3 KSN Anchors
3 KSN Anchors
3 KSN Anchors
May 2012
KSN Anchors
Reinforcement Continuity System
KSN Anchors
Safer, faster, simpler construction joints
Ancon KSN Anchors, in projecting bars and on-site bar
combination with BT parallel- straightening. The system replaces
threaded reinforcing bars, offer cogged or hooked bar ends,
designers the opportunity to thereby simplifying bar scheduling
simplify concrete slab-to-wall and minimises congestion in the
construction joints, when wall. The rebate formed in the wall
compared to traditional methods. can also improve the quality of the
joint.
KSN Anchors are cast into the
concrete wall and, when the In addition to their use in direct
formwork and thread protection tensile applications, KSN Anchors
are removed, the reinforcing bars have been independently tested in
are simply screwed into the moment connections where they
anchors. This is a quicker, easier provide enhanced performance.
and above all, safer solution. See page 9 for further information.
It eliminates the drilling of KSN Anchors may also be suitable
formwork or concrete and the for other applications where a
dangers associated with cast-in threaded insert is required.
Contents
System Components 4-5 Direct Tensile Concrete
Characteristic Loads 13
Anchor Installation Methods
Specifying and Ordering 6-7 Tensile Concrete Characteristic Loads
System Performance 8-9 in Moment Connections 14-21
Certainty of Replaces cogged or Visual check of correct BT thread Reusable Anchor head exceeds
performance provided hooked bars to simplify bar engagement minimises slip rebate former requirements of
by comprehensive bar scheduling available AS3600
test data
3
Ancon KSN Anchors
System Design
Standards require anchorages for bars and Associated References:
fixings to be designed for both strength and AS3600 Clause 14.3, fixings must transmit all
ductility. Ductile design requires the steel to forces acting on them and to yield before
fail by plastic yielding before brittle concrete ultimate failure. AS3600 Appendix C Clause
failure. C1, where the structural ductility factor > 3,
structures should be designed and detailed
N Os Ns Oc Nc where Os = 0.8, Oc = 0.6
to NZS3101.
TL RD Lp
5
Ancon KSN Anchors
Installation Methods
For maximum versatility, Ancon provides a number of installation methods for the KSN Anchor.
Since trouble free installation and optimum performance requires clean threads, each system provides
thread protection to exclude contamination.
7
Ancon KSN Anchors
System Performance
The performance of KSN Anchors is presented for two load applications and is based on
comprehensive test data.
1.5heff
Approx.
35
The tables on pages 13 to 21 assume that the Cx Sx Sx Sx Local reinforcement required when
close edge distances Cx and Cy are catered Cx or Cy is less than 1.5heff
for by either (1) ensuring Cx and Cy are equal
to or greater than 1.5 x heff or (2) local
reinforcement is provided (see page 22). In Cy
addition, where moment connections are
used, the top of the wall shall be at least three heff
times the effective embedment of the anchor
(heff) measured from the centre line of the Elevation Plan
anchor. If these conditions cannot be met,
please contact Ancon Building Products.
9
Ancon KSN Anchors
11
Ancon KSN Anchors
Installation Guidance
Re-Useable KSN KeyBlock KSN KeyBox Metal Casing
1 1
KSN Anchors are inserted into the Ancon KeyBlock. The unit is then Nail the metal casing to the formwork. The wall reinforcement is
nailed to the formwork. The wall reinforcement is installed to which the installed to which the anchors are tied. The concrete is cast and once it
anchors are tied. The concrete is cast and once it reaches sufficient reaches sufficient strength, the formwork is removed to reveal the
strength, the formwork is removed. steel cover.
2 2
When a connection is required, the KeyBlock is removed and retained When a connection is required, the cover is removed and the bolts
for future use. which held the Anchors to the casing prior to installation are removed
to reveal the threads.
3 3
The BT parallel threaded reinforcing bar is rotated into the KSN The BT parallel threaded reinforcing bar is rotated into the KSN
Anchor and tightened using a wrench. No more than 2mm of thread Anchor and tightened using a wrench. No more than 2mm of thread
should be left exposed on the bar. Fix the slab reinforcement and should be left exposed on the bar. Fix the slab reinforcement and
pour the concrete to complete the installation. pour the concrete to complete the installation.
KSN Anchors with Individual Nailing Plate (Additional 10mm Embedment) 10mm
KSN12S M16 12 115 119 38.6 51.4 64.3 77.1 90.0 91.8 91.8
KSN12M M16 12 150 154 43.9 58.5 73.1 87.7 102.4 117.0 131.6
KSN16S M20 16 130 134 40.9 54.6 68.2 81.9 95.5 109.1 109.1
KSN16M M20 16 160 164 45.3 60.4 75.5 90.6 105.6 120.7 135.8
KSN16L M20 16 190 194 49.2 65.7 82.1 98.5 114.9 131.3 147.7
KSN20S M24 20 150 154 43.9 58.5 73.1 87.7 102.4 117.0 131.6
KSN20M M24 20 190 194 49.2 65.7 82.1 98.5 114.9 131.3 147.7
KSN20L M24 20 230 234 54.1 72.1 90.1 108.2 126.2 144.2 162.2 heff
KSN Anchors with KeyBox Metal Casing (Additional 36mm Embedment) 36mm
KSN12S M16 12 115 145 42.6 56.8 71.0 85.1 99.3 113.5 123.5
KSN12M M16 12 150 180 47.4 63.2 79.1 94.9 110.7 126.5 142.3
KSN16S M20 16 130 160 44.7 59.6 74.5 89.4 104.3 119.3 134.2
KSN16M M20 16 160 190 48.7 65.0 81.2 97.5 113.7 130.0 146.2
KSN16L M20 16 190 220 52.4 69.9 87.4 104.9 122.4 139.8 157.3
KSN20S M24 20 150 180 47.4 63.2 79.1 94.9 110.7 126.5 142.3
KSN20M M24 20 190 220 52.4 69.9 87.4 104.9 122.4 139.8 157.3
KSN20L M24 20 230 260 57.0 76.0 95.0 114.0 133.0 152.0 171.0 heff
13
Ancon KSN Anchors
Rebar
Dia.
Slab
Depth
36mm
Anchor Length
Notes: Bold figures indicate performance equal to or greater than reinforcement design resistance load.
The above tables are based on 25mm cover to the top main steel. For other cover please contact Ancon.
Note: Bold figures indicate performance equal to or greater than reinforcement design resistance load.
The above tables are based on 25mm cover to the top main steel. For other cover please contact Ancon.
15
Ancon KSN Anchors
Slab
Depth
Rebar
= Dia.
36mm
Anchor Length
Note: Bold figures indicate performance equal to or greater than reinforcement design resistance load.
Note: Bold figures indicate performance equal to or greater than reinforcement design resistance load.
17
Ancon KSN Anchors
Rebar
Dia. Slab
Depth
5mm
Anchor Length
Note: Bold figures indicate performance equal to or greater than reinforcement design resistance load.
The above tables are based on 25mm cover to the top main steel. For other cover please contact Ancon.
Note: Bold figures indicate performance equal to or greater than reinforcement design resistance load.
The above tables are based on 25mm cover to the top main steel. For other cover please contact Ancon.
19
Ancon KSN Anchors
=
5mm
Anchor Length
Note: Bold figures indicate performance equal to or greater than reinforcement design resistance load.
Note: Bold figures indicate performance equal to or greater than reinforcement design resistance load.
21
Ancon KSN Anchors
Reinforcement Details
Correct detailing of reinforcement in accordance with appropriate design codes and the
recommendations provided here will ensure Ancon KSN Anchors attain the designed
performance.
=
D
=
Note (A) The U shaped end
KSN rebars to be 12mm diameter
Anchor 300mm minimum. The bars may be
formed from the top steel
reinforcement.
Minimum length 40 D
Edge distance
100 - 300mm
Rebar KSN Anchor
shape SH
500mm Minimum
Reinforcement: Minimum edge reinforcement, 12mm diameter Grade 500N
The main reinforcement can be detailed to incorporate the above shape noted as rebar SH
KSN Anchor
spacing
23
Masonry Support Systems
Windposts and Lintels
Wall Ties and Restraint Fixings
Channel and Bolt Fixings
Tension and Compression Systems
Stainless Steel Fabrications
Flooring and Formed Sections
Shear Load Connectors
Stainless Steel Reinforcement
Reinforcing Bar Couplers
Reinforcement Continuity Systems
Punching Shear Reinforcement
Precast Concrete Accessories
Overseas Offices:
Ancon Building Products Ancon (Schweiz) AG Ancon (Middle East) FZE
Sheffield Ried bei Kerzers Dubai
United Kingdom Switzerland United Arab Emirates
www.ancon.co.uk www.ancon.ch www.ancon.ae
Ancon Building Products GesmbH Ancon GmbH
Vienna Nuremberg
Austria Germany
www.ancon.at www.anconbp.de