PRODUCT DATA SHEET January 17, 2021 (Revision of June 19, 2019)

SIGMACOVER™ 456

DESCRIPTION
Two-component, high-build, polyamide-cured recoatable epoxy coating

PRINCIPAL CHARACTERISTICS
• General-purpose epoxy buildcoat or finish in protective coating systems, for steel and concrete structures exposed to
atmospheric land or marine conditions
• Easy application, both by airless spray and brush
• Cures even at temperatures down to -10°C (14°F)
• A high relative humidity (maximum 95%) during application and curing does not influence the quality of the coating
• Good adhesion on most aged, sound alkyd, chlorinated rubber and epoxy coatings
• Can be recoated with various two-component and conventional coatings, even after long weathering periods
• Resistant to water and splash of mild chemicals
• Excellent corrosion resistance
• Tough, with long-term flexibility

COLOR AND GLOSS LEVEL

• Standard and custom colors
• Semi-gloss

Note: Epoxy coatings will characteristically chalk and fade upon exposure to sunlight

BASIC DATA AT 20°C (68°F)

Data for mixed product

Number of components Two

Mass density 1.4 kg/l (11.7 lb/US gal)

Volume solids 65 ± 2%

VOC (Supplied) Directive 1999/13/EC, SED: max. 250.0 g/kg

max. 344.0 g/l (approx. 2.9 lb/US gal)
Recommended dry film thickness 75 - 150 µm (3.0 - 6.0 mils) depending on system

Theoretical spreading rate 6.5 m²/l for 100 µm (261 ft²/US gal for 4.0 mils)

Dry to touch 2 hours

Overcoating Interval Minimum: 3 hours

Maximum: Unlimited
Full cure after 4 days

Shelf life Base: at least 24 months when stored cool and dry
Hardener: at least 24 months when stored cool and dry

Notes:
- See ADDITIONAL DATA – Spreading rate and film thickness
- See ADDITIONAL DATA – Overcoating intervals
- See ADDITIONAL DATA – Curing time

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PRODUCT DATA SHEET January 17, 2021 (Revision of June 19, 2019)

SIGMACOVER™ 456

RECOMMENDED SUBSTRATE CONDITIONS AND TEMPERATURES

Substrate conditions
• Compatible previous coat must be dry and free from any contamination

Substrate temperature
• Substrate temperature during application and curing down to -10°C (14°F) is acceptable; provided the substrate is free
from ice and dry
• Substrate temperature during application and curing should be at least 3°C (5°F) above dew point

INSTRUCTIONS FOR USE

Mixing ratio by volume: base to hardener 82:18
• Adding too much thinner results in reduced sag resistance
• The temperature of the mixed base and hardener should be above 10°C (50°F), otherwise extra thinner may be required to
obtain application viscosity
• Thinner should be added after mixing the components

Induction time
None

Pot life
5 hours at 20°C (68°F)

Note: See ADDITIONAL DATA – Pot life

Air spray

Recommended thinner
THINNER 91-92

Volume of thinner
5 - 10%, depending on required thickness and application conditions

Nozzle orifice
2.0 – 3.0 mm (approx. 0.079 – 0.110 in)

Nozzle pressure
0.3 - 0.4 MPa (approx. 3 - 4 bar; 44 - 58 p.s.i.)

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PRODUCT DATA SHEET January 17, 2021 (Revision of June 19, 2019)

SIGMACOVER™ 456

Airless spray

Recommended thinner
THINNER 91-92

Volume of thinner
0 - 5%, depending on required thickness and application conditions

Nozzle orifice
Approx. 0.48 – 0.58 mm (0.019 – 0.023 in)

Nozzle pressure
15.0 MPa (approx. 150 bar; 2176 p.s.i.)

Brush/roller

Recommended thinner
THINNER 91-92

Volume of thinner
0 – 5%

Cleaning solvent
THINNER 90-53

ADDITIONAL DATA

Spreading rate and film thickness

DFT Theoretical spreading rate

75 µm (3.0 mils) 8.7 m²/l (348 ft²/US gal)

100 µm (4.0 mils) 6.5 m²/l (261 ft²/US gal)
150 µm (6.0 mils) 4.3 m²/l (174 ft²/US gal)

Note: Maximum DFT when brushing: 60 µm (2.4 mils)

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PRODUCT DATA SHEET January 17, 2021 (Revision of June 19, 2019)

SIGMACOVER™ 456

Overcoating interval for DFT up to 150 µm (6.0 mils)

Overcoating with... Interval -5°C (23°F) 5°C (41°F) 10°C (50°F) 20°C (68°F) 30°C (86°F) 40°C (104°F)

PPG VIKOTE 46, Minimum 3 days 24 hours 16 hours 8 hours 5 hours 3 hours
SIGMADUR 550, Maximum Unlimited Unlimited Unlimited Unlimited Unlimited Unlimited
SIGMADUR 520 and
SIGMARINE 40
SIGMACOVER 435 and Minimum 36 hours 10 hours 4 hours 3 hours 2 hours 2 hours
SIGMACOVER 456
Maximum Unlimited Unlimited Unlimited Unlimited Unlimited Unlimited
PPG VIKOTE 56 and Minimum 3 days 24 hours 16 hours 8 hours 5 hours 3 hours
SIGMARINE 48
Maximum 17 days 14 days 10 days 7 days 4 days 48 hours

Notes:
- Finishes require a corresponding undercoat
- Surface should be dry and free from any contamination
- SIGMACOVER 456 should not be overcoated with coal tar epoxy coatings
- Color of SIGMACOVER 456 should be adapted to the color of PPG VIKOTE 56 or SIGMARINE 48

Curing time for DFT up to 150 µm (6.0 mils)

Substrate temperature Dry to handle Full cure

-10°C (14°F) 24 hours - 48 hours 20 days

-5°C (23°F) 24 hours - 30 hours 14 days
0°C (32°F) 18 hours - 24 hours 10 days
5°C (41°F) 18 hours 8 days
10°C (50°F) 12 hours 6 days
15°C (59°F) 8 hours 5 days
20°C (68°F) 6 hours 4 days
30°C (86°F) 4 hours 3 days
40°C (104°F) 3 hours 48 hours

Notes:
- Adequate ventilation must be maintained during application and curing (please refer to INFORMATION SHEETS 1433 and 1434)
- In exceptional cases SIGMACOVER 456 may be applied at lower substrate temperatures (down to -15°C (5°F)) provided that the surface
is free from ice and other contamination. In such cases special care must be taken to avoid thick film application as this may lead to
checking/crazing or solvent entrapment. It should be clear that application at lower temperatures will require additional thinning to
obtain application viscosity, however this will affect the sag resistance of the applied coating and can induce solvent retention.Optimal
curing and designed product properties will only be achieved when minimum required substrate temperature is reached

Pot life (at application viscosity)

Mixed product temperature Pot life

10°C (50°F) 12 hours

20°C (68°F) 5 hours
30°C (86°F) 4 hours
40°C (104°F) 2 hours

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PRODUCT DATA SHEET January 17, 2021 (Revision of June 19, 2019)

SIGMACOVER™ 456

SAFETY PRECAUTIONS
• For paint and recommended thinners see INFORMATION SHEETS 1430, 1431 and relevant Material Safety Data Sheets
• This is a solvent-borne paint and care should be taken to avoid inhalation of spray mist or vapor, as well as contact
between the wet paint and exposed skin or eyes

WORLDWIDE AVAILABILITY
It is always the aim of PPG Protective and Marine Coatings to supply the same product on a worldwide basis. However, slight
modification of the product is sometimes necessary to comply with local or national rules/circumstances. Under these
circumstances an alternative product data sheet is used.

REFERENCES
• EXPLANATION TO PRODUCT DATA SHEETS INFORMATION SHEET 1411
• SAFETY INDICATIONS INFORMATION SHEET 1430
• SAFETY IN CONFINED SPACES AND HEALTH SAFETY, EXPLOSION HAZARD – INFORMATION SHEET 1431
TOXIC HAZARD
• SAFE WORKING IN CONFINED SPACES INFORMATION SHEET 1433
• DIRECTIVES FOR VENTILATION PRACTICE INFORMATION SHEET 1434
• CONVERSION TABLES INFORMATION SHEET 1410
• SURFACE PREPARATION OF CONCRETE (FLOORS) INFORMATION SHEET 1496
• RELATIVE HUMIDITY – SUBSTRATE TEMPERATURE – AIR TEMPERATURE INFORMATION SHEET 1650

WARRANTY
PPG warrants (i) its title to the product, (ii) that the quality of the product conforms to PPG’s specifications for such product in effect at the time of manufacture and (iii) that the product shall be delivered free of the
rightful claim of any third person for infringement of any U.S. patent covering the product. THESE ARE THE ONLY WARRANTIES THAT PPG MAKES AND ALL OTHER EXPRESS OR IMPLIED WARRANTIES, UNDER
STATUTE OR ARISING OTHERWISE IN LAW, FROM A COURSE OF DEALING OR USAGE OF TRADE, INCLUDING WITHOUT LIMITATION, ANY OTHER WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR USE,
ARE DISCLAIMED BY PPG. Any claim under this warranty must be made by Buyer to PPG in writing within five (5) days of Buyer’s discovery of the claimed defect, but in no event later than the expiration of the
applicable shelf life of the product, or one year from the date of the delivery of the product to the Buyer, whichever is earlier. Buyer’s failure to notify PPG of such non-conformance as required herein shall bar
Buyer from recovery under this warranty.

LIMITATIONS OF LIABILITY
IN NO EVENT WILL PPG BE LIABLE UNDER ANY THEORY OF RECOVERY (WHETHER BASED ON NEGLIGENCE OF ANY KIND, STRICT LIABILITY OR TORT) FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR
CONSEQUENTIAL DAMAGES IN ANY WAY RELATED TO, ARISING FROM, OR RESULTING FROM ANY USE MADE OF THE PRODUCT. The information in this sheet is intended for guidance only and is based upon
laboratory tests that PPG believes to be reliable. PPG may modify the information contained herein at any time as a result of practical experience and continuous product development. All recommendations or
suggestions relating to the use of the PPG product, whether in technical documentation, or in response to a specific inquiry, or otherwise, are based on data, which to the best of PPG’s knowledge, is reliable. The
product and related information is designed for users having the requisite knowledge and industrial skills in the industry and it is the end-user’s responsibility to determine the suitability of the product for its own
particular use and it shall be deemed that Buyer has done so, as its sole discretion and risk. PPG has no control over either the quality or condition of the substrate, or the many factors affecting the use and
application of the product. Therefore, PPG does not accept any liability arising from any loss, injury or damage resulting from such use or the contents of this information (unless there are written agreements
stating otherwise). Variations in the application environment, changes in procedures of use, or extrapolation of data may cause unsatisfactory results. This sheet supersedes all previous versions and it is the
Buyer’s responsibility to ensure that this information is current prior to using the product. Current sheets for all PPG Protective & Marine Coatings Products are maintained at www.ppgpmc.com. The English text of
this sheet shall prevail over any translation thereof.

The PPG logo, and all other PPG marks are property of the PPG group of companies. All other third-party marks are property of their respective owners.

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