Professional Documents
Culture Documents
MEGA G2 UM E cp03
MEGA G2 UM E cp03
Contents
Chap 3
Table 3.1-1 Names of each keypad part and overview of functions
Function/Data key which switches the operations you want to do in each mode as follows:
■ In Running mode: Pressing this key switches the information to be displayed
concerning the status of the inverter (output frequency (Hz), output
current (A), output voltage (V), etc.)
■ In Programming mode: Pressing this key displays the function code or establishes
data.
■ In Alarm mode: Pressing this key displays the details of the problem indicated by the
alarm code that has come up on the LED monitor.
Operation
Press to run the motor (when performing keypad operation).
keys
Press to stop the motor (when performing keypad operation).
Press these keys to select the setting items and change the function code data displayed
/
on the LED monitor.
■ In Running mode: Functions assigned with function code E70 can be used.
Hold down (for 1 second) to turn the function ON and OFF.
The function is always OFF when the power is turned ON.
Refer to “3.3.8 Switching between local and remote modes” for
details.
■ In Programming mode
While menu displayed: Jumps to the next menu number.
While function code displayed: Jumps to the displayed number +10.
While setting numerical values: Moves the cursor digit to the right.
■ In Alarm mode: The alarm detailed information number shifts +10.
3-1
3.1 Name and Function of Each Keypad Part
RUN Lights when running with a run command entered by the key, by terminal command
(green) “FWD” or “REV”, or through the communications link.
■ LED monitor
In Running mode, the LED monitor displays running status information (output frequency, current or voltage); in
Programming mode, it displays menus, function codes and their data; and in Alarm mode, it displays an alarm code
which identifies the alarm factor that has activated the protective function.
If one of LED5 through LED1 is blinking, it means that the cursor is at this digit, allowing you to change it.
0. to 9. . to . - _ -
[ ] %
: ; ^ ^
*: Upper case and lower case characters are used based on the displayed content.
3-2
3.2 Overview of Operation Modes
Chap 3
monitor.
Alarm Mode * Alarm code: Indicates the cause of the alarm condition. For details, first see “Table
6.1-1 Abnormal States Detectable (“Heavy Alarm” and “Light Alarm” Objects)” in
Chapter 6 “6.1 Protective Function” , and then read the troubleshooting information
for each alarm.
Fig. 3.2-1 below shows the status transition of the inverter between these three operation modes.
Power ON
Running mode Programming mode
Run/stop operation Function code setting
Running status monitor Status monitor
See 3.4 for details.
See 3.3.1 for
details.
■ Status display
(differs from normal running status
display)
See 3.3.2 for
details.
Light alarm display
(alternates with running status monitor,
operation continues)
See 3.3.3 for
details.
Alarm
+
Alarm canceled
occurrence (When alarm occurs)
Alarm mode
Information check
Displays alternately
3-3
3.2 Overview of Operation Modes
Simultaneous keying
Simultaneous keying means pressing two keys at the same time. The simultaneous keying operation is
expressed by a “+” letter between the keys throughout this manual.
For example, the expression " + keys” stands for pressing the key with the key held
down.
3-4
3.3 Running Mode
By holding down the key, the display returns to the speed monitor display.
Chap 3
Monitor
Monitor item LED indication Unit Meaning of displayed value Data for E43
example
Function code E48 specifies what to be displayed on the LED monitor and LED
Speed monitor 0
indicators.
Output frequency 1
(before slip ●Hz 〇A 〇kW Hz Frequency actually being output (E48 = 0)
compensation)
Output frequency 2
(after slip ●Hz 〇A 〇kW Hz Frequency actually being output (E48 = 1)
compensation)
Frequency specified
by frequency Indicated value = Reference frequency
●Hz 〇A 〇kW Hz (E48 = 2)
command when (Hz)
alarm occurred
Indicated value =
Motor speed ●Hz ●A 〇kW min-1 120 (E48 = 3)
Output frequency (Hz)
出力周波数(Hz)
P01
3-5
3.3 Running Mode
Monitor
Monitor item LED indication Unit Meaning of displayed value Data for E43
example
Motor output *3 〇Hz 〇A ●kW % Motor output (kW) 16
Load factor of the motor in % as the rated
Load factor *4 〇Hz 〇A 〇kW % 15
output being at 100%
PID output *5, *6 〇Hz 〇A 〇kW - PID command/feedback amount converted 10
to a physical quantity of the object to be
PID feedback value*5, controlled (e.g. temperature)
〇Hz 〇A 〇kW - Refer to function codes J106 and J107 for 12
*7
details.
PID command value and PID feedback
PID deviation*5, *7 〇Hz 〇A 〇kW value deviation converted into physical 29
quantities of the object to be controlled
PID output in % as the maximum
PID output *5, *6 〇Hz 〇A 〇kW % 14
frequency (F03) being at 100%
Timer *10 〇Hz 〇A 〇kW s Remaining time for timer operation 13
An analog input to the inverter in a format
suitable for a desired scale.
Refer to the following function codes.
Analog input monitor *8 〇Hz 〇A 〇kW - 17
Terminal [12]: C59, C60
Terminal [C1] (C1 function): C65, C66
Terminal [C1] (V2 function): C71, C72
Alternate display of 4 higher order digits
Command position*11 〇Hz 〇A 〇kW - 21
(with sign) and 4 lower order digits
Alternate display of 4 higher order digits
Positioning deviation*11 〇Hz 〇A 〇kW - 22
(with sign) and 4 lower order digits
Alternate display of 4 higher order digits
Position control start (with sign) and 4 lower order digits (with
〇Hz 〇A 〇kW - 27
position*11 sign) for position when run command ON
or when POS-SET enabled with user value
Alternate display of 4 higher order digits
(with sign) and 4 lower order digits (with
Stop target position*11 〇Hz 〇A 〇kW - 28
sign) for stop target position with user
value
Torque current command value or
Torque current *9 〇Hz 〇A 〇kW % 23
calculated torque current
Magnetic flux command
〇Hz 〇A 〇kW % Magnetic flux command value 24
*9
Indicated value =
Input watt-hour 〇Hz 〇A 〇kW kWh Input積算電力量(kWh)
watt-hour (kWh) 25
100
● ON, 〇 OFF
*1 Calculated torque 100% is equal to the motor rated torque. For the calculation formula of the motor rated
torque, refer to E.2 “Calculated formula” (1) in Appendix E “Conversion from SI Units.”
*2 If displaying the output voltage, is displayed as the last digit on the LED monitor to denote the unit for V
(volts).
*3 When the LED monitor displays the motor output, the unit LED indicator “kW” blinks.
*4 When the LED monitor displays the load factor, the 7-segment letter in the lowest digit stands for “%”.
3-6
3.3 Running Mode
*5 These PID related items appear only under the PID control specified by function code J01 (= 1, 2 or 3).
*6 When the LED monitor displays a PID command or its output amount, the dot (decimal point) attached to the
lowest digit of the 7-segment letter blinks.
The monitoring signals for the monitor items such as keypad output frequency and output current can be
filtered with function code E42 (LED display filter). If the display varies unstably so as to be hard to read
due to load fluctuation or other causes, increase this filter time constant.
Chap 3
( Function code E42)
3-7
3.3 Running Mode
← Displays alternately →
For details on the menu transition of the maintenance information, refer to “3.4.5 Reading maintenance
information “Maintenance Information: ”.
3-8
3.3 Running Mode
(Note)
RUN LED Forward
RUN key
Chap 3
Note: The rotation direction of IEC-compliant motors is opposite to the one shown above.
Table 3.3-3 Operation relationship between function code F02 “Run, Operation” and “ key”
If the motor cannot be run or stopped even by pressing the / key at such times as when function
code F02 = 1 , or if running and stopping the motor with RS-485 communication, display “3.3.10 Display
when keypad operation disabled (command source display)” for 2 seconds.
7-segment LED
monitor
UP key
Program/Reset
key DOWN key
Function/Data key
M/Shift key
3-9
3.3 Running Mode
• In order to perform setting such as reference frequency, press / once and when the least
significant digit flashes, push down the key, and then, the flashing digit will move. Therefore, it is
possible to change the large numerical number easily.
• Holding down the / key changes data in the least significant digit and generates a carry.
• The reference frequency can be saved either automatically by turning the main power OFF or only by
pressing the key. You can choose either way using function code E64. (The factory default is “0”
(Automatic saving when main power is turned OFF)).
• While the function code F01 data is set to “0” or “8”, when a setting method other than frequency
setting 1 (frequency setting 2, communication, multistep frequency, etc.) is selected as the frequency
setting, it is not possible to change the reference setting with the / keys even if the keypad is
in running mode. In this case, display “3.3.10 Display when keypad operation disabled (command
source display)” for 2 seconds.
• By setting function code F01 data to “8: Keypad operation using / keys (with
balanceless/bumpless)” balanceless/bumpless is enabled.
Balanceless-bumpless switching refers to the function that makes the inverter inherit the current
frequency that has applied before the frequency command source is switched to the keypad from any
other source, providing smooth switching and shockless running. By using this function, even if the
frequency setting method is switched, it is possible to perform operation without shock.
• The PID process command can be saved either automatically by turning the main power OFF or only
by pressing the key. You can choose either way using function code E64.
• Even if multistep frequency is selected as a PID command (PID-SS1 or PID-SS2 = ON), it is possible
to set a PID command using the keypad.
• When function code J02 is set to any value other than “0,” pressing the / key displays, on the
LED monitor, the PID command currently selected, but does not allow any change.
• On the LED monitor, the decimal point of the lowest digit is used to discriminate the PID related data
from the reference command. The decimal point blinks or lights when a PID command or PID feedback
amount is displayed, respectively.
Decimal point
3-10
3.3 Running Mode
Table 3.3-4 PID process command manually set with / key and requirements
PID control
PID control
Setting up the reference frequency with and keys under PID process control
When function code F01 is set to “0” ( / keys on keypad) and frequency setting 1 is selected as a manual
speed command (when disabling the frequency setting command via communications link, multistep frequency
command, and PID control), switching the LED monitor to the speed monitor in Running mode enables you to
modify the reference frequency with the and keys.
Chap 3
However, when the keypad is set to Programming or Alarm mode, the and keys are disabled to modify the
reference frequency. You need to switch to Running mode to enable frequency setting with the and keys.
Table 3.3-5 below lists the combinations of the commands. Table 3.3-5 illustrates how the manual speed command
entered via the keypad is translated to the final frequency command.
The setting procedure is the same as that for setting of a usual reference frequency.
In the case of conditions other than the above, the following is displayed by pressing the / keys.
Table 3.3-5 Manual speed (frequency) command specified with / keys and required settings
PID
Select
control LED Frequency Multistep Multistep Cancel PID
link Pressing / keys
(Mode monitor setting 1 frequency frequency control
operation controls:
selection) E43 F01 SS2 SS1 Hz/PID
LE
J01
Manual speed command
0 OFF OFF OFF
ON (frequency) set with keypad
(PID Manual speed command
Other than above disabled) (frequency) currently
1 or 2 0
selected
OFF PID output
Not required (PID (as final frequency
enabled) command)
Multistep frequency
command
3-11
3.3 Running Mode
Setting the PID dancer position set point with the and keys
• Even if multistep frequency is selected as a PID command (PID-SS1 or PID-SS2 = ON), it is possible
to set a PID command using the keypad.
• When function code J02 is set to any value other than “0,” pressing the / key displays, on the
LED monitor, the PID command currently selected, but does not allow any change.
• On the LED monitor, the decimal point of the lowest digit is used to discriminate the PID related data
from the reference command. The decimal point blinks or lights when a PID command or PID feedback
amount is displayed, respectively.
Decimal point
Table 3.3-6 PID command manually set with / key and required settings
PID control
PID control
PID control multistage
(Remote LED monitor
(Mode command With / key
command SV) E43
selection) J01 PID-SS1,
J02
PID-SS2
3-12
3.3 Running Mode
Setting up the primary frequency command with and keys under PID dancer control
When function code F01 is set to “0” ( / keys on keypad) and frequency setting 1 is selected as a main setting
(when disabling the frequency setting command via communications link, multistep frequency command, and PID
Table 3.3-7 Main settings (frequency settings) specified with / keys and required settings
PID
Select
control LED Frequency Multistep Multistep Cancel PID
link Pressing / keys
(Mode monitor setting 1 frequency frequency control
operation controls:
selection) E43 F01 SS2 SS1 Hz/PID
Chap 3
LE
J01
Main settings (frequency
0 OFF OFF OFF
ON settings) specified with keypad
(PID disabled) Primary command (frequency)
3 0 Other than above
currently selected
OFF PID output
Not required
(PID enabled) (as final frequency command)
3-13
3.3 Running Mode
• Function codes C20, H54 and H55 specify the jogging frequency and acceleration/deceleration time,
respectively. Use these function codes exclusively for the jogging operation with your needs.
• Alternatively, using the input terminal command JOG (“Ready for jogging”) switches between the
normal operation state and ready-to-jog state.
• Switching between the normal operation state and read-to-jog state with the + keys is possible
only when the inverter is stopped.
(3) Exiting the ready-to-jog state and returning to the normal operation state.
Press the + keys simultaneously.
Refer to function codes E01 to E09 in Chapter 5 “5.3.2 E codes (terminal functions)” for details.
3-14
3.3 Running Mode
The table below shows the input procedures of run commands from the keypad in the local mode.
Chap 3
0: Keypad operation Pressing the keypad key runs the motor in the direction specified
(Rotation direction input: by command FWD or REV assigned to terminal [FWD] or [REV],
Terminal block) respectively. Pressing the key stops the motor.
The rotation direction is specified with terminals [FWD] and [REV].
1: External signal Pressing the keypad key runs the motor in the direction specified
by command FWD or REV assigned to terminal [FWD] or [REV],
2: Keypad operation
respectively. Pressing the key stops the motor.
(forward rotation)
No specification of the motor rotation direction is required.
However, the motor cannot be rotated in the reverse direction if only
forward rotation is specified.
3: Keypad operation Pressing the keypad key runs the motor in the direction specified
(reverse rotation) by command FWD or REV assigned to terminal [FWD] or [REV],
respectively. Pressing the key stops the motor.
No specification of the motor rotation direction is required.
However, the motor cannot be rotated in the forward direction if only
reverse rotation is specified.
The following two methods can be used to switch between remote mode and local mode.
1. Assign data = 35 “LOC” to function code E70, and hold down the key on the keypad.
2. Assign data = 35 “LOC” to any of the function codes E01 to E09, E98, or E99, and turn on the applicable digital
input terminal.
Switching from remote to local mode automatically inherits the frequency settings used in remote mode.
If the motor is running at the time of the switching from remote to local, the keypad run command will be
automatically turned ON so that all the necessary data settings will be carried over.
If, however, there is a discrepancy between the settings used in remote mode and ones made on the keypad (e.g.,
switching from the reverse rotation in remote mode to the forward rotation only in local mode), the inverter
automatically stops.
Status transition and the operation status differ based on the remote/local status, and the local (keypad) command
selection “LOC” signal combination. Also, refer to above table for details.
3-15
3.3 Running Mode
Refer to the description of function code E70 in Chapter 5 “5.3.2 E codes (terminal functions)” for details.
Displayed Displayed
Reason for operation being disabled Reason for operation being disabled
content content
Table 3.3-9 Display when frequency change operation disabled with / key
Displayed Displayed
Reason for operation being disabled Reason for operation being disabled
content content
3-16
3.4 Programming Mode
LED monitor
Menu # Menu Main function Ref.
indication
Chap 3
1 “Data Setting”
C codes (Control functions) displayed and 3.4.1
changed.
~ (Omitted) ~
Section
4 I/O check Displays external interface information.
3.4.4
Enter Programming mode at the keypad to display the menu. Change the menu with the and
keys, and select the desired menu item with the key. Once the entire menu has been cycled through,
the display returns to the first menu item.
Press the key to proceed to the next menu number.
3-17
3.4 Programming Mode
Operation
(7) Operation (4)
(only when
changing data)
2. To Data check
Fig. 3.4-1 “Data Setting” menu transition and function code data change procedure
Basic key operation
Operation (1) Turn the inverter ON. It automatically enters Running mode in which you press the key to switch
to Programming mode. The function selection menu appears.
Operation (2) Use the and keys to select the desired function code group from the choices to 1. .
Press the key to jump to “2. Data Checking”.
Operation (3) Press the key to proceed to a list of function codes for the selected function code group.
Operation (4) Use the and keys to display the desired function code, then press the key.
Data for the relevant function code appears.
Press the key to skip to the function code number +10. When the end is reached, the display
returns to the beginning of the same function code group.
Operation (5) Change the function code data using the and keys.
Operation (6) Press the key to establish the function code data.
appears, and the data will be saved in the memory inside the inverter. After that, the display
will return to the function code list and then move to the next function code.
Pressing the key instead of the key cancels the change made to the data. The data reverts
to the previous value, the display returns to the function code list, and the original function code
reappears.
Operation (7) Press the key to return to the menu from the function code list.
3-18
3.4 Programming Mode
When changing function code data, pressing the key once blinks the least significant digit. After that,
each time the key is pressed, the cursor moves to the next higher digit where data can be changed.
This cursor movement allows you to easily move the cursor to the desired digit and change the data in
Operation example: Operating procedure when changing C05 (multistep frequency 1) from 0.00 to 25.00
The following screens correspond to previous operations (1) to (6).
Chap 3
To
operation
(4)
Select with
Continued Change to with the
Operation (4) the and Operation (4) Operation (5)
Press the key. and keys.
keys.
To
operation
(6)
3-19
3.4 Programming Mode
3-20
3.4 Programming Mode
Monitor
Symbol Item Unit Description
No.
Output frequency before slip compensation
Output frequency 1 Hz
when alarm occurred
Output frequency 2 Hz Output frequency after slip compensation
Output current when alarm
A Output current when alarm occurred.
occurred.
Output voltage when alarm
V Output voltage when alarm occurred
occurred
Calculated motor output
Chap 3
torque when alarm % Motor output torque in % (Calculated value)
occurred
Frequency specified by
Frequency specified by frequency command
frequency command when Hz
when alarm occurred
alarm occurred
Displays the current rotation direction when
Rotation direction N/A alarm occurred
: forward, : reverse, : stop
Indicates the running status. Refer to
“Displaying running status ( and
Running status N/A
running status 2 ( ” on the next page
for details.
(Output frequency Hz)
Motor rotation speed r/min Display value = 120 ×
(No. of motor poles)
Display value =
Load shaft speed r/min Function code E50
(Output frequency Hz) ×
Function code E39
Virtual physical value (e.g., temperature or
pressure) of the object to be controlled,
which is converted from the PID command
value using function code J106 and J107
PID process command N/A data (PID display Maximum scale/ minimum
scale)
Display value = (PID command value (%)) /
100 * (Max. scale - Min. scale) + Min. scale
If PID control is disabled, “ ” appears.
Virtual physical value (e.g., temperature or
pressure) of the object to be controlled,
which is converted from the PID feedback
amount using function codeJ106 and J107
PID feedback amount N/A data (PID display Maximum scale/ minimum
scale)
Display value = (PID feedback value (%)) /
100 * (Max. scale - Min. scale) + Min. scale
If PID control is disabled, “ ” appears.
Driving torque limit value A (based on motor
Torque limit value A %
rated torque)
Braking torque limit value B (based on motor
Torque limit value B %
rated torque)
3-21
3.4 Programming Mode
Monitor
Symbol Item Unit Description
No.
When this setting is 100%, the LED monitor
shows 1.00 time of the value to be
Ratio setting % displayed.
If no ratio setting is selected, “ ”
appears.
Display value =
Line speed m/min Function code E50
(Output frequency Hz) ×
Function code E39
The constant surface speed control winding
Peripheral speed m/min
speed is displayed.
Stop target position N/A
Current position N/A
Refer to Chapter 5 “5.3.8 [ 7 ] Positioning
Position deviation N/A control with pulse counter.”
Position control status
N/A
monitor
Displays the PID output value. (100% at
PID output value % maximum frequency)
If PID control is disabled, “ ” appears.
Flux command value % Magnetic flux command value.
Refer to “Displaying running status (3_
Running status 2 N/A
and running status 2 (3_ ” for details.
Temperature detected with NIC thermistor
built in to the motor (VG motor)
Motor temperature °C
“ ” appears if no NIC thermistor
connection has been set.
Displays the current angle deviation. Refer
Master-follower operation
deg to Chapter 5 “5.3.9 [ 2 ] Master-follower
deviation
operation.”
Displays the frequency detected by the PG
PG feedback value Hz
in Hz regardless of the control method.
Displays the selected torque bias command
Torque bias command %
value.
Displays momentary detected loads.
Load detection monitor Refer to Chapter 5 “5.1.1 Hoist function” for
details.
Constant surface speed
Displays the [Motor setting speed *winding
control line speed setting m/min
diameter ratio].
value
Constant surface speed Displays the [Motor output speed *winding
m/min
control line speed output diameter ratio].
Command (master) side Displays the pulse rate input to the PG AB-
kp/s
AB phase pulse rate phase used as the command (master) side.
Command (master) side Z- Displays the pulse rate input to the PG Z-
p/s
phase pulse rate phase used as the command (master) side.
Feedback (follower) side Displays the pulse rate input to the PG AB-
kp/s
AB-phase pulse rate phase used as the feedback (follower) side.
Feedback (follower) side Displays the pulse rate input to the PG Z-
p/s
Z-phase pulse rate phase used as the feedback (follower) side.
3-22
3.4 Programming Mode
Chap 3
12 RL 4 BRK “1” during braking.
frequency commands via
communications link).
“1” when the inverter output is shut
11 ALM “1” when an alarm has occurred. 3 INT
down.
10 DEC “1” during deceleration. 2 EXT “1” during DC braking.
“1” during running in the reverse
9 ACC “1” during acceleration. 1 REV
direction.
“1” during running in the forward
8 IL “1” under current limiting control. 0 FWD
direction.
3-23
3.4 Programming Mode
monitor
Display
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Symbol - - - - - -
Binary 1 0 0 0 0 0 0 0 0 0 1 1 0 1 1 0
Hexadecimal
on the LED
monitor
Display
3-24
3.4 Programming Mode
■ Hexadecimal expression
A 4-bit binary number can be expressed in hexadecimal format (hexadecimal digit). The Table 3.4-7 below shows
the correspondence between the two notations.
0 0 0 0 1 0 0 0
0 0 0 1 1 0 0 1
0 0 1 0 1 0 1 0
0 0 1 1 1 0 1 1
0 1 0 0 1 1 0 0
0 1 0 1 1 1 0 1
0 1 1 0 1 1 1 0
Chap 3
0 1 1 1 1 1 1 1
Table 3.4-8 shows “I/O Checking” items, and Fig. 3.4-2 below shows “I/O Checking” menu transition.
The monitor number and symbol are displayed alternately every 1 second.
Programming mode
Operation (1)
LED segment
ON/OFF display
(input/output)
Operation (5) Operation (5) Hexadecimal display
(input)
Hexadecimal display
(output)
3-25
3.4 Programming Mode
3-26
3.4 Programming Mode
Monitor
Symbol Item Unit Description
No.
Chap 3
Input current on terminal
Displays the input current on terminal [C1] (C1
[C1] mA
function) in milliamperes (mA).
(C1 function)
Terminal [FM1] output Displays the output voltage for terminal [FM1]
V
voltage in volts (V). (with sign)
Output voltage on terminal Displays the output voltage for terminal [FMP]
V
[FMP] in volts (V).
Output frequency on Displays the output pulse rate per unit of time
p/s
terminal [FMP] on terminal [FMP] in (p/s).
Input voltage on terminal Displays the input voltage (with sign) on
V
[V2] terminal [V2] in volts (V).
Output current on terminal Displays the output current on terminal [FM1]
mA
[FM1] in milliamperes (mA).
Output current on terminal Displays the output current on terminal [FM2]
mA
[FM2] in milliamperes (mA).
Displays the ON/OFF state of the digital
input/output terminals for the digital interface
Option control circuit
card (option).
terminal -
Refer to “Displaying control I/O signal terminals
(I/O)
on optional digital interface cards” on page 3-
30 for the display content.
Terminal [X6] and [X7] pulse Displays the number of pulse train signal
-
input monitor pulses input to terminals [X6] and [X7].
PT detected temperature Displays the PT option Ch.1 temperature in
°C
(Ch.1) (°C).
PT detected temperature Displays the PT option Ch.2 temperature in
°C
(Ch.2) (°C).
PG pulse rate
Displays the AB phase pulse rate (kp/s) at the
(A/B phase signal from the kp/s
Ch1 (XA, XB terminal) side PG.
reference PG)
PG pulse rate
Displays the Z phase pulse rate (p/s) at the
(Z phase signal from the p/s
Ch1 (XZ terminal) side PG.
reference PG)
PG pulse rate
Displays the AB phase pulse rate (kp/s) at the
(A/B phase signal from the kp/s
Ch2 (YA, YB terminal) side PG.
slave PG)
PG pulse rate
Displays the Z phase pulse rate (p/s) at the
(Z phase signal from the p/s
Ch2 (YZ terminal) side PG.
slave PG)
3-27
3.4 Programming Mode
Monitor
Symbol Item Unit Description
No.
Displays the input voltage on terminal [32] on
Input voltage on terminal
V the analog interface card (AIO option) in volts
[32]
(V).
Displays the input current on terminal [C2] on
Input current on terminal
mA the analog interface card (AIO option) in
[C2]
milliamperes (mA).
Displays the output voltage on terminal [AO] on
Output voltage on terminal
V the analog interface card (AIO option) in volts
[AO]
(V).
Displays the output current on terminal [CS] on
Output current on terminal
mA the analog interface card (AIO option) in
[CS]
milliamperes (mA).
Customizable logic timer Monitors the timer or counter value in the
-
monitor customizable logic specified by U91.
Terminal [C1] (V3 function) Displays the input voltage for terminal [C1] (V3
V
input voltage function) in volts (V). (with sign)
Terminal [FM2] output Displays the output voltage for terminal [FM2]
V
voltage in volts (V). (with sign)
Option terminal [CS2] output Displays the output current (mA) for terminal
mA
current [CS2] on the analog interface card (option).
PTC/NTC terminal input Displays the input voltage for terminal [V2]
V
voltage (PTC/NTC function) in volts (V).
3-28
3.4 Programming Mode
⚫ Displaying the I/O signal status with ON/OFF of each LED segment
As shown in Table 3.4-9 below and the figure below, each of segments “a” to “dp” on LED1 and LED2 light up when
the corresponding digital input terminal circuit ([FWD], [REV], [X1] to [X9], [EN1] and [EN2]) is closed (ON); it goes
OFF when it is open (OFF). Segments “a” to “e” on LED3 light up when the circuit between output terminal [Y1] to
[Y4] and terminal [CMY], and between [Y5A] and [Y5C] is closed, respectively; it goes OFF when the circuit is open.
Segment “a” on LED4 is for terminals [30A/B/C]. This segment lights up when [30C] is short-circuited with [30A],
and goes OFF when the circuit is open.
If all terminal signals are OFF (open), segment “g” on all segments (LED1 to LED5) will light up (“ ”).
Table 3.4-9 Display of I/O signal status with ON/OFF of each LED segment
Chap 3
Segment LED4 LED 3 LED 2 LED 1
LED5 LED4 LED3 LED2 LED1
a [30A/B/C] [Y1-CMY] [X7] [FWD]
b - [Y2-CMY] [X8] [REV]
c - [Y3-CMY] [X9] [X1]
a d - [Y4-CMY] [EN1] [X2]
f b e - [Y5A-Y5C] [EN2] [X3]
g
f - - (XF) * [X4]
e c
dp g - - (XR) * [X5]
d
dp - - (RST) * [X6]
–: No corresponding control circuit terminal exists.
* (XF), (XR), and (RST) are assigned for communications control. Refer to “Displaying control I/O signal terminals
under communications control” on the next page.
3-29
3.4 Programming Mode
Hexadecimal
on the LED
For details about input commands sent through the communications link, refer to the “RS-485 Communication
User's Manual” or the instruction manual of communication-related options as well.
3-30
3.4 Programming Mode
Chap 3
the first maintenance item.
(5) Press the key to return to the list of maintenance items. Press the key again to return to the menu.
Monitor
Symbol Item Displayed content
No.
Displays the content of the cumulative power-ON time counter
of the inverter.
Counter range: 0 to 65,535 hours
Display range: Upper 2 digits and lower 3 digits are displayed
alternately.
Cumulative run time
Example: ↔ (535 hours)
↔ (65,535 hours)
The lower 3 digits are displayed with (hour).
When the count exceeds 65,535, the counter will be reset to
“0” and start over again.
Displays the DC link bus voltage of the inverter main circuit.
DC link bus voltage
Unit: V (volts)
Displays the maximum temperature inside the inverter for
every hour.
Max. temperature
Unit: °C (Temperatures below 20 °C are displayed as 20 °C.)
inside the inverter
15 kW or lower models are not equipped with an internal
temperature sensor, and therefore “ ” is displayed.
Displays the maximum temperature of the inverter heat sink
Max. temperature of for every hour.
heat sink
Unit: °C (Temperatures below 20 ºC are displayed as 20 ºC.)
Max. effective Displays the maximum current in RMS for every hour.
output current Unit: A (amperes)
Displays the current capacitance of the DC link bus capacitor
(reservoir capacitor) in %, based on the capacitance when
Capacitance of the shipping as 100%.
DC link bus Refer to Chapter 7 MAINTENANCE AND INSPECTION for
capacitor details.
Display: %
3-31
3.4 Programming Mode
Monitor
Symbol Item Displayed content
No.
Displays the content of the cumulative run time counter of the
electrolytic capacitors on the printed circuit boards, which is
Cumulative run calculated by multiplying the cumulative run time count by the
time of electrolytic coefficient based on the surrounding temperature condition.
capacitors on the
Counter range: 0 to 99,990 hours
printed circuit
boards Display range: to When the count exceeds 99,990
hours, the counter stops and the LED monitor
remains at .
Displays the content of the cumulative run time counter of the
cooling fan.
Cumulative run
This counter does not work when the cooling fan ON/OFF
time of cooling fan
control (function code H06) is enabled and the fan stops.
The display method is the same as for above.
Displays the content of the motor 1 startup counter (i.e., the
number of run commands issued).
Counter range: 0 to 65,535 times
Number of startups
Display range: to
When the count exceeds 65,535 times, the counter will be
reset to “0” and start over again.
Displays the input watt-hour for the inverter.
Display range: to
Input watt-hour = Displayed value x 100 kWh
Input watt-hour
To reset the integrated input watt-hour and its data, set
function code E51 to “0.000.” When the input watt-hour
exceeds 999,900 kWh, the counter will be reset to “0.”
Displays the value expressed by “input watt-hour (1.000=100
kWh) x E51
The function code E51 setting range is 0.000 to 9,999.
Unit: None
Input watt-hour (Display range: to . The count cannot exceed 9999.
data (Fixed at 9999)
Depending on the value of integrated input watt-hour data, the
decimal point on the LED monitor shifts to show it within the
LED monitors’ resolution.
To reset the integrated input watt-hour data, set function code
E51 to “0.000.”
Displays the total number of errors that have occurred in RS-
Number of RS-485 485 communication (COM port 1, connection to keypad) after
communications the power is turned ON.
errors (COM port 1)
Once the count exceeds 9999, the counter will be reset to “0.”
Displays the latest error that has occurred in RS-485
Content of RS-485 communication (COM port 1) in decimal.
communications
error (COM port 1) For error contents, refer to the “RS-485 Communication User’s
Manual.”
Displays the total number of errors that have occurred in the
Number of option option installed in the A-Port.
errors 1
Once the count exceeds 9999, the counter will be reset to “0.”
Inverter ROM
Displays the inverter's ROM version as a 4-digit code.
version
3-32
3.4 Programming Mode
Monitor
Symbol Item Displayed content
No.
Chap 3
Option ROM Port in 4 digits.
version 1
If the option has no ROM, “ ” appears on the LED monitor.
Displays the version of the optional ROM installed in the B-
Option ROM Port in 4 digits.
version 2
If the option has no ROM, “ ” appears on the LED monitor.
Displays the version of the optional ROM installed in the C-
Option ROM Port in 4 digits.
version 3
If the option has no ROM, “ ” appears on the LED monitor.
Displays the content of the cumulative power-ON time counter
for motor 1.
Cumulative run Counter range: 0 to 99,990 hours
time for motor 1 Display range: to
When the count exceeds 99,990 hours, the counter will be
reset to “0” and start over again.
Displays the current temperature inside the inverter.
Temperature inside
Unit: °C
the inverter
(real-time value) There is no internal air temperature sensor on 15 kW or lower
models, and therefore “-----” is displayed.
Temperature of Displays the current temperature of the inverter heat sink.
heat sink
(real-time value) Unit: °C
3-33
3.4 Programming Mode
Monitor
Symbol Item Displayed content
No.
Displays the content of the cumulative power-ON time counter
Cumulative run of motor 3.
time for motor 3
The display method is the same as for above.
Displays the content of the cumulative power-ON time counter
Cumulative run of motor 4.
time for motor 4
The display method is the same as for above.
Displays the hours remaining before the next maintenance,
Remaining hours which is estimated by subtracting the cumulative run time of
before the next motor 1 from the maintenance interval specified by H78. (This
maintenance 1 function applies to motor 1 only.)
Display range: to
Displays the content of the motor 2 startup counter (i.e., the
Startup count for number of run commands issued).
motor 2
The display method is the same as for above.
Displays the content of the motor 3 startup counter (i.e., the
Startup count for number of run commands issued).
motor 3
The display method is the same as for above.
Displays the content of the motor 4 startup counter (i.e., the
Startup count for number of run commands issued).
motor 4
The display method is the same as for above.
Displays the number of startups remaining until the next
maintenance,
Remaining startup which is estimated by subtracting the number of startups from
times before the the preset startup count for maintenance specified by H79.
next maintenance 1 (This function applies to motor 1 only.)
The display method is the same as for above.
Light alarm factor Displays the factor of the latest light alarm as an alarm code.
(Latest) For details, refer to Chapter 6 “6.1 Protective Functions.”
Light alarm factor
(Last)
Light alarm factor Displays the factor of the last light alarm as an alarm code.
(2nd last) For details, refer to Chapter 6 “6.1 Protective Functions”.
Light alarm factor
(3rd last)
Option error factor Displays the content of errors that have occurred in the option
1 installed in the A-Port.
Displays the total number of errors that have occurred in the
Number of option option installed in the B-Port.
errors 2
Once the count exceeds 9999, the counter will be reset to “0.”
Option error factor Displays the content of errors that have occurred in the option
2 installed in the B-Port.
Displays the total number of errors that have occurred in the
Number of option option installed in the C-Port.
errors 3
Once the count exceeds 9999, the counter will be reset to “0.”
Option error factor Displays the content of errors that have occurred in the option
3 installed in the C-Port.
3-34
3.4 Programming Mode
Monitor
Symbol Item Displayed content
No.
Chap 3
factor
inverter power is ON.
Maximum braking Displays the maximum value when the inverter power is
resistor operation ON.
frequency value The value returns to 0 when the inverter power is turned OFF.
Displays the braking resistor operation frequency (time ratio)
Braking resistor in 100 s intervals.
operation frequency The value is calculated and updated every 100 s while the
inverter power is ON.
Breaking resistor
Displays the thermal overload relay operation value
thermal overload
percentage at the current time.
relay operation
A dBH alarm occurs at 100%.
value
Inverter thermal Displays the thermal overload relay operation value
overload relay percentage at the current time.
operation value 1 An OLU alarm occurs at 100%.
Inverter thermal Displays the thermal overload relay operation value
overload relay percentage at the current time.
operation value 2 An OLU alarm occurs at 100%.
Inverter thermal Displays the thermal overload relay operation value
overload relay percentage at the current time.
operation value 3 An OLU alarm occurs at 100%.
Estimates the IGBT life expectancy from changes in IGBT
temperature, and displays the remaining times as a
IGBT life percentage.
expectancy Can be displayed/output as light alarm or . A light
alarm occurs if less than 10%.
Display range: to %
3-35
3.4 Programming Mode
Not connected
OPC-PG
OPC-PG2
OPC-PMPG / OPC-PG22
OPC-DI
OPC-DO
OPC-AIO
OPC-PDP2
OPC-DEV
OPC-COP2
OPC-CCL
OPC-TL
OPC-SX
3-36
3.4 Programming Mode
Programming mode
Operation (1)
Chap 3
Operation (4) Multiple alarm
Item # Switching atapprox.
1-second intervals sub code
Same as above.
Operation (3) Press the key to proceed to the list of alarm codes (e.g., ).
In the list of alarm codes, the alarm information for the last 4 alarms is saved as an alarm history.
Operation (4) Each time the or key is pressed, the last 4 alarms are displayed beginning with the most
recent one in the order “ .”, “ .”, “ .”, “ .”.
By pressing the key, the display returns to the latest alarm history.
Operation (5) Press the key with an alarm code being displayed.
The monitor number (e.g. ) and the inverter status information (e.g. Output frequency) at the
time of the alarm occurrence alternately appear at approx. 1-second intervals. Pressing the /
keys displays other monitor numbers (e.g., ) and the status information (e.g., Output current)
for that alarm code.
By pressing the key at this time, the display can be switched between the monitor number and
symbol.
Operation (6) Press the key to return to the list of alarm codes. Press the key again to return to the menu.
3-37
3.4 Programming Mode
Monitor
Symbol Displayed content Description
No.
Output frequency before slip compensation when alarm
Output frequency
occurred
Calculated motor
output torque when Calculated motor output torque when alarm occurred
alarm occurred
Frequency specified
by frequency Frequency specified by frequency command when alarm
command when occurred
alarm occurred
Displays the current rotation direction when alarm occurred.
Rotation direction
: forward, : reverse, : stop
Running status in 4-digit hexadecimal format Refer to
“Displaying running status (3_ and running status 2 (3_ ”
Running status
in “3.4.3 Monitoring the running status “Drive Monitoring:
” on page 3-23 for details.
Displays the content of the cumulative power-ON time counter
of the inverter when alarm occurred.
Counter range: 0 to 65,535 hours
Cumulative run time
Display range: to
When the count exceeds 65,535, the counter will be reset to
“0” and start over again.
Displays the content of the motor startup counter (i.e., the
number of run commands issued) when alarm occurred.
Counter range: 0 to 65,535 times
Number of startups
Display range: to
When the count exceeds 65,535, the counter will be reset to
“0” and start over again.
Displays the DC link bus voltage of the inverter main circuit.
DC link bus voltage
Unit: V (volts)
Displays the temperature of the inverter heat sink when alarm
Temperature inside occurred.
the inverter
Unit: °C
Displays the temperature of the inverter heat sink when alarm
Max. temperature of occurred.
heat sink
Unit: °C
3-38
3.4 Programming Mode
Monitor
Symbol Displayed content Description
No.
Chap 3
Simultaneously occurring alarm code (1)
Multiple alarm 1
(“ ” is displayed if no alarm has occurred.)
Simultaneously occurring alarm code (2)
Multiple alarm 2
(“ ” is displayed if no alarm has occurred.)
Terminal I/O signal
status under
communications
control
(displayed with the
ON/OFF of LED
segments)
Displays the ON/OFF state of the digital I/O terminals under
Terminal input RS-485 communications control when alarm occurred.
signal status under Refer to “Displaying control I/O signal terminals under
communications communications control” in “3.4.4 Checking I/O signal status
control “I/O Checking: ”for the display content.
(in hexadecimal)
Terminal output
signal status under
communications
control
(in hexadecimal)
Error sub code Secondary error code for an alarm.
Displays running status 2 in 5-digit hexadecimal format.
Refer to "Table 3.4-4 Running status 2 ( ) bit
Running status 2
assignment" in “3.4.3 Monitoring the running status “Drive
Monitoring: ” for details.
Detected value Displays the detected speed value when alarm occurred.
Displays running status 3 in 5-digit hexadecimal format.
Running status 3 Refer to “Table 3.4-15 Running Status 3 ( ) bit assignment
" below for details.
Multiple alarm sub
Secondary error code for a multiple alarm
code
When the same alarm occurs repeatedly in succession, the alarm information for the first and the most
recent occurrences will be preserved and the information for other occurrences in-between will be
discarded. The number of consecutive occurrences will be preserved as the first alarm information.
3-39
3.4 Programming Mode
3-40
3.4 Programming Mode
Chap 3
Operation (2) Operation (4)
Operation (3)
End of read
Operation (4)
Operation (5)
End of write
Incompatible
Write error or
code
End of
Verification
No data to
be saved, or Varification
error
is in
verification error
End of
Erase data
End of read
: shows "Blinking".
3-41
3.4 Programming Mode
Details on each of the data copy functions using the TP-E2 keypad provided are shown below.
Table 3.4-16 List of data copying functions
LED
Function Description
indication
Read data Reads the function code data out of the inverter memory and stores it in the
keypad memory.
Also reads out inverter’s current running status information which can be
checked by FRENIC Loader, such as information of I/O, system, alarm, and
running status.
Pressing the key during a read operation (when “ ” is blinking)
immediately aborts the operation and displays err (blinking).
By canceling, all data stored in the keypad memory is cleared.
Write data Writes data stored in the keypad memory into the inverter memory.
If you press the key during a write operation (when “ ” is blinking), the
write operation that is under way will be forcibly aborted and “ ” will appear
(blinking).
Inverter function code data prior to forcibly aborting will be incompletely
changed. Do not run the inverter in this condition.
Instead, perform initialization or rewrite the entire data.
If unable to copy, refer to “Reading maintenance information “Maintenance
Information: ” on page 3-31.
When copying is finished, the operation will be automatically verified.
Displays the function code that was not been copied when copying in case that
the voltage and capacity are different.
Verify data Verifies (compares) the data stored in the keypad memory with that in the
inverter's memory.
If any mismatch is detected, the verify operation will be aborted, with the function
code that differs displayed blinking.
Pressing the key again resumes verification from the next function code.
Pressing the key during a verify operation (when “ ” is blinking)
immediately aborts the operation and displays “ ” (blinking).
“ ” appears blinking also when the keypad does not contain any valid data.
Erase data Clears all data stored in the keypad memory.
This does not impact inverter function code data.
Read inverter Reads out inverter’s current running status information that can be checked by
running FRENIC Loader, such as information of I/O, system, alarm, and running status,
information excluding function code data.
Use this command when the function code data saved in the keypad should not
be overwritten and it is necessary to keep the previous data.
Pressing the key during a read operation ( blinking) immediately aborts
the operation and displays “ ” (blinking).
3-42
3.4 Programming Mode
LED
Function Description
indication
■ Data protection
You can protect data saved in the keypad from unexpected modifications. By enabling the data protect function,
Chap 3
“ ” and “ ” in the data copy function list change to “ ”, and data reading and keypad data erasure from
the inverter are prohibited.
To enable or disable the data protection, follow the next steps.
(1) Select the “Data Copying” ( ) on the function selection menu in Programming mode.
(2) When “Data Copying” ( ) is displayed, holding the key down for at least 5 seconds alternates data
protection status between enabled or disabled.
For switching the data protection status, be sure to hold the key down for at least 5 seconds. Once
the key is released within 5 seconds, press the key to go back to the display and perform the
keying operation again.
When “Data Copying” ( ) is displayed, holding down the key for at least 5 seconds shows “ ” for 5
seconds and then switches to “ ”, enabling data protection.
When “Data Copying” ( ) is displayed, holding down the key for at least 5 seconds shows “ ” for 5
seconds and then switches to “ ”, disabling data protection.
3-43
3.4 Programming Mode
The following are restrictions and special notes concerning “Data Copying.”
■ If unable to copy
Check whether the “err” or “ ” display is blinking.
(1) When the “ ” display is blinking (write error), the following causes are conceivable.
∙ No data has been saved to the keypad memory. (If data has not been read even once since the product was
shipped, or was canceled while data was being read)
∙ There is a problem with the data saved to the keypad memory.
∙ The inverter model is different.
∙ Data was written while the inverter was running.
∙ Inverter data is protected (function code F00 = 1).
∙ The permit editing command “WE-KP” is OFF.
∙ Data reading was attempted when data protection was enabled.
(2) When the “ ” display is blinking, the following cause is conceivable.
∙ If the inverter type is the same:
When writing data from a new ROM version to an inverter with an old ROM version, “diff” appears if there is
no data compatibility. (This error does not occur if writing data from an old ROM version to an inverter with a
new ROM version.) Copying can be continued by pressing the key. In this case, data is not copied to
added function codes by upgrading, but compatibility is retained and data is copied to existing function codes.
∙ If the inverter type differs for special specification products, etc.
Data with no compatibility will be copied, and therefore data copying should not be performed.
3-44
3.4 Programming Mode
Chap 3
+
By copying data with the keypad, function codes registered in favorites can also be copied.
By writing “13” for H03, all registered function codes can be deleted.
3-45
3.5 Alarm Mode
When the running status information is displayed after removal of the alarm cause, pressing the key
twice returns to the alarm code display and releases the inverter from the alarm state. This means that
the motor starts running if a run command has been received by this time.
3-46
3.6 USB Port
Chap 3
Connect the inverter directly to a PC with the USB cable. FRENIC Loader allows the user to edit, check, and manage
inverter function codes, and perform remote operations such as monitoring data while the inverter is running, and
starting and stopping the inverter. The running status and alarms, etc. can also be monitored.
Refer to the “FRENIC Loader Instruction Manual” for details on how to use FRENIC Loader.
Furthermore, the keypad can be temporarily used as memory media. Write the inverter running status to the keypad,
disconnect the keypad, and then connect it to a PC with the USB cable at a location other than the workplace such
as an office. Function code data and the inverter running status read with FRENIC Loader can be edited, set, and
checked.
3-47