
is used for level monitoring of bulk goods. wall so that it is in level with the filling height to be registered and
monitored.
The units can be delivered with a wide range of Ex-approvals 3
for use in Hazardous Areas. The device can also be mounted from the top of the container. In
this case an extension piece is used to mount the probe level with
They can be equipped for process over- and lowpressure and the height to be registered.
also for very high or low process temperatures.
The length of the probe can be up to 4m (158") with an extension
Selected applications: tube or up to 10m (394“) with an extension rope.
4
• building materials industry The use of a sliding sleeve for the version RN 3002 / 6002 is
lime, styrofoam, moulding sand, etc. recommended so that the switch point can be changed easily
• food industry during operation of the device.
milk powder, flour, salt, etc.
• plastics industry
plastics granules etc.
•
•
timber industry
chemical industry
5
• mechanical engineering
6
RN 3001
RN 3002-rope
RN 3002 RN 6001
RN 6002-rope
RN 6002 with pendulum shaft
optional
sliding RN 3001 7
sleeve RN 6001
RN 3004
RN 6004
10
RN 3003
RN 6003
11
12
RN 3000 / 6000 gi011015 page 3
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Function
When the vane becomes uncovered due to falling material, Functional safety SIL2 (IEC 61508)
the spring pulls the motor and switching lug back to the left With option Functional safety the unit observes the motor, gear
position (figure 1). The motor is started and the signal output and electronic. The result of this diagnostics is present on the
4 indicates "uncovered". signal output, which states the full/ empty condition.
6 Figure 1
7
Figure 2
Selection guide
8 RN 3001 RN 3001 RN 3002 RN 3002-rope RN 3003 RN 3004
RN 6001 RN 6001 RN 6002 RN 6002-rope RN 6003 RN 6004
pendulum shaft
Full detector x x* x x x x
10 Demand detector x x* x x
Empty detector x x* x x
Vertical mounting x x x x* x
Oblique from the top x x** x
Horizontal mounting x x x
11 Oblique from the bottom x x
12
page 4 gi011015 RN 3000 / 6000
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Function
2
Shaft sealing and metal material
NBR FPM (Viton) PTFE Aluminium Stainless steel (2) Stainless steel 3
(Teflon) 1.4301/ SS 304
(1)
Delivered in version with process temperature and process pressure as following (see also option pos.17): 6
NBR: max 80°C and max. 0.8bar
FPM (Viton): max. 150°C and max. 0.8bar
PTFE (Teflon): max. 250°C and max. 0.8bar
max. 80°C/ 150°C/ 250°C and max. 5bar/ 10bar
(2)
In particular cases 1.4404 (SS316L) is recommended
7
Electronic
RN 3000
Output signal
Power supply FSH/ Adjustable Fail safe
SPDT (1) DPDT PNP
FSL (2) delay alarm 8
AC version 24V or 48V or 115V or 230V AC • - - - - -
DC version 24V DC • - - - - -
DC version 24V DC PNP - - • • • -
Universal
24V DC / 22...230V AC • - - • • option
voltage
RN 6000
9
Output signal
Power supply FSH/ Adjustable Fail safe
SPST SPDT (1) DPDT PNP
FSL (2) delay alarm
AC version 24V or 48V or 115V or 230V AC - • - - - - -
DC version 24V DC - • - - - - -
10
Universal
24V DC / 22...230V AC - - • (3) - • • option
voltage
Universal
24V DC / 22...230V AC • • (4) - - • • -
voltage SIL2
(1)
Microswitch, with Universal voltage Relais 11
(2)
Switchable signal output (Fail safe high /low)
(3)
For Ex approval "Increased safety" (pos.2 C,R,S) not in combination with option Fail safe alarm
(4)
Additional output, not SIL conform
12
RN 3000 / 6000 gi011015 page 5
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Technical Data
2 Dimensions
Housing versions
5
Series RN 6000
de explosionproof with increased Series RN 6000
safety terminal box d flameproof /explosionproof
8 Extensions
RN ..001
9 Process
temperature
A
10
12
page 6 gi011015 RN 3000 / 6000
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Technical Data
2
RN ..002
Process
A
temperature
5
Without sealing
and bearing at
tube end (see also
option pos. 32) Temperature
Thread / Flange
extended shaft Triclamp
6
RN ..002 rope
10
Temperature
extended shaft
350 / 600°C
(662/ 1112°F)
11
Temperature
extended shaft
150 / 250°C
Thread / Flange Thread / Flange (302 / 482°F)
12
RN 3000 / 6000 gi011015 page 7
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Technical Data
2 RN ..003 Process
B
temperature
3
150/ 250°C
(302/ 482°F) 210mm
0.8/5/10 bar (8.27”)
(11.6/73/145psi)
Material C
Vane D
50mm x ..mm
139mm (5.47”)
(1.97” x ..”)
98mm x ..mm
Temperature
5
187mm (7.36”)
(3.86” x ..”)
extended shaft
RN ..004
Process
A
temperature
10
Process
connection
11
12
page 8 gi011015 RN 3000 / 6000
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Technical Data
code type a b
B rectangular 50mm (1.97'') 98mm (3.86'')
C rectangular 50mm (1.97'') 150mm (5.90')
E
F
rectangular
rectangular
50mm (1.97'')
98mm (3.86'')
250mm (9.84'')
98mm (3.86'')
3
G rectangular 98mm (3.86'') 150mm (5.90'')
I rectangular 98mm (3.86'') 250mm (9.84')
code D
code S
hinged vane 98x100 single sided
b=37mm (1,46")
für 1½“ / 1¼“
6
boot shaped vane 35x106
b=28mm (1,1")
for 1" / M32x1,5
to lead in 1¼ “ socket
(length of socket
max. 40mm (1.57”)) 7
code R
boot shaped vane 28x98 8
to lead in 1“ or
M32x1.5 socket
(max. 40mm (1.57”))
Insertion of the hinged vane spring
through a long socket
9
code M
10
code J
boot shaped vane rubber vane 98x250
to lead in M30
26x77
socket (max.
40mm (1.57”))
11
12
RN 3000 / 6000 gi011015 page 9
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Technical Data
2
Electrical data
Mechanical data
6
Housing Aluminium housing, powdercoated, RAL 5010 gentian blue
RN3000: optional plastic PA6 GF, RAL 5010 gentian blue
Seal between housing and lid: NBR
Seal between housing and process connection: NBR
Nameplate: poyester film
7 Degree of protection RN 3000: IP 66*
RN 6000: IP 66*
11 Friction clutch Protects the gear unit against impacts of the measuring vane
12
page 10 gi011015 RN 3000 / 6000
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Technical Data
Overall weight
RN 3000 Version Extension
2
(ca.)
80°C 150/250/600°C
(176°F) (302/482/662°F)
Aluminium * Stainl. steel * Aluminium Stainl. steel *
RN 3001 1.2kg 1.5kg +1.2kg - -
(2.6 lbs) (3.3 lbs) (+2.6 lbs) 3
RN 3002 1.3kg 1.6kg +1.2kg +1.3kg/m +2,7kg/m
(2.9 lbs) (3.5 lbs) (+2.6 lbs) (+2.9 lbs per 39.3“) (+5.9 lbs per 39.3“)
1.3kg 1.6kg
RN 3005 (2.9 lbs) (3.5 lbs) 5
* Process connection
** Version with flange 150x150x12mm (5.9x5.9x0.47”), L=250mm (9.84”)
All weights are without flanges (except RN 3003) and smallest measuring vane.
6
RN 6004
1.6kg
(3.5 lbs)
1.9kg
(4.2 lbs)
+1.2kg
(+2.6 lbs)
+0.15kg/100mm
(+0.3 lbs per 3.93”)
+0.3kg/100mm
(+0.7 lbs per 3.93”)
9
11
12
RN 3000 / 6000 gi011015 page 11
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Technical Data
2
Operating conditions
RN3000:
Ambient temp. (housing) /
process temperature
5 -40°C (-40°F) ambient and process temperature for version with heating of housing (pos. 26)
-40°C (-40°F) ambient temperature not for version with plastic housing in Ex Version
+350/600°C (+662/1112°F) process temperature not for version RN 3003, not for Ex-approvals
For versions with Ex-approvals: see remarks on page 31.
RN6000:
6 Ambient temp. (housing) /
process temperature
8
-40°C (-40°F) ambient and process temperature for version with heating of housing (pos. 26)
+350/600°C (+662/1112°F) process temperature not for version RN6003, not for Ex-approvals
For versions with Ex-approvals: see remarks on page 31.
11
12
page 12 gi011015 RN 3000 / 6000
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Technische Daten
5
* at 40°C
For version with reinforced rib on request
Protective measures in case of high load: mounting of an protective canopy above the probe
(horizontal installation) or fixing of the extension tube.
6
Max. tractive force RN 3001 / 6001 pendulum shaft: 400N (only applicabel as full detector)
RN 3002 / 6002-rope: 4kN (type standard) 28kN (type reinforced)
Max. process pressure -0.9 .. +0.8bar (-13.1 .. 11.6psi) or -0.9 .. +5 bar (-13.1 .. 73psi) or -0.9 .. +10 bar (-13.1 .. 145psi)
-0.1 .. +0.1bar (-1.5 ..1.5psi) for 600°C (1112°F) version
For pressure over 0.8 bar (11.6psi) the Teflon sealing is used.
For versions with Ex-approvals: see remarks on page 30.
Vibration 1.5 (m/s2) 2 /Hz according to EN 60068-2-64
7
Relative Humidity 0-100%, suitable for outdoor use
Expected product Following parameters have a negative influence on the expected product lifetime:
8
lifetime High ambient- and process temperature, corrosive environment, high vibration, high flow rate of
abrassive bulk material passing the sensor element, high amount of measurement cycles..
9
Transport and storage
Transport Observe the instructions as stated on the transport packing, otherwise the products may get
damaged.
Transport incoming inspections must be caried out to check for possible transport damage.
12
RN 3000 / 6000 gi011015 page 13
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Approvals
2
RN 6000
RN 3000
Hazardous Locations * • • ATEX Dust explosion ATEX II 1/2 D Ex t IIIC T! Da/Db IP6X
The unit is NOT intended for use as a "equipment part with safety function" (Art.1, clause 2.1.3).
If the units should be used as "equipment part with safety function", please contact the
manufacturer.
10 * Depending on selected version
11
12
page 14 gi011015 RN 3000 / 6000
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Options
Weather protection If the measuring device is used outdoors, the use of the
2
cover weather protection cover is recommended. It protects the
device from all atmospheric influences such as:
• rain water
• condensation water
• excessively high temperatures due to insolation
• excessively low temperatures in winter
3
Material: PE, weather and temperature stable
Mounting set Screws and washers for fixing the unit on a flange.
Glass window
8
Bulb in cable gland Bright indicating light seen from outside.
9
Plug Used instead of cable gland.
Not available for use in Hazardous Locations and FM / CSA general purpose.
Connection of the plug wires to the internal terminals of the unit must be done on site or according to
customer demands.
12
RN 3000 / 6000 gi011015 page 15
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Options / Mounting
2 EHEDG approval EHEDG conform design (material and construction in
contact with the process).
Food grade material Food grade material in contact with the process food (sealing and grease FDA conform). The option
4 does not automatically implement a food conform design (food conform gaps, surface and radiuses).
Mounting
Chemical resistance Materials of construction are choosen based on their chemical compatibility (or inertness) for
against the medium general purposes. For exposure to specific environments, check with chemical compatibility
charts before installing.
6
Mechanical load The torque at the fastening spot must not exceed the specified ratings. See page 12 for details.
Mounting location Keep away from incoming material and from silo walls.
The installation has to be carried out, that the sensor elements cannot hit the wall of the silo. The
flow of the medium and fixtures in the container must be considered. This is especially important
7 for extension length of more than 3000mm (118“)
Sparks The installation has to be done in a way, that mechanical friction or impact does not cause
sparks between the aluminium enclosure and steel.
11
12
page 16 gi011015 RN 3000 / 6000
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Mounting
Mounting instructions 2
Rotatable housing
The housing can be rotated against the Threaded connection
threaded connection after mounting.
Sealing Seal the process connection thread with teflon tape against process pressure.
Alternative use of a flat gasket is possible (option pos. 15)
5
Precaution for later Use teflon tape to avoid seizing of aluminium process connection thread with the socket
dismounting
EHEDG-Approval Seal the thread with teflon tape against process pressure.
Metal-metal sealing:
• The support muß be plane and without any gap. No teflon tape (or similar) is allowed to be in
between.
• Fixing torque 100Nm
6
The quality of the welding with the container wall must be according to the respective
regulations (e.g. gaps, transitions, surface finish).
A
Length of extension L
28mm
RN ..001
Flush welding
7
(1.1”)
socket RN ..002/ 38mm
RN ..004 (1.5”)
10
Dimensions in mm
11
* suggested values
(in brackets values to be
adhered bindingly)
12
RN 3000 / 6000 gi011015 page 17
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Mounting
2 RN 3001
RN 6001
A Full detector vertical and oblique from the top
max. „L“ = 600 mm (23.62”)
RN 3002
RN 6002 A Full detector vertical from the top
max. „L“ = 3.000 mm (118“)
Remark:
6 Deviation up to max. 10° from vertical installation with option
„Bearing at tube end“ possible.
RN 3002-Rope
RN 6002-Rope A Full detector vertical
9 B Demand detector vertical
11
12
page 18 gi011015 RN 3000 / 6000
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Mounting
RN 3003
2
RN 6003 A Full detector horizontal
5
RN 3004
RN 6004 A Full detector vertical and oblique from the top
10
11
12
RN 3000 / 6000 gi011015 page 19
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Electrical installation
2 General Safety Instructions
Handling In the case of improper handling or handling malpractice, the electric safety of the device cannot be
guaranteed.
Installation regulations The local regulations or VDE 0100 (Regulations of German Electrotechnical Engineers) must be
3 observed.
WIth use of 24V supply voltage, an approved power supply with reinforced insulation to mains is
required.
Fuse Use a fuse as stated in the connection diagrams (see pages 23 and 24).
RCCB protection In the case of a fault, the supply voltage must be automatically switched off by a RCCB protection
4 switch to protect against indirect contact with dangerous voltages.
Power supply switch A voltage disconnection switch must be provided near the device.
Wiring diagram The electrical connections are made in accordance with the wiring diagram.
Supply voltage Compare the supply voltage applied with the specifications given on the electronic module and name
5 plate before switching the device on.
Cable gland The screwed cable gland and closing element must have following specifications:
Ingress protection IP66, temperature range from -40°C to +70°C, UL or VDE or INMETRO certified
(depending on the country where the unit is installed), pull relief. Make sure that the screwed cable
gland safely seals the cable and that it is tight (danger of water intrusion). Cable glands that are not
used have to be sealed with a blanking element.
The diameter of the field wiring cable has to match to the clamping range of the used cable gland.
6
Conduit system In case of using a conduit system (with NPT thread) instead of a cable gland the regulations of the
country, where the unit is installed, must be observed. The conduit must have a tapered thread either
NPT1/2“ or NPT3/4” in accordance with the unit and ANSI B 1.20.1. Not used inlets must be closed
tight with a metal blanking element.
Field wiring cables • The diameter has to match to the clamping range of the used cable gland.
7 • The cross section has to match with the clamping range of the connection terminals and consider
the max. current.
• All field wirings must have insulation suitable for at least 250V AC.
• The temperature rating must be at least 90°C (194°F).
• If higher immunity interferences as specified in the stated EMC standards are present (see chapter
approval), a shielded cable is required, otherwise an unshielded instrumentation cable is satisfactory.
8 Guiding the cables in the Cut the field wiring cables to appropriate length to fit properly into the terminal box.
terminal box
Microswitch protection Provide protection for microswitch contacts to protect the device against inductive load surges.
Protection against static The housing of the unit must be grounded to avoid static charging of the unit. This is particularly
charging important for applications with pneumatic conveying and non-metallic containers.
Connect to equipotential
bonding of the plant
11
12
page 20 gi011015 RN 3000 / 6000
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Electrical installation
Field wiring A strain relief must be provided for the field wiring cables, when the device is installed with the factory
2
provided cable glands.
Cable glands and Installation according to the regulations of the country, where the product is installed.
conduit system 3
for ATEX / IEC-Ex Not used entries have to be closed with blanking elements certified for this purpose.
INMETRO / TR-CU
(Dust and Gas Hazardous Where available the factory provided parts must be used.
Locations)
A strain relief must be provided for the field wiring cables, when the device is installed with the factory
provided cable glands.
4
The diameter of the field wiring cable must match to the clamping range of the cable clamp.
If other than the factory provided parts are used, following must be ensured:
The parts must have an approval adequate to the approval of the level sensor (certificate and type of
protection).
The approved temperature range must be from the min. ambient temperature of the level sensor to the
max. ambient temperature of the level sensor increased by 10 Kelvin.
The parts must be mounted according to the instructions of the supplier.
5
Installation of a flameproof/ explosion proof enclosure with a conduit system:
In a conduit system single electric conductors are installed in a certified pipe system. This pipe system
is in a flameproof / explosion proof construction as well. The flameproof / explosion proof enclosure
and the pipe system needs to be sealed from each other by a certified flameproof seal of a type “d”
or explosion proof of a type “XP”.This seals shall be installed directly in or at the conduit entries of the
flameproof / explosion proof enclosure. Not used entries have to be closed with blanking elements 6
certified for this purpose (flameproof type “d” or explosion proof type “XP”).
RN 6000:
9
Units with flameproof GasExplosion approval (d-housing):
To prevent ignition of hazardous atmospheres, do not remove the lid (cover) while circuits are alive.
10
11
12
RN 3000 / 6000 gi011015 page 21
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Electrical installation
2 Connection
Connecting
4 terminals
7
Motor is
internally
connected to
the housing
(grounded)
8 Protective
conductor
Connecting
Connection terminal
terminals
terminals
9 Protective
conductor
terminal
10
11
12
page 22 gi011015 RN 3000 / 6000
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Electrical installation Series RN 3000
• Universal voltage:
24V DC ±15% (1) max.4W
22 .. 230V 50/60Hz ±10% (1) max.10VA 4
External fuse: not required
(1)
including ±10% of EN 61010
Alarm Signal
Signal and alarm output: L N PE*
output (2) output
+ - 5
Micro switch or relay, SPDT contact Power supply
max. 250V AC, 2A, 500VA (cosj = 1)
max. 300V DC, 2A, 60W With option Fail safe
(2)
External fuse: max 10A, fast or slow, HBC, 250V alarm (rotation control)
Contact open when de-energised
6
Version: Power supply:
- PNP
24V DC ±15% (1)
including ±10% of EN 61010
(1)
8
+ - Load PE*
Power
supply
10
11
* Protection against static charge:
The PE terminal of the unit must be grounded to avoid static charging of the unit.
This is particularly important for applications with pneumatic conveying.
12
RN 3000 / 6000 gi011015 page 23
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Electrical installation Series RN 6000
2 Version: Power supply:
- AC
max.4mm²
- DC • AC version:
(AWG12)
24V or 48V or 115V or 230V 50/60Hz max. 4VA
All voltages ±10% (1)
Supply voltage as selected.
3 External fuse: max 10A, fast or slow, HBC, 250V
• DC version:
24V DC ±15% (1) max. 2.5W
External fuse: not required
(1)
including ±10% of EN 61010
(1)
including ±10% of EN 61010
max.4mm²
Version: Power supply: (AWG12)
- Universal voltage
SIL 2 24V DC ±15% (1) max.4W
9 22 .. 230V 50/60Hz ±10% (1) max.10VA
(1)
including ±10% of EN 61010
Signal output:
Relay SPST/ SPDT
10 max. 250V AC, 5A, non inductive;
max. 30V DC, 4A, non inductive
External fuse: max 10A, fast or slow, HBC, 250V
additional Signal output L N PE
Signal output SPST + -
SPDT SIL conform Power supply
not SIL conform
11
* Protection against static charge:
The PE terminal of the unit must be grounded to avoid static charging of the unit.
This is particularly important for applications with pneumatic conveying.
12
page 24 gi011015 RN 3000 / 6000
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Signal and alarm output
Overview Overview of signal and alarm output for the different electronic versions: see page 5 2
RN 3000 RN 6000 3
DC DC
green
red red
6
FSH: Use this setting when sensor is used as a full detector.
Power failure or line break is regarded as „full“ signal (protection against overfilling).
8
LED
yellow green
9
LED
10
11
Power
failure
12
RN 3000 / 6000 gi011015 page 25
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Signal and alarm output
2
Version • RN 6000: Universal voltage SIL 2
5 yellow green
LED
6
Factory setting: FSL
green yellow
Power
7 failure
10
11
12
page 26 gi011015 RN 3000 / 6000
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Signal and alarm output
Signal output: 2
Sensor covered -> free
Delay Factory setting = 3 sec
LED
6
No fault Fault
7
RN 6000
Universal voltage yellow or green
(see page before) red
(without SIL 2)
8
LED
No fault Fault
RN3000 RN6000
Connection example:
11
12
RN 3000 / 6000 gi011015 page 27
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Settings: Sensitivity
2
Adjustment of The spring is adjustable in 3 positions. It should be changed only if necessary.
the spring „Fine“: for light material
„Medium“: suitable for nearly every material (factory setting)
„Coarse“: for very sticky material
4
Spring
5
fine
medium coarse
6
Sensitivity The table shows approximate values for the minimum densities, at which a normal function should be possible.
8 Boot shaped vane 35x106 200 (12) 300 (18) 100 (60) 150 (9)
Boot shaped vane 28x98 300 (18) 500 (30) 150 (9) 200 (12)
Boot shaped 26x77 350 (21) 560 (33) 200 (12) 250 (15)
Vane 50x98 300 (18) 500 (30) 150 (9) 250 (15)
10 Hinged vane 98x200 b=37 double sided 70 (4.2) 100 (60) 35 (2.16) 50 (3)
Hinged vane 98x200 b=28 double sided 100 (60) 150 (9) 50 (3) 75 (4.5)
Hinged vane 98x100 b=37 single sided 200 (12) 300 (18) 100 (60) 150 (9)
Hinged vane 98x100 b=28 single sided 300 (18) 500 (30) 150 (9) 250 (15)
The above mentioned data is a guideline and is for loose, non compacted material.
11 During the filling the bulk density can change (e. g. for fluidised material).
*For versions with option 26 (heating of housing) the above mentioned data must be multiplied by 1.5.
12
page 28 gi011015 RN 3000 / 6000
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Maintenance
Opening the lid (cover) Before opening the lid for maintenance reasons observe following items:
2
• Do not remove the lid while circuits are live.
• No dust deposits or whirlings are present.
• No rain can enter into the housing.
Frequent check of the To ensure durable safety in hazardous locations and with electrical safety, following items must be
unit checked frequently depending on the application:
• Mechanical damage or corrsion of any components (housing side and sensor side) and of the field 3
wiring cables.
• Thight sealing of the process connection, cable glands and enclosure lid..
• Properly connected external PE cable (if present).
A possible accumulation of dust on the unit does not increase the maximum surface temperature and
must therefore not be removed for purposes of maintaining the surface temperature in hazardous 5
locations.
Function test A frequent function test may be required depending on the application.
Observe all relevant safety precautions related with a safe work depending on the application (e.g.
hazardous locations, hazardous bulk material, electrical safety, process pressure).
This test does not proof if the sensor is sensitive enough to measure the material of the application. 6
Function test is done by stopping the rotating paddle with appropriate means and monitor if a correct
change of the signal output from uncovered to covered happens.
Production date The production date can be traced by the serial number on the typeplate. Please contact the
manufacturer or your local distrubutor.
7
Spare parts All available spare parts are stated in the selection list.
10
11
12
RN 3000 / 6000 gi011015 page 29
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Notes for use in Hazardous Locations
2 Zone classification
Useable in zone ATEX IEC-Ex / INMETRO
Category Equipement Protection
Level (EPL)
Dust applications 20, 21, 22 1D Da
3 21, 22
22
2D
3D*
Db
Dc *) in case of conductive dust
Gas applications 0, 1, 2 1G Ga additional requirements for
1, 2 2G Gb the installation are necessary.
2 3G Gc
4 General Notes
Process pressure The device construction allows process over-pressure up to 0.8/5/10 bar (11.6/73/145psi) (see name
plate). These pressures are allowed for test purposes. The definition of the Ex approvals are only
5 valid for a container-over-pressure between -0.2..+0.1 bar (-2.9..+1.45psi).
For higher or lower pressures the approvals are not valid.
Process and ambient The permitted temperature ranges are marked on the name plate.
temperature
6
Permitted zones for mounting in partition wall
EPL *
Gb Db Db
Category ** 2G 2D 2D
Zone 1 21 21
9
EPL *
Gb Da Da
Category **
2G 1D 1D
RN 3001
Zone 1 20 20 RN 6001
10
* for IEC-Ex / INMETRO
RN 3003
** for ATEX
RN 6003
RN 3002
RN 3004
11 RN 6002
RN 6004
RN 3002-rope
RN 6002-rope
12
page 30 gi011015 RN 3000 / 6000
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Notes for use in Hazardous Locations
The temperature marking on the name plate refers to the instruction manual.
In the following tables the relevant temperature ratings are shown.
The maximum surface temperature (resp. temperature class) is the warmest temperature of the unit which could occur during
malfunction (according to Ex-definition). 3
11
12
RN 3000 / 6000 gi011015 page 31
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Disposal
2 The product consists of materials which can be recycled, details of the used materials see chapter "Technical data - mechanical
data". Recycling must be done by a specialised recycling company.
Since the product is not subject to the WEEE directive 2002/96/EG, it is not permitted to bring it to a public recycling station.
10
11
12
page 32 gi011015 RN 3000 / 6000