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Eazistrip Reinforcement Continuity Systems PDF

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­­­CI/SfB (21.

9) Xt6
April 2023

Compatible with designs to


BS EN 1992-1-1:2004 (EC2)

Reinforcement
TECHNICAL
APPROVAL
5017
Continuity Systems
for the Construction Industry
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Eazistrip
Continuity of Reinforcement at Construction Joints
The use of reinforcement continuity systems is a widely accepted
means of providing continuity of reinforcement across construction
joints in concrete.
The Eazistrip system comprises a galvanised steel casing which
houses pre-bent bars. The unit is cast into the face of a concrete wall
and the bars are straightened, ready for lapping when required.

Leviat manufactures other Ancon CARES-


approved reinforcement continuity systems for
use when bar diameters exceed 16mm, lap
lengths do not fit within an Eazistrip box and
on-site bar straightening is keen to be avoided.

KSN Anchors Coupler Box Coupler Strip


Ancon KSN threaded anchors are supplied Ancon Couplers, supplied fixed to an Ancon Couplers can also be supplied fixed
fixed to a timber carrier and used in Eazistrip-style galvanised steel casing, are to a steel strip to simplify rebar continuity at
conjunction with Bartec Plus parallel threaded used in combination with Ancon CXL parallel joints where walls are curved on plan. The
reinforcing bars. There is no on site bar threaded reinforcing bars. There is no on site flexible strip is nailed directly to the curved
straightening and virtually no restriction on bar straightening and virtually no restriction shuttering.
bar length, so EC2 lap lengths are easily on bar length, so EC2 lap lengths are easily Starter Bars
accommodated. KSN Anchors minimise rebar accommodated. U-bars join two rows of This system consists of a Starter Bar supplied
congestion in the wall and are suitable for bar couplers to the same box, accelerating the fixed to an Ancon coupler, normally the TT
diameters up to 20mm. speed of installation. Tapered Thread Coupler, and a threaded
continuation bar. The standard range suits bar
diameters up to 32mm.

Contents
Eazistrip 4

Standard Range Configurations 5

Standard Range Specifications 6-7

Installation 8

On-site Cutting 9

Enquiry/Order Form 10

Eazistrip Water Stop 11

Other Ancon Products 11

2 Tel: +44 (0) 114 275 5224 www.ancon.co.uk


Suitable for BS 8110 and EC2 Indented No Drilling
EC2 Designs Construction Joint of Formwork

Corrosion-Resistant Dimpled Surface ISO 9001, ISO 14001 Technical Approval


Galvanised Casing Provides Key & OHSAS 18001 TA 5017

3
Eazistrip Reinforcement Continuity Systems

Eazistrip Reinforcement
Continuity Systems Quality Assurance
The Eazistrip Reinforcement Continuity This contributes to the acceleration of the Eazistrip Reinforcement Continuity Systems
System is a quick and easy-to-install method construction process. As the bars remain are manufactured using CARES approved bar.
of maintaining continuity of reinforcement at enclosed within the casing until required, The type of reinforcement is selected by us to
construction joints in concrete. It consists of they are protected and the risk of injury from provide a suitable degree of ductility, ensuring
a galvanised steel casing with a dimpled projecting bars is minimised. Easy to use, the that it complies with the tensile requirements
surface to provide an effective concrete bond. system requires little on site training in order of BS4449: 2005 Grade B500C after
Pre-bent bars are housed within the casing to carry out installation. prefabrication and re-bending on site. The bars
and are enclosed by a protective heavy duty are bent in accordance with BS8666: 2005.
The Eazistrip system is potentially suitable
plasticised cardboard cover. Each end of for use in any construction joint in concrete, It is the designer’s responsibility to ensure
the unit is sealed with a polystyrene block in but the most commonly found applications reinforcement is adequately designed in
order to prevent the ingress of concrete. accordance with the code and detailed to
include:
ensure anchorages and bearing stresses are
The complete unit is nailed to the formwork.
Alternatively it can be wired back to the main
• Floor slabs appropriate. Ancon Ltd trading as Leviat is a

reinforcement cage. The concrete is then


• Walls BS EN ISO 9001 registered company.

cast. After striking the formwork, the cover is • Stairwells Ancon Eazistrip is approved by UK CARES.
removed and the bars are straightened, ready • Corbels
for lapping onto the main reinforcement, using • Diaphragm walls
an Eazistrip re-bending tool. • Jumpforms

The steel casing remains embedded in the • Brick support ledges


wall and is filled with concrete when the
next section is poured, the dimpled surface TECHNICAL 5017
5017
TECHNICAL
APPROVAL
providing an efficient key.
APPROVAL
Use of the Eazistrip system offers many Eazistrip Reinforcement Continuity Systems
benefits over conventional joint construction, are suitable for use with designs undertaken
including the simplification of formwork design in accordance with BS EN 1992-1-1: 2004
and removal of the need to drill shuttering. (Eurocode 2) and BS 8110-1: 1997.

4 Tel: +44 (0) 114 275 5224 www.ancon.co.uk


Standard Range Configurations
Type 80 Type 110H Type 110U
60/72 96 90

170 170 170

30 30 30

80 110 110

Type 140 Type 160 Type 190


120 140 170

170 170 170

30 30 30

140 160 190

Type 240
220

170

30

240

When the stirrup width exceeds 220mm, units


will be supplied as two single overlapping
1200mm 150mm* 1200mm 200mm*
hooks, to be positioned side by side. Centres Centres

*Other centres are available

Notes: Units containing 16mm bars are nominally 50mm deep. On 16mm Ø Type U boxes, the stirrup may be
achieved using two shape code 21 bars. These are referenced DH.

5
Eazistrip Reinforcement Continuity Systems

Standard Range Specifications U Type Box Dimensions


The following tables give details of the h l b
Eazistrip standard ranges. Many customers
require purpose made units to suit their
particular application. In order to meet this
requirement Leviat will manufacture according h
b
to your specific bar arrangement. The most
common shapes are shown on page 10. For d
further details please contact us.
w

UK Range Dimensions
Part No. Box Width Box Rebar Dia Centres Stirrup Stirrup Leg
mm Length mm mm mm Height (h) mm Width (b) mm Length (l) mm Bars / Box
EZ 80H 10/200 80 1200 10 200 170 60 410 6
EZ 80H 12/150 80 1200 12 150 170 80 500 8
EZ 80H 12/200 80 1200 12 200 170 80 500 6
EZ 110U 10/150 110 1200 10 150 170 90 410 8
EZ 110U 10/200 110 1200 10 200 170 90 410 6
EZ 110U 12/200 110 1200 12 200 170 90 500 6
EZ 110H 16/150 110 1200 16 150 170 96 640 8
EZ 110H 16/200 110 1200 16 200 170 96 640 6
EZ 140U 10/150 140 1200 10 150 170 120 410 8
EZ 140U 10/200 140 1200 10 200 170 120 410 6
EZ 140U 12/150 140 1200 12 150 170 120 500 8
EZ 140U 12/200 140 1200 12 200 170 120 500 6
EZ 160U 10/150 160 1200 10 150 170 140 410 8
EZ 160U 10/200 160 1200 10 200 170 140 410 6
EZ 160U 12/150 160 1200 12 150 170 140 500 8
EZ 160U 12/200 160 1200 12 200 170 140 500 6
EZ 160DH 16/150 160 1200 16 150 170 140 640 16
EZ 160DH 16/200 160 1200 16 200 170 140 640 12
EZ 190U 10/150 190 1200 10 150 170 170 410 8
EZ 190U 10/200 190 1200 10 200 170 170 410 6
EZ 190U 12/150 190 1200 12 150 170 170 500 8
EZ 190U 12/200 190 1200 12 200 170 170 500 6
EZ 190DH 16/150 190 1200 16 150 170 170 650 16
EZ 190U 16/200 190 1200 16 200 170 170 650 6
EZ 240U 10/150 240 1200 10 150 170 220 410 8
EZ 240U 10/200 240 1200 10 200 170 220 410 6
EZ 240U 12/150 240 1200 12 150 170 220 500 8
EZ 240U 12/200 240 1200 12 200 170 220 500 6
EZ 240U 16/150 240 1200 16 150 170 220 650 8
EZ 240U 16/200 240 1200 16 200 170 220 650 6
Notes: Those sizes shown in bold are normally available from stock. Dimensions shown in the above table are nominal. Heights and lengths may typically vary by one bar
diameter. Maximum box length is 3m dependant upon weight. Boxes with a DH reference contain double hook bars rather than a single U bar.
Units containing 16mm bars are nominally 50mm deep (d).

UK Range Load Capacities


For transverse shear load capacities of the standard Eazistrip range in C32/40 grade concrete, please refer to the following table. For load
capacities outside of this range please contact us.
Transverse Shear Capacity, VRd (kN/m) for Concrete Grade C32/40
Effective Depth d (mm) 80 100 120 140 160 180 200 220 240
EZ 80H EZ 80H EZ 110U/H EZ 140U EZ 160U/DH EZ 160U/DH EZ 190U/DH EZ 240U EZ 240U
10/200 48.1 56.0 67.2 78.4 89.6 95.8 95.8 95.8 95.8
10/150 52.9 61.4 69.4 78.4 89.6 100.8 112.0 118.9 125.7
Rebar Diam- 12/200 - 63.0 71.2 78.9 89.6 100.8 112.0 118.9 125.7
eter /
Spacing (mm) 12/150 - 69.4 - 86.8 94.9 102.6 112.0 118.9 125.7
16/200 - - 86.2 - 104.4 112.9 121.2 126.1 130.9
16/150 - - 94.9 - 114.9 124.3 133.4 138.8 144.0

6 Tel: +44 (0) 114 275 5224 www.ancon.co.uk


Continental Range Dimensions
Part No. Box Width Box Rebar Dia Centres Stirrup Stirrup Leg
mm Length mm mm mm Height (h) mm Width (b) mm Length (l) mm Bars / Box
EZ 80H 10/150 80 1200 10 150 155 60 340 8
EZ 80H 10/200 80 1200 10 200 155 60 340 6
EZ 80H 12/150 80 1200 12 150 155 80 405 8
EZ 80H 12/200 80 1200 12 200 155 80 405 6
EZ 110H 16/150 110 1200 16 150 155 96 575 8
EZ 110H 16/200 110 1200 16 200 155 96 575 6
EZ 110U 10/150 110 1200 10 150 155 90 340 8
EZ 110U 10/200 110 1200 10 200 155 90 340 6
EZ 110U 12/150 110 1200 12 150 155 90 340 8
EZ 110U 12/200 110 1200 12 200 155 90 405 6
EZ 140U 10/150 140 1200 10 150 155 120 340 8
EZ 140U 10/200 140 1200 10 200 155 120 340 6
EZ 140U 12/150 140 1200 12 150 155 120 405 8
EZ 140U 12/200 140 1200 12 200 155 120 405 6
EZ 160U 10/150 160 1200 10 150 155 140 340 8
EZ 160U 10/200 160 1200 10 200 155 140 340 6
EZ 160U 12/150 160 1200 12 150 155 140 405 8
EZ 160U 12/200 160 1200 12 200 155 140 405 6
EZ 160DH 16/150 160 1200 16 150 160 140 410 16
EZ 160DH 16/200 160 1200 16 200 160 140 410 12
EZ 190U 10/150 190 1200 10 150 155 170 340 8
EZ 190U 10/200 190 1200 10 200 155 170 340 6
EZ 190U 12/150 190 1200 12 150 155 170 405 8
EZ 190U 12/200 190 1200 12 200 155 170 405 6
EZ 190DH 16/150 190 1200 16 150 160 170 575 16
EZ 190U 16/200 190 1200 16 200 160 170 650 6
EZ 240U 10/150 240 1200 10 150 155 220 340 8
EZ 240U 10/200 240 1200 10 200 155 220 340 6
EZ 240U 12/150 240 1200 12 150 155 220 500 8
EZ 240U 12/200 240 1200 12 200 155 220 500 6
EZ 240U 16/150 240 1200 16 150 160 220 650 8
EZ 240U 16/200 240 1200 16 200 160 220 650 6
Notes: Dimensions shown in the above table are nominal. Heights and lengths may typically vary by one bar diameter. Maximum box length is 3m dependant upon weight.
Boxes with a DH reference contain double hook bars rather than a single U bar. Units containing 16mm bars are nominally 50mm deep (d).

Radiused Eazistrip
Many of the units detailed in the brochure are
available radiused. Please contact us with
your requirements.

7
Eazistrip Reinforcement Continuity Systems

Installation Bar Straightening


The bars in the Eazistrip box must be
1 4
straightened using the appropriate sized
Ancon Eazistrip re-bending tool. This is a
steel tube designed to fit over the bar, the
internal diameter being slightly larger than
the maximum dimension over the ribs of the
bar. One end of the tube has a section cut
away; this provides support to the outside of
the bend during straightening of the bar and
limits the point contact of the tube on the bar.

Nail the Eazistrip through the casing to the Straighten the bars using the appropriate
formwork or alternatively securely tie the sized Ancon Eazistrip re-bending tool for the
projecting anchorage reinforcing bars back size of bar. The bars should be straightened
to the main reinforcement. In both cases the only once. To avoid damage to adjacent
Eazistrip box should be securely fixed to concrete, it is prudent to allow a concrete
avoid displacement during concreting. The curing period of seven days. See ‘Bar
casing should be tight against the formwork. Straightening’ for more information.
Pour concrete.

Use of the tool allows the re-bending process


2­ 5
to be carried out in a smooth continuous
action (avoiding jerky action), the tube being
moved along the bar and around the bend
as it is straightened. Scaffold tubes or similar
must not be used to straighten bar.
To enable the re-bending tool to be fitted
onto the bar, the bar should be pulled the
minimum distance from the Eazistrip steel
casing to enable this. The re-bending tool
Strike the formwork to reveal the cover. Once the bars are straightened and aligned should then be slid along the bar to the start
they are ready for lapping with the concrete of the bend radius.
3 element reinforcement, provided by others. The bar straightening process should be
smooth and progressive with the tube allowed
to move along the bend towards the metal
casing as it is straightened. The tool should
contact the Eazistrip steel casing at the
completion of the straightening process.
The tube is then removed and the
straightened bar checked for alignment and
cover with the adjoining reinforcement.

Remove the cover to expose the The Eazistrip reinforcing bars should not be
pre-bent bars. straightened when the temperature of the
steel is below 5°C. Where straightening is
necessary below 5°C, indirect warming of the
steel to a temperature not exceeding 100°C
is permitted.
The use of scaffold tubes, or other
inappropriate tools will result in excessive
kinks in the region of the bar bend and result
in undesirable work hardening which may
damage the bar and affect the strength of
the bar. Re-bending must be undertaken
using only the Ancon Eazistrip re-bending
tool. Bending the bar in excess of the
Scan the code to watch recommendations will also result in work
an installation video. hardening of the rebar and should therefore
be avoided.
8 Tel: +44 (0) 114 275 5224 www.ancon.co.uk
On-Site Cutting
1

Identify the location of the intended cut.

Slide the protective cover from the box and remove the bars which pass over the cut location.

Cut through the steel casing using a disc cutter.

Replace the bars to face the opposite direction to their original position. Cut the cover to the
same lengths as the steel casing and replace to protect the bars. The ends of the boxes must
be sealed, using polystyrene blocks, to prevent the ingress of concrete.
Note: Protective gloves should be worn when removing covers, straightening bars, cutting boxes and during
general handling of Eazistrip.

9
Eazistrip Reinforcement Continuity Systems

Enquiry/Order Form
Please photocopy this page and use it to detail your enquiry/order. Leviat can be contacted by fax on +44 (0) 114 238 1240 or by email on
reinforcement.uk@leviat.com
h l h l h l h l

b b b

Type H Hook Type 2H Two Single Hooks used Type RU U Bar Type U U Bar/ DH Double Hook
(standard in 80mm box) for boxes wider than 240mm (not available in 80mm box) (not available in 80mm box)

h l h l h l h l

b
b b

Type S Straight Bar Type S2 Double Straight Bar Type SH Angle with leg in Type RA Angle
horizontal plane
h l h l h l h l

b b b

b c c b c b
b

Type RA1 Double Angle Type RA2 Double Angle Type RA3 Double Angle Type CS Closed Stirrup

Item Quantity Box Bar Dia Stirrup Stirrup Box Stirrup Stirrup Anchoring Stirrup
Width (1) 10, 12, 16 Spacing (2) Type Length (3) Width (4) Height Length Width (5)
b h l c
(mm) (mm) (mm) (see above) (mm) (mm) (mm) (mm) (mm)

Re-bending Tool

(1) Standard box widths 80, 110, 140, 160, 190 and 240mm.
(2) Variable stirrup spacing available. Standard spacing 150 and 200mm.
(3) Box lengths up to 3000mm available in certain sizes dependant upon weight. Standard length 1200mm.
(4) Stirrup width b is 20mm less than box width as standard. Special spacing for all types available on request.
(5) For types RA1, RA2 and RA3, please state dimension c.
Note: Bars must be straightened using an Eazistrip re-bending tool. Do not straighten bars more than once.

Date ❒ Order ❒ Enquiry Delivery Date

Company Delivery Address

Address

Town Post Code

Town Post Code Contact

Contact Tel

Tel Project

Email Email

10 Tel: +44 (0) 114 275 5224 www.ancon.co.uk


Eazistrip Water Stop Other Ancon Products
Where the potential for water ingress through Reinforcing Bar Couplers
the construction joint is a major concern, The use of reinforcing bar couplers can
Eazistrip can be supplied with a Pentaflex provide significant advantages over lapped
hydrostatic seal. The seal is factory fitted joints. Design and construction of the
inside and outside the box to provide double- concrete can be simplified and the amount of
sided protection against water or moisture reinforcement required can be reduced.
permeation along the joint face. The Ancon range includes parallel-threaded,
tapered-threaded, mechanically bolted and
As Pentaflex is a hydrostatic seal, it is not
grouted couplers.
reliant on expansion, unlike hydrophilic type
seals, and it provides a continuous elastic
Shear Load Connectors
seal by means of the bond between the
Ancon DSD Shear Load Connectors are
Pentaflex and the fresh concrete. Resistant
used to transfer shear across expansion and
to organic waste water, Pentaflex has been
contraction joints in concrete. They are more
tested by the Hygiene-Institut, Geisenkirchen,
effective at transferring load and allowing
Germany for use with potable water.
movement to take place than plain dowels,
A protective film on the Pentaflex prevents and can be used to eliminate double columns
contamination by dust or dirt during storage, at structural movement joints in buildings.
handling and installation. The film must be
removed prior to concreting. When installing Channel and Bolt Fixings
and abutting boxes, joints are achieved by Leviat offers a wide range of Ancon channels
pressing together a 50mm overlap of the and bolts in order to fix stainless steel
Pentaflex material, to ensure continuous masonry support, restraints and windposts
protection against water permeation. to structural frames. Cast-in channels and
expansion bolts are used for fixing to the
edges of concrete floors and beams.

Insulated Balcony Connectors


Our thermally insulated connectors minimise
heat loss at balcony locations while
maintaining structural integrity. They provide
a thermal break and, as a critical structural
component, transfer moment, shear, tension
and compression forces. Standard solutions
are available for concrete-to-concrete,
steel-to-concrete and steel-to-steel interfaces.

Punching Shear Reinforcement


Ancon Shearfix is used within a slab to
provide additional reinforcement from
punching shear around columns. The system
consists of double-headed steel studs welded
to flat rails and is designed to suit the load
conditions and slab depth at each column
using our free calculation software.

Special Stainless Steel Fabrications


We have a wealth of experience working with
different types and grades of stainless steel.
Leviat’s advanced manufacturing facilities
enable one-off or volume orders to be
fabricated to individual project requirements
and to exacting quality standards.
Considerable material stocks are maintained
in order to meet urgent delivery deadlines.

11
Innovative engineered products and
construction solutions that allow
the industry to build safer,
stronger and faster.
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Notes regarding this catalogue


© Protected by copyright. The construction applications and details provided in this publication are indicative only. In every case, project
working details should be entrusted to appropriately qualified and experienced persons. Whilst every care has been exercised in the preparation
of this publication to ensure that any advice, recommendations or information is accurate, no liability or responsibility of any kind is accepted
by Leviat for inaccuracies or printing errors. Technical and design changes are reserved. With a policy of continuous product development,
Leviat reserves the right to modify product design and specification at any time.
For more information on these products, contact:
Leviat
President Way
President Park
Sheffield, S4 7UR
United Kingdom
Tel: +44 (0) 114 275 5224
Fax: +44 (0) 114 276 8543
Email: info.ancon.uk@leviat.com

For sales and technical enquiries:


Email: reinforcement.uk@leviat.com
www.ancon.co.uk
www.leviat.com

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